US11583898B2 - Method and device for producing and maintaining an assignment of object data and the position of an object - Google Patents
Method and device for producing and maintaining an assignment of object data and the position of an object Download PDFInfo
- Publication number
- US11583898B2 US11583898B2 US16/925,566 US202016925566A US11583898B2 US 11583898 B2 US11583898 B2 US 11583898B2 US 202016925566 A US202016925566 A US 202016925566A US 11583898 B2 US11583898 B2 US 11583898B2
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- data
- optical
- object data
- delivery path
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C3/00—Sorting according to destination
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/04—Sorting according to size
- B07C5/10—Sorting according to size measured by light-responsive means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/04—Sorting according to size
- B07C5/12—Sorting according to size characterised by the application to particular articles, not otherwise provided for
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
Definitions
- the invention relates to a method and a device for producing and maintaining an assignment of object data of an object to a changing physical position of the object in a sorting device which comprises at least one entry point for feeding objects to the sorting device and a plurality of transfer points at which selected objects can be discharged from the sorting device.
- a sorting facility e.g. a sorting conveyor
- image matching or a comparison of other identification features such as barcodes, etc.
- the task of the present invention is to not lose, at any point in time, the assignment between a discharged object and its position during a course of movement of the object following on from the discharge process, and furthermore, in the event that the assignment is lost once, to restore it without substantial effort.
- the invention proposes a method for producing and maintaining an assignment of the object data of an object to a changing physical position of the object in a sorting device which comprises at least one entry point for feeding objects to the sorting device and a plurality of transfer points at which selected objects can be discharged from the sorting device, with the steps:
- the object data of a particular object preferably comprise at least identity data for the object which can be stored in a higher-level control unit of the sorting device.
- the identity data may correspond to an identity feature of the object or may be capable of being derived from it.
- further data are captured as object data and, expediently, are also stored, in particular the optical object data and at least one current position of the object, in the form of positional data.
- Sorting data from which a sorting destination of a particular object can be derived or which directly describe the sorting destination, can be captured, for example optically, for example by means of a barcode on the object, or may already be stored in the control unit and assigned to the identity data, so that the sorting data can be located on the basis of the identification data.
- the sorting data can likewise be stored as part of the object data of a respective object.
- the sorting device can be any device, facility or system suitable for sorting objects, having at least one entry point and several transfer points for discharging selected objects.
- it can be a continuous conveyor, e.g. ring sorter, with conveyor units that are equipped with tipping trays, drop-down flaps or transverse conveyor belt elements.
- it also comprises discontinuous working techniques, such as a sorting system with driverless transport vehicles.
- the transfer points can be discharge devices of a sorting or continuous conveyor, to which a delivery path is connected, e.g. in the form of a conveyor, a slide, a roller conveyor and/or a container into which the objects are dropped or thrown.
- a transfer point e.g. a discharge device of a sorting conveyor
- a delivery path following on from it which extends to a removal point and which can be formed, for example, by a removal conveyor, is also referred to as the end point.
- a discharge device can for example have a slide, pusher or flipper.
- the optical object data of the objects can be captured by at least one camera and/or at least one scanner, in particular a laser scanner.
- Tracking comprises determining the position, successively at chronological intervals which can be either fixed, e.g. time intervals of between 0.1 ms and 10 s, or result from other parameters and are not directly predetermined.
- optical capture processes can for example be carried out in one, two or all three coordinate directions, e.g. by means of at least one measuring camera, a laser measuring device or by means of light barrier arrangements.
- one or more images of the object can be taken, and the weight of the object can be recorded, e.g. by means of a weighing device integrated in the area of an infeed belt.
- the captured data for dimensions, images and/or weight are preferably stored as part of the object data assigned to the object.
- the object is actively conveyed along the delivery path or moves in an unpowered manner, e.g. slips, rolls or falls.
- the repeated positional determinations that are carried out at short intervals within the framework of tracking are, expediently, carried out by means of optical capture of the object, in particular by one or more cameras or scanners, wherein image data or optical tracking data are generated, and by comparing these data with the optical object data that have been previously captured and stored. This comparison can be made with each determination of position, after a certain number of positional determinations, e.g.
- the same camera or scanner device is intended for both the acquisition of the optical object data and the repeated optical capture of the object in the context of tracking.
- a position and/or a time of removal of the discharged object from the removal path is captured and preferably also stored, in particular as a further part of the object data of the object.
- the optical object data can be captured at a predetermined time, as an alternative to capture at a predetermined position, or when the object has been discharged from the sorting device at the transfer point.
- each discharged object is simultaneously located on the delivery path, and each individual object is tracked. Irrespective of whether tracking is of a single object or of several objects simultaneously, in the context of the invention this means an essentially continuous visual capture and determination of the position of an object or of each individual object at short intervals (e.g. less than 1 ms, 10 ms or 100 ms), so that the position of one or each object on the delivery path is known at any time or, more precisely, at consecutive time points at short intervals. It is sufficient to store the respective last or current position of the object as part of the object data, wherein this can be overwritten by the next current position. The aforementioned time intervals can be so small that the capturing of the position is practically continuous.
- short intervals e.g. less than 1 ms, 10 ms or 100 ms
- the loss of the assignment of the object data to the physical position of the object may occur at a position along the delivery path, for example because the object is intermittently completely or partially obscured from the view of the image acquisition device or camera that it used for tracking by one or more other objects, or because an object is removed from the delivery path, for example if it falls down from the delivery path or is taken manually, and is then manually replaced on the delivery path, wherein in such a case it is envisaged that after assignment has been lost, tracking is continued as soon as possible, i.e.
- the tracking is continued on the basis of the previously captured optical object data, wherein the tracking comprises repeated successive determinations of the object's position along the delivery path at chronological intervals until the removal of the object, and storage of a current position of the object as a further part of the object data of the object.
- an error message can be added to the object data.
- all the objects located within the delivery path between the transfer point and the point of removal are continuously captured and tracked by the tracking system and, in the event of an object being obscured by another object in the delivery path or removal of an object from the delivery path, the tracking of the object is continued as soon as possible, in particular as soon as the object is no longer obscured or has been replaced on the delivery path.
- the object data of all objects that are simultaneously located on a delivery path of a transfer point and have not yet been removed are assigned to the transfer point as a subset of all the object data present in the sorting device, and when the further optical object data are compared with the optical object data, the optical object data of the subset of object data assigned to the transfer point are used.
- the invention envisages that the identity data or object data of an object taken from the delivery path, and/or any information derived from them, are communicated to a person or removal device removing the object.
- the derived information may be the position of an object in the sequence of a delivery run of a driver of a parcel delivery vehicle, and knowledge of it may enable better loading of the vehicle.
- An exact storage position in the parcel delivery vehicle can also be communicated.
- the invention thus advantageously allows that the person or removal device taking an object does not need to determine the identity of the object again, but has the identity data that have already been captured directly available on the basis of the positional tracking of the object, and possibly also further information.
- the dimensions and/or the weight of an object are recorded and stored as part of the object data, and are communicated to a control unit as needed.
- the object of the invention is achieved by a device for producing and maintaining an assignment of object data of an object to a changing physical position of the object in a sorting device which comprises least one entry point for supplying objects to the sorting device and numerous transfer points at which selected objects can be discharged from the sorting device, and comprises
- FIG. 1 shows a partial section of a sorting conveyor in the area of a transfer point with a device arranged above it for capturing image data and identity characteristics of objects
- FIG. 2 shows a delivery path branching off from the sorting conveyor, with discharged objects located on it, and a camera arranged in the area of the transfer point,
- FIG. 3 shows the end point according to FIG. 2 , wherein the objects are shown in a different position at a later point in time, and
- FIG. 4 shows a side view of the delivery path according to FIGS. 2 and 3 .
- FIG. 1 shows part of a sorting device in the form of a sorting conveyor 2 , which comprises at least one entry point in the form of an infeed device 4 , on which the objects 20 that are to be sorted can be fed individually to the sorting conveyor 2 , with FIG. 1 showing only a foremost end section abutting the sorting conveyor 2 , with an object 20 that is just about to be fed in.
- FIG. 1 also shows a capture device 6 , e.g. in the form of a camera, a scanner or a combination thereof, with which initial image data and identity features of each individual object 20 can be captured on the sorting conveyor 2 as object data.
- the capture device 6 is also set up to capture the dimensions of the objects as well as to establish the weight.
- the sorting conveyor 2 comprises a number of transport units 8 a that are moved in a direction of travel 8 , each of which is provided with a transverse conveyor belt element that can be driven cross-wise to the direction of travel 8 , on which in each case one object can be received, transported and delivered to a specific transfer point or a specific end point.
- the transfer point 10 is formed by an essentially familiar discharge device.
- FIG. 2 shows such a transfer point 10 with a delivery path following on from it which connects to the side of the sorting conveyor 2 , crosswise to the direction of travel 8 or at a certain angle.
- a central control unit of the sorting system to which the object data or the initial image data and identity features of each individual object that has been fed in are communicated, at the same time has sorting data for each individual object, from which it is possible to derive to which transfer point or into which end point each individual object located on the sorting conveyor 2 is to be discharged.
- control unit continuously receives logical and/or physical positional data for each individual object located on the sorting conveyor, or it can determine them on the basis of the speed of the sorting conveyor, i.e. logical positional data in relation to an assignment of an object to the transportation unit of the sorting conveyor that bears it, and/or physical positional data.
- control unit Since the control unit knows the sorting destination of each object on the basis of the aforementioned sorting data, and thus knows the transfer point at which the object is to be discharged, at or shortly before reaching the specific transfer point the control unit can communicate a discharge signal to the sorting conveyor or the transportation unit bearing a specific object, whereupon the transverse conveyor belt element is set into operation and the object is discharged to the specific transfer point 10 .
- infeed devices can be provided for feeding objects to the sorting conveyor, and a capture device can be provided at one or more infeed devices, either downstream of the infeed device on the sorting conveyor, as shown in FIG. 1 , or directly on the infeed device, for the acquisition of certain object data for the objects when or immediately before they are fed in, e.g. identity data, image data, general optical object data and/or dimensions or weight.
- an image acquisition device in the form of a camera 12 , with which optical object data such as e.g. image data are captured for each object that is to be or has been discharged at the transfer point 10 , if these have not already been captured before.
- the camera or image acquisition device is connected to the control unit and communicates the optical object data to it, or these data can be retrieved from the image acquisition device by the control unit.
- the control unit registers the discharged object as an object located at or following on from the specific transfer point, wherein the object data of such objects assigned to a particular transfer point can be stored as a subset of all the object data present in the sorting device.
- the subset of object data comprises the object data such as image data or optical object data and identity data of these four objects in combination with or assignment to the transfer point 10 .
- Each discharged object is tracked from the transfer point 10 with respect to its position along the delivery path up to of its eventual removal at a removal point 14 .
- This tracking is carried out in an essentially familiar manner, by means of the camera 12 taking a picture of the object at short intervals which may be less than 1 ms or less than 10 ms, and comparing it with an image that has been taken shortly before in each case, from which a current position of the object is determined.
- Each current position of an object is stored as part of the object data of the object, so that at all times, there is an assignment of the object data of the object and of the position.
- the object is tracked by the aforementioned tracking system until it is removed from the delivery path, in particular up to a removal point 14 , which can be set up in such a way that each object discharged at the transfer point 10 is regularly removed there. Alternatively, it is possible for an object to be removed from the delivery path at any point along it.
- the assignment of the object data to the physical position of the object may be lost as it moves along the delivery path, for example, if the object is briefly obscured by other objects and is not visible or is not fully visible to the camera.
- further optical object data, in particular image data, of the object are captured, in particular as soon as it is no longer obscured by other objects and becomes visible to the camera again, and that these further optical object data or image data are compared with the original, previously captured optical object data or image data. If agreement is found between the further image data or optical object data and the corresponding previously captured image data or optical object data that lies within a predetermined tolerance range, the tracking of the object can be continued.
- the further optical object data can be taken as the basis and stored, e.g. as a further part of the object data, or the tracking can be continued on the basis of the previously captured optical object data.
- this information can be used when an object is removed from the end point or the delivery path or removal point, in order for example to transport onwards or store several objects belonging to one sorting destination together, or to remove objects belonging to different sorting points from one and the same delivery path or sampling point, and on the basis of the sorting information that is known for each object, to assign different sorting destinations and to arrange different onward transportation.
- FIG. 4 explains, in a side view, the arrangement of several transfer points or end points 10 . 1 , 10 . 2 , 10 . 3 , etc., wherein in the example shown, the end point 10 and 10 . 1 is referred to as “destination # 32 ”, as is also indicated in FIG. 1 , where the four objects (# 4 , # 15 , # 99 , # 171 ) are assigned to the sorting destination “destination # 32 ”.
Landscapes
- Sorting Of Articles (AREA)
- Discharge Of Articles From Conveyors (AREA)
- Warehouses Or Storage Devices (AREA)
Abstract
Description
-
- feeding in an object, of which at least one identity feature can be stored as part of the object data of the object, at an entry point of the sorting device, capturing of identity data before, during or after such feeding in, and storage of the identity data as part of object data of the object,
- on the basis of sorting data from which a sorting target for the object can be derived for each object, determining a transfer point that is assigned to the object,
- transporting the object as far as the specified transfer point,
- discharging the object at the specified transfer point,
- capturing optical object data of each object discharged at the transfer point once the object has reached a predetermined position on the sorting device, at the transfer point or along a delivery path extending from the transfer point to a removal point, and storing the optical object data as a further part of the object data of the object,
- transporting the object along the delivery path,
- during that transportation, following the discharged object on the basis of the optical object data by means of tracking, wherein the tracking comprises repeated determination of the position of the object along the delivery path, successively at chronological intervals, until the object is removed, and storing a current position of the object as a further part of the object data of the object.
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- a storage device for storing the object data, a position and optical object data,
- a discharge device for discharging a particular object from the sorting device at a specific transfer point,
- a capture device located in the area of the transfer point, for capturing optical object data and for tracking one or more objects discharged at the transfer point by means of a tracking system, and
- a control unit which is set up to control the sorting device to execute the method according to the invention.
Claims (17)
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP19185901 | 2019-07-12 | ||
| EP19185901.6A EP3763448B1 (en) | 2019-07-12 | 2019-07-12 | Method and device for generating and maintaining an allocation of object data and position of an object |
| EP19185901.6 | 2019-07-12 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| US20210008599A1 US20210008599A1 (en) | 2021-01-14 |
| US11583898B2 true US11583898B2 (en) | 2023-02-21 |
Family
ID=67262103
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US16/925,566 Active US11583898B2 (en) | 2019-07-12 | 2020-07-10 | Method and device for producing and maintaining an assignment of object data and the position of an object |
Country Status (4)
| Country | Link |
|---|---|
| US (1) | US11583898B2 (en) |
| EP (1) | EP3763448B1 (en) |
| JP (1) | JP7426910B2 (en) |
| PL (1) | PL3763448T3 (en) |
Citations (18)
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| US6567116B1 (en) * | 1998-11-20 | 2003-05-20 | James A. Aman | Multiple object tracking system |
| US7377429B2 (en) * | 2003-03-04 | 2008-05-27 | United Parcel Service Of America, Inc. | Item tracking and processing systems and methods |
| US20080290005A1 (en) * | 2007-05-21 | 2008-11-27 | Lockheed Martin Corporation | Configurable intelligent conveyor system and method |
| US20090114575A1 (en) * | 2007-11-07 | 2009-05-07 | Siemens Energy & Automation, Inc. | Method and System for Tracking of Items |
| US20090145967A1 (en) * | 2007-12-05 | 2009-06-11 | Carpenter Michael D | Mail processing tracking system and method |
| US20100155194A1 (en) * | 2007-08-17 | 2010-06-24 | Schaefer Gerhard | Material-flow control for collision avoidance in a conveyor system |
| US20130238124A1 (en) * | 2012-03-09 | 2013-09-12 | Canon Kabushiki Kaisha | Information processing apparatus and information processing method |
| US20140305850A1 (en) | 2013-02-07 | 2014-10-16 | Logical Turn Consulting, Inc. | Package vision sort system and method |
| US20160199884A1 (en) * | 2013-09-06 | 2016-07-14 | Crisplant A/S | Method for inducting and singulating items to a sorter |
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Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP6730061B2 (en) * | 2016-04-01 | 2020-07-29 | 株式会社東芝 | Delivery support device, delivery support system, and delivery support program |
| JP6679442B2 (en) * | 2016-07-29 | 2020-04-15 | パナソニックi−PROセンシングソリューションズ株式会社 | Package tracking system, package tracking method and package tracking program |
-
2019
- 2019-07-12 PL PL19185901.6T patent/PL3763448T3/en unknown
- 2019-07-12 EP EP19185901.6A patent/EP3763448B1/en active Active
-
2020
- 2020-07-10 JP JP2020119076A patent/JP7426910B2/en active Active
- 2020-07-10 US US16/925,566 patent/US11583898B2/en active Active
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| US6567116B1 (en) * | 1998-11-20 | 2003-05-20 | James A. Aman | Multiple object tracking system |
| US7377429B2 (en) * | 2003-03-04 | 2008-05-27 | United Parcel Service Of America, Inc. | Item tracking and processing systems and methods |
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Also Published As
| Publication number | Publication date |
|---|---|
| US20210008599A1 (en) | 2021-01-14 |
| PL3763448T3 (en) | 2022-11-21 |
| JP2021014365A (en) | 2021-02-12 |
| EP3763448B1 (en) | 2022-05-11 |
| JP7426910B2 (en) | 2024-02-02 |
| EP3763448A1 (en) | 2021-01-13 |
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