US11203681B2 - Recyclable cross-linked diene elastomers comprising furanyl groups and precursors thereof - Google Patents
Recyclable cross-linked diene elastomers comprising furanyl groups and precursors thereof Download PDFInfo
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- C—CHEMISTRY; METALLURGY
 - C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
 - C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
 - C08L19/00—Compositions of rubbers not provided for in groups C08L7/00 - C08L17/00
 - C08L19/006—Rubber characterised by functional groups, e.g. telechelic diene polymers
 
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- C—CHEMISTRY; METALLURGY
 - C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
 - C08C—TREATMENT OR CHEMICAL MODIFICATION OF RUBBERS
 - C08C19/00—Chemical modification of rubber
 - C08C19/04—Oxidation
 - C08C19/06—Epoxidation
 
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- C—CHEMISTRY; METALLURGY
 - C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
 - C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
 - C08F136/00—Homopolymers of compounds having one or more unsaturated aliphatic radicals, at least one having two or more carbon-to-carbon double bonds
 - C08F136/02—Homopolymers of compounds having one or more unsaturated aliphatic radicals, at least one having two or more carbon-to-carbon double bonds the radical having only two carbon-to-carbon double bonds
 - C08F136/04—Homopolymers of compounds having one or more unsaturated aliphatic radicals, at least one having two or more carbon-to-carbon double bonds the radical having only two carbon-to-carbon double bonds conjugated
 - C08F136/06—Butadiene
 
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- C—CHEMISTRY; METALLURGY
 - C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
 - C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
 - C08J3/00—Processes of treating or compounding macromolecular substances
 - C08J3/24—Crosslinking, e.g. vulcanising, of macromolecules
 
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 - C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
 - C08C—TREATMENT OR CHEMICAL MODIFICATION OF RUBBERS
 - C08C19/00—Chemical modification of rubber
 - C08C19/04—Oxidation
 
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- C—CHEMISTRY; METALLURGY
 - C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
 - C08C—TREATMENT OR CHEMICAL MODIFICATION OF RUBBERS
 - C08C19/00—Chemical modification of rubber
 - C08C19/22—Incorporating nitrogen atoms into the molecule
 
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- C—CHEMISTRY; METALLURGY
 - C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
 - C08C—TREATMENT OR CHEMICAL MODIFICATION OF RUBBERS
 - C08C19/00—Chemical modification of rubber
 - C08C19/30—Addition of a reagent which reacts with a hetero atom or a group containing hetero atoms of the macromolecule
 - C08C19/34—Addition of a reagent which reacts with a hetero atom or a group containing hetero atoms of the macromolecule reacting with oxygen or oxygen-containing groups
 - C08C19/38—Addition of a reagent which reacts with a hetero atom or a group containing hetero atoms of the macromolecule reacting with oxygen or oxygen-containing groups with hydroxy radicals
 
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- C—CHEMISTRY; METALLURGY
 - C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
 - C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
 - C08J2319/00—Characterised by the use of rubbers not provided for in groups C08J2307/00 - C08J2317/00
 
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
 - Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
 - Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
 - Y02W30/00—Technologies for solid waste management
 - Y02W30/50—Reuse, recycling or recovery technologies
 - Y02W30/62—Plastics recycling; Rubber recycling
 
 
Definitions
- the present invention concerns new precursors of recyclable cross-linked diene elastomers, their use in the preparation of said recyclable elastomers and their process of preparation.
 - the invention also concerns new recyclable cross-linked diene elastomers, their preparation process and their uses.
 - DA Diels-Aider
 - the thiol-ene reaction is used to graft furanyl groups along a polybutadiene chain.
 - the bis-maleimide, used as the cross-linking agent, is then added to the modified elastomer to form a thermosensitive dynamic network.
 - some side reactions like cyclization or uncontrolled cross-linking can occur.
 - the molar mass of the polybutadiene used is high, comprised between 135 and 200 kg ⁇ mol ⁇ 1 , increasing solubilization time, washing steps and complicating chemical characterization or molding due to this high viscosity.
 - the aim of the present invention is to provide new compounds, in particular useful as precursors for the preparation of recyclable cross-linked diene elastomers.
 - a particular aim of the invention is to provide precursors for the preparation of recyclable cross-linked diene elastomers having a low viscosity and which are easy to use in said preparation process.
 - An aim of the invention is to provide a process of preparation of such precursors.
 - Another aim of the invention is to provide new recyclable cross-linked diene elastomers, in particular recyclable polybutadiene, polyisoprene, and polychloroprene.
 - a particular aim of the invention is to provide new thermoreversible cross-linked to diene elastomers.
 - Another aim of the invention is to provide a process of preparation of said recyclable cross-linked diene elastomers.
 - the present inventors surprisingly synthesized well-defined thermoreversible cross-linked diene elastomers by using easy and efficient chemistry for chain-ends modifications, in particular by using chain-ends units comprising furanyl groups in their precursors.
 - the inventors discovered new precursors of said elastomers by first degrading commercial high molar mass diene elastomers into polymers with lower molar masses, leading to a significant decrease of the viscosity of the polymers.
 - the molar mass of the degraded commercial elastomers in particular of degraded commercial polybutadiene, ranges to from 1 000 g ⁇ mol ⁇ 1 to 50 000 g ⁇ mol ⁇ 1 , preferably from 1 000 g ⁇ mol ⁇ 1 to 25 000 g ⁇ mol ⁇ 1 , and more particularly from 5 000 g ⁇ mol ⁇ 1 to 20 000 g ⁇ mol ⁇ 1 .
 - furanyl telechelic precursors were prepared, with various chain lengths.
 - the addition of a cross-linking agent to these precursors surprisingly yields to various cross-linked diene elastomers.
 - the cross-linking is thermoreversible: the diene elastomers of the invention are in particular usable in a temperature range comprised between ⁇ 70° C. and +80° C., preferably between ⁇ 40° C. and +80° C. without losing their mechanical properties.
 - cross-linked diene elastomers of the invention surprisingly keep their mechanical properties after several remolding cycles, for example after 1 to 5 cycles of remolding.
 - the present inventors also surprisingly discovered that higher chain length of the precursors of the invention, for example with n as defined above being comprised between 300 and 500, reduces the Young and elastic moduli with high elongation at break, whereas shorter chain length of the precursors, for example with n as defined above being comprised between 30 and 80, reduces the elongation at break but increases the Young and elastic moduli.
 - mechanical properties it may be meant the elasticity, in particular characterized by the elastic modulus and the loss modulus, the young modulus, the maximum stress at break and the maximum strain at break.
 - low viscosity it is meant a viscosity comprised between 0.1 and 3000 Pa ⁇ s.
 - (C 1 -C 5 )alkyl means a saturated aliphatic hydrocarbon group which may be straight or branched having from 1 to 5 carbon atoms in the chain (i.e. an alkane missing one hydrogen atom).
 - (C 1 -C 10 )alkyl means a saturated aliphatic hydrocarbon group which may be straight or branched having from 1 to 10 carbon atoms in the chain (i.e. an alkane missing one hydrogen atom).
 - Preferred alkyl groups are methyl, ethyl, propyl or isopropyl groups, more particularly methyl groups.
 - “Branched” means that one or lower alkyl groups such as methyl, ethyl or propyl are attached to a linear alkyl chain.
 - (C 1 -C 5 )alkylene means a saturated aliphatic hydrocarbon divalent group which may be straight or branched having from 1 to 5 carbon atoms in the chain (i.e. an alkane missing two hydrogen atoms).
 - (C 1 -C 20 )alkylene means a saturated aliphatic hydrocarbon divalent group which may be straight or branched having from 1 to 20 carbon atoms in the chain. (i.e. an alkane missing two hydrogen atoms).
 - Preferred alkylene groups are methylene, ethylene or propylene groups. “Branched” means that one or lower alkylene groups such as methylene, ethylene or propylene are attached to a linear alkylene chain.
 - (C 3 -C 6 )cycloalkyl is meant a cyclic, saturated hydrocarbon group having 3 to 6 carbon atoms, wherein any ring atom capable of substitution may be substituted by a substituent.
 - Preferred cycloakyl groups are cyclopropyl or cyclobutanyl groups, preferably not substituted.
 - heterocyclyl refers to a saturated monocyclic hydrocarbon ring system comprising from 3 to 6 carbon atoms, wherein any ring atom capable of substitution may be substituted by a substituent, for example ( ⁇ O) or ClSO 2 , and wherein one or more carbon atom(s) are replaced by one or more heteroatom(s) such as nitrogen atom(s), oxygen atom(s) and sulfur atom(s); for example 1 or 2 nitrogen atom(s), 1 or 2 oxygen atom(s), 1 or 2 sulfur atom(s) or a combination of different heteroatoms such as 1 nitrogen atom and 1 oxygen atom.
 - Preferred heterocyclyl groups are epoxydyl, azetidinyl and dihydrofuran-2,5-dionyl groups. More particularly, the heterocyclyl group is an epoxydyl group.
 - a “trivalent linear or branched (C 1 -C 10 )alkane” is meant a saturated aliphatic hydrocarbon group having from 1 to 10 carbon atoms and missing three hydrogen atoms, with the terms “linear” or “branched” as defined for the alkyl groups.
 - R′ is a trivalent (C 1 -C 10 )alkane in formula (VIII) and is thus an alkane linked to the three nitrogen atoms of formula (VIII).
 - a “trivalent (C 6 -C 10 )arene” is meant an aromatic monocyclic, bicyclic, or tricyclic hydrocarbon ring system comprising from 6 to 10 carbon atoms and missing three hydrogen atoms.
 - R′ is a trivalent (C 6 -C 10 )arene in formula (VIII) and is thus an arene linked to the three nitrogen atoms of the compounds of formula (VIII).
 - halogen refers to the atoms of the group 17 of the periodic table and includes in particular fluorine, chlorine, bromine, and iodine atoms, more preferably fluorine, chlorine and bromine atoms. In a particular embodiment, the halogen is the chlorine atom.
 - precursors “precursors of the invention” or “precursors of the recyclable cross-linked diene elastomers”, it is meant compounds of formula (I) as described above.
 - the precursors of formula (I) do not comprise a sulfur atom.
 - the precursors of formula (I) comprise at least two repeating units (U).
 - A consists of repeating units (U).
 - the repeating units (U) are identical.
 - A comprises at least one unit (U1) and at least one unit (U2), preferably A consists of repeating units (U1) and (U2).
 - A comprises at least two units (U1) and at least two units (U2).
 - repeating unit (U) is of formula (U1):
 - repeating units (U) are selected from the group consisting of:
 - R a being as defined above, and wherein (U′) and (U′′) correspond respectively to the cis and trans isomers of formula (U1).
 - B 1 is of formula (B) as defined above and B 2 is either of formula (B) or of formula (C) as defined above.
 - Z and Z′ are identical and W and W′ are also identical (in this case, one of B 1 and B 2 is of formula (B) and the other is of formula (C).
 - A further comprises at least one repeating unit (V) having the following formula:
 - cycloalkyl and heterocyclyl groups are optionally substituted by one or more substituent(s) selected from the group consisting of: (C 1 -C 5 )alkyl, halogen atom, ( ⁇ O) and —SO 2 Cl, preferably ( ⁇ O) and —SO 2 Cl.
 - Rb is H or OH
 - Rc is H and Rd is H or OH
 - R c and R d form together with the carbon atoms carrying them an oxirane group.
 - the percentage of the number of repeating units (V) is inferior or equal to 10%, based on the number of repeating units (U).
 - repeating units (V) are identical and are preferably selected from the group consisting of:
 - R b , X′, R f , and R g are as defined above.
 - the repeating units (V) are identical and are selected from (V4), (V7), and (V8), with R b and R g as defined above.
 - the repeating units (V) are of formula (V4), with R b as defined above, preferably with R b being H.
 - A consists of repeating units (U) or consists of repeating units (U) and (V) as defined above. In one embodiment, when A further comprises at least one repeating unit (V), then the repeating units (U) are of formula (U1).
 - R a is H or a (C 1 -C 5 )alkyl group, preferably R a is H or CH 3 . In a particular embodiment, R a is H. In one embodiment, R a′ is H.
 - Z is —O— and W is —C( ⁇ O)—NH—Y′—, Y′ being preferably a —CH 2 — group. In one embodiment, Z′ is —O— and W′ is —C( ⁇ O)—NH—Y′—, Y′ being preferably a —CH 2 — group.
 - W is —C( ⁇ O)—NH—Y′, Y′ being preferably a —CH 2 — group.
 - X is a bond or a —NH—(CH 2 ) 2 — group, preferably a bond.
 - Y is a —(CH 2 ) 2 —, —(CH 2 ) 3 — or a —CH 2 —CH(CH 3 )— group, preferably a —(CH 2 ) 2 — group.
 - the compound of formula (I) has the following formula (Ia):
 - n, R a , A, X, Y, Z and W are as defined herein.
 - R a is H, CH 3 or Cl.
 - the compound of formula (Ia) corresponds to a compound of formula (I) wherein B 1 and B 2 are of formula (B).
 - the invention also concerns compounds having one of the following formulae:
 - the invention also relates to a process for the preparation of a compound of formula (I), in particular when the repeating units have the formula (U1), as defined above, comprising the following steps:
 - the reductive amination step a) comprises the reaction of an aldehyde of formula (II):
 - the aldehyde of formula (II) according to the invention may be obtained by a degradation step of commercial polymers, in particular polymers having a high molar mass, for example comprised between 100 000 and 500 000 g ⁇ mol ⁇ 1 .
 - commercial polymers it may be cited the polybutadiene, the polyisoprene or the polychloroprene.
 - This degradation step is well-known in the art.
 - the degradation step may be performed by an epoxidation step of said commercial polymers, followed by a cleavage of the oxirane groups, in particular by periodic acid.
 - the reductive amination (step a)) may be performed in the presence of an organic solvent such as tetrahydrofurane, dichloromethane, dichloroethane, tetrachloroethane, chloroform, toluene, diethyl ether, ethyl acetate, cyclohexane, or their mixtures; preferably tetrahydrofurane.
 - the reductive amination (step a)) may be performed at temperature range of ⁇ 20° C. to 50° C., more particularly at a range of 20 to 25° C.
 - step c) may be performed in the presence of an organic solvent such as dichloromethane, dichloroethane, tetrachloroethane, chloroform, toluene, diethyl ether, ethyl acetate, cyclohexane, or their mixtures; preferably tetrahydrofurane.
 - organic solvent such as dichloromethane, dichloroethane, tetrachloroethane, chloroform, toluene, diethyl ether, ethyl acetate, cyclohexane, or their mixtures; preferably tetrahydrofurane.
 - the addition of the functionalized furane (step c)) may be performed at a temperature range of ⁇ 20° C. to 50° C., more particularly at a range of 25 to 35° C. In one embodiment, it is performed in the presence of a catalyst such as dibutyltindilaurate, preferably in a molar ratio of 0.1% to 10% compared to the compound VI for example in a range of 2% to 5%.
 - a catalyst such as dibutyltindilaurate
 - steps a) and c) may be performed at a temperature comprised between 20° C. and 60° C., for example about 40° C., preferably under inert atmosphere.
 - some of the units (U1) may be later functionalized according to known methods, to obtain the precursors of formula (I) and/or the polymers of the invention comprising the units (V) as defined above.
 - the invention further relates to a compound having the following formula (IV):
 - n, R a , A, B 1 ′ and B 2 ′ are as defined above.
 - the compounds of formula (IV) are intermediate compounds in the preparation of the precursors of formula (I).
 - said compound of formula (IV) has the following formula:
 - the invention relates to a polymer, preferably a recyclable polymer, susceptible to be obtained by the reaction of a compound of formula (I) as defined above, with a crosslinking agent comprising at least two maleimidyl groups.
 - the ratio cross-linking agent/precursors of formula (I) is comprised between 0.1 and 1, preferentially between 0.5 and 1.
 - the crosslinking agent has the following formula (VII):
 - the crosslinking agent is selected from the group consisting of: 1,1′-(methylenedi-4,1-phenylene)bismaleimide, N,N′-(4-methyl-1,3-phenylene)bismaleimide, 1,1′-(3,3′-dimethyl-1,1′-bisphenyl-4,4′diyl)bismaleimide, N,N′,-(1,3-phenylene)bismaleimide, N,N′,-(1,4-phenylene)bismaleimide, N,N′-(1,2-phenylene)bismaleimide, dithio-bis-maleimidoethane, 1,11-bismaleimido-triethyleneglycol, 4,4′-oxybis(methylbenzene)bismaleimide.
 - said crosslinking agent is the 1,1′-(methylenedi-4,1-phenylene)bismaleimide, having the following formula:
 - the crosslinking agent has the following formula (VIII):
 - R′ is chosen from the group consisting of: a trivalent (C 1 -C 10 )alkane, or a trivalent (C 6 -C 10 )arene, preferably a trivalent methane or a trivalent benzene.
 - the present invention also relates to a process of preparation of a polymer comprising the reaction of a compound of formula (I) as defined above, with a crosslinking agent comprising at least two maleimidyl groups as defined above.
 - the invention relates to a polymer obtained by said process of preparation.
 - the invention relates to the use of the compound of formula (I), for the preparation of a polymer.
 - the polymers of the invention are elastomers, preferably recyclable elastomers.
 - said elastomers can undergo from 1 to 5 remolding cycles without any loss of their mechanical properties.
 - the remolding step can be performed by the dissolution of said elastomer in an organic solvent such as chloroform, dichloroethane, tetrachloroethane, toluene, tetrahydrofurane, preferably chloroform.
 - said remolding step is performed at a temperature comprised between 100° C. and 150° C., for example comprised between 110° C. and 130° C., such as 120° C.
 - the invention also relates to the use of the polymers and/or elastomers as defined above in tires, rubber seals, automotives, and buildings.
 - said polymers and/or elastomers as defined above may be used in a temperature range comprised between ⁇ 70° C. and +80° C., preferably between ⁇ 40° C. and +80° C.
 - FIG. 1A 1 H NMR spectrum of the aldehyde telechelic polybutadiene of formula (II).
 - FIG. 1B 1 H NMR spectrum of the hydroxyl telechelic polybutadiene of formula (IV).
 - FIG. 1C 1 H NMR spectrum of the furan telechelic polybutadiene of formula (I) for the 5 000 g ⁇ mol ⁇ 1 series in CDCl 3 .
 - FIG. 2 SEC chromatograms of the synthetic intermediates for the 9 000 g ⁇ mol ⁇ 1 series: PBAT (aldehyde of formula (II)); PB—OH 4 (compound of formula (IV)); and PB-fur4 (precursor of formula (I)).
 - FIG. 3 Photo of a remolding cycle.
 - FIG. 4A Normalized DSC curves comparison of the cross-linked PB series.
 - the two endothermic peaks at 110° C. and 140° C. represent the retroDA of the exo and endo adducts respectively, exothermic peak at 160° C. represents the homopolymerisation of the bis-maleimide.
 - FIG. 4B Normalized DSC curves comparison of the 9 000 g ⁇ mol ⁇ 1 modification series showing the melting peak decreases at ⁇ 8° C. with the chain-end modifications.
 - FIG. 5A TGA curves comparison of the cross-linked PB series showing the increases loss mass at 300° C. due to the furan content.
 - FIG. 5B TGA curves comparison of the 9 000 g ⁇ mol ⁇ 1 modification series showing that the weight loss at 300° C. is related to the furan presence.
 - FIG. 6A DMTA analysis of the cross-linked PB, effect of the chain length on the rubbery plateau (E′).
 - FIG. 6B DMTA analysis of the cross-linked PB, effect of the chain length on the lost modulus ( ⁇ ).
 - FIG. 7 Young's modulus comparison of the cross-linked PB between the first molding (solid lines) and the recycled ones (dashed lines).
 - FIG. 8 DMA curves obtained after 5 reprocessing of the reversible cross-linked polybutadiene.
 - FIG. 9 Effect on the tensile test analysis after 5 reprocessing of the reversible cross-linked polybutadiene.
 - FIG. 10 Effect of the Bis-maleimide quantity on the mechanical properties of the network analyzed in DMA.
 - FIG. 11 Effect of the Bis-maleimide quantity on the mechanical properties of the network analyzed in tensile test.
 - High molar mass cis-1,4-polybutadiene 1 was first epoxidized with a given molar ratio of mCPBA/butadiene (BD) units, followed by subsequent one-pot cleavage of oxirane units by adding periodic acid as described in the literature.
 - a typical reaction procedure is as follows. mCPBA (300 mg, 1.25 mmol) dissolved in 10 mL of THF was added dropwise to a solution of cis-1,4-polybutadiene (3.22 g, 59.6 mmol of BD units) in 80 mL of THF at 0° C. After 2 h of reaction at room temperature, periodic acid (1.05 eq.
 - ATPB 2 (1.71 g, 0.68 mmol aldehyde) dissolved in 8.5 mL of dry THF and 3 eq of DEA (21.5 mg, 2.04 mmol) were mixed and stirred at 40° C. during 2 h under inert atmosphere.
 - aldehyde telechelic polybutadiene 2 were first prepared by the controlled degradation of high molar mass cis-1,4-PB 1 by varying the epoxidation rate with mCPBA followed by the oxidative scission of epoxides with periodic acid.
 - Hydroxy telechelic polybutadienes 3 were prepared by reductive amination of aldehydes group of ATPB 2 with an excess of diethanolamine (DEA) in the presence of NaBH(OAc) 3 to end up with an hydroxy functionality of 4.
 - the calculated functionality by the appearance of the new signal corresponding to the linked DEA at 2.80 and 3.72 ppm confirming the total conversion of the aldehyde (Table 1).
 - the furan-functionalized telechelic polybutadiene precursors 4 (PB-Fur 4 ) were synthesized from PB—OH 4 by reacting this latter with furan-NCO in the presence of dibutyltin dilaurate at 40° C.
 - the 1 H NMR of the products showed all the expected signals corresponding to PB-Fur 4 : shift of the HO—CH 2 — from 3.72 ppm to 4.12 ppm (see FIG. 1C ) and appearance of the furan signal —CH 2 —NCO at 4.31 ppm allowed to confirm the full conversion of hydroxy groups into urethane functions.
 - the calculated furan group functionality is very close to the one calculated at the PB—OH 4 step and is equal or near to 4 as shown in Table 1.
 - PB-fur 4 4 (1 g, DP-93, 796 ⁇ mol of furan) was dissolved in 1 mL of CHCl 3 and mixed with 0.5 eq of bis-maleimide (150 mg, 398 ⁇ mol) dissolved in 0.5 mL of CHCl 3 .
 - the mixture is heated at 60° C. for 10 min in a closed glassware and deposited in a Teflon mold. It is then waited 24 h for solvent evaporation and completely dryness was obtained under vacuum for an extra 24 h to obtain a transparent film without air bubbles.
 - Liquid-state 1 H NMR and 13 C NMR spectra were recorded at 298 K on a Bruker Avance 400 spectrometer operating at 400 MHz and 100 MHz respectively in appropriate deuterated solvents.
 - THF tetrahydrofuran
 - HXL tetrahydrofuran
 - HXL Butylated hydroxytoluene as inhibitor, Aldrich
 - Measurements in THF were performed on a Waters pump equipped with Waters RI detector and Wyatt Light Scattering detector. The separation is achieved on three Tosoh TSK gel columns (300 ⁇ 7.8 mm) G5000 HXL, G6000 HXL and a Multipore HXL with an exclusion limits from 500 to 40 000 000 g/mol, at flow rate of 1 mL/min. The injected volume was 100 ⁇ L. Columns' temperature was held at 40° C. Molar masses were evaluated with polyisoprene standards calibration. Data were processed with Astra software from Wyatt.
 - Thermo-gravimetric measurements (TGA) of polybutadiene polymer samples were performed on a TA Instruments Q500 from room temperature to 600° C. with a heating rate of 10° C. ⁇ min ⁇ 1 .
 - the analyses were investigated under nitrogen atmosphere with platinum pans.
 - DSC Differential scanning calorimetry
 - a TA Instrument RSA3 was used to study dynamic mechanical properties of polybutadiene polymer samples.
 - the samples were analyzed under nitrogen atmosphere from ⁇ 105° C. to 200° C. at a heating rate of 4° C. ⁇ min ⁇ 1 .
 - the measurements were performed in tensile mode at a frequency of 1 Hz, an initial static force of 0.1 N, and strain sweep of 0.3%.
 - FTIR Fourier transform infrared
 - Films were prepared by mixing the PB-Fur 4 dissolved in CHCl 3 with stoichiometric quantity of bis-maleimide. After evaporation of the solvent and drying under vacuum, transparent film without air bubbles were obtained (see FIG. 3 ). Strips with width of 5 mm, length of 25 mm and thickness between 0.4 and 0.7 mm were prepared by cutting the film for the different mechanical and thermo mechanical analysis.
 - FIG. 3 shows the efficient dissolution of the network obtained in chloroform.
 - the film obtained after the first molding is represented on the second picture (from right to left); strips cut from the film and used for the DMA and tensile tests are on the third one; dissolution of the used and break strips in a closed glassware in chloroform at 120° C. are on the fourth picture; finally the new film formed from the used strips is the same as in the second picture.
 - FIG. 4A Comparison of the cross-linked PB with different chain length of the PB precursor is shown on FIG. 4A .
 - Retro Diels-Alder reaction (rDA) is endothermic and exhibit two transitions: one for the endo-adduct and one for the exo-adduct. The exo-adduct, thermally more stable occurs at higher temperature as shown on the curves.
 - Comparison of the 9 000 g ⁇ mol ⁇ 1 intermediates series indicate that the two endothermic peaks appear only when the polybutadiene is cross-linked confirming the occurrence of rDA reaction (see FIG. 4B ).
 - Crystallization and melting points of the cis-1,4-polybutadiene are known to be around ⁇ 40° C. and ⁇ 10° C. respectively.
 - the aldehyde telechelic polybutadiene with chain length of 9 000 g ⁇ mol ⁇ 1 was able to crystallize like the hydroxy and furan homologues ( FIG. 4B ).
 - the intensity of the melting peaks located at ⁇ 8° C. decreases significantly at each step of the PB modifications until a complete disappearance for the crosslinked one.
 - An increase of the steric hindrance of the chain-end could prevent the polymer to crystallize leading to a decrease of the melting peak intensity.
 - FIG. 4A only the crosslinked elastomer with a PB precursor of 19 000 g ⁇ mol ⁇ 1 crystallizes. This phenomenon could be attributed to the incapacity for the shorter chain to crystallize due to the entanglement induced by the cross-linking.
 - DMA analysis was further applied in tensile mode in order to measure the properties of the crosslinked PB (polymers of the invention).
 - solid lines represent the first molding of the polymer whereas the dash lines are the recycled ones. Moduli of the samples were measured during the heating ramp (4° C./min) between ⁇ 105 to 100° C. after a controlled cooling ramp (4° C./min) from room temperature to ⁇ 105° C.
 - the storage modulus (E) shows a relation between the chain length of the PB precursor and the value of the rubbery plateau (see FIG. 6A , (1), solid lines).
 - the higher values of E′ were obtained for the shorter chain.
 - the modulus at 25° C. increased from 1.4 MPa to 11.4 MPa for chain of 19 kg ⁇ mol ⁇ 1 and 5 kg ⁇ mol ⁇ 1 respectively.
 - the higher cross-linking density in the shorter chain makes the material harder and improves the value of the rubbery plateau.
 - Loss factor (Tan 6) curves shows, like in DSC analysis an identical T g around ⁇ 90° C. regardless the chain length ( FIG. 6B ).
 - the obtained polymer when cross-linked has the properties of an elastomeric network whereas when heated, it becomes a liquid/viscous solution which can be remolded at least 5 times without properties loss.
 - strain at break is not affected by the cross-linking density; it is seems to be only affected by the chain length as mentioned above. Indeed, strain at break is around 180% and 400% for the series of 9 000 and 16 000 g ⁇ mol ⁇ 1 respectively whatever the cross-linking density.
 - High molar mass cis-1,4-polyisoprene (5.42 g) was first epoxidized with mCPBA (1.63 mmol) dissolved in 10 mL of THF in 190 mL of THF at 0° C. After 2 h of reaction at room temperature, periodic acid (1.05 eq. compared to mCPBA, 1.71 mmol) dissolved in 10 mL of THF were added dropwise and stirred during 2 h at room temperature. The solvent was then removed under reduced pressure and the crude product was dissolved in diethyl ether before filtration on celite to removed insoluble iodic acid.
 - 3′ (0.949 g) was dissolved in 10 mL of dry THF. 79 ⁇ l of furan-isocyanate and 18 ⁇ l of DBTDL were added to the solution and stirred at 60° C. during 10 h under inert atmosphere. After concentration, the product was purified by precipitation/dissolution in methanol/DCM several times and dry in vacuum to obtain 4′.
 
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Abstract
Description
- 
          
- wherein:
        
- n is an integer comprised between 10 and 2 000, preferably between 15 and 1 500;
 - Ra is selected from the group consisting of: H, linear or branched (C1-C5)alkyl, and halogen atom;
 - A comprises at least one repeating unit (U) having the formula (U1) or (U2):
 
 
 - wherein:
        
 
- 
          
- 
              
- with Ra being as defined above and Ra″ being selected from the group consisting of H, —CH—CH2, and —C(═CH2)(Ra), Ra being as defined above;
 - B1 and B2, independently of each other, have the following formula (B):
 
 
 - 
              
 
- 
          
- or the following formula (C):
 
 
- 
          
- wherein at least one of B1 and B2 has the formula (B),
and wherein: - —X is:
        
- a bond or
 - a group of formula —NH—X1—, wherein X1 is a linear or branched (C1-C5)alkylene group;
 
 - Y is selected from the linear and branched (C1-C5)alkylene groups;
 - Z and Z′ are independently of each other —O— or —NH—;
 - W and W′ are independently of each other selected from the group consisting of: —C(═O)—NH—Y′—, —C(═O)—Y′—, and —Y′— groups, Y′ representing a linear or branched (C1-C5)alkylene group, preferably a (C1-C3)alkylene group.
 
 - wherein at least one of B1 and B2 has the formula (B),
 
Ra being as defined above, and wherein (U′) and (U″) correspond respectively to the cis and trans isomers of formula (U1).
- 
          
- wherein:
        
- Rb is selected from the group consisting of: H, OH, (C1-C5)alkyl, and halogen atom;
 - Rc is H or an halogen atom, or Rb and Rc form together with the carbon atom carrying them a —C═CH2 group;
 - Rd is selected from the group consisting of: H, OH, —S—C(═O)—Rg, —S—C(—S)—Rg, —P(—O)(ORg)2, —B(Rg)2, dihydrofuran-2,5-dionyl, and CX′2Rf,
            
- X′ being a halogen atom,
 - Rf being selected from the group consisting of halogen atom, CH3—C(═O)—O—(C1-C10)alkyl, —P(═O)(Hal)2 with Hal being an halogen atom,
 - Rg being a linear or branched (C1-C10)alkyl group,
 
 
 - or Rc and Rd form together with the carbon atoms carrying them a (C3-C6)cycloalkyl or a 3-6 membered heterocyclyl group, said cycloalkyl and heterocyclyl groups being optionally substituted;
the percentage of the number of repeating units (V) being inferior or equal to 80% of the number of repeating units (U), preferably inferior or equal to 50% of the number of repeating units (U). 
 - wherein:
        
 
- 
          
- wherein n is as defined above.
Process for the Preparation of the Precursors of General Formula (I) 
 - wherein n is as defined above.
 
-  
- a) a reductive amination step comprising the reaction of an aldehyde of formula (II):
 
 
- 
          
- with n, Ra, A, X, Y, and Z being as defined above,
 - in order to obtain a compound having the following formula (IV):
 
 
- 
          
- with n, Ra and A being as defined above, and
 - wherein B1′ and B2′, independently of each other, have the formula (B′):
 
 
- 
          
- or form with the carbon atom carrying them a —C═O group,
 - and wherein at least one of B1′ and B2′ is of formula (B′);
 - b) optionally, if one of B1′ and B2′ forms with the carbon atom carrying it a —C═O group, a reduction step comprising the reaction of the compound of formula (IV) as defined above with a reducing agent, for example NaBH4, in order to obtain a compound having the formula (IV′):
 
 
- 
          
- 
              
- with n, Ra and A being as defined above, and
 - wherein B1″ and B2″, independently of each other, have the formula (B′):
 
 
 - 
              
 
- 
          
- 
              
- or —OH,
 - and wherein at least one of B1″ and B2″ is of formula (B′);
 
 - c) the reaction of the compound of formula (IV) or (IV) with at least one functionalized furane having the following formula (VI):
 
 - 
              
 
- 
          
- 
              
- wherein W″ is independently chosen from the group consisting of: —Y—N═C═O, —Y′—C(═O)—Cl, —Y′—C(═O)—OH, —Y′—C(═O), and —Y′-Hal, Y′ being as defined above and Hal being an halogen atom;
 - in order to obtain a compound having the formula (I).
 
 
 - 
              
 
- 
          
- n, Ra, A, X, Y, and Z being as defined above,
 - in order to obtain a compound having the following formula (IVa):
 
 
- 
          
- 
              
- then, the reaction of the compound of formula (IVa) with four functionalized furane groups having the following formula (VI):
 
 
 - 
              
 
- 
          
- wherein W″ is independently chosen from the group consisting of: —Y′—N═C═O, —Y′—C(═O)—Cl,
 - —Y′—C(═O)—OH, —Y′—C(═O), and —Y′-Hal, Y′ being as defined above and Hal being an halogen atom;
 - leads to a compound having the formula (Ia).
 
 
wherein A, n and Z are as defined above.
Polymers Obtained from the Precursors of General Formula (I)
- 
          
- wherein R is chosen from the group consisting of:
        
- a linear or branched (C1-C20)alkylene, said alkylene being optionally interrupted by one or more heteroatom(s), such as O or S;
 - a phenylene, said phenylene being optionally substituted by one or more substituent(s) selected from (C1-C10)alkyl, preferably by one or more methyl group(s); and
 
 - a phenylene-L-phenylene group, with L being selected from the group consisting of: a bond, a (C1-C6)alkylene, —O— and —SO2—.
 
 - wherein R is chosen from the group consisting of:
        
 
wherein R′ is chosen from the group consisting of: a trivalent (C1-C10)alkane, or a trivalent (C6-C10)arene, preferably a trivalent methane or a trivalent benzene.
| TABLE 1 | 
| Chemical characteristics of the polymers synthesized | 
| Mn th | Epoxydation | MnNMR (1) | MnSEC (2) | f (—OH)(3) | f (-furan)(3) | |||
| Name | g · mol−1 | rate (%) | g · mol−1 | DPNMR | g · mol−1 | ÐSEC (2) | PB-OH | PB- | 
              
|  5 kg/ | 
                5 700 | 2.10 | 5 300 | 97 | 5 750 | 1.95 | 3.9 | 4.0 | 
|  9 kg/ | 
                9 200 | 1.20 | 8 800 | 160 | 12 000 | 1.64 | 4.0 | 4.0 | 
| 13 kg/ | 
                11 700 | 0.91 | 13 300 | 246 | 15 800 | 1.58 | 4.0 | 3.9 | 
| 16 kg/ | 
                16 500 | 0.63 | 16 000 | 296 | 20 000 | 1.85 | 4.0 | 3.9 | 
| 19 kg/ | 
                19 000 | 0.53 | 19 000 | 352 | 23 000 | 1.68 | 3.9 | 4.0 | 
| (1)Calculated by using the signal proton of the aldehyde at 9.77 ppm and the proton signal of the butadiene units at 5.38 ppm. | ||||||||
| (2)Molar masses and dispersities were calculated on a SEC calibrated with polyisoprene standards. | ||||||||
| (3)Functionality in hydroxy and furan group were calculated by NMR. | ||||||||
| TABLE 2 | 
| Mechanical properties of the PB in function of the chain length. | 
| Young modulus | Stress at break | Strain at break | Elastic modulus | |||
| Cycle | (MPa) | (MPa) | (%) | at 25° C. (MPa) | ||
| 5 kg/mol | First | 9.64 ± 0.67 | 4.8 ± 0.7 | 130 ± 19 | 11.40 | 
| Second | 9.58 ± 1.40 | 4.6 ± 0.4 | 126 ± 18 | 12.20 | |
| 9 kg/mol | First | 3.50 ± 0.40 | 2.8 ± 0.5 | 160 ± 31 | 5.20 | 
| Second | 3.06 ± 0.15 | 2.9 ± 0.3 | 170 ± 19 | 4.01 | |
| 13 kg/mol | First | 1.41 ± 0.04 | 2.3 ± 0.3 | 337 ± 15 | 2.42 | 
| Second | 1.34 ± 0.04 | 2.7 ± 0.1 | 398 ± 15 | 2.46 | |
| 16 kg/mol | First | 0.98 ± 0.05 | 2.3 ± 0.2 | 421 ± 48 | 1.62 | 
| Second | 0.96 ± 0.11 | 1.4 ± 0.2 | 380 ± 40 | 1.56 | |
| 19 kg/mol | First | 0.76 ± 0.16 | 1.7 ± 0.3 | 450 ± 75 | 1.39 | 
| Second | 0.84 ± 0.09 | 1.6 ± 0.3 | 375 ± 14 | 1.33 | |
Claims (20)
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| Application Number | Priority Date | Filing Date | Title | 
|---|---|---|---|
| EP17305389.3 | 2017-03-31 | ||
| EP17305389 | 2017-03-31 | ||
| EP17305389.3A EP3381955A1 (en) | 2017-03-31 | 2017-03-31 | Recyclable cross-linked diene elastomers comprising furanyl groups and precursors thereof | 
| PCT/EP2018/058177 WO2018178282A1 (en) | 2017-03-31 | 2018-03-29 | Recyclable cross-linked diene elastomers comprising furanyl groups and precursors thereof | 
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| US20200109270A1 US20200109270A1 (en) | 2020-04-09 | 
| US11203681B2 true US11203681B2 (en) | 2021-12-21 | 
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|---|---|---|---|
| US16/498,458 Active 2038-09-17 US11203681B2 (en) | 2017-03-31 | 2018-03-29 | Recyclable cross-linked diene elastomers comprising furanyl groups and precursors thereof | 
Country Status (6)
| Country | Link | 
|---|---|
| US (1) | US11203681B2 (en) | 
| EP (2) | EP3381955A1 (en) | 
| JP (1) | JP7069208B2 (en) | 
| CA (1) | CA3057137A1 (en) | 
| ES (1) | ES2886165T3 (en) | 
| WO (1) | WO2018178282A1 (en) | 
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| EP3486264A1 (en) * | 2017-11-17 | 2019-05-22 | Université de Bordeaux | Recyclable cross-linked diene elastomers comprising furanyl groups and precursors thereof | 
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title | 
|---|---|---|---|---|
| US4687812A (en) * | 1984-12-10 | 1987-08-18 | E. I. Du Pont De Nemours And Company | Crosslinkable composition comprising modified aminoepoxy resins - II | 
| US20020086952A1 (en) * | 1998-01-22 | 2002-07-04 | Keisuke Chino | Elastomer composition | 
| US20100099798A1 (en) * | 2008-10-20 | 2010-04-22 | Costanzo Philip J | Reversible viscosity reducing polymer | 
| CN101955592A (en) | 2010-04-20 | 2011-01-26 | 北京化工大学 | Method for preparing thermo-plastically reprocessed cross-linked halogenated butyl rubber | 
| JP2014084413A (en) | 2012-10-24 | 2014-05-12 | Hitachi Metals Ltd | Crosslinked rubber composition and rubber cable using the same | 
| JP2016108434A (en) | 2014-12-05 | 2016-06-20 | 日本ゼオン株式会社 | Conjugated diene polymer and rubber composition | 
| US10280130B2 (en) * | 2012-08-10 | 2019-05-07 | The University Of Akron | Polyisobutylene-based thermoplastic elastomers | 
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title | 
|---|---|---|---|---|
| JP4442259B2 (en) * | 2004-03-11 | 2010-03-31 | 住友化学株式会社 | Modified diene polymer rubber and process for producing the same | 
- 
        2017
        
- 2017-03-31 EP EP17305389.3A patent/EP3381955A1/en not_active Withdrawn
 
 - 
        2018
        
- 2018-03-29 EP EP18713269.1A patent/EP3601382B1/en active Active
 - 2018-03-29 ES ES18713269T patent/ES2886165T3/en active Active
 - 2018-03-29 JP JP2019553076A patent/JP7069208B2/en active Active
 - 2018-03-29 WO PCT/EP2018/058177 patent/WO2018178282A1/en not_active Ceased
 - 2018-03-29 CA CA3057137A patent/CA3057137A1/en active Pending
 - 2018-03-29 US US16/498,458 patent/US11203681B2/en active Active
 
 
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title | 
|---|---|---|---|---|
| US4687812A (en) * | 1984-12-10 | 1987-08-18 | E. I. Du Pont De Nemours And Company | Crosslinkable composition comprising modified aminoepoxy resins - II | 
| US20020086952A1 (en) * | 1998-01-22 | 2002-07-04 | Keisuke Chino | Elastomer composition | 
| US20100099798A1 (en) * | 2008-10-20 | 2010-04-22 | Costanzo Philip J | Reversible viscosity reducing polymer | 
| CN101955592A (en) | 2010-04-20 | 2011-01-26 | 北京化工大学 | Method for preparing thermo-plastically reprocessed cross-linked halogenated butyl rubber | 
| US10280130B2 (en) * | 2012-08-10 | 2019-05-07 | The University Of Akron | Polyisobutylene-based thermoplastic elastomers | 
| JP2014084413A (en) | 2012-10-24 | 2014-05-12 | Hitachi Metals Ltd | Crosslinked rubber composition and rubber cable using the same | 
| JP2016108434A (en) | 2014-12-05 | 2016-06-20 | 日本ゼオン株式会社 | Conjugated diene polymer and rubber composition | 
Non-Patent Citations (3)
| Title | 
|---|
| International Search Report, dated Jul. 13, 2018, from corresponding PCT application No. PCT/EP2018/058177. | 
| Swanson et al.; Development of Polymeric Phase Change Materials on the basis of Diels-Alder Chemistry Macromolecules; Jul. 27, 2010; pp. 6135-6141; vol. 43, No. 14. | 
| Swanson, Macromolecules, 2010, 43, 6135-6141 (Year: 2010). * | 
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| JP2020515681A (en) | 2020-05-28 | 
| JP7069208B2 (en) | 2022-05-17 | 
| EP3601382A1 (en) | 2020-02-05 | 
| CA3057137A1 (en) | 2018-10-04 | 
| US20200109270A1 (en) | 2020-04-09 | 
| EP3381955A1 (en) | 2018-10-03 | 
| ES2886165T3 (en) | 2021-12-16 | 
| WO2018178282A1 (en) | 2018-10-04 | 
| EP3601382B1 (en) | 2021-07-28 | 
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