US11015993B2 - System and method for wirelessly monitoring the operational status of tools of an agricultural implement - Google Patents
System and method for wirelessly monitoring the operational status of tools of an agricultural implement Download PDFInfo
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- US11015993B2 US11015993B2 US16/590,567 US201916590567A US11015993B2 US 11015993 B2 US11015993 B2 US 11015993B2 US 201916590567 A US201916590567 A US 201916590567A US 11015993 B2 US11015993 B2 US 11015993B2
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- shear pin
- circuit
- monitor
- electrical circuit
- wireless
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Classifications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01L—MEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
- G01L5/00—Apparatus for, or methods of, measuring force, work, mechanical power, or torque, specially adapted for specific purposes
- G01L5/0061—Force sensors associated with industrial machines or actuators
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04W—WIRELESS COMMUNICATION NETWORKS
- H04W4/00—Services specially adapted for wireless communication networks; Facilities therefor
- H04W4/80—Services using short range communication, e.g. near-field communication [NFC], radio-frequency identification [RFID] or low energy communication
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01B—SOIL WORKING IN AGRICULTURE OR FORESTRY; PARTS, DETAILS, OR ACCESSORIES OF AGRICULTURAL MACHINES OR IMPLEMENTS, IN GENERAL
- A01B61/00—Devices for, or parts of, agricultural machines or implements for preventing overstrain
- A01B61/04—Devices for, or parts of, agricultural machines or implements for preventing overstrain of the connection between tools and carrier beam or frame
- A01B61/042—Devices for, or parts of, agricultural machines or implements for preventing overstrain of the connection between tools and carrier beam or frame with shearing devices
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01B—SOIL WORKING IN AGRICULTURE OR FORESTRY; PARTS, DETAILS, OR ACCESSORIES OF AGRICULTURAL MACHINES OR IMPLEMENTS, IN GENERAL
- A01B76/00—Parts, details or accessories of agricultural machines or implements, not provided for in groups A01B51/00 - A01B75/00
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N27/00—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means
- G01N27/02—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating impedance
- G01N27/04—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating impedance by investigating resistance
- G01N27/20—Investigating the presence of flaws
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04W—WIRELESS COMMUNICATION NETWORKS
- H04W4/00—Services specially adapted for wireless communication networks; Facilities therefor
- H04W4/30—Services specially adapted for particular environments, situations or purposes
- H04W4/38—Services specially adapted for particular environments, situations or purposes for collecting sensor information
-
- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04W—WIRELESS COMMUNICATION NETWORKS
- H04W4/00—Services specially adapted for wireless communication networks; Facilities therefor
- H04W4/30—Services specially adapted for particular environments, situations or purposes
- H04W4/40—Services specially adapted for particular environments, situations or purposes for vehicles, e.g. vehicle-to-pedestrians [V2P]
- H04W4/48—Services specially adapted for particular environments, situations or purposes for vehicles, e.g. vehicle-to-pedestrians [V2P] for in-vehicle communication
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01B—SOIL WORKING IN AGRICULTURE OR FORESTRY; PARTS, DETAILS, OR ACCESSORIES OF AGRICULTURAL MACHINES OR IMPLEMENTS, IN GENERAL
- A01B35/00—Other machines for working soil not specially adapted for working soil on which crops are growing
- A01B35/02—Other machines for working soil not specially adapted for working soil on which crops are growing with non-rotating tools
- A01B35/04—Other machines for working soil not specially adapted for working soil on which crops are growing with non-rotating tools drawn by animal or tractor or man-power
- A01B35/06—Other machines for working soil not specially adapted for working soil on which crops are growing with non-rotating tools drawn by animal or tractor or man-power with spring tools or with resiliently- or flexibly-attached rigid tools
Definitions
- the present disclosure generally relates to agricultural implements and, more particularly, to systems and methods for wirelessly monitoring the operational status of ground-engaging tools of an agricultural implement, such as by wirelessly monitoring the operating status of shanks based on failure detection of the associated shear bolts or pins.
- Tillage implements typically include a plurality of ground-engaging tools configured to penetrate the soil to a particular depth.
- the ground-engaging tools may be pivotally coupled to a frame of the tillage implement.
- biasing elements such as springs, are used to exert biasing forces on the ground-engaging tools.
- This configuration may allow the ground-engaging tools to be biased towards a desired position relative to the frame, thereby maintaining the particular depth of soil penetration as the agricultural work vehicle pulls the tillage implement through the field. Additionally, this configuration may also permit the ground-engaging tools to pivot out of the way of rocks or other impediments in the soil, thereby preventing damage to the ground-engaging tools or other components on the implement.
- tillage implements often utilize a shear-bolt mounting arrangement in which shear pins or bolts are used to couple the ground-engaging tools to the frame or associated attachment structure.
- the shear pins serve to protect the ground-engaging tools from excessive loading that would otherwise substantially damage or break the tools.
- such a configuration may allow a ground-engaging tool to pivot out of the way of rocks or other impediments in the soil when the adjustability provided by the associated biasing element is insufficient.
- the present subject matter is directed to a system for wirelessly monitoring the operational status of ground-engaging tools of agricultural implements.
- the system includes an attachment structure configured to be coupled to a frame of an agricultural implement, a ground-engaging tool pivotably coupled to the attachment structure at a pivot point, and a shear pin at least partially extending through both the attachment structure and ground-engaging tool to prevent pivoting of the ground-engaging tool about the pivot point when the shear pin is in an operable working condition.
- the system includes a conductive member extending at least partially within the shear pin to form an electrical circuit therein, and a wireless circuit monitor electrically coupled to the conductive member such that the wireless circuit monitor is configured to detect a circuit parameter associated with the electrical circuit.
- the wireless circuit monitor is also configured to wirelessly transmit data indicative of the detected circuit parameter.
- the system includes an antenna configured to receive the data transmitted wirelessly from the wireless circuit monitor, and a controller communicatively coupled to the antenna, with the controller being configured to monitor the data received by the antenna and identify a change in the working condition of the shear pin based on a detected variation in the data.
- the present subject matter is directed to an agricultural implement including a frame and a plurality of shank assemblies supported relative to the frame.
- Each shank assembly includes an attachment structure configured to be coupled to the frame, a shank pivotably coupled to the attachment structure at a pivot point, a shear pin at least partially extending through both the attachment structure and shank to prevent pivoting of the shank about the pivot point when the shear pin is in an operable working condition, and a conductive member extending at least partially within the shear pin to form an electrical circuit therein.
- the implement also includes a plurality of wireless circuit monitors, with each wireless circuit monitor being electrically coupled to the conductive member of a respective shank assembly of the plurality of shank assemblies such that the wireless circuit monitor is configured to detect a circuit parameter associated with the electrical circuit of the respective shank assembly. Each wireless circuit monitor is also configured to wirelessly transmit data indicative of the detected circuit parameter.
- the implement includes an antenna configured to receive the data transmitted wirelessly from the plurality of wireless circuit monitors, and a controller communicatively coupled to the antenna, with the controller being configured to monitor the data received by the antenna and identify a change in the working condition of the shear pin of a given shank assembly of the plurality of shank assemblies based on a detected variation in the data.
- the present subject matter is directed to a method for wirelessly monitoring the operational status of a ground-engaging tool pivotally coupled to a frame of an agricultural implement,
- the method includes receiving data transmitted wirelessly from a wireless circuit monitor that is indicative of a circuit parameter associated with an electrical circuit formed within a shear pin extending through the ground-engaging tool, with the shear pin being configured to prevent pivoting of the ground-engaging tool about a respective pivot point when the shear pin is in an operable working condition.
- the method includes monitoring, with a computing device, the circuit parameter associated with the electrical circuit based on the data received from the wireless circuit monitor, and determining, with the computing device, that a change in the working condition of the shear pin has occurred based on a detected variation in the data.
- FIG. 1 illustrates a perspective view of one embodiment of an agricultural implement coupled to a work vehicle in accordance with aspects of the present subject matter
- FIG. 2 illustrates another perspective view of the agricultural implement shown in FIG. 1 in accordance with aspects of the present subject matter, particularly illustrating various components of the implement;
- FIG. 3 illustrates a side view of one embodiment of a shank assembly including a shank pivotally coupled to an implement frame in accordance with aspects of the present subject matter, particularly illustrating a shear pin extending through the shank and associated components of one embodiment of a system for monitoring the operational status of the shank in accordance with aspects of the present subject matter;
- FIG. 4 illustrates a simplified, cross-sectional view of one embodiment of a shear pin arrangement having an electrical circuit formed therein and an associated wireless circuit monitor coupled to the electrical circuit in accordance with aspects of the present subject matter;
- FIG. 5 illustrates a simplified, cross-sectional view of another embodiment of a shear pin arrangement having an electrical circuit formed therein and an associated wireless circuit monitor coupled to the electrical circuit in accordance with aspects of the present subject matter;
- FIG. 6 illustrates a simplified, cross-sectional view of a further embodiment of a shear pin arrangement having an electrical circuit formed therein and an associated wireless circuit monitor coupled to the electrical circuit in accordance with aspects of the present subject matter;
- FIG. 7 illustrates a schematic view of one embodiment of a system for monitoring the operational status of a ground-engaging tool of an agricultural implement in accordance with aspects of the present subject matter.
- FIG. 8 illustrates a flow diagram of one embodiment of a method for monitoring the operational status of a ground-engaging tool of an agricultural implement in accordance with aspects of the present subject matter.
- the present subject matter is directed to systems and methods for monitoring the operational status of ground-engaging tools of an agricultural implement.
- the disclosed system may be utilized to monitor the operational status of ground-engaging tools, such as shanks, that are configured to be pivotably coupled to a frame of an agricultural implement and that include a shear bolt or pin extending therethrough to prevent pivoting of the tool relative to the frame during normal loading conditions.
- the disclosed system may include a wireless circuit monitor coupled to an electrical circuit formed within a shear pin extending through a shank of an agricultural implement.
- the wireless circuit monitor may be electrically coupled to the circuit to allow the circuit monitor to detect one or more circuit parameters associated with the electrical circuit that vary with changes in the working condition of the shear pin (e.g., with a transition from an operable working condition to a failed condition), such as the opened/closed state of the circuit or the resistance in the circuit.
- the wireless circuit monitor may be configured to wirelessly transmit data associated with the detected circuit parameter to one or more associated antennas of the system.
- the antenna(s) may, in turn, be communicatively coupled to a controller of the system that is configured to monitor the data received from the wireless circuit monitor to identify variations in the data indicative of a change in the working condition of the shear pin.
- the controller may monitor the data to detect when the shear pin has failed. The controller may then execute an appropriate control action in response to the detection of the shear pin failure, such as by notifying the operator of the failure or by performing an automated control action.
- FIGS. 1 and 2 illustrate differing perspective views of one embodiment of an agricultural implement 10 in accordance with aspects of the present subject matter. Specifically, FIG. 1 illustrates a perspective view of the agricultural implement 10 coupled to a work vehicle 12 . Additionally, FIG. 2 illustrates a perspective view of the implement 10 , particularly illustrating various components of the implement 10 .
- the implement 10 may be configured to be towed across a field in a direction of travel (e.g., as indicated by arrow 14 in FIG. 1 ) by the work vehicle 12 .
- the implement 10 may be configured as a tillage implement, and the work vehicle 12 may be configured as an agricultural tractor.
- the implement 10 may be configured as any other suitable type of implement, such as a seed-planting implement, a fertilizer-dispensing implement, and/or the like.
- the work vehicle 12 may be configured as any other suitable type of vehicle, such as an agricultural harvester, a self-propelled sprayer, and/or the like.
- the work vehicle 12 may include a pair of front track assemblies 16 , a pair or rear track assemblies 18 , and a frame or chassis 20 coupled to and supported by the track assemblies 16 , 18 .
- An operator's cab 22 may be supported by a portion of the chassis 20 and may house various input devices for permitting an operator to control the operation of one or more components of the work vehicle 12 and/or one or more components of the implement 10 .
- the work vehicle 12 may include an engine 24 and a transmission 26 mounted on the chassis 20 .
- the transmission 26 may be operably coupled to the engine 24 and may provide variably adjusted gear ratios for transferring engine power to the track assemblies 16 , 18 via a drive axle assembly (not shown) (or via axles if multiple drive axles are employed).
- the implement 10 may include a frame 28 . More specifically, the frame 28 may extend longitudinally between a forward end 30 and an aft end 32 . The frame 28 may also extend laterally between a first side 34 and a second side 36 . In this respect, the frame 28 generally includes a plurality of structural frame members 38 , such as beams, bars, and/or the like, configured to support or couple to a plurality of components. Furthermore, a hitch assembly 40 may be connected to the frame 28 and configured to couple the implement 10 to the work vehicle 12 . Additionally, a plurality of wheels 42 (one of which is shown in FIG. 2 ) may be coupled to the frame 28 to facilitate towing the implement 10 in the direction of travel 14 .
- a hitch assembly 40 may be connected to the frame 28 and configured to couple the implement 10 to the work vehicle 12 .
- a plurality of wheels 42 (one of which is shown in FIG. 2 ) may be coupled to the frame 28 to facilitate towing the implement 10 in the direction of travel 14 .
- one or more ground-engaging tools may be coupled to and/or supported by the frame 28 . More particularly, in certain embodiments, the ground-engaging tools may include one or more shanks 50 and/or disc blades 46 supported relative to the frame 28 . In one embodiment, each shank 50 and/or disc blade 46 may be individually supported relative to the frame 28 . Alternatively, one or more groups or sections of the ground-engaging tools may be ganged together to form one or more ganged tool assemblies, such as the disc gang assemblies 44 shown in FIGS. 1 and 2 .
- each disc gang assembly 44 includes a toolbar 48 coupled to the implement frame 28 and a plurality of disc blades 46 supported by the toolbar 48 relative to the implement frame 28 .
- Each disc blade 46 may, in turn, be configured to penetrate into or otherwise engage the soil as the implement 10 is being pulled through the field.
- the various disc gang assemblies 44 may be oriented at an angle relative to the direction of travel 14 to promote more effective tilling of the soil.
- the implement frame 28 may be configured to support any other suitable ground-engaging tools.
- the frame 28 is also configured to support a plurality of leveling blades 52 and rolling (or crumbler) basket assemblies 54 .
- any other suitable ground-engaging tools may be coupled to and supported by the implement frame 28 .
- the shank assembly 60 includes both the shank 50 and associated attachment structure (e.g., first and second attachment members 60 , 62 ) for pivotally coupling the shank 50 to the implement frame 28 (e.g., at a first pivot point 66 ).
- the shank 50 may include a tip end 68 that is configured to penetrate into or otherwise engage the ground as the implement 10 is being pulled through the field.
- the shank 50 may be configured as a chisel.
- ground-engaging tool may be configured as a sweep, tine, or any other suitable ground-engaging tool.
- auxiliary attachment may also be coupled to the shank 50 at its tip end 68 , such as a point attachment.
- a biasing element 70 may be coupled between the frame 28 and the shank assembly 60 to bias the shank 50 to a predetermined ground-engaging tool position (e.g., a home or base position) relative to the frame 28 .
- a predetermined ground-engaging tool position may correspond to a ground-engaging tool position in which the shank 50 penetrates the soil to a desired depth.
- the predetermined ground-engaging tool position may be set by a mechanical stop 72 . In operation, the biasing element 70 may permit relative movement between the shank 50 and the frame 28 .
- the biasing element 70 may be configured to bias the shank 50 to pivot relative to the frame 28 in a first pivot direction (e.g., as indicated by arrow 74 in FIG. 3 ) until an end 76 of the first attachment member 62 of the shank assembly 60 contacts the stop 72 .
- the biasing element 70 may also allow the shank 50 to pivot away from the predetermined ground-engaging tool position (e.g., to a shallower depth of penetration), such as in a second pivot direction (e.g., as indicated by arrow 78 in FIG. 3 ) opposite the first pivot direction 74 , when encountering rocks or other impediments in the field.
- the biasing element 70 may be configured as a spring. It should be recognized, however, the biasing element 70 may be configured as an actuator or any other suitable biasing element.
- the shank 50 may further be pivotably coupled to the attachment structure 62 , 64 of the shank assembly 60 at a second pivot point 80 to allow pivoting of the shank 50 relative to the attachment structure about such pivot point 80 independent of the pivotal motion about the first pivot point 66 .
- the shank 50 is pivotally coupled to the second attachment member 64 of the attachment structure at the second pivot point 80 , which, in turn, is coupled to the frame 28 at the first pivot point 66 via the first attachment member 64 .
- the shank 50 may be coupled to the second attachment member 64 via an associated pivot member 82 (e.g., a pivot bolt or pin) extending through both the shank 50 and the attachment member 64 at the second pivot point 80 .
- an associated pivot member 82 e.g., a pivot bolt or pin
- the shank assembly 60 may further include a shear bolt or pin 90 (simply referred to hereinafter as a “shear pin” for simplicity purposes and without intent to limit) at least partially extending through both the attachment member 64 and the shank 50 at a location separate from the pivot point 80 defined between such components.
- a shear pin 90 is positioned above the pivot point 80 defined between the shank 50 and the adjacent attachment member 64 .
- the shear pin 90 may be configured to prevent rotation of the shank 50 relative to the attachment member 64 when the shear pin 90 is in an operable working condition, for instance when the shear pin 90 has not sheared or otherwise failed.
- the shear pin 90 may correspond to a mechanical pin designed such that the pin breaks when a predetermined force is applied through the pin.
- the shear pin 90 may be designed to withstand normal or expected loading conditions for the shank 50 and fail when the loads applied through the pin 90 exceed or substantially exceed such normal/expected loading conditions.
- the tip end 68 of the shank 50 may encounter impediments in the field causing the shank assembly 60 to rotate about the first pivot point 66 in the second pivot direction 78 .
- the shank 50 will pivot upwards in the second pivot direction 78 about the first pivot point 66 to clear the impediment and then will return to its home or ground-engaging position via the action of the biasing element 70 .
- the shank assembly 60 may fully rotate until the attachment structure contacts the mechanical stop 72 without clearing the impediment, in which case a significant amount of force may be transmitted through the shank assembly 60 .
- the shear pin 90 may be designed to fracture or fail, thereby allowing the shank 50 to rotate about the second pivot point 80 relative to the attachment member 64 .
- the shank 50 may rotate about the second pivot point 80 (as indicated by arrow 92 in FIG. 3 ) to the shank position indicated by dashed lines in FIG. 3 .
- FIG. 3 also illustrates components of one embodiment of a system 100 for wirelessly monitoring the operational status of ground-engaging tools of agricultural implements.
- the system 100 is shown as being configured for use in wirelessly monitoring the operational status of a shank assembly 60 based on failure detection of the shear pin.
- the system 100 may be utilized to monitor the operational status of any other suitable ground-engaging tools of an agricultural implement, such as any tools having a shear pin provided in operative association therewith.
- the system 100 includes a wireless circuit monitor 102 configured to detect a parameter associated with an electrical circuit (indicated by dot 104 in FIG. 3 ) formed or provided within the shear pin 90 .
- a wireless circuit monitor 102 configured to detect a parameter associated with an electrical circuit (indicated by dot 104 in FIG. 3 ) formed or provided within the shear pin 90 .
- a conductive member may be installed within the shear pin 90 to form a looped electrical circuit extending through the interior of the shear pin 90 .
- the wireless circuit monitor 102 may be electrically coupled to the circuit 104 to allow the circuit monitor 102 to detect one or more parameters associated with the electrical circuit 104 that vary with changes in the working condition of the shear pin 90 (e.g., with a transition from an operable working condition to a failed condition), such as the opened/closed state of the circuit 104 or the resistance in the circuit 104 .
- the wireless circuit monitor 102 may be configured to wirelessly transmit data associated with the detected circuit parameter to one or more associated antennas 106 of the system 100 .
- the antenna(s) 106 may, in turn, be communicatively coupled to a controller 108 of the system 100 that is configured to monitor the data received from the wireless circuit monitor 102 to identify variations in the data (e.g., due to variations in the detected circuit parameter) indicative of a change in the working condition of the shear pin 90 .
- the controller 108 may monitor the data to detect when the shear pin 90 has failed.
- the controller may then execute an appropriate control action in response to the detection of the shear pin failure, such as by notifying the operator of the failure or by performing an automated control action.
- the system 100 is generally shown in FIG. 3 as including a single wireless circuit monitor 102 configured to detect a parameter associated with the electrical circuit 104 formed in the shear pin 90 of the respective shank assembly 60 .
- the system 100 may include a plurality of wireless circuit monitors 102 , with each circuit monitor 102 being configured to detect a parameter associated with the electrical circuit 104 formed in the shear pin 90 of a respective shank assembly 60 .
- the associated agricultural implement 10 may include a plurality shank assemblies 60 , with each shank assembly 60 including a shear pin 90 having an electrical circuit 104 formed or provided therein.
- each shank assembly 60 may include or be provided in operative association with a respective wireless circuit monitor 102 to detect a circuit parameter(s) of the electrical circuit 104 that that varies with changes in the working condition of the associated shear pin 90 .
- the data generated by each circuit monitor 102 may then be wirelessly transmitted to a single antenna 106 or multiple antennas 106 , if necessary, to allow the controller 108 to monitor the working condition of each shear pin 90 of the agricultural implement 10 .
- each wireless circuit monitor 102 may include any device or component (or combination of devices and components) that allows the circuit monitor 102 to detect one or more circuit parameters associated with the electrical circuit 104 of the respective shank pin 90 and wirelessly transmit data indicative of such detect parameter(s) to the associated system antenna(s) 106 .
- each wireless circuit monitor 102 may include one or more sensors configured to detect the relevant circuit parameter(s) (e.g., a voltage sensor, a current sensor, a resistance sensor, and/or the like) and an associated wireless communication device configured to wirelessly transmit the data generated by the sensor(s) to the associated antennas) 106 .
- the wireless communications device of each wireless circuit monitor 102 may correspond to an RFID tag (e.g., a passive RFID tag or an active RFID tag).
- the associated antenna(s) 106 may form part of or may be communicatively coupled to a suitable RFID interrogator or reader.
- the antenna(s) 106 may form part of or may be communicatively coupled to an active RFID reader configured to actively transmit interrogation signals to each associated RFID tag and receive the corresponding reply signals from the tag.
- Such interrogation signals may be used to power both the RFID tag and the associated sensor(s) of the wireless circuit monitor 102 , thereby allowing the circuit monitor 102 to detect the relative circuit parameter(s) and transmit reply signals or data in response to the interrogation signals.
- the antenna(s) 106 may form part of or may be communicatively coupled to a passive RFID reader configured to receive the radio signals transmitted from the tag.
- the power source for the MD tag may also serve as the power source for the associated sensor(s) of the wireless circuit monitor 102 .
- each wireless circuit monitor 102 may include any other suitable wireless communications device configured to wirelessly transmit the data for receipt by an associated antenna(s) 106 using any suitable wireless communication protocol(s) or other suitable wireless signal transmission technology.
- each wireless circuit monitor 102 may include a wireless communications device configured to transmit short-range wireless signals, such as by using Bluetooth, Near-Field Communications, Win., Zigbee, RuBee, and/or any wide-range wireless signals using any suitable wireless communication protocol.
- each wireless circuit monitor 102 may generally be installed at any suitable location that allows the circuit monitor 102 to be electrically coupled to the electrical circuit 104 formed within its respective shear pin 90 .
- the wireless circuit monitor 102 is mounted on the shank assembly 60 at a location adjacent to, but separate from the shear pin 90 , such as by securing the wireless circuit monitor to the second attachment member 64 .
- each wireless circuit monitor 102 may be disposed at any other suitable location relative to the shear pin 90 and/or relative to the shank assembly 60 .
- the wireless circuit monitor 102 may, instead, be coupled directly to the shear pin 90 .
- the system antenna(s) 106 may be configured to be installed at any suitable location relative to the wireless circuit monitor(s) 102 that allows the antenna(s) 106 to receive the data wirelessly transmitted from the circuit monitor(s) 102 .
- the antenna(s) 106 may be installed at any suitable location on the implement 10 that falls within such wireless transmission range.
- the antenna(s) 106 is mounted to a portion of the implement frame 28 .
- the antenna(s) 106 may be mounted to any other suitable component of the implement 10 within the wireless transmission range of each associated wireless circuit monitor 102 .
- the system 100 is shown as simply including a single antenna 106 .
- the system 100 may include any other suitable number of antennas 106 , such as two or more antennas.
- the exact number of antennas 106 used within the system 100 will generally vary depending on the number, configuration, and/or positioning of the associated wireless circuit monitors 102 .
- the system 100 may be desirable for the system 100 to include two or more antennas 106 to ensure that the wireless data transmitted from each wireless circuit monitor 102 is capable of being received by at least one of the antennas 106 .
- each shear pin 90 may include a conductive member 140 (e.g., a wire) extending at least partially within the shear pin 90 to form an electrical circuit 104 therein.
- each shear pin 90 includes a bore or wire cavity 142 defined therein to allow a conductive member 140 to be inserted within the shear pin 90 along a looped path, thereby allowing the conductive member 140 to form a closed loop electrical circuit 104 therein.
- the conductive member 140 may be insulated from the material forming the shear pin 90 (e.g., a metal material), such as by coating the conductive member 140 with an insulating or non-conductive coating.
- the conductive member 140 extends within the shear pin 90 across substantially the entire length of the pin 90 .
- the conductive member 140 may be configured to extend any other suitable length within the shear pin 90 that allows the disclosed system 100 to function as described herein.
- the conductive member 140 should extend within the shear pin 90 a given length such that the electrical circuit 104 is defined along either side of an anticipated failure location for the shear pin 90 (e.g., as indicated by line 144 in FIGS. 4-6 ), thereby allowing the electrical circuit 104 to be broken or opened upon shearing or failure of the shear pin 90 .
- each wireless circuit monitor 102 may, in several embodiments, include both a sensor 150 configured to detect a circuit parameter associated with circuit 104 to which it is electrically coupled and a wireless communications device 152 configured to wireless transmit data indicative of the detected parameter to an associated antenna(s) 106 ( FIG. 3 ) of the disclosed system 100 .
- the wireless communications device 152 may, in one embodiment, correspond to an RFID tag, such as a passive RFID tag or an active RFID tag.
- the interrogation signals from the associated RFID reader may be used to power both the tag and the sensor 150 , as well as to provide a voltage across the electrical circuit 104 .
- each wireless circuit monitor 102 may also include a power source (not shown), such as a battery, for powering the tag and the sensor 150 and for providing a voltage across the electrical circuit 104 .
- the sensor 150 of the wireless circuit monitor 102 is configured to detect the opened/closed state of the electrical circuit 104 , which, in turn, is indicative of the working condition of the associated shear pin 90 .
- the electrical circuit 104 formed within the shear pin 90 will be in a closed state (i.e., the conductive member 140 will form a closed circuit).
- the electrical circuit 104 upon failure of the shear pin 90 (e.g., upon shearing of the pin 90 along line 144 ), the electrical circuit 104 will transition from the closed state to an opened state.
- the wireless circuit monitor 102 may be configured to transmit or broadcast data to the associated antenna(s) 106 that allows the working condition or status of the shear pin 90 to be evaluated by the system controller 108 .
- the sensor 150 may generally correspond to any suitable sensing device(s) that allows for such circuit state to be detected.
- the sensor 150 may correspond to a voltage sensor or voltmeter configured to detect the voltage across the circuit 104 .
- the voltage across the electrical circuit 104 in the closed state will be equal to zero.
- the voltage across the circuit will increase to the source voltage. Such detection of the voltage change, thus, provides an indication of the shear pin failure.
- a resistor 146 has been added to the portion of the electrical circuit 104 extending within the shear pin 90 .
- the sensor 150 of the wireless circuit monitor 102 may, for example, correspond to a resistance sensor or ammeter configured to detect the resistance in the electrical circuit 104 , which, in turn, is indicative of the working condition of the associated shear pin 90 .
- the electrical circuit 104 formed within the shear pin 90 will be in a closed state (i.e., the conductive member 140 and associated resistor 146 will form a closed circuit) and the resistance in the circuit 104 will generally be equal to a value associated with the resistance of the resistor 146 .
- the electrical circuit 104 upon failure of the shear pin 90 (e.g., upon shearing of the pin 90 along line 144 ), the electrical circuit 104 will transition from the closed state to an opened state. In such instance, the resistance detected by the sensor 150 will increase to infinity.
- the wireless circuit monitor 102 may be configured to transmit or broadcast data to the associated antenna(s) 106 that allows the working condition or status of the shear pin 90 to be evaluated by the system controller 108 .
- the system controller 108 may also identify changes in the working condition or status of a shear pin 90 based on a lack of data received from the associated antenna(s) 106 .
- the portion of the pin 90 to which the wireless circuit monitor 102 is coupled may fall from the associated shank assembly 60 onto the ground, which will result in the wireless circuit monitor 102 being incapable of communicating data to the association antenna(s) 106 as the implement 10 continues to be moved across the field.
- the system controller 108 can still estimate or infer that the shear pin 90 has failed based on the lack of data received from the wireless circuit monitor 102 by the associated antenna(s) 106 . Specifically, when the controller 108 determines that data is no longer being received from a given wireless circuit monitor 102 , it be can inferred that the corresponding shear pin 90 has failed.
- FIGS. 4-6 also illustrate differing installation locations for the wireless circuit monitor 102 relative to its respective shear pin 90 .
- the wireless circuit monitor 102 is installed at a location separate from the shear pin 90 , such as at the installed location on the second attachment member 64 shown in FIG. 3 .
- the wireless circuit monitor 102 is mounted directly to the shear pin 90 , such as by being coupled to a head or exposed portion of the shear pin 90 .
- FIG. 7 a schematic view of one embodiment of a system 100 for monitoring the operational status of a ground-engaging tool of an agricultural implement is illustrated in accordance with aspects of the present subject matter.
- the system 100 will be described herein with reference to the embodiment of the implement 10 described above with reference to FIGS. 1 and 2 and, in particular, the embodiment of the shank assembly 60 and related system components described above with reference to FIGS. 3-6 .
- the disclosed system 100 may be utilized with any suitable implement having any suitable implement configuration to allow the operational status of a ground-engaging tool to be monitored.
- aspects of the disclosed system 100 may also be utilized with any other suitable ground-engaging tools of a given agricultural implement.
- the system 100 may include a wireless circuit monitor 102 electrically coupled to an electrical circuit 104 ( FIGS. 3-6 ) formed within the shear pin 90 of a respective shank assembly 60 and one or more signal receivers or antennas 106 configured to receive the data transmitted from the wireless communications device 152 (e.g., an RFID tag) of each wireless circuit monitor 102 .
- the system 100 may also include a controller 108 communicatively coupled to the antenna(s) 106 .
- the controller 108 may be configured to analyze the data received by the antenna(s) 106 from each wireless circuit monitor 102 (or the lack thereof) to determine or infer the working status of each respective shear pin 90 .
- the controller 108 may be configured to monitor the circuit parameter(s) detected by the sensor 150 of each wireless circuit monitor 102 to identify variations in the monitored circuit parameter(s) that are indicative of a change in the working condition of the associated shear pin 90 , thereby allowing the controller 108 to determine or infer when a given shear pin 90 has failed. Similarly, the controller 108 may be configured to infer that a given shear pin 90 has failed when data is no longer being received from the associated wireless circuit monitor 102 . Additionally, the controller 108 may be configured to execute one or more control actions in response to determining that one or more of the shear pins 90 have failed. For instance, in one embodiment, the controller 108 may notify the operator of the shear pin failure(s). In addition to notifying the operator (or as an alternative thereto), the controller 108 may be configured to execute one or more automated control actions, such as by automatically stopping the implement 10 and/or by raising the shank assemblies 60 out of the ground.
- the controller 108 may correspond to any suitable processor-based device(s), such as a computing device or any combination of computing devices.
- the controller 108 may generally include one or more processor(s) 110 and associated memory devices 112 configured to perform a variety of computer-implemented functions (e.g., performing the methods, steps, algorithms, calculations and the like disclosed herein).
- processor refers not only to integrated circuits referred to in the art as being included in a computer, but also refers to a controller, a microcontroller, a microcomputer, a programmable logic controller (PLC), an application specific integrated circuit, and other programmable circuits.
- PLC programmable logic controller
- the memory 112 may generally comprise memory element(s) including, but not limited to, computer readable medium (e.g., random access memory (RAM)), computer readable non-volatile medium (e.g., a flash memory), a floppy disk, a compact disc-read only memory (CD-ROM), a magneto-optical disk (MOD), a digital versatile disc (DVD) and/or other suitable memory elements.
- RAM random access memory
- RAM computer readable non-volatile medium
- CD-ROM compact disc-read only memory
- MOD magneto-optical disk
- DVD digital versatile disc
- Such memory 112 may generally be configured to store information accessible to the processor(s) 110 , including data that can be retrieved, manipulated, created and/or stored by the processor(s) 110 and instructions that can be executed by the processor(s) 110 .
- the instructions stored within the memory 112 may, when implemented by the processor(s) 110 , configure the controller 108 to perform various computer-implemented functions, such as one or more
- the controller 108 may also include a communications interface 114 to provide a means for the controller 108 to communicate with any of the various other system components described herein.
- a communications interface 114 to provide a means for the controller 108 to communicate with any of the various other system components described herein.
- one or more communicative links or interfaces 116 e.g., one or more data buses
- one or more communicative links or interfaces 118 may be provided between the communications interface 114 and one or more components of the system 100 , such as a user interface 120 , to allow the controller 108 to control the operation of and/or otherwise communicate with such system components.
- controller 108 may correspond to an existing controller of the implement 10 or the work vehicle 12 or the controller 108 may correspond to a separate processing device.
- the controller 108 may form all or part of a separate plug-in module that may be installed within the implement 10 or the work vehicle 12 to allow for the disclosed system and method to be implemented without requiring additional software to be uploaded onto existing control devices of the implement 10 or the work vehicle 12 .
- the controller 108 may be configured to monitor the circuit parameter(s) detected by the sensor 150 of each wireless circuit monitor 203 based on the data wirelessly received from the circuit monitors 102 (e.g., via the antenna(s) 106 ), For instance, in one embodiment, the controller 108 may be configured to monitor the opened/closed state of the electrical circuit 104 formed within each shear pin 90 based on the data received from the associated circuit monitor 102 . In such an embodiment, when the controller 108 identifies that a given electrical circuit 104 has transitioned from a closed state to an opened state, the controller 108 may determine or infer that its associated shear pin 90 has failed.
- the controller 108 may be configured to monitor the resistance in the electrical circuit 104 formed within each shear pin 90 based on the data received from the associated circuit monitor 102 . In such an embodiment, when the controller 108 identities a significant variation in the resistance in a given electrical circuit 104 , the controller 108 may determine or infer that its associated shear pin 90 has failed, in yet another embodiment, the controller 108 may simply identify when data is no longer being received from a given circuit monitor 102 , in which case that controller 108 may determine or inter that its associated shear pin 90 has failed.
- the system 100 may also include a user interface 120 communicatively coupled to the controller 108 .
- the user interface 120 may be configured to provide feedback (e.g., notifications associated with status of the tools being monitored (e.g., one or more of the shanks 50 ) to the operator of the implement 10 .
- the controller 108 may be configured to alert the operator of a change in the working condition of one or more of the shear pins 90 , such as when it is determined that a given shear pin 90 has failed due to a detected change in the monitored circuit parameter(s), thereby allowing the operator to make determination as to whether it is necessary to stop the operation of the implement 10 to check the status of the associated shear pin(s) 90 .
- Such notifications to the operator may be particularly advantageous in situations in which the shear pin 90 has failed, but the shank 50 has not rotated backwards relative to the adjacent attachment structure to a noticeable degree (e.g., due to friction between the shank 50 and the attachment structure).
- an operator visually examining the shank assemblies 60 may not recognize that one or more of the shear pins 90 are no longer in an operable working condition. Accordingly, alerting the operator of changes to the working condition of the shear pins 90 allows for accurate and timely detection of shear pin failures.
- the user interface 120 may include or be associated with one or more feedback devices (not shown), such as display screens, speakers, warning lights, and/or the like, which are configured to communicate such feedback.
- the controller 108 may be configured to generate an interface element for display to an operator on the user interface 120 .
- the interface element may, for example, be associated with a visual indicator indicative of the working condition of tools being monitored (e.g., by indicating a change in the working condition of the shear pin 90 associated with one of the shank assemblies 60 ).
- the controller 108 may be configured to generate a separate interface element for each shear pin 90 associated with the various shank assemblies 60 of the implement 10 or may generate a single interface element representing the working condition of multiple shear pins 90 .
- some embodiments of the user interface 120 may include one or more input devices (not shown), such as touchscreens, keypads, touchpads, knobs, buttons, sliders, switches, mice, microphones, and/or the like, which are configured to receive user inputs from the operator.
- the user interface 120 may be positioned within the operator's cab 22 of the work vehicle 12 . However, in alternative embodiments, the user interface 120 may have any suitable configuration and/or be positioned in any other suitable location.
- the controller 109 may be configured to implement a control action in response to determining that a change in the working condition of one or more shear pins 90 has occurred.
- the controller 108 may communicate a signal to stop movement of the work vehicle 12 and/or raise one or more of the ground-engaging tools of the implement 10 .
- the system 100 may prevent cultivation of portions of the field while one or more ground-engaging tools are not engaging the soil due to, for example, a sheared or broken shear pin(s) 90 .
- FIG. 8 a flow diagram of one embodiment of a method 200 of monitoring the operational status of a ground-engaging tool of an agricultural implement is illustrated in accordance with aspects of the present subject matter.
- the method 200 will be described herein with reference to the implement 10 , shank assembly 60 , and system 100 described above with reference to FIGS. 1-7 .
- the disclosed method 200 may generally be utilized to determine the operational status of any suitable ground-engaging tool associated with any suitable agricultural implement and/or may be utilized in connection with a system having any other suitable system configuration.
- FIG. 8 depicts steps performed in a particular order for purposes of illustration and discussion, the methods discussed herein are not limited to any particular order or arrangement.
- steps of the methods disclosed herein can be omitted, rearranged, combined, and/or adapted in various ways without deviating from the scope of the present disclosure.
- the method 200 may include receiving data transmitted wirelessly from a wireless circuit monitor that is indicative of a circuit parameter associated with an electrical circuit formed within a shear pin extending through a corresponding ground-engaging tool.
- a wireless circuit monitor 102 may be electrically coupled to an electrical circuit 104 formed within a shear pin 90 of a respective shank assembly 60 to allow the circuit monitor 102 detect one or more circuit parameters associated with the circuit 104 .
- Data indicative of the detected circuit parameter may then be transmitted wirelessly from the circuit monitor 102 to an associated antenna 106 for subsequent receipt by the controller 108 .
- the method 200 may include monitoring the circuit parameter associated with the electrical circuit based on the data received from the wireless circuit monitor.
- the controller 102 may be configured to monitor one or more circuit parameters associated with each electrical circuit 104 based on the data transmitted from the wireless circuit monitor 102 , such as monitoring the opened/closed state of each electrical circuit 104 and/or by monitoring the resistance in each electrical circuit 104 .
- the method 200 may include determining that a change in a working condition of the shear pin has occurred based on a detected variation in the data.
- the controller 108 may be configured to determine or infer when a shear pin 90 has failed by identifying a variation in the monitored circuit parameter associated with the electrical circuit, such as when the associated electrical circuit 104 has transitioned from a closed state to an opened state and/or by detecting a variation in the resistance of the electrical circuit 104 .
- the detected variation in the data may result from a lack of any further data being transmitted from the a given wireless circuit monitor 102 , in which case the controller 108 may infer or determine that the associated shear pin 90 has failed.
- the steps of the method 200 is performed by the controller 108 upon loading and executing software code or instructions which are tangibly stored on a tangible computer readable medium, such as on a magnetic medium, e.g., a computer hard drive, an optical medium, e.g., an optical disc, solid-state memory, e.g., flash memory, or other storage media known in the art.
- a tangible computer readable medium such as on a magnetic medium, e.g., a computer hard drive, an optical medium, e.g., an optical disc, solid-state memory, e.g., flash memory, or other storage media known in the art.
- any of the functionality performed by the controller 108 described herein, such as the method 200 is implemented in software code or instructions which are tangibly stored on a tangible computer readable medium.
- the controller 108 loads the software code or instructions via a direct interface with the computer readable medium or via a wired and/or wireless network.
- the controller 108 may perform any of the functionality of the controller
- software code or “code” used herein refers to any instructions or set of instructions that influence the operation of a computer or controller. They may exist in a computer-executable form, such as machine code, which is the set of instructions and data directly executed by a computer's central processing unit or by a controller, a human-understandable form, such as source code, which may be compiled in order to be executed by a computer's central processing unit or by a controller, or an intermediate form, such as object code, which is produced by a compiler.
- the term “software code” or “code” also includes any human-understandable computer instructions or set of instructions, e.g., a script, that may be executed on the fly with the aid of an interpreter executed by a computer's central processing unit or by a controller.
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Abstract
Description
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| US16/590,567 US11015993B2 (en) | 2019-10-02 | 2019-10-02 | System and method for wirelessly monitoring the operational status of tools of an agricultural implement |
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| US16/590,567 US11015993B2 (en) | 2019-10-02 | 2019-10-02 | System and method for wirelessly monitoring the operational status of tools of an agricultural implement |
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| US20210102856A1 US20210102856A1 (en) | 2021-04-08 |
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| US11944028B2 (en) * | 2019-08-14 | 2024-04-02 | Cnh Industrial America Llc | Systems and methods for monitoring the installation status of a shank attachment member of an agricultural implement |
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| US11707010B2 (en) | 2019-06-14 | 2023-07-25 | Cnh Industrial America Llc | System and method for monitoring the operational status of tools of an agricultural implement |
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| US12150397B2 (en) | 2021-03-19 | 2024-11-26 | Cnh Industrial America Llc | System and method for monitoring an operational status of a shear pin for a ground-engaging assembly of an agricultural implement |
| US20220304212A1 (en) * | 2021-03-26 | 2022-09-29 | Cnh Industrial America Llc | System and method for determining the remaining fatigue life of a shear pin of a ground-engaging system of an agricultural implement |
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