US10601097B2 - Non-reciprocal circuit element, manufacturing method therefor, and communication device - Google Patents

Non-reciprocal circuit element, manufacturing method therefor, and communication device Download PDF

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US10601097B2
US10601097B2 US15/557,521 US201615557521A US10601097B2 US 10601097 B2 US10601097 B2 US 10601097B2 US 201615557521 A US201615557521 A US 201615557521A US 10601097 B2 US10601097 B2 US 10601097B2
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conductive body
body cover
circuit element
ferrimagnetic
reciprocal circuit
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US20180145389A1 (en
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Tadayuki OGASAWARA
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NEC Corp
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NEC Corp
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01PWAVEGUIDES; RESONATORS, LINES, OR OTHER DEVICES OF THE WAVEGUIDE TYPE
    • H01P1/00Auxiliary devices
    • H01P1/32Non-reciprocal transmission devices
    • H01P1/38Circulators
    • H01P1/383Junction circulators, e.g. Y-circulators
    • H01P1/387Strip line circulators
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01PWAVEGUIDES; RESONATORS, LINES, OR OTHER DEVICES OF THE WAVEGUIDE TYPE
    • H01P1/00Auxiliary devices
    • H01P1/32Non-reciprocal transmission devices
    • H01P1/38Circulators
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01PWAVEGUIDES; RESONATORS, LINES, OR OTHER DEVICES OF THE WAVEGUIDE TYPE
    • H01P11/00Apparatus or processes specially adapted for manufacturing waveguides or resonators, lines, or other devices of the waveguide type
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04BTRANSMISSION
    • H04B1/00Details of transmission systems, not covered by a single one of groups H04B3/00 - H04B13/00; Details of transmission systems not characterised by the medium used for transmission
    • H04B1/38Transceivers, i.e. devices in which transmitter and receiver form a structural unit and in which at least one part is used for functions of transmitting and receiving
    • H04B1/40Circuits

Definitions

  • the present invention relates to a non-reciprocal circuit element, a manufacturing method therefor, and a communication device, and particularly, relates to a non-reciprocal circuit element for use in high frequencies, a manufacturing method therefor, and a communication device.
  • a structure including a metal cover is disclosed, in order to achieve miniaturization thereof, or achieve facilitation of implementation on a circuit board by reducing the number of components.
  • PTL 1 discloses a structure in which a metal cover is placed on a wiring pattern formed on a circuit board in such a way as to make electrical contact with the wiring pattern through ferrite. Then, PTL 1 discloses a method of creating a metal cover by bending a metal plate, as a method of creating a metal cover.
  • PTL 2 discloses a non-reciprocal circuit element in which a ground conductor provided on a rear surface of a dielectric body substrate is provided with a non-conductive body part on at least a part of a portion opposing an area covered with a metal cap on a surface of the dielectric body substrate.
  • PTL 3 discloses a circulator in which a slab member is arranged with respect to a ferrite slab member in such a way that a magnet means saturates the slab member with a static magnetic field along a propagation direction of a signal passing through a coupler region.
  • PTL 4 discloses a circulator including a dielectric body substrate, a ground conductor that covers a first surface of the dielectric body substrate, a magnetic body metal table, an inner conductor that is laid over a second surface of the dielectric body substrate, a spacer that is arranged on the inner conductor, and a magnet.
  • An object of the present invention is to provide a non-reciprocal circuit element that solves the above-described problem, and is able to suppress variation in a reflection characteristic and isolation, by suppressing variation in a distance between ferrite and a metal cover side part thereof.
  • a non-reciprocal circuit element includes: a conductive body cover that is provided on a substrate and covers a ferrimagnetic body provided on the substrate; and the ferrimagnetic body, on at least a portion of which opposing a side part of the conductive body cover, a dielectric body that makes substantial contact with the conductive body cover side part is formed.
  • the non-reciprocal circuit element according to the present invention further includes: a conductive body part that is provided on the substrate; a plurality of connecting parts that electrically connect each of a plurality of signal transmission lines on the substrate with the conductive body part; and a magnet that applies a magnetic field to the ferrimagnetic body.
  • a non-reciprocal circuit element according to the present invention is able to suppress variation in a reflection characteristic and isolation, by suppressing variation in a distance between a ferrimagnetic body and a conductive body cover side part thereof.
  • FIG. 1 is a perspective conceptual view illustrating a structure of a non-reciprocal circuit element according to the present example embodiment
  • FIG. 2 is a sectional conceptual view illustrating a structure of the non-reciprocal circuit element according to the present example embodiment
  • FIG. 3 is a top conceptual view illustrating a structure of the non-reciprocal circuit element according to the present example embodiment
  • FIG. 4 is a sectional conceptual view illustrating a first variation of the non-reciprocal circuit element according to the present example embodiment
  • FIG. 5 is a sectional conceptual view illustrating a second variation of the non-reciprocal circuit element according to the present example embodiment
  • FIG. 6 is a sectional conceptual view illustrating a third variation of the non-reciprocal circuit element according to the present example embodiment
  • FIG. 7 is a sectional conceptual view illustrating a fourth variation of the non-reciprocal circuit element according to the present example embodiment.
  • FIG. 8 is a sectional conceptual view illustrating a fifth variation of the non-reciprocal circuit element according to the present example embodiment.
  • FIG. 9 is a conceptual view (no. 1) illustrating a method of forming a dielectric material on a surface of a ferrimagnetic material
  • FIG. 10 is a conceptual view (no. 2) illustrating a method of forming a dielectric material on a surface of a ferrimagnetic material
  • FIG. 11 is a conceptual view (no. 3) illustrating a method of forming a dielectric material on a surface of a ferrimagnetic material
  • FIG. 12 is a conceptual view (no. 4) illustrating a method of forming a dielectric material on a surface of a ferrimagnetic material
  • FIG. 13 is a conceptual view (no. 1) illustrating an example of a method of manufacturing a conductive body cover
  • FIG. 14 is a conceptual view (no. 2) illustrating an example of a method of manufacturing a conductive body cover
  • FIG. 15 is a conceptual view (no. 3) illustrating an example of a method of manufacturing a conductive body cover
  • FIG. 16 is a top view (no. 1) illustrating an image of a method of manufacturing a non-reciprocal circuit element
  • FIG. 17 is a top view (no. 2) illustrating an image of a method of manufacturing a non-reciprocal circuit element
  • FIG. 18 is a top view (no. 3) illustrating an image of a method of manufacturing a non-reciprocal circuit element
  • FIG. 19 is a top view (no. 4) illustrating an image of a method of manufacturing a non-reciprocal circuit element
  • FIG. 20 is a top view (no. 5) illustrating an image of a method of manufacturing a non-reciprocal circuit element
  • FIG. 21 is a top view (no. 6) illustrating an image of a method of manufacturing a non-reciprocal circuit element
  • FIG. 22 is a top view (no. 7) illustrating an image of a method of manufacturing a non-reciprocal circuit element
  • FIG. 23 is a top view (no. 8) illustrating an image of a method of manufacturing a non-reciprocal circuit element
  • FIG. 24 is a conceptual view illustrating a communication device according to the present example embodiment.
  • FIG. 25 is a perspective conceptual view illustrating a structure of a non-reciprocal circuit element according to a second example embodiment
  • FIG. 26 is a sectional conceptual view illustrating a structure of the non-reciprocal circuit element according to the second example embodiment
  • FIG. 27 is a top conceptual view illustrating a structure of the non-reciprocal circuit element according to the second example embodiment
  • FIG. 28 is a top conceptual view illustrating a structure of a non-reciprocal circuit element (no. 1) having a deviated portion;
  • FIG. 29 is a top conceptual view illustrating a structure of a non-reciprocal circuit element (no. 2) having a deviated portion;
  • FIG. 30 is a sectional conceptual view illustrating a first variation of the non-reciprocal circuit element according to the second example embodiment
  • FIG. 31 is a sectional conceptual view illustrating a second variation of the non-reciprocal circuit element according to the second example embodiment
  • FIG. 32 is a sectional conceptual view illustrating a third variation of the non-reciprocal circuit element according to the second example embodiment
  • FIG. 33 is a sectional conceptual view illustrating a fourth variation of the non-reciprocal circuit element according to the second example embodiment
  • FIG. 34 is a sectional conceptual view illustrating a fifth variation of the non-reciprocal circuit element according to the second example embodiment
  • FIG. 35 is a conceptual view (no. 1) illustrating a method of forming a dielectric material on a surface of a ferrimagnetic material
  • FIG. 36 is a conceptual view (no. 2) illustrating a method of forming a dielectric material on a surface of a ferrimagnetic material
  • FIG. 37 is a conceptual view (no. 3) illustrating a method of forming a dielectric material on a surface of a ferrimagnetic material
  • FIG. 38 is a conceptual view (no. 4) illustrating a method of forming a dielectric material on a surface of a ferrimagnetic material
  • FIG. 39 is a top view (no. 1) illustrating an image of a method of manufacturing a non-reciprocal circuit element
  • FIG. 40 is a top view (no. 2) illustrating an image of a method of manufacturing a non-reciprocal circuit element
  • FIG. 41 is a top view (no. 3) illustrating an image of a method of manufacturing a non-reciprocal circuit element
  • FIG. 42 is a top view (no. 4) illustrating an image of a method of manufacturing a non-reciprocal circuit element
  • FIG. 43 is a top view (no. 5) illustrating an image of a method of manufacturing a non-reciprocal circuit element
  • FIG. 44 is a top view (no. 6) illustrating an image of a method of manufacturing a non-reciprocal circuit element
  • FIG. 45 is a top view (no. 7) illustrating an image of a method of manufacturing a non-reciprocal circuit element
  • FIG. 46 is a top view (no. 8) illustrating an image of a method of manufacturing a non-reciprocal circuit element
  • FIG. 47 is a view (no. 1) illustrating an image of a method of manufacturing a conductive body cover
  • FIG. 48 is a view (no. 2) illustrating an image of a method of manufacturing a conductive body cover
  • FIG. 49 is a view (no. 3) illustrating an image of a method of manufacturing a conductive body cover
  • FIG. 50 is a conceptual view illustrating a configuration example of a feeding part
  • FIG. 51 is a conceptual view illustrating a configuration example of a moving part
  • FIG. 52 is a view (no. 4) illustrating an image of a method of manufacturing a conductive body cover
  • FIG. 53 is a view (no. 5) illustrating an image of a method of manufacturing a conductive body cover
  • FIG. 54 is a view (no. 6) illustrating an image of a method of manufacturing a conductive body cover
  • FIG. 55 is a view (no. 7) illustrating an image of a method of manufacturing a conductive body cover
  • FIG. 56 is a view (no. 8) illustrating an image of a method of manufacturing a conductive body cover
  • FIG. 57 is a view (no. 9) illustrating an image of a method of manufacturing a conductive body cover
  • FIG. 58 is a view (no. 10) illustrating an image of a method of manufacturing a conductive body cover
  • FIG. 59 is a view (no. 11) illustrating an image of a method of manufacturing a conductive body cover
  • FIG. 60 is a view (no. 12) illustrating an image of a method of manufacturing a conductive body cover
  • FIG. 61 is a conceptual view (no. 1) illustrating a method of manufacturing a conductive body cover that includes a process of forming a to-be-removed object pattern;
  • FIG. 62 is a conceptual view (no. 2) illustrating a method of manufacturing a conductive body cover that includes a process of forming a to-be-removed object pattern;
  • FIG. 63 is a conceptual view (no. 3) illustrating a method of manufacturing a conductive body cover that includes a process of forming a to-be-removed object pattern;
  • FIG. 64 is a conceptual view (no. 4) illustrating a method of manufacturing a conductive body cover that includes a process of forming a to-be-removed object pattern;
  • FIG. 65 is a conceptual view illustrating a communication device according to the second example embodiment.
  • FIG. 66 is a conceptual view illustrating a configuration of a minimum non-reciprocal circuit element according to the present invention.
  • a first example embodiment is an example embodiment relating to a non-reciprocal circuit element in which a side part of a metal cover is brought into substantial contact with a dielectric body formed on a ferrimagnetic material side part.
  • FIG. 1 is a perspective conceptual view illustrating a structure of a non-reciprocal circuit element 10 that is an example of a non-reciprocal circuit element according to the first example embodiment
  • FIG. 2 is a sectional conceptual view of the non-reciprocal circuit element 10 when it is assumed that the non-reciprocal circuit element 10 is cut along a cutting line 200 in a sectional view illustrated in FIG. 1
  • FIG. 3 is a top conceptual view of the non-reciprocal circuit element 10 .
  • the non-reciprocal circuit element 10 is provided on a substrate 11 on which a pattern 12 is formed.
  • the non-reciprocal circuit element 10 is a three-port circulator that includes a ferrimagnetic material 13 , a conductive body cover 14 , and a magnet 15 .
  • the ferrimagnetic material 13 has a dielectric material 30 formed on a side part and an upper part thereof, and is provided on the substrate 11 .
  • the ferrimagnetic material 13 is covered by the conductive body cover 14 .
  • the conductive body cover 14 includes a conductive body cover upper part 140 , conductive body cover side parts 141 a , 142 a , and 143 a , and conductive body cover foot parts 141 b , 142 b , and 143 b .
  • the conductive body cover foot parts 141 b , 142 b , and 143 b are electrically connected with transmission lines 16 , 17 , and 18 constituting the pattern 12 on the substrate 11 , which will be described later.
  • the magnet 15 is provided on a face (hereinafter, referred to as a “lower face”) of the substrate 11 on a side opposite to a mounting face (hereinafter, referred to as an “upper face”) of the ferrimagnetic material 13 .
  • the magnet 15 applies a magnetic field to the ferrimagnetic material 13 .
  • the substrate 11 is a dielectric body substrate on which the non-reciprocal circuit element 10 is mounted, and is typically a printed circuit board (PCB) that is configured by laminating multiple layers of dielectric layers and metal layers.
  • PCB printed circuit board
  • a substrate on which the non-reciprocal circuit element 10 is mounted is not limited to the PCB, but may be a substrate having another configuration.
  • the pattern 12 is a conductor pattern that is formed on the upper face of the substrate 11 and the lower face of the substrate 11 .
  • the pattern 12 has a signal line and a ground pattern, which form the transmission lines 16 , 17 , and 18 for signals.
  • the pattern 12 is not formed on a center part of the upper face of the substrate 11 (in other words, at a part where the ferrimagnetic material 13 is mounted), but is in a pattern-interrupted state (a punched pattern).
  • the ferrimagnetic material 13 has a columnar shape, and is arranged on the center part (on the punched pattern) of the upper face of the substrate 11 .
  • the ferrimagnetic material 13 is sandwiched between the substrate 11 and the conductive body cover 14 .
  • the ferrimagnetic material 13 is a ferrimagnetic body having ferrimagnetism, and is, for example, a substance such as Yttrium iron garnet (YIG), Barium ferrite, and Strontium ferrite.
  • YIG Yttrium iron garnet
  • a substance to be arranged on the center part of the upper face of the substrate 11 is not limited to ferrite, as long as the substance is a ferrimagnetic body that has ferrimagnetism and generates a gyromagnetic effect to be described later.
  • a shape of the ferrimagnetic material 13 may not necessarily be columnar.
  • the dielectric material 30 is formed on a surface of the ferrimagnetic material 13 . It is more preferable that the dielectric material 30 is typically a dielectric body film. In the present configuration, a distance between each of the conductive body cover side parts 141 a , 142 a , and 143 a and the ferrimagnetic material 13 is determined by a film thickness of the dielectric material 30 . This is because use of a dielectric body film having a thin film thickness can keep a substantially uniform distance between each of the conductive body cover side parts 141 a , 142 a , and 143 a and the ferrimagnetic material 13 even when the film thickness varies.
  • the dielectric material 30 may be either an inorganic material or an organic material, as long as the dielectric material 30 is a dielectric body. It is more preferable that the dielectric material 30 is formed with a substantially uniform film thickness, especially at a portion of a side face portion in FIG. 1 of the ferrimagnetic material 13 , opposing at least the conductive body cover side part 141 a . This is because, in the non-reciprocal circuit element 10 , a distance between each of the conductive body cover side parts 141 a , 142 a , and 143 a and the ferrimagnetic material 13 is determined by a film thickness of the dielectric material 30 .
  • a face of each of the conductive body cover side parts 141 a , 142 a , and 143 a is in substantial contact with a surface of the dielectric material 30 formed on the ferrimagnetic material 13 , opposing each of the conductive body cover side parts 141 a , 142 a , and 143 a.
  • the conductive body cover 14 is a conductive body cover having an upper face of the conductive body cover 14 constituted of a substantially circular conductive body.
  • the conductive body cover 14 covers the ferrimagnetic material 13 . Since the ferrimagnetic material 13 is typically a high dielectric constant dielectric body having a dielectric constant exceeding 10 , a high frequency electric field concentrates more on the ferrimagnetic material 13 below an upper face of the ferrimagnetic material 13 than on an air layer above the upper face of the ferrimagnetic material 13 .
  • the conductive body cover 14 when being provided above the upper face thereof can suppress an unnecessary electromagnetic wave incident on the ferrimagnetic material from the upper face.
  • a material constituting the conductive body cover 14 is typically a metal, but may be a conductive material other than a metal, and further, may be a material of a combination of a metal with a conductive material other than a metal. Further, a shape of the conductive body cover upper part 140 may not be substantially circular.
  • the conductive body cover 14 covers at least a portion of the upper face of the ferrimagnetic material 13 , a state where a most portion of the upper face of the ferrimagnetic material 13 is exposed may be included in a state where “the ferrimagnetic material 13 is covered”.
  • the non-reciprocal circuit element 10 as long as characteristic impedance of each of the transmission lines 16 , 17 , and 18 on the substrate 11 can be matched with that of the ferrimagnetic material 13 , there is no limitation on a shape of the conductive body cover 14 .
  • the reason why there is no limitation on a shape of the conductive body cover 14 is that radiation loss can be reduced since an electric field intensity on a lower face of the conductive body cover is larger than that on an upper face of the conductive body cover.
  • the conductive body cover 14 is fixed on the substrate 11 with the three conductive body cover foot parts 141 b , 142 b , and 143 b .
  • the conductive body cover foot parts 141 b , 142 b , and 143 b support the conductive body cover 14 .
  • the three conductive body cover foot parts 141 b , 142 b , and 143 b are electrically connected with the transmission lines 16 , 17 , and 18 of the pattern 12 .
  • the conductive body cover 14 transmits a high frequency signal input through arbitrary any one connecting part of the transmission lines 16 , 17 , and 18 , and outputs the high frequency signal to another connecting part of the transmission lines 16 , 17 , and 18 .
  • the upper face of the substrate 11 , the upper face of the ferrimagnetic material 13 , and the conductive body cover 14 are in a substantially parallel positional relationship.
  • the positional relationship is not limited to substantial parallel.
  • the conductive body cover side parts 141 a , 142 a , and 143 a and the conductive body cover foot parts 141 b , 142 b , and 143 b are constituted of, for example, the same material as that of the conductive body cover upper part 140 , and are formed in a single body with the conductive body cover upper part 140 .
  • Each of the conductive body cover side parts 141 a , 142 a , and 143 a has one end at an outer edge of the conductive body cover upper part 140 , and another end in a state of being fixed on the substrate 11 with each of the conductive body cover foot parts 141 b , 142 b , and 143 b .
  • Each of the conductive body cover side parts 141 a , 142 a , and 143 a protrudes on a side face of the conductive body cover upper part 140 , and is formed by being bent in a vertical direction (downward in FIG.
  • each of the conductive body cover foot parts 141 b , 142 b , and 143 b is positioned on the substrate 11 .
  • the conductive body cover upper part 140 the conductive body cover side part 141 a and the conductive body cover side part 142 a form a central angle of substantially 120°.
  • the conductive body cover side part 142 a and the conductive body cover side part 143 a form a central angle of substantially 120°
  • the conductive body cover side part 143 a and the conductive body cover side part 141 a form a central angle of substantially 120°.
  • the conductive body cover side parts 141 a , 142 a , and 143 a are in substantial contact with a surface of the dielectric material 30 formed on the ferrimagnetic material 13 , opposing the conductive body cover side parts 141 a , 142 a , and 143 a .
  • the film thickness of the dielectric material 30 is substantially constant at a portion opposing each of the conductive body cover side parts 141 a , 142 a , and 143 a.
  • the magnet 15 is placed on the lower face of the substrate 11 .
  • the magnet 15 is placed at a position opposing the ferrimagnetic material 13 across the substrate 11 , and applies a magnetic field to the ferrimagnetic material 13 in a direction perpendicular to the substrate 11 .
  • a direct current magnetic field directed from up to down, or from down to up in FIG. 1 or 2 is generated inside the ferrimagnetic material 13 by the magnet 15 .
  • a direct current magnetic field in a direction penetrating from a front side to a rear side, or from a rear side to a front side of the plane of the figure is generated by the magnet 15 .
  • a direction of the direct current magnetic field is a direction perpendicular to a high frequency magnetic field in the ferrimagnetic material 13 which is generated when a high frequency signal passes through the conductive body cover upper part 140 .
  • an area of a main face of the magnet 15 is larger than an area of the upper face of the ferrimagnetic material 13 , but may not necessarily be larger than an area of the upper face of the ferrimagnetic material 13 .
  • the magnet 15 may be provided at a position other than the lower face of the substrate 11 , as long as the magnet 15 is capable of generating a direct current magnetic field in a direction perpendicular to a high frequency magnetic field in the ferrimagnetic material 13 which is generated when a high frequency signal passes through the conductive body cover upper part 140 .
  • the magnet 15 may be provided on the same face of the substrate 11 as the ferrimagnetic material 13 .
  • the number of the magnet 15 is also not limited to one.
  • a plurality of magnets may be arranged in series above and below the ferrimagnetic material 13 .
  • the magnet 15 may be any magnet, as long as the magnet 15 is capable of applying a magnetic field to the ferrimagnetic material 13 .
  • the transmission lines 16 , 17 , and 18 are wiring lines each of which transmits a high frequency signal.
  • the transmission lines 16 , 17 , and 18 respectively have feed points 19 , 20 , and 21 each of which is an input end for a high frequency signal from outside of the non-reciprocal circuit element 10 .
  • the dielectric material 30 is formed on a side face and an upper face of the ferrimagnetic material 13 is illustrated.
  • the dielectric material 30 only needs to be formed on a portion of the side face in the figures of the ferrimagnetic material 13 , opposing the conductive body cover side parts 141 a , 142 a , and 143 a .
  • the dielectric material 30 may be formed on the entire side face of the ferrimagnetic material 13 , or may be formed only on a portion of the side face of the ferrimagnetic material 13 , opposing the conductive body cover side parts 141 a , 142 a , and 143 a .
  • whether the dielectric material 30 is formed on an upper face or a lower face of the ferrimagnetic material 13 is arbitrary.
  • FIG. 4 is a conceptual view illustrating a cross section of a first variation of the non-reciprocal circuit element according to the first example embodiment.
  • a non-reciprocal circuit element 10 b includes a ferrimagnetic material 13 that has a dielectric material 30 b formed on a side face, an upper face, and a lower face of the ferrimagnetic material 13 .
  • FIG. 5 is a conceptual view illustrating a cross section of a second variation of the non-reciprocal circuit element according to the first example embodiment.
  • a non-reciprocal circuit element 10 c includes a ferrimagnetic material 13 that has a dielectric material 30 c formed only on a side face of the ferrimagnetic material 13 .
  • FIG. 6 is a conceptual view illustrating a cross section of a third variation of the non-reciprocal circuit element according to the first example embodiment.
  • a non-reciprocal circuit element 10 d includes a ferrimagnetic material 13 that has a dielectric material 30 d formed on a side face and a lower face of the ferrimagnetic material 13 .
  • FIG. 7 is a conceptual view illustrating a cross section of a fourth variation of the non-reciprocal circuit element according to the first example embodiment.
  • a non-reciprocal circuit element 10 e includes a substrate 11 , a pattern 12 , a ferrimagnetic material 13 , a conductive body cover 14 b , a magnet 15 , a transmission line 16 , a lower conductor 25 , and a dielectric material 30 e.
  • the pattern 12 , the lower conductor 25 , and the transmission line 16 are formed on the substrate 11 .
  • the lower conductor 25 is formed on the substrate 11 at a center part in FIG. 7 where no pattern is formed.
  • the lower conductor 25 is in electrical contact with the transmission line 16 , but is not in electrical contact with the pattern 12 .
  • the lower conductor 25 typically has a substantially circular shape.
  • the lower conductor 25 may be integrated with the transmission line 16 .
  • the ferrimagnetic material 13 is formed on the lower conductor 25 .
  • the dielectric material 30 e is formed on a side face and an upper face of the ferrimagnetic material 13 .
  • the ferrimagnetic material 13 is covered by the conductive body cover 14 b with the dielectric material 30 e therebetween.
  • the conductive body cover 14 b is not in electrical contact with the transmission line 16 , and with the transmission lines 17 and 18 , which are not illustrated in FIG. 7 .
  • FIG. 7 a case in which the conductive body cover 14 b is in contact with a portion of the substrate 11 where the pattern 12 is not formed, but is not in contact with the pattern 12 is illustrated. However, the conductive body cover 14 b may be in contact with the pattern 12 .
  • the conductive body cover 14 b may cover the entire or most of the side face and the upper face of the ferrimagnetic material 13 and the dielectric material 30 e formed thereon.
  • FIG. 8 is a conceptual view illustrating a cross section of a fifth variation of the non-reciprocal circuit element according to the first example embodiment.
  • a non-reciprocal circuit element 10 f includes a substrate 11 , a pattern 12 , a ferrimagnetic material 13 , a conductive body cover 14 b , a magnet 15 f , a transmission line 16 , a lower conductor 25 , and a dielectric material 30 f.
  • a difference from the configuration illustrated in FIG. 7 resides in that the magnet 15 f is formed not on a lower face of the substrate 11 , but above the ferrimagnetic material 13 . Description about other configurations will be omitted since being the same as that of the configurations illustrated with the same reference numerals in FIG. 7 .
  • a high frequency signal is input for the non-reciprocal circuit element 10 , from the feed point 19 via the transmission line 16 , the conductive body cover foot part 141 b , and the conductive body cover side part 141 a to the conductive body cover upper part 140 .
  • the high frequency signal input to the conductive body cover upper part 140 generates a high frequency electromagnetic field between the conductive body cover upper part 140 and the substrate 11 (inside the ferrimagnetic material 13 ). Specifically, an electric field is generated in a direction perpendicular to a face of the substrate 11 (a height direction of the ferrimagnetic material 13 in FIG. 1 ), and a magnetic field is generated in a direction parallel with a face of the substrate 11 .
  • a direct current magnetic field is applied by the magnet 15 in a height direction of the ferrimagnetic material 13 (a normal direction of an upper face of the ferrimagnetic material).
  • a direction of the direct current magnetic field being applied is a direction perpendicular to the high frequency magnetic field generated inside the ferrimagnetic material 13 by the high frequency signal. Since the direct current magnetic field and the high frequency magnetic field generate a gyromagnetic effect inside the ferrimagnetic material 13 , a path of the high frequency signal is rotated on a plane of the substrate 11 inside the ferrimagnetic material 13 .
  • the high frequency signal is output via the conductive body cover side part 142 a and the conductive body cover foot part 142 b to the transmission line 17 .
  • the high frequency signal is output via the conductive body cover side part 143 a and the conductive body cover foot part 143 b to the transmission line 18 . In this way, a high frequency signal is output only to a transmission line in a determined direction.
  • the high frequency signal When a high frequency signal is input from the feed point 20 via the transmission line 17 , the conductive body cover foot part 142 b , and the conductive body cover side part 142 a to the conductive body cover upper part 140 , the high frequency signal is output only to a transmission line in a determined direction in accordance with the same principle.
  • the high frequency signal is output only to a transmission line in a determined direction in accordance with the same principle.
  • the non-reciprocal circuit element 10 e illustrated in FIG. 7 and the non-reciprocal circuit element 10 f illustrated in FIG. 8 since the conductive body cover 14 b is not in electrical contact with the transmission line 16 and the like, a high frequency signal input from the transmission line 16 and the like does not flow through the conductive body cover 14 b .
  • the transmission line 16 , and 17 and 18 which are not illustrated in FIG. 7 , are electrically connected with one another through the lower conductor 25 . Then, the same operation as that in the above description about FIGS. 1 to 3 is performed, due to a gyro effect that is the same as in the above description about FIGS. 1 to 3 when a high frequency signal passes through the lower conductor 25 .
  • FIGS. 9 to 12 are conceptual views each illustrating a method of forming the dielectric material 30 on a surface of the ferrimagnetic material 13 .
  • the ferrimagnetic material 13 processed into a predetermined shape is placed on a turntable 35 .
  • a case in which the ferrimagnetic material 13 having a columnar shape is placed is illustrated.
  • spray 36 toward the ferrimagnetic material 13 is performed while rotating the turntable 35 , with a predetermined angle relative to the ferrimagnetic material 13 , by using liquid dissolving or mixing the dielectric material 30 .
  • spray 36 b with a smaller angle formed by a direction of the spray and an upper face of the turntable 35 may be performed, as illustrated in FIG. 11 .
  • a ferrimagnetic material 23 having the dielectric material 30 formed on a surface of the ferrimagnetic material 13 is manufactured.
  • spray may be performed while rotating the ferrimagnetic material 13 .
  • spray may be performed while moving a device for performing the spray.
  • spray may be performed while rotating the ferrimagnetic material 13 and moving a device for performing the spray simultaneously.
  • a material that is liquid at a time of spray and is cured afterwards may be used.
  • a material is, for example, a resin that is cured by light, and a resin that is cured by a chemical reaction involved in mixing of two kinds of liquid.
  • the dielectric material 30 may be coated on a surface of the ferrimagnetic material 13 by using, instead of spray, sputtering or vapor deposition in a vacuum vessel, a chemical vapor deposition method, and the like.
  • a dielectric material in this case is, for example, a silicon oxide, a silicon nitride, a metal oxide, a metal nitride, or a mixture thereof.
  • FIGS. 13 to 15 are conceptual views each illustrating an example of a method of manufacturing the conductive body cover 14 .
  • a metal plate is cut to create, for example, a metal member 37 having a shape as illustrated in FIG. 13 .
  • positions of first bending parts 41 a , 41 b , and 41 c to be bent first in a subsequent process, and positions of second bending parts 42 a , 42 b , and 42 c to be bent thereafter are assumed in advance.
  • the member illustrated in FIG. 14 is a member including the conductive body cover 14 , and conductive body cover side foot parts 141 ′, 142 ′, and 143 ′ that are portions to be the conductive body cover side parts 141 a , 142 a , and 143 a and the conductive body cover foot parts 141 b , 142 b , and 143 b by a subsequent processing.
  • FIGS. 16 to 23 are top views each illustrating an image of a method of manufacturing the non-reciprocal circuit element 10 .
  • the substrate 11 is placed.
  • an upper face 38 of the substrate 11 is illustrated.
  • a conductive material 39 is formed on the upper face 38 of the substrate 11 .
  • the conductive material 39 is typically a metal material, and may be formed by, for example, plating, coating, and bonding of a thin plate.
  • a patterned mask material 40 is formed on an upper part of the conductive material 39 .
  • the mask material 40 is typically a resin.
  • the mask material 40 may be formed by, for example, coating, printing, and the like on the pattern shape.
  • a process of removing the conductive material 39 at a portion where a pattern of the mask material 40 is not formed is performed.
  • a representative process thereof is a process of immersing in a solution that dissolves the conductive material 39 .
  • the solution is typically an acid and an alkali when the conductive material 39 is a metal.
  • a process of removing the mask material 40 is performed.
  • the process is typically a process of immersing in a solution that easily dissolves the mask material 40 and hardly dissolves the conductive material 39 .
  • a pattern of the conductive material 39 as illustrated in FIG. 20 is formed on the upper face 38 of the substrate 11 .
  • the coated ferrimagnetic material 23 manufactured in advance is placed on a substantially circular portion in a vicinity of a center of FIG. 21 where the pattern of the conductive material 39 is not formed.
  • a portion illustrated with a circle of a dotted line is the ferrimagnetic material 13
  • a portion between the circle illustrated with the dotted line and a circle being larger by one than the circle and illustrated with a solid line in FIG. 21 is the dielectric material 30 .
  • the coated ferrimagnetic material 23 is fixed to the above-described substantially circular portion by means of an adhesive and the like.
  • the conductive body cover 14 manufactured in advance is placed in such a way as to cover the coated ferrimagnetic material 23 .
  • the conductive body cover foot parts 141 b , 142 b , and 143 b are respectively fixed to the corresponding transmission lines 16 to 18 in an electrically connected manner.
  • This fixing may be performed by, for example, soldering between the conductive body cover foot parts 141 b , 142 b , and 143 b and the transmission lines 16 to 18 .
  • the magnet 15 is placed on a portion of a lower face 45 of the substrate 11 , opposing the coated ferrimagnetic material 23 already placed on the upper face of the substrate 11 .
  • the magnet 15 is fixed to the lower face 45 by means of, for example, an adhesive.
  • non-reciprocal circuit element is a three-port circulator as an example.
  • the configuration according to the first example embodiment in which a dielectric material is placed on a ferrimagnetic material can be also applied to other non-reciprocal circuit elements as long as the non-reciprocal circuit element has a similar configuration.
  • the configuration is applicable to, for example, a circulator having two, four, or more ports in number, and an isolator.
  • FIG. 24 is a conceptual view illustrating a communication device according to the first example embodiment.
  • a communication device 50 includes a sending circuit 51 , a transferring circuit 52 , and a receiving circuit 53 .
  • the sending circuit 51 sends a high frequency signal to the transferring circuit 52 .
  • the transferring circuit 52 includes any of the non-reciprocal circuit elements described in the first example embodiment, and sends the high frequency signal sent from the sending circuit 51 to the receiving circuit 53 via the non-reciprocal circuit element.
  • the receiving circuit 53 receives the high frequency signal sent from the transferring circuit 52 .
  • the non-reciprocal circuit element according to the first example embodiment forms a dielectric material made of a dielectric body on at least a side part of a ferrimagnetic material. Then, a structure is made such that a conductive body cover side part that is a portion of a conductive body cover, opposing the side part is brought into substantial contact with the coated dielectric body. Consequently, a positional relationship between a conductive body cover upper part and a ferrimagnetic material upper part becomes a correct positional relationship as designed, with a satisfactory reflection characteristic and isolation of a non-reciprocal circuit element.
  • the non-reciprocal circuit element according to the first example embodiment is able to suppress variation in a reflection characteristic and isolation, by suppressing variation in a distance between a ferrimagnetic material and a conductive body cover side part.
  • a second example embodiment is an example embodiment relating to a non-reciprocal circuit element in which a side part of a metal cover is brought into contact with a dielectric body formed on a ferrimagnetic material side part.
  • FIG. 25 is a perspective conceptual view illustrating a structure of a non-reciprocal circuit element 10 s according to the second example embodiment
  • FIG. 26 is a sectional conceptual view of the non-reciprocal circuit element 10 s when it is assumed that the non-reciprocal circuit element 10 is cut along a cutting line 200 s in a sectional view illustrated in FIG. 25
  • FIG. 27 is a top conceptual view of the non-reciprocal circuit element 10 s.
  • the non-reciprocal circuit element 10 s is provided on a substrate 11 s on which a pattern 12 s , and transmission lines 16 s , 17 s , and 18 s are formed.
  • the non-reciprocal circuit element 10 s is a three-port circulator that includes a ferrimagnetic material 13 s , a conductive body cover 14 s , and a magnet 15 s.
  • the ferrimagnetic material 13 s has a dielectric material 30 s formed on at least a side part and an upper part thereof.
  • the conductive body cover 14 s includes a conductive body cover upper part 140 s , conductive body cover side parts 141 as , 142 as , and 143 as , and conductive body cover foot parts 141 bs , 142 bs , and 143 bs .
  • the conductive body cover upper part 140 s , the conductive body cover side parts 141 as , 142 as , and 143 as , and the conductive body cover foot parts 141 bs , 142 bs , and 143 bs are electrically connected with one another.
  • the conductive body cover upper part 140 s is a conductive body formed on an upper part of the ferrimagnetic material 13 s with the dielectric material 30 s therebetween.
  • the conductive body cover side parts 141 as , 142 as , and 143 as are conductor bodies formed on the ferrimagnetic material 13 s with the dielectric material 30 s therebetween.
  • the conductive body cover foot parts 141 bs , 142 bs , and 143 bs are conductor bodies formed on the substrate 11 s.
  • the magnet 15 s is provided on a face (hereinafter, referred to as a “lower face”) of the substrate 11 s , on a side opposite to a mounting face (hereinafter, referred to as an “upper face”) of the ferrimagnetic material 13 s .
  • the magnet 15 s applies a magnetic field to the ferrimagnetic material 13 s.
  • the substrate 11 s is a dielectric body substrate on which the non-reciprocal circuit element 10 s is mounted, and is typically a printed circuit board (PCB) that is configured by laminating multiple layers of dielectric layers and metal layers.
  • PCB printed circuit board
  • a substrate on which the non-reciprocal circuit element 10 s is mounted is not limited to the PCB, but may be a substrate having another configuration.
  • the pattern 12 s is a conductor pattern that is formed on the upper face of the substrate 11 s and the lower face of the substrate 11 s .
  • the pattern 12 s has a signal line and a ground pattern.
  • the pattern 12 s is not formed on a center part of the upper face of the substrate 11 s (in other words, at a part where the ferrimagnetic material 13 s is mounted), but is in a pattern-interrupted state (a punched pattern).
  • the ferrimagnetic material 13 s has a columnar shape, and is arranged on the center part (on the punched pattern) of the upper face of the substrate 11 s .
  • the ferrimagnetic material 13 s is positioned between the substrate 11 s and the conductive body cover 14 s .
  • the ferrimagnetic material 13 s is a ferrimagnetic body having ferrimagnetism, and is, for example, a substance such as Yttrium iron garnet (YIG), Barium ferrite, and Strontium ferrite.
  • a substance to be arranged on the center part of the upper face of the substrate 11 is not limited to ferrite, as long as the substance is a ferrimagnetic body that has ferrimagnetism and generates a gyromagnetic effect to be described later.
  • a shape of the ferrimagnetic material 13 s may not necessarily be columnar.
  • a shape of the ferrimagnetic material 13 s may be, for example, a shape whose area of a lower face is larger than that of an upper face, as illustrated in FIGS. 28 and 29 .
  • a portion deviated from a perpendicular direction with respect to a face of the substrate 11 s (hereinafter simply referred to as a “deviated portion”) is present on the side face.
  • the presence of the deviated portion is the same as in a surface of the dielectric material 30 s formed on the side face of the ferrimagnetic material.
  • the manufacturing process may include spraying a liquid ejection substance to a dielectric material formed on a side face of a ferrimagnetic material.
  • spraying to the deviated portion has an advantage of easier adhesion of a sprayed ejection object. This is because the ejection object once adhered to the deviated portion does not easily run off by gravity.
  • the dielectric material 30 s is typically a dielectric body film.
  • a distance between each of the conductive body cover side parts 141 as , 142 as , and 143 as and the ferrimagnetic material 13 s is determined by a film thickness of the dielectric material 30 s .
  • the dielectric material 30 s may be either an inorganic material or an organic material, as long as the dielectric material 30 s is a dielectric body.
  • the dielectric material 30 s is formed with a substantially uniform film thickness, especially at a portion of a side face portion in FIG. 25 of the ferrimagnetic material 13 s , opposing at least the conductive body cover side part 141 as . This is because, in the present configuration, a distance between each of the conductive body cover side parts 141 as , 142 as , and 143 as and the ferrimagnetic material 13 s is determined by a film thickness of the dielectric material 30 s .
  • the conductive body cover 14 s covers the ferrimagnetic material 13 s .
  • a state where a most portion of the upper face of the ferrimagnetic material 13 s is exposed may be included in a state where “the ferrimagnetic material 13 s is covered”.
  • the ferrimagnetic material 13 s is typically a high dielectric constant dielectric body having a dielectric constant exceeding 10 s , a high frequency electric field concentrates more on the ferrimagnetic material 13 s below the upper face of the ferrimagnetic material 13 s than on an air layer above the upper face of the ferrimagnetic material 13 s .
  • the conductive body cover 14 s when being provided above the upper face can suppress an unnecessary electromagnetic wave incident on the ferrimagnetic material from the upper face.
  • a material constituting the conductive body cover 14 s is a material having conductivity, such as a metal, a material having conductivity other than a metal, and a material of a combination of a metal with a material having conductivity other than a metal.
  • the conductive body cover upper part 140 s includes a substantially circular conductive body cover upper center part 140 xs , and conductive body cover upper connecting parts 141 ys , 142 ys , and 143 ys is illustrated.
  • the conductive body cover upper connecting parts 141 ys , 142 ys , and 143 y connect the conductive body cover upper center part 140 xs with the conductive body cover side parts 141 as , 142 as , and 143 as .
  • a center part on an upper part of the ferrimagnetic material 30 s substantially matches with a center part of the conductive body cover upper center part 140 xs.
  • a size of the conductive body cover upper center part 140 xs is arbitrary.
  • the conductive body cover upper center part 140 xs may entirely cover the upper part of the ferrimagnetic material 30 .
  • the conductive body cover upper center part 140 xs is connected with the conductive body cover side parts 141 as , 142 as , and 143 as directly without conductive body cover upper connecting parts therebetween, and the conductive body cover upper connecting parts 141 ys , 142 ys , and 143 ys are omitted.
  • a shape of the conductive body cover upper center part 140 xs may not be substantially circular.
  • characteristic impedance of each of the transmission lines 16 s , 17 s , and 18 s on the substrate 11 s can be matched with that of the ferrimagnetic material 13 s
  • there is no limitation on a shape of the conductive body cover 14 s This is because radiation loss can be reduced since an electric field intensity on a lower face of the conductive body cover is larger than that on an upper face of the conductive body cover.
  • a shape of each of the conductive body cover upper connecting parts 141 ys , 142 ys , and 143 ys is arbitrary.
  • the conductive body cover foot parts 141 bs , 142 bs , and 143 bs electrically connect the conductive body cover 14 s with the respective transmission lines 16 s , 17 s , and 18 s formed on the substrate 11 s . Accordingly, the conductive body cover 14 s transfers a high frequency signal input via any arbitrary one connecting part of the transmission lines 16 s , 17 s , and 18 s , and outputs the high frequency signal to another connecting part of the transmission lines 16 s , 17 s , and 18 s .
  • a shape of each of the conductive body cover foot parts 141 bs , 142 bs , and 143 bs is arbitrary.
  • the upper face of the substrate 11 s , the upper face of the ferrimagnetic material 13 s , and the conductive body cover 14 s are in a substantially parallel positional relationship.
  • the positional relationship is not limited as such.
  • At least the conductive body cover side parts 141 as , 142 as , and 143 as of the conductive body cover 14 s are formed in such a way as to make contact with the dielectric material 30 s formed on a side face of the ferrimagnetic material 13 s.
  • the conductive body cover side parts 141 as , 142 as , and 143 as , the conductive body cover foot parts 141 bs , 142 bs , and 143 bs , and the conductive body cover upper part 140 s may be constituted of the same material, or may be constituted of different materials.
  • the conductive body cover side parts 141 as , 142 as , and 143 as , the conductive body cover foot parts 141 bs , 142 bs , and 143 bs , and the conductive body cover upper part 140 s may be constituted in a single body.
  • the conductive body cover side parts 141 as , 142 as , and 143 as are in contact with a surface of the dielectric material 30 s formed on the ferrimagnetic material 13 s , opposing the conductive body cover side parts 141 as , 142 as , and 143 as .
  • This contact can define a distance between each of the conductive body cover side parts 141 as , 142 as , and 143 as and a surface of the ferrimagnetic material 13 s opposing each of the conductive body cover side parts 141 as , 142 as , and 143 as to be substantially constant, with a film thickness of the dielectric material 30 s .
  • the film thickness of the dielectric material 30 s is substantially constant at a portion opposing each of the conductive body cover side parts 141 as , 142 as , and 143 as.
  • the magnet 15 s is placed on the lower face of the substrate 11 .
  • the magnet 15 s is placed at a position opposing the ferrimagnetic material 13 s across the substrate 11 , and applies a magnetic field to the ferrimagnetic material 13 in a direction perpendicular to the substrate 11 s .
  • a direct current magnetic field directed from up to down, or from down to up in FIG. 25 or 26 is generated inside the ferrimagnetic material 13 s by the magnet 15 s .
  • a direct current magnetic field in a direction penetrating from a front side to a rear side, or from a rear side to a front side of the plane of the figure is generated by the magnet 15 s .
  • a direction of the direct current magnetic field is a direction perpendicular to a high frequency magnetic field in the ferrimagnetic material 13 s which is generated when a high frequency signal passes through the conductive body cover upper part 140 s .
  • an area of a main face of the magnet 15 s is larger than an area of the upper face of the ferrimagnetic material 13 s , but may not necessarily be as such.
  • the magnet 15 s may be provided at a position other than the lower face of the substrate 11 s , as long as the magnet 15 s is capable of generating a direct current magnetic field in a direction perpendicular to a high frequency magnetic field in the ferrimagnetic material 13 s which is generated when a high frequency signal passes through the conductive body cover upper part 140 s .
  • the magnet 15 s may be provided on the same face of the substrate 11 s as the ferrimagnetic material 13 s .
  • the number of the magnet 15 s is also not limited to one.
  • a plurality of magnets may be arranged in series above and below the ferrimagnetic material 13 s .
  • the magnet 15 s may be any magnet, as long as the magnet 15 s is capable of applying a magnetic field to the ferrimagnetic material 13 s.
  • the transmission lines 16 s , 17 s , and 18 s are wiring lines each of which transmits a high frequency signal.
  • the transmission lines 16 s , 17 s , and 18 s respectively have feed points 19 s , 20 s , and 21 s (illustrated in FIG. 27 ) each of which is an input end for a high frequency signal from outside of the non-reciprocal circuit element 10 s.
  • FIGS. 25, 26, and 27 an example in which the dielectric material 30 s is formed on a side face and an upper face of the ferrimagnetic material 13 s is illustrated.
  • the dielectric material 30 s only needs to be formed on a portion of the side face of the ferrimagnetic material 13 s , opposing the conductive body cover side parts 141 as , 142 as , and 143 as .
  • the dielectric material 30 s may be formed on the entire side face of the ferrimagnetic material 13 s , or may be formed only on a portion of the side face of the ferrimagnetic material 13 s , opposing the conductive body cover side parts 141 as , 142 as , and 143 as .
  • whether the dielectric material 30 s is formed on an upper face or a lower face of the ferrimagnetic material 13 s is arbitrary.
  • FIG. 30 is a conceptual view illustrating a cross section of a first variation of the non-reciprocal circuit element according to the second example embodiment.
  • a non-reciprocal circuit element 10 bs includes a ferrimagnetic material 13 s that has a dielectric material 30 bs formed on a side face, an upper face, and a lower face of the ferrimagnetic material 13 s.
  • FIG. 31 is a conceptual view illustrating a cross section of a second variation of the non-reciprocal circuit element according to the second example embodiment.
  • a non-reciprocal circuit element 10 cs includes a ferrimagnetic material 13 s that has a dielectric material 30 cs formed only on a side face of the ferrimagnetic material 13 s.
  • FIG. 32 is a conceptual view illustrating a cross section of a third variation of the non-reciprocal circuit element according to the second example embodiment.
  • a non-reciprocal circuit element 10 ds includes a ferrimagnetic material 13 s that has a dielectric material 30 ds formed on a side face and a lower face of the ferrimagnetic material 13 s.
  • FIG. 33 is a conceptual view illustrating a cross section of a fourth variation of the non-reciprocal circuit element according to the second example embodiment.
  • a non-reciprocal circuit element 10 es includes a substrate 11 s , a pattern 12 s , a ferrimagnetic material 13 s , a conductive body cover 14 bs , a magnet 15 s , a transmission line 16 s , a lower conductor 25 s , and a dielectric material 30 es.
  • the pattern 12 s , the lower conductor 25 s , and the transmission line 16 s are formed on the substrate 11 s.
  • the lower conductor 25 s is formed on the substrate 11 s at a center part in FIG. 33 where no pattern is formed.
  • the lower conductor 25 s is in electrical contact with the transmission line 16 s , but is not in electrical contact with the pattern 12 s .
  • the lower conductor 25 s typically has a substantially circular shape.
  • the lower conductor 25 may be integrated with the transmission line 16 s.
  • the ferrimagnetic material 13 s is formed on the lower conductor 25 s .
  • the dielectric material 30 es is formed on a side face and an upper face of the ferrimagnetic material 13 s.
  • the ferrimagnetic material 13 s is covered by the conductive body cover 14 bs with the dielectric material 30 es therebetween.
  • the conductive body cover 14 bs is not in electrical contact with the transmission line 16 s , and with the transmission lines 17 s and 18 s , which are not illustrated in FIG. 33 .
  • FIG. 33 a case in which the conductive body cover 14 bs is in contact with a portion of the substrate 11 s where the pattern 12 s is not formed, but is not in contact with the pattern 12 s is illustrated.
  • the conductive body cover 14 bs may be in contact with the pattern 12 s .
  • the conductive body cover 14 bs may cover the entire or most of the side face and the upper face of the ferrimagnetic material 13 s and the dielectric material 30 es formed thereon.
  • FIG. 34 is a conceptual view illustrating a cross section of a fifth variation of the non-reciprocal circuit element according to the second example embodiment.
  • a non-reciprocal circuit element 10 fs includes a substrate 11 s , a pattern 12 s , a ferrimagnetic material 13 s , a conductive body cover 14 bs , a magnet 15 fs , a transmission line 16 s , a lower conductor 25 s , and a dielectric material 30 fs.
  • a difference from the configuration illustrated in FIG. 33 resides in that the magnet 15 fs is formed not on a lower face of the substrate 11 s , but above the ferrimagnetic material 13 s . Description about other configurations will be omitted since being the same as that of the configurations illustrated with the same reference numerals in FIG. 33 .
  • a high frequency signal is input for the non-reciprocal circuit element 10 s , from the feed point 19 s via the transmission line 16 s , the conductive body cover foot part 141 bs , and the conductive body cover side part 141 as to the conductive body cover upper part 140 s .
  • the high frequency signal input to the conductive body cover upper part 140 s generates a high frequency electromagnetic field between the conductive body cover upper part 140 s and the substrate 11 s (inside the ferrimagnetic material 13 s ).
  • an electric field is generated in a direction perpendicular to a face of the substrate 11 s (a height direction of the ferrimagnetic material 13 s in FIG. 25 ), and a magnetic field is generated in a direction parallel with a face of the substrate 11 s.
  • a direct current magnetic field is applied by the magnet 15 s in a height direction of the ferrimagnetic material 13 s (a normal direction of an upper face of the ferrimagnetic material).
  • a direction of the direct current magnetic field is a direction perpendicular to the high frequency magnetic field generated inside the ferrimagnetic material 13 s by the high frequency signal. Since the direct current magnetic field and the high frequency magnetic field generate a gyromagnetic effect inside the ferrimagnetic material 13 s , a path of the high frequency signal is rotated on a plane of the substrate 11 s inside the ferrimagnetic material 13 s .
  • the high frequency signal is output via the conductive body cover side part 142 as and the conductive body cover foot part 142 bs to the transmission line 17 s .
  • the high frequency signal is output via the conductive body cover side part 143 as and the conductive body cover foot part 143 bs to the transmission line 18 s . In this way, a high frequency signal is output only to a transmission line in a determined direction.
  • the high frequency signal is output only to a transmission line in a determined direction in accordance with the same principle.
  • the high frequency signal is output only to a transmission line in a determined direction in accordance with the same principle.
  • a high frequency signal input from the transmission line 16 s and the like does not flow through the conductive body cover 14 bs .
  • the reason why a high frequency signal does not flow through the conductive body cover 14 bs is that the conductive body cover 14 bs is not in electrical contact with the transmission line 16 s and the like.
  • the transmission line 16 s , and the transmission lines 17 s and 18 s which are not illustrated in FIG. 34 , are electrically connected with one another through the lower conductor 25 s . Then, the same operation as that in the above description about FIGS. 25 to 27 is performed, due to a gyro effect that is the same as in the above description about FIGS. 25 to 27 when a high frequency signal passes through the lower conductor 25 .
  • FIGS. 35 to 38 are conceptual views each illustrating a method of forming the dielectric material 30 s on a surface of the ferrimagnetic material 13 s.
  • the ferrimagnetic material 13 s processed into a predetermined shape is first placed on a turntable 35 s.
  • FIG. 35 a case in which the ferrimagnetic material 13 s having a columnar shape is placed is illustrated.
  • spray 36 s toward the ferrimagnetic material 13 s is performed while rotating the turntable 35 s , with a predetermined angle relative to the ferrimagnetic material 13 s , by using liquid dissolving or mixing the dielectric material 30 s.
  • spray 36 bs with a smaller angle formed by a direction of the spray and an upper face of the turntable 35 s may be performed, as illustrated in FIG. 37 .
  • the liquid used for dissolving or mixing the dielectric material 30 s is subjected to evaporation or the like. Accordingly, as illustrated in FIG. 38 , a coated ferrimagnetic material 23 s having the dielectric material 30 s formed on a surface of the ferrimagnetic material 13 s is manufactured.
  • spray may be performed while rotating the ferrimagnetic material 13 s .
  • spray may be performed while moving a device for performing the spray.
  • spray may be performed while rotating the ferrimagnetic material 13 s and moving a device for performing the spray simultaneously.
  • a material that is liquid at a time of spray and is cured afterwards may be used.
  • a material is, for example, a resin that is cured by light, and a resin that is cured by a chemical reaction involved in mixing of two kinds of liquid.
  • the dielectric material 30 s may be coated on a surface of the ferrimagnetic material 13 by using, instead of spray, sputtering or vapor deposition in a vacuum vessel, a chemical vapor deposition method, and the like.
  • a dielectric material in this case is, for example, a silicon oxide, a silicon nitride, a metal oxide, a metal nitride, or a mixture thereof.
  • FIGS. 39 to 46 are top views each illustrating an image of a method of manufacturing the non-reciprocal circuit element 10 s.
  • the substrate 11 s is placed.
  • an upper face 38 s of the substrate 11 s is illustrated.
  • a conductive material 39 s is formed on the upper face 38 s of the substrate 11 s .
  • the conductive material 39 s is typically a metal, and may be formed by, for example, plating, coating, and bonding of a thin plate.
  • a patterned mask material 40 s is formed on an upper part of the conductive material 39 s .
  • the mask material 40 s is typically a resin.
  • the mask material 40 s may be formed by, for example, coating, spraying, printing, and the like on the pattern shape.
  • a representative process thereof is a process of immersing in a solution that dissolves the conductive material 39 s .
  • the solution is typically an acid and an alkali when the conductive material 39 s is a metal.
  • a process of removing the mask material 40 s is performed.
  • the process is typically a process of immersing in a solution that easily dissolves the mask material 40 s and hardly dissolves the conductive material 39 s .
  • a pattern of the conductive material 39 s as illustrated in FIG. 43 is formed on the upper face 38 s of the substrate 11 s.
  • the ferrimagnetic material 23 s manufactured in advance is placed on a substantially circular portion in a vicinity of a center of FIG. 44 where the pattern of the conductive material 39 s is not formed.
  • a portion illustrated with a circle of a dotted line is the ferrimagnetic material 13 s
  • a portion between the circle illustrated with the dotted line and a circle being larger by one than the circle which is illustrated with a solid line is the dielectric material 30 s in FIG. 44 .
  • the ferrimagnetic material 23 s is fixed to the above-described substantially circular portion by means of an adhesive and the like.
  • the conductive body cover 14 s is formed in such a way as to cover the ferrimagnetic material 23 s .
  • a method of forming the conductive body cover 14 s will be described later.
  • the magnet 15 s is placed on a portion of a lower face 45 s of the substrate 11 s , opposing the ferrimagnetic material 23 s already placed on the upper face of the substrate 11 s .
  • the magnet 15 s is fixed to the lower face 45 s by means of, for example, an adhesive.
  • FIGS. 47 to 59 are conceptual views each illustrating an example of a method of forming a conductive body cover for the ferrimagnetic material 23 s.
  • a table 329 s having a configuration as illustrated in FIG. 47 is prepared.
  • the table 329 s includes a supporting part 301 s , a bending part 302 s , a supporting part 303 s , a rotating part 304 s , and a supporting part 305 s .
  • FIG. 47( a ) is a top view
  • FIG. 47( b ) is a side view.
  • the supporting part 305 s is, as will be described later, a member for supporting the substrate 11 s on which the ferrimagnetic material 23 s is formed, and is connected with the rotating part 304 s.
  • the rotating part 304 s can rotate the supporting part 305 s in a direction of an arrow 311 s illustrated in FIG. 47( a ) .
  • the rotating part 304 s is connected with a base 300 s through the supporting part 303 s , the bending part 302 s , and the supporting part 301 s.
  • the bending part 302 s can bend between the supporting part 301 s and the supporting part 303 s in a way as in, for example, FIG. 48 .
  • an ejecting device 330 s is placed in a vicinity of the table 329 s.
  • the ejecting device 330 s includes an ejecting part 338 s , a supporting part 331 s , a bending part 332 s , a supporting part 333 s , a feeding part 334 s , a feeding part 336 s , and a moving part 337 s.
  • the ejecting part 338 s is a portion for ejecting and spraying, to a portion on which a conductive body cover is scheduled to be formed, a material (hereinafter, referred to as an “ejection object”) to be a base of a conductive material that is a material for forming the conductive body cover, and is connected with the supporting part 331 s .
  • the supporting part 331 s is connected with the supporting part 333 s through the bending part 332 s .
  • the bending part 332 s is a portion for bending between the supporting part 331 s and the supporting part 333 s .
  • the bending part 332 s can direct, by the bending thereof, the supporting part 331 s and the ejecting part 338 s to, besides a direction illustrated with a solid line in FIG. 49 , a direction illustrated with a dotted line, or an intermediate direction between the direction illustrated with the solid line and the direction illustrated with the dotted line.
  • the supporting part 333 s is connected with the feeding part 334 s .
  • the feeding part 334 s is capable of feeding the supporting part 333 s in a direction of an arrow 342 s , and thereby can move the ejecting part 338 s in the direction of the arrow 342 s.
  • the feeding part 336 s is capable of feeding the feeding part 334 s in a direction of an arrow 339 s , and thereby can change a height of the ejecting part 338 s.
  • the feeding part 336 s is placed on the base 300 s with the moving part 337 s therebetween.
  • the moving part 337 s can move the feeding part 336 s and a portion connected therewith in a direction perpendicular to the plane of the figure when facing FIG. 49 (a direction perpendicular to both the arrow 342 s and the arrow 339 s ). Consequently, the moving part 337 s can move the ejecting part 338 s in the direction.
  • a jet dispenser and a needle dispenser which are widely available in general, may be used.
  • An ejection object to be ejected by the ejecting part 338 s is, for example, a liquid substance mixing a conductive resin and a metal particle with liquid.
  • FIG. 50 is a conceptual view illustrating a configuration example of the feeding part 336 s.
  • the feeding part 336 s includes a drive part 380 s , a shaft 350 s , a shaft 351 s , and a supporting part 360 s.
  • the shaft 350 s is connected with the drive part 380 s .
  • the drive part 380 s can rotate the shaft 350 s connected therewith in the circumferential direction.
  • the drive part 380 s is typically a rotary motor, and is driven by electric power supplied from a not-illustrated power supply.
  • a thread ridge is formed on a side face of the shaft 350 s.
  • a bearing part 340 s through which the shaft 350 s is inserted is formed in the supporting part 360 s .
  • a thread groove that receives the thread ridge on the side face of the shaft 350 s is formed on the bearing part 340 s.
  • the shaft 351 s is connected with an upper face of the drive part 380 s , but is not driven by the drive part 380 s.
  • a bearing part 341 s through which the shaft 351 s is inserted is formed in the supporting part 360 s , and the shaft 351 s can move along the bearing part 341 s.
  • the shaft 351 s prevents the supporting part 360 s from rotating in a rotation direction of the shaft 350 s along with rotation of the shaft 350 s.
  • the supporting part 360 s can be moved in a vertical direction by rotating the shaft 350 s in a circumferential direction by means of the drive part 380 s .
  • the feeding part 334 s can feed the member in a vertical direction.
  • the same structure as that of the feeding part 336 s illustrated in FIG. 50 can be also used.
  • FIG. 51 is a conceptual view illustrating a configuration example of the moving part 337 s .
  • the feeding part 336 s is illustrated as well.
  • the moving part 337 s includes a rail 310 s , a rail 311 s , a supporting part 361 s , and a feeding part 335 s.
  • a configuration of the feeding part 335 s is the same as the configuration of the feeding part 336 s illustrated in FIG. 50 , and description therefor is also as described above.
  • the drive part 380 s of the feeding part 335 s is fixed on the base 300 s.
  • the rails 310 s and 311 s are placed on the base 300 s .
  • Each of the rails 310 s and 311 s has a shape with an upper part thereof larger than a lower part thereof.
  • the supporting part 361 s is placed on the base 300 s in such a way that a lower face thereof makes contact with an upper face of the base 300 s , but is not fixed to the base 300 s .
  • rail receivers 320 s and 321 s that receive the rails 310 s and 311 s are formed on a lower part of the supporting part 361 s .
  • a width of the upper part of each of the rails 310 s and 311 s in FIG. 51( b ) is larger than a width of a lower part of each of the rail receivers 320 s and 320 s .
  • the rails 310 s and 311 s do not easily come off the supporting part 361 s.
  • the supporting part 361 s can move on the base 300 s along the rails 310 s and 311 s while preventing the rails 310 s and 311 s from coming off the rail receivers 320 s and 321 s.
  • the connecting portion 370 s of the supporting part 360 s is fixed to a side face of the supporting part 361 s.
  • the supporting part 361 s can be moved along rails by driving the drive part 380 s with a not-illustrated power supply and the like. Accordingly, the feeding part 336 s connected with an upper part of the supporting part 361 s can be moved along the rails.
  • a worker or the like places the substrate 11 s on which the ferrimagnetic material 23 s is placed, which is created in the process illustrated in FIG. 44 , on the supporting part 305 s .
  • an arrow 312 s illustrated in FIG. 52 and an arrow 312 s illustrated in FIG. 44 represent the same direction.
  • the ejecting device 330 places, by feed performed by the feeding parts 334 s and 336 s and movement of the moving part 337 s , the ejecting part 338 s at a predetermined position for spraying an ejection object to the ferrimagnetic material 23 s by ejection.
  • the ejecting device 330 s starts spraying of the ejection object with the ejecting part 338 s , and performs feed of the ejecting part 338 s by the feeding part 334 s and movement of the ejecting part 338 s by the moving part 337 s while performing the spraying.
  • the ejecting device 330 s deposits the ejection object in a shape into which a conductive body cover upper part (the conductive body cover upper part 140 s in FIG. 25 ) above the ferrimagnetic material 23 s is scheduled to be formed.
  • FIG. 54 illustrates a state in which a deposit 240 s of the ejection object in a shape corresponding to the conductive body cover upper part 140 s is formed on the ferrimagnetic material 23 s by the process illustrated in FIG. 53 .
  • the ejecting part 338 s is arranged, by feed performed by the feeding parts 334 s and 336 s , at a predetermined position for ejecting the ejection object for forming a conductive body cover foot part (for example, the conductive body cover foot part 141 bs in FIG. 25 ) on the substrate. Then, while performing ejection of the ejection object with the ejecting part 338 s , the ejecting part 338 s is moved by feed performed by the feeding part 334 s and movement of the moving part 337 s , and the ejection object is deposited in a shape on the substrate 11 s scheduled as a shape of the conductive body cover foot part.
  • FIG. 56 illustrates a state in which a deposit 242 s of the ejection object in a shape corresponding to the conductive body cover foot part 141 bs is formed on the substrate 11 s.
  • the ejecting device 330 s rotates the rotating part 304 s by 120 degrees, and thereafter moves the ejecting part 338 s by feed performed by the feeding part 334 s and movement performed by the moving part 337 s while performing spraying of the ejection object with the ejecting part 338 s . Then, the ejecting device 330 s deposits the ejection object in a shape on the substrate 11 s scheduled as a shape of a second conductive body cover foot part (for example, the conductive body cover foot part 142 bs in FIG. 25 ).
  • a second conductive body cover foot part for example, the conductive body cover foot part 142 bs in FIG. 25 .
  • the table 329 s rotates the rotating part 304 s by 120 degrees in the same direction.
  • the ejecting device 330 s moves the ejecting part 338 s by feed performed by the feeding part 334 s and movement performed by the moving part 337 s while performing ejection of the ejection object with the ejecting part 338 s .
  • the ejecting device 330 s deposits the ejection object in a shape on the substrate 11 s scheduled as a shape of a third conductive body cover foot part (for example, the conductive body cover foot part 142 bs in FIG. 25 ).
  • the table 329 s rotates the rotating part 304 s by 120 degrees in the same direction.
  • the ejecting device 330 s first performs upward feed of the feeding part 334 s by the feeding part 336 s . Then, the ejecting device 330 s bends, with the bending part 302 s , the supporting part 303 s , the rotating part 304 s , the supporting part 305 s , the substrate 11 s , and the ferrimagnetic material 23 s in a way as illustrated in FIG. 57 .
  • the ejecting device 330 places, by the feeding parts 334 s and 336 s , the ejecting part 338 s at a predetermined position to which the ejection object is to be sprayed in order to form a conductive body cover side part (for example, the conductive body cover side part 141 as illustrated in FIG. 25 ). Then, the ejecting device 330 s deposits the ejection object in a shape into which the conductive body cover side part is to be formed on a side face of the ferrimagnetic material 23 s , and forms a deposit 241 s.
  • FIG. 59 illustrates a state in which the deposit 241 s is formed.
  • the table 329 s rotates the rotating part 304 s by 120 degrees.
  • the ejecting device 330 s deposits the ejection object in a shape into which a second conductive body cover side part (for example, the conductive body cover side part 142 as in FIG. 25 ) is to be formed on the side face of the ferrimagnetic material 23 s , and forms a deposit.
  • a second conductive body cover side part for example, the conductive body cover side part 142 as in FIG. 25
  • the table 329 s rotates the rotating part 304 s by 120 degrees.
  • the ejecting device 330 s deposits the ejection object in a shape into which a third conductive body cover side part (for example, the conductive body cover side part 143 as in FIG. 25 ) is to be formed on the side face of the ferrimagnetic material 23 s , and forms a deposit.
  • a third conductive body cover side part for example, the conductive body cover side part 143 as in FIG. 25
  • the worker or the like detaches, from the supporting part 305 s , the substrate 11 s on which the placed ferrimagnetic material 23 s has the deposits 240 s , 241 s , and 242 s , and the like formed thereon. Then, as needed, the worker or the like heats, by using a furnace and the like, the substrate 11 s on which the ferrimagnetic material 23 s has the deposits 240 s , 241 s , and 242 s , and the like formed thereon.
  • the heating is a process to be performed when an organic solvent contained in the deposits 240 s , 241 s , and 242 s , and the like of the ejection object is desired to be dispersed, when metal powders contained in the ejection object are desired to be sintered to improve conductivity, and the like.
  • the deposits 240 s , 241 s , and 242 s , and the like of the ejection object are formed as a conductive body cover.
  • Formation of the deposit 241 s corresponding to a conductive body cover side part may be also performed by using a method illustrated in FIG. 60 , instead of the method described in FIG. 58 .
  • the table 329 s does not bend between the supporting part 301 s and the supporting part 303 s with the bending part 302 s , but rotates the ferrimagnetic material 23 s by 180 degrees with the rotating part 304 s .
  • the ejecting device 330 s sets, with the bending part 332 s , the ejecting part 338 s at a predetermined angle relative to the ferrimagnetic material 23 s .
  • the ejecting device 330 s further places, by feed performed by the feeding parts 334 s and 336 s , the ejecting part 338 s at a predetermined position for performing spraying for forming a conductive body cover side part on the ferrimagnetic material 23 s . Then, while moving the ejecting part 338 s by feeding with the feeding part 336 s and movement with the moving part 337 s , the ejection object is sprayed to a portion on which a conductive body cover side part is scheduled to be formed.
  • a conductive body cover upper part and a conductive body cover side part are respectively formed on an upper part and a side part of the ferrimagnetic material 23 s having the dielectric material 30 s formed on a side part and an upper part of the ferrimagnetic material 13 s .
  • the conductive body cover upper part and the conductive body cover side part are formed directly on the dielectric material 30 s , and are firmly adhered to the dielectric material 30 s.
  • a conductive body cover upper part, a conductive body cover foot part, and a conductive body cover side part of a conductive body cover are formed by a process including ejection of an ejection object.
  • a conductive body cover side part and a conductive body cover foot part may be formed by a process including ejection of an ejection object.
  • a conductive plate and the like having a predetermined shape may be used as a conductive body cover upper part.
  • the conductive plate is placed on an upper part of a ferrimagnetic material, and thereafter, a conductive body cover side part and a conductive body cover foot part may be formed by a process including spraying of an ejection object.
  • a conductive body cover side part can be electrically connected directly with a transmission line (for example, the transmission lines 16 s , 17 s , and 18 s in FIG. 25 ), formation of a conductive body cover foot part may be omitted.
  • a conductive body cover may be manufactured by a process of forming a to-be-removed object pattern, thereafter forming a conductive film, and further thereafter removing the to-be-removed object.
  • the to-be-removed object is an object scheduled to be removed in a subsequent process.
  • an object that is easily dissolved in liquid for example, an object that is easily dissolved in liquid, and an object that is easily evaporated or burned by being applied with heat may be used.
  • an organic material that is easily dissolved in an organic solvent, and an inorganic material that is easily dissolved in water may be used.
  • a to-be-removed object is removed in a subsequent process by being immersed in liquid that easily dissolves the to-be-removed object.
  • the object that is easily evaporated or burned by being applied with heat for example, an organic material that is easily evaporated or burned by being applied with heat may be used.
  • the to-be-removed object is removed in a subsequent process by being applied with heat.
  • FIGS. 61 to 64 are conceptual views each illustrating a method of manufacturing a conductive body cover that includes a process of forming a to-be-removed object pattern.
  • FIGS. 61 to 64 are perspective views.
  • the structure 500 s is a structure equivalent to the non-reciprocal circuit element 10 s illustrated in FIG. 25 from which the conductive body cover 14 s is removed.
  • a content of each configuration assigned with a reference numeral in FIGS. 61 to 64 refer to the description about the configuration assigned with the same reference numeral in FIG. 1 .
  • a to-be-removed object 400 s is formed on a portion of a surface of the structure 500 s , other than a portion on which a conductive body cover is scheduled to be formed.
  • a shaded portion in FIG. 62 illustrates how the to-be-removed object 400 s is formed.
  • the to-be-removed object 400 s is not formed on a portion on which a conductive body cover is scheduled to be formed.
  • Formation of the to-be-removed object 400 s may be performed by spraying or coating of liquid to be a base of the to-be-removed object 400 s .
  • formation of the to-be-removed object 400 s may be performed by covering, with a cover, a portion on which a conductive body cover is scheduled to be formed, then spraying or coating on an entirety, and thereafter removing the cover.
  • the liquid is solidified to form the to-be-removed object 400 s .
  • drying through evaporation of a solvent, degradation through a chemical reaction, and the like may be used.
  • FIG. 63 formation of a conductive body is performed on an entire structure illustrated in FIG. 62 .
  • Arrows in FIG. 63 are an image of how the conductive body is formed. Formation of the conductive body may be performed by, for example, vapor deposition, sputtering, plating, and the like.
  • formation of the conductive body may be performed by spraying a mixture obtained by mixing conductive particles with liquid, and thereafter the mixture may be solidified.
  • the solidified mixture in the case is a substance that is hardly dissolved by a solvent for use in a next process to be described below.
  • FIG. 64 illustrates the non-reciprocal circuit element 10 s , which is a structure after removing the conductive body at a portion from which the to-be-removed object 400 s has been removed.
  • At least a part of a conductive body cover may be formed by a process that includes a process of forming a material equivalent to an ejection object by using a three-dimensional printer, instead of the above-described process.
  • a non-reciprocal circuit element is a three-port circulator
  • the configuration according to the second example embodiment in which a dielectric material is placed on a ferrimagnetic material can be also applied to another non-reciprocal circuit element as long as the non-reciprocal circuit element has a similar configuration.
  • the configuration is applicable to, for example, a circulator having two, four, or more ports in number, and an isolator.
  • FIG. 65 is a conceptual view illustrating a communication device according to the second example embodiment.
  • a communication device 50 s includes a sending circuit 51 s , a transferring circuit 52 s , and a receiving circuit 53 s.
  • the sending circuit 51 s sends a high frequency signal to the transferring circuit 52 s.
  • the transferring circuit 52 s includes any of the non-reciprocal circuit elements described in the second example embodiment, and sends the high frequency signal sent from the sending circuit 51 s to the receiving circuit 53 s via the non-reciprocal circuit element.
  • the receiving circuit 53 s receives the high frequency signal sent from the transferring circuit 52 s.
  • the non-reciprocal circuit element according to the second example embodiment forms a dielectric material made of a dielectric body on at least a side part of a ferrimagnetic material. Then, a structure is made such that a conductive body cover side part that is a portion of a conductive body cover, opposing the side part is brought into contact with the coated dielectric body.
  • the non-reciprocal circuit element according to the second example embodiment is able to suppress variation in a reflection characteristic and isolation, by suppressing variation in a distance between a ferrimagnetic material and a conductive body cover side part.
  • FIG. 66 is a conceptual view illustrating a configuration of a minimum non-reciprocal circuit element 0 s according to the present invention.
  • the non-reciprocal circuit element 0 s includes a ferrimagnetic body is that is provided on a base body 4 s and to which a magnetic field is applied, and a dielectric body 5 s that is formed on at least a part 2 s of a ferrimagnetic body side part that is a side part of the ferrimagnetic body 1 s .
  • the non-reciprocal circuit element 0 s further includes a conductive body cover (only a conductive body cover side part 3 is illustrated) that covers the ferrimagnetic body 1 s , and makes contact or substantial contact with the dielectric body 5 s at a conductive body cover side part 3 s that is a portion of the conductive body cover, opposing at least the part 2 s of the ferrimagnetic body side part.
  • a conductive body cover only a case in which the conductive body cover side part 3 s makes contact with the dielectric body 5 s is illustrated.
  • the non-reciprocal circuit element 0 s further includes a not-illustrated conductive body part that is provided on the base body 4 s , and a plurality of not-illustrated connecting parts that electrically connect each of a plurality of not-illustrated signal transmission lines on the base body 4 s with the conductive body part.
  • the non-reciprocal circuit element 0 s forms the dielectric body 5 s on at least the part 2 s of the ferrimagnetic body side part of a ferrimagnetic material. Then, the conductive body cover side part 3 s that is a portion of the conductive body cover, opposing the side part is made in such a way as to make substantial contact or contact with the dielectric body 5 s .
  • the conductive body cover side part 3 s making substantial contact or contact with the dielectric body 5 s , a positional relationship between a conductive body cover upper part and a ferrimagnetic material upper part becomes a correct positional relationship as designed, with a satisfactory reflection characteristic and isolation of a non-reciprocal circuit element.
  • the non-reciprocal circuit element 0 s exhibits an advantageous effect described in a paragraph of [Advantageous Effects of Invention].
  • a non-reciprocal circuit element including:
  • a conductive body cover that is provided on a substrate and covers a ferrimagnetic body provided on the substrate;
  • the ferrimagnetic body on at least a portion of which opposing a side part of the conductive body cover, a dielectric body that makes substantial contact with the conductive body cover side part is formed;
  • non-reciprocal circuit element according to any one of Supplementary notes 1 to 3, wherein the dielectric body is formed on the opposing portion in a substantially uniform manner.
  • the ferrimagnetic body is provided on a first face of the substrate, and
  • the magnet is provided on a second face side of the substrate, opposing the first face.
  • a communication device including:
  • a transferring circuit that includes the non-reciprocal circuit element according to any one of claims 1 to 7 , and transfers a high frequency signal from the sending circuit;
  • a receiving circuit that receives the high frequency signal from the transferring circuit.
  • a method of manufacturing a non-reciprocal circuit element including the steps of:
  • a conductive body cover for covering an upper face of a ferrimagnetic body
  • forming a dielectric-body-attached ferrimagnetic body by forming a dielectric body on at least a face of the ferrimagnetic body, opposing a side part of the conductive body cover;
  • the dielectric-body-attached ferrimagnetic body and the conductive body cover that covers an upper face of the dielectric-body-attached ferrimagnetic body, and is electrically connected with each of a plurality of signal transmission lines on the substrate;
  • a non-reciprocal circuit element including:
  • a ferrimagnetic body that is provided on a base body and to which a magnetic field is applied;
  • a dielectric body that is formed on at least a part of a ferrimagnetic body side part that is a side part of the ferrimagnetic body;
  • a conductive body cover that covers the ferrimagnetic body, and makes contact with the dielectric body at a conductive body cover side part that is a portion of the conductive body cover, opposing the ferrimagnetic body side part;
  • the non-reciprocal circuit element according to at least one of Supplementary notes A1 to A1.2, wherein the dielectric body is formed by a process of performing spray of a raw material for the dielectric body while rotating the ferrimagnetic body.
  • the non-reciprocal circuit element according to at least one of Supplementary notes A1 to A1.3, wherein the conductive body cover side part is formed by a process including a process of spraying a raw material for the conductive body cover side part to a portion on which the conductive body cover side part is scheduled to be formed.
  • the non-reciprocal circuit element according to at least one of Supplementary notes A1 to A1.4, wherein the conductive body cover side part is formed by a process including any one of vapor deposition, sputtering, and plating of a raw material for the conductive body cover side part on the dielectric body.
  • the non-reciprocal circuit element according to at least one of Supplementary notes A1 to A1.5, wherein the conductive body cover side part is formed by a process including a process of removing a raw material for the conductive body cover side part or an object formed from the raw material, by forming a to-be-removed object that is scheduled to be removed by a subsequent process at a portion on the ferrimagnetic material, on which the conductive body cover is not scheduled to be formed, forming the raw material thereon, and thereafter removing the to-be-removed object.
  • the non-reciprocal circuit element according to at least one of Supplementary notes A1 to A1.6, wherein the dielectric body is a dielectric body film.
  • the non-reciprocal circuit element according to at least one of Supplementary notes A1 to A2, wherein the conductive body cover includes a plurality of conductive body cover side parts, and each of the plurality of conductive body cover side parts is in contact with the dielectric body opposing each of the plurality of conductive body cover side parts.
  • non-reciprocal circuit element according to any one of Supplementary notes A1 to A3, wherein the dielectric body is formed in a substantially uniform manner.
  • non-reciprocal circuit element according to any one of Supplementary notes A1 to A5, wherein the conductive body cover is formed as a single body.
  • non-reciprocal circuit element according to any one of Supplementary notes A1 to A6, wherein the non-reciprocal circuit element includes a magnet for applying the magnetic field.
  • non-reciprocal circuit element according to any one of Supplementary notes A1 to A7, wherein the ferrimagnetic body is provided on a first face of the base body, and
  • the magnet is provided on a second face side of the base body, opposing the first face.
  • a communication device including:
  • a transferring circuit that includes the non-reciprocal circuit element according to any one of Supplementary notes A1 to A8, and transfers a high frequency signal from the sending circuit;
  • a receiving circuit that receives the high frequency signal from the transferring circuit.
  • a method of manufacturing a non-reciprocal circuit element including the steps of:
  • a conductive body cover side part that is a portion of a conductive body cover covering the ferrimagnetic body, opposing the ferrimagnetic body side part in such a way as to make contact with the dielectric body.
  • the method of manufacturing a non-reciprocal circuit element according to Supplementary note C1 or C1.1, wherein the step of forming in such a way as to make contact is a step of forming the conductive body cover side part directly on the dielectric body.
  • the method of manufacturing a non-reciprocal circuit element according to any one of Supplementary notes C1 to C1.2, wherein the step of forming the dielectric body includes a step of performing spray of a raw material for the dielectric body while rotating the ferrimagnetic body.
  • the method of manufacturing a non-reciprocal circuit element includes a step of spraying a raw material for the conductive body cover side part to the dielectric body.
  • the method of manufacturing a non-reciprocal circuit element, according to any one of Supplementary notes C1 to C3, wherein the step of forming in such a way as to make contact includes a step of forming by using any one of vapor deposition, sputtering, and plating of a raw material for the conductive body cover side part on the dielectric body.
  • the method of manufacturing a non-reciprocal circuit element includes a process of removing a raw material for the conductive body cover side part or an object formed from the raw material, by forming a to-be-removed object that is scheduled to be removed by a subsequent process at a portion on the ferrimagnetic material, on which the conductive body cover side part is not scheduled to be formed, forming the raw material thereon, and thereafter removing the to-be-removed object.
  • a non-reciprocal circuit element including:
  • a ferrimagnetic body that is provided on a base body and to which a magnetic field is applied;
  • a dielectric body that is formed on at least a part of a ferrimagnetic body side part that is a side part of the ferrimagnetic body;
  • a conductive body cover that covers the ferrimagnetic body, and makes contact or substantial contact with the dielectric body at a conductive body cover side part that is a portion of the conductive body cover, opposing the ferrimagnetic body side part;
  • the non-reciprocal circuit element according to Supplementary note X1 or X2, wherein the conductive body cover includes a plurality of conductive body cover side parts, and each of the plurality of conductive body cover side parts is in contact or substantial contact with the dielectric body opposing each of the plurality of conductive body cover side parts.
  • non-reciprocal circuit element according to any one of Supplementary notes X1 to X3, wherein the dielectric body is formed on the opposing portion in a substantially uniform manner.
  • non-reciprocal circuit element according to any one of Supplementary notes X1 to 5, wherein the conductive body cover is formed as a single body.
  • non-reciprocal circuit element according to any one of Supplementary notes X1 to 6, wherein the ferrimagnetic body is provided on a first face of the substrate, and the magnet is provided on a second face side of the substrate, opposing the first face.
  • a communication device including:
  • a transferring circuit that includes the non-reciprocal circuit element according to any one of Supplementary notes X1 to 7, and transfers a high frequency signal from the sending circuit;
  • a receiving circuit that receives the high frequency signal from the transferring circuit.
  • a method of manufacturing a non-reciprocal circuit element including:
  • a conductive body cover for covering an upper face of a ferrimagnetic body
  • forming a dielectric-body-attached ferrimagnetic body by forming a dielectric body on at least a face of the ferrimagnetic body, opposing a side part of the conductive body cover;
  • the dielectric-body-attached ferrimagnetic body and the conductive body cover that covers an upper face of the dielectric-body-attached ferrimagnetic body, and is electrically connected with each of a plurality of signal transmission lines on the substrate;
  • a method of manufacturing a non-reciprocal circuit element including:
  • a conductive body cover side part that is a portion of a conductive body cover covering the ferrimagnetic body, opposing the ferrimagnetic body side part in such a way as to make contact with the dielectric body.
  • the method of manufacturing a non-reciprocal circuit element, according to Supplementary note X12 or X13, wherein the step of forming in such a way as to make contact includes a step of spraying a raw material for the conductive body cover side part to the dielectric body.
  • the method of manufacturing a non-reciprocal circuit element is removing a raw material for the conductive body cover side part or an object formed from the raw material, by forming a to-be-removed object that is scheduled to be removed by a subsequent process at a portion on the ferrimagnetic material, on which the conductive body cover side part is not scheduled to be formed, forming the raw material thereon, and thereafter removing the to-be-removed object.

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Abstract

The present invention addresses the problem of suppressing variation in the distance between a ferrimagnetic body and the side part of a conductive body cover, thereby suppressing variation in the reflection characteristic and isolation. Therefore, the present invention provides a non-reciprocal circuit element equipped with: a conductive cover provided on a substrate and covering a ferrimagnetic body provided on the substrate; the ferrimagnetic body, on at least the portion of which opposing the side part of the conductive body cover is formed a dielectric body that contacts or substantially contacts the side part of the conductive body cover; and a conductive body part provided on the substrate. Furthermore, the non-reciprocal circuit element is equipped with multiple connecting parts electrically connecting the conductive body part and each of multiple signal transmission wires on the substrate.

Description

This application is a National Stage Entry of PCT/JP2016/001545 filed on Mar. 17, 2016, which claims priority from Japanese Patent Application 2015-061847 filed on Mar. 25, 2015, and Japanese Patent Application 2015-178410 filed on Sep. 10, 2015, the contents of all of which are incorporated herein by reference, in their entirety.
TECHNICAL FIELD
The present invention relates to a non-reciprocal circuit element, a manufacturing method therefor, and a communication device, and particularly, relates to a non-reciprocal circuit element for use in high frequencies, a manufacturing method therefor, and a communication device.
BACKGROUND ART
Regarding a non-reciprocal circuit element for use in a high frequency circuit, a structure including a metal cover is disclosed, in order to achieve miniaturization thereof, or achieve facilitation of implementation on a circuit board by reducing the number of components.
For example, PTL 1 discloses a structure in which a metal cover is placed on a wiring pattern formed on a circuit board in such a way as to make electrical contact with the wiring pattern through ferrite. Then, PTL 1 discloses a method of creating a metal cover by bending a metal plate, as a method of creating a metal cover.
In addition, in relation to the present invention, PTL 2 discloses a non-reciprocal circuit element in which a ground conductor provided on a rear surface of a dielectric body substrate is provided with a non-conductive body part on at least a part of a portion opposing an area covered with a metal cap on a surface of the dielectric body substrate.
In addition, in relation to the present invention, PTL 3 discloses a circulator in which a slab member is arranged with respect to a ferrite slab member in such a way that a magnet means saturates the slab member with a static magnetic field along a propagation direction of a signal passing through a coupler region.
In addition, in relation to the present invention, PTL 4 discloses a circulator including a dielectric body substrate, a ground conductor that covers a first surface of the dielectric body substrate, a magnetic body metal table, an inner conductor that is laid over a second surface of the dielectric body substrate, a spacer that is arranged on the inner conductor, and a magnet.
CITATION LIST Patent Literature
  • [PTL 1] International Publication WO 2013/088618
  • [PTL 2] Japanese Unexamined Patent Application Publication No. 2009-290835
  • [PTL 3] Japanese Unexamined Patent Application Publication No. H09-284012
  • [PTL 4] Japanese Unexamined Patent Application Publication No. S59-008403
SUMMARY OF INVENTION Technical Problem
In a case of using a bent metal cover, however, when there is a gap between ferrite and the metal cover, variation in a distance between the ferrite and a metal cover side part is caused due to variation in bending accuracy and the like. The variation in a gap between the ferrite and the metal cover side part leads to variation in positions of an upper part of the metal cover and the ferrite relative to each other. Then, there is a problem that the relative positional variation produces variation in a reflection characteristic and isolation of a non-reciprocal circuit element.
An object of the present invention is to provide a non-reciprocal circuit element that solves the above-described problem, and is able to suppress variation in a reflection characteristic and isolation, by suppressing variation in a distance between ferrite and a metal cover side part thereof.
Solution to Problem
A non-reciprocal circuit element according to the present invention includes: a conductive body cover that is provided on a substrate and covers a ferrimagnetic body provided on the substrate; and the ferrimagnetic body, on at least a portion of which opposing a side part of the conductive body cover, a dielectric body that makes substantial contact with the conductive body cover side part is formed. The non-reciprocal circuit element according to the present invention further includes: a conductive body part that is provided on the substrate; a plurality of connecting parts that electrically connect each of a plurality of signal transmission lines on the substrate with the conductive body part; and a magnet that applies a magnetic field to the ferrimagnetic body.
Advantageous Effects of Invention
A non-reciprocal circuit element according to the present invention is able to suppress variation in a reflection characteristic and isolation, by suppressing variation in a distance between a ferrimagnetic body and a conductive body cover side part thereof.
BRIEF DESCRIPTION OF DRAWINGS
FIG. 1 is a perspective conceptual view illustrating a structure of a non-reciprocal circuit element according to the present example embodiment;
FIG. 2 is a sectional conceptual view illustrating a structure of the non-reciprocal circuit element according to the present example embodiment;
FIG. 3 is a top conceptual view illustrating a structure of the non-reciprocal circuit element according to the present example embodiment;
FIG. 4 is a sectional conceptual view illustrating a first variation of the non-reciprocal circuit element according to the present example embodiment;
FIG. 5 is a sectional conceptual view illustrating a second variation of the non-reciprocal circuit element according to the present example embodiment;
FIG. 6 is a sectional conceptual view illustrating a third variation of the non-reciprocal circuit element according to the present example embodiment;
FIG. 7 is a sectional conceptual view illustrating a fourth variation of the non-reciprocal circuit element according to the present example embodiment;
FIG. 8 is a sectional conceptual view illustrating a fifth variation of the non-reciprocal circuit element according to the present example embodiment;
FIG. 9 is a conceptual view (no. 1) illustrating a method of forming a dielectric material on a surface of a ferrimagnetic material;
FIG. 10 is a conceptual view (no. 2) illustrating a method of forming a dielectric material on a surface of a ferrimagnetic material;
FIG. 11 is a conceptual view (no. 3) illustrating a method of forming a dielectric material on a surface of a ferrimagnetic material;
FIG. 12 is a conceptual view (no. 4) illustrating a method of forming a dielectric material on a surface of a ferrimagnetic material;
FIG. 13 is a conceptual view (no. 1) illustrating an example of a method of manufacturing a conductive body cover;
FIG. 14 is a conceptual view (no. 2) illustrating an example of a method of manufacturing a conductive body cover;
FIG. 15 is a conceptual view (no. 3) illustrating an example of a method of manufacturing a conductive body cover;
FIG. 16 is a top view (no. 1) illustrating an image of a method of manufacturing a non-reciprocal circuit element;
FIG. 17 is a top view (no. 2) illustrating an image of a method of manufacturing a non-reciprocal circuit element;
FIG. 18 is a top view (no. 3) illustrating an image of a method of manufacturing a non-reciprocal circuit element;
FIG. 19 is a top view (no. 4) illustrating an image of a method of manufacturing a non-reciprocal circuit element;
FIG. 20 is a top view (no. 5) illustrating an image of a method of manufacturing a non-reciprocal circuit element;
FIG. 21 is a top view (no. 6) illustrating an image of a method of manufacturing a non-reciprocal circuit element;
FIG. 22 is a top view (no. 7) illustrating an image of a method of manufacturing a non-reciprocal circuit element;
FIG. 23 is a top view (no. 8) illustrating an image of a method of manufacturing a non-reciprocal circuit element;
FIG. 24 is a conceptual view illustrating a communication device according to the present example embodiment;
FIG. 25 is a perspective conceptual view illustrating a structure of a non-reciprocal circuit element according to a second example embodiment;
FIG. 26 is a sectional conceptual view illustrating a structure of the non-reciprocal circuit element according to the second example embodiment;
FIG. 27 is a top conceptual view illustrating a structure of the non-reciprocal circuit element according to the second example embodiment;
FIG. 28 is a top conceptual view illustrating a structure of a non-reciprocal circuit element (no. 1) having a deviated portion;
FIG. 29 is a top conceptual view illustrating a structure of a non-reciprocal circuit element (no. 2) having a deviated portion;
FIG. 30 is a sectional conceptual view illustrating a first variation of the non-reciprocal circuit element according to the second example embodiment;
FIG. 31 is a sectional conceptual view illustrating a second variation of the non-reciprocal circuit element according to the second example embodiment;
FIG. 32 is a sectional conceptual view illustrating a third variation of the non-reciprocal circuit element according to the second example embodiment;
FIG. 33 is a sectional conceptual view illustrating a fourth variation of the non-reciprocal circuit element according to the second example embodiment;
FIG. 34 is a sectional conceptual view illustrating a fifth variation of the non-reciprocal circuit element according to the second example embodiment;
FIG. 35 is a conceptual view (no. 1) illustrating a method of forming a dielectric material on a surface of a ferrimagnetic material;
FIG. 36 is a conceptual view (no. 2) illustrating a method of forming a dielectric material on a surface of a ferrimagnetic material;
FIG. 37 is a conceptual view (no. 3) illustrating a method of forming a dielectric material on a surface of a ferrimagnetic material;
FIG. 38 is a conceptual view (no. 4) illustrating a method of forming a dielectric material on a surface of a ferrimagnetic material;
FIG. 39 is a top view (no. 1) illustrating an image of a method of manufacturing a non-reciprocal circuit element;
FIG. 40 is a top view (no. 2) illustrating an image of a method of manufacturing a non-reciprocal circuit element;
FIG. 41 is a top view (no. 3) illustrating an image of a method of manufacturing a non-reciprocal circuit element;
FIG. 42 is a top view (no. 4) illustrating an image of a method of manufacturing a non-reciprocal circuit element;
FIG. 43 is a top view (no. 5) illustrating an image of a method of manufacturing a non-reciprocal circuit element;
FIG. 44 is a top view (no. 6) illustrating an image of a method of manufacturing a non-reciprocal circuit element;
FIG. 45 is a top view (no. 7) illustrating an image of a method of manufacturing a non-reciprocal circuit element;
FIG. 46 is a top view (no. 8) illustrating an image of a method of manufacturing a non-reciprocal circuit element;
FIG. 47 is a view (no. 1) illustrating an image of a method of manufacturing a conductive body cover;
FIG. 48 is a view (no. 2) illustrating an image of a method of manufacturing a conductive body cover;
FIG. 49 is a view (no. 3) illustrating an image of a method of manufacturing a conductive body cover;
FIG. 50 is a conceptual view illustrating a configuration example of a feeding part;
FIG. 51 is a conceptual view illustrating a configuration example of a moving part;
FIG. 52 is a view (no. 4) illustrating an image of a method of manufacturing a conductive body cover;
FIG. 53 is a view (no. 5) illustrating an image of a method of manufacturing a conductive body cover;
FIG. 54 is a view (no. 6) illustrating an image of a method of manufacturing a conductive body cover;
FIG. 55 is a view (no. 7) illustrating an image of a method of manufacturing a conductive body cover;
FIG. 56 is a view (no. 8) illustrating an image of a method of manufacturing a conductive body cover;
FIG. 57 is a view (no. 9) illustrating an image of a method of manufacturing a conductive body cover;
FIG. 58 is a view (no. 10) illustrating an image of a method of manufacturing a conductive body cover;
FIG. 59 is a view (no. 11) illustrating an image of a method of manufacturing a conductive body cover;
FIG. 60 is a view (no. 12) illustrating an image of a method of manufacturing a conductive body cover;
FIG. 61 is a conceptual view (no. 1) illustrating a method of manufacturing a conductive body cover that includes a process of forming a to-be-removed object pattern;
FIG. 62 is a conceptual view (no. 2) illustrating a method of manufacturing a conductive body cover that includes a process of forming a to-be-removed object pattern;
FIG. 63 is a conceptual view (no. 3) illustrating a method of manufacturing a conductive body cover that includes a process of forming a to-be-removed object pattern;
FIG. 64 is a conceptual view (no. 4) illustrating a method of manufacturing a conductive body cover that includes a process of forming a to-be-removed object pattern;
FIG. 65 is a conceptual view illustrating a communication device according to the second example embodiment; and
FIG. 66 is a conceptual view illustrating a configuration of a minimum non-reciprocal circuit element according to the present invention.
DESCRIPTION OF EMBODIMENTS First Example Embodiment
A first example embodiment is an example embodiment relating to a non-reciprocal circuit element in which a side part of a metal cover is brought into substantial contact with a dielectric body formed on a ferrimagnetic material side part.
First, a case of a three-port circulator will be described as an example of a non-reciprocal circuit element.
[Configuration]
FIG. 1 is a perspective conceptual view illustrating a structure of a non-reciprocal circuit element 10 that is an example of a non-reciprocal circuit element according to the first example embodiment, and FIG. 2 is a sectional conceptual view of the non-reciprocal circuit element 10 when it is assumed that the non-reciprocal circuit element 10 is cut along a cutting line 200 in a sectional view illustrated in FIG. 1. In addition, FIG. 3 is a top conceptual view of the non-reciprocal circuit element 10.
The non-reciprocal circuit element 10 is provided on a substrate 11 on which a pattern 12 is formed. The non-reciprocal circuit element 10 is a three-port circulator that includes a ferrimagnetic material 13, a conductive body cover 14, and a magnet 15.
In the non-reciprocal circuit element 10, the ferrimagnetic material 13 has a dielectric material 30 formed on a side part and an upper part thereof, and is provided on the substrate 11. The ferrimagnetic material 13 is covered by the conductive body cover 14.
The conductive body cover 14 includes a conductive body cover upper part 140, conductive body cover side parts 141 a, 142 a, and 143 a, and conductive body cover foot parts 141 b, 142 b, and 143 b. The conductive body cover foot parts 141 b, 142 b, and 143 b are electrically connected with transmission lines 16, 17, and 18 constituting the pattern 12 on the substrate 11, which will be described later.
The magnet 15 is provided on a face (hereinafter, referred to as a “lower face”) of the substrate 11 on a side opposite to a mounting face (hereinafter, referred to as an “upper face”) of the ferrimagnetic material 13. The magnet 15 applies a magnetic field to the ferrimagnetic material 13.
In the following, each configuration of the non-reciprocal circuit element 10 will be described in detail. The substrate 11 is a dielectric body substrate on which the non-reciprocal circuit element 10 is mounted, and is typically a printed circuit board (PCB) that is configured by laminating multiple layers of dielectric layers and metal layers. Note that a substrate on which the non-reciprocal circuit element 10 is mounted is not limited to the PCB, but may be a substrate having another configuration.
The pattern 12 is a conductor pattern that is formed on the upper face of the substrate 11 and the lower face of the substrate 11. The pattern 12 has a signal line and a ground pattern, which form the transmission lines 16, 17, and 18 for signals. The pattern 12 is not formed on a center part of the upper face of the substrate 11 (in other words, at a part where the ferrimagnetic material 13 is mounted), but is in a pattern-interrupted state (a punched pattern).
The ferrimagnetic material 13 has a columnar shape, and is arranged on the center part (on the punched pattern) of the upper face of the substrate 11. The ferrimagnetic material 13 is sandwiched between the substrate 11 and the conductive body cover 14. The ferrimagnetic material 13 is a ferrimagnetic body having ferrimagnetism, and is, for example, a substance such as Yttrium iron garnet (YIG), Barium ferrite, and Strontium ferrite. Note that a substance to be arranged on the center part of the upper face of the substrate 11 is not limited to ferrite, as long as the substance is a ferrimagnetic body that has ferrimagnetism and generates a gyromagnetic effect to be described later. In addition, a shape of the ferrimagnetic material 13 may not necessarily be columnar.
The dielectric material 30 is formed on a surface of the ferrimagnetic material 13. It is more preferable that the dielectric material 30 is typically a dielectric body film. In the present configuration, a distance between each of the conductive body cover side parts 141 a, 142 a, and 143 a and the ferrimagnetic material 13 is determined by a film thickness of the dielectric material 30. This is because use of a dielectric body film having a thin film thickness can keep a substantially uniform distance between each of the conductive body cover side parts 141 a, 142 a, and 143 a and the ferrimagnetic material 13 even when the film thickness varies. The dielectric material 30 may be either an inorganic material or an organic material, as long as the dielectric material 30 is a dielectric body. It is more preferable that the dielectric material 30 is formed with a substantially uniform film thickness, especially at a portion of a side face portion in FIG. 1 of the ferrimagnetic material 13, opposing at least the conductive body cover side part 141 a. This is because, in the non-reciprocal circuit element 10, a distance between each of the conductive body cover side parts 141 a, 142 a, and 143 a and the ferrimagnetic material 13 is determined by a film thickness of the dielectric material 30. Herein, it is premised that a face of each of the conductive body cover side parts 141 a, 142 a, and 143 a is in substantial contact with a surface of the dielectric material 30 formed on the ferrimagnetic material 13, opposing each of the conductive body cover side parts 141 a, 142 a, and 143 a.
The conductive body cover 14 is a conductive body cover having an upper face of the conductive body cover 14 constituted of a substantially circular conductive body. The conductive body cover 14 covers the ferrimagnetic material 13. Since the ferrimagnetic material 13 is typically a high dielectric constant dielectric body having a dielectric constant exceeding 10, a high frequency electric field concentrates more on the ferrimagnetic material 13 below an upper face of the ferrimagnetic material 13 than on an air layer above the upper face of the ferrimagnetic material 13. The conductive body cover 14 when being provided above the upper face thereof can suppress an unnecessary electromagnetic wave incident on the ferrimagnetic material from the upper face. Note that a material constituting the conductive body cover 14 is typically a metal, but may be a conductive material other than a metal, and further, may be a material of a combination of a metal with a conductive material other than a metal. Further, a shape of the conductive body cover upper part 140 may not be substantially circular.
In the first example embodiment, as long as the conductive body cover 14 covers at least a portion of the upper face of the ferrimagnetic material 13, a state where a most portion of the upper face of the ferrimagnetic material 13 is exposed may be included in a state where “the ferrimagnetic material 13 is covered”. In the non-reciprocal circuit element 10, as long as characteristic impedance of each of the transmission lines 16, 17, and 18 on the substrate 11 can be matched with that of the ferrimagnetic material 13, there is no limitation on a shape of the conductive body cover 14. The reason why there is no limitation on a shape of the conductive body cover 14 is that radiation loss can be reduced since an electric field intensity on a lower face of the conductive body cover is larger than that on an upper face of the conductive body cover.
The conductive body cover 14 is fixed on the substrate 11 with the three conductive body cover foot parts 141 b, 142 b, and 143 b. The conductive body cover foot parts 141 b, 142 b, and 143 b support the conductive body cover 14. The three conductive body cover foot parts 141 b, 142 b, and 143 b are electrically connected with the transmission lines 16, 17, and 18 of the pattern 12. With an electrically connected configuration, the conductive body cover 14 transmits a high frequency signal input through arbitrary any one connecting part of the transmission lines 16, 17, and 18, and outputs the high frequency signal to another connecting part of the transmission lines 16, 17, and 18.
Note that, in FIG. 1, the upper face of the substrate 11, the upper face of the ferrimagnetic material 13, and the conductive body cover 14 are in a substantially parallel positional relationship. However, as long as a magnetic field generated between the conductive body cover 14 and the substrate 11 is orthogonal to an external direct current magnetic field applied by the magnet 15, the positional relationship is not limited to substantial parallel.
The conductive body cover side parts 141 a, 142 a, and 143 a and the conductive body cover foot parts 141 b, 142 b, and 143 b are constituted of, for example, the same material as that of the conductive body cover upper part 140, and are formed in a single body with the conductive body cover upper part 140.
Each of the conductive body cover side parts 141 a, 142 a, and 143 a has one end at an outer edge of the conductive body cover upper part 140, and another end in a state of being fixed on the substrate 11 with each of the conductive body cover foot parts 141 b, 142 b, and 143 b. Each of the conductive body cover side parts 141 a, 142 a, and 143 a protrudes on a side face of the conductive body cover upper part 140, and is formed by being bent in a vertical direction (downward in FIG. 1) in such a way that each of the conductive body cover foot parts 141 b, 142 b, and 143 b is positioned on the substrate 11. In the conductive body cover upper part 140, the conductive body cover side part 141 a and the conductive body cover side part 142 a form a central angle of substantially 120°. Likewise, the conductive body cover side part 142 a and the conductive body cover side part 143 a form a central angle of substantially 120°, and the conductive body cover side part 143 a and the conductive body cover side part 141 a form a central angle of substantially 120°.
In FIGS. 1 and 2, it is desirable that the conductive body cover side parts 141 a, 142 a, and 143 a are in substantial contact with a surface of the dielectric material 30 formed on the ferrimagnetic material 13, opposing the conductive body cover side parts 141 a, 142 a, and 143 a. This is because this substantial contact can define a distance between each of the conductive body cover side parts 141 a, 142 a, and 143 a and a surface of the ferrimagnetic material 13 opposing each of the conductive body cover side parts 141 a, 142 a, and 143 a to be substantially constant, with a film thickness of the dielectric material 30. Herein, it is premised that the film thickness of the dielectric material 30 is substantially constant at a portion opposing each of the conductive body cover side parts 141 a, 142 a, and 143 a.
The magnet 15 is placed on the lower face of the substrate 11. In FIG. 1, the magnet 15 is placed at a position opposing the ferrimagnetic material 13 across the substrate 11, and applies a magnetic field to the ferrimagnetic material 13 in a direction perpendicular to the substrate 11. Specifically, a direct current magnetic field directed from up to down, or from down to up in FIG. 1 or 2 is generated inside the ferrimagnetic material 13 by the magnet 15. In FIG. 3, a direct current magnetic field in a direction penetrating from a front side to a rear side, or from a rear side to a front side of the plane of the figure is generated by the magnet 15. A direction of the direct current magnetic field is a direction perpendicular to a high frequency magnetic field in the ferrimagnetic material 13 which is generated when a high frequency signal passes through the conductive body cover upper part 140. Note that, in FIG. 1, an area of a main face of the magnet 15 is larger than an area of the upper face of the ferrimagnetic material 13, but may not necessarily be larger than an area of the upper face of the ferrimagnetic material 13.
Note that the magnet 15 may be provided at a position other than the lower face of the substrate 11, as long as the magnet 15 is capable of generating a direct current magnetic field in a direction perpendicular to a high frequency magnetic field in the ferrimagnetic material 13 which is generated when a high frequency signal passes through the conductive body cover upper part 140. For example, the magnet 15 may be provided on the same face of the substrate 11 as the ferrimagnetic material 13. The number of the magnet 15 is also not limited to one. For example, a plurality of magnets may be arranged in series above and below the ferrimagnetic material 13. Further, the magnet 15 may be any magnet, as long as the magnet 15 is capable of applying a magnetic field to the ferrimagnetic material 13.
The transmission lines 16, 17, and 18 are wiring lines each of which transmits a high frequency signal. The transmission lines 16, 17, and 18 respectively have feed points 19, 20, and 21 each of which is an input end for a high frequency signal from outside of the non-reciprocal circuit element 10.
In FIGS. 1, 2, and 3, an example in which the dielectric material 30 is formed on a side face and an upper face of the ferrimagnetic material 13 is illustrated. However, the dielectric material 30 only needs to be formed on a portion of the side face in the figures of the ferrimagnetic material 13, opposing the conductive body cover side parts 141 a, 142 a, and 143 a. In other words, the dielectric material 30 may be formed on the entire side face of the ferrimagnetic material 13, or may be formed only on a portion of the side face of the ferrimagnetic material 13, opposing the conductive body cover side parts 141 a, 142 a, and 143 a. In addition, whether the dielectric material 30 is formed on an upper face or a lower face of the ferrimagnetic material 13 is arbitrary.
FIG. 4 is a conceptual view illustrating a cross section of a first variation of the non-reciprocal circuit element according to the first example embodiment. A non-reciprocal circuit element 10 b includes a ferrimagnetic material 13 that has a dielectric material 30 b formed on a side face, an upper face, and a lower face of the ferrimagnetic material 13.
FIG. 5 is a conceptual view illustrating a cross section of a second variation of the non-reciprocal circuit element according to the first example embodiment. A non-reciprocal circuit element 10 c includes a ferrimagnetic material 13 that has a dielectric material 30 c formed only on a side face of the ferrimagnetic material 13.
FIG. 6 is a conceptual view illustrating a cross section of a third variation of the non-reciprocal circuit element according to the first example embodiment. A non-reciprocal circuit element 10 d includes a ferrimagnetic material 13 that has a dielectric material 30 d formed on a side face and a lower face of the ferrimagnetic material 13.
In addition, there are also various types of variations for arrangement of a conductive body cover, a ferrimagnetic material, and a magnet in the non-reciprocal circuit element according to the first example embodiment.
FIG. 7 is a conceptual view illustrating a cross section of a fourth variation of the non-reciprocal circuit element according to the first example embodiment.
A non-reciprocal circuit element 10 e includes a substrate 11, a pattern 12, a ferrimagnetic material 13, a conductive body cover 14 b, a magnet 15, a transmission line 16, a lower conductor 25, and a dielectric material 30 e.
The pattern 12, the lower conductor 25, and the transmission line 16 are formed on the substrate 11.
The lower conductor 25 is formed on the substrate 11 at a center part in FIG. 7 where no pattern is formed. The lower conductor 25 is in electrical contact with the transmission line 16, but is not in electrical contact with the pattern 12. The lower conductor 25 typically has a substantially circular shape. The lower conductor 25 may be integrated with the transmission line 16.
The ferrimagnetic material 13 is formed on the lower conductor 25. The dielectric material 30 e is formed on a side face and an upper face of the ferrimagnetic material 13.
The ferrimagnetic material 13 is covered by the conductive body cover 14 b with the dielectric material 30 e therebetween. The conductive body cover 14 b is not in electrical contact with the transmission line 16, and with the transmission lines 17 and 18, which are not illustrated in FIG. 7. In FIG. 7, a case in which the conductive body cover 14 b is in contact with a portion of the substrate 11 where the pattern 12 is not formed, but is not in contact with the pattern 12 is illustrated. However, the conductive body cover 14 b may be in contact with the pattern 12. The conductive body cover 14 b may cover the entire or most of the side face and the upper face of the ferrimagnetic material 13 and the dielectric material 30 e formed thereon.
Detailed description of each configuration in FIG. 7 and the above description is the same as the description about the configuration illustrated with the same reference numeral in FIGS. 1 to 3, except for the above description about FIG. 7.
FIG. 8 is a conceptual view illustrating a cross section of a fifth variation of the non-reciprocal circuit element according to the first example embodiment.
A non-reciprocal circuit element 10 f includes a substrate 11, a pattern 12, a ferrimagnetic material 13, a conductive body cover 14 b, a magnet 15 f, a transmission line 16, a lower conductor 25, and a dielectric material 30 f.
A difference from the configuration illustrated in FIG. 7 resides in that the magnet 15 f is formed not on a lower face of the substrate 11, but above the ferrimagnetic material 13. Description about other configurations will be omitted since being the same as that of the configurations illustrated with the same reference numerals in FIG. 7.
[Operation]
An operation of the non-reciprocal circuit element 10 illustrated in FIGS. 1 to 3 will be described below. A high frequency signal is input for the non-reciprocal circuit element 10, from the feed point 19 via the transmission line 16, the conductive body cover foot part 141 b, and the conductive body cover side part 141 a to the conductive body cover upper part 140. The high frequency signal input to the conductive body cover upper part 140 generates a high frequency electromagnetic field between the conductive body cover upper part 140 and the substrate 11 (inside the ferrimagnetic material 13). Specifically, an electric field is generated in a direction perpendicular to a face of the substrate 11 (a height direction of the ferrimagnetic material 13 in FIG. 1), and a magnetic field is generated in a direction parallel with a face of the substrate 11.
Inside the ferrimagnetic material 13, a direct current magnetic field is applied by the magnet 15 in a height direction of the ferrimagnetic material 13 (a normal direction of an upper face of the ferrimagnetic material). A direction of the direct current magnetic field being applied is a direction perpendicular to the high frequency magnetic field generated inside the ferrimagnetic material 13 by the high frequency signal. Since the direct current magnetic field and the high frequency magnetic field generate a gyromagnetic effect inside the ferrimagnetic material 13, a path of the high frequency signal is rotated on a plane of the substrate 11 inside the ferrimagnetic material 13. When the direct current magnetic field is applied from down to up in FIG. 3, the high frequency signal is output via the conductive body cover side part 142 a and the conductive body cover foot part 142 b to the transmission line 17. When the direct current magnetic field is applied from up to down in FIGS. 2 and 3, the high frequency signal is output via the conductive body cover side part 143 a and the conductive body cover foot part 143 b to the transmission line 18. In this way, a high frequency signal is output only to a transmission line in a determined direction.
When a high frequency signal is input from the feed point 20 via the transmission line 17, the conductive body cover foot part 142 b, and the conductive body cover side part 142 a to the conductive body cover upper part 140, the high frequency signal is output only to a transmission line in a determined direction in accordance with the same principle. In addition, also when a high frequency signal is input from the feed point 21 via the transmission line 18, the conductive body cover foot part 143 b, and the conductive body cover side part 143 a to the conductive body cover upper part 140, the high frequency signal is output only to a transmission line in a determined direction in accordance with the same principle.
On the other hand, in the non-reciprocal circuit element 10 e illustrated in FIG. 7 and the non-reciprocal circuit element 10 f illustrated in FIG. 8, since the conductive body cover 14 b is not in electrical contact with the transmission line 16 and the like, a high frequency signal input from the transmission line 16 and the like does not flow through the conductive body cover 14 b. On the other hand, the transmission line 16, and 17 and 18, which are not illustrated in FIG. 7, are electrically connected with one another through the lower conductor 25. Then, the same operation as that in the above description about FIGS. 1 to 3 is performed, due to a gyro effect that is the same as in the above description about FIGS. 1 to 3 when a high frequency signal passes through the lower conductor 25.
[Manufacturing Method]
Next, an example of a method of manufacturing the non-reciprocal circuit element 10 illustrated in FIGS. 1 to 3 will be described.
First, an example of a method of forming the dielectric material 30 on a surface of the ferrimagnetic material 13 will be described.
FIGS. 9 to 12 are conceptual views each illustrating a method of forming the dielectric material 30 on a surface of the ferrimagnetic material 13.
First, as illustrated in FIG. 9, the ferrimagnetic material 13 processed into a predetermined shape is placed on a turntable 35. In FIG. 9, a case in which the ferrimagnetic material 13 having a columnar shape is placed is illustrated.
Next, as illustrated in FIG. 10, spray 36 toward the ferrimagnetic material 13 is performed while rotating the turntable 35, with a predetermined angle relative to the ferrimagnetic material 13, by using liquid dissolving or mixing the dielectric material 30.
If more spray is desired to be performed on a side face than on an upper face of the ferrimagnetic material 13, spray 36 b with a smaller angle formed by a direction of the spray and an upper face of the turntable 35 may be performed, as illustrated in FIG. 11.
Then, the liquid used for dissolving or mixing the dielectric material 30 is subjected to evaporation or the like. Accordingly, as illustrated in FIG. 12, a ferrimagnetic material 23 having the dielectric material 30 formed on a surface of the ferrimagnetic material 13 is manufactured.
In the above, description has been given about a case in which spray is performed while rotating the ferrimagnetic material 13. However, spray may be performed while moving a device for performing the spray. In addition, spray may be performed while rotating the ferrimagnetic material 13 and moving a device for performing the spray simultaneously.
As the dielectric material 30, a material that is liquid at a time of spray and is cured afterwards may be used. Such a material is, for example, a resin that is cured by light, and a resin that is cured by a chemical reaction involved in mixing of two kinds of liquid.
The dielectric material 30 may be coated on a surface of the ferrimagnetic material 13 by using, instead of spray, sputtering or vapor deposition in a vacuum vessel, a chemical vapor deposition method, and the like. A dielectric material in this case is, for example, a silicon oxide, a silicon nitride, a metal oxide, a metal nitride, or a mixture thereof.
Next, an example of a method of manufacturing the conductive body cover 14 will be described.
FIGS. 13 to 15 are conceptual views each illustrating an example of a method of manufacturing the conductive body cover 14.
First, a metal plate is cut to create, for example, a metal member 37 having a shape as illustrated in FIG. 13. On the metal member 37, positions of first bending parts 41 a, 41 b, and 41 c to be bent first in a subsequent process, and positions of second bending parts 42 a, 42 b, and 42 c to be bent thereafter are assumed in advance.
Next, the first bending parts 41 a, 41 b, and 41 c of the metal member 37 are bent as illustrated in FIG. 14. For the bending illustrated in FIG. 14, a method such as press processing is used. By the bending illustrated in FIG. 14, a member illustrated in FIG. 14 is formed. The member illustrated in FIG. 14 is a member including the conductive body cover 14, and conductive body cover side foot parts 141′, 142′, and 143′ that are portions to be the conductive body cover side parts 141 a, 142 a, and 143 a and the conductive body cover foot parts 141 b, 142 b, and 143 b by a subsequent processing.
Then, by bending the second bending parts 42 a, 42 b, and 42 c by pressing and the like, the conductive body cover 14 as illustrated in FIG. 15 is manufactured.
Next, a method of manufacturing the non-reciprocal circuit element 10 with use of the coated ferrimagnetic material 23 and the conductive body cover 14 which are manufactured by the above-described processes will be described.
FIGS. 16 to 23 are top views each illustrating an image of a method of manufacturing the non-reciprocal circuit element 10.
First, as illustrated in FIG. 16, the substrate 11 is placed. In FIG. 16, an upper face 38 of the substrate 11 is illustrated.
Next, as illustrated in FIG. 17, a conductive material 39 is formed on the upper face 38 of the substrate 11. The conductive material 39 is typically a metal material, and may be formed by, for example, plating, coating, and bonding of a thin plate.
Then, as illustrated in FIG. 18, a patterned mask material 40 is formed on an upper part of the conductive material 39. The mask material 40 is typically a resin. The mask material 40 may be formed by, for example, coating, printing, and the like on the pattern shape.
Next, as illustrated in FIG. 19, a process of removing the conductive material 39 at a portion where a pattern of the mask material 40 is not formed is performed. A representative process thereof is a process of immersing in a solution that dissolves the conductive material 39. The solution is typically an acid and an alkali when the conductive material 39 is a metal.
Then, a process of removing the mask material 40 is performed. The process is typically a process of immersing in a solution that easily dissolves the mask material 40 and hardly dissolves the conductive material 39. In this way, when the mask material 40 is removed, a pattern of the conductive material 39 as illustrated in FIG. 20 is formed on the upper face 38 of the substrate 11.
Next, as illustrated in FIG. 21, the coated ferrimagnetic material 23 manufactured in advance is placed on a substantially circular portion in a vicinity of a center of FIG. 21 where the pattern of the conductive material 39 is not formed. In FIG. 21, a portion illustrated with a circle of a dotted line is the ferrimagnetic material 13, and a portion between the circle illustrated with the dotted line and a circle being larger by one than the circle and illustrated with a solid line in FIG. 21 is the dielectric material 30. The coated ferrimagnetic material 23 is fixed to the above-described substantially circular portion by means of an adhesive and the like.
Then, as illustrated in FIG. 22, the conductive body cover 14 manufactured in advance is placed in such a way as to cover the coated ferrimagnetic material 23. At this time, the conductive body cover foot parts 141 b, 142 b, and 143 b are respectively fixed to the corresponding transmission lines 16 to 18 in an electrically connected manner. This fixing may be performed by, for example, soldering between the conductive body cover foot parts 141 b, 142 b, and 143 b and the transmission lines 16 to 18.
Next, as illustrated in FIG. 23, the magnet 15 is placed on a portion of a lower face 45 of the substrate 11, opposing the coated ferrimagnetic material 23 already placed on the upper face of the substrate 11. The magnet 15 is fixed to the lower face 45 by means of, for example, an adhesive.
In this way, the non-reciprocal circuit element 10 illustrated in FIGS. 1 to 3 is manufactured.
The above description has been given by using a case in which a non-reciprocal circuit element is a three-port circulator as an example. The configuration according to the first example embodiment in which a dielectric material is placed on a ferrimagnetic material can be also applied to other non-reciprocal circuit elements as long as the non-reciprocal circuit element has a similar configuration. The configuration is applicable to, for example, a circulator having two, four, or more ports in number, and an isolator.
FIG. 24 is a conceptual view illustrating a communication device according to the first example embodiment.
A communication device 50 according to the first example embodiment includes a sending circuit 51, a transferring circuit 52, and a receiving circuit 53.
The sending circuit 51 sends a high frequency signal to the transferring circuit 52.
The transferring circuit 52 includes any of the non-reciprocal circuit elements described in the first example embodiment, and sends the high frequency signal sent from the sending circuit 51 to the receiving circuit 53 via the non-reciprocal circuit element.
The receiving circuit 53 receives the high frequency signal sent from the transferring circuit 52.
Advantageous Effect
The non-reciprocal circuit element according to the first example embodiment forms a dielectric material made of a dielectric body on at least a side part of a ferrimagnetic material. Then, a structure is made such that a conductive body cover side part that is a portion of a conductive body cover, opposing the side part is brought into substantial contact with the coated dielectric body. Consequently, a positional relationship between a conductive body cover upper part and a ferrimagnetic material upper part becomes a correct positional relationship as designed, with a satisfactory reflection characteristic and isolation of a non-reciprocal circuit element.
As described above, the non-reciprocal circuit element according to the first example embodiment is able to suppress variation in a reflection characteristic and isolation, by suppressing variation in a distance between a ferrimagnetic material and a conductive body cover side part.
Second Example Embodiment
A second example embodiment is an example embodiment relating to a non-reciprocal circuit element in which a side part of a metal cover is brought into contact with a dielectric body formed on a ferrimagnetic material side part.
First, a case of a three-port circulator will be described as an example of the non-reciprocal circuit element.
[Configuration]
FIG. 25 is a perspective conceptual view illustrating a structure of a non-reciprocal circuit element 10 s according to the second example embodiment, and FIG. 26 is a sectional conceptual view of the non-reciprocal circuit element 10 s when it is assumed that the non-reciprocal circuit element 10 is cut along a cutting line 200 s in a sectional view illustrated in FIG. 25. In addition, FIG. 27 is a top conceptual view of the non-reciprocal circuit element 10 s.
The non-reciprocal circuit element 10 s is provided on a substrate 11 s on which a pattern 12 s, and transmission lines 16 s, 17 s, and 18 s are formed. The non-reciprocal circuit element 10 s is a three-port circulator that includes a ferrimagnetic material 13 s, a conductive body cover 14 s, and a magnet 15 s.
In the non-reciprocal circuit element 10 s, the ferrimagnetic material 13 s has a dielectric material 30 s formed on at least a side part and an upper part thereof.
The conductive body cover 14 s includes a conductive body cover upper part 140 s, conductive body cover side parts 141 as, 142 as, and 143 as, and conductive body cover foot parts 141 bs, 142 bs, and 143 bs. The conductive body cover upper part 140 s, the conductive body cover side parts 141 as, 142 as, and 143 as, and the conductive body cover foot parts 141 bs, 142 bs, and 143 bs are electrically connected with one another. The conductive body cover upper part 140 s is a conductive body formed on an upper part of the ferrimagnetic material 13 s with the dielectric material 30 s therebetween. The conductive body cover side parts 141 as, 142 as, and 143 as are conductor bodies formed on the ferrimagnetic material 13 s with the dielectric material 30 s therebetween. The conductive body cover foot parts 141 bs, 142 bs, and 143 bs are conductor bodies formed on the substrate 11 s.
The magnet 15 s is provided on a face (hereinafter, referred to as a “lower face”) of the substrate 11 s, on a side opposite to a mounting face (hereinafter, referred to as an “upper face”) of the ferrimagnetic material 13 s. The magnet 15 s applies a magnetic field to the ferrimagnetic material 13 s.
In the following, each configuration of the non-reciprocal circuit element 10 s will be described in detail. The substrate 11 s is a dielectric body substrate on which the non-reciprocal circuit element 10 s is mounted, and is typically a printed circuit board (PCB) that is configured by laminating multiple layers of dielectric layers and metal layers. Note that a substrate on which the non-reciprocal circuit element 10 s is mounted is not limited to the PCB, but may be a substrate having another configuration.
The pattern 12 s is a conductor pattern that is formed on the upper face of the substrate 11 s and the lower face of the substrate 11 s. The pattern 12 s has a signal line and a ground pattern. The pattern 12 s is not formed on a center part of the upper face of the substrate 11 s (in other words, at a part where the ferrimagnetic material 13 s is mounted), but is in a pattern-interrupted state (a punched pattern).
The ferrimagnetic material 13 s has a columnar shape, and is arranged on the center part (on the punched pattern) of the upper face of the substrate 11 s. The ferrimagnetic material 13 s is positioned between the substrate 11 s and the conductive body cover 14 s. The ferrimagnetic material 13 s is a ferrimagnetic body having ferrimagnetism, and is, for example, a substance such as Yttrium iron garnet (YIG), Barium ferrite, and Strontium ferrite. Note that a substance to be arranged on the center part of the upper face of the substrate 11 is not limited to ferrite, as long as the substance is a ferrimagnetic body that has ferrimagnetism and generates a gyromagnetic effect to be described later.
A shape of the ferrimagnetic material 13 s may not necessarily be columnar.
For example, a shape of the ferrimagnetic material 13 s may be, for example, a shape whose area of a lower face is larger than that of an upper face, as illustrated in FIGS. 28 and 29. In a case of a ferrimagnetic material 13 aas illustrated in FIG. 28 or a ferrimagnetic material 13 abs illustrated in FIG. 29, a portion deviated from a perpendicular direction with respect to a face of the substrate 11 s (hereinafter simply referred to as a “deviated portion”) is present on the side face. The presence of the deviated portion is the same as in a surface of the dielectric material 30 s formed on the side face of the ferrimagnetic material. In manufacturing of the non-reciprocal circuit element according to the second example embodiment, as will be described later (for example, in FIG. 60), the manufacturing process may include spraying a liquid ejection substance to a dielectric material formed on a side face of a ferrimagnetic material. In the case, when an up-and-down direction of the ferrimagnetic material (where it is assumed that a direction of gravity is down) at a time of spraying is an up-and-down direction when facing the drawings in FIGS. 28 and 29, spraying to the deviated portion has an advantage of easier adhesion of a sprayed ejection object. This is because the ejection object once adhered to the deviated portion does not easily run off by gravity.
It is more preferable that the dielectric material 30 s is typically a dielectric body film. In the present configuration, a distance between each of the conductive body cover side parts 141 as, 142 as, and 143 as and the ferrimagnetic material 13 s is determined by a film thickness of the dielectric material 30 s. This is because use of a dielectric body film having a thin film thickness can keep a substantially uniform distance between each of the conductive body cover side parts 141 as, 142 as, and 143 as and the ferrimagnetic material 13 s even when the film thickness varies. The dielectric material 30 s may be either an inorganic material or an organic material, as long as the dielectric material 30 s is a dielectric body. It is more preferable that the dielectric material 30 s is formed with a substantially uniform film thickness, especially at a portion of a side face portion in FIG. 25 of the ferrimagnetic material 13 s, opposing at least the conductive body cover side part 141 as. This is because, in the present configuration, a distance between each of the conductive body cover side parts 141 as, 142 as, and 143 as and the ferrimagnetic material 13 s is determined by a film thickness of the dielectric material 30 s. Herein, it is premised that a face of each of the conductive body cover side parts 141 as, 142 as, and 143 as is in contact with a surface of the dielectric material 30 s formed on the ferrimagnetic material 13 s, opposing each of the conductive body cover side parts 141 as, 142 as, and 143 as.
The conductive body cover 14 s covers the ferrimagnetic material 13 s. Herein, in the second example embodiment, as long as the conductive body cover 14 s covers at least a portion of an upper face of the ferrimagnetic material 13 s, a state where a most portion of the upper face of the ferrimagnetic material 13 s is exposed may be included in a state where “the ferrimagnetic material 13 s is covered”.
Since the ferrimagnetic material 13 s is typically a high dielectric constant dielectric body having a dielectric constant exceeding 10 s, a high frequency electric field concentrates more on the ferrimagnetic material 13 s below the upper face of the ferrimagnetic material 13 s than on an air layer above the upper face of the ferrimagnetic material 13 s. The conductive body cover 14 s when being provided above the upper face can suppress an unnecessary electromagnetic wave incident on the ferrimagnetic material from the upper face.
Note that a material constituting the conductive body cover 14 s is a material having conductivity, such as a metal, a material having conductivity other than a metal, and a material of a combination of a metal with a material having conductivity other than a metal.
In FIG. 25, a case in which the conductive body cover upper part 140 s includes a substantially circular conductive body cover upper center part 140 xs, and conductive body cover upper connecting parts 141 ys, 142 ys, and 143 ys is illustrated. The conductive body cover upper connecting parts 141 ys, 142 ys, and 143 y connect the conductive body cover upper center part 140 xs with the conductive body cover side parts 141 as, 142 as, and 143 as. In the case illustrated in FIG. 25, a center part on an upper part of the ferrimagnetic material 30 s substantially matches with a center part of the conductive body cover upper center part 140 xs.
A size of the conductive body cover upper center part 140 xs is arbitrary. The conductive body cover upper center part 140 xs may entirely cover the upper part of the ferrimagnetic material 30. In the case, the conductive body cover upper center part 140 xs is connected with the conductive body cover side parts 141 as, 142 as, and 143 as directly without conductive body cover upper connecting parts therebetween, and the conductive body cover upper connecting parts 141 ys, 142 ys, and 143 ys are omitted.
Further, a shape of the conductive body cover upper center part 140 xs may not be substantially circular. As long as characteristic impedance of each of the transmission lines 16 s, 17 s, and 18 s on the substrate 11 s can be matched with that of the ferrimagnetic material 13 s, there is no limitation on a shape of the conductive body cover 14 s. This is because radiation loss can be reduced since an electric field intensity on a lower face of the conductive body cover is larger than that on an upper face of the conductive body cover.
A shape of each of the conductive body cover upper connecting parts 141 ys, 142 ys, and 143 ys is arbitrary.
The conductive body cover foot parts 141 bs, 142 bs, and 143 bs electrically connect the conductive body cover 14 s with the respective transmission lines 16 s, 17 s, and 18 s formed on the substrate 11 s. Accordingly, the conductive body cover 14 s transfers a high frequency signal input via any arbitrary one connecting part of the transmission lines 16 s, 17 s, and 18 s, and outputs the high frequency signal to another connecting part of the transmission lines 16 s, 17 s, and 18 s. A shape of each of the conductive body cover foot parts 141 bs, 142 bs, and 143 bs is arbitrary.
Note that, in FIG. 25, the upper face of the substrate 11 s, the upper face of the ferrimagnetic material 13 s, and the conductive body cover 14 s are in a substantially parallel positional relationship. However, as long as a magnetic field generated between the conductive body cover 14 s and the substrate 11 s is orthogonal to an external direct current magnetic field applied by the magnet 15 s, the positional relationship is not limited as such.
At least the conductive body cover side parts 141 as, 142 as, and 143 as of the conductive body cover 14 s are formed in such a way as to make contact with the dielectric material 30 s formed on a side face of the ferrimagnetic material 13 s.
The conductive body cover side parts 141 as, 142 as, and 143 as, the conductive body cover foot parts 141 bs, 142 bs, and 143 bs, and the conductive body cover upper part 140 s may be constituted of the same material, or may be constituted of different materials. In addition, the conductive body cover side parts 141 as, 142 as, and 143 as, the conductive body cover foot parts 141 bs, 142 bs, and 143 bs, and the conductive body cover upper part 140 s may be constituted in a single body.
On the upper face of the ferrimagnetic material 13 s, the conductive body cover side part 141 as and the conductive body cover side part 142 as form a central angle of substantially 120°. Likewise, the conductive body cover side part 142 as and the conductive body cover side part 143 as form a central angle of substantially 120°, and the conductive body cover side part 143 as and the conductive body cover side part 141 as form a central angle of substantially 120°.
In FIGS. 25 and 26, the conductive body cover side parts 141 as, 142 as, and 143 as are in contact with a surface of the dielectric material 30 s formed on the ferrimagnetic material 13 s, opposing the conductive body cover side parts 141 as, 142 as, and 143 as. This contact can define a distance between each of the conductive body cover side parts 141 as, 142 as, and 143 as and a surface of the ferrimagnetic material 13 s opposing each of the conductive body cover side parts 141 as, 142 as, and 143 as to be substantially constant, with a film thickness of the dielectric material 30 s. Herein, it is premised that the film thickness of the dielectric material 30 s is substantially constant at a portion opposing each of the conductive body cover side parts 141 as, 142 as, and 143 as.
The magnet 15 s is placed on the lower face of the substrate 11. In FIG. 25, the magnet 15 s is placed at a position opposing the ferrimagnetic material 13 s across the substrate 11, and applies a magnetic field to the ferrimagnetic material 13 in a direction perpendicular to the substrate 11 s. Specifically, a direct current magnetic field directed from up to down, or from down to up in FIG. 25 or 26 is generated inside the ferrimagnetic material 13 s by the magnet 15 s. In FIG. 27, a direct current magnetic field in a direction penetrating from a front side to a rear side, or from a rear side to a front side of the plane of the figure is generated by the magnet 15 s. A direction of the direct current magnetic field is a direction perpendicular to a high frequency magnetic field in the ferrimagnetic material 13 s which is generated when a high frequency signal passes through the conductive body cover upper part 140 s. Note that, in FIG. 26, an area of a main face of the magnet 15 s is larger than an area of the upper face of the ferrimagnetic material 13 s, but may not necessarily be as such.
Note that the magnet 15 s may be provided at a position other than the lower face of the substrate 11 s, as long as the magnet 15 s is capable of generating a direct current magnetic field in a direction perpendicular to a high frequency magnetic field in the ferrimagnetic material 13 s which is generated when a high frequency signal passes through the conductive body cover upper part 140 s. For example, the magnet 15 s may be provided on the same face of the substrate 11 s as the ferrimagnetic material 13 s. The number of the magnet 15 s is also not limited to one. For example, a plurality of magnets may be arranged in series above and below the ferrimagnetic material 13 s. Further, the magnet 15 s may be any magnet, as long as the magnet 15 s is capable of applying a magnetic field to the ferrimagnetic material 13 s.
The transmission lines 16 s, 17 s, and 18 s are wiring lines each of which transmits a high frequency signal. The transmission lines 16 s, 17 s, and 18 s respectively have feed points 19 s, 20 s, and 21 s (illustrated in FIG. 27) each of which is an input end for a high frequency signal from outside of the non-reciprocal circuit element 10 s.
In FIGS. 25, 26, and 27, an example in which the dielectric material 30 s is formed on a side face and an upper face of the ferrimagnetic material 13 s is illustrated. The dielectric material 30 s only needs to be formed on a portion of the side face of the ferrimagnetic material 13 s, opposing the conductive body cover side parts 141 as, 142 as, and 143 as. The dielectric material 30 s may be formed on the entire side face of the ferrimagnetic material 13 s, or may be formed only on a portion of the side face of the ferrimagnetic material 13 s, opposing the conductive body cover side parts 141 as, 142 as, and 143 as. In addition, whether the dielectric material 30 s is formed on an upper face or a lower face of the ferrimagnetic material 13 s is arbitrary.
FIG. 30 is a conceptual view illustrating a cross section of a first variation of the non-reciprocal circuit element according to the second example embodiment. A non-reciprocal circuit element 10 bs includes a ferrimagnetic material 13 s that has a dielectric material 30 bs formed on a side face, an upper face, and a lower face of the ferrimagnetic material 13 s.
FIG. 31 is a conceptual view illustrating a cross section of a second variation of the non-reciprocal circuit element according to the second example embodiment. A non-reciprocal circuit element 10 cs includes a ferrimagnetic material 13 s that has a dielectric material 30 cs formed only on a side face of the ferrimagnetic material 13 s.
FIG. 32 is a conceptual view illustrating a cross section of a third variation of the non-reciprocal circuit element according to the second example embodiment. A non-reciprocal circuit element 10 ds includes a ferrimagnetic material 13 s that has a dielectric material 30 ds formed on a side face and a lower face of the ferrimagnetic material 13 s.
In addition, there are also various types of variations for arrangement of a conductive body cover, a ferrimagnetic material, and a magnet in the non-reciprocal circuit element according to the second example embodiment.
FIG. 33 is a conceptual view illustrating a cross section of a fourth variation of the non-reciprocal circuit element according to the second example embodiment.
A non-reciprocal circuit element 10 es includes a substrate 11 s, a pattern 12 s, a ferrimagnetic material 13 s, a conductive body cover 14 bs, a magnet 15 s, a transmission line 16 s, a lower conductor 25 s, and a dielectric material 30 es.
The pattern 12 s, the lower conductor 25 s, and the transmission line 16 s are formed on the substrate 11 s.
The lower conductor 25 s is formed on the substrate 11 s at a center part in FIG. 33 where no pattern is formed. The lower conductor 25 s is in electrical contact with the transmission line 16 s, but is not in electrical contact with the pattern 12 s. The lower conductor 25 s typically has a substantially circular shape. The lower conductor 25 may be integrated with the transmission line 16 s.
The ferrimagnetic material 13 s is formed on the lower conductor 25 s. The dielectric material 30 es is formed on a side face and an upper face of the ferrimagnetic material 13 s.
The ferrimagnetic material 13 s is covered by the conductive body cover 14 bs with the dielectric material 30 es therebetween. The conductive body cover 14 bs is not in electrical contact with the transmission line 16 s, and with the transmission lines 17 s and 18 s, which are not illustrated in FIG. 33. In FIG. 33, a case in which the conductive body cover 14 bs is in contact with a portion of the substrate 11 s where the pattern 12 s is not formed, but is not in contact with the pattern 12 s is illustrated. However, the conductive body cover 14 bs may be in contact with the pattern 12 s. The conductive body cover 14 bs may cover the entire or most of the side face and the upper face of the ferrimagnetic material 13 s and the dielectric material 30 es formed thereon.
Detailed description of each configuration in FIG. 33 and the description of FIG. 33 is the same as the description about the configuration illustrated with the same reference numeral in FIGS. 25 to 27, except for the above description about FIG. 33.
FIG. 34 is a conceptual view illustrating a cross section of a fifth variation of the non-reciprocal circuit element according to the second example embodiment.
A non-reciprocal circuit element 10 fs includes a substrate 11 s, a pattern 12 s, a ferrimagnetic material 13 s, a conductive body cover 14 bs, a magnet 15 fs, a transmission line 16 s, a lower conductor 25 s, and a dielectric material 30 fs.
A difference from the configuration illustrated in FIG. 33 resides in that the magnet 15 fs is formed not on a lower face of the substrate 11 s, but above the ferrimagnetic material 13 s. Description about other configurations will be omitted since being the same as that of the configurations illustrated with the same reference numerals in FIG. 33.
[Operation]
An operation of the non-reciprocal circuit element 10 s illustrated in FIGS. 25 to 27 will be described below. A high frequency signal is input for the non-reciprocal circuit element 10 s, from the feed point 19 s via the transmission line 16 s, the conductive body cover foot part 141 bs, and the conductive body cover side part 141 as to the conductive body cover upper part 140 s. The high frequency signal input to the conductive body cover upper part 140 s generates a high frequency electromagnetic field between the conductive body cover upper part 140 s and the substrate 11 s (inside the ferrimagnetic material 13 s). Specifically, an electric field is generated in a direction perpendicular to a face of the substrate 11 s (a height direction of the ferrimagnetic material 13 s in FIG. 25), and a magnetic field is generated in a direction parallel with a face of the substrate 11 s.
Inside the ferrimagnetic material 13 s, a direct current magnetic field is applied by the magnet 15 s in a height direction of the ferrimagnetic material 13 s (a normal direction of an upper face of the ferrimagnetic material). A direction of the direct current magnetic field is a direction perpendicular to the high frequency magnetic field generated inside the ferrimagnetic material 13 s by the high frequency signal. Since the direct current magnetic field and the high frequency magnetic field generate a gyromagnetic effect inside the ferrimagnetic material 13 s, a path of the high frequency signal is rotated on a plane of the substrate 11 s inside the ferrimagnetic material 13 s. When the direct current magnetic field is applied from down to up in FIG. 27, the high frequency signal is output via the conductive body cover side part 142 as and the conductive body cover foot part 142 bs to the transmission line 17 s. When the direct current magnetic field is applied from up to down in FIG. 26, the high frequency signal is output via the conductive body cover side part 143 as and the conductive body cover foot part 143 bs to the transmission line 18 s. In this way, a high frequency signal is output only to a transmission line in a determined direction.
When a high frequency signal is input from the feed point 20 s via the transmission line 17 s, the conductive body cover foot part 142 bs, and the conductive body cover side part 142 as to the conductive body cover upper part 140 s, the high frequency signal is output only to a transmission line in a determined direction in accordance with the same principle. In addition, also when a high frequency signal is input from the feed point 21 via the transmission line 18 s, the conductive body cover foot part 143 bs, and the conductive body cover side part 143 as to the conductive body cover upper part 140 s, the high frequency signal is output only to a transmission line in a determined direction in accordance with the same principle.
On the other hand, in the non-reciprocal circuit element 10 es illustrated in FIG. 33 and the non-reciprocal circuit element 10 fs illustrated in FIG. 34, a high frequency signal input from the transmission line 16 s and the like does not flow through the conductive body cover 14 bs. The reason why a high frequency signal does not flow through the conductive body cover 14 bs is that the conductive body cover 14 bs is not in electrical contact with the transmission line 16 s and the like. On the other hand, the transmission line 16 s, and the transmission lines 17 s and 18 s, which are not illustrated in FIG. 34, are electrically connected with one another through the lower conductor 25 s. Then, the same operation as that in the above description about FIGS. 25 to 27 is performed, due to a gyro effect that is the same as in the above description about FIGS. 25 to 27 when a high frequency signal passes through the lower conductor 25.
[Manufacturing Method]
Next, an example of a method of manufacturing the non-reciprocal circuit element 10 s illustrated in FIGS. 25 to 27 will be described.
First, an example of a method of forming the dielectric material 30 s on a surface of the ferrimagnetic material 13 s will be described.
FIGS. 35 to 38 are conceptual views each illustrating a method of forming the dielectric material 30 s on a surface of the ferrimagnetic material 13 s.
First, as illustrated in FIG. 35, the ferrimagnetic material 13 s processed into a predetermined shape is first placed on a turntable 35 s.
In FIG. 35, a case in which the ferrimagnetic material 13 s having a columnar shape is placed is illustrated.
Next, as illustrated in FIG. 36, spray 36 s toward the ferrimagnetic material 13 s is performed while rotating the turntable 35 s, with a predetermined angle relative to the ferrimagnetic material 13 s, by using liquid dissolving or mixing the dielectric material 30 s.
If more spray is desired to be performed on a side face than on an upper face of the ferrimagnetic material 13 s, spray 36 bs with a smaller angle formed by a direction of the spray and an upper face of the turntable 35 s may be performed, as illustrated in FIG. 37.
Then, the liquid used for dissolving or mixing the dielectric material 30 s is subjected to evaporation or the like. Accordingly, as illustrated in FIG. 38, a coated ferrimagnetic material 23 s having the dielectric material 30 s formed on a surface of the ferrimagnetic material 13 s is manufactured.
In the above, description has been given about a case in which spray is performed while rotating the ferrimagnetic material 13 s. However, spray may be performed while moving a device for performing the spray. In addition, spray may be performed while rotating the ferrimagnetic material 13 s and moving a device for performing the spray simultaneously.
As the dielectric material 30 s, a material that is liquid at a time of spray and is cured afterwards may be used. Such a material is, for example, a resin that is cured by light, and a resin that is cured by a chemical reaction involved in mixing of two kinds of liquid.
The dielectric material 30 s may be coated on a surface of the ferrimagnetic material 13 by using, instead of spray, sputtering or vapor deposition in a vacuum vessel, a chemical vapor deposition method, and the like. A dielectric material in this case is, for example, a silicon oxide, a silicon nitride, a metal oxide, a metal nitride, or a mixture thereof.
Next, a method of manufacturing the non-reciprocal circuit element 10 s with use of the coated ferrimagnetic material 23 s manufactured by the above-described process will be described.
FIGS. 39 to 46 are top views each illustrating an image of a method of manufacturing the non-reciprocal circuit element 10 s.
First, as illustrated in FIG. 39, the substrate 11 s is placed. In FIG. 39, an upper face 38 s of the substrate 11 s is illustrated.
Next, as illustrated in FIG. 40, a conductive material 39 s is formed on the upper face 38 s of the substrate 11 s. The conductive material 39 s is typically a metal, and may be formed by, for example, plating, coating, and bonding of a thin plate.
Then, as illustrated in FIG. 41, a patterned mask material 40 s is formed on an upper part of the conductive material 39 s. The mask material 40 s is typically a resin. The mask material 40 s may be formed by, for example, coating, spraying, printing, and the like on the pattern shape.
Next, as illustrated in FIG. 42, a process of removing the conductive material 39 s at a portion where a pattern of the mask material 40 s is not formed is performed. A representative process thereof is a process of immersing in a solution that dissolves the conductive material 39 s. The solution is typically an acid and an alkali when the conductive material 39 s is a metal.
Then, a process of removing the mask material 40 s is performed. The process is typically a process of immersing in a solution that easily dissolves the mask material 40 s and hardly dissolves the conductive material 39 s. In this way, when the mask material 40 s is removed, a pattern of the conductive material 39 s as illustrated in FIG. 43 is formed on the upper face 38 s of the substrate 11 s.
Next, as illustrated in FIG. 44, the ferrimagnetic material 23 s manufactured in advance is placed on a substantially circular portion in a vicinity of a center of FIG. 44 where the pattern of the conductive material 39 s is not formed. In FIG. 44, a portion illustrated with a circle of a dotted line is the ferrimagnetic material 13 s, and a portion between the circle illustrated with the dotted line and a circle being larger by one than the circle which is illustrated with a solid line is the dielectric material 30 s in FIG. 44. The ferrimagnetic material 23 s is fixed to the above-described substantially circular portion by means of an adhesive and the like.
Then, as illustrated in FIG. 45, the conductive body cover 14 s is formed in such a way as to cover the ferrimagnetic material 23 s. A method of forming the conductive body cover 14 s will be described later.
Next, as illustrated in FIG. 46, the magnet 15 s is placed on a portion of a lower face 45 s of the substrate 11 s, opposing the ferrimagnetic material 23 s already placed on the upper face of the substrate 11 s. The magnet 15 s is fixed to the lower face 45 s by means of, for example, an adhesive.
In this way, the non-reciprocal circuit element 10 s illustrated in FIGS. 25 to 27 is manufactured.
Next, a method of forming the conductive body cover 14 s in such a way as to cover the ferrimagnetic material 23 s in a process illustrated in FIG. 45 will be described.
FIGS. 47 to 59 are conceptual views each illustrating an example of a method of forming a conductive body cover for the ferrimagnetic material 23 s.
First, a table 329 s having a configuration as illustrated in FIG. 47 is prepared.
The table 329 s includes a supporting part 301 s, a bending part 302 s, a supporting part 303 s, a rotating part 304 s, and a supporting part 305 s. FIG. 47(a) is a top view, and FIG. 47(b) is a side view.
The supporting part 305 s is, as will be described later, a member for supporting the substrate 11 s on which the ferrimagnetic material 23 s is formed, and is connected with the rotating part 304 s.
The rotating part 304 s can rotate the supporting part 305 s in a direction of an arrow 311 s illustrated in FIG. 47(a).
The rotating part 304 s is connected with a base 300 s through the supporting part 303 s, the bending part 302 s, and the supporting part 301 s.
The bending part 302 s can bend between the supporting part 301 s and the supporting part 303 s in a way as in, for example, FIG. 48.
Next, as illustrated in FIG. 49, an ejecting device 330 s is placed in a vicinity of the table 329 s.
The ejecting device 330 s includes an ejecting part 338 s, a supporting part 331 s, a bending part 332 s, a supporting part 333 s, a feeding part 334 s, a feeding part 336 s, and a moving part 337 s.
The ejecting part 338 s is a portion for ejecting and spraying, to a portion on which a conductive body cover is scheduled to be formed, a material (hereinafter, referred to as an “ejection object”) to be a base of a conductive material that is a material for forming the conductive body cover, and is connected with the supporting part 331 s. The supporting part 331 s is connected with the supporting part 333 s through the bending part 332 s. The bending part 332 s is a portion for bending between the supporting part 331 s and the supporting part 333 s. The bending part 332 s can direct, by the bending thereof, the supporting part 331 s and the ejecting part 338 s to, besides a direction illustrated with a solid line in FIG. 49, a direction illustrated with a dotted line, or an intermediate direction between the direction illustrated with the solid line and the direction illustrated with the dotted line.
The supporting part 333 s is connected with the feeding part 334 s. The feeding part 334 s is capable of feeding the supporting part 333 s in a direction of an arrow 342 s, and thereby can move the ejecting part 338 s in the direction of the arrow 342 s.
The feeding part 336 s is capable of feeding the feeding part 334 s in a direction of an arrow 339 s, and thereby can change a height of the ejecting part 338 s.
The feeding part 336 s is placed on the base 300 s with the moving part 337 s therebetween.
The moving part 337 s can move the feeding part 336 s and a portion connected therewith in a direction perpendicular to the plane of the figure when facing FIG. 49 (a direction perpendicular to both the arrow 342 s and the arrow 339 s). Consequently, the moving part 337 s can move the ejecting part 338 s in the direction.
As the ejecting part 338 s, for example, a jet dispenser and a needle dispenser, which are widely available in general, may be used.
An ejection object to be ejected by the ejecting part 338 s is, for example, a liquid substance mixing a conductive resin and a metal particle with liquid.
FIG. 50 is a conceptual view illustrating a configuration example of the feeding part 336 s.
The feeding part 336 s includes a drive part 380 s, a shaft 350 s, a shaft 351 s, and a supporting part 360 s.
The shaft 350 s is connected with the drive part 380 s. The drive part 380 s can rotate the shaft 350 s connected therewith in the circumferential direction. The drive part 380 s is typically a rotary motor, and is driven by electric power supplied from a not-illustrated power supply.
A thread ridge is formed on a side face of the shaft 350 s.
A bearing part 340 s through which the shaft 350 s is inserted is formed in the supporting part 360 s. As illustrated in a sectional view 395 s in a case of assuming that cutting is performed along a cutting line 390 s, a thread groove that receives the thread ridge on the side face of the shaft 350 s is formed on the bearing part 340 s.
The shaft 351 s is connected with an upper face of the drive part 380 s, but is not driven by the drive part 380 s.
As illustrated in a sectional view 396 s assuming a case in which cutting is performed along a cutting line 391 s, a bearing part 341 s through which the shaft 351 s is inserted is formed in the supporting part 360 s, and the shaft 351 s can move along the bearing part 341 s.
With this structure, the shaft 351 s prevents the supporting part 360 s from rotating in a rotation direction of the shaft 350 s along with rotation of the shaft 350 s.
As described above, the supporting part 360 s can be moved in a vertical direction by rotating the shaft 350 s in a circumferential direction by means of the drive part 380 s. Thus, when another member is connected with a connecting portion 370 s, the feeding part 334 s can feed the member in a vertical direction.
Regarding the feeding part 334 s, the same structure as that of the feeding part 336 s illustrated in FIG. 50 can be also used.
FIG. 51 is a conceptual view illustrating a configuration example of the moving part 337 s. In FIG. 51, the feeding part 336 s is illustrated as well.
The moving part 337 s includes a rail 310 s, a rail 311 s, a supporting part 361 s, and a feeding part 335 s.
A configuration of the feeding part 335 s is the same as the configuration of the feeding part 336 s illustrated in FIG. 50, and description therefor is also as described above.
The drive part 380 s of the feeding part 335 s is fixed on the base 300 s.
The rails 310 s and 311 s are placed on the base 300 s. Each of the rails 310 s and 311 s has a shape with an upper part thereof larger than a lower part thereof.
The supporting part 361 s is placed on the base 300 s in such a way that a lower face thereof makes contact with an upper face of the base 300 s, but is not fixed to the base 300 s. In addition, rail receivers 320 s and 321 s that receive the rails 310 s and 311 s are formed on a lower part of the supporting part 361 s. A width of the upper part of each of the rails 310 s and 311 s in FIG. 51(b) is larger than a width of a lower part of each of the rail receivers 320 s and 320 s. Thus, the rails 310 s and 311 s do not easily come off the supporting part 361 s.
Accordingly, the supporting part 361 s can move on the base 300 s along the rails 310 s and 311 s while preventing the rails 310 s and 311 s from coming off the rail receivers 320 s and 321 s.
Further, the connecting portion 370 s of the supporting part 360 s is fixed to a side face of the supporting part 361 s.
With the above structure, the supporting part 361 s can be moved along rails by driving the drive part 380 s with a not-illustrated power supply and the like. Accordingly, the feeding part 336 s connected with an upper part of the supporting part 361 s can be moved along the rails.
Next, as illustrated in FIG. 52, a worker or the like (indicating a worker or a thing that a worker uses) places the substrate 11 s on which the ferrimagnetic material 23 s is placed, which is created in the process illustrated in FIG. 44, on the supporting part 305 s. Herein, it is assumed that an arrow 312 s illustrated in FIG. 52 and an arrow 312 s illustrated in FIG. 44 represent the same direction.
Then, as illustrated in FIG. 53, the ejecting device 330 s places, by feed performed by the feeding parts 334 s and 336 s and movement of the moving part 337 s, the ejecting part 338 s at a predetermined position for spraying an ejection object to the ferrimagnetic material 23 s by ejection. In the state, the ejecting device 330 s starts spraying of the ejection object with the ejecting part 338 s, and performs feed of the ejecting part 338 s by the feeding part 334 s and movement of the ejecting part 338 s by the moving part 337 s while performing the spraying. Accordingly, the ejecting device 330 s deposits the ejection object in a shape into which a conductive body cover upper part (the conductive body cover upper part 140 s in FIG. 25) above the ferrimagnetic material 23 s is scheduled to be formed.
FIG. 54 illustrates a state in which a deposit 240 s of the ejection object in a shape corresponding to the conductive body cover upper part 140 s is formed on the ferrimagnetic material 23 s by the process illustrated in FIG. 53.
Then, as illustrated in FIG. 55, the ejecting part 338 s is arranged, by feed performed by the feeding parts 334 s and 336 s, at a predetermined position for ejecting the ejection object for forming a conductive body cover foot part (for example, the conductive body cover foot part 141 bs in FIG. 25) on the substrate. Then, while performing ejection of the ejection object with the ejecting part 338 s, the ejecting part 338 s is moved by feed performed by the feeding part 334 s and movement of the moving part 337 s, and the ejection object is deposited in a shape on the substrate 11 s scheduled as a shape of the conductive body cover foot part.
FIG. 56 illustrates a state in which a deposit 242 s of the ejection object in a shape corresponding to the conductive body cover foot part 141 bs is formed on the substrate 11 s.
Next, the ejecting device 330 s rotates the rotating part 304 s by 120 degrees, and thereafter moves the ejecting part 338 s by feed performed by the feeding part 334 s and movement performed by the moving part 337 s while performing spraying of the ejection object with the ejecting part 338 s. Then, the ejecting device 330 s deposits the ejection object in a shape on the substrate 11 s scheduled as a shape of a second conductive body cover foot part (for example, the conductive body cover foot part 142 bs in FIG. 25).
Thereafter, the table 329 s rotates the rotating part 304 s by 120 degrees in the same direction. Thereafter, the ejecting device 330 s moves the ejecting part 338 s by feed performed by the feeding part 334 s and movement performed by the moving part 337 s while performing ejection of the ejection object with the ejecting part 338 s. Accordingly, the ejecting device 330 s deposits the ejection object in a shape on the substrate 11 s scheduled as a shape of a third conductive body cover foot part (for example, the conductive body cover foot part 142 bs in FIG. 25).
Thereafter, the table 329 s rotates the rotating part 304 s by 120 degrees in the same direction.
Next, as illustrated in FIG. 57, the ejecting device 330 s first performs upward feed of the feeding part 334 s by the feeding part 336 s. Then, the ejecting device 330 s bends, with the bending part 302 s, the supporting part 303 s, the rotating part 304 s, the supporting part 305 s, the substrate 11 s, and the ferrimagnetic material 23 s in a way as illustrated in FIG. 57.
Then, as illustrated in FIG. 58, the ejecting device 330 s places, by the feeding parts 334 s and 336 s, the ejecting part 338 s at a predetermined position to which the ejection object is to be sprayed in order to form a conductive body cover side part (for example, the conductive body cover side part 141 as illustrated in FIG. 25). Then, the ejecting device 330 s deposits the ejection object in a shape into which the conductive body cover side part is to be formed on a side face of the ferrimagnetic material 23 s, and forms a deposit 241 s.
FIG. 59 illustrates a state in which the deposit 241 s is formed.
Thereafter, the table 329 s rotates the rotating part 304 s by 120 degrees. Then, the ejecting device 330 s deposits the ejection object in a shape into which a second conductive body cover side part (for example, the conductive body cover side part 142 as in FIG. 25) is to be formed on the side face of the ferrimagnetic material 23 s, and forms a deposit.
Thereafter, the table 329 s rotates the rotating part 304 s by 120 degrees. Then, the ejecting device 330 s deposits the ejection object in a shape into which a third conductive body cover side part (for example, the conductive body cover side part 143 as in FIG. 25) is to be formed on the side face of the ferrimagnetic material 23 s, and forms a deposit.
Finally, the worker or the like detaches, from the supporting part 305 s, the substrate 11 s on which the placed ferrimagnetic material 23 s has the deposits 240 s, 241 s, and 242 s, and the like formed thereon. Then, as needed, the worker or the like heats, by using a furnace and the like, the substrate 11 s on which the ferrimagnetic material 23 s has the deposits 240 s, 241 s, and 242 s, and the like formed thereon. The heating is a process to be performed when an organic solvent contained in the deposits 240 s, 241 s, and 242 s, and the like of the ejection object is desired to be dispersed, when metal powders contained in the ejection object are desired to be sintered to improve conductivity, and the like.
In this way, the deposits 240 s, 241 s, and 242 s, and the like of the ejection object (objects after heating corresponding thereto when the heating described above is performed) are formed as a conductive body cover.
Formation of the deposit 241 s corresponding to a conductive body cover side part may be also performed by using a method illustrated in FIG. 60, instead of the method described in FIG. 58. In the method, the table 329 s does not bend between the supporting part 301 s and the supporting part 303 s with the bending part 302 s, but rotates the ferrimagnetic material 23 s by 180 degrees with the rotating part 304 s. Next, the ejecting device 330 s sets, with the bending part 332 s, the ejecting part 338 s at a predetermined angle relative to the ferrimagnetic material 23 s. The ejecting device 330 s further places, by feed performed by the feeding parts 334 s and 336 s, the ejecting part 338 s at a predetermined position for performing spraying for forming a conductive body cover side part on the ferrimagnetic material 23 s. Then, while moving the ejecting part 338 s by feeding with the feeding part 336 s and movement with the moving part 337 s, the ejection object is sprayed to a portion on which a conductive body cover side part is scheduled to be formed.
By using the examples of a manufacturing method described with reference to FIGS. 47 to 60, a conductive body cover upper part and a conductive body cover side part are respectively formed on an upper part and a side part of the ferrimagnetic material 23 s having the dielectric material 30 s formed on a side part and an upper part of the ferrimagnetic material 13 s. The conductive body cover upper part and the conductive body cover side part are formed directly on the dielectric material 30 s, and are firmly adhered to the dielectric material 30 s.
In the examples of a manufacturing method described with reference to FIGS. 47 to 60, examples have been illustrated in which all of a conductive body cover upper part, a conductive body cover foot part, and a conductive body cover side part of a conductive body cover are formed by a process including ejection of an ejection object. However, not all of the above parts need to be formed by a process including ejection of an ejection object. For example, only a conductive body cover side part and a conductive body cover foot part may be formed by a process including ejection of an ejection object. In this case, a conductive plate and the like having a predetermined shape may be used as a conductive body cover upper part. In the case, the conductive plate is placed on an upper part of a ferrimagnetic material, and thereafter, a conductive body cover side part and a conductive body cover foot part may be formed by a process including spraying of an ejection object.
In addition, when a conductive body cover side part can be electrically connected directly with a transmission line (for example, the transmission lines 16 s, 17 s, and 18 s in FIG. 25), formation of a conductive body cover foot part may be omitted.
Further, at least a part of a conductive body cover may be manufactured by a process of forming a to-be-removed object pattern, thereafter forming a conductive film, and further thereafter removing the to-be-removed object. Herein, the to-be-removed object is an object scheduled to be removed in a subsequent process. As the to-be-removed object, for example, an object that is easily dissolved in liquid, and an object that is easily evaporated or burned by being applied with heat may be used. As the object that is easily dissolved in liquid, for example, an organic material that is easily dissolved in an organic solvent, and an inorganic material that is easily dissolved in water may be used. When an object that is easily dissolved in liquid is used, a to-be-removed object is removed in a subsequent process by being immersed in liquid that easily dissolves the to-be-removed object. As the object that is easily evaporated or burned by being applied with heat, for example, an organic material that is easily evaporated or burned by being applied with heat may be used. When an object that is easily evaporated or burned by being applied with heat is used as a to-be-removed object, the to-be-removed object is removed in a subsequent process by being applied with heat.
FIGS. 61 to 64 are conceptual views each illustrating a method of manufacturing a conductive body cover that includes a process of forming a to-be-removed object pattern. FIGS. 61 to 64 are perspective views.
First, as illustrated in FIG. 61, a structure 500 s before formation of a conductive body cover is prepared. The structure 500 s is a structure equivalent to the non-reciprocal circuit element 10 s illustrated in FIG. 25 from which the conductive body cover 14 s is removed. As for a content of each configuration assigned with a reference numeral in FIGS. 61 to 64, refer to the description about the configuration assigned with the same reference numeral in FIG. 1.
Next, as illustrated in FIG. 62, a to-be-removed object 400 s is formed on a portion of a surface of the structure 500 s, other than a portion on which a conductive body cover is scheduled to be formed. A shaded portion in FIG. 62 illustrates how the to-be-removed object 400 s is formed. The to-be-removed object 400 s is not formed on a portion on which a conductive body cover is scheduled to be formed.
Formation of the to-be-removed object 400 s may be performed by spraying or coating of liquid to be a base of the to-be-removed object 400 s. In the case, formation of the to-be-removed object 400 s may be performed by covering, with a cover, a portion on which a conductive body cover is scheduled to be formed, then spraying or coating on an entirety, and thereafter removing the cover. After spraying or coating of liquid to be a base of the to-be-removed object 400 s, the liquid is solidified to form the to-be-removed object 400 s. For solidification in the case, drying through evaporation of a solvent, degradation through a chemical reaction, and the like may be used.
Next, as illustrated in FIG. 63, formation of a conductive body is performed on an entire structure illustrated in FIG. 62. Arrows in FIG. 63 are an image of how the conductive body is formed. Formation of the conductive body may be performed by, for example, vapor deposition, sputtering, plating, and the like.
Alternatively, formation of the conductive body may be performed by spraying a mixture obtained by mixing conductive particles with liquid, and thereafter the mixture may be solidified. The solidified mixture in the case is a substance that is hardly dissolved by a solvent for use in a next process to be described below.
Thereafter, a structure manufactured in the process illustrated in FIG. 63 is immersed in, for example, a solvent for dissolving the to-be-removed object 400 s, and the to-be-removed object 400 s is dissolved and removed. Accordingly, the conductive body formed by the process illustrated in FIG. 62 at a portion from which the to-be-removed object 400 s has been removed is peeled off, and can be easily removed by application of pressure with solid, liquid, or gas. FIG. 64 illustrates the non-reciprocal circuit element 10 s, which is a structure after removing the conductive body at a portion from which the to-be-removed object 400 s has been removed.
Further, at least a part of a conductive body cover may be formed by a process that includes a process of forming a material equivalent to an ejection object by using a three-dimensional printer, instead of the above-described process.
In the above description, a case in which a non-reciprocal circuit element is a three-port circulator has been described as an example. The configuration according to the second example embodiment in which a dielectric material is placed on a ferrimagnetic material can be also applied to another non-reciprocal circuit element as long as the non-reciprocal circuit element has a similar configuration. The configuration is applicable to, for example, a circulator having two, four, or more ports in number, and an isolator.
FIG. 65 is a conceptual view illustrating a communication device according to the second example embodiment.
A communication device 50 s according to the second example embodiment includes a sending circuit 51 s, a transferring circuit 52 s, and a receiving circuit 53 s.
The sending circuit 51 s sends a high frequency signal to the transferring circuit 52 s.
The transferring circuit 52 s includes any of the non-reciprocal circuit elements described in the second example embodiment, and sends the high frequency signal sent from the sending circuit 51 s to the receiving circuit 53 s via the non-reciprocal circuit element.
The receiving circuit 53 s receives the high frequency signal sent from the transferring circuit 52 s.
Advantageous Effect
The non-reciprocal circuit element according to the second example embodiment forms a dielectric material made of a dielectric body on at least a side part of a ferrimagnetic material. Then, a structure is made such that a conductive body cover side part that is a portion of a conductive body cover, opposing the side part is brought into contact with the coated dielectric body.
With the above structure, the non-reciprocal circuit element according to the second example embodiment is able to suppress variation in a reflection characteristic and isolation, by suppressing variation in a distance between a ferrimagnetic material and a conductive body cover side part.
Note that FIG. 66 is a conceptual view illustrating a configuration of a minimum non-reciprocal circuit element 0 s according to the present invention.
The non-reciprocal circuit element 0 s includes a ferrimagnetic body is that is provided on a base body 4 s and to which a magnetic field is applied, and a dielectric body 5 s that is formed on at least a part 2 s of a ferrimagnetic body side part that is a side part of the ferrimagnetic body 1 s. The non-reciprocal circuit element 0 s further includes a conductive body cover (only a conductive body cover side part 3 is illustrated) that covers the ferrimagnetic body 1 s, and makes contact or substantial contact with the dielectric body 5 s at a conductive body cover side part 3 s that is a portion of the conductive body cover, opposing at least the part 2 s of the ferrimagnetic body side part. In FIG. 66, only a case in which the conductive body cover side part 3 s makes contact with the dielectric body 5 s is illustrated. The non-reciprocal circuit element 0 s further includes a not-illustrated conductive body part that is provided on the base body 4 s, and a plurality of not-illustrated connecting parts that electrically connect each of a plurality of not-illustrated signal transmission lines on the base body 4 s with the conductive body part.
The non-reciprocal circuit element 0 s forms the dielectric body 5 s on at least the part 2 s of the ferrimagnetic body side part of a ferrimagnetic material. Then, the conductive body cover side part 3 s that is a portion of the conductive body cover, opposing the side part is made in such a way as to make substantial contact or contact with the dielectric body 5 s. By the conductive body cover side part 3 s making substantial contact or contact with the dielectric body 5 s, a positional relationship between a conductive body cover upper part and a ferrimagnetic material upper part becomes a correct positional relationship as designed, with a satisfactory reflection characteristic and isolation of a non-reciprocal circuit element.
Consequently, with the above configuration, the non-reciprocal circuit element 0 s exhibits an advantageous effect described in a paragraph of [Advantageous Effects of Invention].
The whole or part of the example embodiments disclosed above can be described as, but not limited to, the following supplementary notes.
(Supplementary Note 1)
A non-reciprocal circuit element including:
a conductive body cover that is provided on a substrate and covers a ferrimagnetic body provided on the substrate;
the ferrimagnetic body, on at least a portion of which opposing a side part of the conductive body cover, a dielectric body that makes substantial contact with the conductive body cover side part is formed;
a conductive body part that is provided on the substrate;
a plurality of connecting parts that electrically connect each of a plurality of signal transmission lines on the substrate with the conductive body part; and
a magnet that applies a magnetic field to the ferrimagnetic body.
(Supplementary Note 2)
The non-reciprocal circuit element according to Supplementary note 1, wherein the dielectric body is a dielectric body film.
(Supplementary Note 3)
The non-reciprocal circuit element according to Supplementary note 1 or 2, wherein the conductive body cover includes a plurality of conductive body cover side parts, and each of the plurality of conductive body cover side parts is in substantial contact with the dielectric body opposing each of the plurality of conductive body cover side parts.
(Supplementary Note 4)
The non-reciprocal circuit element according to any one of Supplementary notes 1 to 3, wherein the dielectric body is formed on the opposing portion in a substantially uniform manner.
(Supplementary Note 5)
The non-reciprocal circuit element according to any one of Supplementary notes 1 to 4, wherein a face of the conductive body cover, opposing the dielectric body, is in substantial contact with a face of the dielectric body opposing the opposing face.
(Supplementary Note 6)
The non-reciprocal circuit element according to Supplementary note 4, wherein a face of the conductive body cover, opposing the dielectric body, is in substantial contact with a face of the dielectric body, opposing the opposing face formed with a film thickness of the substantially uniform manner.
(Supplementary Note 7)
The non-reciprocal circuit element according to any one of Supplementary notes 1 to 6, wherein the conductive body part also serves as the conductive body cover.
(Supplementary Note 8)
The non-reciprocal circuit element according to any one of Supplementary notes 1 to 7, wherein the conductive body cover is formed as a single body.
(Supplementary Note 9)
The non-reciprocal circuit element according to any one of Supplementary notes 1 to 8, wherein
the ferrimagnetic body is provided on a first face of the substrate, and
the magnet is provided on a second face side of the substrate, opposing the first face.
(Supplementary Note 10)
A communication device including:
a sending circuit that sends a high frequency signal;
a transferring circuit that includes the non-reciprocal circuit element according to any one of claims 1 to 7, and transfers a high frequency signal from the sending circuit; and
a receiving circuit that receives the high frequency signal from the transferring circuit.
(Supplementary Note 11)
A method of manufacturing a non-reciprocal circuit element, including the steps of:
forming a conductive body cover for covering an upper face of a ferrimagnetic body;
forming a dielectric-body-attached ferrimagnetic body, by forming a dielectric body on at least a face of the ferrimagnetic body, opposing a side part of the conductive body cover;
providing, on a substrate, the dielectric-body-attached ferrimagnetic body, and the conductive body cover that covers an upper face of the dielectric-body-attached ferrimagnetic body, and is electrically connected with each of a plurality of signal transmission lines on the substrate; and
providing a magnet at a position for applying a magnetic field to the ferrimagnetic body.
(Supplementary Note 12)
The method of manufacturing a non-reciprocal circuit element, according to Supplementary note 11, wherein the formation of the dielectric body is performed with spray of a raw material for the dielectric body while rotating the ferrimagnetic body.
(Supplementary Note A1)
A non-reciprocal circuit element including:
a ferrimagnetic body that is provided on a base body and to which a magnetic field is applied;
a dielectric body that is formed on at least a part of a ferrimagnetic body side part that is a side part of the ferrimagnetic body;
a conductive body cover that covers the ferrimagnetic body, and makes contact with the dielectric body at a conductive body cover side part that is a portion of the conductive body cover, opposing the ferrimagnetic body side part;
a conductive body part that is provided on the base body; and
a plurality of connecting parts that electrically connect each of a plurality of signal transmission lines on the base body with the conductive body part.
(Supplementary Note A1.1)
The non-reciprocal circuit element according to Supplementary note A1, wherein the dielectric body and the conductive body cover side part are firmly adhered to each other.
(Supplementary Note A1.2)
The non-reciprocal circuit element according to Supplementary note A1 or A1.1, wherein the conductive body cover side part is formed directly on the dielectric body.
(Supplementary Note A1.3)
The non-reciprocal circuit element according to at least one of Supplementary notes A1 to A1.2, wherein the dielectric body is formed by a process of performing spray of a raw material for the dielectric body while rotating the ferrimagnetic body.
(Supplementary Note A1.4)
The non-reciprocal circuit element according to at least one of Supplementary notes A1 to A1.3, wherein the conductive body cover side part is formed by a process including a process of spraying a raw material for the conductive body cover side part to a portion on which the conductive body cover side part is scheduled to be formed.
(Supplementary Note A1.5)
The non-reciprocal circuit element according to at least one of Supplementary notes A1 to A1.4, wherein the conductive body cover side part is formed by a process including any one of vapor deposition, sputtering, and plating of a raw material for the conductive body cover side part on the dielectric body.
(Supplementary Note A1.6)
The non-reciprocal circuit element according to at least one of Supplementary notes A1 to A1.5, wherein the conductive body cover side part is formed by a process including a process of removing a raw material for the conductive body cover side part or an object formed from the raw material, by forming a to-be-removed object that is scheduled to be removed by a subsequent process at a portion on the ferrimagnetic material, on which the conductive body cover is not scheduled to be formed, forming the raw material thereon, and thereafter removing the to-be-removed object.
(Supplementary Note A2)
The non-reciprocal circuit element according to at least one of Supplementary notes A1 to A1.6, wherein the dielectric body is a dielectric body film.
(Supplementary Note A3)
The non-reciprocal circuit element according to at least one of Supplementary notes A1 to A2, wherein the conductive body cover includes a plurality of conductive body cover side parts, and each of the plurality of conductive body cover side parts is in contact with the dielectric body opposing each of the plurality of conductive body cover side parts.
(Supplementary Note A4)
The non-reciprocal circuit element according to any one of Supplementary notes A1 to A3, wherein the dielectric body is formed in a substantially uniform manner.
(Supplementary Note A5)
The non-reciprocal circuit element according to any one of Supplementary notes A1 to A4, wherein the conductive body part also serves as the conductive body cover.
(Supplementary Note A6)
The non-reciprocal circuit element according to any one of Supplementary notes A1 to A5, wherein the conductive body cover is formed as a single body.
(Supplementary Note A7)
The non-reciprocal circuit element according to any one of Supplementary notes A1 to A6, wherein the non-reciprocal circuit element includes a magnet for applying the magnetic field.
(Supplementary Note A8)
The non-reciprocal circuit element according to any one of Supplementary notes A1 to A7, wherein the ferrimagnetic body is provided on a first face of the base body, and
the magnet is provided on a second face side of the base body, opposing the first face.
(Supplementary Note B1)
A communication device including:
a sending circuit that sends a high frequency signal;
a transferring circuit that includes the non-reciprocal circuit element according to any one of Supplementary notes A1 to A8, and transfers a high frequency signal from the sending circuit; and
a receiving circuit that receives the high frequency signal from the transferring circuit.
(Supplementary Note C1)
A method of manufacturing a non-reciprocal circuit element, including the steps of:
providing a ferrimagnetic body on a base body;
forming a dielectric body on at least a part of a ferrimagnetic body side part that is a side part of the ferrimagnetic body; and
forming a conductive body cover side part that is a portion of a conductive body cover covering the ferrimagnetic body, opposing the ferrimagnetic body side part in such a way as to make contact with the dielectric body.
(Supplementary Note C1.1)
The method of manufacturing a non-reciprocal circuit element, according to Supplementary note C1, wherein the step of forming in such a way as to make contact is a step of forming the conductive body cover side part in such a way as to be firmly adhered to the dielectric body.
(Supplementary Note C1.2)
The method of manufacturing a non-reciprocal circuit element, according to Supplementary note C1 or C1.1, wherein the step of forming in such a way as to make contact is a step of forming the conductive body cover side part directly on the dielectric body.
(Supplementary Note C2)
The method of manufacturing a non-reciprocal circuit element, according to any one of Supplementary notes C1 to C1.2, wherein the step of forming the dielectric body includes a step of performing spray of a raw material for the dielectric body while rotating the ferrimagnetic body.
(Supplementary Note C3)
The method of manufacturing a non-reciprocal circuit element, according to any of Supplementary notes C1 to C2, wherein the step of forming in such a way as to make contact includes a step of spraying a raw material for the conductive body cover side part to the dielectric body.
(Supplementary Note C4)
The method of manufacturing a non-reciprocal circuit element, according to any one of Supplementary notes C1 to C3, wherein the step of forming in such a way as to make contact includes a step of forming by using any one of vapor deposition, sputtering, and plating of a raw material for the conductive body cover side part on the dielectric body.
(Supplementary Note C5)
The method of manufacturing a non-reciprocal circuit element, according to any one of Supplementary notes C1 to C4, wherein the step of forming in such a way as to make contact includes a process of removing a raw material for the conductive body cover side part or an object formed from the raw material, by forming a to-be-removed object that is scheduled to be removed by a subsequent process at a portion on the ferrimagnetic material, on which the conductive body cover side part is not scheduled to be formed, forming the raw material thereon, and thereafter removing the to-be-removed object.
(Supplementary Note X1)
A non-reciprocal circuit element including:
a ferrimagnetic body that is provided on a base body and to which a magnetic field is applied;
a dielectric body that is formed on at least a part of a ferrimagnetic body side part that is a side part of the ferrimagnetic body;
a conductive body cover that covers the ferrimagnetic body, and makes contact or substantial contact with the dielectric body at a conductive body cover side part that is a portion of the conductive body cover, opposing the ferrimagnetic body side part;
a conductive body part that is provided on the base body; and
a plurality of connecting parts that electrically connect each of a plurality of signal transmission lines on the base body with the conductive body part.
(Supplementary Note X2)
The non-reciprocal circuit element according to Supplementary note X1 or X2, wherein the dielectric body is a dielectric body film.
(Supplementary Note X3)
The non-reciprocal circuit element according to Supplementary note X1 or X2, wherein the conductive body cover includes a plurality of conductive body cover side parts, and each of the plurality of conductive body cover side parts is in contact or substantial contact with the dielectric body opposing each of the plurality of conductive body cover side parts.
(Supplementary Note X4)
The non-reciprocal circuit element according to any one of Supplementary notes X1 to X3, wherein the dielectric body is formed on the opposing portion in a substantially uniform manner.
(Supplementary Note X5)
The non-reciprocal circuit element according to any one of Supplementary notes X1 to X4, wherein the conductive body part also serves as the conductive body cover.
(Supplementary Note X6)
The non-reciprocal circuit element according to any one of Supplementary notes X1 to 5, wherein the conductive body cover is formed as a single body.
(Supplementary Note X7)
The non-reciprocal circuit element according to any one of Supplementary notes X1 to 6, wherein the ferrimagnetic body is provided on a first face of the substrate, and the magnet is provided on a second face side of the substrate, opposing the first face.
(Supplementary Note X8)
A communication device including:
a sending circuit that sends a high frequency signal;
a transferring circuit that includes the non-reciprocal circuit element according to any one of Supplementary notes X1 to 7, and transfers a high frequency signal from the sending circuit; and
a receiving circuit that receives the high frequency signal from the transferring circuit.
(Supplementary Note X9)
The non-reciprocal circuit element according to Supplementary note X1, wherein the dielectric body and the conductive body cover side part are firmly adhered to each other.
(Supplementary Note X10)
A method of manufacturing a non-reciprocal circuit element, including:
forming a conductive body cover for covering an upper face of a ferrimagnetic body;
forming a dielectric-body-attached ferrimagnetic body, by forming a dielectric body on at least a face of the ferrimagnetic body, opposing a side part of the conductive body cover;
providing, on a substrate, the dielectric-body-attached ferrimagnetic body, and the conductive body cover that covers an upper face of the dielectric-body-attached ferrimagnetic body, and is electrically connected with each of a plurality of signal transmission lines on the substrate; and
providing a magnet at a position for applying a magnetic field to the ferrimagnetic body.
(Supplementary Note X11)
The method of manufacturing a non-reciprocal circuit element, according to Supplementary note X10, wherein formation of the dielectric body is performed with spray of a raw material for the dielectric body while rotating the ferrimagnetic body.
(Supplementary Note X12)
A method of manufacturing a non-reciprocal circuit element, including:
providing a ferrimagnetic body on a base body;
forming a dielectric body on at least a part of a ferrimagnetic body side part that is a side part of the ferrimagnetic body; and
forming a conductive body cover side part that is a portion of a conductive body cover covering the ferrimagnetic body, opposing the ferrimagnetic body side part in such a way as to make contact with the dielectric body.
(Supplementary Note X13)
The method of manufacturing a non-reciprocal circuit element, according to Supplementary note X12, wherein the forming in such a way as to make contact is forming the conductive body cover side part directly on the dielectric body.
(Supplementary Note X14)
The method of manufacturing a non-reciprocal circuit element, according to Supplementary note X12 or X13, wherein the step of forming in such a way as to make contact includes a step of spraying a raw material for the conductive body cover side part to the dielectric body.
(Supplementary Note X15)
The method of manufacturing a non-reciprocal circuit element, according to any one of Supplementary notes X12 to X14, wherein the forming in such a way as to make contact is forming by using any one of vapor deposition, sputtering, and plating of a raw material for the conductive body cover side part on the dielectric body.
(Supplementary Note X16)
The method of manufacturing a non-reciprocal circuit element, according to any one of Supplementary notes X12 to X15, wherein the forming in such a way as to make contact is removing a raw material for the conductive body cover side part or an object formed from the raw material, by forming a to-be-removed object that is scheduled to be removed by a subsequent process at a portion on the ferrimagnetic material, on which the conductive body cover side part is not scheduled to be formed, forming the raw material thereon, and thereafter removing the to-be-removed object.
While the invention has been particularly shown and described with reference to example embodiments thereof, the invention is not limited to these embodiments. It will be understood by those of ordinary skill in the art that various changes in form and details may be made therein without departing from the spirit and scope of the present invention as defined by the claims.
This application is based upon and claims the benefit of priority from Japanese patent applications No. 2015-061847, filed on Mar. 25, 2015 and No. 2015-178410, filed on Sep. 10, 2015, the disclosure of which is incorporated herein in its entirety by reference.
REFERENCE SIGNS LIST
  • 10, 10 b, 10 c, 10 d, 10 e, 10 f Non-reciprocal circuit element
  • 11 Substrate
  • 12 Pattern
  • 13 Ferrimagnetic material
  • 14, 14 b Conductive body cover
  • 140 Conductive body cover upper part
  • 141 a, 142 a, 143 a Conductive body cover side part
  • 141 b, 142 b, 143 b Conductive body cover foot part
  • 141′, 142′, 143′ Conductive body cover side foot part
  • 15 Magnet
  • 16, 17, 18 Transmission line
  • 19, 20, 21 Feed point
  • 23 Coated ferrimagnetic material
  • 25 Lower conductor
  • 30, 30 b Dielectric material
  • 35 Turntable
  • 36, 36 b Spray
  • 37 Metal member
  • 38 Upper face
  • 39 Conductive material
  • 40 Mask material
  • 41 First bending part
  • 42 Second bending part
  • 45 Lower face
  • 50 Communication device
  • 51 Sending circuit
  • 52 Transferring circuit
  • 53 Receiving circuit
  • 200 Cutting line for sectional view
  • 0 s, 10 s, 10 bs, 10 cs, 10 ds, 10 es, 10 fs Non-reciprocal circuit element
  • 1 s Ferrimagnetic body
  • 13 s, 23 s Ferrimagnetic material
  • 2 s At least part of ferrimagnetic body side part
  • 3 s Conductive body cover side part
  • 4 s Base body
  • 5 s Dielectric body
  • 11 s Substrate
  • 12 s Pattern
  • 14 s, 14 bs Conductive body cover
  • 140 s Conductive body cover upper part
  • 140 xs Conductive body cover upper center part
  • 141 ys, 142 ys, 143 ys Conductive body cover upper connecting part
  • 141 as, 142 as, 143 as Conductive body cover side part
  • 141 bs, 142 bs, 143 bs Conductive body cover foot part
  • 15 s Magnet
  • 16 s, 17 s, 18 s Transmission line
  • 19 s, 20 s, 21 s Feed point
  • 25 s Lower conductor
  • 30 s, 30 bs Dielectric material
  • 35 s Turntable
  • 36 s, 36 bs Spray
  • 38 s Upper face
  • 39 s Conductive material
  • 40 s Mask material
  • 45 s Lower face
  • 50 s Communication device
  • 51 s Sending circuit
  • 52 s Transferring circuit
  • 53 s Receiving circuit
  • 200 s Cutting line for sectional view
  • 240 s, 241 s, 242 s Deposit
  • 300 s Base
  • 301 s, 303 s, 305 s, 331 s, 333 s Supporting part
  • 302 s, 332 s Bending part
  • 304 s Rotating part
  • 310 s, 311 s Rail
  • 312 s Arrow
  • 320 s, 321 s Rail receiver
  • 329 s Table
  • 330 s Ejecting device
  • 334 s, 335 s, 336 s Feeding part
  • 337 s Moving part
  • 338 s Ejecting part
  • 339 s, 342 s Arrow
  • 340 s, 341 s Bearing part
  • 350 s, 351 s Shaft
  • 360 s, 361 s Supporting part
  • 370 s Connecting portion
  • 380 s Drive part
  • 390 s, 391 s Cutting line
  • 395 s, 396 s Sectional view
  • 400 s To-be-removed object
  • 500 s Structure

Claims (13)

What is claimed is:
1. A non-reciprocal circuit element including:
a ferrimagnetic body that is provided on a base body and to which a magnetic field is applied;
a dielectric body that is formed on at least a part of a ferrimagnetic body side part that is a side part of the ferrimagnetic body adjacent to a side of the ferrimagnetic body that is provided on the base body;
a conductive body cover that covers the ferrimagnetic body, and makes contact with the dielectric body at a conductive body cover side part that is a portion of the conductive body cover, opposing the ferrimagnetic body side part;
a conductive body part that is provided on the base body; and
a plurality of connecting parts that electrically connect each of a plurality of signal transmission lines on the base body with the conductive body part.
2. The non-reciprocal circuit element according to claim 1, wherein the dielectric body is a dielectric body film.
3. The non-reciprocal circuit element according to claim 1, wherein the conductive body cover includes a plurality of conductive body cover side parts, and each of the plurality of conductive body cover side parts is in contact or substantial contact with the dielectric body opposing each of the plurality of conductive body cover side parts.
4. The non-reciprocal circuit element according to claim 1, wherein the dielectric body is formed in a substantially uniform manner.
5. The non-reciprocal circuit element according to claim 1, wherein the conductive body part also serves as the conductive body cover.
6. The non-reciprocal circuit element according to claim 1, wherein the conductive body cover is formed as a single body.
7. The non-reciprocal circuit element according to claim 1, wherein
the ferrimagnetic body is provided on a first face of the base body, and
the magnet is provided on a second face side of the base body, opposing the first face.
8. The non-reciprocal circuit element according to claim 1, wherein the dielectric body and the conductive body cover side part are firmly adhered to each other.
9. A communication device including:
a sending circuit that sends a high frequency signal;
a transferring circuit that includes the non-reciprocal circuit element according to claim 1, and transfers a high frequency signal from the sending circuit; and
a receiving circuit that receives the high frequency signal from the transferring circuit.
10. The non-reciprocal circuit element according to claim 1, wherein the conductive body cover side part is formed directly on the dielectric body.
11. The non-reciprocal circuit element according to claim 1, wherein the dielectric body is formed by a process of performing spray of a raw material for the dielectric body while rotating the ferrimagnetic body.
12. The non-reciprocal circuit element according to claim 1, wherein the conductive body cover side part is formed by a process including a process of spraying a raw material for the conductive body cover side part to a portion on which the conductive body cover side part is scheduled to be formed.
13. The non-reciprocal circuit element according to claim 1, wherein the conductive body cover side part is formed by a process including any one of vapor deposition, sputtering, and plating of a raw material for the conductive body cover side part on the dielectric body.
US15/557,521 2015-03-25 2016-03-17 Non-reciprocal circuit element, manufacturing method therefor, and communication device Expired - Fee Related US10601097B2 (en)

Applications Claiming Priority (5)

Application Number Priority Date Filing Date Title
JP2015-061847 2015-03-25
JP2015061847 2015-03-25
JP2015178410 2015-09-10
JP2015-178410 2015-09-10
PCT/JP2016/001545 WO2016152112A1 (en) 2015-03-25 2016-03-17 Non-reciprocal circuit element, manufacturing method therefor, and communication device

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WO2016152112A1 (en) 2016-09-29

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