TWM596509U - Automatic manufacturing apparatus - Google Patents
Automatic manufacturing apparatus Download PDFInfo
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- TWM596509U TWM596509U TW109200812U TW109200812U TWM596509U TW M596509 U TWM596509 U TW M596509U TW 109200812 U TW109200812 U TW 109200812U TW 109200812 U TW109200812 U TW 109200812U TW M596509 U TWM596509 U TW M596509U
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Abstract
Description
本新型創作是有關於一種加工設備,且特別是有關於一種加工鋼帶的自動加工設備。This new creation is about a kind of processing equipment, and especially about an automatic processing equipment for processing steel belt.
一般來說,印刷電路板會在其線路層上貼附一補強材或保護膜,避免線路受到損傷或與焊錫耦接,確保線路之間為相互絕緣以避免短路問題,還可提升電路板的結構強度。另外,出於減少因溢膠產生的膠污染考慮,需要將電路板的補強片變為全內縮膠或局部內縮膠結構。Generally speaking, the printed circuit board will attach a reinforcing material or protective film on its circuit layer to avoid damage to the circuit or coupling with the solder, to ensure that the circuit is insulated from each other to avoid short circuit problems, and can also improve the circuit board Structural strength. In addition, in order to reduce the glue pollution caused by the overflowing glue, it is necessary to change the reinforcing sheet of the circuit board into a full internal shrinkage glue or a partial internal shrinkage glue structure.
然而,目前該類補強片的製作仍須仰賴人工將膠放置在鋼帶上,使膠與鋼帶定位於平台上再進行壓合,此種人工作業方式費時且效率低,無法有效地提升生產的效益。此外,在人工取膠的過程中,因為手直接接觸到膠,也容易汙染膠面,造成貼合品質下降。However, at present, the production of this type of reinforcement sheet still depends on manually placing the glue on the steel belt, so that the glue and the steel belt are positioned on the platform and then pressed. This manual operation method is time-consuming and inefficient, and cannot effectively increase production. Benefits. In addition, in the process of manual glue extraction, because the hand directly touches the glue, it is also easy to contaminate the glue surface, resulting in deterioration of the bonding quality.
本新型創作提供一種自動加工設備,可以藉由貼合單元以及輸送單元,以自動連續地進行生產,進而有效地減少人力需求提升生產的效益且可以提高貼合品質。The new creation provides an automatic processing device, which can automatically and continuously perform production through the laminating unit and the conveying unit, thereby effectively reducing the demand for manpower, improving the efficiency of production, and improving the quality of lamination.
本新型創作的自動加工設備,包括一主機以及一第一工站。主機作為自動化加工設備的一控制核心。第一工站包括一平台、一貼合單元以及一輸送單元。貼合單元耦接於主機。輸送單元配置在平台的一側且耦接於主機。貼合單元運送一片狀膠至位於平台上的一鋼帶。貼合單元使片狀膠貼附於鋼帶。片狀膠與鋼帶進行熱壓形成一附膠鋼帶。輸送單元輸送附膠鋼帶離開第一工站。The automatic processing equipment created by the new model includes a main machine and a first working station. The host computer serves as a control core of the automatic processing equipment. The first work station includes a platform, a laminating unit and a conveying unit. The bonding unit is coupled to the host. The conveying unit is disposed on one side of the platform and is coupled to the host. The laminating unit delivers a sheet of glue to a steel belt on the platform. The bonding unit attaches the sheet glue to the steel belt. The sheet rubber and the steel belt are hot pressed to form a steel belt with glue. The conveying unit conveys the steel belt with glue away from the first station.
在本新型創作的一實施例中,上述的自動加工設備更包括一第二工站,其中第二工站包括一撕膜單元,用以在附膠鋼帶離開第一工站至第二工站後,撕除附膠鋼帶中附著於片狀膠表面上的一離形紙。鋼帶與離形紙位於片狀膠的相對表面上。In an embodiment of the present invention, the above-mentioned automatic processing equipment further includes a second work station, wherein the second work station includes a film tearing unit, used to leave the first work station to the second work station after the steel strip After standing, tear off a piece of release paper attached to the surface of the sheet-like glue in the steel strip with glue. The steel belt and the release paper are located on opposite surfaces of the sheet glue.
在本新型創作的一實施例中,上述的撕膜單元包括一捲收單元,用以將一排廢膜貼附於離形紙上,再捲收排廢膜以撕除片狀膠上的離形紙。In an embodiment of the present invention, the film tearing unit includes a winding unit for attaching a row of waste film to the release paper, and then winding and discharging the waste film to remove the separation from the sheet of glue Shaped paper.
在本新型創作的一實施例中,上述的平台包括多個定位插銷,用以植入鋼帶上的多個第一定位孔以及片狀膠上的多個第二定位孔。In an embodiment of the present invention, the above platform includes a plurality of positioning pins for implanting a plurality of first positioning holes on the steel belt and a plurality of second positioning holes on the sheet glue.
在本新型創作的一實施例中,上述的自動加工設備更包括一影像模組,用以輔助該些第二定位孔與該些定位插銷以及該些第一定位孔進行定位。In an embodiment of the invention, the above-mentioned automatic processing device further includes an image module to assist the positioning of the second positioning holes, the positioning pins, and the first positioning holes.
在本新型創作的一實施例中,上述的輸送單元包括一夾持機構,用以夾持附膠鋼帶進行移動。In an embodiment of the invention, the above-mentioned conveying unit includes a clamping mechanism for clamping the steel belt with glue for movement.
在本新型創作的一實施例中,上述的輸送單元更包括一升降馬達,用以將附膠鋼帶抬升以遠離平台。In an embodiment of the invention, the above-mentioned conveying unit further includes a lifting motor for lifting the steel belt with glue away from the platform.
在本新型創作的一實施例中,上述的輸送單元更包括一橫移馬達,用以將遠離平台的附膠鋼帶進行橫移離開第一工站。In an embodiment of the present invention, the above-mentioned conveying unit further includes a traverse motor for traversing the glue-attached steel belt away from the platform away from the first station.
在本新型創作的一實施例中,上述的貼合單元包括一真空吸附單元,用以吸附片狀膠至平台上的鋼帶。In an embodiment of the present invention, the above-mentioned laminating unit includes a vacuum adsorption unit for adsorbing the sheet glue to the steel belt on the platform.
在本新型創作的一實施例中,上述的自動加工設備更包括一存放區,用以將多個該片狀膠堆疊於該存放區中。In an embodiment of the invention, the above-mentioned automatic processing device further includes a storage area for stacking a plurality of the sheet-like glue in the storage area.
基於上述,本新型創作的自動加工設備藉由貼合單元可以自動輸送片狀膠,以連續地進行貼膠的動作,且由於不用使用手進行貼膠,因此可以避免手直接接觸到膠汙染膠面,提升接合品質。再者,藉由輸送單元可以自動輸送附膠鋼帶,以連續地進行生產,進而有效地減少人力需求提升生產的效益。此外,本新型創作的自動加工設備藉由撕膜單元自動撕除片狀膠上的離形紙,避免殘膠的風險提高產品良率,保持工作環境的整潔,且還可以進一步精簡人力減少人力需求。Based on the above, the automatic processing equipment created by the new model can automatically convey the sheet glue through the laminating unit to continuously perform the action of applying glue, and since it is not necessary to use the hand to apply the glue, it can avoid the hands directly contacting the glue to contaminate the glue Surface to improve the quality of the joint. Furthermore, the steel belt with glue can be automatically conveyed by the conveying unit to continuously produce, thereby effectively reducing manpower requirements and improving the efficiency of production. In addition, the automatic processing equipment created by the new model automatically tears off the release paper on the sheet glue by the film tearing unit, avoids the risk of residual glue, improves the product yield, keeps the working environment tidy, and can further streamline manpower and reduce manpower demand.
為讓本新型創作的上述特徵和優點能更明顯易懂,下文特舉實施例,並配合所附圖式作詳細說明如下。In order to make the above-mentioned features and advantages of the creation of the new model more obvious and understandable, the embodiments are specifically described below and described in detail in conjunction with the accompanying drawings.
圖1是依據本新型創作一實施例的一種自動加工設備的方塊示意圖。圖2是依據本新型創作一實施例的一種自動加工設備的立體示意圖。圖3繪示圖2的輸送單元的側面示意圖。圖4繪示圖2的輸送單元的方塊示意圖。圖5是圖2的自動加工設備的片狀膠貼附於鋼帶的流程圖。FIG. 1 is a block diagram of an automatic processing device according to an embodiment of the novel creation. 2 is a schematic perspective view of an automatic processing device according to an embodiment of the novel creation. FIG. 3 is a schematic side view of the conveying unit of FIG. 2. 4 is a block diagram of the conveying unit of FIG. 2. FIG. 5 is a flow chart of the sheet-like adhesive attached to the steel belt of the automatic processing device of FIG. 2.
請同時參考圖1至圖5,本實施例的自動加工設備100,包括一主機110以及一第一工站120。主機110作為自動加工設備100的控制核心。詳細而言,主機110用以對待片狀膠10貼附於鋼帶20進行位置校正、尺寸大小、貼附規格等資料的儲存與邏輯運算,並控制相關的設備進行鋼帶20的運送等加工程序。Please refer to FIGS. 1 to 5 at the same time. The
在本實施例中,第一工站120包括一平台122、一貼合單元124以及一輸送單元126。平台122可以用以在其上對片狀膠10與鋼帶20進行熱壓動作。此外,平台122上可以包括多個定位插銷(未繪示),其中多個定位插銷可以植入鋼帶20上的第一定位孔201,以將鋼帶20固定於平台122上,避免在加工程序中產生晃動、位移等狀況。In this embodiment, the
貼合單元124耦接於主機110,用以運送片狀膠10至位於平台122上的鋼帶20。在本實施例中,藉由貼合單元124可以自動輸送片狀膠10,以連續地進行貼膠的動作,且由於不用使用手進行貼膠,因此可以避免手直接接觸到膠汙染膠面,提升接合品質。進一步而言,片狀膠10可以是多片裁切好的片狀膠10,且多片片狀膠10堆疊於存放區S,以提升貼合單元124自動運送片狀膠10的速度。貼合單元124還可更包括真空吸附單元(未繪示),用以吸附運送片狀膠10至平台122上的鋼帶20。The
接著,當貼合單元124運送片狀膠10移動至平台122的上方後,貼合單元124可以將多個定位插銷植入片狀膠10上的第二定位孔101,使片狀膠10與鋼帶20進行定位並使片狀膠10貼附於鋼帶20。進一步而言,自動加工設備100更包括影像模組140,用以輔助第二定位孔101與定位插銷以及第一定位孔201進行定位。影像模組140可以是CCD影像模組。此外,片狀膠10貼附於鋼帶20後,片狀膠10與鋼帶20進行熱壓形成附膠鋼帶30。換句話說,附膠鋼帶30由片狀膠10與鋼帶20所構成。Then, after the
輸送單元126配置在平台122的一側且耦接於主機110,用以輸送平台122上的附膠鋼帶30。輸送單元126輸送附膠鋼帶30離開第一工站120。在本實施例中,藉由輸送單元126可以自動輸送附膠鋼帶30,以連續地進行生產,進而有效地減少人力需求提升生產的效益。The
如圖4所示,輸送單元126包括一夾持機構1261、一升降馬達1262以及一橫移馬達1263。進一步而言,夾持機構1261用以夾持附膠鋼帶30進行移動。升降馬達1262用以將附膠鋼帶30抬升以遠離平台122。橫移馬達1263用以將遠離平台122的附膠鋼帶30進行橫移離開第一工站120。進一步而言,升降馬達1262可以使附膠鋼帶30進行垂直方向上的移動,而橫移馬達1263可以使附膠鋼帶30進行水平方向上的移動。在本實施例中,藉由夾持機構1261、升降馬達1262以及橫移馬達1263可以避免習知利用捲收方式輸送附膠鋼帶30時因張力所產生片狀膠10被拉伸的情形。As shown in FIG. 4, the
圖6A、圖6B繪示圖2的第二工站的撕膜動作的示意圖。6A and 6B are schematic diagrams illustrating the film tearing action of the second station of FIG. 2.
請同時參照圖1、圖4、圖6A以及圖6B,本實施例的自動加工設備100還可包括一第二工站130。第二工站130包括撕膜單元132,用以在附膠鋼帶30離開第一工站120至第二工站130後,撕除附膠鋼帶30中附著於片狀膠10表面10a上的一離形紙12,其中鋼帶20與離形紙12位於片狀膠10的相對表面上。在本實施例中,撕膜單元132可以自動撕除片狀膠10上的離形紙12,避免殘膠的風險提高產品良率,保持工作環境的整潔,且由於不需人工撕除離形紙,因此可以進一步精簡人力減少人力需求。進一步而言,撕膜單元132可以包括捲收單元1321,用以將排廢膜40貼附於離形紙12上,再捲收排廢膜40以撕除片狀膠10表面10a上的離形紙12。Please refer to FIGS. 1, 4, 6A, and 6B at the same time. The
綜上所述,本新型創作的自動加工設備藉由貼合單元可以自動輸送片狀膠,以連續地進行貼膠的動作,且由於不用使用手進行貼膠,因此可以避免手直接接觸到膠汙染膠面,提升接合品質。再者,藉由輸送單元可以自動輸送附膠鋼帶,以連續地進行生產,進而有效地減少人力需求提升生產的效益。此外,本新型創作的自動加工設備藉由撕膜單元自動撕除片狀膠上的離形紙,避免殘膠的風險提高產品良率,保持工作環境的整潔,且還可以進一步精簡人力減少人力需求。In summary, the automatic processing equipment created by the new model can automatically convey the sheet of glue through the bonding unit to continuously perform the action of applying glue, and since there is no need to use the hand to apply the glue, it is possible to avoid direct contact of the hand with the glue Pollution of the rubber surface, improve the quality of the joint. Furthermore, the steel belt with glue can be automatically conveyed by the conveying unit to continuously produce, thereby effectively reducing manpower requirements and improving the efficiency of production. In addition, the automatic processing equipment created by the new model automatically tears off the release paper on the sheet glue by the film tearing unit, avoids the risk of residual glue, improves the product yield, keeps the working environment tidy, and can further streamline manpower and reduce manpower demand.
雖然本新型創作已以實施例揭露如上,然其並非用以限定本新型創作,任何所屬技術領域中具有通常知識者,在不脫離本新型創作的精神和範圍內,當可作些許的更動與潤飾,故本新型創作的保護範圍當視後附的申請專利範圍所界定者為準。Although the new creation has been disclosed as above with examples, it is not intended to limit the creation of the new creation. Anyone with ordinary knowledge in the technical field of the subject can make some changes and without departing from the spirit and scope of the creation of the new creation. Retouching, so the scope of protection of this new creation shall be subject to the scope defined in the appended patent application.
10:片狀膠
10a:表面
12:離形紙
20:鋼帶
30:附膠鋼帶
40:排廢膜
100:自動加工設備
101:第二定位孔
110:主機
120:第一工站
122:平台
124:貼合單元
126:輸送單元
1261:夾持機構
1262:升降馬達
1263:橫移馬達
130:第二工站
132:撕膜單元
1321:捲收單元
140:影像模組
201:第一定位孔
S:存放區
10:
圖1是依據本新型創作一實施例的一種自動加工設備的方塊示意圖。 圖2是依據本新型創作一實施例的一種自動加工設備的立體示意圖。 圖3繪示圖2的輸送單元的側面示意圖。 圖4繪示圖2的輸送單元的方塊示意圖。 圖5是圖2的自動加工設備的片狀膠貼附於鋼帶的流程圖。 圖6A、圖6B繪示圖2的第二工站的撕膜動作的示意圖。 FIG. 1 is a block diagram of an automatic processing device according to an embodiment of the novel creation. 2 is a schematic perspective view of an automatic processing device according to an embodiment of the novel creation. FIG. 3 is a schematic side view of the conveying unit of FIG. 2. 4 is a block diagram of the conveying unit of FIG. 2. FIG. 5 is a flow chart of the sheet-like adhesive attached to the steel belt of the automatic processing device of FIG. 2. 6A and 6B are schematic diagrams illustrating the film tearing action of the second station of FIG. 2.
10:片狀膠 10: sheet glue
20:鋼帶 20: Steel belt
30:附膠鋼帶 30: steel belt with glue
100:自動加工設備 100: automatic processing equipment
110:主機 110: host
120:第一工站 120: First Station
122:平台 122: Platform
124:貼合單元 124: Laminating unit
126:輸送單元 126: conveyor unit
130:第二工站 130: Second Station
140:影像模組 140: Image module
Claims (10)
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TW109200812U TWM596509U (en) | 2020-01-20 | 2020-01-20 | Automatic manufacturing apparatus |
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TW109200812U TWM596509U (en) | 2020-01-20 | 2020-01-20 | Automatic manufacturing apparatus |
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TWM596509U true TWM596509U (en) | 2020-06-01 |
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