TWM594682U - Cooling device used in machine tool and capable of selective internal circulation - Google Patents
Cooling device used in machine tool and capable of selective internal circulation Download PDFInfo
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Abstract
一種使用於工具機且可選擇性內循環的冷卻裝置,主要是在冷卻液的出液通道與入液通道之間設置一可回流的機制,例如循環通道或直接以四向電子閥來代替循環通道,並以控制器控制電子閥單元,而切換為一經通狀態或一循環狀態;其中,於該電子閥單元切換為經通狀態時,該出液通道流出的冷卻液不會通過該循環通道而流至該入液通道;於該電子閥單元切換為循環狀態時,該出液通道流出的冷卻液不會向該冷卻裝置外流出,而僅會通過該循環通道而流至該入液通道。 A cooling device that can be used for machine tools and can selectively circulate internally. A cooling mechanism is mainly provided between the outlet channel and the inlet channel of the cooling liquid, such as a circulation channel or a four-way electronic valve to replace the circulation. Channel, and the electronic valve unit is controlled by the controller, and is switched to a pass-through state or a circulation state; wherein, when the electronic valve unit is switched to the pass-through state, the cooling fluid flowing out of the outlet channel does not pass through the circulation channel And flows to the liquid inlet channel; when the electronic valve unit is switched to the circulation state, the cooling liquid flowing out of the liquid outlet channel does not flow out of the cooling device, but only flows to the liquid inlet channel through the circulation channel .
Description
本創作係與工具機的冷卻技術有關,特別是指一種使用於工具機且可選擇性內循環的冷卻裝置。This creation is related to the cooling technology of machine tools, especially a cooling device used in machine tools and capable of selective internal circulation.
現有已知對工具機降溫的技術,主要是使用一冷卻裝置,利用冷卻裝置內的一儲存槽來容置冷卻液,並藉由一冷卻壓縮機配合冷媒及冷凝管來對該儲存槽進行冷卻,使冷卻後的冷卻液藉由一馬達的驅動來流至工具機上的構件,例如工具機主軸、中空螺桿或馬達外殼來使其降溫,這個降溫的功能主要是為了避免工具機上的構件在運轉過程不斷升溫而導致的損壞。The existing known techniques for cooling the machine tool mainly use a cooling device, a storage tank in the cooling device to contain the cooling liquid, and a storage tank with a cooling compressor to cool the storage tank to cool the storage tank , The cooled cooling fluid is driven by a motor to flow to the components on the machine tool, such as the machine tool spindle, hollow screw or motor housing to cool it. This cooling function is mainly to avoid components on the machine tool Damage caused by continuous heating during operation.
由於工具機上的構件都會因為熱脹冷縮效應而隨著溫度的變化產生體積或組裝關係的變化,因此可以理解到工具機的加工精度也會隨著溫度而改變。即使將工具機的最佳工作狀態設定對應於某個特定工作溫度,然而在工具機在冷機狀態下剛啟動,或是因前述冷卻裝置的過度冷卻而使工具機構件的溫度低於該特定工作溫度時,仍然會影響到加工精度的。Because the components on the machine tool will change the volume or assembly relationship with the temperature change due to the effect of thermal expansion and contraction, it can be understood that the machining accuracy of the machine tool will also change with the temperature. Even if the optimal working state of the machine tool is set to correspond to a specific working temperature, the temperature of the tool mechanism component is lower than the specific work just after the machine tool is started in the cold state or due to the excessive cooling of the aforementioned cooling device The temperature will still affect the processing accuracy.
此外,在實際操作時,工具機在對工件加工完成後,操作者必須暫停工具機的運轉,才能取下加工完成的工件,並替換待加工的工件至工具機上,之後才能再操作工具機進行加工。而在替換工件時,目前的技術並不會使冷卻壓縮機停止運轉,此乃因為冷卻壓縮機如果在短時間內重覆開啟關閉的動作,容易導致損壞,而且用來驅動冷卻液的馬達也不會關閉以避免過於頻繁的開啟關閉動作。因此,在替換待加工的工件時,冷卻裝置中的冷卻壓縮機及馬達是不會關閉而持續對冷卻液進行冷卻動作的,而工具機上的構件就會持續且快速的降溫,而遠低於前述的特定工作溫度,進而造成加工精度降低的問題。In addition, in actual operation, after the machine tool finishes processing the workpiece, the operator must suspend the operation of the machine tool to remove the processed workpiece and replace the workpiece to be processed on the machine tool before operating the machine tool For processing. When replacing the workpiece, the current technology does not stop the cooling compressor. This is because if the cooling compressor repeats the opening and closing operations within a short period of time, it is easy to cause damage, and the motor used to drive the cooling fluid is also Will not be closed to avoid too frequent opening and closing actions. Therefore, when replacing the workpiece to be processed, the cooling compressor and motor in the cooling device will not shut down and continue to cool the cooling liquid, and the components on the machine tool will continue to cool down quickly and quickly, far lower Due to the aforementioned specific working temperature, the problem of reduced processing accuracy is caused.
中華民國公告第I593501號專利,揭露了一種工具機恆溫控制系統以及流路切換閥,其主要是用來調整一工具機運作時的溫度,藉以提升工具機的加工精度與品質。其主要達成上述功能的技術手段是,利用其儲存槽、泵浦、冷卻裝置以及流路切換閥來提供冷卻的效果,而在加熱方面,則是另外再設置溫度感測器及加熱裝置。此案的加熱裝置僅是用來防止冷卻液在過冷的時候過度黏滯或凝固,以加熱的方式讓冷卻液保持其流動性。而此案的冷卻裝置,僅能藉由對工具機輸出冷卻液來提供冷卻效果,卻沒有揭露在替換工件時如何避免持續對工具機進行冷卻的技術,因此,此案依然會有前述的造成加工精度降低的問題。The Republic of China Announcement No. I593501 patent discloses a machine tool thermostat control system and a flow path switching valve, which are mainly used to adjust the temperature of a machine tool during operation, thereby improving the machining accuracy and quality of the machine tool. The main technical means to achieve the above function is to use its storage tank, pump, cooling device and flow path switching valve to provide the cooling effect. In terms of heating, a temperature sensor and a heating device are additionally provided. The heating device in this case is only used to prevent the coolant from excessively sticking or solidifying when it is too cold, and to maintain the fluidity of the coolant by heating. The cooling device in this case can only provide a cooling effect by outputting coolant to the machine tool, but it does not disclose how to avoid continuous cooling of the machine tool when replacing the workpiece. Therefore, this case will still have the aforementioned causes The problem of reduced processing accuracy.
本創作之主要目的乃在於提出一種使用於工具機且可選擇性內循環的冷卻裝置,其可在需要暫時停止冷卻效果時,選擇性的使冷卻液在冷卻裝置中進行內循環,以避免持續對工具機的構件進行冷卻,進而可以維持工具機構件的溫度,進一步的維持了加工的精度。The main purpose of this creation is to propose a cooling device for machine tools that can be selectively circulated. When the cooling effect needs to be temporarily stopped, the cooling liquid can be circulated in the cooling device to avoid continuous By cooling the components of the machine tool, the temperature of the tool mechanism components can be maintained, and the machining accuracy is further maintained.
為了達成上述目的,本創作提出一種使用於工具機且可選擇性內循環的冷卻裝置,包含有:一外殼;一控制器;一儲液箱,位於該外殼內,且內部儲存冷卻液;一入液通道,設於該外殼且連通於該儲液箱;一出液通道,設於該外殼且連通於該儲液箱;一泵浦,電性連接於該控制器,且該泵浦連接於該出液通道,受該控制器之控制來驅動該出液通道內的冷卻液向離開該儲液箱的方向移動;以及一冷卻壓縮機,位於該外殼內且電性連接於該控制器,該冷卻壓縮機具有一冷凝管延伸經過該入液通道、該儲液箱內部或該出液通道三者中至少其一;一循環通道,一端連接於該入液通道,且這個連接位置在該入液通道上依出液方向而言係位於該泵浦之後,該循環通道的另一端連接於該出液通道;以及一電子閥單元,在該入液通道、該循環通道以及該出液通道三者中,該電子閥單元至少設於該出液通道且電性連接於該控制器,受該控制器之控制而切換為一經通狀態或一循環狀態;其中,於該電子閥單元切換為經通狀態時,該出液通道流出的冷卻液不會通過該循環通道而流至該入液通道;於該電子閥單元切換為循環狀態時,該出液通道流出的冷卻液不會向該冷卻裝置外流出,而僅會通過該循環通道而流至該入液通道。In order to achieve the above purpose, the author proposes a cooling device for a machine tool that can be selectively circulated, including: a housing; a controller; a liquid storage tank, which is located in the housing and stores cooling liquid inside; A liquid inlet channel is provided in the casing and communicates with the liquid storage tank; a liquid outlet channel is provided in the casing and communicates with the liquid storage tank; a pump is electrically connected to the controller and the pump is connected The liquid outlet channel is controlled by the controller to drive the cooling liquid in the liquid outlet channel to move away from the liquid storage tank; and a cooling compressor is located in the housing and is electrically connected to the controller , The cooling compressor has a condenser tube extending through at least one of the liquid inlet channel, the liquid storage tank, or the liquid outlet channel; a circulation channel, one end of which is connected to the liquid inlet channel, and the connection position is at The liquid inlet channel is located after the pump in terms of the liquid outlet direction, and the other end of the circulation channel is connected to the liquid outlet channel; and an electronic valve unit in the liquid inlet channel, the circulation channel, and the liquid outlet Among the three channels, the electronic valve unit is at least provided in the liquid outlet channel and is electrically connected to the controller, and is switched to a pass-through state or a circulating state under the control of the controller; wherein, the electronic valve unit is switched When it is in the pass-through state, the cooling fluid flowing out of the outlet channel will not flow to the inlet channel through the circulation channel; when the electronic valve unit is switched to the circulation state, the cooling fluid flowing out of the outlet channel will not flow to The cooling device flows out, but only flows through the circulation channel to the liquid inlet channel.
藉由上述技術特徵,可在需要暫時停止冷卻效果時,選擇性的使冷卻液由該循環通道回流至該儲液箱,而不會流至工具機的構件,以避免持續對工具機的構件進行冷卻,進而可以維持工具機構件的溫度,進一步的維持了加工的精度。With the above technical features, when it is necessary to temporarily stop the cooling effect, the cooling liquid can be selectively returned to the liquid storage tank from the circulation channel without flowing to the components of the machine tool, so as to avoid continuous By cooling, the temperature of the tool mechanism components can be maintained, and the accuracy of processing can be further maintained.
為了詳細說明本創作之技術特點所在,茲舉以下之較佳實施例並配合圖式說明如後,其中:In order to explain the technical characteristics of this creation in detail, the following preferred embodiments are described below in conjunction with the schematic description, in which:
如圖1至圖2所示,本創作一較佳實施例所提出之一種使用於工具機且可選擇性內循環的冷卻裝置10,主要由一外殼11、一控制器13、一儲液箱15、一入液通道17、一出液通道19、一泵浦21、一冷卻壓縮機23、一循環通道25以及一電子閥單元27所組成,其中:As shown in FIG. 1 to FIG. 2, a
該控制器13,可以設於該外殼11,也可以設於一工具機上,於本實施例中係以設於該外殼11為例。該控制器13用以提供控制功能,其可以是微電腦或其他具有控制功能的設備。The
該儲液箱15,位於該外殼11內,且內部儲存冷卻液。The
該入液通道17,設於該外殼11且連通於該儲液箱15。The
該出液通道19,設於該外殼11且連通於該儲液箱15。The
該泵浦21,電性連接於該控制器13,且該泵浦21連接於該出液通道19,受該控制器13的控制來驅動該出液通道19內的冷卻液向離儲液箱15的方向移動。該泵浦21可以設置於該外殼11內,也可以設置在該儲液箱15內,其設置位置只要能驅動冷卻液由該出液通道19向外流出即可。The
該冷卻壓縮機23,位於該外殼11內且電性連接於該控制器13,該冷卻壓縮機23具有一冷凝管231延伸經過該儲液箱15內部。該冷凝管231也可以設置在該入液通道17或該出液通道19,並不以設置在該儲液箱15內部為限制,只要能對冷卻液提供冷卻效果即可。The
該循環通道25,一端連接於該入液通道17,且這個連接的位置在該入液通道17上依出液方向而言係位於該泵浦21之後,該循環通道25的另一端連接於該出液通道19。One end of the
該電子閥單元27,具有一三向電子閥271,該出液通道19與該循環通道25係連接於該三向電子閥271來達成連接關係。該電子閥單元27電性連接於該控制器13,受該控制器13的控制而切換為一經通狀態或一循環狀態。The
其中,於該三向電子閥271切換為經通狀態時,該三向電子閥271即切換為該出液通道19的冷卻液可以向該冷卻裝置外流出,但不能流入該循環通道25,因此該出液通道19流出的冷卻液不會通過該循環通道25而流至該入液通道17;於該三向電子閥271切換為循環狀態時,該三向電子閥271係切換為該出液通道19的冷卻液不能向該冷卻裝置外流出,但只能進入該循環通道25而流至該入液通道17。Wherein, when the three-way
以上說明了本第一實施例的結構,接下來說明本第一實施例的操作狀態。The structure of the first embodiment has been described above, and the operation state of the first embodiment will be described next.
如圖3所示,本創作之使用於工具機且可選擇性內循環的冷卻裝置10,在使用前,係組裝於一工具機上,而使得其出液通道19與入液通道17藉由管體99連接於一工具機構件91,例如工具機主軸、伺服馬達或中空螺桿,藉以提供冷卻液來進行冷卻。As shown in FIG. 3, the
如圖4所示,在工具機進行加工時,該控制器13係控制該電子閥單元27切換為經通狀態。此時,該冷卻壓縮機23運轉並藉由該冷凝管231來對該儲液箱15內的冷卻液降溫,該泵浦21驅動冷卻液流動。由該出液通道19流出的冷卻液即進入該工具機構件91來進行冷卻降溫,而由該工具機構件91流出的冷卻液即回流至該入液通道17,最後即進入該儲液箱15。該電子閥單元27處於經通狀態時,即可確保由該出液通道19流出的冷卻液不會進入該循環通道25。As shown in FIG. 4, when the machine tool is processing, the
如圖5所示,在工具機需要暫停來替換工件時,使用者可以操作該控制器13,或由該工具機主動通知該控制器13目前的工具機暫停狀態,該控制器13即控制該電子閥單元27切換為循環狀態。此時,該冷卻壓縮機23及該泵浦21都不停止運轉,亦即其繼續運轉,而由該出液通道19流出的冷卻液即不能向外流出,而僅能進入該循環通道25,再進入該入液通道17,最後又回到該儲液箱15中。其中,由於該工具機構件91與該冷卻裝置之間的管體99均充滿了冷卻液,因此由該循環通道25進入該入液通道17的冷卻液,是無法再流向該工具機構件91的,僅能流回該儲液箱15中。該電子閥單元27處於循環狀態時,即可確保由該出液通道19流出的冷卻液僅能進入該循環通道25。如此一來,在循環狀態時,該出液通道19所流出的冷卻液不會提供至該工具機構件91,因此可以暫時的停止對工具機構件91的冷卻效果。As shown in FIG. 5, when the machine tool needs to be suspended to replace the workpiece, the user can operate the
由此可知,本創作可在需要暫時停止冷卻效果時,藉由切換該電子閥單元27為循環狀態,藉以選擇性的使冷卻液在冷卻裝置中進行內循環,以避免持續對工具機的構件進行冷卻,進而可以維持工具機構件91的溫度,進一步來說,可以維持加工的精度。It can be seen that, in this creation, when the cooling effect needs to be temporarily stopped, the
如圖6所示,本創作第二較佳實施例所提出之一種使用於工具機且可選擇性內循環的冷卻裝置30,主要概同於前揭第一實施例,不同之處在於:As shown in FIG. 6, a
該電子閥單元47除了該三向電子閥471之外,更包含有一輔助三向電子閥472,該入液通道37與該循環通道45係連接於該輔助三向電子閥472來達成連接關係。In addition to the three-way
於該電子閥單元47切換為經通狀態時,該輔助三向電子閥472係切換為該入液通道37的冷卻液可以由外部流入而向內流至該儲液箱35,但該循環通道45內的冷卻液不能流入該輔助三向電子閥472;於該電子閥單元47切換為循環狀態時,該輔助三向電子閥472切換為該入液通道37的冷卻液不能由外向內流入,但只能讓該循環通道45內的冷卻液流入該儲液箱35。When the
本第二實施例中,該輔助三向電子閥472主要是為了協助該三向電子閥471在切換為經通狀態及循環狀態下的冷卻液流向導引,進一步來說,也可以減少在循環狀態下且沒有該輔助三向電子閥472時,該工具機構件91(示於圖3)與該入液通道37連接的管體99(示於圖3)的內壓。In the second embodiment, the auxiliary three-way
本第二實施例的其餘結構及所能達成的功效均概同於前揭第一實施例,容不再予贅述。The remaining structures and achievable effects of the second embodiment are the same as those in the first embodiment disclosed above, and will not be repeated here.
如圖7所示,本創作第三較佳實施例所提出之一種使用於工具機且可選擇性內循環的冷卻裝置50,主要概同於前揭第一實施例,不同之處在於:As shown in FIG. 7, a
該電子閥單元67不具有該三向電子閥,而是具有一出液電子閥671以及一循環電子閥672,該出液電子閥671設於該出液通道59,且在該入液通道57上依出液方向而言係位於該循環通道65與該出液通道59的連接位置之後;該循環電子閥672設於該循環通道65上。The
於該電子閥單元67切換為經通狀態時,係為該出液電子閥671開啟而該循環電子閥672關閉;於該電子閥單元67切換為循環狀態時,係為該出液電子閥671關閉而該循環電子閥672開啟。When the
藉由上述結構,在實際操作時,在該電子閥單元67切換為經通狀態時,該出液電子閥671開啟而使得該出液通道59內的冷卻液得以通過而向外流出,藉以對該工具機構件91(示於圖3)進行冷卻;而該循環電子閥672關閉而使得該出液通道59內的冷卻液不會流經該循環通道65。另外,在該電子閥單元67切換為循環狀態時,該出液電子閥671關閉而該循環電子閥672開啟,則該出液通道59內的冷卻液即無法通過該出液電子閥671,進而被迫流向該循環通道65,藉由該循環電子閥672開啟而通過該循環通道65,進而進入該入液通道57。With the above structure, in actual operation, when the
本第三實施例之其餘結構及及所能達成的功效均概同於前揭第一實施例,容不再予贅述。The rest of the structure and the achievable effects of the third embodiment are the same as those of the first embodiment disclosed above, and will not be repeated here.
如圖8所示,本創作第四較佳實施例所提出之一種使用於工具機且可選擇性內循環的冷卻裝置70,主要概同於前揭第一實施例,不同之處在於:As shown in FIG. 8, a
在本第四實施例中不具有第一實施例中的循環通道,而該電子閥單元87係為一四向電子閥871,該四向電子閥871具有四個連接埠,其中一連接埠連接於該入液通道77,另一連接埠連接於該出液通道79,其餘二連接埠係做為出液口88以及入液口89。該四向電子閥871受該控制器73的控制而切換為經通狀態或循環狀態。In the fourth embodiment, there is no circulation channel in the first embodiment, and the
其中,在該四向電子閥871切換為經通狀態時,該出液通道79流出的冷卻液係由該出液口88流出,而不會流向該入液通道77以及該入液口89;在該四向電子閥871切換為循環狀態時,該出液通道79流出的冷卻液係流向該入液通道77,而不會流向該出液口88以及該入液口89。Wherein, when the four-way
藉此,可僅以一個四向電子閥871來取代前述第一實施例中的三向電子閥以及循環通道,同樣能達到切換冷卻液流向的效果。In this way, only one four-way
本第四實施例之其餘結構及及所能達成的功效均概同於前揭第一實施例,容不再予贅述。The rest of the structure and the achievable effects of the fourth embodiment are the same as the first embodiment disclosed above, and will not be repeated here.
10:使用於工具機且可選擇性內循環的冷卻裝置10: Cooling device used in machine tools with selective internal circulation
11:外殼11: Shell
13:控制器13: Controller
15:儲液箱15: Liquid storage tank
17:入液通道17: Liquid inlet channel
19:出液通道19: Outlet channel
21:泵浦21: Pump
23:冷卻壓縮機23: Cooling the compressor
231:冷凝管231: Condenser
25:循環通道25: circulation channel
27電子閥單元27 Electronic valve unit
271:三向電子閥271: Three-way electronic valve
30:使用於工具機且可選擇性內循環的冷卻裝置30: Cooling device used in machine tools and with selective internal circulation
35:儲液箱35: storage tank
37:入液通道37: Liquid inlet channel
45:循環通道45: circulation channel
47:電子閥單元47: Electronic valve unit
471:三向電子閥471: Three-way electronic valve
472:輔助三向電子閥472: auxiliary three-way electronic valve
50:使用於工具機且可選擇性內循環的冷卻裝置50: Cooling device used in machine tools with selective internal circulation
57:入液通道57: Liquid inlet channel
59:出液通道59: Outlet channel
65:循環通道65: circulation channel
67:電子閥單元67: Electronic valve unit
671:出液電子閥671: Liquid outlet electronic valve
672:循環電子閥672: Circulating electronic valve
70:使用於工具機且可選擇性內循環的冷卻裝置70: Cooling device used in machine tools with selective internal circulation
77:入液通道77: Liquid inlet channel
79:出液通道79: Outlet channel
87:電子閥單元87: Electronic valve unit
871:四向電子閥871: Four-way electronic valve
88:出液口88: Outlet
89:入液口89: Liquid inlet
91:工具機構件91: Tool mechanism parts
99:管體99: tube body
圖1係本創作第一較佳實施例之方塊示意圖。 圖2係本創作第一較佳實施例之電路方塊圖。 圖3係本創作第一較佳實施例之組裝示意圖。 圖4係本創作第一較佳實施例之動作圖,顯示電子閥單元切換為經通狀態時,冷卻液的流向。 圖5係本創作第一較佳實施例之另一動作圖,顯示電子閥單元切換為循環狀態時,冷卻液的流向。 圖6係本創作第二較佳實施例之方塊示意圖。 圖7係本創作第三較佳實施例之方塊示意圖。 圖8係本創作第四較佳實施例之方塊示意圖。 FIG. 1 is a block diagram of the first preferred embodiment of the present creation. FIG. 2 is a circuit block diagram of the first preferred embodiment of the present creation. FIG. 3 is an assembly diagram of the first preferred embodiment of the present creation. FIG. 4 is an action diagram of the first preferred embodiment of the present invention, showing the flow direction of the cooling liquid when the electronic valve unit is switched to the pass-through state. FIG. 5 is another action diagram of the first preferred embodiment of the present invention, showing the flow direction of the cooling liquid when the electronic valve unit is switched to the circulation state. FIG. 6 is a block diagram of the second preferred embodiment of the present creation. FIG. 7 is a block diagram of the third preferred embodiment of the present creation. FIG. 8 is a block diagram of the fourth preferred embodiment of the present creation.
10:使用於工具機且可選擇性內循環的冷卻裝置 10: Cooling device used in machine tools with selective internal circulation
11:外殼 11: Shell
13:控制器 13: Controller
15:儲液箱 15: Liquid storage tank
17:入液通道 17: Liquid inlet channel
19:出液通道 19: Outlet channel
21:泵浦 21: Pump
23:冷卻壓縮機 23: Cooling the compressor
231:冷凝管 231: Condenser
27:電子閥單元 27: Electronic valve unit
271:三向電子閥 271: Three-way electronic valve
91:工具機構件 91: Tool mechanism parts
99:管體 99: tube body
Claims (5)
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TW108214173U TWM594682U (en) | 2019-10-28 | 2019-10-28 | Cooling device used in machine tool and capable of selective internal circulation |
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TW108214173U TWM594682U (en) | 2019-10-28 | 2019-10-28 | Cooling device used in machine tool and capable of selective internal circulation |
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TWM594682U true TWM594682U (en) | 2020-05-01 |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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TWI758649B (en) * | 2019-10-28 | 2022-03-21 | 正鴻科技有限公司 | Cooling device with optional internal circulation for machine tools |
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2019
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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TWI758649B (en) * | 2019-10-28 | 2022-03-21 | 正鴻科技有限公司 | Cooling device with optional internal circulation for machine tools |
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