TWM499772U - Streamlined automatic shrimp crust removal system - Google Patents

Streamlined automatic shrimp crust removal system Download PDF

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Publication number
TWM499772U
TWM499772U TW103218815U TW103218815U TWM499772U TW M499772 U TWM499772 U TW M499772U TW 103218815 U TW103218815 U TW 103218815U TW 103218815 U TW103218815 U TW 103218815U TW M499772 U TWM499772 U TW M499772U
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Taiwan
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shelling
driving module
unit
shrimp
conveyor belt
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TW103218815U
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Chinese (zh)
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yi-zhi Qiu
zhen-song Wang
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yi-zhi Qiu
Horng Shen Machinery Co Ltd
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Priority to TW103218815U priority Critical patent/TWM499772U/en
Publication of TWM499772U publication Critical patent/TWM499772U/en
Priority to KR2020150004306U priority patent/KR200484119Y1/en

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  • Life Sciences & Earth Sciences (AREA)
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Description

一貫化自動蝦剝殼系統Consistent automatic shrimp shelling system

本創作係有關一種漁業加工機具,特別是指一種可透過一貫自動化之流程,完成蝦體之剝殼作業,並可以精準掌控蝦殼保留程度的一貫化自動蝦剝殼系統。This creation is about a fish processing machine, especially a consistent automatic shrimp shelling system that can complete the shelling operation of the shrimp body through a consistent automated process and can accurately control the retention of the shrimp shell.

按,蝦子是一種高蛋白質、低脂肪,幾乎不含任何碳水化合物,且同時含有豐富的鈣、鐵等礦物質成分,自古就被公認是一種具有增進體力、強壯體魄的食物,對於易患感冒,以及低血壓的體質,具有治療改善的效果,甚至在中醫方面,認為蝦的味甘鹹,性溫,有補腎壯陽、健脾化痰和益氣通乳的功效,對於腎虛陽痿、腰酸膝軟、氣血虛弱、中風後半身不遂等症,具有一定的療效。According to the shrimp, the shrimp is a kind of high protein, low fat, almost free of any carbohydrates, and rich in minerals such as calcium and iron. It has been recognized as a food with strong physical strength and strong body stagnation since ancient times. And low blood pressure constitution, with the effect of treatment improvement, even in the Chinese medicine, that the shrimp tastes sweet and salty, warm, has the effect of tonifying kidney and strengthening yang, strengthening spleen and removing phlegm and qi and tonifying the milk, for kidney deficiency, impotence, backache Soft, qi and blood weakness, stroke and hemiplegia after the stroke, have a certain effect.

長久以來,蝦子一直是中國南方一帶(包括台灣)極為重要的經濟水產,一般養殖或捕獲的蝦子除可全蝦販賣、烹煮之外;剝殼後的純蝦肉(即為蝦仁)因為清淡爽口,易於消化,老幼皆宜,而深受許多食客所喜愛;至於,剝下來的蝦殼亦含有豐富的甲殼素(chitosan),在減少脂肪吸收有很好的功效,更可降低血中三酸甘油脂與膽固醇,故可被進一步加工成為目前市面上常見的健康食品。For a long time, shrimp has been an extremely important economic fishery in the southern part of China (including Taiwan). Generally, shrimps that are farmed or caught can be sold and cooked in whole shrimps; pure shrimp meat (that is, shrimp) after shelling is light. It is refreshing, easy to digest, suitable for both young and old, and is loved by many diners. As for the peeled shrimp shell, it is also rich in chitosan, which has a good effect in reducing fat absorption and lowers blood. Triglyceride and cholesterol, so it can be further processed into a common health food on the market.

原則上,蝦仁可由新鮮海蝦或河蝦,經清水洗凈蝦 體之後,以手剝去蝦頭、蝦尾和蝦殼而成;但由於許多人不喜歡生蝦的腥臭味,且蝦殼在極短的時間內便會發出惡臭,加上一般家庭對於剝除後的蝦殼大多不會再予以使用,因此,坊間即出現有新鮮或冷凍的蝦仁供消費者選購。In principle, shrimp can be washed from fresh shrimp or river prawn After the body, peeled off the shrimp head, shrimp tail and shrimp shell by hand; but because many people do not like the smell of raw shrimp, and the shell of the shrimp will emit stench in a very short time, plus the average family for stripping Most of the shrimp shells that are removed will not be used anymore. Therefore, fresh or frozen shrimps are available for consumers to purchase.

再者,一般消費者多認為色澤純正,形態美觀、有彈性且多汁的蝦仁品質較好,因此許多大型工廠仍然採用人工剝殼的方式,來維持蝦仁的外觀及品質,但卻必須耗費較多的人力及工時成本,以及無法有效提升蝦仁加工產能,且蝦體長時間置放於室溫下其新鮮度明顯下降,尤其,人工剝殼作業環境及作業人員之衛生條件不易控制,蝦仁容易受到汙染,品質無法提升,亦較容易讓消費者產生疑慮。In addition, the average consumer thinks that the color is pure, the shape is beautiful, the elasticity and the juicy shrimp are of good quality. Therefore, many large factories still use artificial shelling to maintain the appearance and quality of the shrimp, but they must consume more. More manpower and working hours, as well as the inability to effectively improve the processing capacity of shrimp, and the freshness of the shrimp body is significantly reduced when placed at room temperature for a long time. In particular, the artificial shelling environment and the sanitary conditions of the workers are not easy to control, and the shrimps are not easy to control. It is easy to be polluted, the quality cannot be improved, and it is easier for consumers to have doubts.

有鑒於此,本創作即在提供一種可透過一貫自動化之流程,完成蝦體之剝殼作業,甚至可以精準掌控蝦殼保留程度的一貫化自動蝦剝殼系統,為其主要目的者。In view of this, the creation is to provide a consistent automatic shrimp shelling system that can complete the shelling operation of the shrimp body through a consistently automated process, and even accurately control the retention of the shrimp shell, as its main purpose.

為達上揭目的,本創作之一貫化自動蝦剝殼系統,係至少包括有:一機架,具有一呈預定角度傾斜配置的承載面;一進料機組,具有一供盛裝蝦體的進料槽,且於該進料槽處設有一延伸至該承載面上方的第一輸送帶,另設有一與該第一輸送帶聯結且供驅動該第一輸送帶運轉的第一驅動模組;至少一剝殼機組,各剝殼機組係具有一自該承載面上端朝該承載面下端延伸配置的傳送滾筒,於該傳送滾筒兩側分別設有一與該傳送滾筒平行配置的剝殼滾筒,另設有一與該傳送滾筒傳動聯結,供帶動該傳送滾筒呈正/反轉向交互旋轉的第二驅動模組,該第二驅動模組與各剝殼滾筒傳動聯結,驅動各剝殼滾筒同時朝該傳送滾筒方向持 續旋轉;一出料機組,相對設於機架之承載面下端處,具有一橫向延伸配置於各剝殼機組之間的第二輸送帶,及一與該第二輸送帶聯結,供驅動該第二輸送帶運轉的第三驅動模組;一控制電路,至少與該第一驅動模組、各第二驅動模組、該第三驅動模組電氣連接,供控制該第一驅動模組、各第二驅動模組、該第三驅動模組運作與否;以及,各剝殼滾筒之筒體表面係相對高於該傳送滾筒之筒體表面,各傳送滾筒及各剝殼滾筒係分別設有一與該機架相軸接且與該第二驅動模組傳動聯結的軸桿,各傳送滾筒及各剝殼滾之筒體係分別具有一包覆於其所屬之軸桿外圍的加工區段,且至少在加工區段之其中一端設有一定位區段,該加工區段係由質地相對較該軸桿柔軟的材質所構成,該至少一定位區段之質地係相對較該加工區段更堅硬。In order to achieve the goal, the consistent automatic shrimp shelling system of the present invention includes at least: a frame having a bearing surface inclined at a predetermined angle; a feeding unit having a feeding body for the shrimp body a trough, and a first conveyor belt extending above the bearing surface at the feeding trough, and a first driving module coupled to the first conveyor belt for driving the first conveyor belt; At least one shelling unit, each shelling unit has a conveying roller extending from the end of the carrying surface toward the lower end of the carrying surface, and a peeling roller disposed parallel to the conveying roller is disposed on each side of the conveying roller, and And a second driving module coupled to the conveying roller for driving the conveying roller to rotate in a forward/reverse direction, wherein the second driving module is coupled with each of the peeling rollers to drive the respective peeling rollers simultaneously toward the Transfer roller direction Continuously rotating; a discharge unit, opposite to the lower end of the bearing surface of the frame, has a second conveyor belt extending laterally between the shelling units, and a second conveyor belt coupled to drive the a third driving module running on the second conveyor belt; a control circuit electrically connecting at least the first driving module, each of the second driving module, and the third driving module, for controlling the first driving module, Each of the second driving module and the third driving module is operated or not; and the surface of each of the shelling drums is relatively higher than the surface of the barrel of the conveying drum, and each of the conveying rollers and the stripping drums are respectively provided a shaft rod axially coupled to the frame and coupled to the second driving module, each of the conveying rollers and each of the shelling roller cylinder systems respectively has a processing section wrapped around a periphery of the shaft to which the shaft is attached. And at least one end of the processing section is provided with a positioning section, the processing section is composed of a material having a soft texture relative to the shaft, and the texture of the at least one positioning section is relatively harder than the processing section. .

利用上述結構特徵,本創作之一貫化自動蝦剝殼系統,於使用時,係可由進料機組之第一輸送帶將進料槽中尚未剝殼的蝦體自機架之承載面下方傳送至承載面之上方,使蝦體沿著剝殼機組之傳送滾筒及剝殼滾筒向下滑至承載面下端,在蝦體向下滑的過程中,配合由傳送滾筒將蝦體反覆撥向兩側的剝殼滾筒,在剝殼滾筒及傳送滾筒之摩擦作用下,將蝦體之蝦殼剝除,並使完成剝殼後的蝦仁順著剝殼機組落於第二輸送帶上,由第二輸送帶將蝦仁朝預定方向傳送收集,達到透過一貫自動化之流程,完成蝦體剝殼作業之目的;尤其,利用各傳送滾筒及各剝殼滾筒之筒體結構設計,可快速將傳送滾筒及剝殼滾筒之間隙調整至最佳的狀態,藉以精準掌控蝦殼保留程度。By utilizing the above structural features, the consistent automatic shrimp shelling system of the present invention can be used to transfer the unsheltered shrimp body in the feeding trough from below the bearing surface of the rack to the first conveyor belt of the feeding unit. Above the bearing surface, the shrimp body slides down along the conveying drum and the stripping drum of the shelling unit to the lower end of the bearing surface. In the process of sliding down the shrimp body, the peeling of the shrimp body to the sides is carried out by the conveying roller. The shell roller, under the friction of the shelling roller and the conveying roller, strips the shrimp shell of the shrimp body, and causes the finished shrimp to fall on the second conveyor belt along the shelling unit, and the second conveyor belt The shrimps are conveyed and collected in a predetermined direction to achieve the purpose of the shell body peeling operation through a consistent automatic process; in particular, the transfer drum and the peeling drum can be quickly adopted by the cylindrical structure design of each conveying roller and each peeling roller The gap is adjusted to the optimal state to accurately control the retention of the shrimp shell.

依據上述結構特徵,所述一貫化自動蝦剝殼系統係進一步包括一給水機組;該給水機組係設有一供連接水源的加壓幫浦,於該加壓幫浦之出水口處至少連接有一延伸於該機架之承 載面上方處,且將出水朝向各剝殼機組之傳送滾筒噴灑的第一出水管路;以及,於該加壓幫浦之出水口處連接有複數分別延伸於各剝殼機組之邊側處,且將出水朝向剝殼滾筒噴灑的第二出水管路。According to the above structural feature, the consistent automatic shrimp shelling system further comprises a water supply unit; the water supply unit is provided with a pressurized pump for connecting a water source, and at least one extension is connected to the water outlet of the pressure pump. In the rack a first outlet pipe sprayed above the load surface and discharging the water toward the transfer drum of each shelling unit; and a plurality of outlets respectively extending from the sides of the stripping unit at the outlet of the pressurized pump And the second outlet pipe that sprays the water toward the peeling drum.

所述一貫化自動蝦剝殼系統另於該機架相對於該至少一剝殼機組之下方處設有一供承接蝦殼的排料槽;該給水機組係於該加壓幫浦之出水口處連接有至少一橫向延伸於該排料槽上方處,且將出水朝該排料槽噴灑的第三出水管路,以及至少一縱向延伸於該排料槽上方處,且將出水朝該排料槽噴灑的第四出水管路。The consistent automatic shrimp shelling system further comprises a discharge trough for receiving the shrimp shell at the bottom of the frame relative to the at least one shelling unit; the water supply unit is located at the outlet of the pressurized pump Connecting at least one third outlet pipe extending laterally above the discharge chute and spraying the discharge water toward the discharge chute, and at least one extending longitudinally above the discharge chute, and discharging the water toward the discharge chute The fourth outlet pipe sprayed by the tank.

依據上述結構特徵,所述一貫化自動蝦剝殼系統係進一步包括一輔助傳送機組;該輔助傳送機組係於各剝殼機組之傳送滾筒上方處,設有至少一將蝦體朝所設置之傳送滾筒壓制的滾輪,另設有一與各滾輪傳動聯結,供帶動各滾輪旋轉的第四驅動模組,該第四驅動模組且與該控制電路電氣連接。According to the above structural feature, the consistent automatic shrimp shelling system further comprises an auxiliary conveying unit; the auxiliary conveying unit is arranged above the conveying drum of each shelling unit, and at least one conveying body is arranged to be disposed. The drum-pressed roller is further provided with a fourth driving module coupled with each roller drive for driving the rollers, and the fourth driving module is electrically connected to the control circuit.

所述各剝殼機組係進一步在傳送滾筒邊側相對於各剝殼滾筒下方處,分別設有一受第二驅動模組之驅動而旋轉的刷桿。Each of the shelling units is further provided with a brush rod that is driven by the second driving module to rotate under the side of the conveying roller relative to each of the shelling rollers.

所述第一輸送帶係呈上下迴繞配置,於該第一輸送帶上設有至少一列與該至少一剝殼機組相對應的承載區段,各承載區段上設有複數依照相同間距配置的載板。The first conveyor belt is arranged in an up-and-down winding manner, and at least one row of load-bearing sections corresponding to the at least one shell-striping unit is disposed on the first conveyor belt, and each of the load-bearing sections is provided with a plurality of configurations according to the same spacing. Carrier board.

上述進料機組係於該第一輸送帶之行程上方處,設有一與載板保持設定間距的撥料板。The feeding unit is disposed above the stroke of the first conveyor belt, and is provided with a material-picking plate that maintains a set distance from the carrier.

所述各傳送滾筒及各剝殼滾筒之定位區段外徑係略大於其加工區段之外徑。The outer diameters of the positioning sections of the transfer drums and the respective peeling cylinders are slightly larger than the outer diameters of the processing sections.

所述傳送滾筒及剝殼滾筒間設有一0.01mm~0.06mm 的間隙。The transmission roller and the peeling roller are provided with a 0.01mm~0.06mm Clearance.

本創作之一貫化自動蝦剝殼系統,亦可以包括有:一機架,具有一呈預定角度傾斜配置的承載面,於該承載面下方處設有一供承接蝦殼的排料槽;一進料機組,具有一供盛裝蝦體的進料槽,且於該進料槽處設有一延伸至該承載面上方的第一輸送帶,另設有一與該第一輸送帶聯結,供驅動該第一輸送帶運轉的第一驅動模組,該第一輸送帶係呈上下迴繞配置,於該第一輸送帶上設有至少一列與該至少一剝殼機組相對應的承載區段,各承載區段上設有複數依照相同間距配置的載板,該進料機組且於該第一輸送帶之行程上方處,設有一與載板保持設定間距的撥料板;複數剝殼機組,各剝殼機組係具有一自該承載面上端朝該承載面下端延伸配置的傳送滾筒,於該傳送滾筒兩側分別設有一與該傳送滾筒平行配置的剝殼滾筒,另設有一與該傳送滾筒傳動聯結,供帶動該傳送滾筒呈正/反轉向交互旋轉的第二驅動模組,該第二驅動模組且與各剝殼滾筒傳動聯結,供驅動各剝殼滾筒同時朝該傳送滾筒方向持續旋轉,各剝殼機組另在傳送滾筒邊側相對於各剝殼滾筒下方處,分別設有一受第二驅動模組之驅動而旋轉的刷桿;一出料機組,相對設於機架之承載面下端處,具有一橫向延伸配置於各剝殼機組之間的第二輸送帶,及一與該第二輸送帶聯結,供驅動該第二輸送帶運轉的第三驅動模組;一給水機組,設有一供連接水源的加壓幫浦,於該加壓幫浦之出水口處至少連接有一延伸於該機架之承載面上方處,且將出水朝向各剝殼機組之傳送滾筒噴灑的第一出水管路,於該加壓幫浦之出水口處連接有複數分別延伸於各剝殼機組之邊側處,且將出水朝向剝殼滾筒噴灑的第二出水管路,於該加壓幫浦之出水口處連接有至少一橫向延伸於該排料槽上方處,且將出水朝該排料槽噴灑的第三出水 管路,以及至少一縱向延伸於該排料槽上方處,且將出水朝該排料槽噴灑的第四出水管路;一輔助傳送機組,於各剝殼機組之傳送滾筒上方處,設有至少一將蝦體朝所設置之傳送滾筒壓制的滾輪,另設有一與各滾輪傳動聯結,供帶動各滾輪旋轉的第四驅動模組;一控制電路,至少與該第一驅動模組、各第二驅動模組、該第三驅動模組、該第四驅動模組電氣連接,供控制該第一驅動模組、各第二驅動模組、該第三驅動模組、該第四驅動模組運作與否;以及,各剝殼滾筒之筒體表面係相對高於該傳送滾筒之筒體表面,各傳送滾筒及各剝殼滾筒係分別設有一與該機架相軸接且與該第二驅動模組傳動聯結的軸桿,各傳送滾筒及各剝殼滾之筒體係分別具有一包覆於其所屬之軸桿外圍的加工區段,且至少在加工區段之其中一端設有一定位區段,該加工區段係由質地相對較該軸桿柔軟的材質所構成,該至少一定位區段之質地係相對較該加工區段更堅硬。The consistent automatic shrimp shelling system of the present invention may further comprise: a frame having a bearing surface inclined at a predetermined angle, and a discharge groove for receiving the shrimp shell at the lower side of the bearing surface; The material unit has a feeding trough for containing the shrimp body, and a first conveyor belt extending above the bearing surface is disposed at the feeding trough, and a first conveyor belt is coupled to the first conveyor belt for driving the first conveyor belt a first driving module running on the conveyor belt, the first conveyor belt is arranged in an up-and-down winding manner, and the first conveyor belt is provided with at least one row of bearing sections corresponding to the at least one shelling unit, each bearing zone The segment is provided with a plurality of carrier plates arranged according to the same spacing, and the feeding unit is disposed above the stroke of the first conveyor belt, and has a material setting plate that maintains a set spacing from the carrier plate; the plurality of shelling units, each shelling The unit has a conveying roller extending from the end of the carrying surface toward the lower end of the carrying surface, and a peeling roller disposed parallel to the conveying roller is disposed on each side of the conveying roller, and a driving roller is coupled to the conveying roller. for The conveying roller is a second driving module that rotates in a forward/reverse direction, and the second driving module is coupled to each of the peeling rollers to drive the respective peeling rollers while continuously rotating in the direction of the conveying roller. The shell unit is further provided with a brush rod rotated by the second driving module on the side of the conveying roller opposite to each of the shelling rollers; a discharging unit is oppositely disposed at the lower end of the bearing surface of the frame, a second conveyor belt disposed laterally extending between the shelling units, and a third driving module coupled to the second conveyor belt for driving the second conveyor belt; a water supply unit having a supply a pressure pump connected to the water source, at the outlet of the pressure pump, at least a first water outlet pipe extending above the bearing surface of the frame and spraying the water toward the conveying drum of each shelling unit a second water outlet pipe extending from the side of each shelling unit and spraying the water toward the shelling drum at a water outlet of the pressurized pump is connected to the water outlet of the pressurized pump At least one is connected The third outlet to the discharge chute extends above the, and the water is sprayed toward the discharge chute a pipeline, and at least one fourth outlet pipe extending longitudinally above the discharge chute and spraying the discharge water toward the discharge chute; an auxiliary transfer unit disposed above the transfer drum of each shelling unit At least one roller for pressing the shrimp body to the set conveying roller, and a fourth driving module coupled with each roller drive for driving the rollers; a control circuit, at least with the first driving module, each The second driving module, the third driving module, and the fourth driving module are electrically connected to control the first driving module, the second driving module, the third driving module, and the fourth driving mode Whether the group is operated or not; and the surface of each of the shelling drums is relatively higher than the surface of the barrel of the conveying drum, and each of the conveying drums and each of the stripping drums is respectively provided with a shaft and is coupled to the frame The two drive module drive coupling shafts, each of the transfer rollers and each of the stripping roller cylinder systems respectively have a processing section wrapped around the periphery of the shaft to which they belong, and at least one end of the processing section is provided with a positioning Section, the processing section is Relatively soft material than the shaft rod formed, the texture-based segment of the at least one positioning relatively harder than the machining section.

本創作所揭露之一貫化自動蝦剝殼系統,係可以產生下列功效:The consistent automatic shrimp shelling system disclosed in this creation can produce the following effects:

1.可透過一貫自動化之流程,完成蝦體剝殼作業,大幅降低人工成本及提升蝦仁加工產能。1. Through the process of continuous automation, the shrimp shelling operation can be completed, which greatly reduces the labor cost and improves the processing capacity of the shrimp.

2.所得到的蝦仁形態完整不致有破碎、斷裂之虞,有助於掌控蝦仁加工品質。2. The form of the obtained shrimp is not broken and broken, which helps to control the processing quality of the shrimp.

3.可依照所應用之蝦體尺寸調整剝殼滾筒與傳送滾筒之間距,使不同尺寸等級之蝦體皆可完成剝殼,相對提升一貫化自動蝦剝殼系統之具適用性及實用性。3. The distance between the peeling roller and the conveying roller can be adjusted according to the size of the shrimp body to be applied, so that the shrimp bodies of different size classes can complete the shelling, and the applicability and practicability of the consistent automatic shrimp shelling system can be relatively improved.

4.甚至可利用各傳送滾筒及各剝殼滾筒之筒體結構設計,快速將傳送滾筒及剝殼滾筒之間隙調整至最佳的狀態,藉以精準掌控蝦殼保留程度。4. Even the cylindrical structure design of each conveying roller and each peeling roller can be used to quickly adjust the gap between the conveying roller and the peeling roller to an optimal state, so as to accurately control the retention of the shrimp shell.

A‧‧‧蝦體A‧‧‧Shrimp body

A1‧‧‧蝦仁A1‧‧‧Shrimp

A2‧‧‧蝦殼A2‧‧‧ shrimp shell

10‧‧‧機架10‧‧‧Rack

11‧‧‧承載面11‧‧‧ bearing surface

12‧‧‧排料槽12‧‧‧ discharge trough

13‧‧‧導蝦板13‧‧‧Shrimp board

20‧‧‧進料機組20‧‧‧ Feeding unit

21‧‧‧進料槽21‧‧‧feed trough

22‧‧‧第一輸送帶22‧‧‧First conveyor belt

221‧‧‧承載區段221‧‧‧bearing section

222‧‧‧載板222‧‧‧ Carrier Board

23‧‧‧第一驅動模組23‧‧‧First drive module

24‧‧‧撥料板24‧‧‧Material board

30‧‧‧剝殼機組30‧‧‧ Shelling unit

31‧‧‧傳送滾筒31‧‧‧Transfer roller

311‧‧‧軸桿311‧‧‧ shaft

312‧‧‧加工區段312‧‧‧Processing section

313‧‧‧定位區段313‧‧‧ positioning section

32‧‧‧剝殼滾筒32‧‧‧ peeling roller

321‧‧‧軸桿321‧‧‧ shaft

322‧‧‧加工區段322‧‧‧Processing section

323‧‧‧定位區段323‧‧‧ positioning section

33‧‧‧第二驅動模組33‧‧‧Second drive module

34‧‧‧刷桿34‧‧‧brush

40‧‧‧出料機組40‧‧‧Outlet unit

41‧‧‧第二輸送帶41‧‧‧Second conveyor belt

42‧‧‧第三驅動模組42‧‧‧ Third drive module

43‧‧‧料桶43‧‧‧Bucket

50‧‧‧控制電路50‧‧‧Control circuit

60‧‧‧給水機組60‧‧‧Water supply unit

61‧‧‧加壓幫浦61‧‧‧Pressure pump

621‧‧‧第一出水管路621‧‧‧First water outlet

622‧‧‧第二出水管路622‧‧‧Second outlet pipe

623‧‧‧第三出水管路623‧‧‧The third outlet pipe

624‧‧‧第四出水管路624‧‧‧fourth outlet pipe

70‧‧‧輔助傳送機組70‧‧‧Auxiliary transmission unit

71‧‧‧滾輪71‧‧‧Roller

72‧‧‧第四驅動模組72‧‧‧fourth drive module

第一圖係為本創作一較佳實施例之一貫化自動蝦剝殼系統外觀立體圖。The first figure is a perspective view of the appearance of a consistent automatic shrimp peeling system according to a preferred embodiment of the present invention.

第二圖係為本創作之一貫化自動蝦剝殼系統結構側視圖。The second picture is a side view of the consistent automatic shrimp shelling system structure of the creation.

第三圖係為本創作中進料機組之結構側視圖。The third figure is a side view of the structure of the feeding unit in the creation.

第四圖係為本創作之一貫化自動蝦剝殼系統當中之剝殼機組局部放大示意圖。The fourth picture is a partial enlarged schematic view of the shelling unit in the consistent automatic shrimp peeling system of the creation.

第五圖係為本創作之剝殼機組當中之傳送滾筒及剝殼滾筒之放大示意圖。The fifth figure is an enlarged schematic view of the conveying roller and the peeling roller in the shelling unit of the present invention.

第六圖係為本創作中剝殼機組之動作示意圖。The sixth picture is a schematic diagram of the action of the shelling unit in the creation.

第七圖係為本創作中給水機組之結構示意圖。The seventh picture is a schematic diagram of the structure of the water supply unit in the creation.

本創作主要提供一種可透過一貫自動化之流程,完成蝦體之剝殼作業,甚至可以精準掌控蝦殼保留程度的一貫化自動蝦剝殼系統,如第一圖所示,本創作之一貫化自動蝦剝殼系統,係至少包括有:一機架10、一進料機組20、至少一剝殼機組30、一出料機組40,以及一控制電路50,請同時配合參照第一圖至第四圖所示;其中:該機架10係具有一呈預定角度傾斜配置的承載面11,主要利用承載面11安裝後續所揭露的剝殼機組30,使得以藉由重力作用讓欲進行剝殼的蝦體A及完成剝殼的蝦仁A1順利通過剝殼機組30。This creation mainly provides a consistent automatic shrimp peeling system that can complete the shelling operation of the shrimp body through a consistently automated process, and even accurately control the retention of the shrimp shell. As shown in the first figure, the creation is consistently automatic. The shrimp shelling system comprises at least a rack 10, a feeding unit 20, at least one shelling unit 30, a discharging unit 40, and a control circuit 50, please refer to the first to fourth As shown in the figure; wherein: the frame 10 has a bearing surface 11 disposed at a predetermined angle, and the subsequently used shelling unit 30 is mainly installed by the bearing surface 11 to make the shell to be peeled by gravity. The shrimp body A and the shrimp A1 that has finished shelling pass through the shelling unit 30.

該進料機組20,具有一供盛裝蝦體A的進料槽21, 且於該進料槽21處設有一延伸至該承載面11上方的第一輸送帶22,另設有一與該第一輸送帶22聯結,供驅動該第一輸送帶22運轉的第一驅動模組23;於實施時,所述第一輸送帶22係設有複數瀝水孔(圖略)。The feeding unit 20 has a feeding trough 21 for containing the shrimp body A, A first conveyor belt 22 extending above the bearing surface 11 is disposed at the feeding trough 21, and a first driving mold coupled to the first conveyor belt 22 for driving the first conveyor belt 22 to operate is further disposed. Group 23; In implementation, the first conveyor belt 22 is provided with a plurality of drain holes (not shown).

各剝殼機組30係具有一自該承載面11上端朝該承載面11下端延伸配置的傳送滾筒31,於該傳送滾筒31兩側分別設有一與該傳送滾筒31平行配置的剝殼滾筒32,另設有一與該傳送滾筒31傳動聯結,供帶動該傳送滾筒31呈正/反轉向交互旋轉的第二驅動模組33,該第二驅動模組33且與各剝殼滾筒32傳動聯結,供驅動各剝殼滾筒32同時朝該傳送滾筒31方向持續旋轉。Each of the shelling units 30 has a transporting drum 31 extending from the upper end of the carrying surface 11 toward the lower end of the carrying surface 11, and a peeling roller 32 disposed parallel to the transporting drum 31 is disposed on each side of the transporting drum 31. And a second driving module 33 for driving the conveying roller 31 to rotate in a forward/reverse direction, and the second driving module 33 is coupled with each of the peeling rollers 32 for providing Each of the peeling drums 32 is driven to continuously rotate in the direction of the conveying drum 31.

該出料機組40係相對設於機架10之承載面11下端處,具有一橫向延伸配置於各剝殼機組30之間的第二輸送帶41,及一與該第二輸送帶41聯結,供驅動該第二輸送帶41運轉的第三驅動模組42;於實施時,所述第二輸送帶41係設有複數瀝水孔(圖略)。The discharge unit 40 is disposed at a lower end of the bearing surface 11 of the frame 10, and has a second conveyor belt 41 disposed laterally extending between the shelling units 30, and coupled to the second conveyor belt 41. The third driving module 42 for driving the operation of the second conveyor belt 41; in implementation, the second conveyor belt 41 is provided with a plurality of drain holes (not shown).

該控制電路50係至少與該第一驅動模組23、各第二驅動模組33、該第三驅動模組42電氣連接,供控制該第一驅動模組23、各第二驅動模組33、該第三驅動模組42運作與否。The control circuit 50 is electrically connected to at least the first driving module 23, the second driving module 33, and the third driving module 42 for controlling the first driving module 23 and the second driving modules 33. The third driving module 42 operates or not.

以及,如第五圖及第六圖所示,各剝殼滾筒32之筒體表面係相對高於該傳送滾筒31之筒體表面,各傳送滾筒31及各剝殼滾筒32係分別設有一與該機架相軸接且與該第二驅動模組傳動聯結的軸桿311、321,各傳送滾筒31及各剝殼滾筒32之筒體係分別具有一包覆於其所屬之軸桿311、321外圍的加工區段312、322,且至少在加工區段312、322之其中一端設有一定位區段313、323。And, as shown in the fifth and sixth figures, the surface of the barrel of each of the squeegee rollers 32 is relatively higher than the surface of the barrel of the transfer drum 31, and each of the transfer drums 31 and each of the squeegees 32 are respectively provided with a The shafts 311 and 321 of the frame and the shafts 311 and 321 of the second driving module are respectively coupled to the shafts 311 and 321 of the respective conveying drums 31 and the stripping drums 32 respectively. The peripheral processing sections 312, 322 and at least one of the processing sections 312, 322 are provided with a positioning section 313, 323.

該加工區段312、322係由質地相對較該軸桿311、 321柔軟的材質所構成,該至少一定位區段313、323之質地係相對較該加工區段312、322更堅硬;於實施時,所述各傳送滾筒31及各剝殼滾筒32之定位區段313、323外徑係略大於其加工區段312、322之外徑為佳;傳送滾筒31及剝殼滾筒32間設有一0.01mm~0.06mm的間隙。The processing sections 312, 322 are relatively similar in texture to the shaft 311, The 321 is made of a soft material, and the texture of the at least one positioning section 313, 323 is relatively harder than the processing sections 312, 322; in implementation, the positioning zones of the conveying drums 31 and the respective peeling cylinders 32 are The outer diameters of the segments 313 and 323 are slightly larger than the outer diameters of the processed portions 312 and 322; and a gap of 0.01 mm to 0.06 mm is provided between the transfer roller 31 and the peeling roller 32.

如第一圖、第二圖及第六圖所示,本創作之一貫化自動蝦剝殼系統,於使用時,係可由進料機組20之第一輸送帶22將進料槽21中尚未剝殼的蝦體A自機架10之承載面11下方傳送至承載面11之上方,使蝦體A沿著剝殼機組30之傳送滾筒31及剝殼滾筒32向下滑至承載面11下端,在蝦體A向下滑的過程中,配合由傳送滾筒31將蝦體A反覆撥向兩側的剝殼滾筒32,在剝殼滾筒32及傳送滾筒31之摩擦作用下,將蝦體A之蝦殼A2剝除。As shown in the first, second and sixth figures, the consistent automatic shrimp peeling system of the present invention can be peeled from the feed trough 21 by the first conveyor belt 22 of the feeding unit 20 when in use. The shrimp body A of the shell is conveyed from below the bearing surface 11 of the frame 10 to the upper side of the bearing surface 11, so that the shrimp body A slides down along the conveying drum 31 and the peeling drum 32 of the shelling unit 30 to the lower end of the bearing surface 11, at During the sliding process of the shrimp body A, the shrimp shell A is repeatedly turned to the peeling drum 32 on both sides by the conveying drum 31, and the shrimp shell of the shrimp body A is rubbed under the friction of the shelling drum 32 and the conveying drum 31. A2 stripping.

至於,完成剝殼後的蝦仁A1則順著剝殼機組30落於出料機組40之第二輸送帶41上,由第二輸送帶41將蝦仁A1朝預定方向傳送收集(可由如圖式中放置於第二輸送帶41行程末端的料桶43加以收集),達到透過一貫自動化之流程,完成蝦體剝殼作業之目的。As a result, the shrimp A1 after completion of the shelling falls on the second conveyor belt 41 of the discharge unit 40 along the shelling unit 30, and the shrimp A1 is conveyed and collected in a predetermined direction by the second conveyor belt 41 (as shown in the figure) The drum 43 placed at the end of the stroke of the second conveyor belt 41 is collected to achieve the purpose of the shell body peeling operation through a consistent automatic process.

尤其,各傳送滾筒31及各剝殼滾筒32之筒體係以質地相對較軟的加工區段312、322與蝦殼A2產生相對較佳的摩擦抓持效果,因此可以快速且確實的將蝦殼A2自蝦體A上剝離,以及各傳送滾筒31及各剝殼滾筒32之筒體係可以利用質地相對較硬的定位區段313、323作為調整間隙的基準部位,使得以可快速將傳送滾筒31及剝殼滾筒32之間隙調整至最佳的狀態,藉以精準掌控蝦殼A2保留程度,而得以用以生產例如在蝦體A尾端保留屬於尾部之蝦殼等客製化產品。In particular, the barrel system of each of the transfer drums 31 and the respective stripping drums 32 produces a relatively good frictional gripping effect on the relatively soft textured sections 312, 322 and the shrimp shell A2, so that the shrimp shell can be quickly and surely The A2 is peeled off from the shrimp body A, and the cylinder system of each of the conveying drum 31 and each of the shelling drums 32 can use the relatively rigid positioning sections 313, 323 as reference portions for adjusting the gap so that the conveying drum 31 can be quickly conveyed. The gap between the peeling drum 32 and the peeling drum 32 are adjusted to an optimum state, so as to accurately control the degree of retention of the shrimp shell A2, and to produce a customized product such as a shrimp shell belonging to the tail at the tail end of the shrimp body A.

再者,如第一圖、第二圖及第七圖所示,本創作之 一貫化自動蝦剝殼系統,於實施時,係可以進一步包括一給水機組60;該給水機組60係設有一供連接水源的加壓幫浦61,於該加壓幫浦61之出水口處至少連接有一延伸於該機架10之承載面11上方處,且將出水朝向各剝殼機組30之傳送滾筒31噴灑的第一出水管路621;以及,於該加壓幫浦61之出水口處連接有複數分別延伸於各剝殼機組30之邊側處,且將出水朝向剝殼滾筒32噴灑的第二出水管路622。Furthermore, as shown in the first, second and seventh figures, the creation The consistent automatic shrimp shelling system may further comprise a water supply unit 60; the water supply unit 60 is provided with a pressurized pump 61 for connecting a water source, at least at the outlet of the pressurized pump 61. Connecting a first water outlet pipe 621 extending above the bearing surface 11 of the frame 10 and spraying the water toward the conveying drums 31 of the shelling units 30; and at the water outlet of the pressure pump 61 The connection has a plurality of second outlet pipes 622 extending at the sides of the respective shelling units 30 and spraying the outlet water toward the shelling drum 32.

據以,可在第一出水管路621將出水朝向各剝殼機組30之傳送滾筒31噴灑之作用下,使蝦體A得以順利向下滑動,以及可在第一出水管路621將出水朝向各剝殼機組30之剝殼滾筒32噴灑之作用下,將蝦體A殘留在剝殼滾筒32上的黏液去除。Therefore, the first water outlet pipe 621 can spray the water toward the conveying drum 31 of each shelling unit 30, so that the shrimp body A can smoothly slide downward, and the water can be directed in the first water outlet pipe 621. The mucus liquid remaining on the peeling drum 32 by the shrimp body A is removed by the spraying of the shelling drum 32 of each shelling unit 30.

本創作之一貫化自動蝦剝殼系統除可供生產蝦仁之外,亦可單獨將被剝除的蝦殼集中再利用,整體一貫化自動蝦剝殼系統,可於該機架10相對於該至少一剝殼機組30之下方處設有一供承接蝦殼A2的排料槽12;相對的,該給水機組60係可進一步於該加壓幫浦61之出水口處連接有至少一橫向延伸於該排料槽12上方處,且將出水朝該排料槽12噴灑的第三出水管路623,以及至少一縱向延伸於該排料槽12上方處,且將出水朝該排料槽12噴灑的第四出水管路624,可在第三出水管路623及第四出水管路624將出水朝向排料槽12噴灑之作用下,將蝦殼A2沖至排料槽12所引流方向排出之後加以收集。The consistent automatic shrimp shelling system of the present invention can be used for the production of shrimp, and the stripped shrimp shell can be reused separately, and the whole automatic shrimp shelling system can be integrated with the rack 10 A discharge trough 12 for receiving the shrimp shell A2 is disposed at a lower portion of the at least one shelling unit 30. In contrast, the water supply unit 60 is further connected to the water outlet of the pressurized pump 61 at least one laterally extending a third outlet conduit 623 above the discharge chute 12 and spraying the discharge water toward the discharge trough 12, and at least one longitudinally extending above the discharge trough 12, and spraying the discharge water toward the discharge trough 12 The fourth water outlet pipe 624 can spray the water from the third water outlet pipe 623 and the fourth water outlet pipe 624 toward the discharge chute 12, and then discharge the shrimp shell A2 to the discharge direction of the discharge chute 12 Collect it.

為加強蝦體A於剝殼機組30之傳送及剝殼效果,本創作之一貫化自動蝦剝殼系統,係可進一步包括一輔助傳送機組70;該輔助傳送機組70係於各剝殼機組30之傳送滾筒31上方處,設有至少一將蝦體A朝所設置之傳送滾筒31壓制的滾輪71,另設有一與各滾輪71傳動聯結,供帶動各滾輪71旋轉的第四驅動模 組72,該第四驅動模組72且與該控制電路50電氣連接,使得以在滾輪71之壓制作用下,加強蝦體A於剝殼機組30之傳送及剝殼效果。In order to enhance the conveying and shelling effect of the shrimp body A in the shelling unit 30, the consistent automatic shrimp shelling system of the present invention may further comprise an auxiliary conveying unit 70; the auxiliary conveying unit 70 is attached to each shelling unit 30. Above the transfer drum 31, at least one roller 71 for pressing the shrimp body A toward the transport drum 31 provided is provided, and a fourth drive mold for driving the rollers 71 for rotation is provided. The group 72, the fourth driving module 72 is electrically connected to the control circuit 50, so as to enhance the conveying and shelling effect of the shrimp body A in the shelling unit 30 under the pressing action of the roller 71.

另外,為維持應有的蝦殼剝除效果,所述各剝殼機組30係可進一步在傳送滾筒31邊側相對於各剝殼滾筒32下方處,分別設有一受第二驅動模組33之驅動而旋轉的刷桿34,由刷桿34配合將傳送滾筒31及剝殼滾筒32上所沾黏的蝦殼刷除,以常態維護傳送滾筒31及剝殼滾筒32表面清潔,進而維持應有的蝦殼剝除效果。In addition, in order to maintain the proper stripping effect of the shrimp shells, the shelling units 30 can be further provided with a second driving module 33 at the side of the conveying drum 31 opposite to the respective shelling drums 32. The brush bar 34 that is driven to rotate is brushed by the brush bar 34 to remove the shrimp shell adhered to the transfer drum 31 and the peeling roller 32, and the surface of the transfer drum 31 and the peeling drum 32 is normally cleaned to maintain the proper condition. Shrimp shell peeling effect.

以及,所述第一輸送帶22係呈上下迴繞配置,於該第一輸送帶22上設有至少一列與該至少一剝殼機組30相對應的承載區段221,各承載區段221上設有複數依照相同間距配置的載板222,由載板222將進料槽21中的蝦體A撈起,待載板222隨著第一輸送帶22之運轉而向下迴繞時,即可讓所承載的蝦體A自動落於所對應的剝殼機組30。The first conveyor belt 22 is disposed in an up-and-down winding configuration. The first conveyor belt 22 is provided with at least one row of bearing sections 221 corresponding to the at least one shelling unit 30. There are a plurality of carrier plates 222 arranged at the same pitch, and the shrimp body A in the feeding trough 21 is picked up by the carrier plate 222, and when the carrier plate 222 is rewound downward with the operation of the first conveyor belt 22, The loaded shrimp body A automatically falls on the corresponding shelling unit 30.

甚至於,所述進料機組係可於該第一輸送帶22之行程上方處,設有一與載板222保持設定間距的撥料板24,使當載板222由撥料板24下方通過時,可由撥料板24將超過設定高度的蝦體A撥除,以達到定時、定量之進料效果。Even if the feeding unit is above the stroke of the first conveyor belt 22, a material setting plate 24 is provided at a set distance from the carrier plate 222, so that when the carrier plate 222 passes under the particle board 24 The shrimp body A exceeding the set height can be dialed by the dialing plate 24 to achieve the timing and quantitative feeding effect.

依據上揭第一圖至第七圖所示之技術內容,本創作之一貫化自動蝦剝殼系統,於具體實施時,其較佳實施例係包括:一機架10、一進料機組20、複數剝殼機組30、一出料機組40、一給水機組60、一輔助傳送機組70,以及一控制電路:其中:該機架10係具有一呈預定角度傾斜配置的承載面11,於該承載面11下方處設有一供承接蝦殼A2的排料槽12,進一步更可於承載面11上方設有複數引導蝦體的導蝦板13。According to the technical content shown in the first to seventh figures, the consistent automatic shrimp shelling system of the present invention, in the specific implementation, the preferred embodiment includes: a frame 10, a feeding unit 20 a plurality of shelling units 30, a discharge unit 40, a water supply unit 60, an auxiliary conveyor unit 70, and a control circuit: wherein: the frame 10 has a bearing surface 11 disposed at a predetermined angle, wherein A discharge slot 12 for receiving the shrimp shell A2 is disposed below the bearing surface 11, and a plurality of guide shrimps 13 for guiding the shrimp body are further disposed above the bearing surface 11.

該進料機組20係具有一供盛裝蝦體A的進料槽21,且於該進料槽21處設有一延伸至該承載面11上方的第一輸送帶22,另設有一與該第一輸送帶22聯結,供驅動該第一輸送帶22運轉的第一驅動模組23,該第一輸送帶22係呈上下迴繞配置,於該第一輸送帶22上設有至少一列與該至少一剝殼機組30相對應的承載區段221,各承載區段221上設有複數依照相同間距配置的載板222,該進料機組20且於該第一輸送帶22之行程上方處,設有一與載板222保持設定間距的撥料板24。The feeding unit 20 has a feeding trough 21 for containing the shrimp body A, and a first conveyor belt 22 extending above the bearing surface 11 is disposed at the feeding trough 21, and another The conveyor belt 22 is coupled to drive the first driving module 23 of the first conveyor belt 22, and the first conveyor belt 22 is disposed in an up-and-down winding configuration. The first conveyor belt 22 is provided with at least one column and the at least one Each of the carrying sections 221 of the shelling unit 30 is provided with a plurality of carrier plates 222 arranged at the same spacing. The feeding unit 20 is disposed above the stroke of the first conveyor belt 22 A palette 24 that maintains a set spacing from the carrier 222.

各剝殼機組30係具有一自該承載面11上端朝該承載面11下端延伸配置的傳送滾筒31,於該傳送滾筒31兩側分別設有一與該傳送滾筒31平行配置的剝殼滾筒32,另設有一與該傳送滾筒31傳動聯結,供帶動該傳送滾筒31呈正/反轉向交互旋轉的第二驅動模組33,該第二驅動模組33且與各剝殼滾筒32傳動聯結,供驅動各剝殼滾筒32同時朝該傳送滾筒31方向持續旋轉,各剝殼機組30另在傳送滾筒31邊側相對於各剝殼滾筒32下方處,分別設有一受第二驅動模組33之驅動而旋轉的刷桿34。Each of the shelling units 30 has a transporting drum 31 extending from the upper end of the carrying surface 11 toward the lower end of the carrying surface 11, and a peeling roller 32 disposed parallel to the transporting drum 31 is disposed on each side of the transporting drum 31. And a second driving module 33 for driving the conveying roller 31 to rotate in a forward/reverse direction, and the second driving module 33 is coupled with each of the peeling rollers 32 for providing Each of the shelling drums 32 is driven to rotate in the direction of the conveying drum 31, and each of the shelling units 30 is further provided on the side of the conveying drum 31 opposite to each of the shelling drums 32, and is respectively driven by the second driving module 33. The rotating brush bar 34.

該出料機組40係相對設於機架10之承載面11下端處,具有一橫向延伸配置於各剝殼機組30之間的第二輸送帶41,及一與該第二輸送帶41聯結,供驅動該第二輸送帶41運轉的第三驅動模組42。The discharge unit 40 is disposed at a lower end of the bearing surface 11 of the frame 10, and has a second conveyor belt 41 disposed laterally extending between the shelling units 30, and coupled to the second conveyor belt 41. A third driving module 42 for driving the second conveyor belt 41 to operate.

該給水機組60係設有一供連接水源的加壓幫浦61,於該加壓幫浦61之出水口處至少連接有一延伸於該機架10之承載面11上方處,且將出水朝向各剝殼機組30之傳送滾筒31噴灑的第一出水管路621,於該加壓幫浦61之出水口處連接有複數分別延伸於各剝殼機組30之邊側處,且將出水朝向剝殼滾筒32噴灑的第二出水管路622,於該加壓幫浦61之出水口處連接有至少 一橫向延伸於該排料槽12上方處,且將出水朝該排料槽12噴灑的第三出水管路623,以及至少一縱向延伸於該排料槽12上方處,且將出水朝該排料槽12噴灑的第四出水管路624。The water supply unit 60 is provided with a pressurized pump 61 for connecting a water source. At the water outlet of the pressure pump 61, at least one of the bearing surfaces 11 extending from the frame 10 is connected, and the water is directed toward each stripping. The first water outlet pipe 621 sprayed by the conveying drum 31 of the casing unit 30 is connected at a water outlet of the pressure pump 61 to a side of each of the shelling units 30, and the water is directed toward the shelling drum. 32 sprayed second water outlet pipe 622, at least connected to the water outlet of the pressure pump 61 a third outlet conduit 623 extending laterally above the discharge chute 12 and spraying the discharge water toward the discharge chute 12, and at least one longitudinally extending above the discharge chute 12, and discharging the water toward the discharge The fourth outlet pipe 624 is sprayed by the trough 12.

該輔助傳送機組70係於各剝殼機組30之傳送滾筒31上方處,設有至少一將蝦體A朝所設置之傳送滾筒31壓制的滾輪71,另設有一與各滾輪71傳動聯結,供帶動各滾輪71旋轉的第四驅動模組72。The auxiliary conveying unit 70 is disposed above the conveying drum 31 of each shelling unit 30, and is provided with at least one roller 71 for pressing the shrimp body A toward the conveying drum 31 provided, and a driving coupling with each roller 71 for providing The fourth driving module 72 that drives the rollers 71 to rotate.

該控制電路50係至少與該第一驅動模組23、各第二驅動模組33、該第三驅動模組42、該第四驅動模組72電氣連接,供控制該第一驅動模組23、各第二驅動模組33、該第三驅動模組42、該第四驅動模組72運作與否。The control circuit 50 is electrically connected to at least the first driving module 23, the second driving module 33, the third driving module 42, and the fourth driving module 72 for controlling the first driving module 23 The second driving module 33, the third driving module 42, and the fourth driving module 72 operate or not.

同樣的,各剝殼滾筒32之筒體表面係相對高於該傳送滾筒31之筒體表面,各傳送滾筒31及各剝殼滾筒32係分別設有一與該機架10相軸接且與該第二驅動模組33傳動聯結的軸桿311、321,各傳送滾筒31及各剝殼滾32之筒體係分別具有一包覆於其所屬之軸桿311、321外圍的加工區段312、322,且至少在加工區段312、322之其中一端設有一定位區段313、323,該加工區段312、322係由質地相對較該軸桿311、321柔軟的材質所構成,該至少一定位區段313、323之質地係相對較該加工區段312、322更堅硬。Similarly, the surface of the barrel of each of the shelling drums 32 is relatively higher than the surface of the barrel of the conveying drum 31, and each of the conveying drums 31 and each of the shelling drums 32 is respectively coupled to the frame 10 and is coupled thereto. The second drive module 33 drives the coupled shafts 311, 321 , and each of the transfer drums 31 and the stripping rolls 32 has a processing section 312, 322 which is wrapped around the periphery of the shafts 311 and 321 to which they belong. And at least one of the processing sections 312, 322 is provided with a positioning section 313, 323, and the processing section 312, 322 is composed of a material having a soft texture relative to the shafts 311, 321 , the at least one positioning The texture of sections 313, 323 is relatively stiffer than the processing sections 312, 322.

具體而言,本創作所揭露之一貫化自動蝦剝殼系統,係可以產生下列功效:Specifically, the consistent automatic shrimp shelling system disclosed in the present invention can produce the following effects:

1.可透過一貫自動化之流程,完成蝦體剝殼作業,大幅降低人工成本及提升蝦仁加工產能。1. Through the process of continuous automation, the shrimp shelling operation can be completed, which greatly reduces the labor cost and improves the processing capacity of the shrimp.

2.所得到的蝦仁形態完整不致有破碎、斷裂之虞,有助於掌控蝦仁加工品質。2. The form of the obtained shrimp is not broken and broken, which helps to control the processing quality of the shrimp.

3.可依照所應用之蝦體尺寸調整剝殼滾筒與傳送滾筒之間距,使不同尺寸等級之蝦體皆可完成剝殼,相對提升一貫化自動蝦剝殼系統之具適用性及實用性。3. The distance between the peeling roller and the conveying roller can be adjusted according to the size of the shrimp body to be applied, so that the shrimp bodies of different size classes can complete the shelling, and the applicability and practicability of the consistent automatic shrimp shelling system can be relatively improved.

4.甚至可利用各傳送滾筒及各剝殼滾筒之筒體結構設計,快速將傳送滾筒及剝殼滾筒之間隙調整至最佳的狀態,藉以精準掌控蝦殼保留程度。4. Even the cylindrical structure design of each conveying roller and each peeling roller can be used to quickly adjust the gap between the conveying roller and the peeling roller to an optimal state, so as to accurately control the retention of the shrimp shell.

綜上所述,本創作提供一較佳可行之一貫化自動蝦剝殼系統,爰依法提呈新型專利之申請;本創作之技術內容及技術特點已揭示如上,然而熟悉本項技術之人士仍可能基於本創作之揭示而作各種不背離本案創作精神之替換及修飾。因此,本創作之保護範圍應不限於實施例所揭示者,而應包括各種不背離本創作之替換及修飾,並為以下之申請專利範圍所涵蓋。In summary, this creation provides a better and feasible consistent automatic shrimp shelling system, and submits a new patent application according to law; the technical content and technical features of the creation have been disclosed above, but those familiar with the technology still It is possible to make various substitutions and modifications based on the disclosure of this creation without departing from the spirit of the creation of the case. Therefore, the scope of the present invention is not limited to the embodiments disclosed, but includes various alternatives and modifications that do not depart from the present invention and are covered by the following claims.

A‧‧‧蝦體A‧‧‧Shrimp body

10‧‧‧機架10‧‧‧Rack

11‧‧‧承載面11‧‧‧ bearing surface

13‧‧‧導蝦板13‧‧‧Shrimp board

30‧‧‧剝殼機組30‧‧‧ Shelling unit

31‧‧‧傳送滾筒31‧‧‧Transfer roller

311‧‧‧軸桿311‧‧‧ shaft

312‧‧‧加工區段312‧‧‧Processing section

313‧‧‧定位區段313‧‧‧ positioning section

32‧‧‧剝殼滾筒32‧‧‧ peeling roller

321‧‧‧軸桿321‧‧‧ shaft

322‧‧‧加工區段322‧‧‧Processing section

323‧‧‧定位區段323‧‧‧ positioning section

621‧‧‧第一出水管路621‧‧‧First water outlet

622‧‧‧第二出水管路622‧‧‧Second outlet pipe

70‧‧‧輔助傳送機組70‧‧‧Auxiliary transmission unit

71‧‧‧滾輪71‧‧‧Roller

Claims (10)

一種一貫化自動蝦剝殼系統,係至少包括有:一機架,具有一呈預定角度傾斜配置的承載面;一進料機組,具有一供盛裝蝦體的進料槽,且於該進料槽處設有一延伸至該承載面上方的第一輸送帶,另設有一與該第一輸送帶聯結,供驅動該第一輸送帶運轉的第一驅動模組;至少一剝殼機組,各剝殼機組係具有一自該承載面上端朝該承載面下端延伸配置的傳送滾筒,於該傳送滾筒兩側分別設有一與該傳送滾筒平行配置的剝殼滾筒,另設有一與該傳送滾筒傳動聯結,供帶動該傳送滾筒呈正/反轉向交互旋轉的第二驅動模組,該第二驅動模組且與各剝殼滾筒傳動聯結,供驅動各剝殼滾筒同時朝該傳送滾筒方向持續旋轉;一出料機組,相對設於機架之承載面下端處,具有一橫向延伸配置於各剝殼機組之間的第二輸送帶,及一與該第二輸送帶聯結,供驅動該第二輸送帶運轉的第三驅動模組;一控制電路,至少與該第一驅動模組、各第二驅動模組、該第三驅動模組電氣連接,供控制該第一驅動模組、各第二驅動模組、該第三驅動模組運作與否;以及,各剝殼滾筒之筒體表面係相對高於該傳送滾筒之筒體表面,各傳送滾筒及各剝殼滾筒係分別設有一與該機架相軸接且與該第二驅動模組傳動聯結的軸桿,各傳送滾筒及各剝殼滾筒之筒體係分別具有一包覆於其所屬之軸桿外圍的加工區段,且至少在加工區段之其中一端設有一定位區段,該加工區段係由質地相對較該軸桿柔軟的材質所構成,該至少一定位區段之質地係相對較該加工區段更堅硬。 A consistent automatic shrimp shelling system includes at least: a frame having a bearing surface disposed at a predetermined angle; a feeding unit having a feeding tank for containing a shrimp body, and the feeding The slot is provided with a first conveyor belt extending above the bearing surface, and a first driving module coupled to the first conveyor belt for driving the first conveyor belt; at least one shelling unit, each stripping The shell unit has a conveying roller extending from the end of the carrying surface toward the lower end of the carrying surface, and a peeling roller disposed parallel to the conveying roller is disposed on each side of the conveying roller, and a driving roller is coupled to the conveying roller. a second driving module for driving the conveying roller to rotate in a forward/reverse direction, and the second driving module is coupled to each of the peeling rollers to drive the respective peeling rollers to continuously rotate in the direction of the conveying roller; a discharge unit is disposed at a lower end of the bearing surface of the frame, and has a second conveyor belt laterally extending between the shelling units, and a second conveyor belt coupled to the second conveyor belt for driving the second a third driving module running on the conveyor belt; a control circuit electrically connecting at least the first driving module, each of the second driving module, and the third driving module, for controlling the first driving module, each The driving module of the second driving module is operated or not; and the surface of the cylinder of each of the peeling rollers is relatively higher than the surface of the cylinder of the conveying roller, and each of the conveying rollers and each of the peeling rollers is respectively provided with a a shaft that is axially coupled to the second drive module and that is coupled to the second drive module, each of the transfer drum and each of the shell cylinders has a processing section that is wrapped around a periphery of the shaft to which it belongs, and at least A positioning section is formed at one end of the processing section, the processing section being composed of a material having a soft texture relative to the shaft, and the texture of the at least one positioning section is relatively harder than the processing section. 如請求項1所述之一貫化自動蝦剝殼系統,其中,該一貫化自動蝦剝殼系統係進一步包括一給水機組;該給水機組係設有一供連接水源的加壓幫浦,於該加壓幫浦之出水口處至少連接有一延伸於該機架之承載面上方處,且將出水朝向各剝殼機組之傳送滾筒噴灑的第一出水管路;以及,於該加壓幫浦之出水口處連接有複數分別延伸於各剝殼機組之邊側處,且將出水朝向剝殼滾筒噴灑的第二出水管路。 The consistent automatic shrimp shelling system of claim 1, wherein the consistent automatic shrimp shelling system further comprises a water supply unit; the water supply unit is provided with a pressurized pump for connecting a water source, The outlet of the pressure pump is connected at least with a first outlet pipe extending above the bearing surface of the frame and spraying the water toward the conveying drum of each shelling unit; and, at the pressure pump The water outlet is connected with a plurality of second water outlet pipes respectively extending at the sides of the shelling units and spraying the water toward the stripping drum. 如請求項2所述之一貫化自動蝦剝殼系統,其中,該一貫化自動蝦剝殼系統另於該機架相對於該至少一剝殼機組之下方處設有一供承接蝦殼的排料槽;該給水機組係於該加壓幫浦之出水口處連接有至少一橫向延伸於該排料槽上方處,且將出水朝該排料槽噴灑的第三出水管路,以及至少一縱向延伸於該排料槽上方處,且將出水朝該排料槽噴灑的第四出水管路。 The consistent automatic shrimp shelling system of claim 2, wherein the consistent automatic shrimp shelling system is further provided with a discharge for receiving the shrimp shell below the frame relative to the at least one shelling unit. a water supply unit is connected to the water outlet of the pressure pump with at least one third water outlet pipe extending laterally above the discharge trough and spraying the discharge water toward the discharge trough, and at least one longitudinal direction a fourth outlet pipe extending above the discharge chute and spraying the discharge water toward the discharge chute. 如請求項1所述之一貫化自動蝦剝殼系統,其中,該一貫化自動蝦剝殼系統係進一步包括一輔助傳送機組;該輔助傳送機組係於各剝殼機組之傳送滾筒上方處,設有至少一將蝦體朝所設置之傳送滾筒壓制的滾輪,另設有一與各滾輪傳動聯結,供帶動各滾輪旋轉的第四驅動模組,該第四驅動模組且與該控制電路電氣連接。 The consistent automatic shrimp shelling system according to claim 1, wherein the consistent automatic shrimp shelling system further comprises an auxiliary conveying unit; the auxiliary conveying unit is disposed above the conveying drum of each shelling unit, There is at least one roller for pressing the shrimp body toward the set conveying roller, and a fourth driving module coupled with each roller drive for driving the rollers to rotate, the fourth driving module being electrically connected to the control circuit . 2或4其中任一項所述之一貫化自動蝦剝殼系統,其中,該各剝殼機組係進一步在傳送滾筒邊側相對於各剝殼滾筒下方處,分別設有一受第二驅動模組之驅動而旋轉的刷桿。The consistent automatic shrimp shelling system according to any one of 2 or 4, wherein each of the shelling units is further provided with a second driving module at a side of the conveying drum opposite to each of the shelling drums. The brush rod that is driven to rotate. 2或4其中任一項所述之一貫化自動蝦剝殼系統,其中,第一輸送帶係呈上下迴繞配置,於該第一輸送帶上設有至少一列與該至少一剝殼機組相對應的承載區段,各承載區段上設有複數依照相同間距配置的載板。The consistent automatic shrimp shelling system according to any one of the preceding claims, wherein the first conveyor belt is in an up-and-down winding configuration, and at least one column is disposed on the first conveyor belt corresponding to the at least one shelling unit. The carrying section is provided with a plurality of carrier plates arranged according to the same spacing. 如請求項1所述之一貫化自動蝦剝殼系統,其中,該進料機組係於該第一輸送帶之行程上方處,設有一與載板保持設定間距的撥料板。 The consistent automatic shrimp shelling system of claim 1, wherein the feeding unit is located above the stroke of the first conveyor belt and is provided with a material-picking plate that maintains a set spacing from the carrier. 2或4其中任一項所述之一貫化自動蝦剝殼系統,其中,各傳送滾筒及各剝殼滾筒之定位區段外徑係略大於其加工區段之外徑。The consistent automatic shrimp shelling system according to any one of claims 2 to 4, wherein the outer diameter of the positioning section of each of the transfer drum and each of the peeling cylinders is slightly larger than the outer diameter of the processed section. 如請求項1所述之一貫化自動蝦剝殼系統,其中,該傳送滾筒及該剝殼滾筒間設有一0.01mm~0.06mm的間隙。 The consistent automatic shrimp peeling system according to claim 1, wherein a gap of 0.01 mm to 0.06 mm is provided between the transfer roller and the peeling roller. 一種一貫化自動蝦剝殼系統,係至少包括有:一機架係具有一呈預定角度傾斜配置的承載面,於該承載面下方處設有一供承接蝦殼的排料槽;一進料機組,具有一供盛裝蝦體的進料槽,且於該進料槽處設有一延伸至該承載面上方的第一輸送帶,另設有一與該第一輸送帶聯結,供驅動該第一輸送帶運轉的第一驅動模組,該第一輸送帶係呈上下迴繞配置,於該第一輸送帶上設有至少一列與該至少一剝殼機組相對應的承載區段,各承載區段上設有複數依照相同間距配置的載板,該進料機組且於該第一輸送帶之行程上方處,設有一與載板保持設定間距的撥料板;複數剝殼機組,各剝殼機組係具有一自該承載面上端朝該承載面下端延伸配置的傳送滾筒,於該傳送滾筒兩側分別設有一與該傳送滾筒平行配置的剝殼滾筒,另設有一與該傳送滾筒傳動聯結,供帶動該傳送滾筒呈正/反轉向交互旋轉的第二驅動模組,該第二驅動模組且與各剝殼滾筒傳動聯結,供驅動各剝殼滾筒同時朝該傳送滾筒方向持續旋轉,各剝殼機組另在傳送滾筒邊側相對於各剝殼滾筒下方處,分別設有一受第二驅動模組之驅動而旋轉的刷桿; 一出料機組,相對設於機架之承載面下端處,具有一橫向延伸配置於各剝殼機組之間的第二輸送帶,及一與該第二輸送帶聯結,供驅動該第二輸送帶運轉的第三驅動模組;一給水機組,設有一供連接水源的加壓幫浦,於該加壓幫浦之出水口處至少連接有一延伸於該機架之承載面上方處,且將出水朝向各剝殼機組之傳送滾筒噴灑的第一出水管路,於該加壓幫浦之出水口處連接有複數分別延伸於各剝殼機組之邊側處,且將出水朝向剝殼滾筒噴灑的第二出水管路,於該加壓幫浦之出水口處連接有至少一橫向延伸於該排料槽上方處,且將出水朝該排料槽噴灑的第三出水管路,以及至少一縱向延伸於該排料槽上方處,且將出水朝該排料槽噴灑的第四出水管路;一輔助傳送機組,於各剝殼機組之傳送滾筒上方處,設有至少一將蝦體朝所設置之傳送滾筒壓制的滾輪,另設有一與各滾輪傳動聯結,供帶動各滾輪旋轉的第四驅動模組;一控制電路係至少與該第一驅動模組、各第二驅動模組、該第三驅動模組、該第四驅動模組電氣連接,供控制該第一驅動模組、各第二驅動模組、該第三驅動模組、該第四驅動模組運作與否;以及,各剝殼滾筒之筒體表面係相對高於該傳送滾筒之筒體表面,各傳送滾筒及各剝殼滾筒係分別設有一與該機架相軸接且與該第二驅動模組傳動聯結的軸桿,各傳送滾筒及各剝殼滾之筒體係分別具有一包覆於其所屬之軸桿外圍的加工區段,且至少在加工區段之其中一端設有一定位區段,該加工區段係由質地相對較該軸桿柔軟的材質所構成,該至少一定位區段之質地係相對較該加工區段更堅硬。 The invention relates to a consistent automatic shrimp shelling system, which comprises at least: a rack frame having a bearing surface inclined at a predetermined angle, and a discharge trough for receiving a shrimp shell under the bearing surface; a feeding unit Having a feed trough for containing the shrimp body, and a first conveyor belt extending above the bearing surface at the feeding trough, and a first conveyor belt coupled to the first conveyor belt for driving the first conveying The first driving module is provided with the first conveyor belt in an up-and-down winding configuration, and the first conveyor belt is provided with at least one row of carrying sections corresponding to the at least one shelling unit, each carrying section Providing a plurality of carrier plates arranged at the same pitch, the feeding unit is disposed above the stroke of the first conveyor belt, and is provided with a material-setting plate that maintains a set distance from the carrier plate; a plurality of shelling units, each shelling unit The conveying roller has a conveying roller extending from the end of the carrying surface toward the lower end of the carrying surface, and a peeling roller disposed parallel to the conveying roller is disposed on each side of the conveying roller, and a driving roller is coupled to the conveying roller for driving The conveying roller is a second driving module that rotates in a forward/reverse direction, and the second driving module is coupled to each of the peeling rollers to drive the respective peeling rollers while continuously rotating in the direction of the conveying roller, and each shelling unit Further, on the side of the conveying roller, opposite to each of the shelling rollers, a brush bar which is driven by the driving of the second driving module is respectively disposed; a discharge unit, which is disposed at a lower end of the bearing surface of the frame, has a second conveyor belt extending laterally between the shelling units, and is coupled to the second conveyor belt for driving the second conveyor a third driving module with a running; a water supply unit is provided with a pressurized pump for connecting a water source, and at least a water outlet opening of the pressure pump is connected above the bearing surface of the frame, and The first water outlet pipe sprayed toward the transfer drum of each shelling unit is connected to the side of the stripping unit at a water outlet of the pressure pump, and the water is sprayed toward the shelling drum. a second outlet pipe connected to the outlet of the pressurized pump with at least one third outlet pipe extending laterally above the discharge chute and spraying the discharge water toward the discharge chute, and at least one a fourth water outlet pipe extending longitudinally above the discharge chute and spraying the water toward the discharge chute; an auxiliary conveying unit, at least one of the shrimp bodies facing the transfer drum of each shelling unit Set of transfer roller pressed rolls And a fourth driving module coupled to each of the roller drives for driving the rollers; a control circuit is at least coupled to the first driving module, each of the second driving modules, the third driving module, and the The fourth driving module is electrically connected to control whether the first driving module, the second driving module, the third driving module, the fourth driving module operate or not; and the barrel of each peeling roller The surface is relatively higher than the surface of the barrel of the transfer drum, and each of the transfer drum and each of the stripping drums is respectively provided with a shaft that is coupled to the frame and is coupled to the second drive module, and each of the transfer rollers and Each of the shelling roll cylinder systems respectively has a processing section wrapped around the periphery of the shaft to which it belongs, and at least one of the processing sections is provided with a positioning section, the processing section being relatively texture-oriented. The rod is made of a soft material, and the texture of the at least one positioning section is relatively harder than the processing section.
TW103218815U 2014-10-23 2014-10-23 Streamlined automatic shrimp crust removal system TWM499772U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2019227880A1 (en) * 2018-05-29 2019-12-05 江门市新邑研科技有限公司 Shrimp peeling machine
CN110973221A (en) * 2019-12-27 2020-04-10 珠海鸿伸机器有限公司 Shrimp back opening system and method thereof
TWI715003B (en) * 2019-04-02 2021-01-01 達璞股份有限公司 Food separation system

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KR102951603B1 (en) 2022-07-08 2026-04-10 송덕주 Method of peeling shrimp
CN118060228B (en) * 2024-04-08 2026-03-20 安徽福华药业有限公司 A device for cleaning Chinese herbal medicine slices

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JPH0753512Y2 (en) * 1993-07-15 1995-12-13 鴻伸機器有限公司 Shrimp automatic sorting shelling machine
CN201700323U (en) * 2010-06-23 2011-01-12 彭德权 Efficient machine for cleaning shelled shrimps
CN203608775U (en) * 2013-12-03 2014-05-28 邱奕志 Automatic Shrimp Sheller

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2019227880A1 (en) * 2018-05-29 2019-12-05 江门市新邑研科技有限公司 Shrimp peeling machine
TWI715003B (en) * 2019-04-02 2021-01-01 達璞股份有限公司 Food separation system
CN110973221A (en) * 2019-12-27 2020-04-10 珠海鸿伸机器有限公司 Shrimp back opening system and method thereof

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