TWI773466B - Level accuracy adjustment guidance method of precision machine - Google Patents

Abstract

The present invention provides a level accuracy adjustment guidance system of precision machine and method thereof, used for guiding the level adjustment of a plurality of feet of a precision machine. The guidance system includes a level detection device and a level accuracy adjustment guiding device that are wirelessly connected. The level detection device is used to measure the level accuracy of the precision machine. The level accuracy adjustment guiding device is used to provide the user with the adjustment information of each foot of the precision machine. The method includes a device setting step, a basic information establishing step, a selection setting step, a main support foot guidance adjusting step, and an auxiliary support foot guidance adjusting step. Accordingly, the present invention improves the adjustment efficiency and accuracy of the precision machine.

Description

Guidance method of precision machine level accuracy adjustment

The invention relates to a horizontal precision adjustment and guidance system, in particular to a precision machine horizontal precision adjustment and guidance system and method.

Conventionally, the method of precision machine testing and adjustment of leveling accuracy is to place the bubble level above the machine tool, observe the scale position of the bubble in the bubble level through personnel, and adjust the various parts of the precision machine accordingly. feet to adjust the precision machine to a horizontal position.

However, to adjust the leveling accuracy of the precision machine through the bubble level, personnel need to go back and forth between the feet and the bubble level constantly. The efficiency of adjustment and detection is extremely low, and its accuracy is limited by the way the human eye observes.

Furthermore, it is not easy to directly convert the value of the bubble level into the adjustment information of each support foot of the precision machine, so it is not easy for personnel to integrate and record the adjustment information of each support foot of each precision machine, so even if the same For the leveling accuracy adjustment of the precision machine, since there is no previous adjustment record, personnel still need to go back and forth between the feet of the precision machine and the bubble level one by one. The adjustment of the level accuracy of the precision machine is very dependent on the practical experience of the adjustment personnel, and the adjustment efficiency and adjustment accuracy cannot be effectively improved.

The main purpose of the present invention is to solve the problem that a general user does not have much experience in horizontal precision adjustment, which leads to the inaccuracy of the adjustment of the precision machine.

Another object of the present invention is to solve the problem that the level adjustment operator must frequently go back and forth between the heel level to confirm the correctness of the adjustment, resulting in low adjustment efficiency.

In order to achieve the above object, the present invention provides a precision machine level accuracy adjustment and guidance system, which is used for leveling and guiding the plurality of feet of a precision machine table. The precision machine level accuracy adjustment and guidance system includes a level. A detection device and a horizontal precision adjustment guide device are provided. The horizontal detection device has a horizontal precision measurement module and a first wireless communication module, the horizontal precision measurement module is coupled to the first wireless communication module, and the horizontal precision measurement module is used for measuring the precision machine and output a level precision information; the level precision adjustment guide device has an arithmetic processing module, a second wireless communication module, an input module and a display module, the second wireless communication module, the input module The group and the display module are respectively coupled to the operation processing module, the horizontal precision adjustment and guidance device obtains the horizontal precision information by wirelessly connecting the first wireless communication module through the second wireless communication module, and the input module is available for the user Input the information of the plurality of feet corresponding to the position of the precision machine. The arithmetic processing module can calculate the required adjustment value of the plurality of feet of the precision machine according to the horizontal accuracy information and the information of the plurality of feet, and output the corresponding output. 1. Horizontal accuracy adjustment information, the display module can display horizontal accuracy information, plural ground foot information and horizontal accuracy adjustment information.

In another embodiment of the present invention, the horizontal precision adjustment guide device further includes an information An information storage module, the information storage module is coupled to the operation processing module, and the information storage module can store the horizontal precision information, the plural ground foot information and the horizontal precision adjustment information.

An embodiment of the present invention provides a method for adjusting and guiding the horizontal accuracy of a precision machine, which is used for horizontally adjusting and guiding a plurality of feet of a precision machine. The method for adjusting and guiding the horizontal accuracy of a precision machine includes the following steps: A device setting step: setting a level detection device on the precision machine to obtain a level accuracy information of the precision machine; a basic information building step: the user sets the information of the plurality of feet corresponding to the positions of the plurality of feet and a ground The pin pitch information is input to a horizontal precision adjustment guide device, and the horizontal precision adjustment guide device obtains the horizontal precision information by means of wireless transmission; a selection setting step: the user selects at least three feet from the plurality of feet as the main support Ground feet, and select other plural ground feet as auxiliary support feet, and set them in the horizontal accuracy adjustment guide device; a main support foot guide adjustment step: The horizontal accuracy adjustment guide device can be selected from the main support feet A target foot, and other main supporting feet are selected as the foot to be adjusted. The horizontal precision adjustment guide device can calculate and display the vertical height difference between the foot to be adjusted and the target foot, so that the user can use an adjustment device Complete the adjustment of the foot to be adjusted; an auxiliary support foot guide adjustment step: After completing the main support foot guide adjustment step, the horizontal accuracy adjustment guide device can calculate and display the auxiliary support foot to be adjusted. The recommended torque to be adjusted value, so that the user can use the adjustment device to complete the adjustment of the auxiliary support foot.

In another embodiment of the present invention, after the auxiliary support foot guide and adjustment step, an information storage step is further included, and the horizontal precision adjustment and guide device can store the adjusted information of the plurality of feet.

Thereby, the horizontal accuracy adjustment guide device of the present invention can calculate and display the error value of each foot of the precision machine, and the horizontal accuracy adjustment guide device is connected to the horizontal detection device by wireless connection, so that the personnel do not need to After several round trips, the position of the guide device can be adjusted directly according to the horizontal accuracy. The displayed information is used to adjust the feet of the confidential machine, so as to achieve the purpose of improving the adjustment efficiency and adjustment accuracy.

Furthermore, the information storage module of the horizontal accuracy adjustment guide device can store the completed horizontal accuracy information, multiple feet information and horizontal accuracy adjustment information after each foot adjustment of the precision machine is completed. , in order to establish the horizontal precision information database of the precision machine, so that the user can grasp the usage status of each foot of the precision machine, and thereby improve the adjustment efficiency of each precision machine.

1: Precision machine

1a: ground foot

100: Precision machine level accuracy adjustment guidance system

10: Level detection device

11: Horizontal accuracy measurement module

111: X-direction horizontal accuracy measurement unit

112: Y direction horizontal accuracy measurement unit

12: The first wireless communication module

20: Horizontal precision adjustment guide device

21: Operation processing module

22: The second wireless communication module

23: Input module

24: Display module

25: Information storage module

26: Warning module

30: Mobile Devices

40: Adjustment device

S1: Device Setup Steps

S2: Basic information creation steps

S3: Select the setting step

S4: The main support foot guide adjustment steps

S5: Auxiliary support foot guide adjustment steps

S6: Information storage steps

[FIG. 1] is a schematic diagram of the wireless connection between the horizontal detection device, the horizontal precision adjustment and guidance device, and the mobile device according to an embodiment of the present invention.

[FIG. 2] is a schematic diagram of a guide system for adjusting the leveling accuracy of a precision machine according to another embodiment of the present invention, which is used to indicate that the adjusting device is an adjusting motor, which is installed on each foot of the precision machine for adjusting each foot .

[FIG. 3] is a schematic block diagram of a guide system for adjusting the level accuracy of a precision machine according to an embodiment of the present invention.

FIG. 4 is a schematic block diagram of a flow chart of a method for adjusting and guiding the level accuracy of a precision machine according to an embodiment of the present invention.

5A is a schematic diagram of the interface of the display module according to the embodiment of the present invention, which is used to represent the initial horizontal state of the display module displaying the precision machine.

5B is a schematic diagram of an interface of a display module according to an embodiment of the present invention, which is used to indicate that the display module displays horizontal precision adjustment information.

In order to facilitate the description of the central idea of the present invention expressed in the column of the above-mentioned creative content, specific embodiments are hereby expressed. The various items in the examples are in proportions suitable for enumeration, not It is drawn according to the scale of the actual components, and will be described first.

Please refer to FIG. 1 to FIG. 5B , which discloses a precision machine horizontal precision adjustment and guidance system 100 according to an embodiment of the present invention, which is used for horizontal adjustment and guidance of a plurality of feet 1 a of a precision machine The machine level accuracy adjustment and guidance system 100 includes a level detection device 10 and a level accuracy adjustment and guidance device 20 .

The horizontal detection device 10 has a horizontal accuracy measurement module 11 and a first wireless communication module 12, the horizontal accuracy measurement module 11 is coupled to the first wireless communication module 12, and the horizontal accuracy measurement module 11 is used for measuring the horizontal accuracy of the precision machine 1 and outputting horizontal accuracy information, and the horizontal accuracy information can be transmitted to the horizontal accuracy adjustment guide device 20 through the first wireless communication module 12 by wireless transmission.

As shown in FIG. 1 to FIG. 5B , in the embodiment of the present invention, the horizontal accuracy measuring module 11 has an X-direction horizontal accuracy measuring unit 111 and a Y-direction horizontal accuracy measuring unit 112 , and the horizontal accuracy information includes An X-direction horizontal accuracy information and a Y-direction horizontal accuracy information. The X-direction horizontal accuracy measuring unit 111 is used to measure the X-direction horizontal accuracy of the precision machine 1 and output the X-direction horizontal accuracy information, and the Y-direction horizontal accuracy measuring unit 112 is used to measure the Y-direction of the precision machine 1 Horizontal accuracy and output the horizontal accuracy information in the Y direction.

The horizontal accuracy adjustment guide device 20 has an arithmetic processing module 21 , a second wireless communication module 22 , an input module 23 and a display module 24 , a second wireless communication module 22 and an input module 23 and the display module 24 are respectively coupled to the operation processing module 21 . The horizontal accuracy adjustment guide device 20 obtains the horizontal accuracy information by wirelessly connecting the first wireless communication module 12 through the second wireless communication module 22; Plural ground foot information of the position of the platform 1; the arithmetic processing module 21 can calculate the precision according to the horizontal accuracy information and the ground foot information A value to be adjusted for the feet 1a of the secret machine 1 corresponds to outputting horizontal accuracy adjustment information; the display module 24 can display the horizontal accuracy information, the foot information and the horizontal accuracy adjustment information.

As shown in FIG. 1 to FIG. 5B , in the embodiment of the present invention, the horizontal accuracy adjustment guide device 20 further includes an information storage module 25 , the information storage module 25 is coupled to the arithmetic processing module 21 , and the information storage module 25 After the user adjusts the foot 1a, the horizontal accuracy information, the foot information and the horizontal accuracy adjustment information can be stored for subsequent management and tracking of the usage status of the foot 1a.

Wherein, the feet 1a of the precision machine 1 can be divided into plural main supporting feet and plural auxiliary supporting feet according to the user's choice, and correspondingly classify the foot information into plural main supporting feet information and plural auxiliary supporting feet Foot information. The horizontal accuracy adjustment information includes a height error adjustment information, a foot circle number adjustment information, a suggested torque value adjustment information, and an inclination error adjustment information, etc. The display module 24 displays the foregoing information in numbers or a coordinate graph, But not limited to this.

In addition, as shown in FIG. 1 and FIG. 2 , the horizontal accuracy adjustment guide device 20 is a notebook computer, but it is not limited to this, and the horizontal accuracy adjustment guide device 20 can also be any device with computing and display functions , such as mobile phones, tablets, etc.

As shown in FIG. 1 to FIG. 5B , in the embodiment of the present invention, a mobile device 30 is further included, which can obtain the horizontal accuracy information, the ground information and all the information by wirelessly connecting with the second wireless communication module 22 . The horizontal accuracy adjustment information, etc., are displayed, and the aforementioned information is displayed. The mobile device 30 can be any wireless device with display function, such as a mobile phone, a tablet, etc., so that the user can directly carry the mobile device 30 to adjust the feet 1a, so as to improve the adjustment efficiency.

In addition, the present invention provides a method for adjusting and guiding the leveling accuracy of a precision machine, which is used for leveling and guiding the feet 1a of the precision machine 1. As shown in FIG. 1 to FIG. 5B, the leveling precision of the precision machine is adjusted The school guidance method consists of the following steps: A device setting step S1 : setting the level detection device 10 on the precision machine 1 to obtain the horizontal accuracy information of the precision machine 1 .

A basic information creation step S2: the user inputs the foot information corresponding to the position of the foot 1a of the precision machine 1 and a foot pitch information to the horizontal accuracy adjustment guide device 20 through the input module 23, and through the first The two wireless communication modules 22 obtain the horizontal accuracy information by wireless transmission. In addition, the user can input a predetermined target level precision information to be achieved to the level precision adjustment guide device 20 through the input module 23 . As shown in FIG. 5A and FIG. 5B , the display module 24 can display the horizontal accuracy information and the target horizontal accuracy information for the user to check the error between the two.

A selection setting step S3: the user selects at least three of the feet 1a as the main supporting feet, selects other feet 1a as the auxiliary supporting feet, and correspondingly divides the information of the feet into plural numbers The main supporting foot information and the plurality of auxiliary supporting foot information are set in the horizontal precision adjustment guide device 20 . Among them, as shown in FIG. 5A, it is one of the display interfaces of the display module 24, and the main feet 1, 2 and 3 are the information of the main support feet, which display the position information of the main support feet , and the horizontal accuracy is the horizontal accuracy information.

A main support foot guide adjustment step S4: the arithmetic processing module 21 can select a target foot from the main support foot, and select the other main support feet as plural feet to be adjusted, and the arithmetic processing module 21 can calculate the vertical height difference between the foot to be adjusted and the target foot, and display the height error adjustment information corresponding to the vertical height difference through the display module 24 for the user to use an adjustment The device 40 completes the adjustment of the foot to be adjusted. The adjustment device 40 can be a digital torque wrench or an adjustment motor installed on each of the feet 1a, but not limited thereto.

Wherein, the arithmetic processing module 21 can select one of the main supporting feet with the highest height as the target foot according to the height-by-height method, and select the other main supporting feet as the target foot. Describe the feet to be adjusted. The arithmetic processing module 21 can convert the vertical height difference into a complex number of adjustment turns according to the pitch information of the ground foot, and display the adjustment information of the foot turn number corresponding to the adjustment round number through the display module 24, So that the user can more easily complete the adjustment of the foot to be adjusted through the adjustment device 40 . Furthermore, the arithmetic processing module 21 can further provide a better torque value for adjustment, so that the user can use the adjustment device 40 to adjust the ground foot 1a as a reference.

As shown in FIG. 5B, which is one of the display interfaces of the display module 24, the main foot 3 is the target foot; the main foot 1 and 2 are the foot to be adjusted; the height difference shows the The height error adjustment information; the foot rotation amount shows the foot circle number adjustment information; the target horizontal accuracy is the target horizontal accuracy information; the current horizontal accuracy is the horizontal accuracy information. In this way, the user can adjust the ground foot 1a according to the information displayed by the display module 24 . The coordinate graph can display the range of the target horizontal accuracy information and whether the horizontal accuracy information falls within the range, and the coordinate graph can allow the user to know the adjustment status of the foot 1a more clearly.

An auxiliary support foot guide adjustment step S5: After completing the main support foot guide adjustment step S4, the user can adjust the auxiliary support foot correspondingly so as not to affect the support state of the main support foot. Furthermore, the arithmetic processing module 21 can also be used to calculate a plurality of suggested torque values to be adjusted by the auxiliary support feet, and the display module 24 can display the suggested torque value adjustment information corresponding to the suggested torque value. , so that the user can use the adjustment device 40 to complete the adjustment of the auxiliary support feet. In other words, by providing a plurality of suggested torque values, the user can avoid affecting the supporting state of the main supporting foot when adjusting the auxiliary supporting foot.

To further illustrate, in the embodiment of the present invention, after the auxiliary support foot guide adjustment step S5, an information storage step S6 is further included, and the information storage module 25 can store the adjusted foot information. , for the subsequent management and tracking of the usage status of the foot 1a. further Step description, in the operation of high-precision precision machine, the accuracy of the horizontal state will be a very important key factor, but due to the influence of the earth's rotation or earthquake, the horizontal accuracy that has been corrected will change due to time factors, so Recalibration is required. By storing the foot information through the information storage module 25, in the next adjustment, the current state of the machine can be quickly and accurately confirmed, and the level adjustment can be performed.

Since the user usually has to use both hands to coordinate the wrench and other tools to adjust the foot 1a, in the main support foot guide adjustment step S4 and the auxiliary support foot guide adjustment step S5, the horizontal precision adjustment guide device 20 The user can be informed of the required adjustment value of each foot 1a or the current state of each foot 1a by means of voice broadcast. For example, as shown in Figure 5B, the adjustment circle corresponding to the main foot 2 is 0.6 circles. The horizontal precision adjustment guide device 20 informs the user that the main foot 2 still needs to be adjusted by 0.6 revolutions by means of voice broadcast. In this way, the user can concentrate on adjusting each of the feet 1a, and avoid checking back and forth for a situation that leads to mistakes. The horizontal accuracy adjustment guide device 20 may also include a radio device (not shown in the figure), and the user can ask the horizontal accuracy adjustment guide device 20 for the current state of each foot 1a at any time by means of voice.

Furthermore, the horizontal accuracy adjustment and guide device 20 may further include a warning module 26. In the main support foot guide adjustment step S4 and the auxiliary support foot guide adjustment step S5, when the value of the horizontal accuracy information is greater than When the value of the target level accuracy information is reached, the warning module 26 will issue a warning.

Thereby, this creation has the following advantages:

1. The display module 24 of the present invention displays the height error adjustment information, the foot circle number adjustment information, the suggested torque value adjustment information and the inclination error adjustment information in numbers or on a coordinate graph, so that the user can use The operator can directly know the value to be adjusted by each foot 1a of the precision machine 1, so as to This improves the horizontal accuracy adjustment efficiency of the precision machine 1 .

2. The present invention uses wireless connection to connect the level detection device 10, the level accuracy adjustment guide device 20 and the mobile device 30, so that the user does not need to go back and forth as many times as before, and the user only needs to watch the display on the mobile device 30. According to the information of the horizontal precision adjustment guide device 20, the ground feet 1a can be adjusted in sequence.

3. The information storage module 25 of the present invention can store the information of the feet that have been adjusted, and establish a horizontal accuracy information database of the precision machine 1, so that the user can master the use of each foot 1a of the precision machine 1 conditions, and thereby improve the adjustment efficiency of the precision machine 1 each time.

4. Compared with the conventional auxiliary support feet that can only be adjusted according to the user's practical experience and feeling, the arithmetic processing module 21 of the present invention can calculate the suggested torque to be adjusted for the auxiliary support feet value, so that the user can adjust the auxiliary support foot according to the suggested torque value and the inclination error adjustment information, so as to achieve the purpose of stably adjusting the auxiliary support foot.

5. The warning module 26 of the present invention can issue a warning when the value of the horizontal accuracy information is greater than the value of the target horizontal accuracy information, thereby prompting the user to readjust the foot 1a.

6. The horizontal precision adjustment guide device 20 of the present invention can inform the user of the required adjustment value of each foot 1a or the current state of each foot 1a by means of voice broadcast, so that the user can concentrate on the adjustment Each foot 1a reduces the chance of adjustment errors.

Although the present invention has been described in terms of a preferred embodiment, those skilled in the art can make various changes without departing from the spirit and scope of the invention. The above-mentioned embodiments are only used to illustrate the present creation, and are not intended to limit the scope of the present creation. All kinds of modifications or Changes are all within the scope of the patent application for this creation.

1: Precision machine

1a: ground foot

100: Precision machine level accuracy adjustment guidance system

10: Level detection device

20: Horizontal precision adjustment guide device

30: Mobile Devices

40: Adjustment device

Claims (6)

A method for adjusting and guiding the leveling accuracy of a precision machine, which is used for leveling and guiding a plurality of feet of a precision machine. The method for adjusting and guiding the leveling accuracy of a precision machine comprises the following steps: a device setting step: setting A level detection device is installed on the precision machine table and used to obtain a level accuracy information of the precision machine table; a basic information creation step: the user compares the plurality of foot information and a foot pitch information corresponding to the positions of the feet Input to a horizontal accuracy adjustment guide device, and the horizontal accuracy adjustment guide device obtains the horizontal accuracy information by means of wireless transmission; a selection setting step: the user selects at least three of the feet as the main support feet, and select other these feet as auxiliary support feet, and set them in the horizontal precision adjustment guide device; a main support foot guide adjustment step: the horizontal precision adjustment guide device can be adjusted from these main feet Select a target foot among the supporting feet, and select the other main supporting feet as the foot to be adjusted, the horizontal precision adjustment guide device can calculate and display the verticality of the foot to be adjusted and the target foot height difference, so that the user can use an adjustment device to complete the adjustment of the feet to be adjusted; and an auxiliary support foot guide adjustment step: after completing the main support foot guide adjustment step, the level accuracy adjustment guide The device guides the user to use the adjustment device to complete the adjustment of the auxiliary supporting feet. The method for adjusting and guiding the horizontal accuracy of a precision machine according to claim 1, wherein, in the step of establishing the basic information, a target horizontal accuracy information can be input into the horizontal accuracy adjusting and guiding device, and the horizontal accuracy adjusting The guidance device can display the horizontal precision information and the target horizontal precision information, so that the user can check the error of the horizontal precision information and the target horizontal precision information. The method for adjusting and guiding the leveling accuracy of a precision machine as claimed in claim 1, wherein after the guiding and adjusting step of the auxiliary support foot, an information storage step is further included, and the horizontal accuracy adjusting and guiding device can adjust the The foot information is stored. The method for adjusting and guiding the leveling accuracy of a precision machine as claimed in claim 1, wherein, in the guiding and adjusting step of the main supporting feet, the leveling precision adjusting and guiding device is based on the height-by-height method, from the main supporting grounds. Select the target foot among the feet, and select the other main supporting feet as the feet to be adjusted. The method for adjusting and guiding the leveling accuracy of a precision machine according to claim 1, wherein, in the guiding and adjusting step of the main supporting foot, the horizontal precision adjusting and guiding device can adjust the vertical The height difference is converted into adjustment laps for the user to use the adjustment device to complete the adjustment of the feet to be adjusted. The method for adjusting and guiding the leveling accuracy of a precision machine according to claim 1, wherein, in the step of guiding and adjusting the auxiliary support feet, the leveling and accuracy adjusting and guiding device can calculate and display a suggested torque value for The user uses the adjusting device to complete the adjustment of the auxiliary supporting feet.

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