TWI762408B - Method for burning-off deposited carbon inside coke oven - Google Patents
Method for burning-off deposited carbon inside coke oven Download PDFInfo
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本揭露是有關於一種積碳燒除技術,且特別是有關於一種煉焦爐積碳燒除方法。The present disclosure relates to a technology for burning off carbon deposits, and in particular, to a method for burning off carbon deposits in coke ovens.
煉焦爐乃由煉焦爐室與加熱室交替間隔排列而成。煤料由煉焦爐之爐頂加入煉焦爐室中,煉焦所需熱量由兩側加熱室提供。煤料經熱裂解與焦化程序而形成焦炭。在煉焦過程中,煉焦爐室之爐牆、爐頂、以及昇騰管會逐漸附著積碳。積碳累積到一定厚度後,將造成爐室上部之產氣通道部分受堵,導致加料及煉焦過程中發生細煤粉與爐氣逸散汙染;推焦作業時推焦阻力增大,嚴重時引發推焦困難,加速焦爐老化。因此,清除積碳一直是焦爐維護的重點工作之一。The coke oven is made up of coke oven chambers and heating chambers which are alternately arranged at intervals. The coal is fed into the coke oven chamber from the top of the coke oven, and the heat required for coking is provided by the heating chambers on both sides. Coal is formed by thermal cracking and coking procedures. During the coking process, the furnace wall, furnace roof, and rising tube of the coke oven chamber will gradually adhere to carbon deposits. After the carbon deposit accumulates to a certain thickness, the gas production channel in the upper part of the furnace chamber will be partially blocked, resulting in fine coal powder and furnace gas escape pollution during the feeding and coking process; the coke pushing resistance increases during the coke pushing operation, and in severe cases. Causes the difficulty of pushing coke and accelerates the aging of the coke oven. Therefore, removing carbon deposits has always been one of the key tasks of coke oven maintenance.
積碳主要堆積在焦爐上部。過去煉焦場多透過人力以剷刀來刮除加料口附近積碳,相當耗費人力。或者,利用空氣自然對流方式燒除煉焦爐室的積碳。此方法於推焦後,空爐時開啟加料口蓋,並可於爐頂加料口架設送風導管(air duct),由導管吸入外界空氣燒除爐室內,藉以燒除爐室內積碳。導管主要為隔離加料口磚與冷空氣,避免爐磚因急劇冷卻而龜裂。此積碳燒除法雖然較易執行,但氣流與爐室溫度分布往往不均,容易於部分加料口下方形成氣流滯留區(stagnant area)。如此一來,不僅積碳難以燒除,積碳燃燒速率慢,作業耗時,效率不佳,更易衍生高溫破壞爐磚。Carbon deposits are mainly accumulated in the upper part of the coke oven. In the past, the coking field used manpower to scrape the carbon deposits near the feeding port with a shovel, which was quite labor-intensive. Or, use air natural convection to burn off the carbon deposits in the coke oven chamber. In this method, after the coke is pushed, the charging port cover is opened when the furnace is empty, and an air duct can be erected at the charging port on the top of the furnace. The duct is mainly used to isolate the bricks at the feeding port and the cold air to avoid cracking of the furnace bricks due to rapid cooling. Although this carbon deposit burning method is relatively easy to implement, the air flow and the temperature distribution of the furnace chamber are often uneven, and it is easy to form a stagnant area under part of the feeding port. As a result, it is not only difficult to burn off the carbon deposits, but also the burning rate of the carbon deposits is slow, the operation is time-consuming, the efficiency is not good, and it is more likely to cause high temperature damage to the furnace bricks.
提高積碳燒除效率的方法之一乃設計空氣噴吹管(air lance nozzle),並將空氣噴吹管伸入煉焦爐室內,來進行強制對流積碳燒除作業。但煉焦爐室之爐牆溫度約1200℃,若空氣流量不足,空氣噴吹管常因輻射高熱而損毀。若空氣過量,煉焦爐室內無積碳區域的爐磚將快速冷卻而衍生熱應力破壞(thermal shock)。而且,空氣噴吹量大,系統需具可移動性,並搭配笨重的空氣供應設備,設計較為複雜。此外,有一些積碳燒除設備的設計乃將系統安裝於推焦車或加料車上,其空氣噴吹管需要可以自動伸縮以進出煉焦爐室,設備更是複雜昂貴。而且,推焦車或加料車上之積碳燒除設備僅能於推焦後到加料前之約2分鐘至3分鐘的短暫空檔進行積碳燒除作業,缺乏機動性。於高稼動率(較高爐溫)生產時,推焦至加料時間緊迫,但積碳生成因高溫而加速,積碳燒除作業恐不及完成。One of the methods to improve the carbon deposit burning efficiency is to design an air lance nozzle and extend the air lance nozzle into the coke oven chamber to perform forced convection carbon deposit burning operation. However, the temperature of the furnace wall of the coke oven chamber is about 1200°C. If the air flow is insufficient, the air injection pipe is often damaged due to high radiation heat. If there is too much air, the bricks in the coke-free area in the coke oven chamber will be rapidly cooled, resulting in thermal shock. In addition, the air blowing volume is large, the system needs to be movable, and the design is more complicated with cumbersome air supply equipment. In addition, some carbon deposit removal equipments are designed to install the system on a coke pusher or a feeding vehicle. The air injection pipe needs to be able to automatically expand and retract to enter and exit the coke oven chamber, and the equipment is more complicated and expensive. Moreover, the carbon deposit burning equipment on the coke pushing car or the feeding car can only carry out the carbon deposit burning operation in a short period of about 2 minutes to 3 minutes after the coke pushing and before feeding, which lacks mobility. In high duty rate (higher furnace temperature) production, the time from coke pushing to feeding is urgent, but the formation of carbon deposits is accelerated due to high temperature, and the burning of carbon deposits may not be completed in time.
因此,本揭露之一目的就是在提供一種煉焦爐積碳燒除方法,其燒積碳用爐門包含一或多個開口,藉此外部空氣可透過自然對流方式而從燒積碳用爐門之開口進入煉焦爐室,經燃燒反應後所產生之熱氣流可從煉焦爐室之爐頂的昇騰管與加料口排出。與爐頂加料口架設送風導管的方法相比,由爐門之開口吸氣的方法其吸入的冷空氣與爐頂昇騰管及加料口排出的熱氣流之間的重力位能可大幅增大,因而可增加煉焦爐室的進氣量,進而可提高煉焦爐室中積碳燒除之效率。Therefore, an object of the present disclosure is to provide a method for burning coke deposits in a coke oven, wherein the furnace door for calcined carbon includes one or more openings, whereby external air can be removed from the furnace door for calcined carbon through natural convection. The opening of the coke oven chamber enters the coke oven chamber, and the hot air flow generated by the combustion reaction can be discharged from the rising pipe and the feeding port on the top of the coke oven chamber. Compared with the method of erecting air supply ducts at the furnace top feeding port, the method of inhaling through the opening of the furnace door can greatly increase the gravitational potential energy between the cold air inhaled and the hot air discharged from the furnace top rising pipe and the charging port. Therefore, the intake air volume of the coke oven chamber can be increased, thereby improving the efficiency of burning off carbon deposits in the coke oven chamber.
本揭露之另一目的就是在提供一種煉焦爐積碳燒除方法,外部空氣可由煉焦爐室下方進入,而可先經預熱而提高反應溫度,因此可加快焦爐上部積碳燃燒速度。Another object of the present disclosure is to provide a method for burning coke deposits in a coke oven. External air can enter from below the coke oven chamber, and can be preheated to increase the reaction temperature, thereby accelerating the burning speed of the coke deposits in the upper part of the coke oven.
本揭露之又一目的就是在提供一種煉焦爐積碳燒除方法,其可調整爐門之開口的開度與加料孔之遮板的開度,藉此可改變空氣吸入量與燃燒速率。此外,可透過調整加料孔之遮板的開度來改變煉焦爐室中的氣流場分布,以燒除煉焦爐室內之特定位置的積碳,操作相當具有彈性。Another object of the present disclosure is to provide a method for burning coke deposits in a coke oven, which can adjust the opening of the furnace door and the opening of the shutter of the charging hole, thereby changing the air intake and the burning rate. In addition, the distribution of the airflow field in the coke oven chamber can be changed by adjusting the opening of the shutter of the charging hole, so as to burn off the carbon deposits in a specific position in the coke oven chamber, and the operation is quite flexible.
本揭露之再一目的就是在提供一種煉焦爐積碳燒除方法,其採自然對流方式,而不需外加空氣供應設備,整個設備設計簡單,設備與操作成本低廉。Another object of the present disclosure is to provide a method for burning coke deposits in a coke oven, which adopts a natural convection method, does not require additional air supply equipment, and has a simple design and low equipment and operating costs.
根據本揭露之上述目的,提出一種煉焦爐積碳燒除方法。在此方法中,以燒積碳用爐門取代煉焦爐室之煉焦用爐門。此燒積碳用爐門包含至少一開口,且此至少一開口均裝設有活動檔板。開啟煉焦爐室之數個加料口,其中這些加料口依序穿設於煉焦爐室之爐頂中。透過活動檔板,打開前述燒積碳用爐門之至少一開口。利用自然對流方式將外部空氣自前述至少一開口導入煉焦爐室。外部空氣於煉焦爐室內進行燃燒反應,以燒除煉焦爐室內之積碳,並產生熱氣流自加料口與煉焦爐室之昇騰管排出煉焦爐室。According to the above purpose of the present disclosure, a method for burning off carbon deposits in a coke oven is proposed. In this method, the coke oven door in the coke oven chamber is replaced by a coke oven door. The furnace door for burnt carbon includes at least one opening, and the at least one opening is equipped with a movable baffle plate. Several feeding ports of the coke oven chamber are opened, wherein these feeding ports are sequentially penetrated in the furnace roof of the coke oven chamber. At least one opening of the furnace door for burning carbon is opened through the movable baffle. External air is introduced into the coke oven chamber from the at least one opening by natural convection. The external air undergoes combustion reaction in the coke oven chamber to burn off the carbon deposits in the coke oven chamber, and generate hot air flow from the charging port and the riser pipe of the coke oven chamber to be discharged from the coke oven chamber.
依據本揭露之一實施例,上述之燒積碳用爐門之至少一開口之數量為數個,且這些開口沿燒積碳用爐門之高度方向依序設置。According to an embodiment of the present disclosure, the number of at least one opening of the above-mentioned furnace door for burning carbon is several, and these openings are arranged in sequence along the height direction of the furnace door for burning carbon.
依據本揭露之一實施例,於將外部空氣導入煉焦爐室前,包含打開上述之開口中之一個或多個。According to an embodiment of the present disclosure, before introducing the outside air into the coke oven chamber, one or more of the above-mentioned openings are opened.
依據本揭露之一實施例,打開上述之開口中之多個時,開口中的這多個具有相同之開度。According to an embodiment of the present disclosure, when a plurality of the above-mentioned openings are opened, the plurality of the openings have the same opening degree.
依據本揭露之一實施例,打開上述之開口中之多個時,開口中之這多個具有彼此不同之開度。According to an embodiment of the present disclosure, when a plurality of the above-mentioned openings are opened, the plurality of the openings have different opening degrees from each other.
依據本揭露之一實施例,打開上述之至少一開口包含利用活動檔板控制此至少一開口之開度。According to an embodiment of the present disclosure, opening the at least one opening includes controlling the opening degree of the at least one opening with a movable baffle plate.
依據本揭露之一實施例,開啟上述之煉焦爐室之加料口後,更包含利用數個遮板分別遮蓋在這些加料口上,其中每個遮板具有一開度。According to an embodiment of the present disclosure, after opening the charging ports of the coke oven chamber, the method further includes covering the charging ports with a plurality of shutters, wherein each shutter has an opening.
依據本揭露之一實施例,上述之遮板之開度相同。According to an embodiment of the present disclosure, the opening degrees of the above-mentioned shutters are the same.
依據本揭露之一實施例,上述之遮板之開度彼此均不相同。According to an embodiment of the present disclosure, the opening degrees of the above-mentioned shutters are different from each other.
依據本揭露之一實施例,上述之遮板之開度中一部分相同,而另一部分不同。According to an embodiment of the present disclosure, a part of the opening degrees of the above-mentioned shutters is the same, and another part is different.
依據本揭露之一實施例,上述之煉焦用爐門位於煉焦爐室之導焦側或推焦側。According to an embodiment of the present disclosure, the above-mentioned coke oven door is located on the coke guide side or the coke push side of the coke oven chamber.
自然對流燒除積碳操作的原理係在常壓下,利用冷熱氣體的重力位能差,讓空氣自由流進與流出燃燒反應所進行之煉焦爐室。習知自然對流燒除積碳方式係打開爐頂之一加料口讓冷空氣流入煉焦爐室,燃燒積碳後所產生之熱氣流以爐頂之昇騰管為排氣煙囪排出煉焦爐室。然,這樣的燒除積碳方法的進氣量有限,積碳燃燒速率慢,作業耗時。The principle of natural convection burning carbon deposit operation is to use the gravitational potential energy difference of cold and hot gases under normal pressure to allow air to freely flow into and out of the coke oven chamber where the combustion reaction is carried out. The conventional natural convection burning method of carbon deposition is to open a charging port on the top of the furnace to allow cold air to flow into the coke oven chamber. Of course, such a method of burning off carbon deposits has a limited amount of air intake, a slow burning rate of carbon deposits, and time-consuming operations.
請參照圖1,其係繪示一般煉焦爐之一煉焦爐室的立體示意圖。一般而言,煉焦爐室100包含多個加料口120、122、124、與126,以及昇騰管130。煉焦爐室100具有長L、寬W、與高T。加料口120、122、124、與126以及昇騰管130均穿設於煉焦爐室100之爐頂102,而與煉焦爐室100之內部流體連通。煉焦爐室100具有導焦側140a與推焦側140b,其中導焦側140a與推焦側140b分別位於煉焦爐室100之長度方向LD上的相對二側。昇騰管130鄰近推焦側140b,且加料口120、122、124、與126從推焦側140b沿煉焦爐室100之長度方向LD至導焦側140a依序排列。Please refer to FIG. 1 , which is a three-dimensional schematic diagram of a coke oven chamber of a common coke oven. Generally speaking, the
一般而言,提高積碳之燒除速率的方法大都採增加風量或升高空氣溫度。在上述習知自然對流燒除積碳方式中,冷熱氣體之重力位能差受限於昇騰管130之出口與加料口120、122、124、與126之入口之間的高程差,增加風量的方法僅能靠加大入氣口面積。然而,在常壓系統下,進氣量與排氣量需平衡,但冷空氣進入煉焦爐室100經燃燒反應後轉為熱氣流時,體積將膨脹數倍而造成煉焦爐室100內背壓。如此一來,即便增開加料口120、122、124、與126,進氣量的增加還是相當有限。In general, the methods of increasing the burning rate of carbon deposits are mostly to increase the air volume or increase the air temperature. In the above-mentioned conventional natural convection burning carbon deposition method, the gravitational potential energy difference between the hot and cold gases is limited by the elevation difference between the outlet of the rising
若將煉焦爐室100之爐頂102中的加料口120、122、124、與126全部開起來燒積碳,煉焦爐室100內的氣流場平衡結果,僅有靠近昇騰管130之加料口120與122成為進氣口,且加料口120與122的進氣量非均等,加料口120之進氣量高於加料口122的進氣量。而燃燒後之氣流體積膨脹,需有更多熱氣流出口以維持煉焦爐室100內的系統處於常壓狀態,此時加料口124與126便成為排氣口。而且,積碳大都是累積於煉焦爐室100上部,從爐頂102之加料口120、122、124、與126吸入冷空氣所造成之低溫氣流會降低燃燒反應速率,降低積碳燒除的效率。If all the
有鑑於此,本揭露在此提出一種煉焦爐積碳燒除方法,其透過設計燒除焦爐積碳之專用爐門,使此專用爐門具有開度可調整之開口,藉此利用空氣自然對流,可使外部空氣從此專用爐門之開口吸入煉焦爐室,經燃燒反應後由爐頂之昇騰管與加料口排出。因此,可加大冷熱空氣之間的重力位能差,而可大幅提升空氣吸入量。其次,冷空氣由煉焦爐室下部進入後可先經煉焦爐室預熱,藉此可增加積碳之燃燒速率,強化煉焦爐室上部之積碳燒除效果。再者,此方法採自然對流方式,因而無需外加空氣供應設備,整體設備設計簡單,設備與操作成本低廉。此外,可配合爐頂加料口之開度調整與爐門之開口的開度或不同開口的選用,來控制空氣吸入量與燒除煉焦爐室內之特定位置的積碳。In view of this, the present disclosure proposes a method for removing carbon deposits in a coke oven. By designing a special furnace door for removing carbon deposits in a coke oven, the special furnace door has an opening whose opening degree can be adjusted, so as to utilize the natural atmosphere of the air. Convection can make the outside air suck into the coke oven chamber from the opening of the special furnace door, and after the combustion reaction, it will be discharged from the rising pipe and the charging port on the top of the furnace. Therefore, the gravitational potential energy difference between the cold and hot air can be increased, and the air intake can be greatly increased. Secondly, the cold air can be preheated through the coke oven chamber after entering from the lower part of the coke oven chamber, thereby increasing the combustion rate of carbon deposits and enhancing the effect of burning carbon deposits in the upper part of the coke oven chamber. Furthermore, this method adopts the natural convection method, so no additional air supply equipment is required, the overall equipment design is simple, and the equipment and operation costs are low. In addition, it can adjust the opening of the charging port on the top of the furnace and the opening of the furnace door or the selection of different openings to control the air intake and burn off the carbon deposits in specific positions in the coke oven chamber.
請同時參照圖1至圖3,其中圖2係繪示依照本揭露之一實施方式的一種煉焦爐積碳燒除方法的流程圖,圖3係繪示依照本揭露之一實施方式的一種燒積碳用爐門的正視圖。燒除煉焦爐室100內的積碳時,可先進行步驟200,以利用圖3之燒積碳用爐門150來取代煉焦爐室100之煉焦用爐門。燒積碳用爐門150包含一或多個開口。在圖3所示之例子中,燒積碳用爐門150包含二個開口160a與160b。開口160a與160b沿燒積碳用爐門150之高度方向HD依序設置。開口160a與160b均裝設有各自之活動檔板170a與170b。藉由移動活動檔板170a與170b,可分別調整開口160a與160b的開度,即開口面積。Please refer to FIG. 1 to FIG. 3 at the same time, wherein FIG. 2 is a flowchart illustrating a method for removing carbon deposits in a coke oven according to an embodiment of the present disclosure, and FIG. 3 illustrates a burning method according to an embodiment of the present disclosure. Front view of the furnace door for carbon deposits. When burning off the coke in the
在一些例子中,燒積碳用爐門150可透過改造舊煉焦用爐門而製得。製作燒積碳用爐門150時,可保留舊煉焦用爐門之上吊掛拔取元件與膜片封刀設計,但在舊煉焦用爐門上開設一或多個長方形空氣進氣開口。藉此,進行煉焦爐室100之積碳燒除作業時,可先利用拔門機取下煉焦爐室100之煉焦用爐門,接著同樣利用拔門機將燒積碳用爐門150吊掛於煉焦爐室100之原本裝設煉焦用爐門的位置。燒積碳用爐門150所取代之煉焦用爐門原可設於煉焦爐室100之導焦側140a或推焦側140b。在一些示範例子中,燒積碳用爐門150係取代裝在煉焦爐室100之導焦側140a的煉焦用爐門。In some examples, the burnt
在另一些例子中,燒積碳用爐門150之製作可非透過改造舊煉焦用爐門,而是可關住煉焦爐室100之導焦側140a或推焦側140b且具裝設有活動檔板之進氣開口的設計的爐門。In other examples, the
可進行步驟210,以開啟煉焦爐室100之加料口120、122、124、與126中的多個。舉例而言,可打開全部的加料口120、122、124、與126。或者,可根據煉焦爐室100內的積碳情況,而僅打開加料口120、122、124、與126的其中三個或二個。在一些例子中,可將所有的加料口120、122、124、與126打開,但這些加料口120、122、124、與126之開度可彼此不同或不盡相同。加料口120、122、124、與126之開度可根據煉焦爐室100內的積碳分布而調整。舉例而言,加料口120可打開30%,加料口122可打開50%,加料口124可完全打開即打開100%,而加料口126可打開70%。Step 210 may be performed to open a plurality of the charging
請參照圖4A至圖4D,其係分別繪示依照本揭露之一實施方式的四種加料口之遮板的示意圖。在一些例子中,於開啟煉焦爐室100之加料口120、122、124、與126後,可將數個遮板180、182、184、與186分別對應遮蓋在加料口120、122、124、與126上,藉此調整加料口120、122、124、與126的開啟程度。也就是說,每個遮板180、182、184、與186具有各自之開度,遮板180、182、184、與186的開度可決定對應之加料口120、122、124、與126的開度。Please refer to FIG. 4A to FIG. 4D , which are schematic diagrams of the shutters of four kinds of feeding ports according to an embodiment of the present disclosure, respectively. In some examples, after opening the feeding
在一些例子中,這些遮板180、182、184、與186的開度均相同。在另一些例子中,這些遮板180、182、184、與186的開度彼此均不相同。在又一些例子中,這些遮板180、182、184、與186的開度中不全然相同,其中一部分相同,而另一部分不同。舉例而言,遮板180與182的開度可相同,而遮板184與186之開度可彼此不同也不同於遮板180與182的開度。或者,遮板180與182的開度可相同,而遮板184與186的開度可相同但不同於遮板180與182的開度。更或者,遮板180、182、與184之開度可相同,而遮板186之開度可不同於遮板180、182、與184之開度。In some instances, the
在一些示範例子中,遮板180之開度可為30%,遮板182之開度可為50%,遮板184之開度可為100%,遮板186之開度可為70%。藉此,可使對應之加料口120、122、124、與126之開度分別為30%、50%、100%、與70%。In some illustrative examples, the opening of
在一些例子中,可利用鑄鐵柵格板披覆不同開口面積之鐵皮來製作不同開度之遮板。舉例而言,如圖4A所示,遮板180可包含鑄鐵柵格板180a與鐵皮180b,其中鐵皮180b披覆在鑄鐵柵格板180a上。如圖4B所示,遮板182可包含鑄鐵柵格板182a與披覆在鑄鐵柵格板182a上的鐵皮182b。如圖4C所示,遮板184可包含鑄鐵柵格板184a與披覆在鑄鐵柵格板184a上的鐵皮184b。如圖4D所示,遮板186可為開度100%的遮板,因此遮板186可僅包含鑄鐵柵格板186a。在另一些例子中,遮板186可為開度非100%的遮板,而具有鑄鐵柵格板186a與披覆於其上之鐵皮(未繪示)。In some examples, cast iron grid plates can be used to coat iron sheets with different opening areas to make shutters with different opening degrees. For example, as shown in FIG. 4A , the
接著,可進行步驟220,以透過活動檔板170a及/或170b,來打開燒積碳用爐門150之開口160a及/或160b。步驟220與上述打開加料口120、122、124、與126的步驟210的順序可根據現場實際操作需求而調整。可僅打開開口160a或160b,或者同時打開開口160a與160b。打開燒積碳用爐門150之開口160a與160b時,可分別利用活動檔板170a與170b來控制開口160a與160b之開度。Next,
在一些例子中,打開燒積碳用爐門150之多個開口160a與160b時,這些打開的開口160a與160b具有相同之開度。在另一些例子中,打開燒積碳用爐門150之多個開口160a與160b時,打開的開口160a與160b具有彼此不同之開度。In some examples, when the plurality of
接下來,可進行步驟230,以利用自然對流方式將外部空氣自開口160a及/或160b導入煉焦爐室100。進入煉焦爐室100之外部空氣可於煉焦爐室100內進行燃燒反應,來燒除煉焦爐室100內之積碳。外部空氣在燃燒反應後產生熱氣流,熱氣流可自煉焦爐室100之爐頂102的加料口120、122、124、與126,以及昇騰管130排出煉焦爐室100。Next,
由於外部空氣係由燒積碳用爐門150之開口160a及/或160b進入煉焦爐室100,因此排氣之昇騰管130的出口與進氣之開口160a及/或160b之間的高程差可大幅增加,且爐頂102之昇騰管130以及加料口120、122、124、與126均可作為熱氣流的排放口。由於冷熱空氣之間的重力位能差增加,且排氣口的面積也增加,因此可提高外部空氣吸入量。此外,外部空氣係從煉焦爐室100之爐頂102下方,例如較靠近煉焦爐室100之底部的開口160a及/或160b,吸入煉焦爐室100,吸入之冷空氣可於煉焦爐室100內迴流上行,如此可使氣流的溫度逐漸升高。這樣經預熱的空氣可加快燃燒速度,而可提高煉焦爐室100內的積碳燒除效率。Since the outside air enters the
配合爐頂102之不同開度的遮板180、182、184、與186,可調節控制吸入煉焦爐室100的空氣量與煉焦爐室100內的積碳燃燒位置。請參照圖5A至圖5C,其係分別繪示依照本揭露之一實施方式的不同加料口開度、加料口全開、以及加料口各開20%之自然對流進氣量的流速分布圖。於圖5A至圖5C中,燒積碳用爐門150係裝在煉焦爐室100之導焦側140a,且僅開啟一個下方開口160a以吸入冷空氣。在圖5A之作業模式中,加料口120的開度為30%,加料口122的開度為50%,加料口124的開度為100%,加料口126的開度為70%。與圖5A的作業模式相較,當爐頂102之加料口120、122、124、與126全開時,圖5B的煉焦爐室100下方氣流之流速增大,空氣吸入量增加。而相對地,在加料口120、122、124、與126之開度全部限縮至20%時,圖5C的煉焦爐室100下方氣流之流速降低,進氣量銳減。In accordance with the
若假設積碳僅分布於爐上部的1/3區域內,以爐頂102之加料口120、122、124、與126進氣之自然對流積碳燒除作業模式為基準,上述圖5A至圖5C之三種作業模式之煉焦爐室100內的平均積碳燒除速率的比較列示於下表一中。
表一
在圖5A之作業模式下,因加料口124與126的開度較大,因此加料口124與126附近的積碳燒除速率相對較高。在圖5C之作業模式下,因加料口120、122、124、與126之開度均被限縮為20%,因此主要以昇騰管130排氣,因而昇騰管130下方積碳的燒除速率最高。In the operation mode shown in FIG. 5A , because the openings of the feeding
此外,由表一可知,爐頂102之加料開度若夠大,從燒積碳用爐門150下方,即開口160a進氣的積碳燒除效率明顯高於由爐頂102之加料口120、122、124、與126進氣的自然對流作業模式。圖5B之加料口120、122、124、與126開度100%的作業模式為系統進氣量最大的模式,因此煉焦爐室100內的平均積碳燒除速率也最高。若要再加快煉焦爐室100內的積碳燒除效率,可打開燒積碳用爐門150之開口160b,以吸入更多空氣。In addition, it can be seen from Table 1 that if the feeding opening of the
由上述之實施方式可知,本揭露之一優點就是因為本揭露之燒積碳用爐門包含一或多個開口,藉此外部空氣可透過自然對流方式而從燒積碳用爐門之開口進入煉焦爐室,經燃燒反應後所產生之熱氣流可從煉焦爐室之爐頂的昇騰管與加料口排出。與爐頂加料口架設送風導管的方法相比,由爐門之開口吸氣的方法其吸入的冷空氣與爐頂昇騰管及加料口排出的熱氣流之間的重力位能可大幅增大,因而可增加煉焦爐室的進氣量,進而可提高煉焦爐室中積碳燒除之效率。As can be seen from the above-mentioned embodiments, one of the advantages of the present disclosure is that the furnace door for burning carbon of the present disclosure includes one or more openings, whereby outside air can enter through the opening of the furnace door for burning carbon through natural convection. In the coke oven chamber, the hot air flow generated by the combustion reaction can be discharged from the rising pipe and the feeding port on the top of the coke oven chamber. Compared with the method of erecting air supply ducts at the furnace top feeding port, the method of inhaling through the opening of the furnace door can greatly increase the gravitational potential energy between the cold air inhaled and the hot air discharged from the furnace top rising pipe and the charging port. Therefore, the intake air volume of the coke oven chamber can be increased, thereby improving the efficiency of burning off carbon deposits in the coke oven chamber.
本揭露之另一優點就是因為在本揭露之煉焦爐積碳燒除方法中,外部空氣可由煉焦爐室下方進入,而可先經預熱而提高反應溫度,因此可加快焦爐上部積碳燃燒速度。Another advantage of the present disclosure is that in the method for removing carbon deposits in a coke oven of the present disclosure, external air can enter from below the coke oven chamber, and can be preheated to increase the reaction temperature, thereby accelerating the combustion of carbon deposits in the upper part of the coke oven speed.
本揭露之又一優點就是因為在本揭露之煉焦爐積碳燒除方法可調整爐門之開口的開度與加料孔之遮板的開度,藉此可改變空氣吸入量與燃燒速率。此外,可透過調整加料孔之遮板的開度來改變煉焦爐室中的氣流場分布,以燒除煉焦爐室內之特定位置的積碳,操作相當具有彈性。Another advantage of the present disclosure is that in the method for removing carbon deposits in a coke oven of the present disclosure, the opening of the furnace door and the opening of the shutter of the charging hole can be adjusted, thereby changing the air intake and the burning rate. In addition, the distribution of the airflow field in the coke oven chamber can be changed by adjusting the opening of the shutter of the charging hole, so as to burn off the carbon deposits in a specific position in the coke oven chamber, and the operation is quite flexible.
本揭露之再一優點就是因為在本揭露之煉焦爐積碳燒除方法採自然對流方式,因此不需外加空氣供應設備,整個設備設計簡單,設備與操作成本低廉。Another advantage of the present disclosure is that the natural convection method is adopted in the coke oven coke burning method of the present disclosure, so no additional air supply equipment is required, the whole equipment is simple in design, and the equipment and operation costs are low.
雖然本揭露已以實施例揭示如上,然其並非用以限定本揭露,任何在此技術領域中具有通常知識者,在不脫離本揭露之精神和範圍內,當可作各種之更動與潤飾,因此本揭露之保護範圍當視後附之申請專利範圍所界定者為準。Although the present disclosure has been disclosed above with examples, it is not intended to limit the present disclosure. Anyone with ordinary knowledge in this technical field can make various changes and modifications without departing from the spirit and scope of the present disclosure. Therefore, the scope of protection of this disclosure should be determined by the scope of the appended patent application.
100:煉焦爐室
102:爐頂
120:加料口
122:加料口
124:加料口
126:加料口
130:昇騰管
140a:導焦側
140b:推焦側
150:燒積碳用爐門
160a:開口
160b:開口
170a:活動檔板
170b:活動檔板
180:遮板
180a:鑄鐵柵格板
180b:鐵皮
182:遮板
182a:鑄鐵柵格板
182b:鐵皮
184:遮板
184a:鑄鐵柵格板
184b:鐵皮
186:遮板
186a:鑄鐵柵格板
200:步驟
210:步驟
220:步驟
230:步驟
HD:高度方向
L:長
LD:長度方向
T:高
W:寬100: Coke oven chamber
102: Stove top
120: Feeding port
122: Feeding port
124: Feeding port
126: Feeding port
130: Rising
為讓本揭露之上述和其他目的、特徵、優點與實施例能更明顯易懂,所附圖式之說明如下: [圖1]係繪示一般煉焦爐之一煉焦爐室的立體示意圖; [圖2]係繪示依照本揭露之一實施方式的一種煉焦爐積碳燒除方法的流程圖; [圖3]係繪示依照本揭露之一實施方式的一種燒積碳用爐門的正視圖; [圖4A]係繪示依照本揭露之一實施方式的一種加料口之遮板的示意圖; [圖4B]係繪示依照本揭露之一實施方式的一種加料口之遮板的示意圖; [圖4C]係繪示依照本揭露之一實施方式的一種加料口之遮板的示意圖; [圖4D]係繪示依照本揭露之一實施方式的一種加料口之遮板的示意圖; [圖5A]係繪示依照本揭露之一實施方式的一種不同加料口開度之自然對流進氣量的流速分布圖; [圖5B]係繪示依照本揭露之一實施方式的一種加料口全開之自然對流進氣量的流速分布圖;以及 [圖5C]係繪示依照本揭露之一實施方式的一種加料口各開20%之自然對流進氣量的流速分布圖。 In order to make the above and other objects, features, advantages and embodiments of the present disclosure more clearly understood, the accompanying drawings are described as follows: [Fig. 1] is a three-dimensional schematic diagram showing a coke oven chamber, one of the common coke ovens; [ Fig. 2 ] is a flow chart illustrating a method for burning off carbon deposits in a coke oven according to an embodiment of the present disclosure; [ Fig. 3 ] is a front view showing a furnace door for burned carbon according to an embodiment of the present disclosure; [ FIG. 4A ] is a schematic diagram illustrating a shutter of a feeding port according to an embodiment of the present disclosure; [ FIG. 4B ] is a schematic diagram illustrating a shutter of a feeding port according to an embodiment of the present disclosure; [ FIG. 4C ] is a schematic diagram illustrating a shutter of a feeding port according to an embodiment of the present disclosure; [ FIG. 4D ] is a schematic diagram illustrating a shutter of a feeding port according to an embodiment of the present disclosure; [ FIG. 5A ] is a flow velocity distribution diagram of the natural convection air intake with different openings of the feeding port according to an embodiment of the present disclosure; [ FIG. 5B ] is a flow velocity distribution diagram of a natural convection air intake with a fully open feeding port according to an embodiment of the present disclosure; and [ FIG. 5C ] is a flow velocity distribution diagram of the natural convection air intake with each feeding port opened by 20% according to an embodiment of the present disclosure.
國內寄存資訊(請依寄存機構、日期、號碼順序註記) 無 國外寄存資訊(請依寄存國家、機構、日期、號碼順序註記) 無 Domestic storage information (please note in the order of storage institution, date and number) none Foreign deposit information (please note in the order of deposit country, institution, date and number) none
200:步驟 200: Steps
210:步驟 210: Steps
220:步驟 220: Steps
230:步驟 230: Steps
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WO2020196360A1 (en) * | 2019-03-27 | 2020-10-01 | Jfeスチール株式会社 | Method for heating up hearth of blast furnace, and burner lance used for same |
CN111424129A (en) * | 2020-06-01 | 2020-07-17 | 唐山中科乾海环保科技有限公司 | Heat accumulating type coal-based reduction device and reduction method |
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