TWI744162B - Contact shrapnel structure of electromagnetic relay - Google Patents
Contact shrapnel structure of electromagnetic relay Download PDFInfo
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- TWI744162B TWI744162B TW110100140A TW110100140A TWI744162B TW I744162 B TWI744162 B TW I744162B TW 110100140 A TW110100140 A TW 110100140A TW 110100140 A TW110100140 A TW 110100140A TW I744162 B TWI744162 B TW I744162B
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Abstract
本發明提供一種電磁繼電器之觸點彈片結構,包含至少一彈片組件及至少一觸點結構。彈片組件包含由上而下依序疊設固定之第一、第二、第三及第四片體,第一片體具有一第一凸弧彎折部且一端開設有一第一安裝孔;第二片體具有一第二凸弧彎折部且一端開設有一第二安裝孔,其中第二凸弧彎折部設置於第一凸弧彎折部下方且彼此間具有一間隙;第三片體之一端開設有一第三安裝孔;第四片體具有一固定段與一彈性段,固定段開設有一第四安裝孔,且第四片體設有複數溝槽;其中,僅有固定段與第三片體相互固定;觸點結構穿設固定於該第一安裝孔、該第二安裝孔、該第三安裝孔及該第四安裝孔。藉此,使該觸點彈片結構之受力強度相對形變量關係呈現趨近正向線性變化特性,大幅提升觸點彈片結構於接合或斷開時之作動穩定性,進而達到較佳之電性功效。 The invention provides a contact shrapnel structure of an electromagnetic relay, which includes at least one shrapnel component and at least one contact structure. The elastic sheet assembly includes a first, a second, a third, and a fourth sheet that are sequentially stacked and fixed from top to bottom. The first sheet has a first convex curved portion and a first mounting hole is opened at one end; The two pieces have a second convex arc bending portion and a second mounting hole is opened at one end, wherein the second convex arc bending portion is disposed under the first convex arc bending portion with a gap between each other; the third piece body One end is provided with a third mounting hole; the fourth plate has a fixed section and an elastic section, the fixed section is provided with a fourth mounting hole, and the fourth plate is provided with a plurality of grooves; among them, only the fixed section and the first The three pieces are fixed to each other; the contact structure is penetrated and fixed in the first mounting hole, the second mounting hole, the third mounting hole and the fourth mounting hole. As a result, the force strength of the contact shrapnel structure relative to the relationship between the deformation variables presents a positive linear change characteristic, which greatly improves the operating stability of the contact shrapnel structure when it is engaged or disconnected, thereby achieving better electrical performance .
Description
本發明係與繼電器領域相關,尤其是一種運用於電磁繼電器之觸點彈片結構。 The present invention is related to the field of relays, especially a contact shrapnel structure used in electromagnetic relays.
繼電器(Relay)又可稱為電驛,是一種電子控制組件,廣泛地被應用於控制電路內,簡言之,繼電器即為一種以小電流控制大電流之電子開關。繼電器依據工作原理又可分為區分為各種類型,例如光繼電器、電磁繼電器、熱繼電器等。 Relay, also known as electrical relay, is an electronic control component that is widely used in control circuits. In short, a relay is an electronic switch that controls a large current with a small current. Relays can be divided into various types based on their working principles, such as optical relays, electromagnetic relays, thermal relays, and so on.
以電磁繼電器為例,其係可依據輸入之電流性質分為直流與交流繼電器,而兩者的工作原理相同,差異僅在於鐵芯設計上有所區別。電磁繼電器內部大致具備電磁線圈、可動觸點及固定觸點,並於固定觸點向外連接控制電路,當電磁線圈通電後,可動觸點即會因應電磁線圈之電磁作用而位移,從而達到控制電性開閉之目的。可動觸點一般係裝設於可動彈片上,以帶動可動觸點移動而和固定點導通或斷開,在部分繼電器機種中,鑒於移動需求等考量,亦有見將可動彈片設計為三片結構之方式。前述之可動彈片結構,係包含三個片體,並在片體上開設有穿孔以利安裝觸點結構,然此可動彈片雖在移動上相較於單一片體具有較好的表現,但是卻產生剛性過強而在受力後的彈性表現不佳,造成觸點的接觸強度不夠穩定,使繼電器容易因為觸點接觸不完全而產生高溫或電阻值不穩定之情況,甚或因瞬間大幅度形變致使斷裂或無法回復之缺失。 Taking electromagnetic relays as an example, they can be divided into DC and AC relays according to the nature of the input current, and the working principles of the two are the same, the difference is only in the iron core design. The electromagnetic relay is roughly equipped with electromagnetic coil, movable contact and fixed contact, and the fixed contact is connected to the control circuit. When the electromagnetic coil is energized, the movable contact will be displaced in response to the electromagnetic action of the electromagnetic coil to achieve control The purpose of electrical opening and closing. The movable contact is generally installed on the movable shrapnel to drive the movable contact to move and be connected to or disconnected from the fixed point. In some relay models, considering the mobile requirements and other considerations, it is also seen that the movable shrapnel is designed as a three-piece structure The way. The aforementioned movable shrapnel structure includes three pieces, and perforations are provided on the piece to facilitate the installation of the contact structure. However, although the movable shrapnel has better performance than a single piece in movement, it does The rigidity is too strong and the elastic performance after force is not good, resulting in the contact strength of the contact is not stable enough, so that the relay is prone to high temperature or unstable resistance value due to incomplete contact contact, or even large instantaneous deformation. Loss that causes fracture or irreversibility.
有鑑於此,本發明人係集結多年從事相關行業之豐富經驗,構思並提出一種電磁繼電器之觸點彈片結構,希冀可有效解決上述缺失,提供更為優異之相關產品。 In view of this, the inventor of the present invention has accumulated rich experience in related industries for many years, and conceived and proposed a contact shrapnel structure for electromagnetic relays, hoping to effectively solve the above shortcomings and provide more excellent related products.
本發明之一目的,旨在提供一種電磁繼電器之觸點彈片結構,其係能大幅增進電磁繼電器中,固定與可動觸點接觸時之接觸壓固力與穩定性。 One objective of the present invention is to provide a contact shrapnel structure of an electromagnetic relay, which can greatly improve the contact pressing force and stability when the fixed contact is in contact with the movable contact in the electromagnetic relay.
為達上述目的,本發明之一種電磁繼電器之觸點彈片結構,包含:至少一彈片組件,包含:一第一片體,具有一第一凸弧彎折部,且該第一片體之一端開設有一第一安裝孔;一第二片體,疊設於該第一片體下方並與該第一片體相互固定,該第二片體具有一第二凸弧彎折部,且一端開設有與該第一安裝孔對應之一第二安裝孔;其中該第二凸弧彎折部設置於該第一凸弧彎折部下方且彼此間具有一間隙;一第三片體,疊設於該第二片體下方並與該第二片體相互固定,該第三片體之一端開設有與該第二安裝孔對應之一第三安裝孔;及一第四片體,疊設於該第三片體下方,該第四片體具有一固定段與一彈性段,該固定段係開設有與該第三安裝孔對應之一第四安裝孔,且該第四片體設有複數溝槽;其中,該固定段係與該第三片體相互固定,該彈性段則未與該第三片體相互固定;及至少一觸點結構,穿設固定於該第一安裝孔、該第二安裝孔、該第三安裝孔及該第四安裝孔。藉此,本發明之該觸點彈片結構係能提供適切的結構受力形變狀態,達到在繼電器之有限空間中,提供穩定之作動順暢度,有效增進繼電器之作動效能與確實度。 To achieve the above objective, an electromagnetic relay contact spring structure of the present invention includes: at least one spring assembly, including: a first sheet body having a first convex curved portion, and one end of the first sheet body A first mounting hole is opened; a second sheet body is stacked under the first sheet body and fixed to the first sheet body, the second sheet body has a second convex arc bending part, and one end is opened There is a second mounting hole corresponding to the first mounting hole; wherein the second convex arc bending portion is disposed under the first convex arc bending portion with a gap between each other; a third piece is stacked Under the second sheet body and fixed to the second sheet body, one end of the third sheet body is provided with a third mounting hole corresponding to the second mounting hole; and a fourth sheet body is stacked on Below the third plate, the fourth plate has a fixed section and an elastic section. The fixed section is provided with a fourth mounting hole corresponding to the third mounting hole, and the fourth plate is provided with a plurality of Groove; wherein, the fixed section is fixed to the third sheet body, the elastic section is not fixed to the third sheet body; and at least one contact structure is fixed through the first mounting hole, the The second mounting hole, the third mounting hole and the fourth mounting hole. Thereby, the contact spring structure of the present invention can provide an appropriate structural deformation state under force, so as to provide a stable operating smoothness in the limited space of the relay, and effectively improve the operating efficiency and reliability of the relay.
較佳地,該等溝槽為長條狀,且各該溝槽之延伸方向相互平行,如此係可提升作動時的穩定性。 Preferably, the grooves are elongated, and the extending directions of the grooves are parallel to each other, so that the stability during operation can be improved.
較佳地,該等溝槽係以該第四安裝孔周緣為起點,朝該彈性段方向延伸設置,以避免影響該觸點結構之作動。 Preferably, the grooves extend from the periphery of the fourth mounting hole in the direction of the elastic section to avoid affecting the operation of the contact structure.
較佳地,該等溝槽數量為奇數時,位於中間位置之該溝槽開孔面積大於兩側之各該等溝槽開孔面積,以使該觸點彈片結構於作動時可具備較適切之形變承受表現。進一步地,該等溝槽數量為五個,以兼具片體整體之剛性與形變彈性。 Preferably, when the number of the grooves is an odd number, the opening area of the groove at the middle position is larger than the opening area of the grooves on both sides, so that the contact spring structure can be more appropriate when actuated The deformation bears the performance. Furthermore, the number of the grooves is five, so as to have the rigidity and deformation elasticity of the whole sheet.
較佳地,該等溝槽係以該第四安裝孔周緣為起點,朝該彈性段方向呈放射狀設置,以藉該種溝槽設置態樣,同時達到確保作動順暢度以及讓觸點可施予更佳壓合應力之功效。 Preferably, the grooves are arranged radially in the direction of the elastic section with the periphery of the fourth mounting hole as the starting point, so that the grooves are arranged in a manner to ensure the smoothness of operation and the contact The effect of applying better compression stress.
較佳地,至少一個該溝槽鄰近該第四安裝孔之端,係對應該第四安裝孔周緣而呈傾斜狀或弧狀,以避免於影響觸點結構。 Preferably, at least one of the grooves adjacent to the end of the fourth mounting hole is inclined or arced to correspond to the periphery of the fourth mounting hole to avoid affecting the contact structure.
較佳地,該第一片體相對設有該第一安裝孔之另端設有至少一第一組接孔,該第二片體相對設有該第二安裝孔之另端設有至少一第二組接孔,該第三片體相對設有該第三安裝孔之另端設有至少一第三組接孔,且該第一組接孔、該第二組接孔及該第三組接孔係相互對應並連通,以利組固於繼電器內。 Preferably, the first sheet body is provided with at least one first set of contact holes opposite to the other end where the first mounting hole is provided, and the second sheet body is provided with at least one The second set of contact holes, the third piece body is provided with at least one third set of contact holes opposite to the other end of the third mounting hole, and the first set of contact holes, the second set of contact holes and the third The group connection holes correspond to each other and communicate with each other to facilitate the grouping and fixing in the relay.
較佳地,該彈片組件數量為二個,且該二個彈片組件以一間隔為並排平行設置,並於該二個彈片組件未設有該觸點結構之另端為相互固定設置,如此係可提供雙接點之應用。 Preferably, the number of the elastic sheet assembly is two, and the two elastic sheet assemblies are arranged side by side in parallel at an interval, and the other end of the two elastic sheet assemblies without the contact structure is fixedly arranged with each other, so Can provide dual-contact applications.
較佳地,該彈片組件設有該觸點結構之端的一側邊係為漸擴之階梯狀態樣,以避免彈片組件距離過近影響電性傳輸。 Preferably, the side edge of the end of the elastic sheet assembly provided with the contact structure is in a gradually expanded stepped state, so as to prevent the elastic sheet assembly from being too close to affect the electrical transmission.
綜上所述,本發明之觸點彈片結構,係透過該第四片體之特殊結構設計,有效調整整體結構受力與形變量的相對關係,讓彈片以適切的結構狀 態進行應用,進而能於繼電器之有限空間中,有效提升觸點接觸時之壓合力,使該觸點彈片結構之受力強度相對形變量關係呈現趨近正向線性變化特性,讓電阻值變化穩定,同時本發明亦具備更優異之作動順暢度。更具體地說,透過該第四片體與其彈性段、固定段及溝槽之設置,即能在作動時具有更好的位移順暢度,並讓該觸點結構與繼電器中對應之另一觸點相互接觸時之壓合力得以提升。進一步地,考量實際作動時之各項要件,本發明亦提出關於該等溝槽於該第四片體上之細部設置態樣,以據此使該第四片體除能有效地達到前述功效外,亦能兼顧本身剛性與所需之彈性變化。 In summary, the contact shrapnel structure of the present invention effectively adjusts the relative relationship between the force and the deformation of the overall structure through the special structure design of the fourth piece body, so that the shrapnel can be appropriately structured. In the limited space of the relay, it can effectively increase the pressing force when the contact is in contact, so that the force strength of the contact shrapnel structure shows a positive linear change characteristic with respect to the deformation relationship, and the resistance value changes It is stable, and the present invention also has a more excellent smoothness of operation. More specifically, through the arrangement of the fourth sheet body and its elastic section, fixed section and groove, it can have better displacement smoothness during operation, and make the contact structure and the corresponding other contact in the relay. The pressing force when the points are in contact with each other is improved. Furthermore, considering the various requirements of actual operation, the present invention also proposes the detailed configuration of the grooves on the fourth sheet, so that the fourth sheet can effectively achieve the aforementioned effects. In addition, it can also take into account its own rigidity and the required elastic changes.
1:觸點彈片結構 1: Contact shrapnel structure
10:彈片組件 10: Shrapnel components
101:第一片體 101: The first piece
1011:第一凸弧彎折部 1011: The first convex arc bending part
1012:第一安裝孔 1012: The first mounting hole
1013:第一組裝孔 1013: first assembly hole
102:第二片體 102: second piece
1021:第二凸弧彎折部 1021: Second convex arc bending part
1022:第二安裝孔 1022: second mounting hole
1023:第二組裝孔 1023: second assembly hole
103:第三片體 103: The third piece
1031:第三安裝孔 1031: Third mounting hole
1032:第三組裝孔 1032: Third assembly hole
104:第四片體 104: The fourth piece
1041:固定段 1041: fixed segment
1042:彈性段 1042: elastic segment
1043:第四安裝孔 1043: Fourth mounting hole
1044:溝槽 1044: groove
11:觸點結構 11: Contact structure
20:旋轉橋 20: rotating bridge
201:第一轉片 201: The first turn
202:第二轉片 202: second turn
21:固定觸點片 21: fixed contact piece
22:延伸臂 22: Extension arm
A:習知彈片結構 A: Conventional shrapnel structure
B:固定觸點 B: fixed contact
C:習知彈片結構上的觸點 C: Contacts on the structure of the conventional shrapnel
第1圖,為本發明一實施例之分解示意圖。 Figure 1 is an exploded schematic diagram of an embodiment of the present invention.
第2A圖,為本發明一實施例之觸點彈片結構組裝示意圖。 FIG. 2A is a schematic diagram of the assembly of the contact shrapnel structure according to an embodiment of the present invention.
第2B圖,為本發明一實施例另一視角之觸點彈片結構組裝示意圖。 FIG. 2B is a schematic diagram of the assembly of the contact shrapnel structure from another perspective according to an embodiment of the present invention.
第3圖,為本發明一實施例之觸點彈片結構應用示意圖(一)。 Figure 3 is a schematic diagram (1) of the application of the contact shrapnel structure according to an embodiment of the present invention.
第4圖,為本發明一實施例之觸點彈片結構應用示意圖(二)。 Figure 4 is a schematic diagram (2) of the application of the contact shrapnel structure according to an embodiment of the present invention.
第5圖,為習知彈片結構之局部應用示意圖。 Figure 5 is a partial application schematic diagram of the conventional shrapnel structure.
第6圖,為本發明一實施例另一實施態樣之觸點彈片結構局部分解示意圖。 FIG. 6 is a partial exploded schematic view of a contact spring structure according to another embodiment of the present invention.
第7圖,為本發明一實施例另一實施態樣之觸點彈片結構組裝示意圖。 FIG. 7 is a schematic diagram of an assembly of a contact spring structure according to another embodiment of the present invention.
第8圖,為本發明一實施例次一實施態樣之第四片體結構示意圖。 FIG. 8 is a schematic diagram of the fourth sheet structure of an embodiment of the present invention.
為使本領域具有通常知識者能清楚了解本發明之內容,謹以下列說明搭配圖式,敬請參閱。 In order to enable those with ordinary knowledge in the field to clearly understand the content of the present invention, please refer to the following description and drawings.
請參閱第1、2A、2B、3及4圖,其係為本發明一實施例之觸點彈片結構分解示意圖、組裝示意圖、另一視角組裝示意圖及應用示意圖(一)、(二)。本發明揭示一種電磁繼電器之觸點彈片結構1,包含:至少一彈片組件10及至少一觸點結構11。該彈片組件10包含一第一片體101、一第二片體102、一第三片體103及一第四片體104,該第一片體101具有一第一凸弧彎折部1011,且該第一片體101之一端開設有一第一安裝孔1012。該第二片體102疊設於該第一片體101下方並與該第一片體101相互固定,該第二片體102具有一第二凸弧彎折部1021,且一端開設有與該第一安裝孔1012相對應之一第二安裝孔1022,其中該第二凸弧彎折部1021設置於該第一凸弧彎折部1011下方且彼此間具有一間隙。該第三片體103疊設於該第二片體102下方並與該第二片體102相互固定,該第三片體103之一端開設有與該第二安裝孔1022相對應之一第三安裝孔1031。該第四片體104疊設於該第三片體103下方,該第四片體104具有一固定段1041及一彈性段1042,該固定段1041係開設有與該第三安裝孔1031相對應之一第四安裝孔1043,且該第四片體104設有複數溝槽1044,其中,該固定段1041係與該第三片體103相互固定,該彈性段1042則未與該第三片體103相互固定。該觸點結構11穿設固定於該第一安裝孔1012、該第二安裝孔1022、該第三安裝孔1031及該第四安裝孔1043。其中,較佳地,該第一片體101、該第二片體102及該第三片體103係可選用如銅材製成,該第四片體104則可為不鏽鋼材料製成。
Please refer to Figures 1, 2A, 2B, 3, and 4, which are an exploded schematic diagram, an assembly diagram, an assembly diagram from another perspective, and an application diagram (1), (2) of the contact shrapnel structure according to an embodiment of the present invention. The present invention discloses a
藉此,本發明係有效地調整了彈片受力後之彈性表現,讓該觸點彈片結構1具備適切的受力暨形變關係,藉以達到優化該觸點彈片結構1之該觸點結構11與另一觸點的接觸壓合力表現之功效。透過前述結構特徵,該觸點彈片結構1之受力與形變關係能夠呈現依據施力漸大而漸使形變量隨之增大,受力
漸小則該觸點彈片結構1逐漸回復之相對關係,不易產生因持續受力而瞬間大幅變形造成無法回復之問題,使該觸點彈片結構之受力強度相對形變量關係呈現趨近正向線性變化特性,趨近於彈簧受力形變的理想關係狀態。且藉此可避免結構剛性太強導致施力極大卻僅有些許形變而無法順利與另一觸點接觸之情況,以及避免彈片瞬間大幅形變再也無法回復之缺失;或是避免結構剛性過小而使該觸點結構11與另一觸點接觸形成觸點接觸不完全所導致的高溫運作與電阻值不穩定之現象。據此,即可達到在電磁繼電器之有限空間內,有效提升該觸點彈片結構1應用時之壓合力,進而避免觸點接觸不完全造成的使用溫度過高或電阻值變化過大等問題。更具體地說,該觸點彈片結構1之該第四片體104係具有該固定段1041、該彈性段1042及該等溝槽1044,且使該固定段1041為與該第三片體103相互固定之區域,如此即可透過該彈性段1042及該等溝槽1044提供該觸點彈片結構1於應用時之彈性形變,提升該觸點結構11與另一觸點的接觸力,且讓該觸點彈片結構1之受力強度相對形變量關係,係趨近正向線性變化特性。進一步地,透過開設該等溝槽1044而使該第四片體104相對形成具肋條之結構,係可讓所承受之抵壓力平均分散至該觸點結構11位置,而避免作動受力時產生局部翹曲或歪斜之現象,以增進該觸點結構11與另一觸點的接觸穩定性。
Thereby, the present invention effectively adjusts the elastic performance of the elastic piece after being stressed, so that the contact
該觸點彈片結構1係可應用於各類電磁繼電器內做為可動彈片使用,以因應電磁作用而被帶動位移,進而與另一觸點接觸或斷開,達到控制電磁繼電器之電性開閉之功效。於電磁繼電器中,該觸點彈片結構1可為單組或多組設置,於此請參閱第3及4圖所示,其係為一簡易的電磁繼電器內部結構示意,於本實施例中以電磁繼電器中設有二組該觸點彈片結構1之應用方式為例。電磁繼電器內可設有一旋轉橋20、二個固定觸點片21及二延伸臂22,該旋轉橋20具
有自該旋轉橋20相對兩側向外延伸設置的第一轉片201和第二轉片202,並係用以控制該等觸點彈片結構1,該第一轉片201係與任一該延伸臂22之一端卡固設置,任一該觸點彈片結構1則與此一延伸臂22的另一端連接設置;該第二轉片202則與另一該延伸臂22卡固設置,另一該觸點彈片結構1則與此一延伸臂22的另一端連接設置。該等固定觸點片21係分別與該等觸點彈片結構1對應設置。當該旋轉橋20受電磁作用而移動時,係可同步地帶動該等觸點彈片結構1之該等觸點結構11,與該等固定觸點片21上之觸點接觸或斷開,藉此控制電磁繼電器之電性狀態。
The
於此請一併搭配參閱第5圖,其係為習知彈片結構的局部應用示意圖。當習知彈片結構A呈如圖所示之三片結構,並受力而與固定觸點B接觸的時候,由於習知彈片結構A不具備供以調整彈性受力之結構,因此一但受力朝向固定觸點B方向移動時,會使其容易因為瞬間施力而大幅形變翹曲,反而造成習知彈片結構上的觸點C與固定觸點B形成不完全接觸之狀態,造成高溫與電阻值不穩定之問題,如第5圖所示。回到本發明,第3圖係顯示該等觸點彈片結構1未與該等固定觸點片21之觸點接觸之狀態,第4圖則是該等觸點彈片結構1因應該旋轉橋20之移動而與該等固定觸點片21之觸點接觸的狀態,透過該等觸點彈片結構1之該第四片體104結構,該等觸點彈片結構1係能於受力時具備更好的彈性表現,因應該彈性段1042與該固定段1041之設計而能讓受力傳遞至設有該等觸點結構11之區域,並據此推移其與該固定觸點片21之觸點接觸,如此該等觸點彈片結構即不會產生局部翹曲導致觸點接觸不完全之不良現象,讓該等觸點結構11可確實地與該等固定觸點片21之觸點形成穩定接觸之狀態。此外如同前述,透過於該第四片體104開設該等溝槽1044之結構設計,相鄰溝槽及溝槽間形
成前肋、中央肋及後肋,而可讓其承受之抵壓力平均分散至該觸點結構11的前方、觸點結構11的周圍及觸點結構11的後方位置,進而避免產生局部翹曲或歪斜之現象,增進該觸點結構11與另一觸點的接觸穩定性。
Please refer to Fig. 5 together, which is a partial application diagram of the conventional shrapnel structure. When the conventional shrapnel structure A has a three-piece structure as shown in the figure, and it is in contact with the fixed contact B under force, since the conventional shrapnel structure A does not have a structure for adjusting the elastic force, it is subject to When the force moves in the direction of the fixed contact B, it will be easily deformed and warped due to the instantaneous force. On the contrary, the contact C and the fixed contact B on the conventional shrapnel structure will form an incomplete contact state, resulting in high temperature and The problem of unstable resistance is shown in Figure 5. Returning to the present invention, Figure 3 shows the
一個實施態樣中,該第四片體104上的該等溝槽1044係可為長條狀,且各該溝槽1044之延伸方向相互平行,如此係可讓該觸點彈片結構1保持於適切的應用呈現且提升作動上的穩定性。進一步地,該等溝槽1044之排列係可以該第四安裝孔1043周緣為起點,朝該彈性段1042方向延伸設置,如此使該等溝槽1044之分布呈現不超過該第四安裝孔1043之狀態,以避免影響該觸點結構11之作動,同時亦確保該第四片體104之剛性,避免過軟而太易變形導致該觸點結構11之接觸度不足等。而當該等溝槽1044數量為奇數時,位於中間位置之該溝槽1044開孔面積大於兩側之各該等溝槽1044開孔面積,藉此以使該第四片體104於具有更均勻對稱的受力狀態,有助於提升該觸點彈片結構1之受力形變狀態而使應用上具備更優異的效能。本實施例中,係以該等溝槽1044之數量為五個為例,以兼具片體整體之剛性與形變彈性,如第1圖或第2B圖所示,可見該第四片體104上開設有五個該溝槽1044,且位於中間位置之該溝槽1044的開孔面積,係大於兩側其餘該等溝槽1044的開孔面積。同時,該等溝槽1044分別為長條狀並相互平行,且該等溝槽1044之末端皆未超過該第四安裝孔1043,以避免影響該觸點結構11。
In one embodiment, the
此外,另一實施態樣中,至少一個該溝槽1044鄰近該第四安裝孔1043之端,係對應該第四安裝孔1043周緣而呈傾斜狀或弧狀,以據此和該第四安裝孔1043也就是該觸點結構11保持一定距離,同時藉由傾斜狀或弧狀之端緣結構,讓受力時的形變更為符合所需。
In addition, in another embodiment, at least one of the
而為利於將該觸點彈片結構1固設於電磁繼電器內,較佳地,該第一片體101相對設有該第一安裝孔1012之另端設有至少一第一組接孔1013,該第二片體102相對設有該第二安裝孔1022之另端設有至少一第二組接孔1023,該第三片體103相對設有該第三安裝孔1031之另端設有至少一第三組接孔1032,且該第一組接孔1013、該第二組接孔1023及該第三組接孔1032係相互對應並連通,使該觸點彈片結構1具備該第一組接孔1013、該第二組接孔1023及該第三組接孔1032之端係與電磁繼電器之端子迴路呈現固定組裝並電性導通之狀態,同時該觸點彈片結構1設置有該觸點結構11之端即能被帶動位移。
In order to facilitate fixing the
請一併參閱第3、4、6及7圖,其中第6及7圖分別為本發明一實施例另一實施態樣之觸點彈片結構分解示意圖及組裝示意圖。於此實施態樣中,該觸點彈片結構1之該彈片組件10數量為二個,且該二個彈片組件10以一間隔為並排平行設置,並於該二個彈片組件10未設有該觸點結構11之另端為相互固定設置。該觸點彈片結構1除可為具單一觸點之型態,亦能如第6及7圖所示之結構態樣為雙組設置,如此係可適用於雙觸點類型之電磁繼電器內。而該二個彈片組件10係具有該間隔,以避免相互接觸影響電性導通狀態。而關於單一之該彈片組件10之細部結構,可復搭配參閱第1圖所示。
Please refer to FIGS. 3, 4, 6 and 7 together. FIGS. 6 and 7 are respectively an exploded schematic diagram and a schematic assembly diagram of a contact spring structure according to another embodiment of the present invention. In this embodiment, the number of the
進一步地,各該彈片組件10設有該觸點結構11之端的一側邊係可為漸擴之階梯狀態樣,如此能更防止兩個該彈片組件10過近導致各類不佳之電性傳導現象發生。參閱第6及7圖,即可見透過前述之漸擴階梯狀結構態樣,能使該等彈片組件10於鄰近該觸點結構11之端形成較大間隙,以避免相互干擾影響。
Furthermore, the side of the end of each
同樣地,當該彈片組件10為二個時,前述的各項可附加細部技術特徵於此亦適用,諸如各該彈片組件10之該第四片體104上的該等溝槽1044,可以各該溝槽1044為長條狀,且各該溝槽1044之延伸方向相互平行之結構態樣實施;該等溝槽1044也可以各自對應的該第四安裝孔1043周緣為起點,朝該彈性段1042方向延伸設置;當該等溝槽1044數量為奇數時,位於中間位置之該溝槽1044開孔面積大於兩側之各該等溝槽1044開孔面積,且於本實施態樣中該等溝槽1044之數量為五個;以及使至少一個該溝槽1044鄰近該第四安裝孔1043之端,係對應該第四安裝孔1043周緣而呈傾斜狀或弧狀等。相關之細部描述與對應之功效係已於前述,再請復參閱對應內容。
Similarly, when there are two
應用上,復如第3、4圖所示,與設有單一該彈片組件10之結構狀態相同,具有二個該彈片組件10之該觸點彈片結構1,係供設置於電磁繼電器中,並同樣可為單組或多組設置,各該觸點彈片結構1係透過該等延伸臂22結構,以受該旋轉橋20之該第一轉片201及該第二轉片202帶動,而使各該觸點彈片結構1上的二個該觸點結構11與對應之固定觸點片21上的觸點相互接觸或斷開,詳細之作動描述,再請搭配參閱前述對應段落之內容,於此即不再贅述。
In application, as shown in Figures 3 and 4, it is the same as the structure with a
請參閱第8圖,其係為本發明一實施例次一實施態樣之第四片體結構示意圖。該第四片體104之該等溝槽1044,除了如前所述為平行之長條狀結構外,亦可設置為以該第四安裝孔1043周緣為起點,朝該彈性段1042方向呈放射狀設置之態樣,如第8圖所示。藉此,亦能讓該觸點彈片結構1具備較佳之形變狀態,以防止剛性過高影響觸點結構11之作動。
Please refer to FIG. 8, which is a schematic diagram of the fourth sheet structure of an embodiment of the present invention. The
綜上所述,本發明之觸點彈片結構1,係透過上述技術特徵,有效地改善彈片的受力表現,讓觸點彈片結構1之受力強度與形變量關係趨近於正
向線性之理想變化狀態,進而能於電磁繼電器之有限空間中,提升觸點接觸時之壓合力,消除電阻值的過大變化,讓導電迴路可更為穩定,同時本發明亦具備更優異之作動順暢度。更具體地說,透過該第四片體104與其彈性段1042、固定段1041及溝槽1044之設置,即能在作動時具有更好的位移順暢度,並讓該觸點結構11與繼電器中對應之另一觸點相互接觸時之壓合力得以提升,相對地,如此亦能讓觸點開閉之耐久次數增加。進一步地,考量實際作動時之各項要件,本發明亦提出關於該等溝槽於該第四片體104上之細部設置態樣,以據此使該第四片體104除能有效地達到前述功效外,亦能兼顧本身剛性與所需之彈性變化。
In summary, the
惟,以上所述者,僅為本發明之較佳實施例而已,並非用以限定本發明實施之範圍;故在不脫離本發明之範圍下所作之均等變化與修飾,皆應涵蓋於本發明之專利範圍內。 However, the above are only the preferred embodiments of the present invention, and are not used to limit the scope of implementation of the present invention; therefore, equal changes and modifications made without departing from the scope of the present invention should be covered by the present invention Within the scope of the patent.
1:觸點彈片結構 1: Contact shrapnel structure
10:彈片組件 10: Shrapnel components
101:第一片體 101: The first piece
1011:第一凸弧彎折部 1011: The first convex arc bending part
1012:第一安裝孔 1012: The first mounting hole
1013:第一組裝孔 1013: first assembly hole
102:第二片體 102: second piece
1021:第二凸弧彎折部 1021: Second convex arc bending part
1022:第二安裝孔 1022: second mounting hole
1023:第二組裝孔 1023: second assembly hole
103:第三片體 103: The third piece
1031:第三安裝孔 1031: Third mounting hole
1032:第三組裝孔 1032: Third assembly hole
104:第四片體 104: The fourth piece
1041:固定段 1041: fixed segment
1042:彈性段 1042: elastic segment
1043:第四安裝孔 1043: Fourth mounting hole
1044:溝槽 1044: groove
11:觸點結構 11: Contact structure
Claims (10)
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