TWI733584B - Screw with cutting teeth - Google Patents
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- TWI733584B TWI733584B TW109130818A TW109130818A TWI733584B TW I733584 B TWI733584 B TW I733584B TW 109130818 A TW109130818 A TW 109130818A TW 109130818 A TW109130818 A TW 109130818A TW I733584 B TWI733584 B TW I733584B
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Abstract
Description
本發明關於一種適用於木質工件或水泥工件的螺絲,尤指一種具有切削凸牙的螺絲。The invention relates to a screw suitable for wooden or cement workpieces, in particular to a screw with cutting protruding teeth.
在包含傢俱、裝潢及建築等的木質工件上,大量使用木材或是由塑膠樹脂與木屑摻合加壓製成的複合木材。關於木質工件之間的連接通常係藉由螺絲來鎖合。習用螺絲一般包含一桿體及旋繞在桿體上的一螺紋,藉由螺紋旋入二工件內,使得該二工件可被螺絲連接在一起。然而,當木質工件的材質很堅硬時,習用螺絲的螺紋在旋入工件的擴孔過程中會產生相當大的摩擦阻力,操作上費力費時,且容易造成工件龜裂。再者,當螺絲應用於堅硬的水泥工件時,同樣具有操作費力且旋入速度慢的問題。For wooden workpieces including furniture, decoration and construction, wood or composite wood made of plastic resin and wood chips are mixed and pressurized. The connection between wooden workpieces is usually locked by screws. Conventional screws generally include a rod body and a thread wound on the rod body. The thread is screwed into two workpieces, so that the two workpieces can be connected by screws. However, when the material of the wooden workpiece is very hard, the thread of the conventional screw will generate considerable frictional resistance during the reaming process of screwing into the workpiece, which is laborious and time-consuming in operation, and is likely to cause the workpiece to crack. Furthermore, when the screw is applied to a hard cement workpiece, it also has the problem of laborious operation and slow screwing speed.
緣此,本發明之主要目的在提供一種具有切削凸牙的螺絲,該螺絲在旋入工件的擴孔過程中能相當順暢,並具有旋入速度高、操作上省力以及不會降低該螺絲與工件間結合力的效果,同時具有製造便利與成本降低的優點。For this reason, the main purpose of the present invention is to provide a screw with cutting protruding teeth, which can be quite smooth during the reaming process of screwing into the workpiece, and has high screwing speed, labor-saving operation, and does not reduce the screw and The effect of the bonding force between the workpieces has the advantages of manufacturing convenience and cost reduction at the same time.
本發明之螺絲包含一桿體及一第一螺紋,該桿體包含一前段、一後段、及位在該前段與該後段之間的一中間段,該後段的上端形成一頭部,該前段與該後段在該桿體的一縱向軸線分隔,該前段具有圓形的橫向斷面且該前段的外周圍設有至少一凸牙。該第一螺紋呈螺旋狀地繞在該桿體的前段與中間段上且包含數個螺牙,相鄰二螺牙之間界定一螺距,且各螺牙的牙頂與該桿體外周圍之間界定一第一牙高。該至少一凸牙係沿著該桿體的縱向軸線延伸至少一個螺距且位在該第一螺紋的相鄰二螺牙之間,該至少一凸牙的牙頂與該桿體外周圍之間界定一第二牙高,該第二牙高小於該螺牙的第一牙高。The screw of the present invention includes a rod body and a first thread. The rod body includes a front section, a rear section, and an intermediate section between the front section and the rear section. The upper end of the rear section forms a head, and the front section Separate from the rear section on a longitudinal axis of the rod body, the front section has a circular transverse section and at least one protruding tooth is provided on the outer periphery of the front section. The first thread is spirally wound around the front and middle sections of the rod body and includes a number of threads. A pitch is defined between two adjacent threads, and the crest of each thread is between the top of the thread and the periphery of the shaft. Define a first tooth height. The at least one protruding tooth system extends along the longitudinal axis of the rod by at least one pitch and is located between two adjacent threads of the first thread. The crest of the at least one protruding tooth and the periphery of the rod body are defined A second tooth height, the second tooth height is smaller than the first tooth height of the thread.
在一實施例中,該第二牙高為該第一牙高的40-60%。In one embodiment, the second tooth height is 40-60% of the first tooth height.
在一實施例中,該前段的外周圍設有分隔的複數個凸牙,各凸牙沿著桿體的縱向軸線延伸至少兩個螺距的長度,各凸牙的上端與下端分別與一對應螺牙重合。In one embodiment, a plurality of protruding teeth are provided on the outer periphery of the front section, and each protruding tooth extends along the longitudinal axis of the rod body for a length of at least two pitches, and the upper end and the lower end of each protruding tooth are respectively connected to a corresponding screw. Teeth coincide.
在一實施例中,該前段的外周圍設有分隔約120度的三個凸牙,該前段的下端延伸一鑽尾端,該鑽尾端的橫向斷面概呈三角形態且具有三個角,該三個凸牙與該鑽尾端的三個角呈錯開配置。In one embodiment, three protruding teeth separated by about 120 degrees are arranged on the outer periphery of the front section, a drill tail end extends from the lower end of the front section, and the transverse section of the drill tail end is generally triangular and has three angles, The three protruding teeth and the three corners of the drill tail end are arranged staggered.
在一實施例中,該中間段具有圓形斷面且界定的一中間段桿徑,該後段界定一後段桿徑,該後段外徑略大於該中間段外徑。該凸牙頂端界定一凸牙外徑,該凸牙外徑大於該中間段桿徑且略小於該後段桿徑。該後段上設有複數分隔的凸肋,該數凸肋界定一凸肋外徑,該凸肋外徑大於該後段桿徑。In one embodiment, the middle section has a circular cross-section and defines a middle section rod diameter, the rear section defines a rear section rod diameter, and the outer diameter of the rear section is slightly larger than the outer diameter of the middle section. The top of the protruding tooth defines an outer diameter of the protruding tooth, the outer diameter of the protruding tooth is larger than the rod diameter of the middle section and slightly smaller than the rod diameter of the rear section. The rear section is provided with a plurality of separated convex ribs, the plurality of convex ribs define an outer diameter of the convex rib, and the outer diameter of the convex rib is larger than the rod diameter of the rear section.
在一實施例中,該桿體上更設有一第二螺紋,該第二螺紋包含複數螺牙,該第二螺紋的螺牙與該第一螺紋的螺牙分隔開,各第二螺紋的螺牙的牙頂與該桿體外周圍之間界定一第三牙高,該第三牙高小於該第一牙高且約等於該第二牙高。In one embodiment, the rod is further provided with a second thread, the second thread includes a plurality of threads, the threads of the second thread are separated from the threads of the first thread, and the threads of each second thread A third tooth height is defined between the crest of the screw tooth and the periphery of the rod body. The third tooth height is smaller than the first tooth height and approximately equal to the second tooth height.
在一實施例中,該第一螺紋的螺牙為不對稱螺牙且具有上切削面及下切削面,該上切削面與一水平軸線界定一第一夾角,該第一夾角在3-15度之間,該下切削面與該水平軸線界定一第二夾角,該第二夾角在7-35度之間且大於該第一夾角。In one embodiment, the thread of the first thread is an asymmetric thread and has an upper cutting surface and a lower cutting surface. The upper cutting surface and a horizontal axis define a first included angle, and the first included angle is between 3-15 Between degrees, the lower cutting surface and the horizontal axis define a second included angle, and the second included angle is between 7-35 degrees and greater than the first included angle.
關於本發明之其他目的、優點及特徵,將可由以下較佳實施例的詳細說明並參照所附圖式來了解。The other objectives, advantages and features of the present invention will be understood from the detailed description of the following preferred embodiments with reference to the accompanying drawings.
現將僅為例子但非用以限制的具體實施例,並參照所附圖式就本發明之較佳結構內容說明如下:The specific embodiments are only examples but not for limitation, and the preferred structure content of the present invention is described as follows with reference to the accompanying drawings:
參閱圖1至圖6,顯示依據本發明第一實施例構成的螺絲10,螺絲10包括一桿體12,桿體12包含一前段14、一後段16、及位在前段14與後段16之間的一中間段18。前段14與後段16在桿體12的一縱向軸線X分隔。在本實施例中,前段14的下端延伸一尖錐狀鑽尾端20,鑽尾端20的橫向斷面概呈三角形且具有三個角21(見圖6)。具有鑽尾端20的螺絲10適用於旋入例如木材的工件中。在可行的實施例中,前段14的下端沒有延伸該鑽尾端。1 to 6, there is shown a
後段16界定一後段桿徑D1,其略大於中間段18界定的一中間段桿徑D2。後段16的上端具有一頭部22,頭部22的上表面具有一承孔24用以供例如起子的工具(未圖示)插入。螺絲10更包含一第一螺紋26,第一螺紋26呈螺旋狀地設在桿體12上且包含數個螺牙28,相鄰二螺牙28之間具有一螺距P,各螺牙28的牙頂與桿體12外周圍之間界定一第一牙高(H1)。在本實施例中,第一螺紋26由鑽尾端20延伸到中間段18,且各螺牙28為對稱螺牙,各螺牙28的螺牙角度(C)在20-80度之間(見圖2)。在可行的實施例中,第一螺紋26可由鑽尾端20延伸到後段16,各螺牙28可為不對稱螺牙。The
本發明的一特徵在於,該螺絲10的前段14具有圓形的橫斷面(見圖5),且在前段14的外周圍設有至少一個凸牙30,在較佳實施例中,在前段14的外周圍設有一個至八個凸牙30。在本實施例中,在前段14的外周圍設有分隔開的三個凸牙30,各凸牙30沿著桿體12的縱向軸線X延伸至少一個螺距P的長度且位在相鄰二螺牙28之間,各凸牙30的上端32與下端34分別與一對應螺牙28重合。各凸牙30的牙頂與前段14外周圍之間界定一第二牙高(H2),該第二牙高(H2)小於螺牙28的第一牙高(H1)。在一較佳實施例中,第二牙高(H2)為第一牙高(H1)的40-60%。當第二牙高(H2)過小時(小於第一牙高(H1)的40%時),將達不到擴孔功能,無法降低旋入阻力,在操作上較費力;當第二牙高(H2)過大時(大於第一牙高(H1)的60%時),將會造成螺絲旋入後的抗拉強度不足。A feature of the present invention is that the
在本實施例中,各凸牙30的橫向斷面呈鋸齒狀且沿著桿體12的縱向軸線X延伸三個螺距的長度(如圖3所示,各凸牙30在連續四個相鄰螺牙28之間成直線延伸,凸牙30在前段14上延伸的軸向長度L為三個螺距P)。在可行實施例中,凸牙30在前段14上延伸的軸向長度L係可依據桿體12的整體長度調整,並不限制為三個螺距(P)。再者,該三個凸牙30在桿體12的周圍方向分隔約120度,且與鑽尾端20的三個角21呈錯開配置(見圖6)。在可行實施例中,該三個凸牙30與鑽尾端20的三個角21在該縱向軸線X上呈對齊。In this embodiment, the transverse section of each protruding
在本實施例中,後段桿徑D1大於中間段桿徑D2,中間段18與前段14具有相等的外徑且具有圓形的橫斷面。再者,設在前段14的凸牙30頂端界定一凸牙外徑D3(見圖3),該凸牙外徑D3大於中間段桿徑D2且略小於後段桿徑D1。此外,在本實施例中,後段16上設有複數分隔的凸肋36,該數凸肋36界定一凸肋外徑D4,凸肋外徑D4大於後段桿徑D1以利後段16旋入工件內。In this embodiment, the rod diameter D1 of the rear section is greater than the rod diameter D2 of the middle section, and the
本發明第一實施例的螺絲10在實施上,係將鑽尾端20插入例如木板之工件內,且利用手工具或電動工具(未圖示)插入頭部22的承孔24以轉動螺絲10,使得第一螺紋26旋入工件內。當第一螺紋26旋入工件的擴孔過程中,設於前段14上的凸牙30可輔助第一螺紋26來切削工件,使得螺絲10在鎖入方向的阻力能有效降低,進而提高旋入速度;此外,設在前段14上的凸牙30可碾碎和快速分散螺牙28切削工件產生的廢屑以減少殘屑排出時的阻力,使得螺絲10本身不會斷裂且工件不會破裂。再者,由於螺絲10的前段14的橫向斷面為圓形,因而,可以更便利地在桿體12的周圍形成凸牙30,具有製造便利且降低成本的效果。In the implementation of the
圖7與圖8顯示本發明第二實施例的螺絲10,在本實施例中,螺絲10更包含一第二螺紋38,第二螺紋38設在凸牙30的上端32與桿體12的後段16之間且包含複數螺牙40,該複數螺牙40與第一螺紋26的螺牙28分隔開。各螺牙40的牙頂與桿體12外周圍之間界定一第三牙高(H3),第三牙高(H3)小於螺牙28的第一牙高(H1),且約等於凸牙30的第二牙高(H2)。在實施上,當螺絲10之中間段18旋入工件時,第二螺紋38的螺進可加強擴孔作用,使得螺絲10之中間段18能更順利地旋入工件中。再者,各螺牙28為不對稱螺牙,藉以降低螺絲10的旋入阻力且提高抗拉拔力。各螺牙28具有上切削面42及下切削面44,上切削面42與一水平軸線界定一第一夾角(B1),第一夾角(B1)在3-15度之間,下切削面44與該水平軸線界定一第二夾角(B2),第二夾角(B2)在7-35度之間且大於第一夾角(B1)。在較佳實施例中,第一夾角(B1)加上第二夾角(B2)的螺牙角度在10-50度之間,最好在25-40度之間。Figures 7 and 8 show a
以上所述為本發明之較佳實施例之詳細說明與圖式,並非用來限制本發明,本發明之所有範圍應以下述之專利範圍為準,凡專利範圍之精神與其類似變化之實施例與近似結構,皆應包含於本發明之中。The above are detailed descriptions and drawings of the preferred embodiments of the present invention, and are not intended to limit the present invention. All the scope of the present invention should be subject to the following patent scope, and the spirit of the patent scope and similarly modified embodiments Both and similar structures should be included in the present invention.
10:螺絲10: Screw
12:桿體12: Rod body
14:前段14: front section
16:後段16: back section
18:中間段18: middle section
20:鑽尾端20: Drill the tail end
21:角21: corner
22:頭部22: head
24:承孔24: Socket
26:第一螺紋26: The first thread
28:螺牙28: Thread
30:凸牙30: protruding teeth
32:上端32: upper end
34:下端34: bottom
36:凸肋36: convex rib
38:第二螺紋38: second thread
40:螺牙40: Thread
42:上切削面42: Upper cutting surface
44:下切削面44: lower cutting surface
B1:第一夾角B1: The first angle
B2:第二夾角B2: The second included angle
C:螺牙角度C: Thread angle
D1:後段桿徑D1: Rear rod diameter
D2:中間段桿徑D2: Middle section rod diameter
D3:凸牙外徑D3: Outer diameter of convex teeth
D4:凸肋外徑D4: Outer diameter of convex rib
H1:第一牙高H1: first tooth height
H2:第二牙高H2: second tooth height
H3:第三牙高H3: third tooth height
L:軸向長度L: axial length
P:螺距P: pitch
X:縱向軸線X: longitudinal axis
圖1係本發明一實施例之螺絲的立體圖。Fig. 1 is a perspective view of a screw according to an embodiment of the present invention.
圖2顯示圖1之螺絲的一局部前視圖。Fig. 2 shows a partial front view of the screw of Fig. 1;
圖3係沿圖1之3-3線所取的縱向剖視圖。Fig. 3 is a longitudinal sectional view taken along line 3-3 of Fig. 1;
圖4係沿圖2之4-4線所取的橫向剖視圖。Figure 4 is a transverse cross-sectional view taken along line 4-4 of Figure 2;
圖5係沿圖2之5-5線所取的剖視圖。Figure 5 is a cross-sectional view taken along line 5-5 of Figure 2;
圖6係沿圖2之6-6線所取的剖視圖。Figure 6 is a cross-sectional view taken along line 6-6 of Figure 2;
圖7係本發明另一實施例之螺絲的前視圖。Fig. 7 is a front view of a screw according to another embodiment of the present invention.
圖8係沿圖7之8-8線所取的剖視圖。Fig. 8 is a cross-sectional view taken along line 8-8 of Fig. 7;
10:螺絲 10: Screw
12:桿體 12: Rod body
14:前段 14: front section
16:後段 16: back section
18:中間段 18: middle section
20:鑽尾端 20: Drill the tail end
22:頭部 22: head
26:第一螺紋 26: The first thread
28:螺牙 28: Thread
30:凸牙 30: protruding teeth
36:凸肋 36: convex rib
D1:後段桿徑 D1: Rear rod diameter
D2:中間段桿徑 D2: Middle section rod diameter
D3:凸牙外徑 D3: Outer diameter of convex teeth
D4:凸肋外徑 D4: Outer diameter of convex rib
L:軸向長度 L: axial length
P:螺距 P: pitch
X:縱向軸線 X: longitudinal axis
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TWM604844U (en) * | 2020-09-03 | 2020-12-01 | 吉瞬興業股份有限公司 | Low-wear screw structure |
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WO2012098139A1 (en) * | 2011-01-21 | 2012-07-26 | Swg Schraubenwerk Gaisbach Gmbh | Particleboard screw |
EP3123035A1 (en) * | 2014-03-24 | 2017-02-01 | Schmid Schrauben Hainfeld Gesellschaft m.b.H. | Screw |
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TWM547605U (en) * | 2017-03-20 | 2017-08-21 | Fu Shang Co Ltd | Screw with cutting thread |
TWI683966B (en) * | 2018-09-26 | 2020-02-01 | 金美多實業有限公司 | Screw |
TWM604844U (en) * | 2020-09-03 | 2020-12-01 | 吉瞬興業股份有限公司 | Low-wear screw structure |
Also Published As
Publication number | Publication date |
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TW202210736A (en) | 2022-03-16 |
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