TWI634148B - Resin composition for electronic device sealing and electronic device - Google Patents

Resin composition for electronic device sealing and electronic device Download PDF

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TWI634148B
TWI634148B TW104106045A TW104106045A TWI634148B TW I634148 B TWI634148 B TW I634148B TW 104106045 A TW104106045 A TW 104106045A TW 104106045 A TW104106045 A TW 104106045A TW I634148 B TWI634148 B TW I634148B
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electronic device
sealing
resin composition
component
hydrocarbon
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TW104106045A
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TW201538587A (en
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浅沼匠
青山真沙美
石坂靖志
三枝哲也
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古河電氣工業股份有限公司
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    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
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    • C09D123/00Coating compositions based on homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Coating compositions based on derivatives of such polymers
    • C09D123/02Coating compositions based on homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Coating compositions based on derivatives of such polymers not modified by chemical after-treatment
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    • C09D123/00Coating compositions based on homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Coating compositions based on derivatives of such polymers
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    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
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    • C09K3/00Materials not provided for elsewhere
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    • C09K3/1006Materials in mouldable or extrudable form for sealing or packing joints or covers characterised by the chemical nature of one of its constituents
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
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Abstract

本發明提供一種可充分抑制水蒸氣透過之電子裝置密封用樹脂組成物、及應用該電子裝置密封用樹脂組成物之電子裝置。 The present invention provides an electronic device sealing resin composition capable of sufficiently suppressing the transmission of water vapor, and an electronic device using the resin composition for sealing the electronic device.

本發明提供一種電子裝置密封用樹脂組成物,其含有(A)以下述化學式(1)表示之末端具有(甲基)丙烯醯基之聚丁二烯聚合物與(B)光聚合起始劑,且不含質量平均分子量為5萬以上之熱可塑性樹脂, (式中,R1及R2分別表示羥基或H2C=C(R7)-COO-,R3及R4各獨立表示碳數1~16之經取代、未取代之二價有機基,R5、R6、R7分別表示氫原子或碳數1~10之烷基,其內部含有至少1個以下述化學式(2)表示之有機基,l及m各表示0或1之整數,n表示15~150之整數,x:y=0~100:100~0,惟,並無R1及R2均為羥基之情況), The present invention provides a resin composition for sealing an electronic device comprising (A) a polybutadiene polymer having a (meth) acrylonitrile group at the terminal represented by the following chemical formula (1) and (B) a photopolymerization initiator And does not contain a thermoplastic resin having a mass average molecular weight of 50,000 or more. (wherein R 1 and R 2 each represent a hydroxyl group or H 2 C=C(R 7 )-COO-, and R 3 and R 4 each independently represent a substituted or unsubstituted divalent organic group having 1 to 16 carbon atoms; R 5 , R 6 and R 7 each independently represent a hydrogen atom or an alkyl group having 1 to 10 carbon atoms, and contain at least one organic group represented by the following chemical formula (2), and each of l and m represents an integer of 0 or 1. , n represents an integer from 15 to 150, x: y = 0 to 100: 100 to 0, except that there is no case where both R 1 and R 2 are hydroxyl groups),

Description

電子裝置密封用樹脂組成物及電子裝置 Resin composition for electronic device sealing and electronic device

本發明係關於使用於電子裝置之密封用樹脂組成物及使用該密封用樹脂組成物密封之電子裝置。 The present invention relates to a resin composition for sealing used in an electronic device and an electronic device sealed using the resin composition for sealing.

關於有機電子裝置及彼等之電路已知有各種封裝構造。該等構造一般係由基材與蓋、如發光二極體之配置在基材與蓋之間之活性有機零件、密封活性有機零件並且貼合基材與蓋之密封材所構成。基材與蓋之一或二者係以透明材料,例如透明玻璃或塑膠製作,可使光透過。基材與蓋亦可具有柔軟性,除玻璃或塑膠以外,亦有任一種由鋼構成。前述活性有機零件係形成於基材上,某一樣態係由無機阻隔膜、或由積層無機及有機層而成之複數層阻隔膜構成之被覆膜被覆。被覆膜保護活性有機零件之表面及周邊。密封材係塗佈或貼合於活性有機零件上,但存在被覆膜時則塗佈或貼合於其上。該等密封材係藉由包覆活性有機零件而充滿基材與蓋之間之空間,使基材接著於蓋。 Various package configurations are known for organic electronic devices and their circuits. These structures are generally composed of a substrate and a cover, an active organic component such as a light-emitting diode disposed between the substrate and the cover, a sealing active organic component, and a sealing material bonded to the substrate and the cover. One or both of the substrate and the cover are made of a transparent material, such as transparent glass or plastic, to allow light to pass through. The substrate and the cover may also have flexibility, and any of the glass or plastic may be made of steel. The active organic component is formed on a substrate, and the same state is covered by an inorganic barrier film or a coating film composed of a plurality of barrier films made of a layer of inorganic and organic layers. The coating protects the surface and the periphery of the active organic component. The sealing material is applied or bonded to the active organic component, but is coated or bonded thereto when the coating is present. The sealing material fills the space between the substrate and the cover by coating the active organic component, and the substrate is attached to the cover.

然而,活性有機零件容易因低分子成分、氧 或水蒸氣而劣化。例如,有機電致發光裝置係由陰極、發光層、及陽極所成,利用低的功函數之金屬層作為陽極,保證有效的電子注入及低的作動電壓。低的功函數之金屬與氧及水蒸氣具有化學反應性,此種反應會使裝置之壽命變短。且,氧及水蒸氣與發光有機材料反應而抑制發光。為了防止此種反應之發生,大多如上述於活性有機零件之表面設置被覆膜,但無機阻隔膜難以抑制針孔,無法使活性有機零件完全阻斷來自外部之氧或水蒸氣。因此,包圍活性有機零件之密封材不管有無被覆膜,均以抑制來自外部之氧及水蒸氣,尤其是水蒸氣透過之方式設計。 However, active organic parts are prone to low molecular weight, oxygen Or water vapor to deteriorate. For example, an organic electroluminescence device is formed by a cathode, a light-emitting layer, and an anode, and a metal layer having a low work function is used as an anode to ensure effective electron injection and a low operating voltage. Metals with low work functions are chemically reactive with oxygen and water vapor, and such reactions can shorten the life of the device. Further, oxygen and water vapor react with the luminescent organic material to suppress luminescence. In order to prevent the occurrence of such a reaction, a coating film is often provided on the surface of the active organic component as described above. However, it is difficult for the inorganic barrier film to suppress pinholes, and the active organic component cannot completely block oxygen or water vapor from the outside. Therefore, the sealing material surrounding the active organic component is designed to suppress the permeation of oxygen and water vapor from the outside, in particular, water vapor, regardless of the presence or absence of the coating film.

該種密封材可使用硬化性之薄膜狀密封材(例如,參照專利文獻1)。一般,薄膜狀密封材係設於2個擔體薄膜之間,去除該等擔體薄膜之一者,藉由加壓或加熱加壓所露出之薄膜狀密封材,而與蓋或基材之任一者接著。隨後,去除另一擔體薄膜,使蓋及基材彼此接著。薄膜狀密封材可視需要藉由紫外線輻射或熱予以硬化。 As the sealing material, a curable film-like sealing material can be used (for example, refer to Patent Document 1). In general, a film-like sealing material is provided between two carrier films, and one of the carrier films is removed, and the film-like sealing material exposed by pressurization or heat is applied to the cover or the substrate. Either then. Subsequently, the other support film is removed to bring the lid and the substrate back to each other. The film-like sealing material can be hardened by ultraviolet radiation or heat as needed.

且,亦可使用液狀密封材作為該種密封材(例如,參照專利文獻2)。一般,液狀密封材係塗佈於蓋或基材任一者整面後,與薄膜狀密封材同樣,對蓋或基材之另一者加壓或加熱加壓,藉此可使蓋與基材相互接著。液狀密封材一般需要硬化,藉紫外線輻射或熱而硬化。 Further, a liquid sealing material can also be used as such a sealing material (for example, refer to Patent Document 2). Generally, after the liquid sealing material is applied to the entire surface of either the lid or the substrate, the lid or the substrate is pressed or heated and pressurized in the same manner as the film-like sealing material, whereby the lid and the lid can be used. The substrates are followed by each other. Liquid sealing materials generally require hardening and hardening by ultraviolet radiation or heat.

薄膜狀密封材一般在室溫下具有比液狀密封材高的黏度。在室溫下使用薄膜狀密封材時,對基材或蓋之潤濕性差,且根據情況密封材幾乎不流動而將空氣夾帶 至密封材與基材之間。為了使密封材流動、達成良好濡濕而使夾帶之空氣達最小量,而考慮在高溫下貼合薄膜狀密封材。加熱溫度有時會超過100℃,且需要特別的裝置。再者,薄膜狀密封材需要使用、去除、及丟棄擔體。 The film-like sealing material generally has a higher viscosity than the liquid sealing material at room temperature. When a film-like sealing material is used at room temperature, the wettability to the substrate or the cover is poor, and depending on the case, the sealing material hardly flows and entrains the air. To the seal between the substrate and the substrate. In order to make the sealing material flow and achieve good wetting to minimize the entrained air, it is considered to adhere the film-like sealing material at a high temperature. The heating temperature sometimes exceeds 100 ° C and requires special equipment. Furthermore, the film-like sealing material requires the use, removal, and disposal of the carrier.

液狀密封材揭示有使用具有環氧基或氧雜環丁基之化合物樹脂之密封材(例如,參照專利文獻2)、或使用具有離子聚合性之氰基丙烯酸酯系單體之密封材(例如,參照專利文獻3)、使用雙酚型環氧丙烯酸酯與環氧樹脂之密封材(例如,參照專利文獻4)。然而,該等之水蒸氣透過之抑制效果或硬化後之耐彎曲性不足。因此,作為水蒸氣透過之抑制效果高、硬化後之耐彎曲性優異之密封材,揭示由以末端具有酯鍵及(甲基)丙烯酸酯基之基修飾之氫化聚丁二烯所成之密封材(例如,參照專利文獻5)。 The liquid sealing material discloses a sealing material using a compound resin having an epoxy group or an oxetanyl group (for example, refer to Patent Document 2), or a sealing material using an ionic polymerizable cyanoacrylate monomer ( For example, refer to Patent Document 3) and a sealing material using bisphenol epoxy acrylate and epoxy resin (for example, refer to Patent Document 4). However, the suppression effect of such water vapor transmission or the bending resistance after hardening is insufficient. Therefore, as a sealing material having high suppression effect of water vapor transmission and excellent bending resistance after curing, a sealing formed of hydrogenated polybutadiene having a terminal having an ester bond and a (meth) acrylate group is disclosed. (for example, refer to Patent Document 5).

[先前技術文獻] [Previous Technical Literature] [專利文獻] [Patent Literature]

[專利文獻1]日本特開2013-214366號公報 [Patent Document 1] Japanese Patent Laid-Open Publication No. 2013-214366

[專利文獻2]日本特開2004-231938號公報 [Patent Document 2] Japanese Patent Laid-Open Publication No. 2004-231938

[專利文獻3]日本特開2008-021480號公報 [Patent Document 3] Japanese Patent Laid-Open Publication No. 2008-021480

[專利文獻4]日本特開2006-183002號公報 [Patent Document 4] Japanese Laid-Open Patent Publication No. 2006-183002

[專利文獻5]日本專利第4801925號公報 [Patent Document 5] Japanese Patent No. 4801925

上述專利文獻5所記載之密封材為聚丁二烯,主鏈上不含醚、酯。因此,該聚丁二烯可藉由紫外線輻射或熱之應用而交聯、硬化。因此,水蒸氣透過之抑制效果較高。且由於末端導入(甲基)丙烯酸酯基故交聯點間存在適度距離,交聯點密度不會過高,故硬化後之耐彎曲性優異。且,由於透過具有酯鍵之基具有(甲基)丙烯酸酯基,故疏水度高且亦提高水蒸氣透過之抑制效果。然而使用於活性有機零件之水蒸氣透過之抑制尚不足。 The sealing material described in Patent Document 5 is a polybutadiene, and does not contain an ether or an ester in the main chain. Therefore, the polybutadiene can be crosslinked and hardened by application of ultraviolet radiation or heat. Therefore, the effect of suppressing water vapor transmission is high. Further, since the (meth) acrylate group is introduced at the end, there is a moderate distance between the crosslinking points, and the density of the crosslinking point is not excessively high, so that the bending resistance after curing is excellent. Further, since the group having an ester bond has a (meth) acrylate group, the hydrophobicity is high and the effect of suppressing water vapor transmission is also enhanced. However, the suppression of water vapor transmission for use in active organic parts is insufficient.

因此,本發明之目的係提供一種可充分抑制水蒸氣透過之電子裝置密封用樹脂組成物、及使用該電子裝置密封用樹脂組成物之電子裝置。 Accordingly, an object of the present invention is to provide an electronic device sealing resin composition capable of sufficiently suppressing the transmission of water vapor, and an electronic device using the electronic device sealing resin composition.

為解決上述課題,本發明之電子裝置密封用樹脂組成物之特徵為含有(A)以下述化學式(1)表示之末端具有(甲基)丙烯醯基之聚丁二烯聚合物、(B)光聚合起始劑,且不含質量平均分子量為5萬以上之熱可塑性樹脂之電子裝置密封用樹脂組成物。 In order to solve the above problems, the resin composition for sealing an electronic device of the present invention is characterized by containing (A) a polybutadiene polymer having a (meth)acryl fluorenyl group at the terminal represented by the following chemical formula (1), and (B) The photopolymerization initiator does not contain a resin composition for electronic device sealing of a thermoplastic resin having a mass average molecular weight of 50,000 or more.

(式中,R1及R2各獨立表示羥基或H2C=C(R7)-COO- ,R3及R4各獨立表示碳數1~16之經取代、未取代之二價有機基,R5、R6、R7各獨立表示氫原子或碳數1~10之烷基,其內部含有至少1個以下述化學式(2)表示之有機基,l及m各獨立表示0或1之整數,n表示15~150之整數,x:y=0~100:100~0,惟,並無R1及R2均為羥基之情況)。 (wherein R 1 and R 2 each independently represent a hydroxyl group or H 2 C=C(R 7 )-COO-, and R 3 and R 4 each independently represent a substituted or unsubstituted divalent organic group having 1 to 16 carbon atoms; The group, R 5 , R 6 and R 7 each independently represent a hydrogen atom or an alkyl group having 1 to 10 carbon atoms, and contains at least one organic group represented by the following chemical formula (2), and each of l and m independently represents 0 or An integer of 1 , n represents an integer from 15 to 150, and x: y = 0 to 100: 100 to 0, except that R 1 and R 2 are both hydroxyl groups).

上述電子裝置密封用樹脂組成物較好進一步含有(C)反應性稀釋劑,且前述(A)成分與前述(C)成分之質量比(A):(C)為5:95~50:50。 The resin composition for sealing an electronic device preferably further contains (C) a reactive diluent, and the mass ratio (A) of the component (A) to the component (C): (C) is 5:95 to 50:50. .

此外,上述電子裝置密封用樹脂組成物較好進而含有(D)數平均分子量未達5萬之烴化合物,且前述(A)成分及前述(C)成分之合計,與前述(D)成分之質量比[(A)+(C)]:(D)為20:80~70:30。 Further, the resin composition for sealing an electronic device preferably further contains (D) a hydrocarbon compound having a number average molecular weight of less than 50,000, and the total of the component (A) and the component (C) and the component (D) The mass ratio [(A)+(C)]:(D) is 20:80~70:30.

又,上述電子裝置密封用樹脂組成物較好係前述(D)成分之烴化合物至少含有(d1)烴系軟化劑、及(d2)烴系黏著賦予劑,且前述(d1)成分與前述(d2)成分之質量比(d1):(d2)為20:80~80:20。 Moreover, it is preferable that the resin composition for sealing the electronic device is characterized in that the hydrocarbon compound of the component (D) contains at least (d1) a hydrocarbon-based softener and (d2) a hydrocarbon-based adhesion-imparting agent, and the component (d1) and the above ( D2) The mass ratio of the components (d1): (d2) is 20:80 to 80:20.

又,前述(C)成分之反應性稀釋劑較好為二官能之(甲基)丙烯酸酯單體。 Further, the reactive diluent of the component (C) is preferably a difunctional (meth) acrylate monomer.

且,上述電子裝置密封用樹脂組成物較好係 前述(d1)成分之烴系軟化劑為聚丁烯或/及聚異丁烯。 Moreover, the resin composition for sealing the above electronic device is preferably The hydrocarbon softener of the above component (d1) is polybutene or/and polyisobutylene.

另外,上述電子裝置密封用樹脂組成物較好係前述(d2)成分之烴系黏著賦予劑為氫化石油樹脂。 Moreover, it is preferable that the resin composition for sealing an electronic device is a hydrogenated petroleum resin which is a hydrocarbon-based adhesion-imparting agent of the component (d2).

又,上述電子裝置密封用樹脂組成物較好係前述聚丁二烯聚合物之丁二烯骨架所具有之不飽和鍵之50%以上經氫化。 Moreover, it is preferable that the resin composition for sealing an electronic device is hydrogenated by 50% or more of the unsaturated bond of the butadiene skeleton of the polybutadiene polymer.

且,為解決上述課題,本發明之電子裝置之特徵係藉由使用上述中任一項所記載之電子裝置密封用樹脂組成物之密封材予以密封。 In order to solve the above problems, the electronic device of the present invention is characterized in that it is sealed by using a sealing material for a resin composition for sealing an electronic device according to any one of the above.

上述電子裝置較好具有可撓性。 The above electronic device preferably has flexibility.

且,上述電子裝置較好為有機裝置,具有活性有機零件,且前述密封材係配置於前述活性有機零件之上、上方、或周圍。 Further, the electronic device is preferably an organic device having active organic components, and the sealing member is disposed on, above, or around the active organic component.

上述有機裝置為有機電致發光裝置,前述活性有機零件亦可由陰極、發光層、及陽極所成。 The organic device is an organic electroluminescence device, and the active organic component may be formed of a cathode, a light-emitting layer, and an anode.

此外,上述電子裝置亦可為觸控螢幕,具有由玻璃或聚合物所成之基材、與配置於前述基材上之實質上透明之導電性金屬,且前述密封材係配置於前述金屬之上、上方、或周圍。 Furthermore, the electronic device may be a touch screen having a substrate made of glass or a polymer and a substantially transparent conductive metal disposed on the substrate, and the sealing material is disposed on the metal. Up, up, or around.

另外,上述電子裝置亦可為光伏裝置,具有光伏電池或光伏電池陣列,前述密封材係配置於前述光伏電池或前述光伏電池陣列中之任意一個光伏電池之上、上方、或周圍。 In addition, the electronic device may also be a photovoltaic device having a photovoltaic cell or a photovoltaic cell array, and the sealing material is disposed on, above, or around any of the photovoltaic cells or any of the foregoing photovoltaic cells.

此外,上述電子裝置可為薄膜電晶體,具有 半導體層,且前述密封材係配置於前述半導體層之上、上方、或周圍。 In addition, the above electronic device may be a thin film transistor having a semiconductor layer, wherein the sealing material is disposed on, above, or around the semiconductor layer.

本發明之電子裝置密封用樹脂組成物可充分抑制水蒸氣透過。且,本發明之電子裝置由於使用上述電子裝置密封用樹脂組成物密封,故可充分地降低因水蒸氣透過所致之劣化。 The resin composition for sealing an electronic device of the present invention can sufficiently suppress the permeation of water vapor. Further, since the electronic device of the present invention is sealed by using the resin composition for sealing an electronic device, deterioration due to water vapor transmission can be sufficiently reduced.

1A、1B、1C‧‧‧光伏電池 1A, 1B, 1C‧‧ ‧ photovoltaic cells

101A、101B、101C‧‧‧元件狀態之光伏電池 101A, 101B, 101C‧‧‧ Component state photovoltaic cells

102A、103A、103B、102C‧‧‧接著性封入用層 102A, 103A, 103B, 102C‧‧‧Next sealing layer

104A、104B‧‧‧前面側之基材 104A, 104B‧‧‧ substrate on the front side

105A、105B、105C‧‧‧背面側之基材 105A, 105B, 105C‧‧‧ substrate on the back side

2A、2B‧‧‧薄膜電晶體 2A, 2B‧‧‧ film transistor

201、208‧‧‧基材 201, 208‧‧‧ substrate

202、209‧‧‧閘極電極 202, 209‧‧ ‧ gate electrode

203‧‧‧介電體材料 203‧‧‧Dielectric material

204‧‧‧表面改質被膜 204‧‧‧ Surface modified film

205‧‧‧半導體層 205‧‧‧Semiconductor layer

206、213‧‧‧源極電極 206, 213‧‧‧ source electrode

207、214‧‧‧汲極電極 207, 214‧‧‧汲electrode

210‧‧‧閘極介電體 210‧‧‧gate dielectric

211‧‧‧實質之非氟化聚合物層 211‧‧‧ Substantial non-fluorinated polymer layer

212‧‧‧有機半導體層 212‧‧‧Organic semiconductor layer

圖1係例示之光伏電池之概略剖面圖。 Figure 1 is a schematic cross-sectional view of a photovoltaic cell exemplified.

圖2係例示之光伏電池之概略剖面圖。 2 is a schematic cross-sectional view of a photovoltaic cell exemplified.

圖3係例示之光伏電池之概略剖面圖。 3 is a schematic cross-sectional view of a photovoltaic cell exemplified.

圖4係例示之薄膜電晶體之概略剖面圖。 Fig. 4 is a schematic cross-sectional view showing a thin film transistor exemplified.

圖5係例示之薄膜電晶體之概略剖面圖。 Fig. 5 is a schematic cross-sectional view showing a thin film transistor exemplified.

以下,針對本發明之實施形態加以詳細說明。又,本說明書中,所謂「(甲基)丙烯酸」意指「丙烯酸」及/或「甲基丙烯酸」。 Hereinafter, embodiments of the present invention will be described in detail. In the present specification, "(meth)acrylic acid" means "acrylic acid" and/or "methacrylic acid".

本發明之實施形態之電子裝置密封用樹脂組成物係含有(A)以下述化學式(1)表示之末端具有(甲基)丙烯醯基之聚丁二烯聚合物、(B)光聚合起始劑,且不含質 量平均分子量為5萬以上之熱可塑性樹脂。 The resin composition for sealing an electronic device according to the embodiment of the present invention contains (A) a polybutadiene polymer having a (meth)acryl fluorenyl group at the terminal represented by the following chemical formula (1), and (B) photopolymerization initiation. Agent, without quality A thermoplastic resin having a volume average molecular weight of 50,000 or more.

(式中,R1及R2各獨立表示羥基或H2C=C(R7)-COO-,R3及R4各獨立表示碳數1~16之經取代、未取代之二價有機基,R5、R6、R7各獨立表示氫原子或碳數1~10之烷基,其內部含有至少1個以下述化學式(2)表示之有機基,l及m各獨立表示0或1之整數,n表示15~150之整數,x:y=0~100:100~0,惟,並無R1及R2均為羥基之情況)。 (wherein R 1 and R 2 each independently represent a hydroxyl group or H 2 C=C(R 7 )-COO-, and R 3 and R 4 each independently represent a substituted or unsubstituted divalent organic group having 1 to 16 carbon atoms; The group, R 5 , R 6 and R 7 each independently represent a hydrogen atom or an alkyl group having 1 to 10 carbon atoms, and contains at least one organic group represented by the following chemical formula (2), and each of l and m independently represents 0 or An integer of 1 , n represents an integer from 15 to 150, and x: y = 0 to 100: 100 to 0, except that R 1 and R 2 are both hydroxyl groups).

(A)聚丁二烯聚合物可藉由於分子末端導入羥基之聚丁二烯聚合物與2-(甲基)丙烯醯氧基乙基異氰酸酯等之胺基甲酸酯化反應而獲得。或者亦可使於分子末端導入羥基之聚丁二烯聚合物與六亞甲基二異氰酸酯等二異氰酸酯反應後,與(甲基)丙烯酸反應而得。 (A) The polybutadiene polymer can be obtained by a urethanization reaction of a polybutadiene polymer having a hydroxyl group introduced into a molecular end with a 2-(meth)acryloxyethyl isocyanate or the like. Alternatively, a polybutadiene polymer having a hydroxyl group introduced at the end of the molecule may be reacted with a diisocyanate such as hexamethylene diisocyanate and then reacted with (meth)acrylic acid.

聚丁二烯聚合物之質量平均分子量較好為500 以上未達50,000,更好為1,000以上未達10,000,又更好為1,000以上5,000以下。若分子量為50,000以上,則水蒸氣透過之抑制效果高,但電子裝置密封用樹脂組成物之黏度變高,會有塗佈性下降而使空氣夾帶入電子裝置密封用樹脂組成物與基材之間之情況。分子量未達500時,交聯密度變得太高,會有硬化後之電子裝置密封用樹脂組成物之耐彎曲性不足之情況。又,本發明之質量平均分子量係基於利用凝膠滲透層析儀(GPC)測定且使用聚苯乙烯標準物質製作之校正線計算者。 The polybutadiene polymer preferably has a mass average molecular weight of 500. The above is less than 50,000, more preferably 1,000 or less and less than 10,000, and more preferably 1,000 or more. When the molecular weight is 50,000 or more, the water vapor permeation suppressing effect is high, but the viscosity of the electronic device sealing resin composition is increased, and the coating property is lowered to entrain the air into the electronic device sealing resin composition and the substrate. The situation between the two. When the molecular weight is less than 500, the crosslinking density becomes too high, and the bending resistance of the resin composition for sealing an electronic device after hardening may be insufficient. Further, the mass average molecular weight of the present invention is based on a calibration line calculated by a gel permeation chromatography (GPC) and prepared using a polystyrene standard material.

聚丁二烯樹脂之微細構造係以1,2構造對1,4構造及1,4構造部分之順式對反式構造之比率表示。1,2構造量經常稱為乙烯基含量。聚丁二烯之乙烯基含量可在約5%~約90%變動。順式對反式構造之比例可在約1:10~約10:1變動。 The fine structure of the polybutadiene resin is expressed by the ratio of the 1,2 structure to the 1,4 structure and the cis-trans structure of the 1,4 structure. 1,2 construction quantities are often referred to as vinyl content. The vinyl content of the polybutadiene can vary from about 5% to about 90%. The ratio of cis to trans configuration can vary from about 1:10 to about 10:1.

聚丁二烯聚合物亦可經氫化,順式與反式兩種之1,4構造變成乙烯構造,1,2構造變成1-丁烯構造。藉氫化減少雙鍵,提高熱安定性、耐候性、耐藥品性、水蒸氣阻隔性等之情況時,係如下述化學式(3)~(5)所示,丁二烯骨架所具有之不飽和鍵之50%以上,較好80%以上,更好90%以上經氫化。又(A)成分之聚丁二烯聚合物係以化學式(3)~(5)表示之末端具有(甲基)丙烯醯基之聚丁二烯聚合物,係包含丁二烯骨架所具有之不飽和鍵之50%以上經氫化者之概念。 The polybutadiene polymer can also be hydrogenated, the cis and trans two, 4, 4 structures become ethylene structures, and the 1, 2 structure becomes 1-butene structure. When hydrogenation is used to reduce double bonds and improve thermal stability, weather resistance, chemical resistance, water vapor barrier properties, etc., as shown in the following chemical formulas (3) to (5), the butadiene skeleton has an unsaturated state. 50% or more of the bond, preferably 80% or more, more preferably 90% or more by hydrogenation. Further, the polybutadiene polymer of the component (A) is a polybutadiene polymer having a (meth)acryl fluorenyl group at the terminal represented by the chemical formulas (3) to (5), and comprises a butadiene skeleton. The concept of hydrogenation of more than 50% of unsaturated bonds.

(式(3)~(5)中,R1及R2各獨立表示羥基或H2C=C(R7)-COO-,R3及R4各獨立表示碳數1~16之經取代、未取代之二價有機基,R5、R6、R7各獨立表示氫原子或碳數1~10之烷基,其內部含有至少1個以化學式(2)表示之有機基,l及m各獨立表示0或1之整數,n表示15~150之整數,x:y=0~100:100~0,惟,並無R1及R2均為羥基之情況)。 (In the formulae (3) to (5), R 1 and R 2 each independently represent a hydroxyl group or H 2 C=C(R 7 )-COO-, and R 3 and R 4 each independently represent a substituted carbon number of 1 to 16. And an unsubstituted divalent organic group, each of R 5 , R 6 and R 7 independently represents a hydrogen atom or an alkyl group having 1 to 10 carbon atoms, and contains at least one organic group represented by the chemical formula (2), and m each independently represents an integer of 0 or 1, n represents an integer of 15 to 150, and x: y = 0 to 100: 100 to 0, except that R 1 and R 2 are both hydroxyl groups).

另一方面,1,4構造較多之高順式聚丁二烯之情況,氫化後之構造接近結晶性之聚乙烯構造,玻璃轉移溫度亦隨著氫化率之增加而上升。此外,1,2構造較多時,1,2構造之鏈上有對排(syndiotactic)或等規(isotactic)之立體規則性時,有展現結晶性之可能性,因該等物性變化,會有伴隨著黏度上升而塗佈性下降,或硬化後之彎曲性不足之情況,故抑制該等時,較好為未達90%之氫化率,更好未達80%。每一分子之羥基平均數在約1~3變動,但較好約1.5~3,更好約1.5~2.5。 On the other hand, in the case of a high-cis polybutadiene having a large number of 1,4 structures, the structure after hydrogenation is close to a crystalline polyethylene structure, and the glass transition temperature also increases as the hydrogenation rate increases. In addition, when there are many structures of 1,2, when there are stereological regularities of syndiotactic or isotactic on the chains of the 1,2 structure, there is a possibility of exhibiting crystallinity, and due to changes in physical properties, There is a case where the coating property is lowered with an increase in viscosity, or the flexibility after hardening is insufficient. Therefore, when the pressure is suppressed, the hydrogenation ratio of less than 90% is preferable, and it is preferably less than 80%. The average number of hydroxyl groups per molecule varies from about 1 to 3, but is preferably from about 1.5 to about 3, more preferably from about 1.5 to about 2.5.

(B)光聚合起始劑列舉為例如二苯甲酮系光聚合起始劑、苯乙酮系光聚合起始劑、噻噸酮(thioxanthone)系光聚合起始劑、苯偶因系光聚合起始劑等。 (B) Photopolymerization initiators are, for example, benzophenone-based photopolymerization initiators, acetophenone-based photopolymerization initiators, thioxanthone-based photopolymerization initiators, and benzoin-based light A polymerization initiator or the like.

二苯甲酮系光聚合起始劑列舉為例如KAYACURE-BP100(二苯甲酮,日本化藥股份有限公司製)、SANYO OBA(苯甲醯基苯甲酸,日本製紙股份有限公司製)、SANYO OBM(苯甲醯基苯甲酸甲酯,日本製紙股份有限公司製)、TRIGANOL 12(4-苯基二苯甲酮,Akzo)、KAYACURE-MBP(3,3’-二甲基-4-甲氧基二苯甲酮,日本化藥股份有限公司製)、KAYACURE-BMS([4-(甲基苯硫基)苯基]苯基甲酮,日本化藥股份有限公司製)、 ESACURE-TZT(2,4,6-三甲基二苯甲酮,Lamberti)、IRGACURE 651(2,2-二甲氧基-1,2-二苯基乙烷-1-酮,BASF公司製)等。 The benzophenone-based photopolymerization initiator is, for example, KAYACURE-BP100 (benzophenone, manufactured by Nippon Kayaku Co., Ltd.), SANYO OBA (benzimidylbenzoic acid, manufactured by Nippon Paper Co., Ltd.), SANYO OBM (methyl benzoyl benzoate, manufactured by Nippon Paper Industries Co., Ltd.), TRIGANOL 12 (4-phenylbenzophenone, Akzo), KAYACURE-MBP (3,3'-dimethyl-4-methyl) Oxybenzophenone, manufactured by Nippon Kayaku Co., Ltd.), KAYACURE-BMS ([4-(methylphenylthio)phenyl)phenyl ketone, manufactured by Nippon Kayaku Co., Ltd.), ESACURE-TZT (2,4,6-trimethylbenzophenone, Lamberti), IRGACURE 651 (2,2-dimethoxy-1,2-diphenylethane-1-one, manufactured by BASF Corporation )Wait.

苯乙酮系光聚合起始劑列舉為例如DAROCUR 1173(2-羥基-2-甲基-1-苯基丙-1-酮,BASF公司製)、DAROCUR 1116(1-(4-異丙基苯基)-2-羥基-2-甲基丙-1-酮,BASF公司製)、IRGACURE 184(1-羥基環己基苯基酮,BASF公司製)、DAROCUR 953(1-(4-十二烷基苯基)-2-羥基-2-甲基丙-1-酮,BASF公司製)、DAROCUR 2959(4-(2-羥基乙氧基)-苯基(2-羥基-2-丙基)酮,BASF公司製造)等。 The acetophenone-based photopolymerization initiator is exemplified by, for example, DAROCUR 1173 (2-hydroxy-2-methyl-1-phenylpropan-1-one, manufactured by BASF Corporation), DAROCUR 1116 (1-(4-isopropyl) Phenyl)-2-hydroxy-2-methylpropan-1-one, manufactured by BASF Corporation, IRGACURE 184 (1-hydroxycyclohexyl phenyl ketone, manufactured by BASF Corporation), DAROCUR 953 (1-(4-12) Alkylphenyl)-2-hydroxy-2-methylpropan-1-one, manufactured by BASF Corporation, DAROCUR 2959 (4-(2-hydroxyethoxy)-phenyl (2-hydroxy-2-propyl) ) Ketone, manufactured by BASF Corporation, etc.

噻噸酮系光聚合起始劑列舉為例如NISSOCURE-TX(噻噸酮,日本曹達股份有限公司製)、NISSOCURE-MTX(2-甲基噻噸酮,日本曹達股份有限公司製)、KAYACURE-RTX(2,4-二甲基噻噸酮,日本化藥股份有限公司製)、KAYACURE-CTX(2,4-二氯噻噸酮,日本化藥股份有限公司製)、KAYACURE-DETX(2,4-二乙基噻噸酮,日本化藥股份有限公司製)、KAYACURE-DITX(2,4-二異丙基噻噸酮,日本化藥股份有限公司製)等。 The thioxanthone-based photopolymerization initiator is exemplified by, for example, NISSOCURE-TX (thioxanthone, manufactured by Nippon Soda Co., Ltd.), NISSOCURE-MTX (2-methylthioxanthone, manufactured by Nippon Soda Co., Ltd.), KAYACURE- RTX (2,4-dimethylthioxanthone, manufactured by Nippon Kayaku Co., Ltd.), KAYACURE-CTX (2,4-dichlorothioxanthone, manufactured by Nippon Kayaku Co., Ltd.), KAYACURE-DETX (2) , 4-diethyl thioxanthone, manufactured by Nippon Kayaku Co., Ltd.), KAYACURE-DITX (2,4-diisopropylthioxanthone, manufactured by Nippon Kayaku Co., Ltd.), and the like.

苯偶因系光聚合起始劑列舉為例如NISSOCURE-BO(噻噸酮,日本曹達股份有限公司製)、NISSOCURE-MBO(苯偶因甲基醚,日本曹達股份有限公司製)、NISSOCURE-EBO(苯偶因乙基醚,日本曹達股份有限公司製)、IRGACURE 65(苄基甲基縮醛,BASF公司製) 等。 The benzoin photopolymerization initiator is exemplified by, for example, NISSOCURE-BO (thioxanthone, manufactured by Nippon Soda Co., Ltd.), NISSOCURE-MBO (benzoin methyl ether, manufactured by Nippon Soda Co., Ltd.), and NISSOCURE-EBO. (Benzene ethyl ether, manufactured by Japan Soda Co., Ltd.), IRGACURE 65 (benzyl methyl acetal, manufactured by BASF Corporation) Wait.

其他光聚合起始劑列舉為1-苯基-1,2-丙二酮-2(鄰-乙氧基羰基)肟等。商品名列舉為例如QUANTACURE-PDO(Ward Blenkinsop公司製)等。 Other photopolymerization initiators are exemplified by 1-phenyl-1,2-propanedione-2(o-ethoxycarbonyl)anthracene and the like. The trade name is, for example, QUANTACURE-PDO (manufactured by Ward Blenkinsop Co., Ltd.).

光聚合起始劑之量為有效量,典型上為(甲基)丙烯酸酯每100質量份為0.01~20質量份之範圍。藉由設為該組成,可適度控制經由活性成分生成反應之聚合反應。光聚合起始劑之選擇至少部分依存於密封用樹脂組成物所用之(甲基)丙烯酸酯、及期望之硬化速度,亦可以任意之調配比例使用1種或2種以上。 The amount of the photopolymerization initiator is an effective amount, and is typically in the range of 0.01 to 20 parts by mass per 100 parts by mass of the (meth) acrylate. By setting this composition, the polymerization reaction via the active ingredient formation reaction can be appropriately controlled. The selection of the photopolymerization initiator is at least partially dependent on the (meth) acrylate used for the resin composition for sealing, and the desired curing rate, and one or two or more kinds may be used in any ratio.

本發明之電子裝置密封用樹脂組成物不含質量平均分子量為5萬以上之熱可塑性樹脂。若含有質量平均分子量為5萬以上之熱可塑性樹脂,則黏度變高,使塗佈性下降。 The resin composition for sealing an electronic device of the present invention does not contain a thermoplastic resin having a mass average molecular weight of 50,000 or more. When a thermoplastic resin having a mass average molecular weight of 50,000 or more is contained, the viscosity is increased and the coatability is lowered.

本發明之電子裝置密封用樹脂組成物較好含有(C)反應性稀釋劑。(C)反應性稀釋劑係使電子裝置密封用樹脂組成物之黏度降低,而容易塗佈者。且,係電子裝置密封用樹脂組成物硬化時可聚合者,因此與單純之稀釋成分比較,水分之透過性低,可阻止經密封之電子構成要素、活性有機零件暴露於水分,或者抑制至最低限度。再者含有最適量時,可提高水蒸氣阻隔性。又,可在幾乎不增加用以聚合之電子裝置密封樹脂組成物中所含低分子量成分而密封電子裝置,可阻止裝置中之電極等金屬構成要素之腐蝕或抑制至最低限度。 The resin composition for sealing an electronic device of the present invention preferably contains (C) a reactive diluent. (C) The reactive diluent is such that the viscosity of the resin composition for sealing an electronic device is lowered, and it is easy to apply. Further, since the resin composition for sealing an electronic device can be polymerized when it is cured, the water permeability is low as compared with the simple diluted component, and the sealed electronic component or the active organic component can be prevented from being exposed to moisture or suppressed to a minimum. limit. In addition, when the optimum amount is contained, the water vapor barrier property can be improved. Further, the electronic device can be sealed by hardly increasing the low molecular weight component contained in the electronic device sealing resin composition for polymerization, and corrosion or suppression of metal constituent elements such as electrodes in the device can be prevented to a minimum.

(C)反應性稀釋劑可使用由乙酸乙烯酯等乙烯酯、(甲基)丙烯酸單體、N-乙烯基單體及聚硫醇化合物等選出之液體光聚合起始性單乙烯單體等,而發揮降低黏度之效果,基於易於同時控制(A)聚丁二烯聚合物與硬化系之觀點,以(甲基)丙烯酸單體較佳。 (C) The reactive diluent may be a liquid photopolymerizable starting monovinyl monomer selected from vinyl esters such as vinyl acetate, (meth)acrylic monomers, N-vinyl monomers, and polythiol compounds. Further, the effect of lowering the viscosity is exerted, and the (meth)acrylic monomer is preferred because it is easy to simultaneously control the (A) polybutadiene polymer and the curing system.

(甲基)丙烯酸單體列舉為例如(甲基)丙烯酸正丁酯、(甲基)丙烯酸2-乙基己酯、(甲基)丙烯酸月桂酯、(甲基)丙烯酸異肉荳蔻酯、(甲基)丙烯酸異硬脂酯、(甲基)丙烯酸正十八烷酯、(甲基)丙烯酸2-羥基乙酯、(甲基)丙烯酸2-羥基丙酯、(甲基)丙烯酸3-羥基丙酯、(甲基)丙烯酸4-羥基丁酯、(甲基)丙烯酸異冰片酯、(甲基)丙烯酸二環戊烯酯、(甲基)丙烯酸二環戊烯氧基乙酯、嗎啉‧(甲基)丙烯酸酯、1,4-丁二醇‧二(甲基)丙烯酸酯、二環戊二烯二羥甲基‧(甲基)丙烯酸酯、環己烷二羥甲基‧二(甲基)丙烯酸酯、己二醇‧二(甲基)丙烯酸酯、壬二醇‧二(甲基)丙烯酸酯、苯氧基乙基‧丙烯酸酯、三環癸烷二甲醇‧二(甲基)丙烯酸酯、三羥甲基丙烷‧三(甲基)丙烯酸酯、參(2-羥基乙基)異氰尿酸酯‧三(甲基)丙烯酸酯、(甲基)丙烯酸與多元醇之酯等。該等中,較好為黏度降低效果大、水蒸氣阻隔性高、多官能之(甲基)丙烯酸酯單體,更好為二官能之(甲基)丙烯酸酯單體。再者較好為藉由與(A)聚丁二烯聚合物組合,而提高水蒸氣阻隔性之效果高之己二醇‧二(甲基)丙烯酸酯、三環癸烷二甲醇‧二(甲基)丙烯酸酯、1,4-丁二醇‧二(甲基)丙烯酸酯。 The (meth)acrylic monomer is exemplified by, for example, n-butyl (meth)acrylate, 2-ethylhexyl (meth)acrylate, lauryl (meth)acrylate, isomyristyl (meth)acrylate, ( Isostearyl methacrylate, n-octadecyl (meth) acrylate, 2-hydroxyethyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, 3-hydroxy (meth) acrylate Propyl ester, 4-hydroxybutyl (meth)acrylate, isobornyl (meth)acrylate, dicyclopentenyl (meth)acrylate, dicyclopentenyloxyethyl (meth)acrylate, morpholine ‧(M) acrylate, 1,4-butanediol ‧ di(meth) acrylate, dicyclopentadiene dimethylol ‧ (meth) acrylate, cyclohexane dimethylol ‧ (meth) acrylate, hexanediol ‧ di(meth) acrylate, decane diol ‧ di (meth) acrylate, phenoxy ethyl acrylate, tricyclodecane dimethanol ‧ two (a Acrylate, trimethylolpropane ‧ tri(meth) acrylate, ginseng (2-hydroxyethyl) isocyanurate ‧ tri (meth) acrylate, (meth) acrylate and polyol Ester and the like. Among these, a (meth) acrylate monomer having a large viscosity reduction effect, a high water vapor barrier property, and a polyfunctional (meth) acrylate monomer is preferable. Further, it is preferably a hexanediol ‧ di(meth) acrylate or a tricyclodecane dimethanol ‧ (b) which has a high effect of improving the water vapor barrier property by being combined with the (A) polybutadiene polymer Methyl) acrylate, 1,4-butanediol ‧ di(meth) acrylate.

N-乙烯基單體列舉為例如N,N-二甲基丙烯醯胺、N-乙烯基吡咯啶酮、N-乙烯基己內醯胺等。聚硫醇化合物只要是分子內具有2~6個巰基者即無特別限制,列舉為例如碳數2~20左右之烷二硫醇等脂肪族聚硫醇類;二甲苯二硫醇等芳香族聚硫醇類;以巰基取代醇類之表鹵醇(halohydrin)加成物之鹵原子而成之聚硫醇類;由聚環氧樹脂化合物之硫化氫反應產物所成之聚硫醇類;由分子內具有2~6個羥基之多元醇類、與硫代乙醇酸、β-巰丙酸或β-巰丁酸之酯化合物所成之聚硫醇類等。 The N-vinyl monomer is exemplified by, for example, N,N-dimethylpropenylamine, N-vinylpyrrolidone, N-vinylcaprolactam or the like. The polythiol compound is not particularly limited as long as it has 2 to 6 fluorenyl groups in the molecule, and examples thereof include aliphatic polythiols such as an alkyl dithiol having a carbon number of 2 to 20, and aromatic hydrocarbons such as xylene dithiol. a polythiol; a polythiol formed by substituting a halogen atom of an alcoholic halohydrin adduct; a polythiol formed from a hydrogen sulfide reaction product of a polyepoxy compound; A polythiol formed from a polyhydric alcohol having 2 to 6 hydroxyl groups in the molecule, and an ester compound of thioglycolic acid, β-propionic acid or β-indolyl acid.

本發明之電子裝置密封用樹脂組成物中之(A)成分與(C)成分之含有比率(A):(C),基於黏度、水蒸氣阻隔性之觀點,重要的是以質量比計為5:95~50:50,較好為5:95~40:60,更好為10:90~30:70,又更好為20:80~30:70。藉由使(A)成分與(C)成分為最適之含有比率,可降低黏度,且大幅提高水蒸氣阻隔性。含有比率非最適合時,黏度降低效果小而可能限制塗佈條件,會有即使黏度下降亦無法有效發揮水蒸氣阻隔性之情況。 The content ratio (A) of the component (A) and the component (C) in the resin composition for sealing electronic devices of the present invention: (C), based on the viewpoint of viscosity and water vapor barrier property, is important in terms of mass ratio 5:95~50:50, preferably 5:95~40:60, more preferably 10:90~30:70, and even better 20:80~30:70. By setting the (A) component and the (C) component to an optimum content ratio, the viscosity can be lowered and the water vapor barrier property can be greatly improved. When the content ratio is not optimal, the viscosity reduction effect is small and the coating conditions may be limited, and the water vapor barrier property may not be effectively exhibited even if the viscosity is lowered.

本發明之電子裝置密封用樹脂組成物較好含有(D)數平均分子量未達5萬之烴化合物。(D)成分之烴化合物在本發明中,係發揮降低電子裝置密封用樹脂組成物之水分透過性,抑制經密封之電子構成要素、活性有機零件暴露於水分之效果者。 The resin composition for sealing an electronic device of the present invention preferably contains (D) a hydrocarbon compound having a number average molecular weight of less than 50,000. In the present invention, the hydrocarbon compound of the component (D) exhibits an effect of lowering the water permeability of the resin composition for sealing an electronic device, and suppressing the effect of the sealed electronic component and the active organic component being exposed to moisture.

烴化合物可具有各種數平均分子量,較好為300以上未達50,000,更好為500以上未達30,000,又更 好為500以上10,000以下。藉由使分子量未達50,000,不會大幅提高電子裝置密封用樹脂組成物之黏度而可提高水蒸氣阻隔性。若數平均分子量未達300,則由於電子裝置密封用樹脂組成物直接或透過薄膜之被覆膜密封活性有機零件,故對密封對象的活性有機零件,尤其是由低功函數之金屬層所成之電極層造成影響,有使裝置壽命變短之情況。又,即使數平均分子量未達50,000,若質量平均分子量為50,000以上,則電子裝置密封用樹脂組成物之黏度大幅提升,顯著損及塗佈性故較不佳。 The hydrocarbon compound may have various number average molecular weights, preferably 300 or more and less than 50,000, more preferably 500 or more and less than 30,000, and more It is preferably 500 or more and 10,000 or less. When the molecular weight is less than 50,000, the viscosity of the resin composition for sealing an electronic device is not greatly increased, and the water vapor barrier property can be improved. If the number average molecular weight is less than 300, since the resin composition for sealing the electronic device directly or through the coating film of the film seals the active organic component, the active organic component to be sealed is formed, in particular, by a metal layer having a low work function. The electrode layer is affected, and the life of the device is shortened. In addition, even if the number average molecular weight is less than 50,000, if the mass average molecular weight is 50,000 or more, the viscosity of the resin composition for electronic device sealing is greatly improved, and the coating property is remarkably impaired.

本發明之電子裝置密封用樹脂組成物中之(A)成分及(C)成分之合計,與(D)成分之含有比率[(A)+(C)]:(D),基於水蒸氣阻隔性、黏度、硬化後之耐彎曲性之觀點,以質量比計可以20:80~70:30調配,[(A)+(C)]:(D)較好為30:70~50:50。 The total content of the component (A) and the component (C) in the resin composition for sealing electronic devices of the present invention, and the content ratio of the component (D) [(A) + (C)]: (D), based on water vapor barrier The viewpoint of the resistance, the viscosity, and the bending resistance after hardening can be adjusted in a mass ratio of 20:80 to 70:30, [(A)+(C)]: (D) is preferably 30:70 to 50:50. .

烴化合物可為飽和烴化合物,亦可為不飽和烴化合物。碳-碳雙鍵等不飽和鍵亦可藉氫化、馬來酸化、環氧化、胺基化、或類似方法修飾。氫化具有提高水蒸氣阻隔性、透明性、與其他飽和烴化合物之相溶性而較佳。馬來酸化、環氧化、胺基化具有提高使蓋與基材彼此接著之接著性、與含其他官能基之化合物之相溶性而較佳。 The hydrocarbon compound may be a saturated hydrocarbon compound or an unsaturated hydrocarbon compound. Unsaturated bonds such as carbon-carbon double bonds may also be modified by hydrogenation, maleation, epoxidation, amination, or the like. Hydrogenation is preferred because it has improved water vapor barrier properties, transparency, and compatibility with other saturated hydrocarbon compounds. Maleic acidification, epoxidation, and amination are preferred for improving the adhesion between the cap and the substrate and the compatibility with other functional group-containing compounds.

可使用之烴化合物之例列舉為環烷油、鏈烷油、低分子聚異丁烯樹脂、聚丁烯、聚異戊二烯等液狀橡膠、低分子聚乙烯、低分子聚丙烯、環烯烴聚合物、石油 樹脂、松脂樹脂、萜烯系樹脂、或彼等之衍生物等,但並不限於該等。 Examples of the hydrocarbon compound which can be used are liquid rubber such as naphthenic oil, paraffin oil, low molecular polyisobutylene resin, polybutene, polyisoprene, low molecular weight polyethylene, low molecular polypropylene, and cyclic olefin polymerization. Material, oil Resin, rosin resin, terpene resin, or derivatives thereof, etc., but are not limited thereto.

使用烴化合物時,可使用1種烴化合物或複數種烴化合物之組合,但本發明人等積極檢討之結果,發現藉由至少含有除了水蒸氣阻隔性以外亦具有可塑化效果之(d1)烴系軟化劑、與除水蒸氣阻隔性以外亦具有接著性提高效果之(d2)烴系黏著賦予劑,可以較低黏度獲得水蒸氣阻隔性。 When a hydrocarbon compound is used, a combination of a hydrocarbon compound or a plurality of hydrocarbon compounds can be used. However, as a result of a positive review by the present inventors, it has been found that (d1) a hydrocarbon having a plasticizing effect in addition to water vapor barrier properties The softener and the (d2) hydrocarbon-based adhesion-imparting agent having an adhesion improving effect in addition to the water vapor barrier property can obtain water vapor barrier properties at a low viscosity.

藉由併用(d1)烴系軟化劑及(d2)烴系黏著賦予劑,而獲得黏度低、且高水蒸氣阻隔性之機制並不清楚,但推測如下。亦即,由於(D)成分之烴化合物為低分子化合物,故不會大幅提高硬化前之電子裝置密封樹脂組成物之黏度。另一方面,硬化後,認為(D)成分之烴化合物進入到(A)成分及(B)成分或(A)~(C)成分聚合形成之網目構造之內部而埋填間隙,而提高水蒸氣阻隔性。此處,不利用具有可塑化效果之(d1)烴系軟化劑而僅以(d2)烴系黏著賦予劑時,無法以埋填間隙之方式進入至網目構造中,或者即使進入亦過硬而會產生間隙,故認為無法提高水蒸氣阻隔性。相反地,不利用(d2)烴系黏著賦予劑而僅以(d1)烴系軟化劑時,由於即使埋填網目構造之間隙,烴系化合物本身之水蒸氣阻隔性仍不足,故認為幾乎無法提高水蒸氣阻隔性。 The mechanism for obtaining a low viscosity and high water vapor barrier property by using (d1) a hydrocarbon-based softener and (d2) a hydrocarbon-based adhesion-imparting agent is not clear, but it is presumed as follows. That is, since the hydrocarbon compound of the component (D) is a low molecular compound, the viscosity of the electronic device sealing resin composition before curing is not greatly improved. On the other hand, after hardening, it is considered that the hydrocarbon compound of the component (D) enters the inside of the mesh structure formed by the polymerization of the component (A) and the component (B) or the components (A) to (C), thereby filling the gap and increasing the water. Vapor barrier properties. Here, when the (d1) hydrocarbon-based adhesion-imparting agent is not used and the (d2) hydrocarbon-based adhesion-imparting agent is not used, it is not possible to enter the mesh structure by the interstitial gap, or it may be too hard even if it enters. Since a gap is generated, it is considered that the water vapor barrier property cannot be improved. On the other hand, when the (d1) hydrocarbon-based adhesion-imparting agent is not used and the (d1) hydrocarbon-based softener is not used, the water vapor barrier property of the hydrocarbon-based compound itself is insufficient even if the gap between the mesh structures is buried, and it is considered that it is almost impossible. Improve water vapor barrier properties.

(d1)烴系軟化劑之具體例列舉為CALSOL 5120(環烷系油、Calumet Lubricants Co.公司製)、 KAYDOL(鏈烷系,白色礦油,Witco Co.公司製)、TETRAX(Nippon Oil Co.公司製)、PARAPOL 1300(ExxonMobil Chemical Co.公司製)及INDOPOL H-300(BPO Amoco Co.公司製)、Glissopal(低分子聚異丁烯,BASF公司製)、日石聚丁烯(以異丁烯為主體且一部分經陽離子聚合而得之具有長鏈狀烴之分子構造之聚丁烯,JX日鑛日石能源股份有限公司製)、ESSEN聚丁烯(異丁烯與正丁烯之藉陽離子聚合之聚丁烯,日油股份有限公司製)、PARLEAM(氫化聚丁烯,日油股份有限公司製)、KURAPRENE LIR(液狀異戊二烯橡膠,KURARAY股份有限公司製)、KURAPRENE LBR(液狀丁二烯橡膠,KURARAY股份有限公司製),但並不限於該等。 (d1) Specific examples of the hydrocarbon-based softener are CALSOL 5120 (a naphthenic oil, manufactured by Calumet Lubricants Co.), KAYDOL (alkane system, white mineral oil, manufactured by Witco Co.), TETRAX (manufactured by Nippon Oil Co.), PARAPOL 1300 (manufactured by ExxonMobil Chemical Co.), and INDOPOL H-300 (manufactured by BPO Amoco Co.) , Glissopal (low-molecule polyisobutylene, manufactured by BASF), Nissan polybutene (polybutene with a molecular structure of long-chain hydrocarbons derived from isobutylene and partially cationically polymerized, JX Nitto Nippon Energy Co., Ltd.), ESSEN polybutene (polybutylene polymerized by cationic polymerization of isobutylene and n-butene, manufactured by Nippon Oil Co., Ltd.), PARLEAM (hydrogenated polybutene, manufactured by Nippon Oil Co., Ltd.), KURAPRENE LIR (Liquid isoprene rubber, manufactured by KURARAY Co., Ltd.), KURAPRENE LBR (liquid butadiene rubber, manufactured by Kuraray Co., Ltd.), but is not limited thereto.

(d2)烴系黏著賦予劑之例列舉為CLEARON(氫化萜烯系樹脂,YASUHARA CHEMICAL股份有限公司製)、ESTERGUM及SUPER ESTER(氫化松脂系樹脂或氫化松脂酯系樹脂,荒川化學工業股份有限公司製)、PINECRYSTAL(岐化松脂系樹脂或岐化酯松脂系樹脂,荒川化學工業股份有限公司製)、ESCOREZ 5300及5400系列(石油腦因熱分解生成之戊烯、異戊二烯、胡椒鹼(piperine)及1,3-戊二烯等之C5餾份共聚合而得之C5系氫化二環戊二烯系樹脂、ExxonMobil Chemical Co.公司製)、EASTOTAC(C5系氫化二環戊二烯系樹脂,Eastman Chemical Co.公司製)、ESCOREZ 5600系列(部分氫化芳香族修飾二環戊二烯系樹脂,ExxonMobil Chemical Co.公司 製)、ARCON(石油腦因熱分解生成之茚、乙烯基甲苯及α-或β-甲基苯乙烯等之C9餾份共聚合而得之C9系氫化石油樹脂,荒川化學工業股份有限公司製)、I-MARV(C5餾份及C9餾份之共聚合氫化石油樹脂,出光興產股份有限公司製),但不限於該等。 (d2) Examples of the hydrocarbon-based adhesion-imparting agent are CLEARON (hydrogenated terpene-based resin, manufactured by YASUHARA CHEMICAL Co., Ltd.), ESTERGUM, and SUPER ESTER (hydrogenated rosin-based resin or hydrogenated rosin ester-based resin, Arakawa Chemical Industry Co., Ltd. PIN), PINECRYSTAL (Suihua rosin resin or bismuth ester rosin resin, manufactured by Arakawa Chemical Industry Co., Ltd.), ESCOREZ 5300 and 5400 series (pentene, isoprene, piperine produced by thermal decomposition of petroleum brain) (Crine hydrogenated dicyclopentadiene resin, manufactured by ExxonMobil Chemical Co.) and EASTOTAC (C5 hydrogenated dicyclopentadiene) obtained by copolymerization of a piper and a C5 fraction such as 1,3-pentadiene. Resin, manufactured by Eastman Chemical Co., Inc., ESCOREZ 5600 series (partially hydrogenated aromatic modified dicyclopentadiene resin, ExxonMobil Chemical Co.) System), ARCON (C9-based hydrogenated petroleum resin obtained by copolymerization of C9 fractions such as pyrene, vinyl toluene and α- or β-methylstyrene produced by thermal decomposition, manufactured by Arakawa Chemical Industries Co., Ltd. ), I-MARV (copolymerized hydrogenated petroleum resin of C5 fraction and C9 fraction, manufactured by Idemitsu Kosan Co., Ltd.), but is not limited thereto.

上述以外之例,作為非氫化脂環式烴樹脂列舉為C5、C9、C5/C9烴樹脂、聚萜烯樹脂、芳香族修飾聚萜烯樹脂、或松脂衍生物。使用非氫化脂環式烴樹脂時,典型上係與其他氫化或部分氫化黏著賦予劑併用。非氫化脂環式烴樹脂相對於電子裝置密封用樹脂組成物之總重量可以未達約30質量%之量使用。 Other than the above, the non-hydrogenated alicyclic hydrocarbon resin is exemplified by a C5, C9, C5/C9 hydrocarbon resin, a polyterpene resin, an aromatic modified polyterpene resin, or a rosin derivative. When a non-hydrogenated alicyclic hydrocarbon resin is used, it is typically used in combination with other hydrogenated or partially hydrogenated adhesion-imparting agents. The non-hydrogenated alicyclic hydrocarbon resin may be used in an amount of less than about 30% by mass based on the total weight of the electronic device sealing resin composition.

烴系黏著賦予劑亦可含氫化石油樹脂,具體而言為氫化脂環式石油樹脂。氫化脂環式石油樹脂之具體例列舉為ESCOREZ 5300系列(ExxonMobil Chemical公司製)、I-MARV P系列(出光興產股份有限公司製)。為了提高其水蒸氣阻隔性及透明性,氫化脂環式石油樹脂亦可為氫化二環戊二烯系樹脂。電子裝置密封用樹脂組成物中可使用之氫化脂環式石油樹脂之質量平均分子量典型為200~5,000,氫化脂環式石油樹脂之質量平均分子量較好為500~3,000。質量平均分子量超過5,000時,會有缺乏接著性,或者與(d1)烴系軟化劑之適合性下降之情況。 The hydrocarbon-based adhesion-imparting agent may also contain a hydrogenated petroleum resin, specifically a hydrogenated alicyclic petroleum resin. Specific examples of the hydrogenated alicyclic petroleum resin are ESCOEZ 5300 series (manufactured by ExxonMobil Chemical Co., Ltd.) and I-MARV P series (manufactured by Idemitsu Kosan Co., Ltd.). In order to improve the water vapor barrier property and transparency, the hydrogenated alicyclic petroleum resin may be a hydrogenated dicyclopentadiene resin. The hydrogenated alicyclic petroleum resin which can be used in the resin composition for electronic device sealing has a mass average molecular weight of usually 200 to 5,000, and the hydrogenated alicyclic petroleum resin preferably has a mass average molecular weight of 500 to 3,000. When the mass average molecular weight exceeds 5,000, there is a lack of adhesion, or the suitability for (d1) a hydrocarbon-based softener may be lowered.

烴系黏著賦予劑有時具有可至少部分依存於電子裝置密封用樹脂組成物之接著性、使用溫度、塗佈條件而變化之軟化溫度或軟化點(環球法軟化溫度)。環球法 軟化溫度一般為約50℃~200℃,較好約80℃~150℃。市售之一般烴系黏著賦予劑之環球法軟化溫度之範圍由於為前述範圍故只要使用該等即可。例如ESCOREZ 5300系列之ESCOREZ 5380之軟化點為86℃,ESCOREZ 5300為105℃,ESCOREZ 5320為124℃,ESCOREZ 5340為140℃,故可適當選擇。 The hydrocarbon-based adhesion-imparting agent may have a softening temperature or a softening point (ring-spinning softening temperature) which can be at least partially dependent on the adhesiveness of the electronic device sealing resin composition, the use temperature, and the coating conditions. Global law The softening temperature is generally from about 50 ° C to 200 ° C, preferably from about 80 ° C to 150 ° C. The range of the ring and ball softening temperature of a commercially available general hydrocarbon-based adhesion-imparting agent is as long as it is used in the above range. For example, the ESCOREZ 5380 series ESCOREZ 5380 has a softening point of 86 ° C, ESCOREZ 5300 is 105 ° C, ESCOREZ 5320 is 124 ° C, and ESCOREZ 5340 is 140 ° C, so it can be appropriately selected.

使用(d1)烴系軟化劑及(d2)烴系黏著賦予劑時,可使用作為(d1)烴系軟化劑之聚丁烯,與作為(d2)烴系黏著賦予劑之氫化二環戊二烯系樹脂之組合。且,可使用作為(d1)烴系軟化劑之聚丁烯,與作為(d2)烴系黏著賦予劑之非氫化脂環式烴系樹脂之組合,但並不限於該等。 When the (d1) hydrocarbon-based softening agent and the (d2) hydrocarbon-based adhesion-imparting agent are used, polybutene as the (d1) hydrocarbon-based softening agent and hydrogenated dicyclopentane as the (d2) hydrocarbon-based adhesion-imparting agent can be used. A combination of olefinic resins. Further, a combination of polybutene as the (d1) hydrocarbon-based softener and a non-hydrogenated alicyclic hydrocarbon-based resin as the (d2) hydrocarbon-based adhesion-imparting agent may be used, but it is not limited thereto.

本發明之電子裝置密封用樹脂組成物中,藉由含較多的(d1)烴系軟化劑而提高水蒸氣阻隔性、硬化後之耐彎曲性,且含較多之(d2)烴系黏著賦予劑時水蒸氣阻隔性大幅提升故較佳。(d2)烴系黏著賦予劑由於幾乎為源自石油、精油、松脂之疏水性化合物故水蒸氣阻隔性高。(d1)與(d2)之含有比率(d1):(d2)以質量比計為20:80~80:20時展現相乘效果。 In the resin composition for sealing electronic devices of the present invention, the water vapor barrier property and the bending resistance after curing are improved by containing a large amount of the (d1) hydrocarbon-based softener, and a large amount of (d2) hydrocarbon-based adhesive is contained. It is preferred that the water vapor barrier property is greatly increased when the agent is added. (d2) Since the hydrocarbon-based adhesion-imparting agent is almost a hydrophobic compound derived from petroleum, essential oil or turpentine, the water vapor barrier property is high. The content ratio (d1) of (d1) and (d2): (d2) exhibits a multiplication effect when the mass ratio is 20:80 to 80:20.

電子裝置密封用樹脂組成物中亦可添加填充劑、偶合劑、紫外線吸收劑、紫外線安定劑、抗氧化劑、安定劑、或該等幾種之組合。添加劑之量典型上係選擇為不對(A)聚丁二烯系聚合物之硬化速度造成不良影響,或不對電子裝置密封用樹脂組成物之物理特性造成不良影響。 A filler, a coupling agent, an ultraviolet absorber, an ultraviolet stabilizer, an antioxidant, a stabilizer, or a combination of these may be added to the resin composition for sealing an electronic device. The amount of the additive is typically selected so as not to adversely affect the hardening speed of the (A) polybutadiene-based polymer or to adversely affect the physical properties of the resin composition for sealing the electronic device.

可使用之填充劑之例包含鈣或鎂之碳酸鹽(例如,碳酸鈣、碳酸鎂、及白雲石(dolomite))、矽酸鹽(例如,高嶺土、燒成黏土、葉蠟石、膨潤土、絹雲母、沸石、滑石、矽鎂土(attapulgite)、及矽灰石)、矽酸(例如,矽藻土、及二氧化矽)、氫氧化鋁、珍珠岩(pearlite)、硫酸鋇(例如,沉降硫酸鋇)、硫酸鈣(例如,石膏)、亞硫酸鈣、碳黑、氧化鋅、二氧化鈦,但不限於該等。 Examples of fillers that can be used include calcium or magnesium carbonates (for example, calcium carbonate, magnesium carbonate, and dolomite), and citrates (for example, kaolin, fired clay, pyrophyllite, bentonite, strontium). Mica, zeolite, talc, attapulgite, and ash, citric acid (eg, diatomaceous earth, and cerium oxide), aluminum hydroxide, pearlite, barium sulfate (eg, sedimentation) Barium sulfate), calcium sulfate (for example, gypsum), calcium sulfite, carbon black, zinc oxide, titanium dioxide, but not limited thereto.

填充劑亦可具有不同粒徑。例如,期望提供在可見光區域中具有高透過率之電子裝置密封用樹脂組成物時,填充劑之平均一次粒徑較好為1~100nm之範圍,更好為5~50nm之範圍內。且,為了改善低水分子透過性而使用板狀或鱗狀形態之填充劑時,該等之平均粒徑較好為0.1~5μm之範圍內,基於填充劑對密封用樹脂組成物之可分散性之觀點,可使用疏水性表面處理親水性填充劑。疏水性表面處理親水性填充劑可為使任意過去之親水性填充劑藉疏水處理變性而得。例如,可以正辛基三烷氧基矽烷等含疏水基之烷基、烷基或烷基矽烷結合劑、二甲基二氯矽烷及六甲基二矽氮烷等矽烷化劑、具有羥基末端之聚二甲基矽氧烷、硬脂醇等高級醇、或硬脂酸等高級脂肪酸處理親水性填充劑之表面。又,本發明中之平均粒徑係利用雷射繞射散射式粒度分佈測定法求出者。 Fillers can also have different particle sizes. For example, when it is desired to provide a resin composition for sealing an electronic device having a high transmittance in a visible light region, the average primary particle diameter of the filler is preferably in the range of 1 to 100 nm, more preferably in the range of 5 to 50 nm. Further, when a filler in a plate form or a squamous form is used in order to improve the permeability of low water molecules, the average particle diameter is preferably in the range of 0.1 to 5 μm, and the resin composition for sealing can be dispersed based on the filler. From a sexual point of view, a hydrophobic filler can be treated with a hydrophobic surface. Hydrophobic Surface Treatment The hydrophilic filler can be obtained by denaturation of any conventional hydrophilic filler by hydrophobic treatment. For example, an alkyl group having a hydrophobic group such as n-octyltrialkoxydecane, an alkyl or alkyl decane binder, a decylating agent such as dimethyldichlorodecane or hexamethyldiazepine, or a hydroxyl group terminal The surface of the hydrophilic filler is treated with a higher alcohol such as polydimethyl methoxy alkane or stearyl alcohol or a higher fatty acid such as stearic acid. Further, the average particle diameter in the present invention is determined by a laser diffraction scattering type particle size distribution measurement method.

二氧化矽填充劑之例,以二甲基二氯矽烷處理之製品列舉為例如以AEROSIL-R972、R974或R9768(Nippon Aerosil Co.,Ltd.公司製)銷售,以六甲基二 矽氮烷處理之製品列舉為例如以AEROSIL-RX50、NAX50、NX90、RX200或RX300(Nippon Aerosil Co.,Ltd.公司製)銷售,以辛基矽烷處理之製品列舉為例如以AEROSIL-R805(Nippon Aerosil Co.,Ltd.公司製)銷售,以二甲基矽氧油處理之製品列舉為例如以AEROSIL-RY50、NY50、RY200S、R202、RY200或RY300(Nippon Aerosil Co.,Ltd.公司製),及CAB ASIL TS-720(Cabot Co.,Ltd.公司製)銷售者,但並不限於該等。 As an example of the cerium oxide filler, the product treated with dimethyldichloromethane is exemplified by, for example, AEROSIL-R972, R974 or R9768 (manufactured by Nippon Aerosil Co., Ltd.), and hexamethyldiene. The decazane-treated product is exemplified by, for example, AEROSIL-RX50, NAX50, NX90, RX200, or RX300 (manufactured by Nippon Aerosil Co., Ltd.), and the octyl decane-treated product is exemplified by, for example, AEROSIL-R805 (Nippon). Manufactured by Aerosil Co., Ltd., the product treated with dimethyl oxime oil is exemplified by AEROSIL-RY50, NY50, RY200S, R202, RY200 or RY300 (manufactured by Nippon Aerosil Co., Ltd.). And CAB ASIL TS-720 (manufactured by Cabot Co., Ltd.), but it is not limited to these.

填充劑可單獨使用或組合使用。含有填充劑時,所添加之填充劑量相對於電子裝置密封用樹脂組成物總量,一般為0.01~20質量%。 The fillers may be used singly or in combination. When the filler is contained, the amount of the filler to be added is generally 0.01 to 20% by mass based on the total amount of the resin composition for sealing the electronic device.

且,添加非作為粒子表面改質劑使用之偶合劑亦可改善電子裝置密封用組成物之接著性。該等偶合劑典型上具有與有機成分反應或相互作用之部分及與無機成分反應或相互作用之部分。有用之偶合劑列舉為例如甲基丙烯氧基丙基甲基二甲氧基矽烷(Shinestsu Chemical Co.,Ltd.公司製,KBM502)、3-巰丙基甲基二甲氧基矽烷(Shinestsu Chemical Co.,Ltd.公司製,KBM802)、及縮水甘油基丙基三甲氧基矽烷(Shinestsu Chemical Co.,Ltd.公司製,KBM403)。 Further, the addition of a coupling agent which is not used as a particle surface modifier can improve the adhesion of the electronic device sealing composition. These coupling agents typically have a moiety that reacts or interacts with the organic component and a moiety that reacts or interacts with the inorganic component. Useful coupling agents are exemplified by, for example, methacryloxypropylmethyldimethoxydecane (manufactured by Shinestsu Chemical Co., Ltd., KBM502), 3-mercaptopropylmethyldimethoxydecane (Shinestsu Chemical). Co., Ltd., KBM802), and glycidylpropyltrimethoxydecane (manufactured by Shinestsu Chemical Co., Ltd., KBM403).

紫外線吸收劑之例列舉為苯并三唑系化合物、噁唑酸醯胺(oxazolic acid amide)系化合物、及二苯甲酮系化合物,但並不限於該等。使用紫外線吸收劑時,紫外線吸收劑相對於密封用樹脂組成物總量可以約0.01質 量%~3質量%之量使用。 Examples of the ultraviolet absorber are benzotriazole-based compounds, oxazolic acid amide-based compounds, and benzophenone-based compounds, but are not limited thereto. When the ultraviolet absorber is used, the ultraviolet absorber may be about 0.01 mass based on the total amount of the resin composition for sealing. The amount is used in an amount of % to 3% by mass.

可使用之抗氧化劑之例列舉為受阻酚系化合物及磷酸酯系化合物,但並不限於該等。使用抗氧化劑時,抗氧化劑相對於密封用樹脂組成物總量可以約0.01~2質量%之量使用。 Examples of the antioxidant which can be used are, for example, a hindered phenol compound and a phosphate compound, but are not limited thereto. When an antioxidant is used, the antioxidant can be used in an amount of about 0.01 to 2% by mass based on the total amount of the resin composition for sealing.

可使用之安定劑之例列舉為酚系安定劑、受阻胺系安定劑、咪唑系安定劑、二硫代胺基甲酸酯系安定劑、磷系安定劑、硫酯系安定劑、及吩噻嗪,但並不限於該等。使用安定劑時,安定劑相對於密封用樹脂組成物總量可以約0.001~3質量%之量使用。 Examples of stabilizers that can be used are phenolic stabilizers, hindered amine stabilizers, imidazole stabilizers, dithiocarbamate stabilizers, phosphorus stabilizers, thioester stabilizers, and phenosomes. Thiazide, but is not limited to these. When a stabilizer is used, the stabilizer can be used in an amount of about 0.001 to 3% by mass based on the total amount of the resin composition for sealing.

電子裝置密封用樹脂組成物可藉習知各種方法調製。例如,電子裝置密封用樹脂組成物可藉由完全混合上述化合物而調製。可使用用以混合組成物之捏合機或3軸輥等任意之混合器。所得組成物可使用作為電子裝置密封用樹脂組成物,亦可與其他成分組合形成電子裝置密封用樹脂組成物。 The resin composition for sealing an electronic device can be prepared by various methods. For example, the resin composition for sealing an electronic device can be prepared by completely mixing the above compounds. Any mixer such as a kneader or a 3-axis roll for mixing the composition may be used. The obtained composition can be used as a resin composition for sealing an electronic device, or can be combined with other components to form a resin composition for sealing an electronic device.

本發明之電子裝置密封用樹脂組成物可使用網版印刷法或類似方法塗覆於基材、蓋或電子裝置之任意構成要素等上,而密封電子裝置。電子裝置密封用樹脂組成物對基材等之塗覆亦可使用習知方法,例如模嘴塗佈、旋轉塗佈、刮板塗佈、壓延等進行。且,密封時係在常溫(25℃)~100℃,較好常溫(25℃)~80℃下,未施加壓力下貼合,或以1.0MPa以下之壓力加壓30秒~5分鐘進行貼合。隨後,本發明之電子裝置密封用樹脂組成物以紫外線 等照射而硬化,成為作為密封材而密封電子裝置。密封材之厚度可適當設計,例如可為約5~200μm、約10~100μm、或約25~100μm等各種厚度。 The resin composition for sealing an electronic device of the present invention can be applied to a substrate, a cover, an arbitrary component of an electronic device or the like by a screen printing method or the like to seal the electronic device. The coating of the resin composition for electronic device sealing on the substrate or the like can also be carried out by a conventional method such as die coating, spin coating, blade coating, rolling, or the like. Moreover, it is sealed at room temperature (25 ° C) to 100 ° C, preferably at normal temperature (25 ° C) to 80 ° C, without pressure, or pressed at a pressure of 1.0 MPa or less for 30 seconds to 5 minutes. Hehe. Subsequently, the resin composition for sealing an electronic device of the present invention is ultraviolet ray It is hardened by irradiation, and it seals an electronic device as a sealing material. The thickness of the sealing material can be appropriately designed, and can be, for example, various thicknesses of about 5 to 200 μm, about 10 to 100 μm, or about 25 to 100 μm.

本發明之電子裝置密封用樹脂組成物僅含少許水或完全不含,故電子裝置密封用樹脂組成物本身之水分對電子裝置之不良影響抑制在最低限度。且,由於水分之透過性低,故可阻止經封入之電子之構成要素、活性有機零件暴露於水分,或抑制在最低限度。此外,電子裝置密封用樹脂組成物可設計成僅含少許酸性成分或完全不含,故可阻止電子裝置中之電極等金屬構成要素之腐蝕或抑制在最低限度。 Since the resin composition for sealing an electronic device of the present invention contains only a little water or is completely contained, the adverse effect of the moisture of the resin composition for electronic device sealing on the electronic device is suppressed to a minimum. Further, since the moisture permeability is low, it is possible to prevent the constituent elements of the sealed electrons and the active organic component from being exposed to moisture or to a minimum. Further, the resin composition for sealing an electronic device can be designed to contain only a small amount of an acidic component or be completely contained, so that corrosion or suppression of a metal component such as an electrode in an electronic device can be prevented to a minimum.

且,本發明之電子裝置密封用樹脂組成物呈現良好的接著特性。且,電子裝置密封用樹脂組成物由於具有充分之塗佈性,故於經密封之電子裝置內幾乎不捕捉作為空隙之空氣或完全不捕捉。再者,本發明之電子裝置密封用樹脂組成物可減低在電子裝置用途中使用之接著劑中成為問題之大量氣體釋出。且,本發明之電子裝置密封用樹脂組成物塗佈於基材薄膜上,或塗佈後不使密封用樹脂組成物硬化而照射未達1J/cm2之低的紫外線,成形為薄片狀而作成接著性密封層,亦可改善操作性。又,本說明書中,將包含基材薄膜與接著性密封層之薄片稱為接著性封入用薄片。使用接著性封入用薄片進行密封時,係在50℃~100℃、0.3~1.0MPa之壓力加熱加壓30秒~5分鐘進行貼合。 Further, the resin composition for sealing an electronic device of the present invention exhibits good adhesion characteristics. Further, since the resin composition for sealing an electronic device has sufficient coatability, the air which is a void is hardly caught in the sealed electronic device or is not caught at all. Further, the resin composition for sealing an electronic device of the present invention can reduce the release of a large amount of gas which is a problem in an adhesive used in an electronic device. Further, the resin composition for sealing an electronic device of the present invention is applied onto a base film, or after the application, the resin composition for sealing is not cured, and ultraviolet rays having a low temperature of less than 1 J/cm 2 are irradiated to form a sheet. By forming an adhesive seal layer, the operability can also be improved. In the present specification, a sheet including a base film and an adhesive sealing layer is referred to as a sheet for adhesive encapsulation. When sealing is performed using the sheet for adhesive sealing, it is bonded by heating at a pressure of 50 to 100 ° C and a pressure of 0.3 to 1.0 MPa for 30 seconds to 5 minutes.

本發明之電子裝置密封用樹脂組成物在電磁光譜之可見光區域(約380nm~約800nm之波長區域)中亦具有高的透過率(至少約80%)。電子裝置密封用樹脂組成物在可見光區域中具有該高透過率時,可在不遮斷光下作為密封材配置於電子裝置之發光或受光表面之側且進行密封。 The resin composition for sealing an electronic device of the present invention also has a high transmittance (at least about 80%) in a visible light region (a wavelength region of about 380 nm to about 800 nm) of the electromagnetic spectrum. When the resin composition for sealing an electronic device has such a high transmittance in a visible light region, it can be disposed as a sealing material on the side of the light-emitting or light-receiving surface of the electronic device without being blocked, and sealed.

此外,本發明之電子裝置密封用樹脂組成物可在多種電子裝置中使用。應用本發明之電子裝置密封用樹脂組成物之電子裝置可將因衝擊或振動產生基體錯開或剝離之密封缺陷之發生抑制至最低限度。此外,作為可使用硬化後提高耐彎曲性之電子裝置密封用樹脂組成物之電子裝置,列舉可撓性顯示器。可使用電子裝置密封用樹脂組成物之電子裝置之其他種類列舉為有機發光二極體、光伏電池、薄膜電晶體及觸控螢幕。 Further, the resin composition for sealing an electronic device of the present invention can be used in various electronic devices. The electronic device to which the resin composition for electronic device sealing of the present invention is applied can suppress the occurrence of sealing defects in which the substrate is shifted or peeled due to impact or vibration to a minimum. Moreover, as an electronic device which can use the resin composition for electronic device sealing which improves the bending resistance after hardening, the flexible display is mentioned. Other types of electronic devices that can use the resin composition for sealing electronic devices are exemplified by organic light-emitting diodes, photovoltaic cells, thin film transistors, and touch screens.

接著,針對上述電子裝置為有機電致發光元件之情況加以說明。有機電致發光元件係至少具有陽極、發光層、及陰極之活性有機零件發光單元,於該活性有機零件上、上方、及周圍塗佈本說明書中記載之任一種電子裝置密封用樹脂組成物並硬化,藉此形成密封材。又,活性有機零件可使以本說明書中記載之複數種電子裝置密封用樹脂組成物分別硬化而成之密封材予以密封,亦可併用使用本發明之電子裝置密封用樹脂組成物形成之密封材與其他密封材予以密封。 Next, a case where the above electronic device is an organic electroluminescence device will be described. The organic electroluminescence device is an active organic component light-emitting unit having at least an anode, a light-emitting layer, and a cathode, and the resin composition for sealing an electronic device described in the present specification is applied to the upper surface of the active organic component, and to the periphery thereof. Hardening, thereby forming a sealing material. In addition, the active organic component may be sealed with a sealing material obtained by curing a plurality of resin compositions for sealing electronic devices described in the present specification, and a sealing material formed by using the resin composition for electronic device sealing of the present invention may be used in combination. Sealed with other sealing materials.

有機電致發光裝置中亦有將活性有機零件發 光單元稱為積層體之情況。積層體可具有各種構成,例如包含組裝之1個發光單元、或2個以上之發光單元之組合。且,作為積層體之任意構成要素之一,亦可包含彩色濾光層。 Organic electroluminescent devices also have active organic parts The light unit is called a laminate. The laminate may have various configurations, for example, a combination of one light-emitting unit or two or more light-emitting units. Further, as one of the constituent elements of the laminated body, a color filter layer may be included.

積層體亦可擔持於裝置之基材上。裝置之基材可具有剛性、或為硬質(不容易彎曲),亦可具有可撓性。硬質基材可包含氧化釔安定化氧化鋯(YSZ)、玻璃、及金屬等無機材料,亦可包含聚酯、聚醯亞胺及聚碳酸酯等樹脂材料。具有可撓性之基材亦可包含以樹脂材料構成之例如含氟聚合物(例如三氟化聚乙烯、聚氯三氟乙烯(PCTFE)、偏氟化乙烯(VDF)與氯三氟乙烯(CTFE)之共聚物)、聚醯亞胺、聚碳酸酯、聚對苯二甲酸乙二酯、聚萘二甲酸乙二酯、脂環式聚烯烴、或乙烯-乙烯醇共聚物。 The laminate can also be carried on the substrate of the device. The substrate of the device may be rigid, or rigid (not easily bendable), or may be flexible. The hard substrate may contain an inorganic material such as yttria-stabilized zirconia (YSZ), glass, or metal, and may also include a resin material such as polyester, polyimide, or polycarbonate. The flexible substrate may also comprise, for example, a fluoropolymer (for example, trifluoroethylene, polychlorotrifluoroethylene (PCTFE), vinylidene fluoride (VDF), and chlorotrifluoroethylene). CTFE) copolymer, polyimine, polycarbonate, polyethylene terephthalate, polyethylene naphthalate, alicyclic polyolefin, or ethylene-vinyl alcohol copolymer.

裝置之形狀、構造、尺寸等並無限制。裝置之基材大多具有板狀形狀。裝置可為透明、無色、半透明、或不透明。基材亦可藉包含SiO、SiN、DLF(類鑽石被膜)或DLG(類鑽石玻璃)等無機材料之氣體阻隔層塗覆。氣體阻隔層被膜亦可包含進而於其上交互配置聚合物與無機層之可撓性可見光透過性基材,該等被膜記載於美國專利第7,018,713 B2號(Padiyath等人)中。氣體阻隔層亦可使用真空蒸鍍法、物理蒸鍍法及電漿CVD(化學蒸鍍)等方法形成。 The shape, configuration, size, and the like of the device are not limited. The substrate of the device mostly has a plate shape. The device can be transparent, colorless, translucent, or opaque. The substrate may also be coated with a gas barrier layer comprising an inorganic material such as SiO, SiN, DLF (diamond-like film) or DLG (diamond-like glass). The gas barrier layer film may also include a flexible visible light transmissive substrate on which a polymer and an inorganic layer are alternately disposed, and such films are described in U.S. Patent No. 7,018,713 B2 (Padiyath et al.). The gas barrier layer can also be formed by a vacuum vapor deposition method, a physical vapor deposition method, or a plasma CVD (chemical vapor deposition) method.

陽極一般係發揮對有機發光層供給電洞之作用。陽極可使用任意習知之陽極材料。陽極材料之功函數 一般為4.0eV以上,陽極材料之較佳例列舉為氧化錫、氧化鋅、氧化銦及銦氧化錫(ITO)等半導體金屬氧化物、如金、銀、鉻及鎳之金屬、及聚苯胺及聚噻吩等有機導電性材料,但並不限於該等。陽極通常包含藉例如真空蒸鍍、濺鍍、離子鍍敷、CVD或電漿CVD形成之薄膜形狀者。任一用途中,陽極均可藉蝕刻等圖型化。陽極厚度可在廣範圍內而有不同,一般約10nm~50μm。 The anode generally functions to supply a hole to the organic light-emitting layer. Any known anode material can be used for the anode. Work function of anode material Generally, it is 4.0 eV or more, and preferred examples of the anode material are semiconductor metal oxides such as tin oxide, zinc oxide, indium oxide, and indium tin oxide (ITO), metals such as gold, silver, chromium, and nickel, and polyaniline. An organic conductive material such as polythiophene is not limited thereto. The anode typically comprises a film shape formed by, for example, vacuum evaporation, sputtering, ion plating, CVD, or plasma CVD. In either application, the anode can be patterned by etching or the like. The thickness of the anode can vary over a wide range, typically from about 10 nm to 50 μm.

與陽極一起使用之陰極一般係發揮將電子注入有機發光層中之作用。陰極可使用任意習知之陰極材料。陰極材料之功函數通常為4.5eV以下,陰極材料之較佳例列舉為Li、Na、K及Cs等鹼金屬、LiF/Al等複合體材料、Mg及Ca等之鹼土類金屬、金、銀、銦及鐿等稀土類金屬、以及MgAg等合金,但並不限於該等。陰極通常包含藉例如真空蒸鍍、濺鍍、離子鍍敷、CVD或電漿CVD形成之薄膜形狀者。任一用途中,陰極均可藉蝕刻等圖型化。陰極之厚度可在廣範圍內而有不同,一般約10nm~50μm。 The cathode used with the anode generally functions to inject electrons into the organic light-emitting layer. Any known cathode material can be used for the cathode. The work function of the cathode material is usually 4.5 eV or less, and preferred examples of the cathode material are alkali metals such as Li, Na, K, and Cs, composite materials such as LiF/Al, alkaline earth metals such as Mg and Ca, gold, and silver. , rare earth metals such as indium and antimony, and alloys such as MgAg, but are not limited thereto. The cathode typically comprises a film shape formed by, for example, vacuum evaporation, sputtering, ion plating, CVD or plasma CVD. In either application, the cathode can be patterned by etching or the like. The thickness of the cathode can vary over a wide range, typically from about 10 nm to 50 μm.

配置在陽極與陰極之間之發光單元可具有各種層構造。例如發光單元可為僅含有機發光層之單層構造,或亦可為如有機發光層/電子輸送層、電洞輸送層/有機發光層、電洞輸送層/有機發光層、電洞輸送層/有機發光層/電子輸送層有機發光層/電子輸送層/電子注入層、或電子注入層/電洞輸送層/有機發光層/電子輸送層/電子注入層之多層構造。該等層之各層說明於下。 The light emitting unit disposed between the anode and the cathode may have various layer configurations. For example, the light emitting unit may be a single layer structure containing only the organic light emitting layer, or may be, for example, an organic light emitting layer/electron transport layer, a hole transport layer/organic light emitting layer, a hole transport layer/organic light emitting layer, and a hole transport layer. Multilayer construction of organic light-emitting layer/electron transport layer organic light-emitting layer/electron transport layer/electron injection layer, or electron injection layer/hole transport layer/organic light-emitting layer/electron transport layer/electron injection layer. The layers of the layers are described below.

有機發光層可含有至少一種發光材料,亦可任意含有電洞輸送材料、電子輸送材料等。發光材料並無特別限制,可使用有機電致發光裝置之製造中通常使用之發光材料。發光材料可列舉為金屬錯合物、低分子量螢光性著色材料、螢光性聚合物化合物、或磷光材料。金屬錯合物之較佳例列舉為參(8-羥基喹啉)鋁錯合物(Alq3)、雙(苯并喹啉)鈹錯合物(BeBq2)、雙(8-羥基喹啉)鋅錯合物(Znq2)、及菲繞啉系銪錯合物(Eu(TTA)3(phen)),但並不限於該等。低分子量螢光性著色材料之較佳例包含苝(perylene)、喹吖啶酮(quinacridone)、香豆素及2-噻吩羧酸(DCJTB),但並不限於該等。螢光性聚合物化合物之較佳例列舉為聚(對-伸苯基伸乙烯)(PPV)、9-氯甲基蒽(MEH-PPV)、及聚茀(PF),但並不限於該等。磷光材料之較佳例列舉為八乙基卟啉鉑(platinum octaethylporphyrin)及環金屬化銥化合物。 The organic light-emitting layer may contain at least one luminescent material, and may optionally contain a hole transporting material, an electron transporting material, or the like. The luminescent material is not particularly limited, and a luminescent material generally used in the manufacture of an organic electroluminescence device can be used. The luminescent material may be exemplified by a metal complex, a low molecular weight fluorescent coloring material, a fluorescent polymer compound, or a phosphorescent material. Preferred examples of the metal complex are ginseng (8-hydroxyquinoline) aluminum complex (Alq3), bis(benzoquinoline) ruthenium complex (BeBq2), bis(8-hydroxyquinoline) zinc. The complex (Znq2) and the phenanthroline ruthenium complex (Eu(TTA)3(phen)) are not limited thereto. Preferred examples of the low molecular weight fluorescent coloring material include perylene, quinacridone, coumarin, and 2-thiophenecarboxylic acid (DCJTB), but are not limited thereto. Preferred examples of the fluorescent polymer compound are poly(p-phenylphenylene) (PPV), 9-chloromethylhydrazine (MEH-PPV), and polyfluorene (PF), but are not limited thereto. . Preferred examples of the phosphorescent material are platinum octaethylporphyrin and a cyclic metal ruthenium compound.

有機發光層可由如上述之發光材料,使用任意較佳之方法形成。例如,有機發光層可使用真空蒸鍍或物理蒸鍍等薄膜形成方法形成。有機發光層之厚度並無特別限制,一般為約5nm~100nm。 The organic light-emitting layer can be formed by any suitable method from the above-described light-emitting material. For example, the organic light-emitting layer can be formed by a thin film formation method such as vacuum evaporation or physical vapor deposition. The thickness of the organic light-emitting layer is not particularly limited and is generally about 5 nm to 100 nm.

有機發光單元亦可包含由電洞輸送材料所成之電洞輸送層及/或電洞注入層。電洞輸送材料一般係發揮自陽極發射電洞、輸送電洞、且阻斷自陰極發射之電子之作用。電洞輸送材料之較佳例列舉為N,N’-二苯基-N,N’-二(間-甲苯基)聯苯胺(TPD)、N,N,N’,N’-肆(間-甲苯 基)-1,3-苯二胺(PDA)、1,1-雙[N,N-二(對-甲苯基)胺基]苯基]環己烷(TPAC)及4,4’,4”-參[N,N’,N”-三苯基-N,N’,N”-三(間-甲苯基)胺基]-伸苯(m-MTDATA),但並不限於該等。電洞輸送層及電洞注入層可分別使用真空蒸鍍及物理蒸鍍等薄膜形成法形成。該等層之厚度並無特別限制,一般可為5nm~100nm。 The organic light emitting unit may also include a hole transport layer and/or a hole injection layer formed by the hole transport material. The hole transporting material generally functions to emit holes from the anode, transport holes, and block electrons emitted from the cathode. Preferred examples of the hole transporting material are N,N'-diphenyl-N,N'-di(m-tolyl)benzidine (TPD), N,N,N',N'-肆 (between -toluene 1,3-phenylenediamine (PDA), 1,1-bis[N,N-bis(p-tolyl)amino]phenyl]cyclohexane (TPAC) and 4,4',4 "-[N,N',N"-triphenyl-N,N',N"-tris(m-tolyl)amino]-phenylene (m-MTDATA), but is not limited thereto. The hole transport layer and the hole injection layer can be formed by a film formation method such as vacuum deposition or physical vapor deposition. The thickness of the layers is not particularly limited, and is generally 5 nm to 100 nm.

有機發光單元可包含由電子輸送材料所成之電子輸送層及/或電子注入層。電子輸送材料係發揮輸送電子、且阻斷自陽極噴射之電洞之作用。電子輸送材料之較佳例列舉為2-(4-第三丁基苯基)-5-(4-聯苯基)-1,3,4-噁二唑(PBD)、及3-(4-第三丁基苯基)-4-苯基-5-(4-聯苯基)-1,2,4-三唑(TAZ)AIQ,但並不限於該等。電子輸送層及電子注入層可分別使用真空蒸鍍及物理蒸鍍等薄膜形成法形成。該等層之厚度並無特別限制,一般可為5nm~100nm。 The organic light emitting unit may include an electron transport layer and/or an electron injection layer formed of an electron transport material. The electron transporting material functions to transport electrons and block holes from the anode. Preferred examples of the electron transporting material are 2-(4-t-butylphenyl)-5-(4-biphenylyl)-1,3,4-oxadiazole (PBD), and 3-(4). -T-butylphenyl)-4-phenyl-5-(4-biphenyl)-1,2,4-triazole (TAZ) AIQ, but is not limited thereto. The electron transport layer and the electron injection layer can be formed by a thin film formation method such as vacuum deposition or physical vapor deposition. The thickness of the layers is not particularly limited and may generally be from 5 nm to 100 nm.

本說明書中揭示之有機電致發光裝置可藉由使用本發明之電子裝置密封用樹脂組成物之密封材密封上述積層體。密封材可以覆蓋配置於基材上之積層體之露出面整體之層之狀態形成。 The organic electroluminescence device disclosed in the present specification can seal the laminate by using the sealing material of the resin composition for sealing an electronic device of the present invention. The sealing material can be formed in a state of covering the entire layer of the exposed surface of the laminated body disposed on the substrate.

有機電致發光裝置由於以本發明之電子裝置密封用樹脂組成物單獨即具有接著特性,故不需要設置用於積層密封材之其他接著層。亦即,省略進而積層接著劑,可使製造製程簡易化,且可強化信賴性。再者,與以往之技術不同,由於可藉電子裝置密封用樹脂組成物被覆 積層體故積層體與蓋之間不會留下中空部。若無中空部則可減少水分透過,藉此可防止裝置特性之劣化同時可獲得小型且薄的裝置。期望有中空部時,亦可使用包圍裝置之接著劑之墊圈。 In the organic electroluminescence device, since the resin composition for sealing an electronic device of the present invention has a subsequent property alone, it is not necessary to provide another adhesive layer for laminating the sealing material. In other words, by omitting the laminating adhesive, the manufacturing process can be simplified and the reliability can be enhanced. Furthermore, unlike the prior art, the resin composition can be covered by the electronic device sealing. The laminated body does not leave a hollow portion between the laminated body and the cover. If there is no hollow portion, moisture permeation can be reduced, whereby deterioration of device characteristics can be prevented and a small and thin device can be obtained. When a hollow portion is desired, a gasket surrounding the adhesive of the device may also be used.

進而,本發明之電子裝置密封用樹脂組成物在光譜之可見光區域(380nm~800nm)具有透明性。電子裝置密封用樹脂組成物之平均透過性由於為80%以上或90%以上,故電子裝置密封用樹脂組成物實質上不會減低有機電致發光裝置之發光效率。此對於上發光型之有機電致發光裝置特別有益。 Further, the resin composition for sealing an electronic device of the present invention has transparency in a visible light region (380 nm to 800 nm) of the spectrum. Since the average permeability of the resin composition for sealing an electronic device is 80% or more or 90% or more, the resin composition for sealing an electronic device does not substantially reduce the luminous efficiency of the organic electroluminescence device. This is particularly advantageous for an upper luminescent type organic electroluminescent device.

亦可積層體外側設置用於保護積層體之上部及底部之不動態薄膜。不動態薄膜可由SiO、SiN、DLG或DLF等無機材料所成,且使用例如真空蒸鍍及濺鍍等被膜形成法形成。不動態薄膜之厚度並無特別限制,一般為約5nm~100nm。 An undynamic film for protecting the upper portion and the bottom portion of the laminate may also be disposed outside the laminate. The non-dynamic film may be formed of an inorganic material such as SiO, SiN, DLG or DLF, and formed by a film formation method such as vacuum evaporation or sputtering. The thickness of the non-dynamic film is not particularly limited and is generally about 5 nm to 100 nm.

亦可於積層體外側配置可吸收水分及/或氧之材料或由該材料所成之層。該層只要獲得期望之效果亦可配置於任一部位。 A material capable of absorbing moisture and/or oxygen or a layer formed of the material may be disposed outside the laminate. This layer can be disposed at any position as long as the desired effect is obtained.

除上述構成要素外,有機電致發光裝置可追加包含習知之各種構成要素。 In addition to the above-described constituent elements, the organic electroluminescence device may include various conventional constituent elements.

期望全彩裝置時,可將具有白色發光部分之有機電致發光裝置與彩色濾光片組合使用。該組合於3色發光法時並不需要。另外,可組合色轉換法(CCM)、或修正色純度之彩色濾光器之有機電致發光裝置使用。 When a full color device is desired, an organic electroluminescent device having a white light emitting portion can be used in combination with a color filter. This combination is not required for the three-color luminescence method. In addition, it can be used in combination with a color conversion method (CCM) or an organic electroluminescence device that corrects color purity of a color filter.

又,有機電致發光裝置亦可具有保護被膜作為最外層。該保護被膜可為具有水蒸氣阻隔特性或氧阻隔特性之保護被膜,該保護被膜亦稱為「氣體阻隔被膜」或「氣體阻隔層」。氣體阻隔層可以具有水蒸氣阻隔特性之各種材料形成。較佳之材料列舉為包含含氟聚合物(例如,聚萘二甲酸乙二酯、聚三氟化乙烯、聚氯三氟乙烯(PCTEF)、聚醯亞胺、聚碳酸酯、聚對苯二甲酸乙二酯、脂環式聚烯烴及乙烯-乙烯醇共聚物)之聚合物層,但並不限於該等。可使用該聚合物層、或以無機薄膜(例如,氧化矽、氮化矽、氧化鋁、DLG或DLF),使用薄膜形成法(例如濺鍍法)塗佈該聚合物層而得之積層體。此外,氣體阻隔層亦可具有於其上交互配置聚合物層與無機層而成之可撓性可見光透過性基材。該等保護被膜可使用美國專利第7,018,713 B2號(Padiyath等人)所記載者。氣體阻隔層之厚度可在廣範圍內而有不同,一般可為約10nm~500μm。 Further, the organic electroluminescence device may have a protective film as the outermost layer. The protective film may be a protective film having a water vapor barrier property or an oxygen barrier property, and the protective film is also referred to as a "gas barrier film" or a "gas barrier layer". The gas barrier layer may be formed of various materials having water vapor barrier properties. Preferred materials are listed as comprising a fluoropolymer (for example, polyethylene naphthalate, polytetrafluoroethylene, polychlorotrifluoroethylene (PCTEF), polyimine, polycarbonate, polyterephthalic acid. The polymer layer of ethylene glycol, alicyclic polyolefin and ethylene-vinyl alcohol copolymer) is not limited thereto. The polymer layer may be used, or the polymer layer may be coated with an inorganic film (for example, yttrium oxide, tantalum nitride, aluminum oxide, DLG or DLF) by a film formation method (for example, sputtering). . Further, the gas barrier layer may have a flexible visible light transmissive substrate in which a polymer layer and an inorganic layer are alternately disposed. The protective film can be used as described in U.S. Patent No. 7,018,713 B2 (Padiyath et al.). The thickness of the gas barrier layer can vary over a wide range and can generally range from about 10 nm to 500 μm.

本說明書中揭示之有機電致發光裝置可利用作為各種領域中之照明或顯示器手段。用途為例如取代螢光燈使用之照明裝置、或電腦裝置、電視受訊機、DVD(數位光碟)、音響機器、測定機械設備、行動電話、PDA(行動資訊終端)及面板等顯示裝置、或背光單元及印表機等之光源陣列等。 The organic electroluminescent device disclosed in the present specification can be utilized as an illumination or display means in various fields. Applications include, for example, lighting devices used in place of fluorescent lamps, or display devices such as computer devices, television receivers, DVDs (digital optical disks), audio equipment, measuring machinery, mobile phones, PDAs (Mobile Information Terminals), and panels, or A light source array such as a backlight unit and a printer.

又本發明之電子裝置密封用樹脂組成物亦可用於封入由配置於基材上之金屬及金屬氧化物所成之構成 要素。例如,電子裝置密封用樹脂組成物亦可使用於使氧化銦錫(ITO)等實質上透明之導電性金屬沉積於玻璃等基材上、或三乙酸纖維素等聚合物被膜上之觸控螢幕。電子裝置密封用樹脂組成物完全不含有使金屬及/或基材腐蝕之疑慮之酸性要素,或即使含有亦為少量,故可防止金屬及/或基材腐蝕。 Further, the resin composition for sealing an electronic device of the present invention can also be used for encapsulating a metal and a metal oxide which are disposed on a substrate. Elements. For example, the resin composition for sealing an electronic device can be used for a touch screen in which a substantially transparent conductive metal such as indium tin oxide (ITO) is deposited on a substrate such as glass or a polymer film such as cellulose triacetate. . The resin composition for sealing an electronic device does not contain any acidic element that causes corrosion of the metal and/or the substrate, or even if it is contained in a small amount, corrosion of the metal and/or the substrate can be prevented.

此外,本發明之電子裝置密封用樹脂組成物亦可使用作為配置於光伏電池上、上方、或周圍之密封材。光伏電池亦可構成為陣列狀者(相互連接之一連串光伏電池),構成陣列狀之複數個光伏電池之一部分或全部亦可藉本發明之電子裝置密封用樹脂組成物密封。 Further, the resin composition for sealing an electronic device of the present invention can also be used as a sealing material disposed on, above, or around a photovoltaic cell. The photovoltaic cells may also be configured as an array (a series of photovoltaic cells connected to each other), and part or all of the plurality of photovoltaic cells constituting the array may be sealed by the resin composition for sealing electronic devices of the present invention.

一般,光伏電池係將光轉換成電所用之半導體裝置,有時亦稱為太陽能電池。光伏電池在暴露於光時,正電極與負電極之間產生電壓,結果使電子流動。電壓之大小與光照射到電池之表面形成之光伏接點之強度成比例。典型上,太陽能電池或太陽能電池模組係將電力供給於特定裝置,或者為了蓄電而產生公電壓之方式相互連接,形成作為單一發電單元之功能之太陽能電池陣列。 In general, photovoltaic cells are semiconductor devices that convert light into electricity, sometimes referred to as solar cells. When a photovoltaic cell is exposed to light, a voltage is generated between the positive electrode and the negative electrode, with the result that electrons flow. The magnitude of the voltage is proportional to the intensity of the photovoltaic contacts formed by the light impinging on the surface of the cell. Typically, a solar cell or a solar cell module is electrically connected to a specific device or connected to each other in order to generate a common voltage for storing electricity, thereby forming a solar cell array functioning as a single power generating unit.

光伏電池中使用之半導體材料包含結晶質或多結晶質矽或薄膜矽,例如非晶質、半結晶質矽、鎵砷、二硒化銅銦、有機半導體、CIG等。光伏電池中使用晶圓之半導體材料與薄膜之半導體材料之2種。晶圓之半導體材料係自單一結晶或多結晶錠塊進行機械切割、或利用鑄造製作之半導體材料之薄的薄片。薄膜之半導體材料係使 用濺鍍或化學蒸鍍製程等配置於基材或超基材(supersubstrate)上之半導體材料之連續層。 The semiconductor materials used in photovoltaic cells include crystalline or polycrystalline hafnium or thin films, such as amorphous, semi-crystalline hafnium, gallium arsenide, copper indium diselenide, organic semiconductors, CIG, and the like. Two types of semiconductor materials using semiconductor materials of thin films and thin films in photovoltaic cells. The semiconductor material of the wafer is a mechanically cut from a single crystalline or polycrystalline ingot, or a thin sheet of semiconductor material fabricated using casting. Thin film semiconductor material A continuous layer of semiconductor material disposed on a substrate or supersubstrate by sputtering or chemical vapor deposition processes.

晶圓及薄膜之光伏電池大多係模組為必須具有1個以上之支撐體之程度之脆性。支撐體可為以剛性,例如以玻璃板剛性材料形成,或亦可為以可撓性材料,例如金屬膜及/或聚醯亞胺或聚對苯二甲酸乙二酯等之較佳聚合物材料所成之薄片而形成。支撐體可係位在光伏電池與光源之間之最上層或基材,該情況下,支撐體使來自光源之光通過。取代此或除此之外,支撐體亦可係位在光伏電池之後之底層。 Photovoltaic cells for wafers and thin films are mostly brittle with a degree that they must have more than one support. The support may be formed of a rigid material such as a glass plate, or may be a preferred material such as a metal film and/or a polyimide or polyethylene terephthalate. Formed from a thin sheet of material. The support can be tied to the uppermost layer or substrate between the photovoltaic cell and the light source, in which case the support passes light from the source. Instead of or in addition to this, the support may also be anchored to the bottom layer behind the photovoltaic cell.

電子裝置密封用樹脂組成物可配置於光伏電池上、上方、或周圍。藉由使用電子裝置密封用樹脂組成物,可保護光伏電池免受環境影響,及/或可使電池接著於支撐體上。電子裝置密封用樹脂組成物亦可使用作為由相同組成或不同組成所成之幾種密封材中之1種。此外,電子裝置密封用樹脂組成物可直接塗佈於電池上後予以硬化,亦可使預先使電子裝置密封用樹脂組成物成形為薄片狀之接著性密封層積層於光伏電池上,隨後使接著性密封層硬化。 The resin composition for electronic device sealing can be disposed on, above, or around the photovoltaic cell. By using the electronic device sealing resin composition, the photovoltaic cell can be protected from the environment and/or the battery can be attached to the support. The resin composition for sealing an electronic device can also be used as one of several kinds of sealing materials which are formed of the same composition or different compositions. Further, the resin composition for sealing an electronic device can be directly applied to a battery and then cured, or an adhesive layer in which a resin composition for sealing an electronic device is formed into a sheet-like shape can be laminated on a photovoltaic cell, followed by subsequent deposition. The sealing layer is hardened.

圖1係顯示光伏電池1A之剖面構造之圖,光伏電池1A係以接著性封入用層102A、103A封入元件狀態之光伏電池101A。且,接著性封入用層102A、103A之外側之面上分別設置前面側之基材104A及背面側之基材105A。 Fig. 1 is a view showing a cross-sectional structure of a photovoltaic cell 1A in which a photovoltaic cell 101A in a state in which an element is sealed by an encapsulating layer 102A, 103A is used. Further, on the outer surface of the adhesive sealing layers 102A and 103A, a substrate 104A on the front side and a substrate 105A on the back side are provided.

圖2係顯示變形例之光伏電池1B之剖面構造之圖,光伏電池1B係以化學蒸鍍等較佳方法使元件狀態之光伏電池101B配置於前面側之基材104B上。接著,將包含例如可卸除之基材薄膜(未圖示)之接著性封入用薄片之接著性封入用層103B配置於光伏電池1B上,剝離基材薄膜且於其上積層背面側之基材105B之狀態,使接著性封入用層103B硬化,藉此密封元件狀態之光伏電池101B。光伏電池1B中,亦可將包含可卸除之基材薄膜之接著性封入用薄片之接著性封入用層103B貼合於背面側之基材105B上,剝離基材薄膜並將該面貼合於元件狀態之光伏電池101B上,使接著性封入用層102B硬化。 2 is a view showing a cross-sectional structure of a photovoltaic cell 1B according to a modification, in which a photovoltaic cell 1B in an element state is disposed on a substrate 104B on the front side by a preferred method such as chemical vapor deposition. Then, the adhesive sealing layer 103B including the detachable base film (not shown) is placed on the photovoltaic cell 1B, and the base film is peeled off and the base on the back side is laminated thereon. In the state of the material 105B, the adhesive sealing layer 103B is cured, whereby the photovoltaic cell 101B in the element state is sealed. In the photovoltaic cell 1B, the adhesive sealing layer 103B including the detachable base film may be bonded to the back surface side substrate 105B, and the base film may be peeled off and the surface may be bonded. The adhesive sealing layer 102B is cured on the photovoltaic cell 101B in the element state.

圖3係顯示另一例示之光伏電池1C之剖面構造之圖,係以化學蒸鍍等較佳方法將元件狀態之光伏電池101C配置於背面側之基材105C上。接著,使用包含例如可卸除之基材薄膜(未圖示)之接著性封入用薄片之接著性封入用層102C密封元件狀態之光伏電池101C。可視需要利用前面側之基材,亦可使用可卸除之基材薄膜作為前面側之基材。 Fig. 3 is a view showing a cross-sectional structure of another exemplary photovoltaic cell 1C, in which a photovoltaic cell 101C in an element state is disposed on a substrate 105C on the back side by a preferred method such as chemical vapor deposition. Next, the photovoltaic cell 101C in the state of the element is sealed using the adhesive sealing layer 102C including the adhesive encapsulating sheet, for example, a removable base film (not shown). The substrate on the front side may be used as needed, or a removable substrate film may be used as the substrate on the front side.

電子裝置密封用樹脂組成物亦可配置於薄膜電晶體之半導體層之上、上方、或周圍。薄膜電晶體係藉由配置以半導體材料形成之薄膜、與基材接觸之介電體層及金屬而製作之特別種類之場效電晶體。可使用薄膜電晶體驅動發光裝置。 The resin composition for sealing the electronic device may be disposed on, above, or around the semiconductor layer of the thin film transistor. A thin film electro-crystal system is a special type of field effect transistor fabricated by disposing a thin film formed of a semiconductor material, a dielectric layer in contact with a substrate, and a metal. A thin film transistor can be used to drive the light emitting device.

有用之半導體材料針對光伏電池列舉為上述 者及有機半導體。有機半導體列舉為紅螢烯、并四苯(tetracene)、并五苯、苝二醯亞胺、四氰基醌二甲烷等小分子、及包含聚(3-己基噻吩)之聚噻吩、聚茀、聚二乙炔、聚(2,5-伸乙炔伸乙烯)、聚(對-伸苯基伸乙烯)等聚合物之芳香族或其他共軛電子系。無機材料之蒸鍍可使用化學蒸鍍或物理蒸鍍實施。有機材料之蒸鍍可藉小分子之真空蒸鍍或聚合物或小分子之溶液澆鑄實施。 Useful semiconductor materials are listed above for photovoltaic cells And organic semiconductors. The organic semiconductors are exemplified by small molecules such as erythrene, tetracene, pentacene, quinone diimide, tetracyanoquinodimethane, and polythiophene and polyfluorene containing poly(3-hexylthiophene). An aromatic or other conjugated electron system of a polymer such as polydiacetylene, poly(2,5-extended acetylene extended ethylene), or poly(p-phenylene extended ethylene). The vapor deposition of the inorganic material can be carried out using chemical vapor deposition or physical vapor deposition. The evaporation of organic materials can be carried out by vacuum evaporation of small molecules or solution casting of polymers or small molecules.

薄膜電晶體一般包含閘極電極、閘極電極上之閘極介電體、與閘極介電體鄰接之源極電極及汲極電極、與閘極介電體鄰接且與源極及汲極電極鄰接之半導體層(例如,參照S.M.Sze,Physics of Semiconductor Devices,第2版,John Wiley and Sons,第492頁,紐約(1981))。該等構成要素可藉各種構成組裝。 The thin film transistor generally includes a gate electrode, a gate dielectric on the gate electrode, a source electrode and a drain electrode adjacent to the gate dielectric, and a gate dielectric adjacent to the source and the drain The semiconductor layer adjacent to the electrode (for example, see SMSze, Physics of Semiconductor Devices, 2nd Edition, John Wiley and Sons, page 492, New York (1981)). These constituent elements can be assembled by various configurations.

薄膜電晶體列舉為例如美國專利第7,279,777 B2號(Bai等人)所揭示之薄膜電晶體。圖4係顯示該薄膜電晶體2A之剖面構造。包含基材201、配置於基材201上之閘極電極202、配置於閘極電極202上之介電體材料203、配置於介電體材料203及基板201上之任意表面改質被膜204、設置於表面改質被膜204上之半導體層205、與半導體層205接觸之源極電極206及汲極電極207。半導體層205之至少一部分係藉由使用本發明之電子裝置密封用樹脂組成物之密封材208密封。 The thin film transistor is exemplified by a thin film transistor disclosed in, for example, U.S. Patent No. 7,279,777 B2 (Bai et al.). Fig. 4 shows the cross-sectional structure of the thin film transistor 2A. The substrate 201 includes a gate electrode 202 disposed on the substrate 201, a dielectric material 203 disposed on the gate electrode 202, and any surface modification film 204 disposed on the dielectric material 203 and the substrate 201. The semiconductor layer 205 provided on the surface modification film 204, the source electrode 206 and the drain electrode 207 which are in contact with the semiconductor layer 205. At least a part of the semiconductor layer 205 is sealed by the sealing material 208 using the resin composition for electronic device sealing of the present invention.

薄膜電晶體之另一例列舉為美國專利第7,352,038 B2號(Kelley等人)所揭示之例示薄膜電晶體。 圖5顯示該薄膜電晶體2B之剖面構造圖。薄膜電晶體2B具有配置於基材209上之閘極電極210,且於閘極電極210上配置閘極介電體211。實質之非氟化聚合物層212係介隔在閘極介電體211與有機半導體層213之間。源極電極214及汲極電極215設於有機半導體層213上。有機半導體層213之至少一部分藉由使用本發明之電子裝置密封用樹脂組成物之密封材216密封。 Another example of a thin film transistor is exemplified by a exemplified thin film transistor disclosed in U.S. Patent No. 7,352,038 B2 (Kelley et al.). Fig. 5 is a sectional view showing the structure of the thin film transistor 2B. The thin film transistor 2B has a gate electrode 210 disposed on the substrate 209, and a gate dielectric 211 is disposed on the gate electrode 210. The substantially non-fluorinated polymer layer 212 is interposed between the gate dielectric 211 and the organic semiconductor layer 213. The source electrode 214 and the drain electrode 215 are provided on the organic semiconductor layer 213. At least a part of the organic semiconductor layer 213 is sealed by using the sealing material 216 of the resin composition for electronic device sealing of the present invention.

以下,以實施例針對本發明進一步加以說明,但實施例並非意圖以任何方法限制本發明者。 The invention is further illustrated by the following examples, but the examples are not intended to limit the invention in any way.

(實施例1~39及比較例1~7) (Examples 1 to 39 and Comparative Examples 1 to 7)

以表1~4所示之比例(質量份)調配下述(A)及(C)、(d1)、(d2)之各成分,成分(B)係以(A)成分及(C)成分合計之3質量%之比例調配,且添加甲苯作為適當溶劑調整溶液。以真空容器使溶液脫溶劑,分別獲得實施例1~39及比較例1~7之電子裝置密封用樹脂組成物。針對各組成物之水蒸氣阻隔性、塗佈性、信賴性進行評價。 The components (A) and (C), (d1), and (d2) are blended in the ratios (mass parts) shown in Tables 1 to 4. The components (B) are (A) and (C). A total of 3% by mass of the mixture was blended, and toluene was added as a suitable solvent to adjust the solution. The solution was desolvated in a vacuum vessel, and the resin compositions for sealing electronic devices of Examples 1 to 39 and Comparative Examples 1 to 7 were obtained, respectively. The water vapor barrier properties, coatability, and reliability of each composition were evaluated.

(A)聚丁二烯聚合物 (A) polybutadiene polymer

A1:TE-2000(末端導入丙烯酸基之聚丁二烯,有胺基甲酸酯鍵,未氫化,Mn2000,日本曹達股份有限公司製) A1: TE-2000 (polybutadiene with acryl-based end, urethane bond, unhydrogenated, Mn2000, manufactured by Japan Soda Co., Ltd.)

A2:TEAI-1000(末端導入丙烯酸基之聚丁二烯,有胺基甲酸酯鍵,經氫化,Mn1000,日本曹達股份有限公司製) A2: TEAI-1000 (polybutylene with acryl-based end, urethane bond, hydrogenated, Mn1000, manufactured by Japan Soda Co., Ltd.)

A3:以下述合成方法所得之胺基甲酸酯丙烯酸酯 A3: urethane acrylate obtained by the following synthesis method

A4:SPBDA-S30(末端導入丙烯酸基之聚丁二烯,無胺基甲酸酯鍵,經氫化,Mw3000,大阪有機化學工業股份有限公司) A4: SPBDA-S30 (end-introduced acrylic-based polybutadiene, no urethane bond, hydrogenated, Mw3000, Osaka Organic Chemical Industry Co., Ltd.)

A5:GI-3000(末端羥基聚丁二烯,無胺基甲酸酯鍵,經氫化,Mn3000,日本曹達) A5: GI-3000 (terminal hydroxyl polybutadiene, no urethane bond, hydrogenated, Mn3000, Japan Soda)

(胺基甲酸酯丙烯酸酯A3之合成方法) (Synthesis method of urethane acrylate A3)

將日本曹達股份有限公司製GI-3000(末端羥基聚丁二烯,無胺基甲酸酯鍵,經氫化,Mn3000)溶解於環己烷中,邊在40℃攪拌邊緩慢滴加2-丙烯醯氧基乙基異氰酸酯(KARENZ(註冊商標)AOI,昭和電工股份有限公司製),再進行攪拌4小時後,於異丙醇中使結晶沉澱,獲得末端改質氫化丁二烯丙烯酸酯。 GI-3000 (terminal hydroxyl polybutadiene, urethane-free bond, hydrogenated, Mn3000) manufactured by Japan Soda Co., Ltd. was dissolved in cyclohexane, and 2-propene was slowly added dropwise while stirring at 40 ° C. Methoxyethyl isocyanate (KARENZ (registered trademark) AOI, manufactured by Showa Denko Co., Ltd.) was further stirred for 4 hours, and then crystals were precipitated in isopropyl alcohol to obtain a terminally modified hydrogenated butadiene acrylate.

(S)苯乙烯丁二烯丙烯酸酯 (S) Styrene Butadiene Acrylate

於氬置換之內容積7L之反應器中添加經脫水純化之環己烷1.90kg、22.9質量%之1,3-丁二烯之己烷溶液2kg、20.0質量%之苯乙烯之環己烷溶液0.573kg、1.6mol/L之2,2-二(四氫呋喃基)丙烷之己烷溶液130.4ml後,添加0.5mol/L之二鋰聚合起始劑108.0ml開始聚合。使混合液升溫至50℃,進行聚合1.5小時後,添加1mol/L之環氧乙烷之環己烷溶液108.0ml,再攪拌2小時後,添加50ml異丙醇。 To a reactor having an internal volume of 7 L of argon replacement, 1.90 kg of dehydrated purified cyclohexane, 22.9% by mass of a hexane solution of 1,3-butadiene, 2 kg, and 20.0% by mass of a styrene cyclohexane solution were added. After 0.374 kg of a hexane solution of 0.53 kg/1.6 mol/L of 2,2-bis(tetrahydrofuranyl)propane, 108.0 ml of a 0.5 mol/L dilithium polymerization initiator was added to start polymerization. The temperature of the mixture was raised to 50 ° C, and polymerization was carried out for 1.5 hours. Then, 108.0 ml of a cyclohexane solution of 1 mol/L of ethylene oxide was added thereto, and the mixture was further stirred for 2 hours, and then 50 ml of isopropyl alcohol was added.

使所得共聚物之己烷溶液於異丙醇中沉澱,經充分乾燥,獲得分子末端具有羥基之苯乙烯丁二烯橡膠(苯乙烯含量:20質量%,質量平均分子量18,000,分子量分佈1.15)。 The hexane solution of the obtained copolymer was precipitated in isopropyl alcohol, and sufficiently dried to obtain a styrene butadiene rubber having a hydroxyl group at its molecular end (styrene content: 20% by mass, mass average molecular weight: 18,000, molecular weight distribution: 1.15).

使上述所得之分子末端具有羥基之苯乙烯丁二烯橡膠120g溶解於經充分脫水純化之己烷1L中後,以使鎳相對於前述苯乙烯丁二烯橡膠之源自丁二烯之構成單位1,000mol為1mol之方式饋入預先在另一容器中調整之環烷酸鎳、三乙基鋁及丁二烯[分別為1:3:3(莫耳比)]之觸媒液。以2.758MPa(400psi)將氫加壓添加於密閉反應容器中,在110℃進行氫化反應4小時。 120 g of styrene butadiene rubber having a hydroxyl group at the terminal of the molecule obtained above is dissolved in 1 L of hexane which is sufficiently dehydrated and purified so as to constitute a unit derived from butadiene of nickel relative to the styrene butadiene rubber. A catalyst solution of nickel naphthenate, triethylaluminum, and butadiene [1:3:3 (mole ratio), respectively, previously adjusted in another vessel was fed in a manner of 1,000 mol. Hydrogen was added under pressure to a closed reaction vessel at 2.758 MPa (400 psi), and hydrogenation was carried out at 110 ° C for 4 hours.

隨後,以3mol/m3之鹽酸萃取分離觸媒殘留物,再經離心分離使觸媒殘留物沉降分離。隨後,使分子末端具有羥基之氫化苯乙烯丁二烯橡膠在異丙醇中沉澱,再經充分乾燥,獲得分子末端具有羥基之氫化苯乙烯丁二烯橡膠(苯乙烯含量20質量%,質量平均分子量16,500,氫化率98%,分子量分佈1.1)。 Subsequently, the catalyst residue was separated by extraction with 3 mol/m 3 of hydrochloric acid, and the catalyst residue was sedimented and separated by centrifugation. Subsequently, a hydrogenated styrene butadiene rubber having a hydroxyl group at the terminal of the molecule is precipitated in isopropyl alcohol, and then sufficiently dried to obtain a hydrogenated styrene butadiene rubber having a hydroxyl group at the molecular terminal (styrene content 20% by mass, mass average The molecular weight is 16,500, the hydrogenation rate is 98%, and the molecular weight distribution is 1.1).

將如此獲得之分子末端具有羥基之氫化苯乙烯丁二烯橡膠溶解於環己烷中,邊在40℃攪拌邊緩慢滴加2-丙烯醯氧基乙基異氰酸酯(「KARENZ(註冊商標)AOI」,昭和電工股份有限公司製),再進行攪拌4小時後,於異丙醇中使結晶沉澱,獲得末端改質氫化苯乙烯丁二烯橡膠。 The hydrogenated styrene butadiene rubber having a hydroxyl group at the terminal of the molecule thus obtained was dissolved in cyclohexane, and 2-propenyloxyethyl isocyanate ("KARENZ (registered trademark) AOI" was slowly added dropwise while stirring at 40 °C. After further stirring for 4 hours, the crystals were precipitated in isopropyl alcohol to obtain a terminally modified hydrogenated styrene butadiene rubber.

(B)光聚合起始劑 (B) Photopolymerization initiator

B1:ESACURE TZT(2,4,6-三甲基二苯甲酮,Lamberti公司製) B1: ESACURE TZT (2,4,6-trimethylbenzophenone, manufactured by Lamberti Co., Ltd.)

B2:ESACURE KIP 100F(聚{2-羥基-2-甲基-1-[4-(1-甲基乙烯基)苯基]丙-1-酮}與2-羥基-2-甲基-1-苯基-丙-1-酮之摻合物,Lamberti公司製) B2: ESACURE KIP 100F (poly{2-hydroxy-2-methyl-1-[4-(1-methylvinyl)phenyl]propan-1-one} and 2-hydroxy-2-methyl-1 -Phenyl-propan-1-one blend, manufactured by Lamberti Co., Ltd.)

B3:Irgacure 184(1-羥基環己基苯基酮,BASF公司製) B3: Irgacure 184 (1-hydroxycyclohexyl phenyl ketone, manufactured by BASF Corporation)

B4:抗氧化劑IRGANOX 1520L(汽巴特用化學品股份有限公司) B4: Antioxidant IRGANOX 1520L (Vobart Chemicals Co., Ltd.)

(C)反應性稀釋劑 (C) Reactive diluent

C1:1,6HX-A(1,6-己二醇二丙烯酸酯,共榮社化學股份有限公司製) C1:1,6HX-A (1,6-hexanediol diacrylate, manufactured by Kyoeisha Chemical Co., Ltd.)

C2:DCP-A(二羥甲基-三環癸烷二丙烯酸酯,共榮社化學股份有限公司製) C2: DCP-A (dimethylol-tricyclodecane diacrylate, manufactured by Kyoeisha Chemical Co., Ltd.)

C3:CD595(1,10-癸二醇二丙烯酸酯,Sartomer公司製) C3: CD595 (1,10-nonanediol diacrylate, manufactured by Sartomer Co., Ltd.)

C4:Light Ester ID(甲基丙烯酸異癸酯,共榮社化學股份有限公司製) C4: Light Ester ID (isodecyl methacrylate, manufactured by Kyoeisha Chemical Co., Ltd.)

(d1)烴系軟化劑 (d1) hydrocarbon softener

d1-1:Nissan聚丁烯200N(聚丁烯,Mn2650,日油股份有限公司製) D1-1: Nissan polybutene 200N (polybutene, Mn2650, manufactured by Nippon Oil Co., Ltd.)

d1-2:Glissopal 1000(聚異丁烯,Mn1000,BASF公司製) D1-2: Glissopal 1000 (polyisobutylene, Mn1000, manufactured by BASF Corporation)

d1-3:Nissan聚丁烯015N(聚丁烯,Mn580,日油股份有限公司製) D1-3: Nissan polybutene 015N (polybutene, Mn580, manufactured by Nippon Oil Co., Ltd.)

d1-4:Oppanol B10N(聚異丁烯,Mw36,000,Mn12,000,BASF公司製) D1-4: Oppanol B10N (polyisobutylene, Mw36,000, Mn12,000, manufactured by BASF Corporation)

d1-5:KURAPRENE LIR30(聚異戊二烯橡膠,Mw29,000,Mn28,000,KURARAY股份有限公司製) D1-5: KURAPRENE LIR30 (polyisoprene rubber, Mw29,000, Mn28,000, manufactured by KURARAY Co., Ltd.)

d1-6:Oppanol B15N(聚異丁烯,Mw75,000,Mn22,000,BASF公司製) D1-6: Oppanol B15N (polyisobutylene, Mw 75,000, Mn 22,000, manufactured by BASF Corporation)

(d2)烴系黏著賦予劑 (d2) Hydrocarbon adhesion promoter

d2-1:ESCOREZ 5320(C5系氫化二環戊二烯系樹脂,軟化點124℃,Mw640,Mn430,ExxonMobil Chemical公司製) D2-1: ESCOREZ 5320 (C5-based hydrogenated dicyclopentadiene resin, softening point 124 ° C, Mw 640, Mn430, manufactured by ExxonMobil Chemical Co., Ltd.)

d2-2:1-MARV P100(C5二環戊二烯/C9共聚合系氫化石油樹脂,軟化點100℃,Mw660,出光興產股份有限公司製) D2-2: 1-MARV P100 (C5 dicyclopentadiene/C9 copolymerized hydrogenated petroleum resin, softening point 100 ° C, Mw 660, manufactured by Idemitsu Kosan Co., Ltd.)

d2-3:ESCOREZ 1310(C5系石油樹脂,軟化點94℃,Mw1600,Mn1000,ExxonMobil Chemical公司製) D2-3: ESCOREZ 1310 (C5 petroleum resin, softening point 94 ° C, Mw 1600, Mn 1000, manufactured by ExxonMobil Chemical Co., Ltd.)

d2-4:PINECRYSTAL KE311(氫化松脂酯系樹脂,軟化點95℃,Mn580,荒川化學工業股份有限公司製) D2-4: PINECRYSTAL KE311 (hydrogenated rosin ester resin, softening point 95 ° C, Mn 580, manufactured by Arakawa Chemical Industries, Ltd.)

針對實施例‧比較例之各組成物之水蒸氣阻隔性、塗佈性、信賴性、耐彎曲性進行評價。 The water vapor barrier properties, coatability, reliability, and bending resistance of each of the compositions of the examples and the comparative examples were evaluated.

(水蒸氣阻隔性) (water vapor barrier)

以使實施例‧比較例之電子裝置密封用樹脂組成物成為50μm厚之方式,以BAKER式佈膠機塗佈於玻璃板上。隨後,以高壓水銀燈照射5J/cm2之波長365nm之紫外線使之硬化,獲得試驗用薄片。以無皺褶或鬆弛之方式將所得薄片裝設於低濕度腔室及高濕度腔室之間,使用壓差式氣體‧蒸氣透過率測定裝置(GTR Tech股份有限公司製,GTR-10XAWT)、氣相層析儀(YANACO技術科技股份有限公司製,G2700T),依據JIS K7129C,求出40℃、90%RH及60℃、90%RH之水蒸氣阻隔性。水蒸氣阻隔性係根據以下評價基準,分5階段進行評價。又,評價中D以上者意指為合格品,E意指不合格品(以下同)。 The resin composition for electronic device sealing of Example ‧ Comparative Example was applied to a glass plate by a BAKER type cloth so as to have a thickness of 50 μm. Subsequently, ultraviolet rays having a wavelength of 365 nm of 5 J/cm 2 were irradiated with a high pressure mercury lamp to be hardened to obtain a test sheet. The obtained sheet was placed between the low-humidity chamber and the high-humidity chamber without wrinkles or slack, and a differential pressure gas/vapor permeability measuring device (GTR-10XAWT, manufactured by GTR Tech Co., Ltd.) was used. A gas chromatograph (G2700T, manufactured by YANACO Technology Co., Ltd.) was used to determine the water vapor barrier properties at 40 ° C, 90% RH, 60 ° C, and 90% RH in accordance with JIS K7129C. The water vapor barrier property was evaluated in five stages according to the following evaluation criteria. Further, in the evaluation, the above D means a qualified product, and E means a non-conforming product (the same applies hereinafter).

A極佳 A is excellent

:60℃之透濕度為100g/m2天以下且40℃之透濕度為20g/m2天以下 : 60°C moisture permeability is 100g/m 2 days or less and 40°C moisture permeability is 20g/m 2 days or less

B非常好 B is very good

:60℃之透濕度為100g/m2天以下且40℃之透濕度為50g/m2天以下 : 60°C moisture permeability is 100g/m 2 days or less and 40°C moisture permeability is 50g/m 2 days or less

C佳 C good

:60℃之透濕度為100g/m2天以下且40℃之透濕度為100g/m2天以下 : 60°C moisture permeability is 100g/m 2 days or less and 40°C moisture permeability is 100g/m 2 days or less

D:普通 D: Normal

:60℃之透濕度為100g/m2天以上且40℃之透濕度為 100g/m2天以下 : 60°C moisture permeability is 100g/m 2 days or more and 40°C moisture permeability is 100g/m 2 days or less

E不良 E bad

:60℃及40℃之透濕度為100g/m2天以上 : 60 ° C and 40 ° C moisture permeability is 100g / m 2 days or more

(塗佈性) (coating property)

作為條件1係藉以下順序,進行密封用樹脂組成物之塗佈實驗。依據JIS R 3202將1.2mm厚之浮式玻璃調整成30mm×30mm之大小,四邊留下3mm寬作為緣(bezel),以100nm之厚度蒸鍍金屬鈣,製作玻璃基板。另一方面,以成為50μm厚度之方式於另一浮式玻璃上塗佈電子裝置密封用樹脂組成物。使塗佈電子裝置密封用樹脂組成物之面朝下,貼合塗佈玻璃與玻璃基板,獲得基板玻璃/電子裝置密封用樹脂組成物/玻璃之構成之試驗樣品。接著,於試驗樣品之周圍重疊放置2片上述1.2mm厚之浮式玻璃與厚度50μm之聚對苯二甲酸乙二酯薄膜1片,確保無間隙之狀態下以真空層合在80℃、0.6MPa之壓力下加壓5分鐘。自層合機取出加壓後之樣品,以高壓水銀燈照射5J/cm2之波長365nm之紫外線進行硬化後,以目視觀察是否可進行貼合,或二片玻璃之間是否可無孔隙地填充密封用樹脂組成物。條件2係除了以層合機之加壓設為1分鐘以外餘以與條件1相同之條件進行。條件3係除了溫度設為40℃以外餘以與條件2相同之條件進行,條件4係除了以層合機之加壓設為0.1MPa以外餘以與條件3相同之條件進行。塗佈性係根據以下評價基準,分5階 段進行評價。 As a condition 1, a coating experiment of a resin composition for sealing was carried out in the following order. According to JIS R 3202, a 1.2 mm-thick floating glass was adjusted to a size of 30 mm × 30 mm, and a bezel was left on the four sides as a bezel, and metal calcium was vapor-deposited to a thickness of 100 nm to prepare a glass substrate. On the other hand, the resin composition for electronic device sealing was applied to another floating glass so as to have a thickness of 50 μm. The test composition of the resin composition for sealing the substrate glass/electronic device/glass was obtained by laminating the coating glass and the glass substrate with the resin composition for sealing the electronic device sealing surface facing down. Next, two sheets of the above-mentioned 1.2 mm thick floating glass and 50 μm thick polyethylene terephthalate film were placed one on top of the test sample to ensure vacuum lamination at 80 ° C and 0.6 without gap. Pressurize under MPa for 5 minutes. The pressurized sample was taken out from the laminator, and irradiated with a high-pressure mercury lamp to irradiate ultraviolet rays having a wavelength of 365 nm of 5 J/cm 2 to be hardened, and visually observed whether or not the bonding was possible, or whether the two sheets of glass could be filled and sealed without voids. A resin composition is used. Condition 2 was carried out under the same conditions as Condition 1 except that the pressurization of the laminator was set to 1 minute. The condition 3 was carried out under the same conditions as the condition 2 except that the temperature was 40 ° C, and the condition 4 was carried out under the same conditions as the condition 3 except that the pressurization of the laminator was 0.1 MPa. The applicability was evaluated in five stages according to the following evaluation criteria.

A極佳 A is excellent

:所有條件均獲得未觀察到孔隙之樣品 : Samples with unobserved pores were obtained under all conditions

B非常好 B is very good

:條件1、2、3下均獲得未觀察到孔隙之樣品 : Samples with no observed pores were obtained under conditions 1, 2 and 3

C佳 C good

:條件1及2下獲得未觀察到孔隙之樣品 : Samples with unobserved pores obtained under conditions 1 and 2

D普通 D ordinary

:條件1下獲得未觀察到孔隙之樣品 : Samples with no observed pores were obtained under Condition 1

E不良 E bad

:任一條件下均觀察到孔隙或無法貼合 : pores are observed under either conditions or cannot be fitted

(信賴性) (reliability)

在40℃、90%RH下處理在塗佈性試驗中未觀察到孔隙之樣品1000小時,隨後,冷卻至室溫(25℃)後,由鈣蒸鍍膜之變化測定透過電子裝置密封用樹脂組成物之水分浸入量。信賴性係根據以下評價基準,分2階段進行評價。 A sample in which no pores were observed in the coatability test was treated at 40 ° C and 90% RH for 1000 hours, and then, after cooling to room temperature (25 ° C), the composition of the resin for sealing by the electronic device was measured by the change of the calcium vapor deposition film. The amount of moisture infiltrated by the object. The reliability is evaluated in two stages based on the following evaluation criteria.

A極佳 A is excellent

:1000小時後之水分浸入量為3mm以下 : The water immersion amount after 1000 hours is 3mm or less

E不良 E bad

:1000小時後之水分浸入量為3mm以上或觀察到孔隙或剝離發生 : After 1000 hours, the water immersion amount is 3mm or more or pore or peeling is observed.

(耐彎曲性) (bending resistance)

以成為25μm厚之方式將實施例‧比較例之電子裝置密封用樹脂組成物塗佈於100μm厚之PET薄膜上。使塗佈電子裝置密封用樹脂組成物之面朝下,以不夾帶孔隙之方式,使塗佈薄膜與另一100μm厚之PET薄膜貼合後,以高壓水銀燈照射5J/cm2之波長365nm紫外線進行硬化,獲得100μm厚PET薄膜/25μm厚之密封用樹脂組成物/100μm厚PET薄膜之構成之試驗樣品。接著,根據JIS K 5600-5-1 1999,使用25mm直徑之心軸進行所得試驗樣品之耐彎曲性試驗。耐彎曲性係根據以下評價基準,分3階段進行評價。 The resin composition for electronic device sealing of Example ‧ Comparative Example was applied onto a PET film having a thickness of 100 μm so as to be 25 μm thick. The resin composition for sealing the coated electronic device is faced downward, and the coated film is bonded to another 100 μm thick PET film without entraining the pores, and then irradiated with a high-pressure mercury lamp at a wavelength of 365 nm at a wavelength of 5 J/cm 2 . Hardening was carried out to obtain a test sample of a 100 μm thick PET film/25 μm thick sealing resin composition/100 μm thick PET film. Next, the bending resistance test of the obtained test sample was carried out using a 25 mm diameter mandrel according to JIS K 5600-5-1 1999. The bending resistance was evaluated in three stages according to the following evaluation criteria.

A極佳 A is excellent

:樣品可彎曲,且未觀察到自薄膜剝離、樣品之變色、破裂 : The sample is bendable, and no peeling from the film, discoloration of the sample, or cracking is observed.

D普通 D ordinary

:樣品可彎曲,但觀察到白化等之變色 : The sample can be bent, but discoloration such as whitening is observed.

E不良 E bad

:樣品無法彎曲,或者試驗後之樣品觀察到剝離、破裂 : The sample cannot be bent, or the sample after the test is observed to be peeled off and cracked.

如表1~3所示,實施例1~39由於係含有末端具有(甲基)丙烯醯基且具有胺基甲酸酯鍵之聚丁二烯聚合物與光聚合起始劑,且不含質量平均分子量5萬以上之熱可塑性樹脂之組成,故兼具水蒸氣阻隔性與塗佈性,且信賴性之評價中獲得良好之結果。另外,實施例14~17、19~25、28~31、33~39由於係以聚丁二烯聚合物與反應性稀釋劑之質量比為5:95~50:50之範圍含有反應性稀釋劑,故塗佈性獲得改善。且,實施例19~32、34~39係以聚丁二烯聚合物與反應性稀釋劑之合計與數平均分子量未達5萬之烴化合物之質量比為20:80~70:30之範圍含有 數平均分子量未達5萬之烴化合物,故顯示良好的水蒸氣阻隔性。 As shown in Tables 1 to 3, Examples 1 to 39 contain a polybutadiene polymer having a (meth)acryl fluorenyl group at the terminal and having a urethane bond, and a photopolymerization initiator, and The composition of the thermoplastic resin having a mass average molecular weight of 50,000 or more has both water vapor barrier properties and coating properties, and good results are obtained in the evaluation of reliability. In addition, Examples 14 to 17, 19 to 25, 28 to 31, and 33 to 39 contain a reactive dilution in a range of 5:95 to 50:50 by mass ratio of the polybutadiene polymer to the reactive diluent. The agent is improved in coating properties. Further, in Examples 19 to 32 and 34 to 39, the mass ratio of the polybutadiene polymer and the reactive diluent to the hydrocarbon compound having a number average molecular weight of less than 50,000 is in the range of 20:80 to 70:30. contain A hydrocarbon compound having a number average molecular weight of less than 50,000 shows good water vapor barrier properties.

如表4所示,比較例1、3、4由於聚丁二烯聚合物於末端具有(甲基)丙烯醯基但不具有胺基甲酸酯鍵,故結果為信賴性差。比較例2由於為苯乙烯系聚丁二烯聚合物,故結果為信賴性差。比較例5、7由於不含末端具有(甲基)丙烯醯基且具有胺基甲酸酯鍵之聚丁二烯聚合物,故結果為信賴性差。比較例6由於含有質量平均分子量5萬以上之熱可塑性樹脂,故結果為塗佈性與信賴性均差。 As shown in Table 4, in Comparative Examples 1, 3, and 4, since the polybutadiene polymer had a (meth) acrylonitrile group at the terminal but no urethane bond, the reliability was poor. In Comparative Example 2, since it was a styrene-based polybutadiene polymer, the reliability was poor. In Comparative Examples 5 and 7, since the polybutadiene polymer having a (meth)acryloyl group at the terminal and having a urethane bond was not contained, the reliability was poor. In Comparative Example 6, since the thermoplastic resin having a mass average molecular weight of 50,000 or more was contained, the coating property and the reliability were both inferior.

Claims (12)

一種電子裝置密封用樹脂組成物,其特徵係含有(A)以下述化學式(1)表示之末端具有(甲基)丙烯醯基之聚丁二烯聚合物、(B)光聚合起始劑、(C)反應性稀釋劑、(D)數平均分子量未達5萬之烴化合物,前述(C)成分之反應性稀釋劑為二官能之(甲基)丙烯酸酯單體,未包含(甲基)丙烯酸二環戊烯氧基乙酯,且不含質量平均分子量為5萬以上之熱可塑性樹脂,前述(A)成分及前述(C)成分之合計,與前述(D)成分之質量比[(A)+(C)]:(D)為20:80~70:30,前述(D)成分之烴化合物至少含有(d1)烴系軟化劑及(d2)烴系黏著賦予劑,且前述(d1)成分與前述(d2)成分之質量比(d1):(d2)為20:80~80:20, (式中,R1及R2各獨立表示羥基或H2C=C(R7)-COO-,R3及R4各獨立表示碳數1~16之經取代、未取代之二價有機基,R5、R6、R7各獨立表示氫原子或碳數1~10之烷基,其內部含有至少1個以下述化學式(2)表示之有機基,l及m各獨立表示0或1之整數,n表示15~150之整 數,x:y=0~100:100~0,惟,並無R1及R2均為羥基之情況), A resin composition for sealing an electronic device, comprising: (A) a polybutadiene polymer having a (meth)acryl fluorenyl group at a terminal represented by the following chemical formula (1), and (B) a photopolymerization initiator; (C) a reactive diluent, (D) a hydrocarbon compound having a number average molecular weight of less than 50,000, and the reactive diluent of the component (C) is a difunctional (meth) acrylate monomer, which does not contain (methyl) a dicyclopentenyloxyethyl acrylate, which does not contain a thermoplastic resin having a mass average molecular weight of 50,000 or more, a total mass of the component (A) and the component (C), and a mass ratio of the component (D). (A)+(C)]: (D) is 20:80 to 70:30, and the hydrocarbon compound of the component (D) contains at least (d1) a hydrocarbon-based softener and (d2) a hydrocarbon-based adhesion-imparting agent, and The mass ratio (d1) of the component (d1) to the component (d2) is (d2): 20:80 to 80:20, (wherein R 1 and R 2 each independently represent a hydroxyl group or H 2 C=C(R 7 )-COO-, and R 3 and R 4 each independently represent a substituted or unsubstituted divalent organic group having 1 to 16 carbon atoms; The group, R 5 , R 6 and R 7 each independently represent a hydrogen atom or an alkyl group having 1 to 10 carbon atoms, and contains at least one organic group represented by the following chemical formula (2), and each of l and m independently represents 0 or An integer of 1 , n represents an integer from 15 to 150, x: y = 0 to 100: 100 to 0, except that R 1 and R 2 are both hydroxyl groups), 如請求項1之電子裝置密封用樹脂組成物,其係前述(A)成分與前述(C)成分之質量比(A):(C)為5:95~50:50。 The resin composition for sealing an electronic device according to claim 1, wherein the mass ratio (A) of the component (A) to the component (C): (C) is 5:95 to 50:50. 如請求項1之電子裝置密封用樹脂組成物,其中前述(d1)成分之烴系軟化劑為聚丁烯或/及聚異丁烯。 The resin composition for sealing an electronic device according to claim 1, wherein the hydrocarbon-based softening agent of the component (d1) is polybutene or/and polyisobutylene. 如請求項1之電子裝置密封用樹脂組成物,其中前述(d2)成分之烴系黏著賦予劑為氫化石油樹脂。 The resin composition for sealing an electronic device according to claim 1, wherein the hydrocarbon-based adhesion-imparting agent of the component (d2) is a hydrogenated petroleum resin. 如請求項1之電子裝置密封用樹脂組成物,其中前述聚丁二烯聚合物之丁二烯骨架所具有之不飽和鍵之50%以上經氫化。 The resin composition for sealing an electronic device according to claim 1, wherein 50% or more of the unsaturated bonds of the butadiene skeleton of the polybutadiene polymer are hydrogenated. 一種電子裝置,其特徵係藉由使用如請求項1至5中任一項之電子裝置密封用樹脂組成物之密封材予以密封。 An electronic device characterized by being sealed by using a sealing material for a resin composition for sealing an electronic device according to any one of claims 1 to 5. 如請求項6之電子裝置,其具有可撓性。 The electronic device of claim 6, which has flexibility. 如請求項6或7之電子裝置,其中前述電子裝置為有機裝置,具有活性有機零件,且前述密封材係配置於前述活性有機零件之上、上方、或周圍。 The electronic device of claim 6 or 7, wherein the electronic device is an organic device having an active organic component, and the sealing material is disposed on, above, or around the active organic component. 如請求項8之電子裝置,其中前述有機裝置為有 機電致發光裝置,前述活性有機零件係由陰極、發光層、及陽極所成。 The electronic device of claim 8, wherein the foregoing organic device has In an electroluminescent device, the active organic component is formed of a cathode, a light-emitting layer, and an anode. 如請求項6或7之電子裝置,其中前述電子裝置為觸控螢幕,具有由玻璃或聚合物所成之基材、與配置於前述基材上之實質上透明之導電性金屬,且前述密封材係配置於前述金屬之上、上方、或周圍。 The electronic device of claim 6 or 7, wherein the electronic device is a touch screen, having a substrate made of glass or polymer, and a substantially transparent conductive metal disposed on the substrate, and the sealing is The material is disposed above, above, or around the aforementioned metal. 如請求項6或7之電子裝置,其中前述電子裝置為光伏裝置,具有光伏電池或光伏電池陣列,前述密封材係配置於前述光伏電池或前述光伏電池陣列中之任意一個光伏電池之上、上方、或周圍。 The electronic device of claim 6 or 7, wherein the electronic device is a photovoltaic device having a photovoltaic cell or a photovoltaic cell array, and the sealing material is disposed on or above any one of the photovoltaic cell or the photovoltaic cell array. , or around. 如請求項6或7之電子裝置,其中前述電子裝置為薄膜電晶體,具有半導體層,且前述密封材係配置於前述半導體層之上、上方、或周圍。 The electronic device of claim 6 or 7, wherein the electronic device is a thin film transistor having a semiconductor layer, and the sealing material is disposed on, above, or around the semiconductor layer.
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