TWI536037B - Mirror and method for making the same - Google Patents

Mirror and method for making the same Download PDF

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TWI536037B
TWI536037B TW103146234A TW103146234A TWI536037B TW I536037 B TWI536037 B TW I536037B TW 103146234 A TW103146234 A TW 103146234A TW 103146234 A TW103146234 A TW 103146234A TW I536037 B TWI536037 B TW I536037B
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layer
film layer
lens
film
mirror
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TW103146234A
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TW201624013A (en
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梁秉鈞
蔡榮峰
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正達國際光電股份有限公司
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鏡子及其加工方法 Mirror and its processing method

本發明涉及一種鏡子之加工方法及由該方法加工之鏡子。 The present invention relates to a method of processing a mirror and a mirror processed by the method.

日常生活中,鏡材被廣泛地使用。鏡材通常包括玻璃及覆蓋於玻璃一表面之反射層。而反射層通常為鋁、銀及銅等金屬材料,為避免反射層之金屬材料氧化生鏽,會於反射層上塗布一層背漆防止反射層與空氣直接接觸。而鏡材(比如鏡子)常常被用於潮濕之環境中,時常會與水、氧氣或清潔劑等物質接觸,雖然已塗布背漆進行保護,但因其裸露之邊緣仍會使反射層被污染、鏽蝕而導致氧化變黑。 In everyday life, the mirror material is widely used. The mirror typically comprises glass and a reflective layer overlying a surface of the glass. The reflective layer is usually a metal material such as aluminum, silver or copper. In order to avoid oxidation and rust of the metal material of the reflective layer, a layer of back paint is applied on the reflective layer to prevent the reflective layer from directly contacting the air. Mirrors (such as mirrors) are often used in humid environments, often in contact with substances such as water, oxygen or detergents. Although coated with a backing for protection, the reflective layer is still contaminated by the exposed edges. Corrosion causes blackening of oxidation.

鑒於上述情況,有必要提供一種安全隱患低且保護塗層不容易被污染及腐蝕之鏡子。 In view of the above, it is necessary to provide a mirror with low safety hazard and a protective coating that is not easily contaminated and corroded.

另,還有必要提供一種製備上述鏡子之加工方法。 In addition, it is also necessary to provide a processing method for preparing the above mirror.

一種鏡子,其包括鏡片,該鏡片包括一玻璃基體、一形成於該玻璃基體一表面之反射層、及形成於該反射層遠離該玻璃基體之表面上一背漆層,該鏡子還包括分別由不同材料形成之第一膜層及第二膜層,該第一膜層至少包覆該鏡片之周緣,該第二膜層形成於該背漆層遠離該反射層之表面上並與該背漆層對應,且該第一膜層與該第二膜層配合以包覆該鏡片之周緣及該背漆層。 A mirror comprising a lens, the lens comprising a glass substrate, a reflective layer formed on a surface of the glass substrate, and a backing layer formed on the surface of the reflective layer away from the glass substrate, the mirror further comprising a first film layer and a second film layer formed by different materials, the first film layer covering at least a periphery of the lens, the second film layer being formed on a surface of the back paint layer away from the reflective layer and with the back paint The layers correspond, and the first film layer cooperates with the second film layer to cover the periphery of the lens and the back paint layer.

一種製備如上所述之鏡子之方法,其包括以下步驟:提供一鏡片,該鏡片包括一玻璃基體、一形成於該玻璃基體一表面之反射層、及形成於該反射層遠離該玻璃基體之表面上一背漆層;提供第一膜層材料及與第一膜層材料材質不同之第二膜層材料,於至少該鏡片之周緣包覆該第一膜層材料,並於該背漆層遠離反射層之表面上且對應該背漆層之位置包覆該第二膜層材料從而形成該第二膜層,且該第一膜層材料與該第二膜層材料配合以包覆該鏡片之周緣及該背漆層;固化該第一膜層材料,從而於該鏡片上形成一第一膜層。 A method of preparing a mirror as described above, comprising the steps of: providing a lens comprising a glass substrate, a reflective layer formed on a surface of the glass substrate, and a surface formed on the reflective layer away from the glass substrate a first backing layer; a first film layer material and a second film layer material different from the material of the first film layer material; the first film layer material is coated on at least the periphery of the lens, and is away from the backing layer Forming the second film layer on the surface of the reflective layer and corresponding to the position of the back paint layer to form the second film layer, and the first film layer material cooperates with the second film layer material to coat the lens a peripheral edge and the backing layer; curing the first film layer material to form a first film layer on the lens.

本發明中該方法加工製成之鏡子,由於該第一膜層與該第二膜層配合以包覆該鏡片之周緣及其背漆層,從而有利於避免水或氧氣等接觸背漆層及反射層而導致背漆層及反射層被污染、鏽蝕。另,該第一膜層及該第二膜層與該背漆層結合,於鏡片碎裂時碎片附著於該第一膜層及該第二膜層上,降低了鏡片之碎片造成之安全隱患。 In the present invention, the method is processed into a mirror, and the first film layer and the second film layer cooperate to cover the periphery of the lens and the back paint layer thereof, thereby facilitating contact with the back paint layer such as water or oxygen. The reflective layer causes the back paint layer and the reflective layer to be contaminated and rusted. In addition, the first film layer and the second film layer are combined with the back paint layer, and the fragments adhere to the first film layer and the second film layer when the lens is broken, thereby reducing the safety hazard caused by the debris of the lens. .

100‧‧‧鏡子 100‧‧‧Mirror

10‧‧‧鏡片 10‧‧‧ lenses

11‧‧‧玻璃基體 11‧‧‧ glass substrate

13‧‧‧反射層 13‧‧‧reflective layer

15‧‧‧背漆層 15‧‧‧Back paint layer

30‧‧‧第一膜層 30‧‧‧First film

50‧‧‧第二膜層 50‧‧‧Second film

圖1為本發明實施方式之鏡子之示意圖。 1 is a schematic view of a mirror according to an embodiment of the present invention.

圖2為圖1所示之鏡子沿II-II之剖面圖。 Figure 2 is a cross-sectional view of the mirror of Figure 1 taken along line II-II.

圖3為圖1所示之鏡子之另一實施例之剖面圖。 Figure 3 is a cross-sectional view showing another embodiment of the mirror shown in Figure 1.

圖4為圖1所示之鏡子之又一實施例之剖面圖。 4 is a cross-sectional view showing still another embodiment of the mirror shown in FIG. 1.

請參照圖1及圖2,本發明實施方式之鏡子100,其包括鏡片10、第一膜層30及第二膜層50。該鏡片10包括一玻璃基體11、一形成 於玻璃基體11其中一表面之反射層13及形成於反射層13遠離玻璃基體11之表面上之背漆層15。該玻璃基體11於形成有反射層13之表面與四側面之連接處形成倒角,以避免玻璃基體11與其他物體接觸時邊緣易受損之現象。該反射層13之材質可為金屬,比如銀或鋁等。該背漆層15之材質為耐磨清漆,如PU清漆或UV清漆等。 Referring to FIGS. 1 and 2 , a mirror 100 according to an embodiment of the present invention includes a lens 10 , a first film layer 30 , and a second film layer 50 . The lens 10 includes a glass substrate 11 and a forming A reflective layer 13 on one surface of the glass substrate 11 and a back paint layer 15 formed on the surface of the reflective layer 13 away from the glass substrate 11. The glass substrate 11 is chamfered at the junction of the surface on which the reflective layer 13 is formed and the four side faces to prevent the edge of the glass substrate 11 from being easily damaged when it comes into contact with other objects. The material of the reflective layer 13 may be a metal such as silver or aluminum. The backing layer 15 is made of a wear-resistant varnish such as a PU varnish or a UV varnish.

該第一膜層30至少包覆該鏡片10之周緣,該第二膜層50形成於該背漆層15遠離反射層13之表面上並與該背漆層15對應,且該第一膜層30與該第二膜層50配合以包覆該鏡片10之周緣及其背漆層15。該第二膜層50之材料不同於該第一膜層30之材料。該第一膜層30之材料可選自環氧類樹脂、酚甲烷類樹脂及丙烯酸類樹脂中之一種或二種。該第一膜層30之厚度為100~400nm。該第二膜層50之材料可選自聚丙烯樹脂(PP)、聚乙烯樹脂(PE)、聚氯乙烯樹脂(PVC)及聚對苯二甲酸乙二醇脂(PET)中之一種或幾種。該第二膜層50之厚度為100~400nm。該第一膜層30雖然對鏡片10之周緣之包覆效果較好,然該第一膜層30比較脆,於鏡片10碎裂時該第一膜層30亦易隨著碎裂,故需提供一韌性較好之第二膜層50,於鏡片10碎裂時其碎片能附著於該第二膜層50上,以降低鏡片10之碎片造成之安全隱患。 The first film layer 30 covers at least the periphery of the lens 10, and the second film layer 50 is formed on the surface of the back paint layer 15 away from the reflective layer 13 and corresponds to the back paint layer 15, and the first film layer 30 cooperates with the second film layer 50 to cover the periphery of the lens 10 and its backing layer 15. The material of the second film layer 50 is different from the material of the first film layer 30. The material of the first film layer 30 may be selected from one or two of an epoxy resin, a phenol methane resin, and an acrylic resin. The first film layer 30 has a thickness of 100 to 400 nm. The material of the second film layer 50 may be selected from one or more of a polypropylene resin (PP), a polyethylene resin (PE), a polyvinyl chloride resin (PVC), and a polyethylene terephthalate (PET). Kind. The second film layer 50 has a thickness of 100 to 400 nm. Although the first film layer 30 has a better coating effect on the periphery of the lens 10, the first film layer 30 is relatively brittle, and the first film layer 30 is also susceptible to chipping when the lens 10 is broken. A second film layer 50 having better toughness is provided, and the fragments can adhere to the second film layer 50 when the lens 10 is broken to reduce the safety hazard caused by the fragments of the lens 10.

請參照圖2,本實施例中,該第一膜層30結合於背漆層15遠離反射層13之表面上並包覆該鏡片10之周緣,該第二膜層50結合於該第一膜層30遠離該背漆層15之表面上並對應該背漆層15設置。 Referring to FIG. 2, in the embodiment, the first film layer 30 is bonded to the surface of the back paint layer 15 away from the reflective layer 13 and covers the periphery of the lens 10. The second film layer 50 is bonded to the first film. The layer 30 is remote from the surface of the backing layer 15 and is provided with a backing layer 15.

請參照圖3,於另一實施例中,該第二膜層50結合於背漆層15遠離反射層13之表面上,該第一膜層30包覆該鏡片10及該第二膜層50之周緣。 Referring to FIG. 3 , in another embodiment, the second film layer 50 is bonded to the surface of the back paint layer 15 away from the reflective layer 13 . The first film layer 30 covers the lens 10 and the second film layer 50 . The periphery.

請參閱圖4,於又一實施例中,該第一膜層30包覆該鏡片10之周緣並結合於背漆層15遠離反射層13之表面靠近周緣之區域,該第二膜層50結合於該背漆層15遠離反射層13之表面上且該第二膜層50之周緣區域與該背漆層15之間設有第一膜層30。 Referring to FIG. 4, in another embodiment, the first film layer 30 covers the periphery of the lens 10 and is bonded to a region of the back paint layer 15 away from the surface of the reflective layer 13 near the periphery, and the second film layer 50 is combined. A first film layer 30 is disposed between the peripheral layer of the backing layer 15 away from the reflective layer 13 and the peripheral region of the second film layer 50 and the backing layer 15.

一種製備上述鏡子100之方法,其包括以下步驟:提供該鏡片10。 A method of making the mirror 100 described above, comprising the steps of providing the lens 10.

對上述鏡片10進行清洗,以避免鏡片10上之污漬對後續加工造成影響。 The lens 10 is cleaned to prevent stains on the lens 10 from affecting subsequent processing.

提供用於形成該第一膜層30及第二膜層50之材料(即第一膜層材料以及第二膜層材料),藉由塗布、噴塗、印刷或浸置等方法於至少該鏡片10之周緣包覆該第一膜層材料,並藉由貼合之方式於該背漆層15遠離反射層13之表面上且對應該背漆層15之位置包覆該第二膜層材料從而形成第二膜層50,且該第一膜層材料與該第二膜層材料配合以包覆該鏡片10之周緣及其背漆層15。 Providing materials for forming the first film layer 30 and the second film layer 50 (ie, the first film layer material and the second film layer material), at least the lens 10 by coating, spraying, printing, or dipping The periphery of the first film layer material is coated, and the second film layer material is formed by laminating the back paint layer 15 away from the surface of the reflective layer 13 and corresponding to the back paint layer 15 The second film layer 50, and the first film layer material cooperates with the second film layer material to cover the periphery of the lens 10 and the back paint layer 15.

固化上述第一膜層材料,從而於該鏡片10上形成該第一膜層30。該第一膜層30之厚度為100~400nm。該第二膜層50之厚度為100~400nm。 The first film layer material is cured to form the first film layer 30 on the lens 10. The first film layer 30 has a thickness of 100 to 400 nm. The second film layer 50 has a thickness of 100 to 400 nm.

本發明中該方法加工製成之鏡子100,由於該第一膜層30與該第二膜層50配合以包覆該鏡片10之周緣及其背漆層15,從而有利於避免水或氧氣等接觸背漆層15而導致背漆層15被污染、鏽蝕。另,該第一膜層30及該第二膜層50與該背漆層15結合,於鏡片10碎裂時碎片附著於該第一膜層30及該第二膜層50上,降低了鏡片10之碎片造成之安全隱患。 In the method of the present invention, the mirror 100 is processed, and the first film layer 30 and the second film layer 50 cooperate to cover the periphery of the lens 10 and the back paint layer 15, thereby avoiding water or oxygen. Contact with the backing layer 15 causes the backing layer 15 to be contaminated and rusted. In addition, the first film layer 30 and the second film layer 50 are combined with the back paint layer 15, and the fragments are attached to the first film layer 30 and the second film layer 50 when the lens 10 is broken, thereby reducing the lens. 10 pieces of debris caused by security risks.

綜上所述,本發明符合發明專利要件,爰依法提出專利申請。惟,以上該者僅為本發明之較佳實施例,舉凡熟悉本案技藝之人士,於爰依本發明精神所作之等效修飾或變化,皆應涵蓋於以下之如申請專利範圍內。 In summary, the present invention complies with the requirements of the invention patent and submits a patent application according to law. The above is only a preferred embodiment of the present invention, and equivalent modifications or variations made by those skilled in the art will be included in the following claims.

100‧‧‧鏡子 100‧‧‧Mirror

10‧‧‧鏡片 10‧‧‧ lenses

11‧‧‧玻璃基體 11‧‧‧ glass substrate

13‧‧‧反射層 13‧‧‧reflective layer

15‧‧‧背漆層 15‧‧‧Back paint layer

30‧‧‧第一膜層 30‧‧‧First film

50‧‧‧第二膜層 50‧‧‧Second film

Claims (9)

一種鏡子,其包括鏡片,該鏡片包括一玻璃基體、一形成於該玻璃基體一表面之反射層、及形成於該反射層遠離該玻璃基體之表面上一背漆層,其改良在於:該鏡子還包括分別由不同材料形成之第一膜層及第二膜層,該第一膜層至少包覆該鏡片之周緣,該第二膜層形成於該背漆層遠離該反射層之表面上並與該背漆層對應,且該第一膜層與該第二膜層配合以包覆該鏡片之周緣及該背漆層,該第一膜層至少包覆與該反射層形成有該背漆層的表面相連接的該反射層的側面、以及與該玻璃基體形成有該反射層的表面相連接的該玻璃基體的側面。 A mirror comprising a lens, the lens comprising a glass substrate, a reflective layer formed on a surface of the glass substrate, and a backing layer formed on the surface of the reflective layer away from the glass substrate, the improvement being: the mirror Further comprising a first film layer and a second film layer respectively formed of different materials, the first film layer covering at least a periphery of the lens, the second film layer being formed on a surface of the back paint layer away from the reflective layer and Corresponding to the back paint layer, and the first film layer cooperates with the second film layer to cover the periphery of the lens and the back paint layer, and the first film layer is at least coated with the reflective layer to form the back paint The side surface of the reflective layer to which the surface of the layer is connected, and the side surface of the glass substrate connected to the surface of the glass substrate on which the reflective layer is formed. 如申請專利範圍第1項所述之鏡子,其中該第一膜層結合於該背漆層之表面上並包覆該鏡片之周緣,該第二膜層結合於該第一膜層遠離該背漆層之表面上並對應該背漆層設置。 The mirror of claim 1, wherein the first film layer is bonded to a surface of the back paint layer and covers a periphery of the lens, and the second film layer is bonded to the first film layer away from the back On the surface of the lacquer layer and set on the back lacquer layer. 如申請專利範圍第1項所述之鏡子,其中該第二膜層結合於該背漆層之表面上,該第一膜層包覆該鏡片及該第二膜層之周緣。 The mirror of claim 1, wherein the second film layer is bonded to a surface of the back paint layer, the first film layer covering a periphery of the lens and the second film layer. 如申請專利範圍第1項所述之鏡子,其中該第一膜層包覆該鏡片之周緣並結合於該背漆層之表面靠近周緣之區域,該第二膜層結合與該背漆層之表面上且該第二膜層之周緣區域與該背漆層之間形成有該第一膜層。 The mirror of claim 1, wherein the first film layer covers a periphery of the lens and is bonded to a surface of the back paint layer near a periphery, the second film layer is bonded to the back paint layer. The first film layer is formed on the surface and between the peripheral region of the second film layer and the back paint layer. 如申請專利範圍第1項所述之鏡子,其中該第一膜層之材料選自環氧類樹脂、酚甲烷類樹脂及丙烯酸類樹脂中之一種或二種,且該第一膜層之厚度為100~400nm。 The mirror of claim 1, wherein the material of the first film layer is selected from one or two of an epoxy resin, a phenol methane resin, and an acrylic resin, and the thickness of the first film layer It is 100~400nm. 如申請專利範圍第1項所述之鏡子,其中該第二膜層之材料選自聚丙烯樹脂、聚乙烯樹脂、聚氯乙烯樹脂及聚對苯二甲酸乙二醇脂中之一種或幾種,且該第二膜層之厚度為100~400nm。 The mirror of claim 1, wherein the material of the second film layer is selected from one or more of a polypropylene resin, a polyethylene resin, a polyvinyl chloride resin, and a polyethylene terephthalate. And the thickness of the second film layer is 100 to 400 nm. 一種製備如申請專利範圍第1項所述鏡子之方法,其包括以下步驟:提供一鏡片,該鏡片包括一玻璃基體、一形成於該玻璃基體一表面之反射層、及形成於該反射層遠離該玻璃基體之表面上一背漆層;提供第一膜層材料及與第一膜層材料材質不同之第二膜層材料,於至少該鏡片之周緣包覆該第一膜層材料,並於該背漆層遠離反射層之表面上且對應該背漆層之位置包覆該第二膜層材料從而形成該第二膜層,且該第一膜層材料與該第二膜層材料配合以包覆該鏡片之周緣及該背漆層,該第一膜層至少包覆與該反射層形成有該背漆層的表面相連接的該反射層的側面、以及與該玻璃基體形成有該反射層的表面相連接的該玻璃基體的側面;固化該第一膜層材料,從而於該鏡片上形成一第一膜層。 A method of preparing a mirror according to claim 1, comprising the steps of: providing a lens, the lens comprising a glass substrate, a reflective layer formed on a surface of the glass substrate, and being formed away from the reflective layer a back paint layer on the surface of the glass substrate; providing a first film layer material and a second film layer material different from the material of the first film layer material, coating the first film layer material on at least the periphery of the lens layer, and The second paint layer is coated on the surface of the back paint layer away from the surface of the reflective layer and corresponding to the back paint layer to form the second film layer, and the first film layer material is matched with the second film layer material Coating a periphery of the lens and the backing layer, the first film layer covering at least a side surface of the reflective layer connected to a surface of the reflective layer on which the back paint layer is formed, and forming the reflection with the glass substrate The side of the glass substrate to which the surface of the layer is joined; the first film layer material is cured to form a first film layer on the lens. 如申請專利範圍第7項所述之鏡子之加工方法,其中該第一膜層材料選自環氧類樹脂、酚甲烷類樹脂及丙烯酸類樹脂中之一種或二種。 The method for processing a mirror according to claim 7, wherein the first film layer material is selected from one or two of an epoxy resin, a phenol methane resin, and an acrylic resin. 如申請專利範圍第7項所述之鏡子之加工方法,其中該第二膜層材料選自聚丙烯樹脂、聚乙烯樹脂、聚氯乙烯樹脂及聚對苯二甲酸乙二醇脂中之一種或幾種。 The method for processing a mirror according to claim 7, wherein the second film material is selected from the group consisting of a polypropylene resin, a polyethylene resin, a polyvinyl chloride resin, and a polyethylene terephthalate. Several.
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