TWI511320B - Solar cell, module comprising the same and method of manufacturing the same - Google Patents

Solar cell, module comprising the same and method of manufacturing the same Download PDF

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TWI511320B
TWI511320B TW103118412A TW103118412A TWI511320B TW I511320 B TWI511320 B TW I511320B TW 103118412 A TW103118412 A TW 103118412A TW 103118412 A TW103118412 A TW 103118412A TW I511320 B TWI511320 B TW I511320B
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region
finger
transparent conductive
solar cell
conductive layer
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TW201545370A (en
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Liang Pin Chen
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Motech Ind Inc
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

Description

太陽能電池、其模組及其製造方法Solar battery, module thereof and manufacturing method thereof

本發明是有關於一種太陽能電池、其模組及其製造方法,特別是指一種異質接面結合本質矽薄膜太陽能電池、其模組及其製造方法。The invention relates to a solar cell, a module thereof and a manufacturing method thereof, in particular to a heterojunction combined with an intrinsic thin film solar cell, a module thereof and a manufacturing method thereof.

參閱圖1,一般異質接面結合本質矽薄膜(Heterojunction with Intrinsic Thin-layer,簡稱HIT)太陽能電池9,通常包含:一可產生光伏效應的基板91、兩個分別配置於該基板91之相反側的透明導電氧化層92(transparent conductive oxide,簡稱TCO),以及兩個分別形成於該兩個透明導電氧化層92之外側的電極93。Referring to FIG. 1 , a Heterojunction with Intrinsic Thin-layer (HIT) solar cell 9 generally includes: a substrate 91 capable of generating a photovoltaic effect, and two opposite sides disposed on the opposite side of the substrate 91 A transparent conductive oxide 92 (TCO), and two electrodes 93 respectively formed on the outer sides of the two transparent conductive oxide layers 92.

該基板91包括一n型單晶矽基材(n-type single crystal silicon substrate,簡稱n-type c-Si)911、兩個分別形成於該n型單晶矽基材911之相反側的本質非晶矽層(intrinsic amorphous silicon layer,簡稱i-layer a-Si)912,以及分別形成於該兩個本質非晶矽層912之外側的一p型非晶矽層(p-type amorphous silicon layer,簡稱p-type a-Si)913與一n+ 型非晶矽層(n-type amorphous silicon layer,簡 稱n+ -type a-Si)914。The substrate 91 includes an n-type single crystal silicon substrate (n-type c-Si) 911 and two essences respectively formed on opposite sides of the n-type single crystal germanium substrate 911. An intrinsic amorphous silicon layer (i-layer a-Si) 912, and a p-type amorphous silicon layer formed on the outer side of the two intrinsic amorphous germanium layers 912, respectively. , referred to as p-type a-Si) 913 and a n + -type amorphous silicon layer (n-type amorphous silicon layer, referred to as n + -type a-Si) 914 .

該HIT太陽能電池9可於200~300℃之低溫進行製造,進而避免採用傳統高溫(高於900℃)擴散製程來製造p-n接面。使用低溫製造不僅可節省能源,低溫環境亦能較精確控制所述p型、n+ 型非晶矽層913、914之摻雜深度與範圍。此外,低溫製造也是為了使該兩個本質非晶矽層912與所述p型、n+ 型非晶矽層913、914保有非晶質的組織,以避免該兩個本質非晶矽層912因高溫而產生結晶化。The HIT solar cell 9 can be fabricated at a low temperature of 200 to 300 ° C, thereby avoiding the use of a conventional high temperature (above 900 ° C) diffusion process to fabricate a pn junction. The use of low temperature manufacturing not only saves energy, but also controls the doping depth and range of the p-type, n + -type amorphous germanium layers 913, 914 more precisely. In addition, the low temperature fabrication is also to maintain the two intrinsic amorphous germanium layers 912 and the p-type, n + -type amorphous germanium layers 913, 914 with an amorphous structure to avoid the two intrinsic amorphous germanium layers 912. Crystallization occurs due to high temperature.

基於以上原因,該兩個透明導電氧化層92之製造的溫度也必須受限於200~300℃之低溫進行,因而使得該兩個透明導電氧化層92並非整個層體內皆為多晶的組織,而是形成有數個彼此分離的島狀結晶區域以及位於前述島狀結晶區域之間的非結晶區域。由於前述非結晶區域具有較高的阻抗,因此該兩個透明導電氧化層92整體的阻抗較高、導電性較差,該兩個透明導電氧化層92與該兩個電極93之間的接觸阻抗也較高,從而降低該HIT太陽能電池9所能產出的光電流量。For the above reasons, the temperature at which the two transparent conductive oxide layers 92 are manufactured must also be limited to a low temperature of 200 to 300 ° C, so that the two transparent conductive oxide layers 92 are not polycrystalline in the entire layer. Instead, a plurality of island-like crystal regions separated from each other and an amorphous region located between the aforementioned island-like crystal regions are formed. Since the amorphous regions have higher impedance, the two transparent conductive oxide layers 92 have higher impedance and poor conductivity, and the contact resistance between the two transparent conductive oxide layers 92 and the two electrodes 93 is also Higher, thereby reducing the photoelectric flow that the HIT solar cell 9 can produce.

因此,本發明之目的,即在提供一種可降低電極接觸阻抗並增加導電性的太陽能電池、其模組及其製造方法。Accordingly, it is an object of the present invention to provide a solar cell, a module thereof, and a method of manufacturing the same that can reduce electrode contact resistance and increase conductivity.

於是,本發明太陽能電池的製造方法,包含:準備具有p-n接面結構而可產生光伏效應的一 基板;形成一第一透明導電層於該基板之一第一表面上;以雷射或紫外光處理該第一透明導電層之一第一區域以降低該第一區域之阻抗值,並且該第一區域具有沿一第一方向延伸的數個第一指狀區;及形成一第一金屬層於該第一透明導電層上,並且該第一金屬層包括沿異於該第一方向之一第二方向延伸的一第一匯流金屬部,以及沿該第一方向延伸且連接該第一匯流金屬部的數個第一指狀金屬部;每一該數個第一指狀區與該數個第一指狀金屬部的其中之一接觸。Therefore, the method for manufacturing a solar cell of the present invention comprises: preparing a one having a p-n junction structure to generate a photovoltaic effect Substrate; forming a first transparent conductive layer on a first surface of the substrate; treating a first region of the first transparent conductive layer with laser or ultraviolet light to reduce an impedance value of the first region, and the first a region having a plurality of first finger regions extending along a first direction; and forming a first metal layer on the first transparent conductive layer, and the first metal layer includes one of the first directions a first bus bar metal portion extending in the second direction, and a plurality of first finger metal portions extending along the first direction and connecting the first bus bar metal portion; each of the plurality of first finger regions and the number One of the first finger-shaped metal portions is in contact.

本發明太陽能電池,包含:一基板、一第一透明導電層、一第二透明導電層,以及一第一金屬層。The solar cell of the present invention comprises: a substrate, a first transparent conductive layer, a second transparent conductive layer, and a first metal layer.

該基板具有p-n接面結構而可產生光伏效應,並包括一第一表面及相反於該第一表面的一第二表面,該第一表面是該太陽能電池的主要受光面。該第一透明導電層配置於該第一表面上,並包括一第一區域及一第一母材區域,該第一區域的阻抗值小於該第一母材區域的阻抗值,並且該第一區域具有沿一第一方向延伸的數個第一指狀區。該第二透明導電層配置於該第二表面上,該第二透明導電層之平均阻抗值小於該第一透明導電層之平均阻抗值。該第一金屬層配置於該第一透明導電層上,並包括沿異於該第一方向的一第二方向延伸的一第一匯流金屬部,以及沿該第一方向延伸且連接該第一匯流金屬部的數個第 一指狀金屬部,每一該數個第一指狀區與該數個第一指狀金屬部的其中之一接觸。The substrate has a p-n junction structure to produce a photovoltaic effect and includes a first surface and a second surface opposite the first surface, the first surface being the primary light receiving surface of the solar cell. The first transparent conductive layer is disposed on the first surface, and includes a first region and a first base material region, the impedance value of the first region is smaller than the impedance value of the first base material region, and the first The region has a plurality of first finger regions extending in a first direction. The second transparent conductive layer is disposed on the second surface, and the second transparent conductive layer has an average impedance value smaller than an average impedance value of the first transparent conductive layer. The first metal layer is disposed on the first transparent conductive layer, and includes a first bus bar metal portion extending in a second direction different from the first direction, and extending along the first direction and connecting the first Several parts of the confluence metal department a finger-shaped metal portion, each of the plurality of first finger regions being in contact with one of the plurality of first finger-shaped metal portions.

本發明太陽能電池,包含:一基板、一第一透明導電層,以及一第一金屬層。The solar cell of the present invention comprises: a substrate, a first transparent conductive layer, and a first metal layer.

該基板具有p-n接面結構而可產生光伏效應,並包括一第一表面。該第一透明導電層配置於該第一表面上,並包括一第一區域及一第一母材區域,該第一區域的阻抗值小於該第一母材區域的阻抗值,並且該第一區域具有沿一第一方向延伸的數個第一指狀區,以及沿異於該第一方向之一第二方向延伸的一第一匯流區,該第一匯流區連接該數個第一指狀區,該第一匯流區具有兩個匯流長條部。該第一金屬層配置於該第一透明導電層上,並包括沿該第二方向延伸的一第一匯流金屬部,以及沿該第一方向延伸且連接該第一匯流金屬部的數個第一指狀金屬部,該第一匯流金屬部具有分別與該兩個匯流長條部接觸的兩個匯流長邊緣,每一該數個第一指狀區分別與該數個第一指狀金屬部的其中之一接觸。The substrate has a p-n junction structure to produce a photovoltaic effect and includes a first surface. The first transparent conductive layer is disposed on the first surface, and includes a first region and a first base material region, the impedance value of the first region is smaller than the impedance value of the first base material region, and the first The area has a plurality of first finger regions extending along a first direction, and a first bus pool region extending in a second direction different from the first direction, the first bus pool connecting the plurality of first fingers The first confluence zone has two confluence strips. The first metal layer is disposed on the first transparent conductive layer, and includes a first bus bar metal portion extending along the second direction, and a plurality of first extending in the first direction and connecting the first bus bar metal portion a finger-shaped metal portion having two converging long edges respectively contacting the two confluence strip portions, each of the plurality of first finger regions and the plurality of first finger-shaped metals One of the ministries is in contact.

本發明太陽能電池模組,包含:相對設置的一第一板材與一第二板材、數個如前所述且排列於該第一板材與該第二板材之間的太陽能電池,以及一位於該第一板材與該第二板材之間並包覆在該數個太陽能電池的周圍的封裝材。The solar cell module of the present invention comprises: a first plate and a second plate disposed oppositely, a plurality of solar cells arranged as described above between the first plate and the second plate, and a An encapsulating material between the first plate and the second plate and surrounding the plurality of solar cells.

本發明之功效在於:透過雷射或紫外光處理該第一透明導電層之第一區域之創新設計,可提高該第一區 域的結晶程度以降低該第一區域之阻抗值,並可降低設置於該第一透明導電層上該第一金屬層的接觸阻抗,使該基板產生的光電流可經由阻抗值較低的該第一區域傳導至該第一金屬層後向外導出,從而提升該太陽能電池所能產出的光電流量。The effect of the invention is that the first region can be improved by treating the first region of the first transparent conductive layer by laser or ultraviolet light. The degree of crystallization of the domain is such that the impedance value of the first region is lowered, and the contact resistance of the first metal layer disposed on the first transparent conductive layer can be reduced, so that the photocurrent generated by the substrate can be lower via the impedance value. The first region is conducted to the first metal layer and then outwardly, thereby increasing the photoelectric flow that the solar cell can produce.

11‧‧‧第一板材11‧‧‧ first plate

12‧‧‧第二板材12‧‧‧Second plate

13‧‧‧太陽能電池13‧‧‧Solar battery

14‧‧‧封裝材14‧‧‧Package

15‧‧‧焊帶導線15‧‧‧welding wire

2‧‧‧基板2‧‧‧Substrate

201‧‧‧第一表面201‧‧‧ first surface

202‧‧‧第二表面202‧‧‧ second surface

21‧‧‧矽基材21‧‧‧矽 substrate

22‧‧‧本質非晶矽層22‧‧‧ Essential amorphous layer

23‧‧‧p型非晶矽層23‧‧‧p-type amorphous germanium layer

24‧‧‧n+ 型非晶矽層24‧‧‧n + type amorphous layer

3‧‧‧第一透明導電層3‧‧‧First transparent conductive layer

30‧‧‧第一母材區域30‧‧‧First base metal area

31‧‧‧第一區域31‧‧‧First area

32‧‧‧第一指狀區32‧‧‧First finger area

321‧‧‧指狀長條部321‧‧‧ finger-shaped strip

33‧‧‧第一匯流區33‧‧‧First Confluence Area

331‧‧‧匯流長條部331‧‧‧Convergence Long Section

34‧‧‧第一島狀區34‧‧‧First island area

391‧‧‧內側面391‧‧‧ inside

392‧‧‧外側面392‧‧‧Outside

4‧‧‧第二透明導電層4‧‧‧Second transparent conductive layer

40‧‧‧第二母材區域40‧‧‧Second base metal area

41‧‧‧第二區域41‧‧‧Second area

43‧‧‧第二匯流區43‧‧‧Second Confluence Area

44‧‧‧第二島狀區44‧‧‧Second island

491‧‧‧內側面491‧‧‧ inside

492‧‧‧外側面492‧‧‧ outside side

5‧‧‧第一金屬層5‧‧‧First metal layer

51‧‧‧第一指狀金屬部51‧‧‧First finger metal

511‧‧‧指狀長邊緣511‧‧‧ finger long edge

52‧‧‧第一匯流金屬部52‧‧‧First Confluence Metals Division

521‧‧‧匯流長邊緣521‧‧ ‧ long edge

6‧‧‧第二金屬層6‧‧‧Second metal layer

61‧‧‧第一指狀金屬部61‧‧‧First finger metal

62‧‧‧第二匯流金屬部62‧‧‧Second Confluence Metals Division

71‧‧‧第一方向71‧‧‧First direction

72‧‧‧第二方向72‧‧‧second direction

81~85‧‧‧步驟81~85‧‧‧Steps

d1~d4‧‧‧寬度D1~d4‧‧‧Width

本發明之其他的特徵及功效,將於參照圖式的實施方式中清楚地呈現,其中:圖1是一種已知異質接面結合本質矽薄膜太陽能電池的側視示意圖;圖2是本發明太陽能電池模組之一第一較佳實施例之一局部剖視示意圖;圖3是該第一較佳實施例之一太陽能電池之一俯視示意圖;圖4是圖3的局部放大圖,圖中的放大位置是如圖3之A框處所示;圖5是沿著圖3之B-B線所取之一剖視示意圖;圖6是該太陽能電池之一仰視示意圖;圖7是一類似圖5的剖視示意圖,顯示該太陽能電池的另一種態樣;圖8是本發明太陽能電池的製造方法之一較佳實施例之一步驟流程示意圖;圖9是該製造方法之一步驟流程方塊圖;圖10是一類似圖4的放大圖,顯示本發明太陽能電池 模組之一第二較佳實施例之一太陽能電池的正面形貌;及圖11是一類似圖4的放大圖,顯示本發明太陽能電池模組之一第三較佳實施例之一太陽能電池的正面形貌。Other features and effects of the present invention will be apparent from the following description of the drawings, wherein: FIG. 1 is a side view of a known heterojunction bonded intrinsic thin film solar cell; FIG. 2 is a solar energy of the present invention. A schematic cross-sectional view of a first preferred embodiment of a battery module; FIG. 3 is a top plan view of a solar cell of the first preferred embodiment; FIG. 4 is a partial enlarged view of FIG. The enlarged position is shown in the frame A of FIG. 3; FIG. 5 is a schematic cross-sectional view taken along line BB of FIG. 3; FIG. 6 is a bottom view of the solar cell; FIG. 7 is a view similar to FIG. FIG. 8 is a schematic flow chart showing a step of a preferred embodiment of the solar cell manufacturing method of the present invention; FIG. 9 is a block diagram of a step of the manufacturing method; 10 is an enlarged view similar to FIG. 4, showing the solar cell of the present invention a front view of a solar cell of one of the second preferred embodiments of the module; and FIG. 11 is an enlarged view similar to FIG. 4, showing a solar cell of a third preferred embodiment of the solar cell module of the present invention The frontal appearance.

在本發明被詳細描述之前,應當注意在以下的說明內容中,類似的元件是以相同的編號來表示。Before the present invention is described in detail, it should be noted that in the following description, similar elements are denoted by the same reference numerals.

參閱圖2,本發明太陽能電池模組之一第一較佳實施例,包含:上下相對間隔設置的一第一板材11與一第二板材12、數個陣列式地排列於該第一板材11與該第二板材12之間的太陽能電池13,以及一位於該第一板材11與該第二板材12之間且包覆在該數個太陽能電池13的周圍的封裝材14。Referring to FIG. 2, a first preferred embodiment of the solar cell module of the present invention comprises: a first plate 11 and a second plate 12 disposed at an upper and lower interval, and a plurality of arrays arranged on the first plate 11 A solar cell 13 between the second plate 12 and a package 14 between the first plate 11 and the second plate 12 and surrounding the plurality of solar cells 13.

該第一板材11與該第二板材12的材料沒有特殊限制,可使用玻璃或塑膠板材。若該數個太陽能電池13為單面受光形式時,位於該數個太陽能電池13之受光側的板材必須可透光;若該數個太陽能電池13為雙面受光形式時,則該第一板材11與該第二板材12必須皆可透光。The material of the first plate 11 and the second plate 12 is not particularly limited, and a glass or plastic plate can be used. If the plurality of solar cells 13 are in the form of single-sided light receiving, the plates on the light receiving side of the plurality of solar cells 13 must be transparent; if the plurality of solar cells 13 are in the form of double-sided light receiving, the first plate Both the 11 and the second sheet 12 must be transparent.

該封裝材14的材質例如可透光的乙烯醋酸乙烯共聚物(EVA),或其他可用於太陽能電池模組封裝的相關材料,並不限於本實施例的舉例。此外,該數個太陽能電池13彼此之間可透過數個焊帶導線(Ribbon)15電連接。由於該數個太陽能電池13的結構都相同,以下僅以其中一個為例進行說明。當然,在一模組中的該數個太陽能電池13的結構不以相同為絕對之必要。The material of the encapsulant 14 is, for example, a light transmissive ethylene vinyl acetate copolymer (EVA), or other related materials usable for the solar cell module package, and is not limited to the examples of the embodiment. Further, the plurality of solar cells 13 are electrically connected to each other through a plurality of ribbon wires 15. Since the structures of the plurality of solar cells 13 are the same, only one of them will be described below as an example. Of course, the structure of the plurality of solar cells 13 in a module is not absolutely necessary.

參閱圖3、4、5,該太陽能電池13包含:一基板2、分別配置於該基板2之相反側的一第一透明導電層3與一第二透明導電層4、配置於該第一透明導電層3上的一第一金屬層5,以及配置於該第二透明導電層4上的一第二金屬層6。Referring to FIGS. 3, 4, and 5, the solar cell 13 includes a substrate 2, a first transparent conductive layer 3 and a second transparent conductive layer 4 disposed on opposite sides of the substrate 2, and disposed on the first transparent layer. a first metal layer 5 on the conductive layer 3 and a second metal layer 6 disposed on the second transparent conductive layer 4.

該基板2具有異質p-n接面結構而可產生光伏效應,並包括一第一表面201,以及相反於該第一表面201的一第二表面202。The substrate 2 has a heterogeneous p-n junction structure to produce a photovoltaic effect and includes a first surface 201 and a second surface 202 opposite the first surface 201.

該基材還包括一矽基材(silicon substrate)21、兩個分別位於該矽基材21之相反側的本質非晶矽層(intrinsic amorphous silicon layer)22,以及分別形成於該兩個本質非晶矽層22之外側的一p型非晶矽層(p-type amorphous silicon layer)23與一n+ 型非晶矽層(n-type amorphous silicon layer)24。該矽基材21可為n型或p形的單晶或多晶矽基材。該第一表面201位於該p型非晶矽層23之外側,而該第二表面202於該n+ 型非晶矽層24之外側。透過該矽基材21、該p型非晶矽層23與該n+ 型非晶矽層24之p-n接面結構,進而使該基板2可產生光伏效應。The substrate further includes a silicon substrate 21, two intrinsic amorphous silicon layers 22 respectively located on opposite sides of the germanium substrate 21, and respectively formed on the two essential non- the outer layer 22 of polysilicon a p-type amorphous silicon layer (p-type amorphous silicon layer) 23 and an n + -type amorphous silicon layer (n-type amorphous silicon layer) 24. The tantalum substrate 21 may be an n-type or p-shaped single crystal or polycrystalline tantalum substrate. The first surface 201 is located on the outer side of the p-type amorphous germanium layer 23, and the second surface 202 is on the outer side of the n + -type amorphous germanium layer 24. Through the ruthenium substrate 21, the p-type amorphous germanium layer 23 and the pn junction structure of the n + -type amorphous germanium layer 24, the substrate 2 can further produce a photovoltaic effect.

該第一透明導電層3配置於該第一表面201上而接觸該基板2之p型非晶矽層23,並具有抗反射與導電之功效。該第一透明導電層3包括一第一區域31、一第一母材區域30、接觸該第一表面201的一內側面391,以及相反於該內側面392而供該第一金屬層5設置的一外側面 392。該第一區域31的阻抗值小於該第一母材區域30的阻抗值。The first transparent conductive layer 3 is disposed on the first surface 201 to contact the p-type amorphous germanium layer 23 of the substrate 2, and has anti-reflection and conductive effects. The first transparent conductive layer 3 includes a first region 31, a first base material region 30, an inner side surface 391 contacting the first surface 201, and opposite the inner side surface 392 for the first metal layer 5 to be disposed. One outer side 392. The impedance value of the first region 31 is smaller than the impedance value of the first base material region 30.

該第一區域31由該第一透明導電層3之外側面392向內延伸至該第一透明導電層3之內側面391,進而同時接觸該基板2之第一表面201及該第一金屬層5。在實施上,該第一區域31可僅接觸該第一金屬層5而不接觸該第一表面201,此時該第一區域31由該外側面392向內延伸但未延伸至該內側面391。The first region 31 extends inwardly from the outer surface 392 of the first transparent conductive layer 3 to the inner side surface 391 of the first transparent conductive layer 3, thereby simultaneously contacting the first surface 201 of the substrate 2 and the first metal layer. 5. In practice, the first region 31 may only contact the first metal layer 5 without contacting the first surface 201. At this time, the first region 31 extends inwardly from the outer side surface 392 but does not extend to the inner side surface 391. .

該第一區域31具有沿一第一方向71延伸的數個第一指狀區32,以及沿異於該第一方向71之一第二方向72延伸的數個第一匯流區33。該數個第一匯流區33沿該第一方向71間隔排列,該數個第一指狀區32連接該數個第一匯流區33。位於每一第一匯流區33之相反側的該數個第一指狀區32可如圖4所示地兩兩對齊排列,當然也可為兩兩交錯排列。在實施上,該第一區域31可僅具有一個第一匯流區33,因此所述第一匯流區33的數量不限於本實施例的舉例。此外,在本實施例中,該第一方向71與該第二方向72垂直。The first region 31 has a plurality of first finger regions 32 extending along a first direction 71 and a plurality of first bus bars 33 extending in a second direction 72 different from the first direction 71. The plurality of first bustling regions 33 are spaced apart along the first direction 71, and the plurality of first finger regions 32 are connected to the plurality of first confluence regions 33. The plurality of first finger regions 32 located on opposite sides of each of the first busbar regions 33 may be aligned in two or two as shown in FIG. 4, and may of course be staggered in pairs. In practice, the first area 31 may have only one first bus area 33, and thus the number of the first bus area 33 is not limited to the example of the embodiment. Further, in the present embodiment, the first direction 71 is perpendicular to the second direction 72.

參閱圖5、6,該第二透明導電層4配置於該第二表面202上而接觸該基板2之n+ 型非晶矽層24,並具有抗反射與導電之功效。該第二透明導電層4之平均阻抗值小於該第一透明導電層3之平均阻抗值。該第二透明導電層4包括一第二區域41、一第二母材區域40、接觸該第二表面202的一內側面491,以及相反於該內側面492而供該 第二金屬層6設置的一外側面492。該第二區域41的阻抗值小於該第二母材區域40的阻抗值。Referring to FIGS. 5 and 6, the second transparent conductive layer 4 is disposed on the second surface 202 to contact the n + -type amorphous germanium layer 24 of the substrate 2, and has anti-reflection and conductive effects. The average impedance value of the second transparent conductive layer 4 is smaller than the average impedance value of the first transparent conductive layer 3. The second transparent conductive layer 4 includes a second region 41, a second base material region 40, an inner side surface 491 contacting the second surface 202, and opposite the inner side surface 492 for the second metal layer 6 to be disposed. An outer side 492. The impedance value of the second region 41 is smaller than the impedance value of the second base material region 40.

該第二區域41由該第二透明導電層4外側面492向內延伸至該第二透明導電層4之內側面491,進而同時接觸該基板2之第二表面202及該第二金屬層6。在實施上,該第二區域41可僅接觸該第二金屬層6而不接觸該第二表面202,此時該第二區域41由該外側面492向內延伸但未延伸至該內側面491。該第二區域41具有數個彼此間隔的第二島狀區44。The second region 41 extends inwardly from the outer side surface 492 of the second transparent conductive layer 4 to the inner side surface 491 of the second transparent conductive layer 4, thereby simultaneously contacting the second surface 202 of the substrate 2 and the second metal layer 6. . In practice, the second region 41 can only contact the second metal layer 6 without contacting the second surface 202. At this time, the second region 41 extends inwardly from the outer side surface 492 but does not extend to the inner side surface 491. . The second region 41 has a plurality of second island regions 44 spaced apart from one another.

參閱圖3、4、5,該第一金屬層5配置於該第一透明導電層3的第一區域31上,並包括沿該第一方向71延伸的數個第一指狀金屬部51,以及沿該第二方向72延伸的數個第一匯流金屬部52。該數個第一匯流金屬部52沿該第一方向71間隔排列,該數個第一指狀金屬部51連接該數個第一匯流金屬部52。在實施上,該第一金屬層5可僅具有一個第一匯流金屬部52,因此所述第一匯流金屬部52的數量不限於本實施例的舉例。Referring to FIGS. 3, 4, and 5, the first metal layer 5 is disposed on the first region 31 of the first transparent conductive layer 3, and includes a plurality of first finger-shaped metal portions 51 extending along the first direction 71. And a plurality of first bus bar metal portions 52 extending in the second direction 72. The plurality of first bus bar metal portions 52 are spaced apart along the first direction 71 , and the plurality of first finger metal portions 51 are connected to the plurality of first bus bar metal portions 52 . In practice, the first metal layer 5 may have only one first bus bar metal portion 52, and thus the number of the first bus bar metal portions 52 is not limited to the example of the embodiment.

每一該數個第一指狀區32與該數個第一指狀金屬部51的其中之一接觸,在本實施例中,該數個第一指狀金屬部51的數量與該數個第一指狀區32的數量相同,因此如圖3所示地,該數個第一指狀金屬部51分別與該數個第一指狀區32一對一地對應接觸。當然在實施上,也可令該數個第一指狀金屬部51的數量大於該數個第一指狀區32的數量,此時,該數個第一指狀金屬部51的其中幾個 分別接觸該數個第一指狀區32,而該數個第一指狀金屬部51的另外幾個不接觸該數個第一指狀區32。Each of the plurality of first finger regions 32 is in contact with one of the plurality of first finger metal portions 51. In the embodiment, the number of the plurality of first finger metal portions 51 and the plurality of The number of the first finger regions 32 is the same. Therefore, as shown in FIG. 3, the plurality of first finger-shaped metal portions 51 are in one-to-one contact with the plurality of first finger regions 32, respectively. Of course, in practice, the number of the plurality of first finger-shaped metal portions 51 may be greater than the number of the plurality of first finger-shaped regions 32. At this time, several of the plurality of first finger-shaped metal portions 51 are The plurality of first finger regions 32 are respectively contacted, and the other of the plurality of first finger metal portions 51 do not contact the plurality of first finger regions 32.

每一第一指狀區32的寬度d1大於與其接觸之第一指狀金屬部51的寬度d2,該數個第一匯流區33的寬度d3大於與其接觸之第一匯流金屬部52的寬度d4。此外,該第一金屬層5在該第一表面201之投影面積小於該第一區域31在該第一表面201之投影面積。The width d1 of each of the first finger regions 32 is greater than the width d2 of the first finger metal portions 51 in contact therewith, and the width d3 of the plurality of first bus bar regions 33 is greater than the width d4 of the first bus bar metal portion 52 in contact therewith. . In addition, a projected area of the first metal layer 5 on the first surface 201 is smaller than a projected area of the first area 31 on the first surface 201.

參閱圖5、6,需要說明的是,本實施例的太陽能電池13為單面受光形式,因此該第一表面201是該太陽能電池13的主要受光面,而該第二表面202為該太陽能電池13的背光面。該第二金屬層6整面式地配置於該第二透明導電層4上,並接觸該第二母材區域40與該第二區域41的該數個第二島狀區44。Referring to FIGS. 5 and 6, it should be noted that the solar cell 13 of the present embodiment is in the form of single-sided light receiving, so that the first surface 201 is the main light receiving surface of the solar cell 13, and the second surface 202 is the solar cell. 13 backlit surface. The second metal layer 6 is disposed on the second transparent conductive layer 4 in a planar manner and contacts the second base material region 40 and the plurality of second island regions 44 of the second region 41.

補充說明的是,該太陽能電池13也可如圖7所示地為雙面受光的形式,此時該第一表面201是該太陽能電池13的主要受光面,而該第二表面202為該太陽能電池13的次要受光面。對應地,該太陽能電池13之次要受光面處可與主要受光面處的結構相同。It is to be noted that the solar cell 13 can also be in the form of double-sided light receiving as shown in FIG. 7. At this time, the first surface 201 is the main light receiving surface of the solar cell 13, and the second surface 202 is the solar energy. The secondary light receiving surface of the battery 13. Correspondingly, the secondary light receiving surface of the solar cell 13 can be identical to the structure at the main light receiving surface.

具體來說,該第二透明導電層4的第二區域41可與該第一透明導電層3的第一區域31的結構相同,並具有長條狀的數個第二匯流區43與數個第二指狀區(圖未示)。而該第二金屬層6也可與該第一金屬層5具有相同的結構,並具有長條狀的數個第二匯流金屬部62與數個第二指狀匯流金屬部61。Specifically, the second region 41 of the second transparent conductive layer 4 may have the same structure as the first region 31 of the first transparent conductive layer 3, and has a plurality of second busbar regions 43 and a plurality of strips. The second finger area (not shown). The second metal layer 6 may have the same structure as the first metal layer 5, and has a plurality of second bus bar metal portions 62 and a plurality of second finger bus bar metal portions 61.

參閱圖4、5、8、9,本發明太陽能電池13的製造方法之一較佳實施例,包含: 步驟81:準備具有p-n接面結構而可產生光伏效應的該基板2。Referring to Figures 4, 5, 8, and 9, a preferred embodiment of the method of fabricating the solar cell 13 of the present invention comprises: Step 81: Prepare the substrate 2 having a p-n junction structure to produce a photovoltaic effect.

步驟82:分別形成該第一透明導電層3與該第二透明導電層4於該基板2之第一表面201與第二表面202上。該第一透明導電層3與該第二透明導電層4的材料具體可為氧化銦錫(ITO)。實施上,具體可採用真空鍍膜或噴塗等方式形成該第一透明導電層3與該第二透明導電層4。Step 82: Form the first transparent conductive layer 3 and the second transparent conductive layer 4 on the first surface 201 and the second surface 202 of the substrate 2, respectively. The material of the first transparent conductive layer 3 and the second transparent conductive layer 4 may specifically be indium tin oxide (ITO). In practice, the first transparent conductive layer 3 and the second transparent conductive layer 4 may be formed by vacuum coating or spraying.

步驟83:以雷射處理該第一透明導電層3之第一區域31以降低該第一區域31之阻抗值。Step 83: Treat the first region 31 of the first transparent conductive layer 3 by laser to reduce the impedance value of the first region 31.

具體來說,由於步驟82中所製得之第一透明導電層3通常具有數個彼此分離的島狀結晶組織以及位於前述島狀結晶組織之間的非結晶組織,透過雷射照射在該第一透明導電層3之外側面392,使該第一透明導電層3預計形成該第一區域31之部位中的非結晶組織結晶化,藉此提高該第一區域31的結晶程度,進而能降低該第一區域31的阻抗值,而該第一透明導電層3未以雷射處理的區域即為該第一母材區域30。Specifically, since the first transparent conductive layer 3 obtained in the step 82 generally has a plurality of island-like crystal structures separated from each other and an amorphous structure located between the island-like crystal structures, the laser is irradiated in the first The outer side surface 392 of the transparent conductive layer 3 crystallizes the amorphous structure in the portion of the first transparent conductive layer 3 where the first region 31 is expected to be formed, thereby increasing the degree of crystallization of the first region 31, thereby reducing The impedance value of the first region 31, and the region where the first transparent conductive layer 3 is not processed by the laser is the first base material region 30.

步驟84:以雷射處理該第二透明導電層4之第二區域41以降低該第二區域41之阻抗值,而該第二透明導電層4未以雷射處理的區域即為該第二母材區域40。本步驟之具體作法與該步驟83相同,不再詳述。在實施上, 步驟83、84的順序可互換,亦可同時進行。Step 84: The second region 41 of the second transparent conductive layer 4 is processed by laser to reduce the impedance value of the second region 41, and the region where the second transparent conductive layer 4 is not processed by the laser is the second Base material area 40. The specific method of this step is the same as step 83, and will not be described in detail. In implementation, The order of steps 83, 84 can be interchanged or performed simultaneously.

進一步說明的是,該第二透明導電層4之平均阻抗值小於該第一透明導電層3之平均阻抗值,這是因為該基板2的第二表面202注重導電度更勝於透光度,故可使該第二表面202處的導電度優於該第一表面201的導電度。為了達成前述效果,在實施上,可透過雷射處理的時間長短不同,以使該第二區域41之阻抗值小於該第一區域31之阻抗值;或者可透過雷射處理的範圍大小不同,以使該第二區域41在該第二表面202之投影面積大於該第一區域31在該第一表面201之投影面積,前述作法皆可該第二透明導電層4之平均阻抗值小於該第一透明導電層3之平均阻抗值。It is further explained that the average impedance value of the second transparent conductive layer 4 is smaller than the average impedance value of the first transparent conductive layer 3, because the second surface 202 of the substrate 2 is more conductive than the transmittance. Therefore, the conductivity at the second surface 202 can be made better than the conductivity of the first surface 201. In order to achieve the foregoing effects, in practice, the length of time that the laser processing can be transmitted is different, so that the impedance value of the second region 41 is smaller than the impedance value of the first region 31; or the range of the range that can be processed through the laser is different. The projection area of the second region 41 on the second surface 202 is larger than the projected area of the first region 31 on the first surface 201. The average impedance value of the second transparent conductive layer 4 is smaller than the first method. The average impedance value of a transparent conductive layer 3.

除此之外,本實施例在步驟83、84中,具體是使用飛秒雷射來處理該第一透明導電層3與該第二透明導電層4,由於飛秒雷射的作用區域較淺,因此雷射處理過程尚不至於穿過該第一透明導電層3與該第二透明導電層4,而影響該p型非晶矽層23與該n+ 型非晶矽層24的非晶組織。在實施上,也可採用紫外光來處理該第一透明導電層3與該第二透明導電層4,需注意的是,因為紫外光的能量密度較雷射低,故採用紫外光的手段其製程時間較長。In addition, in this embodiment, in steps 83 and 84, specifically, the first transparent conductive layer 3 and the second transparent conductive layer 4 are processed by using a femtosecond laser, because the action area of the femtosecond laser is shallow. Therefore, the laser processing process does not pass through the first transparent conductive layer 3 and the second transparent conductive layer 4, thereby affecting the amorphous of the p-type amorphous germanium layer 23 and the n + -type amorphous germanium layer 24. organization. In practice, the first transparent conductive layer 3 and the second transparent conductive layer 4 may also be treated by ultraviolet light. It should be noted that because the energy density of the ultraviolet light is lower than that of the laser, the ultraviolet light is used. The process time is longer.

步驟85:分別形成該第一金屬層5與該第二金屬層6於該第一透明導電層3與該第二透明導電層4上。本實施例具體是將導電漿料分別網印於該第一透明導電層 3與該第二透明導電層4上,再透過熱處理而將導電漿料分別燒結成該第一金屬層5與該第二金屬層6。Step 85: forming the first metal layer 5 and the second metal layer 6 on the first transparent conductive layer 3 and the second transparent conductive layer 4, respectively. In this embodiment, the conductive paste is separately screen printed on the first transparent conductive layer. 3 and the second transparent conductive layer 4, and further, the conductive paste is sintered into the first metal layer 5 and the second metal layer 6 by heat treatment.

本實施例中,使每一第一指狀區32的寬度d1大於與其接觸之第一指狀金屬部51的寬度d2,該數個第一匯流區33的寬度d3大於與其接觸之第一匯流金屬部52的寬度d4,可方便在步驟85中進行網印與對位。In this embodiment, the width d1 of each of the first finger regions 32 is greater than the width d2 of the first finger metal portions 51 in contact therewith, and the width d3 of the plurality of first bus bar regions 33 is greater than the first confluence with the contact The width d4 of the metal portion 52 facilitates screen printing and alignment in step 85.

此外,由於本實施例的太陽能電池13為單面受光形式,因此在步驟85中,導電漿料整面式地網印覆蓋於該第二金屬層6上。若該太陽能電池13為雙面受光形式時,則在步驟85中可將導電漿料網印特殊圖案於該第二金屬層6上,經燒結後即可得到如圖7所示的太陽能電池13之結構。Further, since the solar cell 13 of the present embodiment is in the one-sided light receiving form, in step 85, the conductive paste is overprinted over the second metal layer 6 in a full-face manner. If the solar cell 13 is in the double-sided light receiving form, the conductive paste can be screen printed on the second metal layer 6 in step 85, and after sintering, the solar cell 13 as shown in FIG. 7 can be obtained. The structure.

參閱圖3、4、5、8,由以上說明可知,本實施例以雷射或紫外光處理該第一透明導電層3之第一區域31與該第二透明導電層4之第二區域41,藉此提高該第一區域31與第二區域41的結晶程度,從而降低該第一區域31與該第二區域41之阻抗值,並提高該第一透明導電層3與該第二透明導電層4的導電性及載子收集效率。於是,將該第一金屬層5設置於該第一透明導電層3上而該第二金屬層6設置於該第二透明導電層4上時,可降低該第一金屬層5與該第一區域31的接觸阻抗以及該第二金屬層6與該第二區域41的接觸阻抗,從而使該基板2因光伏效應所產生的光電流,可經由阻抗值較低的該第一區域31與該第二區域41傳導至該第一金屬層5與該第二金屬層6後向外 導出,從而提升該太陽能電池13所能產出的光電流量。Referring to FIGS. 3, 4, 5, and 8, it can be seen from the above description that the first region 31 of the first transparent conductive layer 3 and the second region 41 of the second transparent conductive layer 4 are treated by laser or ultraviolet light. Thereby, the degree of crystallization of the first region 31 and the second region 41 is increased, thereby reducing the impedance values of the first region 31 and the second region 41, and improving the first transparent conductive layer 3 and the second transparent conductive layer. Conductivity of layer 4 and carrier collection efficiency. Therefore, when the first metal layer 5 is disposed on the first transparent conductive layer 3 and the second metal layer 6 is disposed on the second transparent conductive layer 4, the first metal layer 5 and the first The contact impedance of the region 31 and the contact resistance of the second metal layer 6 and the second region 41, so that the photocurrent generated by the substrate 2 due to the photovoltaic effect can pass through the first region 31 with a lower impedance value and the The second region 41 is conducted to the first metal layer 5 and the second metal layer 6 and then outward It is derived to increase the photoelectric flow rate that the solar cell 13 can produce.

需要說明的是,本實施例僅對該第一透明導電層3的局部區域進行雷射或紫外光處理的原因在於,經處理所得到的該第一區域31的結晶程度較高而電阻較低,但相對該第一區域31的透光度會變得較低。在衡量該基板2的光線入射量與降低阻抗值之後,本實施例僅在該第一透明導電層3欲覆蓋該第一金屬層5處進行雷射或紫外光處理,由於該基板2受到該第一金屬層5之遮蓋處必然不會有光線射入,於是該第一區域31低透光度之特性對該太陽能電池13整體之入光量的影響不大,不過該第一區域31低阻抗值的特性卻有利於該基板2所產生光電流量向外傳輸。此外,相對於整面式地對該第一透明導電層3進行雷射或紫外光處理,本實施例僅於局部區域進行處理的手段可還節省時間而提升製造效率並節省成本。It should be noted that, in this embodiment, only the local region of the first transparent conductive layer 3 is subjected to laser or ultraviolet light treatment because the first region 31 obtained by the treatment has a higher degree of crystallization and lower resistance. However, the transmittance with respect to the first region 31 may become lower. After measuring the incident amount of the light of the substrate 2 and reducing the impedance value, the embodiment only performs laser or ultraviolet light treatment on the first transparent conductive layer 3 to cover the first metal layer 5, since the substrate 2 receives the The cover of the first metal layer 5 is inevitably exposed to light, so that the low transmittance characteristic of the first region 31 has little effect on the amount of light incident on the entire solar cell 13, but the first region 31 has a low impedance. The value of the value is favorable for the outward transmission of the photoelectric flow generated by the substrate 2. In addition, the first transparent conductive layer 3 is subjected to laser or ultraviolet light treatment with respect to the entire surface. The means for performing processing only in a partial area in this embodiment can save time and improve manufacturing efficiency and cost.

參閱圖2、3、9,補充說明的是,由於該第一金屬層5的第一指狀金屬部51主要用於收集該基板2所產生的光電流,而該第一金屬層5的第一匯流金屬部52主要用於收集該數個第一指狀金屬部51傳輸來而光電流並輸送給該數個焊帶導線15以向外導出。也就是說,該數個第一指狀金屬部51之設置部位由於要收集光電流,因此相對於該數個第一匯流金屬部52而言,通常需要更佳之導電效能。2, 3, and 9, in addition, since the first finger-shaped metal portion 51 of the first metal layer 5 is mainly used to collect the photocurrent generated by the substrate 2, the first metal layer 5 is A bus bar metal portion 52 is mainly used for collecting the photocurrents transmitted by the plurality of first finger metal portions 51 and feeding them to the plurality of ribbon wires 15 for outward conduction. That is to say, since the portions of the plurality of first finger-shaped metal portions 51 are to collect photocurrent, better electrical conductivity is generally required with respect to the plurality of first bus bar metal portions 52.

此外,為了減少雷射或紫外光處理之時間以提升製造效率,在步驟83中形成該第一區域31時可以僅製 作該數個第一指狀區32而不須製作該數個第一匯流區33,進而在步驟85形成該第一金屬層5時,該數個第一指狀金屬部51分別位於該第一區域31的第一指狀區32上,而該數個第一匯流金屬部52則分別位於該第一母材區域30上。如此可以在提升製造效率的同時,還能使該數個第一指狀金屬部51透過該數個第一指狀區32而有良好的收集電流效能。In addition, in order to reduce the time of laser or ultraviolet light treatment to improve manufacturing efficiency, the first region 31 may be formed only in step 83. The plurality of first finger regions 32 are not required to be formed, and when the first metal layer 5 is formed in step 85, the plurality of first finger metal portions 51 are respectively located at the first The first finger region 32 of a region 31 is located, and the plurality of first bus bar metal portions 52 are respectively located on the first base material region 30. In this way, the manufacturing efficiency can be improved, and the plurality of first finger-shaped metal portions 51 can also pass through the plurality of first finger regions 32 to have good current collecting performance.

參閱圖10,本發明太陽能電池模組之一第二較佳實施例,大致與該第一較佳實施例相同,兩者之間的差別在於:該第一區域31的結構。Referring to FIG. 10, a second preferred embodiment of the solar cell module of the present invention is substantially the same as the first preferred embodiment, and the difference between the two is: the structure of the first region 31.

在本實施例中,該第一區域31的每一第一匯流區33皆具有沿該第一方向71間隔且沿該第二方向72延伸的兩個匯流長條部331,該第一區域31的每一指狀區32皆具有沿該第一方向71延伸且沿該第二方向72間隔的兩個指狀長條部321。每一第一金屬層5的第一匯流金屬部52具有分別與該兩個匯流長條部331接觸的兩個匯流長邊緣521;與該等第一指狀區32接觸的第一指狀金屬部51皆具有分別與該兩個指狀長條部321接觸的兩個指狀長邊緣511。In this embodiment, each of the first confluence regions 33 of the first region 31 has two confluence strips 331 spaced along the first direction 71 and extending along the second direction 72. The first region 31 Each of the finger regions 32 has two finger-shaped strips 321 extending along the first direction 71 and spaced along the second direction 72. The first bus bar metal portion 52 of each first metal layer 5 has two confluent long edges 521 respectively contacting the two bus bar strips 331; and the first finger metal contacting the first finger regions 32 The portions 51 each have two finger-shaped long edges 511 that are in contact with the two finger-shaped strip portions 321 , respectively.

由於該基板2未受到該第一金屬層5之遮蓋處所產生光電流大致皆由每一第一匯流金屬部52的兩側或每一第一指狀金屬部51的兩側傳導而來,因此,只要該基板2所產生光電流可由每一第一匯流區33的匯流長條部331進入所述第一匯流金屬部52,或者由每一第一指狀區32 的指狀長條部321進入所述第一指狀金屬部51,即可達成降低接觸阻抗而提升該太陽能電池13所能產出的光電流量之目的。Since the photocurrent generated by the substrate 2 not covered by the first metal layer 5 is substantially transmitted from both sides of each first bus bar metal portion 52 or both sides of each first finger metal portion 51, As long as the photocurrent generated by the substrate 2 can enter the first bus bar metal portion 52 from the bus bar portion 331 of each first bus bar region 33, or by each of the first finger regions 32 The finger-shaped strip portion 321 enters the first finger-shaped metal portion 51, thereby achieving the purpose of reducing the contact resistance and increasing the photoelectric flow rate that can be produced by the solar cell 13.

本實施例將每一第一匯流區33分隔成彼此間隔的該兩個匯流長條部331,減少了每一第一匯流區33在該第一表面201(見圖5)之投影面積,進而在製程上,減少雷射或紫外光處理該第一透明導電層3的時間與範圍,進而提升製造效率。將每一第一指狀區32分隔成彼此間隔的該兩個指狀長條部321的效果亦同,不再贅述。In this embodiment, each of the first busbars 33 is divided into two bus bar strips 331 spaced apart from each other, and the projected area of each of the first busbars 33 on the first surface 201 (see FIG. 5) is reduced. In the process, the time and range of processing the first transparent conductive layer 3 by laser or ultraviolet light is reduced, thereby improving manufacturing efficiency. The effect of separating each of the first finger regions 32 into the two finger-shaped strip portions 321 spaced apart from each other is also the same and will not be described again.

參閱圖11,本發明太陽能電池模組之一第三較佳實施例,大致與該第一較佳實施例相同,兩者之間的差別在於:該第一區域31的結構。Referring to FIG. 11, a third preferred embodiment of the solar cell module of the present invention is substantially the same as the first preferred embodiment, and the difference between the two is: the structure of the first region 31.

本實施例的第一區域31除了具有該數個第一指狀區32之外,該第一區域31還具有互相分離的數個第一島狀區34,每一第一島狀區34與該第一匯流金屬部52接觸。本實施例透過減少該第一區域31在該第一表面201(見圖5)之投影面積,進而在製程上可減少雷射或紫外光處理的時間與範圍,進而提升製造效率。In addition to the plurality of first finger regions 32, the first region 31 of the embodiment further has a plurality of first island regions 34 separated from each other, and each of the first island regions 34 and The first bus bar metal portion 52 is in contact. In this embodiment, by reducing the projected area of the first region 31 on the first surface 201 (see FIG. 5), the time and range of laser or ultraviolet light processing can be reduced in the process, thereby improving manufacturing efficiency.

綜上所述,本發明透過雷射或紫外光處理該第一透明導電層之第一區域,藉此提高該第一區域的結晶程度以降低該第一區域之阻抗值,並提高該第一透明導電層的導電性及載子收集效率。透過前述創新設計,可降低設置於該第一透明導電層上該第一金屬層的接觸阻抗,使該基板因光伏效應所產生的光電流可經由阻抗值較低的該第 一區域傳導至該第一金屬層後向外導出,從而提升該太陽能電池所能產出的光電流量,故確實能達成本發明之目的。In summary, the present invention processes the first region of the first transparent conductive layer by laser or ultraviolet light, thereby increasing the degree of crystallization of the first region to reduce the impedance value of the first region, and improving the first Conductivity of the transparent conductive layer and carrier collection efficiency. Through the foregoing innovative design, the contact resistance of the first metal layer disposed on the first transparent conductive layer can be reduced, so that the photocurrent generated by the photovoltaic effect of the substrate can pass the lower impedance value. An area is conducted to the first metal layer and then outwardly, thereby enhancing the photoelectric flow rate that the solar cell can produce, so that the object of the present invention can be achieved.

惟以上所述者,僅為本發明之較佳實施例而已,當不能以此限定本發明實施之範圍,即大凡依本發明申請專利範圍及專利說明書內容所作之簡單的等效變化與修飾,皆仍屬本發明專利涵蓋之範圍內。The above is only the preferred embodiment of the present invention, and the scope of the present invention is not limited thereto, that is, the simple equivalent changes and modifications made by the patent application scope and patent specification content of the present invention, All remain within the scope of the invention patent.

13‧‧‧太陽能電池13‧‧‧Solar battery

2‧‧‧基板2‧‧‧Substrate

201‧‧‧第一表面201‧‧‧ first surface

202‧‧‧第二表面202‧‧‧ second surface

21‧‧‧矽基材21‧‧‧矽 substrate

22‧‧‧本質非晶矽層22‧‧‧ Essential amorphous layer

23‧‧‧p型非晶矽層23‧‧‧p-type amorphous germanium layer

24‧‧‧n+ 型非晶矽層24‧‧‧n + type amorphous layer

3‧‧‧第一透明導電層3‧‧‧First transparent conductive layer

30‧‧‧第一母材區域30‧‧‧First base metal area

31‧‧‧第一區域31‧‧‧First area

33‧‧‧第一匯流區33‧‧‧First Confluence Area

391‧‧‧內側面391‧‧‧ inside

392‧‧‧外側面392‧‧‧Outside

4‧‧‧第二透明導電層4‧‧‧Second transparent conductive layer

40‧‧‧第二母材區域40‧‧‧Second base metal area

41‧‧‧第二區域41‧‧‧Second area

44‧‧‧第二島狀區44‧‧‧Second island

491‧‧‧內側面491‧‧‧ inside

492‧‧‧外側面492‧‧‧ outside side

5‧‧‧第一金屬層5‧‧‧First metal layer

51‧‧‧第一指狀金屬部51‧‧‧First finger metal

52‧‧‧第一匯流金屬部52‧‧‧First Confluence Metals Division

6‧‧‧第二金屬層6‧‧‧Second metal layer

Claims (18)

一種太陽能電池的製造方法,包含:準備具有p-n接面結構而可產生光伏效應的一基板;形成一第一透明導電層於該基板之一第一表面上;以雷射或紫外光處理該第一透明導電層之一第一區域以降低該第一區域之阻抗值,並且該第一區域具有沿一第一方向延伸的數個第一指狀區;及形成一第一金屬層於該第一透明導電層上,並且該第一金屬層包括沿異於該第一方向之一第二方向延伸的一第一匯流金屬部,以及沿該第一方向延伸且連接該第一匯流金屬部的數個第一指狀金屬部;每一該數個第一指狀區與該數個第一指狀金屬部的其中之一接觸。A method for manufacturing a solar cell, comprising: preparing a substrate having a pn junction structure to generate a photovoltaic effect; forming a first transparent conductive layer on a first surface of the substrate; treating the first surface by laser or ultraviolet light a first region of a transparent conductive layer to reduce an impedance value of the first region, and the first region has a plurality of first finger regions extending along a first direction; and forming a first metal layer at the first a transparent conductive layer, and the first metal layer includes a first bus bar metal portion extending in a second direction different from the first direction, and extending along the first direction and connecting the first bus bar metal portion a plurality of first finger-shaped metal portions; each of the plurality of first finger regions is in contact with one of the plurality of first finger-shaped metal portions. 如請求項1所述的太陽能電池的製造方法,其中,每一第一指狀區的寬度大於與其接觸之第一指狀金屬部的寬度。The method of manufacturing a solar cell according to claim 1, wherein each of the first finger regions has a width greater than a width of the first finger metal portion in contact therewith. 如請求項1或2所述的太陽能電池的製造方法,其中,該第一區域還具有沿該第二方向延伸且與該第一匯流金屬部接觸的一第一匯流區,該第一匯流區連接該數個第一指狀區。The method of manufacturing a solar cell according to claim 1 or 2, wherein the first region further has a first confluence region extending in the second direction and contacting the first confluence metal portion, the first confluence region Connecting the plurality of first finger regions. 如請求項3所述的太陽能電池的製造方法,其中,該第一匯流區具有兩個匯流長條部;該第一匯流金屬部具有分別與該兩個匯流長條部接觸的兩個匯流長邊緣。The method of manufacturing a solar cell according to claim 3, wherein the first bus bar has two bus bar strips; the first bus bar metal portion has two bus bar lengths respectively contacting the two bus bar strips edge. 如請求項3所述的太陽能電池的製造方法,其中,每一第一指狀區具有兩個指狀長條部;與該等第一指狀區接觸的第一匯流金屬部皆具有分別與該兩個指狀長條部接觸的兩個指狀長邊緣。The method of manufacturing a solar cell according to claim 3, wherein each of the first finger regions has two finger-shaped strip portions; and the first bus bar metal portions that are in contact with the first finger regions have respectively The two finger-shaped long edges that the two finger-shaped strips contact. 如請求項1所述的太陽能電池的製造方法,還包含形成一第二透明導電層於該基板之一第二表面上,該第二透明導電層之平均阻抗值小於該第一透明導電層之平均阻抗值,該第一表面是該太陽能電池的主要受光面。The method for manufacturing a solar cell according to claim 1, further comprising forming a second transparent conductive layer on a second surface of the substrate, wherein the second transparent conductive layer has an average impedance value smaller than the first transparent conductive layer The average impedance value, the first surface is the main light receiving surface of the solar cell. 如請求項6所述的太陽能電池的製造方法,還包含以雷射或紫外光處理該第二透明導電層的一第二區域,以降低該第二區域之阻抗值;該第一區域在該第一表面之投影面積小於該第二區域在該第二表面之投影面積。The method for manufacturing a solar cell according to claim 6, further comprising treating a second region of the second transparent conductive layer with laser or ultraviolet light to reduce an impedance value of the second region; The projected area of the first surface is smaller than the projected area of the second area at the second surface. 如請求項6所述的太陽能電池的製造方法,還包含以雷射或紫外光處理該第二透明導電層的一第二區域,以降低該第二區域之阻抗值;該第二區域之阻抗值小於第一區域之阻抗值。The method for manufacturing a solar cell according to claim 6, further comprising treating a second region of the second transparent conductive layer with laser or ultraviolet light to reduce an impedance value of the second region; and impedance of the second region The value is less than the impedance value of the first region. 如請求項1所述的太陽能電池的製造方法,其中,該第一區域接觸該基板之第一表面及該第一金屬層。The method of manufacturing a solar cell according to claim 1, wherein the first region contacts the first surface of the substrate and the first metal layer. 一種太陽能電池,包含:一基板,具有p-n接面結構而可產生光伏效應,並包括一第一表面及相反於該第一表面的一第二表面,該第一表面是該太陽能電池的主要受光面;一第一透明導電層,配置於該第一表面上,並包括 一第一區域及一第一母材區域,該第一區域的阻抗值小於該第一母材區域的阻抗值,並且該第一區域具有沿一第一方向延伸的數個第一指狀區;一第二透明導電層,配置於該第二表面上,該第二透明導電層之平均阻抗值小於該第一透明導電層之平均阻抗值;及一第一金屬層,配置於該第一透明導電層上,並包括沿異於該第一方向的一第二方向延伸的一第一匯流金屬部,以及沿該第一方向延伸且連接該第一匯流金屬部的數個第一指狀金屬部,每一該數個第一指狀區與該數個第一指狀金屬部的其中之一接觸。 A solar cell comprising: a substrate having a pn junction structure to produce a photovoltaic effect, and comprising a first surface and a second surface opposite to the first surface, the first surface being the main light receiving of the solar cell a first transparent conductive layer disposed on the first surface and including a first region and a first base material region, the impedance value of the first region is smaller than an impedance value of the first base material region, and the first region has a plurality of first finger regions extending along a first direction a second transparent conductive layer disposed on the second surface, the average impedance value of the second transparent conductive layer is smaller than an average impedance value of the first transparent conductive layer; and a first metal layer disposed on the first a transparent conductive layer, and includes a first bus bar metal portion extending in a second direction different from the first direction, and a plurality of first finger shapes extending along the first direction and connecting the first bus bar metal portion The metal portion, each of the plurality of first finger regions is in contact with one of the plurality of first finger metal portions. 如請求項10所述的太陽能電池,其中,該第二透明導電層包括一第二區域及一第二母材區域,該第二區域的阻抗值小於該第二母材區域的阻抗值。 The solar cell of claim 10, wherein the second transparent conductive layer comprises a second region and a second base material region, and the impedance value of the second region is smaller than the impedance value of the second base material region. 如請求項11所述的太陽能電池,其中,該第一區域在該第一表面之投影面積小於該第二區域在該第二表面之投影面積。 The solar cell of claim 11, wherein a projected area of the first area on the first surface is smaller than a projected area of the second area on the second surface. 如請求項11所述的太陽能電池,其中,該第二區域之阻抗值小於該第一區域之阻抗值。 The solar cell of claim 11, wherein the impedance value of the second region is less than the impedance value of the first region. 一種太陽能電池,包含:一基板,具有p-n接面結構而可產生光伏效應,並包括一第一表面;一第一透明導電層,配置於該第一表面上,並包括一第一區域及一第一母材區域,該第一區域的阻抗值 小於該第一母材區域的阻抗值,並且該第一區域具有沿一第一方向延伸的數個第一指狀區,以及沿異於該第一方向之一第二方向延伸的一第一匯流區,該第一匯流區連接該數個第一指狀區,該第一匯流區具有兩個匯流長條部;及一第一金屬層,配置於該第一透明導電層上,並包括沿該第二方向延伸的一第一匯流金屬部,以及沿該第一方向延伸且連接該第一匯流金屬部的數個第一指狀金屬部,該第一匯流金屬部具有分別與該兩個匯流長條部接觸的兩個匯流長邊緣,每一該數個第一指狀區分別與該數個第一指狀金屬部的其中之一接觸。 A solar cell comprising: a substrate having a pn junction structure to generate a photovoltaic effect and comprising a first surface; a first transparent conductive layer disposed on the first surface and including a first region and a First base material region, impedance value of the first region An impedance value smaller than the first base material region, and the first region has a plurality of first finger regions extending along a first direction, and a first portion extending in a second direction different from the first direction a first bus bar connecting the plurality of first finger regions, the first bus bar having two bus bar strips; and a first metal layer disposed on the first transparent conductive layer and including a first bus bar metal portion extending along the second direction, and a plurality of first finger metal portions extending along the first direction and connecting the first bus bar metal portion, the first bus bar metal portion having the two Two converging long edges contacting the bus bar strips, each of the plurality of first finger regions respectively contacting one of the plurality of first finger metal portions. 如請求項14所述的太陽能電池,其中,每一第一指狀區的寬度大於與其接觸之第一指狀金屬部的寬度。 The solar cell of claim 14, wherein the width of each of the first finger regions is greater than the width of the first finger metal portion in contact therewith. 如請求項14所述的太陽能電池,其中,每一第一指狀區具有兩個指狀長條部;與該等第一指狀區接觸的第一匯流指狀部皆具有分別與該兩個指狀長條部接觸的兩個指狀長邊緣。 The solar cell of claim 14, wherein each of the first finger regions has two finger-shaped strip portions; and the first bus bar fingers that are in contact with the first finger regions have respectively Two finger-shaped long edges that are in contact with the finger strips. 如請求項14所述的太陽能電池,其中,該第一區域接觸該基板之第一表面及該第一金屬層。 The solar cell of claim 14, wherein the first region contacts the first surface of the substrate and the first metal layer. 一種太陽能電池模組,包含:相對設置的一第一板材與一第二板材;數個如請求項10至17中任一項所述的太陽能電池,排列於該第一板材與該第二板材之間;及一封裝材,位於該第一板材與該第二板材之間,並 包覆在該數個太陽能電池的周圍。A solar cell module comprising: a first plate and a second plate disposed oppositely; and a plurality of solar cells according to any one of claims 10 to 17, arranged on the first plate and the second plate And a package material between the first plate and the second plate, and Covered around the several solar cells.
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CN1222761A (en) * 1997-11-17 1999-07-14 佳能株式会社 Moldless semiconductor device and photovoltaic device module making use of same
TW201227989A (en) * 2010-12-08 2012-07-01 Thinsilicon Corp Photovoltaic modules having a built-in bypass diode and methods for manufacturing photovoltaic modules having a built-in bypass diode

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Publication number Priority date Publication date Assignee Title
CN1222761A (en) * 1997-11-17 1999-07-14 佳能株式会社 Moldless semiconductor device and photovoltaic device module making use of same
TW201227989A (en) * 2010-12-08 2012-07-01 Thinsilicon Corp Photovoltaic modules having a built-in bypass diode and methods for manufacturing photovoltaic modules having a built-in bypass diode

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