TWI477777B - Positive pressure can control the temperature and humidity of the gas supply device - Google Patents

Positive pressure can control the temperature and humidity of the gas supply device Download PDF

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TWI477777B
TWI477777B TW102104355A TW102104355A TWI477777B TW I477777 B TWI477777 B TW I477777B TW 102104355 A TW102104355 A TW 102104355A TW 102104355 A TW102104355 A TW 102104355A TW I477777 B TWI477777 B TW I477777B
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humidity
temperature
gas
supply device
gas supply
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TW102104355A
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Chinese (zh)
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TW201432260A (en
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Chin Hsing Lai
Ching Ho Lin
Ming Jen Chen
Li Hsin Cheng
Shu Hsing Yeh
Li Jen Huang
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Univ Fooyin
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正壓之可控制溫濕度的氣體供應裝置Positive pressure control gas supply device capable of controlling temperature and humidity

本發明係有關一種正壓之可控制溫濕度的氣體供應裝置,尤指可提供恆溫恆濕的標準氣體至一分析儀,作為校正之用者。The invention relates to a positive pressure controllable temperature and humidity gas supply device, in particular to a constant temperature and humidity standard gas to an analyzer for use as a calibration.

空氣污染採樣、分析與監測可以了解空氣中污染物的種類和濃度,是空氣品質管理系統中的耳目,透過此項工作,工程師、科學家、決策者和規劃人員可以了解污染物在特定時間和地點的濃度,並且利用這些資訊作出正確的判斷,擬定管理策略或進行污染源排放管制,以維護空氣品質。Air pollution sampling, analysis and monitoring can understand the types and concentrations of pollutants in the air. It is the ear of the air quality management system. Through this work, engineers, scientists, decision makers and planners can understand the pollutants at specific times and places. The concentration and use of this information to make a correct judgment, develop a management strategy or conduct pollution source emission control to maintain air quality.

空氣污染物量測通常包含採樣和分析兩項工作,所謂採樣就是收集可代表該時間該地點的空氣中污染物的樣本,分析則用化學或重量方法測定污染物的濃度,採樣一定要在現場進行,而分析則通常在實驗室中進行,但也可以在現場進行分析。Air pollutant measurement usually involves two tasks: sampling and analysis. The so-called sampling is to collect samples of airborne pollutants at the site at that time. The analysis uses chemical or gravimetric methods to determine the concentration of pollutants. The sampling must be on site. The analysis is usually carried out in the laboratory, but it can also be analyzed on site.

如第1圖所示,在實驗室分析之前,為防止分析儀的感測元件久用或受汙染而鈍化,需要預先實施校正處理,包括利用流量控制器12、流量計13使標準氣體10及零值標準氣體11於混合槽14按比例混合,經過輸出歧管15輸入分析儀16以進行參數修正17的作業。As shown in Fig. 1, before the laboratory analysis, in order to prevent the sensing element of the analyzer from being passivated or contaminated, it is necessary to perform a correction process in advance, including using the flow controller 12 and the flow meter 13 to make the standard gas 10 and The zero-value standard gas 11 is mixed in proportion in the mixing tank 14, and is input to the analyzer 16 through the output manifold 15 to perform the operation of the parameter correction 17.

不同的量測對象其周圍環境(如溫度、濕度等)和污染物的濃度均有很大的差異,所以採樣和分析的方法也有所不同。由於污染的檢測數值與檢測環境的溫度、濕度、氣壓等都有很大的關係,所以,按正常的檢測方式檢測,往往數值會與事實有所偏差。有鑑於此,需要能設法控制標準氣體源的溫度與濕度,才能真正提高儀器校正的精準度。Different measurement objects have great differences in their surrounding environment (such as temperature, humidity, etc.) and contaminant concentrations, so the sampling and analysis methods are also different. Since the detection value of pollution has a great relationship with the temperature, humidity, and pressure of the detection environment, the detection value according to the normal detection method tends to deviate from the fact. In view of this, it is necessary to be able to control the temperature and humidity of the standard gas source in order to truly improve the accuracy of the instrument calibration.

目前市售的恆溫恆濕箱,主要針對電子產品的耐高温,耐低温,以及抗濕度能力的測試而設計,從設計常識可知,目的不同則設計不同,小小的差異可能破壞標準氣體的成分,因此無法直接將市售的恆溫恆濕箱直接應用於實驗室對標準氣體的加溫加濕處理與恆溫恆濕的維持。The currently available constant temperature and humidity chambers are mainly designed for testing high temperature, low temperature resistance and humidity resistance of electronic products. It is known from the design common sense that the design is different for different purposes, and small differences may damage the composition of standard gases. Therefore, it is not possible to directly apply the commercially available constant temperature and humidity chamber directly to the laboratory for heating and humidifying the standard gas and maintaining the constant temperature and humidity.

有鑑於提高校正分析儀精準度的需要,本發明提供一種正壓之可控制溫濕度的氣體供應裝置,其基本設有一氣液混合加濕裝置、一可編程恆溫恆濕控制箱及一流量控制單元。其中氣液混合加濕裝置為一密閉容器,設有一進氣管可通入內部所裝盛的蒸餾水內,用以將一高壓標準氣體引入蒸餾水內加濕再由一出氣管離開,成為經過第一道加濕處理的標準氣體;可編程恆溫恆濕控制箱提供一恆溫恆濕的水蒸汽與經過第一道加濕處理的標準氣體混合,成為恆溫恆濕的標準氣體。流量控制單元與可編程恆溫恆濕控制箱相通,用以控制恆溫恆濕的標準氣體流至一分析儀的流量,作為校正分析儀之用。In view of the need to improve the accuracy of the calibration analyzer, the present invention provides a positive pressure controllable temperature and humidity gas supply device, which basically has a gas-liquid mixing humidification device, a programmable constant temperature and humidity control box and a flow control unit. The gas-liquid mixing and humidifying device is a closed container, and an air inlet pipe is provided to be introduced into the distilled water contained therein for introducing a high-pressure standard gas into the distilled water to be humidified and then exited by an air outlet pipe. A humidified standard gas; the programmable constant temperature and humidity control box provides a constant temperature and humidity water vapor mixed with the standard gas subjected to the first humidification treatment to become a standard gas of constant temperature and humidity. The flow control unit is in communication with the programmable constant temperature and humidity control box to control the flow of the constant temperature and humidity standard gas flow to an analyzer for use as a calibration analyzer.

2‧‧‧可控制溫濕度的氣體供應裝置2‧‧‧Gas supply device capable of controlling temperature and humidity

10‧‧‧標準氣體10‧‧‧ standard gas

11‧‧‧零值標準氣體11‧‧‧zero standard gas

12‧‧‧流量控制器12‧‧‧Flow Controller

13‧‧‧流量計13‧‧‧ Flowmeter

14‧‧‧混合槽14‧‧‧ mixing tank

15‧‧‧輸出歧管15‧‧‧ Output manifold

16‧‧‧分析儀16‧‧‧Analyzer

17‧‧‧參數修正17‧‧‧Parameter correction

21‧‧‧氣液混合加濕裝置21‧‧‧Gas-liquid mixing and humidifying device

22‧‧‧高壓標準氣體22‧‧‧High pressure standard gas

23‧‧‧經過第一道加濕處理的標準氣體23‧‧‧Standard gas after the first humidification

24‧‧‧盤管24‧‧‧ coil

25‧‧‧可編程恆溫恆濕控制箱25‧‧‧Programmable constant temperature and humidity control box

26‧‧‧恆溫恆濕的標準氣體26‧‧‧Standard gas with constant temperature and humidity

27‧‧‧流量控制單元27‧‧‧Flow Control Unit

28‧‧‧分析儀28‧‧‧Analyzer

30‧‧‧溫度計30‧‧‧ thermometer

31‧‧‧濕度計31‧‧‧Hygrometer

210‧‧‧進氣管210‧‧‧Intake pipe

211‧‧‧蒸餾水211‧‧‧ distilled water

212‧‧‧出氣管212‧‧‧Exhaust pipe

251‧‧‧傾斜的隔板251‧‧‧Sloping partition

252‧‧‧上空間252‧‧‧Upper space

253‧‧‧下空間253‧‧‧Lower space

254‧‧‧循環扇254‧‧‧Circular fan

255‧‧‧蒸餾水255‧‧‧ distilled water

256‧‧‧恆溫恆濕的水蒸汽256‧‧‧Constant water and humidity

257‧‧‧加熱器257‧‧‧heater

258‧‧‧溫度控制器258‧‧‧temperature controller

259‧‧‧比例-積分-微分控制器259‧‧‧Proportional-Integral-Derivative Controller

271‧‧‧流量調整裝置271‧‧‧Flow adjustment device

272‧‧‧流量計272‧‧‧ flowmeter

273‧‧‧方向閥273‧‧‧directional valve

2511‧‧‧開口2511‧‧‧ openings

2521‧‧‧釋壓裝置2521‧‧‧ Pressure relief device

2531‧‧‧液位開關2531‧‧‧Level switch

2532‧‧‧自動加水控制閥2532‧‧‧Automatic water control valve

第1圖、係習用污染氣體分析儀校正流程圖。Fig. 1 is a flow chart for correcting the conventional contaminated gas analyzer.

第2圖、係本發明正壓之可控制溫濕度的氣體供應裝置示意圖。Fig. 2 is a schematic view showing a gas supply device capable of controlling temperature and humidity according to the positive pressure of the present invention.

如第2圖所示,依據本發明所實施的正壓之可控制溫濕度的氣體供應裝置2,設有一氣液混合加濕裝置21、一可編程恆溫恆濕控制箱25及一流量控制單元27。As shown in FIG. 2, the positive pressure controllable temperature and humidity gas supply device 2 according to the present invention is provided with a gas-liquid mixing and humidifying device 21, a programmable constant temperature and humidity control box 25 and a flow control unit. 27.

其中氣液混合加濕裝置21為一密閉容器,可利用玻璃或任何不與該校正氣體產生化學反應的材料製造,設有一進氣管210通入內部所裝 盛的蒸餾水211內,用以將一高壓標準氣體22引入蒸餾水211內進行加濕,再透過一出氣管212離開,使成為經過第一道加濕處理的標準氣體23。The gas-liquid mixing and humidifying device 21 is a closed container, which can be made of glass or any material that does not chemically react with the calibration gas, and is provided with an air inlet pipe 210 and is installed inside. The distilled water 211 is used to introduce a high pressure standard gas 22 into the distilled water 211 for humidification, and then exits through an outlet pipe 212 to become a standard gas 23 subjected to the first humidification treatment.

為預先調節高壓標準氣體22進入氣液混合加濕裝置21時的溫度,可令其先通過一盤管24進行吸熱或放讓,然後才從進氣管210進入氣液混合加濕裝置21進行加濕,以免溫度過低時使氣液混合加濕裝置21內的蒸餾水211結冰,或溫度過高時使蒸餾水211沸騰。In order to pre-adjust the temperature at which the high-pressure standard gas 22 enters the gas-liquid mixing and humidifying device 21, it may be first absorbed or released by a coil 24, and then enters the gas-liquid mixing and humidifying device 21 from the intake pipe 210. The humidification is performed so that the distilled water 211 in the gas-liquid mixing and humidifying device 21 is frozen when the temperature is too low, or the distilled water 211 is boiled when the temperature is too high.

可編程恆溫恆濕控制箱25提供一恆溫恆濕的水蒸汽256與經過第一道加濕處理的標準氣體23混合,成為恆溫恆濕的標準氣體26。流量控制單元27與可編程恆溫恆濕控制箱25相通,用以控制恆溫恆濕的標準氣體26流至一分析儀28,作為校正該分析儀28之用。The programmable constant temperature and humidity control box 25 provides a constant temperature and humidity water vapor 256 mixed with the standard humidification standard gas 23 to become a constant temperature and humidity standard gas 26. The flow control unit 27 is in communication with the programmable constant temperature and humidity control box 25 for controlling the constant temperature and humidity standard gas 26 to flow to an analyzer 28 for use in calibrating the analyzer 28.

本實施例的可編程恆溫恆濕控制箱25,設有一傾斜的隔板251將內部分隔為一上空間252及一下空間253,其特徵在於傾斜的隔板251上設有一循環扇254。下空間253底部裝盛一定液位的蒸餾水255、一加熱器257浸在蒸餾水255裡。加熱器257係受一溫度控制器258控制,對蒸餾水255加熱使產生一水蒸汽256於下空間253。經過第一道加濕處理的標準氣體23經由管路輸入下空間253而與水蒸汽256混合,並經由循環扇254送至上空間252,而於上空間252裡與水蒸汽256充分混合。The programmable constant temperature and humidity control box 25 of the present embodiment is provided with an inclined partition 251 for dividing the interior into an upper space 252 and a lower space 253, wherein the inclined partition 251 is provided with a circulation fan 254. The bottom of the lower space 253 is filled with distilled water 255 of a certain liquid level, and a heater 257 is immersed in distilled water 255. The heater 257 is controlled by a temperature controller 258 to heat the distilled water 255 to produce a water vapor 256 in the lower space 253. The standard humidification gas 23 subjected to the first humidification treatment is mixed with the water vapor 256 via the pipeline input to the lower space 253, and is sent to the upper space 252 via the circulation fan 254, and is sufficiently mixed with the water vapor 256 in the upper space 252.

本實施例所應用的溫度控制器258可包含一比例-積分-微分控制器259(PID);此外,在上空間252裡並應設有一溫度計30及一濕度計31,以偵測水蒸汽256及經過第一道加濕處理的標準氣體23混合後的一溫度值及一濕度值,並將此一溫度值及濕度值傳送到比例-積分-微分控制器259,藉以調整加熱器257,使上空間252的恆溫恆濕的標準氣體26達到設定的溫溼度並予以穩定地維持。The temperature controller 258 applied in this embodiment may include a proportional-integral-derivative controller 259 (PID); in addition, a thermometer 30 and a hygrometer 31 should be provided in the upper space 252 to detect water vapor 256. And a temperature value and a humidity value after the first humidification standard gas 23 is mixed, and the temperature value and the humidity value are transmitted to the proportional-integral-derivative controller 259, thereby adjusting the heater 257, so that The constant temperature and humidity standard gas 26 of the upper space 252 reaches a set temperature and humidity and is stably maintained.

為避免上空間252積水影響溫溼度的穩定控制,在傾斜的隔板251的低端可至少設有一開口2511,使過飽和水蒸汽256凝結於上空間 252時,得以從開口2511滴回下空間253,以重新受熱或回補蒸餾水255。In order to avoid the stable control of the temperature and humidity caused by the water in the upper space 252, at the lower end of the inclined partition 251, at least one opening 2511 may be provided to condense the supersaturated water vapor 256 in the upper space. At 252, the lower space 253 is allowed to drip from the opening 2511 to reheat or replenish the distilled water 255.

較佳者,在上空間252可設一釋壓裝置2521,當空間壓力超過一定值時自動開啟,以防止可編程恆溫恆濕控制箱25內的壓力過大。此外,在下空間253可設一液位開關2531及一自動加水控制閥2532,以維持蒸餾水255的水位並自動補充蒸餾水255。Preferably, a pressure relief device 2521 can be provided in the upper space 252 to automatically open when the space pressure exceeds a certain value to prevent the pressure in the programmable constant temperature and humidity control box 25 from being excessive. In addition, a lower level switch 253 and an automatic water supply control valve 2532 may be provided in the lower space 253 to maintain the water level of the distilled water 255 and automatically replenish the distilled water 255.

綜上所述,本發明之正壓之可控制溫濕度的氣體供應裝置,確實已能提供檢測儀器所的恆溫恆濕的標準氣體26,採用上下分離的可編程恆溫恆濕控制箱25,運用比例-積分-微分控制器259使溫溼度的精準而簡易,對熟習檢測作業者而言,具有實用性、新穎性及進步性等專利要件。In summary, the positive pressure control gas and temperature control gas supply device of the present invention can provide the constant temperature and humidity standard gas 26 of the detection instrument, and the programmable constant temperature and humidity control box 25 is used for separating and applying. The proportional-integral-differential controller 259 makes the temperature and humidity precise and simple, and has practical, novel and progressive patent requirements for the familiarity test operator.

2‧‧‧可控制溫濕度的氣體供應裝置2‧‧‧Gas supply device capable of controlling temperature and humidity

21‧‧‧氣液混合加濕裝置21‧‧‧Gas-liquid mixing and humidifying device

22‧‧‧高壓標準氣體22‧‧‧High pressure standard gas

23‧‧‧經過第一道加濕處理的標準氣體23‧‧‧Standard gas after the first humidification

24‧‧‧盤管24‧‧‧ coil

25‧‧‧可編程恆溫恆濕控制箱25‧‧‧Programmable constant temperature and humidity control box

26‧‧‧恆溫恆濕的標準氣體26‧‧‧Standard gas with constant temperature and humidity

27‧‧‧流量控制單元27‧‧‧Flow Control Unit

28‧‧‧分析儀28‧‧‧Analyzer

30‧‧‧溫度計30‧‧‧ thermometer

31‧‧‧濕度計31‧‧‧Hygrometer

210‧‧‧進氣管210‧‧‧Intake pipe

211‧‧‧蒸餾水211‧‧‧ distilled water

212‧‧‧出氣管212‧‧‧Exhaust pipe

251‧‧‧傾斜的隔板251‧‧‧Sloping partition

252‧‧‧上空間252‧‧‧Upper space

253‧‧‧下空間253‧‧‧Lower space

254‧‧‧循環扇254‧‧‧Circular fan

255‧‧‧蒸餾水255‧‧‧ distilled water

256‧‧‧恆溫恆濕的水蒸汽256‧‧‧Constant water and humidity

257‧‧‧加熱器257‧‧‧heater

258‧‧‧溫度控制器258‧‧‧temperature controller

259‧‧‧比例-積分-微分控制器259‧‧‧Proportional-Integral-Derivative Controller

271‧‧‧流量調整裝置271‧‧‧Flow adjustment device

272‧‧‧流量計272‧‧‧ flowmeter

273‧‧‧方向閥273‧‧‧directional valve

2511‧‧‧開口2511‧‧‧ openings

2521‧‧‧釋壓裝置2521‧‧‧ Pressure relief device

2531‧‧‧液位開關2531‧‧‧Level switch

2532‧‧‧自動加水控制閥2532‧‧‧Automatic water control valve

Claims (10)

一種正壓之可控制溫濕度的氣體供應裝置,設有:一氣液混合加濕裝置,為一密閉容器,具有一進氣管通入內部裝盛一蒸餾水內,用以引入一高壓標準氣體,使該高壓標準氣體得先進入該蒸餾水內再由一出氣管離開,藉以成為一經過第一道加濕處理的標準氣體;一可編程恆溫恆濕控制箱,與該出氣管相通而引入該經過第一道加濕處理的標準氣體,提供一恆溫恆濕的水蒸汽與該經過第一道加濕處理的標準氣體混合,使成為一恆溫恆濕的標準氣體;及一流量控制單元,與該可編程恆溫恆濕控制箱相通,用以控制該恆溫恆濕的標準氣體流量至一分析儀,作為校正該分析儀之用。 The utility model relates to a gas supply device capable of controlling temperature and humidity with positive pressure, comprising: a gas-liquid mixing humidification device, which is a closed container, and an intake pipe is connected to the interior to hold a distilled water for introducing a high-pressure standard gas. The high-pressure standard gas is first introduced into the distilled water and then exited by an outlet pipe, thereby becoming a standard gas subjected to the first humidification treatment; a programmable constant temperature and humidity control box is introduced into the outlet pipe to introduce the passage The first humidified standard gas provides a constant temperature and humidity water vapor mixed with the first humidification standard gas to make a constant temperature and humidity standard gas; and a flow control unit, and The programmable constant temperature and humidity control box is connected to control the constant temperature and humidity standard gas flow to an analyzer for correcting the analyzer. 如申請專利範圍第1項所述的正壓之可控制溫濕度的氣體供應裝置,其中該可編程恆溫恆濕控制箱係設有一傾斜的隔板將內部分隔為一上空間及一下空間,其特徵在於該傾斜的隔板設有一循環扇。 The positive pressure controllable temperature and humidity gas supply device according to the first aspect of the invention, wherein the programmable constant temperature and humidity control box is provided with a sloping partition to divide the interior into an upper space and a lower space, The feature is that the inclined partition is provided with a circulation fan. 如申請專利範圍第2項所述的正壓之可控制溫濕度的氣體供應裝置,其中該下空間裝盛一蒸餾水、一加熱器及一溫度控制器,該加熱器係受該溫度控制器控制而對該蒸餾水加熱以產生一水蒸汽。 The positive pressure controllable temperature and humidity gas supply device according to claim 2, wherein the lower space is filled with a distilled water, a heater and a temperature controller, and the heater is controlled by the temperature controller. The distilled water is heated to produce a water vapor. 如申請專利範圍第3項所述的正壓之可控制溫濕度的氣體供應裝置,其中該水蒸汽及該經過第一道加濕處理的標準氣體係經由該循環扇送至該上空間,而於該上空間使兩者充分混合。 The positive pressure controllable temperature and humidity gas supply device according to claim 3, wherein the water vapor and the first humidification-treated standard gas system are sent to the upper space via the circulation fan, and In the upper space, the two are thoroughly mixed. 如申請專利範圍第4項所述的正壓之可控制溫濕度的氣體供應裝置,其中該溫度控制器包含一比例-積分-微分控制器(PID);一溫度計及一濕度計設於該上空間,用以偵測該水蒸汽及該經過第一道加濕處理的標準氣體混合後的一溫度值及一濕度值,並根據該溫度值及濕度值控制該加熱器,以使該上空間的標準氣體達到並維持於一操作者所設定的溫度及濕度。 The positive pressure controllable temperature and humidity gas supply device according to claim 4, wherein the temperature controller comprises a proportional-integral-derivative controller (PID); a thermometer and a hygrometer are disposed thereon a space for detecting a temperature value and a humidity value of the water vapor and the standard gas after the first humidification treatment, and controlling the heater according to the temperature value and the humidity value to make the space The standard gas reaches and maintains the temperature and humidity set by an operator. 如申請專利範圍第3項所述的正壓之可控制溫濕度的氣體供應裝置,其 中該傾斜的隔板至少設有一開口,使該水蒸汽於該上空間凝結時得以滴回該下空間重新受熱。 A gas supply device capable of controlling temperature and humidity according to positive pressure according to item 3 of the patent application, The inclined partition plate is provided with at least one opening, so that the water vapor is dripped back to the lower space to reheat when the upper space is condensed. 如申請專利範圍第3項所述的正壓之可控制溫濕度的氣體供應裝置,其中該上空間係設有一釋壓裝置,當該恆溫恆濕的標準氣體壓力超過一定值時自動開啟,以防止該可編程恆溫恆濕控制箱內的壓力過大。 The gas supply device capable of controlling temperature and humidity according to the third aspect of the patent application, wherein the upper space is provided with a pressure release device, and when the standard gas pressure of the constant temperature and humidity exceeds a certain value, the gas is automatically opened to Prevent excessive pressure in the programmable constant temperature and humidity control box. 如申請專利範圍第3項所述的正壓之可控制溫濕度的氣體供應裝置,其中該下空間設有一液位開關及一自動加水控制閥,以維持該蒸餾水的水位並自動補充該蒸餾水。 The positive pressure controllable temperature and humidity gas supply device according to claim 3, wherein the lower space is provided with a liquid level switch and an automatic water supply control valve to maintain the water level of the distilled water and automatically replenish the distilled water. 如申請專利範圍第3項所述的正壓之可控制溫濕度的氣體供應裝置,其中該高壓標準氣體係經由一盤管進入該氣液混合加濕裝置的進氣管。 The positive pressure controllable temperature and humidity gas supply device according to claim 3, wherein the high pressure standard gas system enters the intake pipe of the gas-liquid mixing and humidifying device via a coil. 如申請專利範圍第1項所述的正壓之可控制溫濕度的氣體供應裝置,其中該流量控制單元包括一流量調整裝置、一流量計及一方向閥構成一出氣通路。 The positive pressure controllable temperature and humidity gas supply device according to claim 1, wherein the flow control unit comprises a flow rate adjusting device, a flow meter and a directional valve to form an outlet passage.
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