TWI406925B - Printed circuit board subatrate and method for manufacturing the same - Google Patents

Printed circuit board subatrate and method for manufacturing the same Download PDF

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TWI406925B
TWI406925B TW99131050A TW99131050A TWI406925B TW I406925 B TWI406925 B TW I406925B TW 99131050 A TW99131050 A TW 99131050A TW 99131050 A TW99131050 A TW 99131050A TW I406925 B TWI406925 B TW I406925B
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epoxy resin
layer
resin composite
composite material
circuit board
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TW99131050A
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TW201211194A (en
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Ming Jaan Ho
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Zhen Ding Technology Co Ltd
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Abstract

A printed circuit board includes a first metal layer, a first adhesive layer, a first epoxy resin composite material layer, an insulating base layer, a second epoxy resin composite material layer, a second adhesive layer, and a second metal layer. The epoxy resin composite material layer consists of an epoxy resin composite material. The epoxy resin composite material includes epoxy resin modified by a carboxyl-terminated polymer, carbon nanotubes, and an inorganic dispersing material. A weight content of the carbon nanotubes in the epoxy resin composite material is in a range from 4.6% to 16%. The present invention also provides a method for manufacturing the printed circuit board substrate.

Description

電路板基板及其製作方法Circuit board substrate and manufacturing method thereof

本發明涉及電路板技術領域,尤其涉及一種應用於電路板生產並具有電磁遮罩作用之電路板基板及其製作方法。The present invention relates to the field of circuit board technology, and in particular, to a circuit board substrate which is applied to a circuit board and has an electromagnetic shielding function and a manufacturing method thereof.

隨著科學技術之進步,印刷電路板於電子領域得到廣泛之應用。關於電路板之應用請參見文獻Takahashi, A. Ooki, N. Nagai, A. Akahoshi, H. Mukoh, A. Wajima, M. Res. Lab, High density multilayer printed circuit board for HITAC M-880,IEEE Trans. on Components, Packaging, and Manufacturing Technology, 1992, 14(4): 418-425。With the advancement of science and technology, printed circuit boards have been widely used in the field of electronics. For application of the circuit board, please refer to the literature Takahashi, A. Ooki, N. Nagai, A. Akahoshi, H. Mukoh, A. Wajima, M. Res. Lab, High density multilayer printed circuit board for HITAC M-880, IEEE Trans On Components, Packaging, and Manufacturing Technology, 1992, 14(4): 418-425.

隨著電路板產品層數增加,電路板產品於實際工作時,往往會產生電磁干擾現象,影響電路板信號傳送。這樣,於電路板產品中需要設置電磁遮罩層。目前,採用之電磁遮罩層通常採用厚度較小之不銹鋼片製作,將不銹鋼片設置於電路板產品相鄰之兩銅箔層之間,以起到電磁遮罩之作用。然而,不銹鋼片之重量較大,從而增加電路板產品之重量。並且不銹鋼片之撓折性較差,採用不銹鋼片製作之電磁遮罩層影響柔性電路板撓折性能。不銹鋼片之價格較高,增加電路板之生產成本。As the number of circuit board product layers increases, when the circuit board product is actually working, electromagnetic interference is often generated, which affects the signal transmission of the circuit board. Thus, an electromagnetic mask layer needs to be provided in the circuit board product. At present, the electromagnetic shielding layer is usually made of a stainless steel sheet having a small thickness, and the stainless steel sheet is disposed between two copper foil layers adjacent to the circuit board product to function as an electromagnetic mask. However, the weight of the stainless steel sheet is large, thereby increasing the weight of the board product. Moreover, the stainless steel sheet has poor flexibility, and the electromagnetic shielding layer made of stainless steel sheet affects the flexural performance of the flexible circuit board. The price of stainless steel sheets is higher, increasing the production cost of the board.

有鑑於此,提供一種能夠應用於電路板以起到電磁遮罩作用之電路板基板及其製造方法實屬必要。In view of the above, it is necessary to provide a circuit board substrate that can be applied to a circuit board to function as an electromagnetic mask and a method of manufacturing the same.

一種電路板基板,其包括依次堆疊之第一金屬層、第一膠層、第一環氧樹脂複合材料層、絕緣基材層、第二環氧樹脂複合材料層、第二膠層及第二金屬層。所述環氧樹脂複合材料層由環氧樹脂複合材料組成,所述環氧樹脂複合材料包括端羧基聚合物改性之環氧樹脂、奈米碳管及無機分散材料,所述奈米碳管於所述環氧樹脂複合材料中所佔之重量百分比為4.6%至16%。A circuit board substrate comprising a first metal layer, a first adhesive layer, a first epoxy composite material layer, an insulating base material layer, a second epoxy resin composite material layer, a second adhesive layer and a second layer which are sequentially stacked Metal layer. The epoxy resin composite material layer is composed of an epoxy resin composite material comprising an epoxy resin modified with a terminal carboxyl group polymer, a carbon nanotube and an inorganic dispersion material, and the carbon nanotube The weight percentage in the epoxy resin composite is 4.6% to 16%.

一種電路板基板製作方法,包括步驟:製作環氧樹脂複合材料,所述環氧樹脂複合材料包括端羧基聚合物改性之環氧樹脂、奈米碳管及無機分散材料,所述奈米碳管於所述環氧樹脂複合材料中所佔之重量百分比為4.6%至16%;提供絕緣基材層,所述絕緣基材層具有相對之第一表面及第二表面;將所述環氧樹脂複合材料塗佈於絕緣基材層之第一表面形成第一環氧樹脂複合材料層;將所述環氧樹脂複合材料塗佈於所述絕緣基材層之第二表面形成第二環氧樹脂複合材料層;提供第一金屬層及第二金屬層;於第一金屬層上形成第一膠層,於第二金屬層上形成第二膠層;依次疊放並壓合第一金屬層、第一膠層、第一環氧樹脂複合材料層、絕緣基材層、第二環氧樹脂複合材料層、第二膠層及第二金屬層;以及固化所述第一膠層、第一環氧樹脂複合材料層、第二環氧樹脂複合材料層及第二膠層。A method for manufacturing a circuit board substrate, comprising the steps of: preparing an epoxy resin composite material comprising an epoxy resin modified with a carboxyl group polymer, a carbon nanotube, and an inorganic dispersion material, wherein the nano carbon The weight percentage of the epoxy resin composite is 4.6% to 16%; providing an insulating substrate layer having a first surface and a second surface opposite to each other; Applying a resin composite material to the first surface of the insulating substrate layer to form a first epoxy resin composite material layer; applying the epoxy resin composite material to the second surface of the insulating substrate layer to form a second epoxy a resin composite layer; providing a first metal layer and a second metal layer; forming a first adhesive layer on the first metal layer; forming a second adhesive layer on the second metal layer; and stacking and pressing the first metal layer in sequence a first adhesive layer, a first epoxy composite layer, an insulating substrate layer, a second epoxy composite layer, a second adhesive layer, and a second metal layer; and curing the first adhesive layer, first Epoxy resin composite layer, second epoxy a resin composite layer and a second adhesive layer.

相較於先前技術,本技術方案提供之電路板基板,其中間設置有環氧樹脂複合材料層,所述環氧樹脂複合材料層中具有分散均勻之奈米碳管而具有電磁遮罩作用,當所述電路板基板用於製作多層電路板時,所述環氧樹脂複合材料層能夠起到電磁遮罩作用,並能夠防止導電線路之間之離子遷移問題。並且,環氧樹脂複合材料層具有良好之柔韌性,相較於不銹鋼片,能夠增加柔性電路板之撓折性能,並且可降低電路板之生產成本。本技術方案提供之電路板基板之製作方法,能夠方便地製作所述電路板基板。Compared with the prior art, the circuit board provided by the technical solution is provided with an epoxy resin composite layer, wherein the epoxy resin composite layer has a uniformly dispersed carbon nanotube and has an electromagnetic shielding effect. When the circuit board substrate is used to fabricate a multilayer circuit board, the epoxy resin composite layer can function as an electromagnetic mask and can prevent ion migration problems between the conductive lines. Moreover, the epoxy resin composite layer has good flexibility, and the flexural performance of the flexible circuit board can be increased compared with the stainless steel sheet, and the production cost of the circuit board can be reduced. The method for fabricating a circuit board substrate provided by the present technical solution can facilitate the fabrication of the circuit board substrate.

下面結合實施例對本技術方案提供之電路板基板及其製作方法進一步之詳細說明。The circuit board substrate provided by the technical solution and the manufacturing method thereof will be further described in detail below with reference to the embodiments.

請參閱圖1,本技術方案提供一種電路板基板100,其包括依次堆疊之第一金屬層110、第一膠層120、第一環氧樹脂複合材料層130、絕緣基材層140、第二環氧樹脂複合材料層150、第二膠層160及第二金屬層170。Referring to FIG. 1 , the technical solution provides a circuit board substrate 100 including a first metal layer 110 , a first adhesive layer 120 , a first epoxy composite layer 130 , an insulating substrate layer 140 , and a second layer which are sequentially stacked. The epoxy resin composite layer 150, the second adhesive layer 160, and the second metal layer 170.

絕緣基材層140用於承載第一環氧樹脂複合材料層130及第二環氧樹脂複合材料層150,並起到電絕緣之作用。本實施例中,絕緣基材層140之材質為聚醯亞胺。絕緣基材層140之厚度可根據實際需要進行設定,其厚度可為10微米至50微米,優選為25微米。The insulating base material layer 140 is used to carry the first epoxy resin composite material layer 130 and the second epoxy resin composite material layer 150 and function as electrical insulation. In this embodiment, the material of the insulating base material layer 140 is polyimide. The thickness of the insulating substrate layer 140 can be set according to actual needs, and the thickness thereof can be 10 micrometers to 50 micrometers, preferably 25 micrometers.

第一膠層120用於黏接第一環氧樹脂複合材料層130及第一金屬層110,並使得第一環氧樹脂複合材料層130及第一金屬層110之間相互電絕緣。本實施例中,第一膠層120採用之材料為熱固性環氧樹脂膠。第一膠層120之厚度約為8至20微米,優選為17微米。第二膠層160用於黏結第二環氧樹脂複合材料層150及第二金屬層170,並使得第二環氧樹脂複合材料層150與第二金屬層170相互電絕緣。第二膠層160採用之材料亦為熱固型環氧樹脂膠。第二膠層160之厚度亦約為8至20微米,優選為17微米。The first adhesive layer 120 is used for bonding the first epoxy resin composite layer 130 and the first metal layer 110, and electrically insulating the first epoxy composite material layer 130 and the first metal layer 110 from each other. In this embodiment, the material used for the first adhesive layer 120 is a thermosetting epoxy resin adhesive. The first adhesive layer 120 has a thickness of about 8 to 20 microns, preferably 17 microns. The second adhesive layer 160 is used to bond the second epoxy composite layer 150 and the second metal layer 170 and electrically insulate the second epoxy composite layer 150 from the second metal layer 170. The material used for the second adhesive layer 160 is also a thermosetting epoxy resin. The second adhesive layer 160 also has a thickness of about 8 to 20 microns, preferably 17 microns.

第一金屬層110及第二金屬層170均用於電路板之製作過程中製作導電線路。本實施例中,第一金屬層110及第二金屬層170均為銅箔,其厚度約為10微米至25微米,優選為18微米。第一金屬層110及第二金屬層170亦可採用其他金屬材料如銀等製成。The first metal layer 110 and the second metal layer 170 are both used to make conductive lines during the fabrication process of the circuit board. In this embodiment, the first metal layer 110 and the second metal layer 170 are both copper foils having a thickness of about 10 micrometers to 25 micrometers, preferably 18 micrometers. The first metal layer 110 and the second metal layer 170 may also be made of other metal materials such as silver or the like.

第一環氧樹脂複合材料層130及第二環氧樹脂複合材料層150均用於起到電磁遮罩作用。第一環氧樹脂複合材料層130及第二環氧樹脂複合材料層150之厚度可根據實際需要遮罩之電磁干擾之強弱進行設定。第一環氧樹脂複合材料層130及第二環氧樹脂複合材料層150之厚度約為2微米至8微米,優選為3微米。第一環氧樹脂複合材料層130及第二環氧樹脂複合材料層150之厚度控制於此範圍內,可有效地避免電路板基板100發生翹曲等問題之產生,並且能夠防止製作形成之電路板於使用過程中出現離子遷移現象。第一環氧樹脂複合材料層130及第二環氧樹脂複合材料層150內之環氧樹脂複合材料包括端羧基聚合物改性之環氧樹脂、奈米碳管、無機分散材料、硬化劑、催化劑、溶劑及消泡劑。The first epoxy resin composite layer 130 and the second epoxy resin composite layer 150 are both used to function as an electromagnetic mask. The thickness of the first epoxy resin composite material layer 130 and the second epoxy resin composite material layer 150 can be set according to the actual electromagnetic interference of the mask. The first epoxy resin composite layer 130 and the second epoxy resin composite layer 150 have a thickness of about 2 microns to 8 microns, preferably 3 microns. The thickness of the first epoxy resin composite material layer 130 and the second epoxy resin composite material layer 150 is controlled within this range, and the occurrence of problems such as warpage of the circuit board substrate 100 can be effectively prevented, and the circuit formed can be prevented from being formed. The plate exhibits ion migration during use. The epoxy resin composite material in the first epoxy resin composite material layer 130 and the second epoxy resin composite material layer 150 includes a carboxyl group-modified epoxy resin, a carbon nanotube, an inorganic dispersion material, a hardener, Catalyst, solvent and defoamer.

所述端羧基聚合物改性之環氧樹脂為環氧樹脂與端羧基聚合物發生共聚合反應後之產物,即環氧樹脂末端之環氧基與端羧基聚合物之末端之羧基發生反應而生成一個酯基,從而得到有包括交替之環氧樹脂重複單元及端羧基聚合物之重複單元之聚合物。其中,環氧樹脂可為雙酚A型環氧樹脂,端羧基聚合物可為液態聚丁二烯丙烯腈(CTBN)。本實施例中,採用之環氧樹脂於未改性前之環氧當量為180至195,優選為188,羧基聚合物改性後之環氧樹脂之還氧當量為323至352,優選為337。端羧基聚合物改性之環氧樹脂於環氧樹脂複合材料中之重量百分比約為55%至65%,優選約為60%。The epoxy resin modified by the terminal carboxyl group is a product obtained by copolymerization of an epoxy resin and a terminal carboxyl group polymer, that is, an epoxy group at the terminal of the epoxy resin reacts with a carboxyl group at the terminal end of the terminal carboxyl polymer. An ester group is formed to obtain a polymer having repeating units including alternating epoxy repeating units and terminal carboxyl groups. Wherein, the epoxy resin may be a bisphenol A type epoxy resin, and the terminal carboxyl group polymer may be a liquid polybutadiene acrylonitrile (CTBN). In the present embodiment, the epoxy resin used in the epoxy resin has an epoxy equivalent of from 180 to 195, preferably 188, and the epoxy resin modified by the carboxyl polymer has an oxygen equivalent weight of from 323 to 352, preferably 337. . The weight percent of the carboxyl terminated polymer modified epoxy resin in the epoxy resin composite is from about 55% to about 65%, preferably about 60%.

奈米碳管作為導電材料,其均勻分散於端羧基聚合物改性之環氧樹脂中,以起到電磁遮罩作用。奈米碳管於複合材料中所佔之重量百分比為4.6%至16%。複合材料中奈米碳管之含量多少可根據實際需要得到複合材料之導電性能進行確定。環氧樹脂複合材料中奈米碳管之含量越多,環氧樹脂複合材料之電阻越小,複合材料中奈米碳管之含量越少,環氧樹脂複合材料之電阻越大。As a conductive material, the carbon nanotubes are uniformly dispersed in the epoxy resin modified with the terminal carboxyl group to function as an electromagnetic mask. The carbon nanotubes account for 4.6% to 16% by weight of the composite. The content of the carbon nanotubes in the composite material can be determined according to the actual needs of the electrical conductivity of the composite material. The more the content of the carbon nanotubes in the epoxy resin composite material, the smaller the electric resistance of the epoxy resin composite material, and the smaller the content of the carbon nanotubes in the composite material, the greater the electrical resistance of the epoxy resin composite material.

無機分散材料用於分散奈米碳管,以使得奈米碳管可均勻分佈於環氧樹脂複合材料中。所述無機分散材料為奈米黏土或者奈米雲母粉。所述奈米黏土為2:1之頁矽酸鹽,其具體可為蒙脫石(Montmorillonite,分子式為Mx (Al4-x Mgx )Si8 O20 (OH)4 )、鋰蒙脫石(Hectorite,分子式為Mx (Mg6-x Lix )Si8 O20 (OH)4 )或者皂石(Saponite,分子式為Mx Mg6 (Si8-x Alx )O20 (OH)4 )等。其中,奈米碳管與無機分散材料之重量比為8比1至12比1。The inorganic dispersion material is used to disperse the carbon nanotubes so that the carbon nanotubes can be uniformly distributed in the epoxy resin composite. The inorganic dispersion material is nano clay or nano mica powder. The nano clay is a 2:1 page citrate, which may specifically be montmorillonite (Molecular formula M x (Al 4-x Mg x )Si 8 O 20 (OH) 4 ), lithium montmorillonite Stone (Hectorite, molecular formula M x (Mg 6-x Li x )Si 8 O 20 (OH) 4 ) or saponite (Molecular formula M x Mg 6 (Si 8-x Al x )O 20 (OH) 4 ) Wait. Wherein, the weight ratio of the carbon nanotubes to the inorganic dispersion material is 8 to 1 to 12 to 1.

所述硬化劑用於對複合材料起到硬化作用。本實施例中,採用之硬化劑為雙氰胺(Dicyandiamine),所述硬化劑於環氧樹脂複合材料所佔之重量百分比約為5%。硬化劑之用量應與端羧基聚合物改性之環氧樹脂相對應,其中端羧基聚合物改性之環氧樹脂與硬化劑之重量比約為13比1至14比1。The hardener is used to harden the composite. In the present embodiment, the hardener used is dicyandiamine, and the hardener is about 5% by weight of the epoxy resin composite. The amount of the hardener should correspond to the epoxy resin modified with the terminal carboxyl group polymer, wherein the weight ratio of the terminal carboxyl polymer modified epoxy resin to the hardener is about 13 to 1 to 14 to 1.

所述催化劑為2-十一烷基咪唑(2-Undecylimidazole),催化劑之含量與端羧基聚合物改性之環氧樹脂之含量相互對應。催化劑於環氧樹脂複合材料中所佔之重量百分含量約為0.5%至1%,優選為0.65%。所述溶劑為二乙二醇單乙醚醋酸酯(Diethylene glycol monoethyl ether acetate),所述溶劑於環氧樹脂複合材料中之含量約為20%至25%,優選為24%。該溶劑用於溶解上述其他組分,以形成均勻之液態分散體系。所述消泡劑用於消除上述環氧樹脂複合材料中之泡沫,所述消泡劑於環氧樹脂複合材料中之重量百分比約為2%。所述消泡劑可為市售之臺灣淳政公司生產之2183H消泡劑。The catalyst is 2-undecylimidazole, and the content of the catalyst corresponds to the content of the epoxy resin modified by the terminal carboxyl group. The catalyst is present in the epoxy resin composite in an amount of from about 0.5% to about 1% by weight, preferably about 0.65% by weight. The solvent is Diethylene glycol monoethyl ether acetate, and the solvent is contained in the epoxy resin composite in an amount of about 20% to 25%, preferably 24%. This solvent is used to dissolve the other components described above to form a homogeneous liquid dispersion. The antifoaming agent is used to eliminate the foam in the above epoxy resin composite material, and the defoaming agent is about 2% by weight in the epoxy resin composite material. The antifoaming agent may be a 2183H antifoaming agent produced by the commercially available Taiwan Yuzheng Company.

優選地,於環氧樹脂複合材料中,端羧基聚合物改性之環氧樹脂之重量百分含量約為60.3%,奈米碳管之重量百分含量約為7.8%,無機分散材料之重量百分含量約為0.6%,硬化劑之重量百分含量約為4.5%、催化劑之重量百分含量約為0.65%,溶劑之重量百分含量約為24.3%,消泡劑之重量百分含量約為1.85%。Preferably, in the epoxy resin composite, the weight percentage of the epoxy resin modified with the terminal carboxyl group is about 60.3%, the weight percentage of the carbon nanotube is about 7.8%, and the weight of the inorganic dispersion material. The percentage is about 0.6%, the weight percentage of the hardener is about 4.5%, the weight percentage of the catalyst is about 0.65%, the weight percentage of the solvent is about 24.3%, and the weight percentage of the antifoaming agent. It is about 1.85%.

本技術方案還提供一種所述電路板基板100之製作方法,所述電路板基板100之製作方法包括如下步驟:The technical solution also provides a manufacturing method of the circuit board substrate 100. The manufacturing method of the circuit board substrate 100 includes the following steps:

第一步,製作環氧樹脂複合材料。The first step is to make an epoxy resin composite.

本實施例中所述環氧樹脂複合材料可採用如下方法製作:The epoxy resin composite material in this embodiment can be produced by the following method:

首先,採用端羧基聚合物改性環氧樹脂以得到端羧基聚合物改性之環氧樹脂。First, the epoxy resin is modified with a terminal carboxyl group polymer to obtain an epoxy resin modified with a terminal carboxyl group polymer.

將端羧基聚合物及環氧樹脂放置於於共同放置於反應容器中,並維持反應溫度為120攝氏度,於攪拌之條件下反應約3小時,從而得到端羧基聚合物改性後環氧樹脂。本實施例中,採用之環氧樹脂為雙酚A型環氧樹脂,其環氧當量為188。採用之端羧基聚合物可為液態聚丁二烯丙烯腈(CTBN),反應後得到之改性後之還氧樹脂之環氧當量為337。經過上述反應,環氧樹脂末端之一個環氧基與端羧基聚合物末端之一個羧基相互結合,並脫除一個分子之水,從而得到一個酯基。從而相較於未進行改性之環氧樹脂,改性後之環氧樹脂具有良好之柔軟性。當然,採用之環氧樹脂不限於本實施例提供之雙酚A型環氧樹脂,其亦可為其他類型之環氧樹脂。採用之端羧基聚合物亦不限於本實施例中提供之液態聚丁二烯丙烯腈,其亦可為端羧基聚酯等聚合物。The terminal carboxyl group polymer and the epoxy resin were placed together in a reaction vessel, and the reaction temperature was maintained at 120 ° C, and the reaction was carried out for about 3 hours under stirring to obtain a terminal carboxyl group-modified epoxy resin. In the present embodiment, the epoxy resin used is a bisphenol A type epoxy resin having an epoxy equivalent of 188. The terminal carboxyl group polymer used may be liquid polybutadiene acrylonitrile (CTBN), and the epoxy resin equivalent of the modified epoxy resin obtained after the reaction is 337. After the above reaction, one epoxy group at the end of the epoxy resin is bonded to one carboxyl group at the terminal of the terminal carboxyl group polymer, and one molecule of water is removed to obtain an ester group. Thus, the modified epoxy resin has good flexibility compared to the epoxy resin which has not been modified. Of course, the epoxy resin used is not limited to the bisphenol A type epoxy resin provided in the embodiment, and may be other types of epoxy resins. The terminal carboxyl group used is not limited to the liquid polybutadiene acrylonitrile provided in the present embodiment, and may be a polymer such as a terminal carboxyl group.

然後,將奈米碳管均勻分散於無機分散材料中以形成分散均勻之奈米碳管分散體。Then, the carbon nanotubes were uniformly dispersed in the inorganic dispersion material to form a uniformly dispersed carbon nanotube dispersion.

採用物理方式將奈米碳管分散於無機分散材料中。所述無機分散材料可為層狀奈米黏土或者奈米雲母粉。本實施例中,選用之無機分散材料為層狀奈米黏土。配置重量比8至12比1之奈米碳管與層狀奈米黏土,並藉由攪拌或者震盪之方式混合,使得奈米碳管均勻分散於所述層狀奈米黏土中。採用之層狀奈米黏土可為2:1之頁矽酸鹽,其具體可為蒙脫石、鋰蒙脫石或者皂石等。採用之奈米碳管可為單壁奈米碳管,亦可為多壁奈米碳管。The carbon nanotubes are physically dispersed in the inorganic dispersion material. The inorganic dispersion material may be a layered nano clay or a nano mica powder. In this embodiment, the inorganic dispersion material selected is a layered nano clay. The carbon nanotubes and the layered nano-clay having a weight ratio of 8 to 12 to 1 are disposed and mixed by stirring or shaking, so that the carbon nanotubes are uniformly dispersed in the layered nano-clay. The layered nano-clay used may be a 2:1 page citrate, which may specifically be smectite, hectorite or saponite. The carbon nanotubes used may be single-walled carbon nanotubes or multi-walled carbon nanotubes.

最後,將端羧基聚合物改性之環氧樹脂、奈米碳管分散體、溶劑、硬化劑、催化劑及消泡劑進行混合並研磨分散,從而得到環氧樹脂複合材料。Finally, the epoxy resin composite modified epoxy resin, carbon nanotube dispersion, solvent, hardener, catalyst and antifoaming agent are mixed and ground to obtain an epoxy resin composite material.

本實施例中,採用三滾筒式研磨分散機對所述之端羧基聚合物改性環氧樹脂、奈米碳管分散體、溶劑、硬化劑、催化劑及消泡劑進行研磨分散。將上述端羧基聚合物改性環氧樹脂、奈米碳管分散體、溶劑、硬化劑、催化劑及消泡劑按照上述各自之含量投入於三滾筒式研磨分散機中,啟動三滾筒式研磨分散機以進行研磨分散,從而使得上述各組成中固體成份均勻分散於於液體成分中,從而形成分散均勻之環氧樹脂複合材料。本實施例中,於上述各成分中,端羧基聚合物改性之環氧樹脂之重量百分含量約為60.3%,奈米碳管之重量百分含量約為7.8%,無機分散材料之重量百分含量約為0.6%,硬化劑之重量百分含量約為4.5%、催化劑之重量百分含量約為0.65%,溶劑之重量百分含量約為24.3%,消泡劑之重量百分含量約為1.85%。In this embodiment, the terminal carboxyl polymer-modified epoxy resin, the carbon nanotube dispersion, the solvent, the hardener, the catalyst, and the antifoaming agent are ground and dispersed by a three-roller type grinding and dispersing machine. The above-mentioned terminal carboxyl polymer-modified epoxy resin, carbon nanotube dispersion, solvent, hardener, catalyst, and antifoaming agent are put into a three-roll type grinding and dispersing machine according to the respective contents described above, and three-roller type grinding and dispersing is started. The machine is subjected to grinding and dispersion so that the solid components in the above respective compositions are uniformly dispersed in the liquid component, thereby forming a uniformly dispersed epoxy resin composite material. In the present embodiment, among the above components, the weight percentage of the epoxy resin modified with the terminal carboxyl group is about 60.3%, the weight percentage of the carbon nanotube is about 7.8%, and the weight of the inorganic dispersion material. The percentage is about 0.6%, the weight percentage of the hardener is about 4.5%, the weight percentage of the catalyst is about 0.65%, the weight percentage of the solvent is about 24.3%, and the weight percentage of the antifoaming agent. It is about 1.85%.

為了得到不同表面電阻率之環氧樹脂複合材料,可藉由改變投料時奈米碳管分散體之用量進行控制。當奈米碳管佔複合材料之重量百分比為4.6%至16%之間,環氧樹脂複合材料表面電阻率變化區間約為十萬歐姆至十歐姆之間。其中,環氧樹脂複合材料中奈米碳管之含量越大,環氧樹脂符合材料之表面電阻率越小。In order to obtain an epoxy resin composite material having different surface resistivities, it can be controlled by changing the amount of the carbon nanotube dispersion at the time of charging. When the carbon nanotubes account for 4.6% to 16% by weight of the composite material, the surface resistivity of the epoxy resin composite varies between about 100,000 ohms and ten ohms. Among them, the larger the content of the carbon nanotubes in the epoxy resin composite material, the smaller the surface resistivity of the epoxy resin conforming to the material.

藉由所述方法製作之環氧樹脂複合材料,其黏度可達到70000厘泊,外觀呈現黑色,微弱反光。於顯微鏡放大100倍觀測下,無孔洞。並具有良好之附著特性及焊錫特性,並且能夠耐酸、堿及溶劑之腐蝕。溫度為25攝氏度時,於重量百分含量為10%之鹽酸或重量百分含量為10%之氫氧化鈉溶液中浸泡0.5小時,均無剝落現象。於丙酮中浸泡17小時後進行百格附著測試,亦無剝落現象。The epoxy resin composite material produced by the method has a viscosity of up to 70,000 cps, and the appearance is black and slightly reflective. Under the microscope magnification of 100 times, there is no hole. It has good adhesion properties and soldering properties, and is resistant to acid, hydrazine and solvent corrosion. When the temperature was 25 ° C, it was immersed in a 10% by weight hydrochloric acid solution or a 10% by weight sodium hydroxide solution for 0.5 hour, and there was no peeling phenomenon. After immersing in acetone for 17 hours, the adhesion test was carried out without peeling.

請參閱圖2,第二步,提供絕緣基材層140。Referring to FIG. 2, the second step provides an insulating substrate layer 140.

絕緣基材層140為一層絕緣基材膜,其可由聚醯亞胺(PI)製成。絕緣基材層140之厚度為10微米至50微米。絕緣基材層140具有相對之第一表面141及第二表面142。The insulating substrate layer 140 is a layer of an insulating substrate film which can be made of polyimide. The insulating substrate layer 140 has a thickness of from 10 micrometers to 50 micrometers. The insulating substrate layer 140 has a first surface 141 and a second surface 142 opposite to each other.

請參閱圖3,第三步,將所述環氧樹脂複合材料塗佈於絕緣基材層140之第一表面141,以形成第一環氧樹脂複合材料層130。Referring to FIG. 3, in the third step, the epoxy resin composite material is coated on the first surface 141 of the insulating substrate layer 140 to form the first epoxy resin composite material layer 130.

本實施例中,採用狹縫式塗佈機將液態之環氧樹脂複合材料塗佈於絕緣基材層140之第一表面141,以形成第一環氧樹脂複合材料層130。本實施例中由於採用狹縫式塗佈機進行塗佈,可控制形成之第一環氧樹脂複合材料層130之厚度滿足要求並且塗層均勻。本實施例中,形成之第一環氧樹脂複合材料層130之厚度為2微米至20微米,優選為3至10微米。第一環氧樹脂複合材料層130具有遠離絕緣基材層140之第三表面131。In this embodiment, a liquid epoxy resin composite material is applied to the first surface 141 of the insulating base material layer 140 by a slit coater to form a first epoxy resin composite material layer 130. In the present embodiment, since the coating is performed by the slit coater, the thickness of the formed first epoxy resin composite material layer 130 can be controlled to be satisfactory and the coating layer is uniform. In this embodiment, the first epoxy resin composite material layer 130 is formed to have a thickness of 2 to 20 μm, preferably 3 to 10 μm. The first epoxy composite layer 130 has a third surface 131 that is remote from the insulating substrate layer 140.

第四步,對第一環氧樹脂複合材料層130進行處理,以使得第一環氧樹脂複合材料層130半固化。In the fourth step, the first epoxy resin composite layer 130 is treated to semi-cure the first epoxy resin composite layer 130.

本實施例中,第一環氧樹脂複合材料層130固化採用之方法為預烘烤處理。於對第一環氧樹脂複合材料層130進行預烘烤之持續之時間約為15分鐘,預烘烤時保持之溫度約為80攝氏度。藉由進行預烘烤處理,使得第一環氧樹脂複合材料層130中之部分溶劑揮發,使得第一環氧樹脂複合材料層130為半固化狀態。In this embodiment, the first epoxy resin composite material layer 130 is cured by a prebaking treatment. The duration of prebaking of the first epoxy resin composite layer 130 is about 15 minutes, and the temperature maintained during prebaking is about 80 degrees Celsius. By performing the prebaking treatment, a part of the solvent in the first epoxy resin composite material layer 130 is volatilized, so that the first epoxy resin composite material layer 130 is in a semi-cured state.

請參閱圖4,第五步,於絕緣基材層140之第二表面142上形成第二環氧樹脂複合材料層150。Referring to FIG. 4 and FIG. 5, a second epoxy resin composite layer 150 is formed on the second surface 142 of the insulating substrate layer 140.

本實施例中,第二環氧樹脂複合材料層150亦藉由狹縫式塗佈機塗佈形成。第二環氧樹脂複合材料層150之厚度為2微米至20微米,優選為3至10微米。第二環氧樹脂複合材料層150具有遠離絕緣基材層140之第四表面151。In this embodiment, the second epoxy resin composite layer 150 is also formed by coating by a slit coater. The second epoxy resin composite layer 150 has a thickness of from 2 micrometers to 20 micrometers, preferably from 3 to 10 micrometers. The second epoxy composite layer 150 has a fourth surface 151 that is remote from the insulating substrate layer 140.

第六步,對第二環氧樹脂複合材料層150進行處理,以使得第二環氧樹脂複合材料層150半固化。In the sixth step, the second epoxy resin composite layer 150 is treated to semi-cure the second epoxy resin composite layer 150.

本實施例中,第二環氧樹脂複合材料層150固化採用之方法為預烘烤處理。於對第二環氧樹脂複合材料層150進行預烘烤之持續之時間約為15分鐘,預烘烤時保持之溫度約為80攝氏度。藉由進行預烘烤處理,第二環氧樹脂複合材料層150中之部分溶劑揮發,使得第二環氧樹脂複合材料層150為半固化狀態。In this embodiment, the second epoxy resin composite material layer 150 is cured by a prebaking treatment. The duration of prebaking of the second epoxy resin composite layer 150 is about 15 minutes, and the temperature maintained during prebaking is about 80 degrees Celsius. By performing the prebaking treatment, a part of the solvent in the second epoxy resin composite layer 150 is volatilized, so that the second epoxy resin composite material layer 150 is in a semi-cured state.

請參閱圖5,第七步,提供第一金屬層110及第二金屬層170。Referring to FIG. 5, the seventh step, the first metal layer 110 and the second metal layer 170 are provided.

本實施例中,第一金屬層110及第二金屬層170均為銅箔,其厚度約為10微米至25微米。第一金屬層110具第五表面111,第二金屬層170具有第六表面171。In this embodiment, the first metal layer 110 and the second metal layer 170 are both copper foils having a thickness of about 10 micrometers to 25 micrometers. The first metal layer 110 has a fifth surface 111 and the second metal layer 170 has a sixth surface 171.

請參閱圖6,第八步,於第一金屬層110之第六表面171上塗佈形成第一膠層120,於第二金屬層170之第六表面171上塗佈形成第二膠層160。Referring to FIG. 6 and the eighth step, a first adhesive layer 120 is formed on the sixth surface 171 of the first metal layer 110, and a second adhesive layer 160 is formed on the sixth surface 171 of the second metal layer 170. .

本實施例中,採用狹縫式塗佈機將液態之膠層材料塗佈於第一金屬層110之第五表面111及第二金屬層170之第六表面171。採用之液態膠層材料為熱固性環氧樹脂膠,控制形成之第一膠層120之厚度及第二膠層160之厚度均為8至15微米。In this embodiment, the liquid glue layer material is applied to the fifth surface 111 of the first metal layer 110 and the sixth surface 171 of the second metal layer 170 by a slit coater. The liquid adhesive layer material used is a thermosetting epoxy resin glue, and the thickness of the first adhesive layer 120 and the thickness of the second adhesive layer 160 are both controlled to be 8 to 15 micrometers.

於塗佈形成第一膠層120及第二膠層160之後,還可進一步包括對形成之第一膠層120及第二膠層160進行烘烤之步驟,使得形成之第一膠層120及第二膠層160半固化狀態,以方便存儲及應用。本實施例中,對形成之第一膠層120及第二膠層160進行烘烤之時間為15分鐘,烘烤持續之時間為80攝氏度。After the first adhesive layer 120 and the second adhesive layer 160 are formed by coating, the step of baking the first adhesive layer 120 and the second adhesive layer 160 may be further included, so that the first adhesive layer 120 is formed and The second adhesive layer 160 is semi-cured to facilitate storage and application. In this embodiment, the first adhesive layer 120 and the second adhesive layer 160 are baked for 15 minutes, and the baking duration is 80 degrees Celsius.

請參閱圖7,第九步,依次疊放並壓合第一金屬層110、第一膠層120、第一環氧樹脂複合材料層130、合絕緣基材層140、第二環氧樹脂複合材料層150、第二膠層160及第二金屬層170,從而得到電路板基板100。Referring to FIG. 7, the ninth step, the first metal layer 110, the first adhesive layer 120, the first epoxy resin composite layer 130, the insulating base material layer 140, and the second epoxy resin composite are sequentially stacked and pressed. The material layer 150, the second adhesive layer 160, and the second metal layer 170 are obtained to obtain the circuit board substrate 100.

本實施例中,採用滾輪壓合之方式對第一金屬層110、第一膠層120、第一環氧樹脂複合材料層130、合絕緣基材層140、第二環氧樹脂複合材料層150、第二膠層160及第二金屬層170進行壓合,壓合時控制之溫度為100攝氏度,壓合之速率為1米每分鐘,壓合時之壓力為4至25千克力每平方釐米。藉由壓合之後,使得第一金屬層110、第一膠層120、第一環氧樹脂複合材料層130、合絕緣基材層140、第二環氧樹脂複合材料層150、第二膠層160及第二金屬層170成為一個整體。In this embodiment, the first metal layer 110, the first adhesive layer 120, the first epoxy resin composite material layer 130, the insulating base material layer 140, and the second epoxy resin composite material layer 150 are pressed by a roller. The second adhesive layer 160 and the second metal layer 170 are pressed together, and the temperature controlled at the time of pressing is 100 degrees Celsius, the pressing rate is 1 meter per minute, and the pressure at the time of pressing is 4 to 25 kilograms per square centimeter. . After pressing, the first metal layer 110, the first adhesive layer 120, the first epoxy resin composite material layer 130, the insulating base material layer 140, the second epoxy resin composite material layer 150, and the second adhesive layer are caused. 160 and the second metal layer 170 are integrated.

第十步,固化第一膠層120、第一環氧樹脂複合材料層130、第二環氧樹脂複合材料層150及第二膠層160。In the tenth step, the first adhesive layer 120, the first epoxy resin composite material layer 130, the second epoxy resin composite material layer 150, and the second adhesive layer 160 are cured.

本實施例中,採用熟化處理之方式使得第一膠層120、第一環氧樹脂複合材料層130、第二環氧樹脂複合材料層150及第二膠層160固化。進行熟化處理時,熟化處理之溫度為180攝氏度,熟化處理之時間為60分鐘。經過熟化處理,使得半固化之第一膠層120、第一環氧樹脂複合材料層130、第二環氧樹脂複合材料層150及第二膠層160固化,並且,由於第一膠層120及第二膠層160之材料中具有環氧樹脂,具有環氧基官能團,第一環氧樹脂複合材料層130及第二環氧樹脂複合材料層150亦具有環氧基官能團,於第一環氧樹脂複合材料層130及第一膠層120相互接觸之表面、第二環氧樹脂複合材料層150與第二膠層160相互接觸之表面,各環氧樹脂複合材料層中之材料及膠層之材料之間發生化學反應,從而使得相鄰之環氧樹脂複合材料層及膠層成為一體。並且第一膠層120、第一環氧樹脂複合材料層130、第二環氧樹脂複合材料層150及第二膠層160均具有較高之黏度,於其固化後,均黏結與其相鄰之絕緣基材層140、第一金屬層110或第二金屬層170,從而得到電路板基板100。In this embodiment, the first adhesive layer 120, the first epoxy resin composite material layer 130, the second epoxy resin composite material layer 150, and the second adhesive layer 160 are cured by a curing treatment. When the aging treatment was carried out, the temperature of the aging treatment was 180 degrees Celsius, and the aging treatment time was 60 minutes. After the aging treatment, the semi-cured first adhesive layer 120, the first epoxy resin composite material layer 130, the second epoxy resin composite material layer 150, and the second adhesive layer 160 are cured, and, due to the first adhesive layer 120 and The second adhesive layer 160 has an epoxy resin having an epoxy functional group, and the first epoxy composite layer 130 and the second epoxy composite layer 150 also have an epoxy functional group, and the first epoxy The surface of the resin composite material layer 130 and the first adhesive layer 120 contacting each other, the surface of the second epoxy resin composite material layer 150 and the second adhesive layer 160 contacting each other, and the material and the adhesive layer in each epoxy resin composite material layer A chemical reaction takes place between the materials, so that the adjacent epoxy resin composite layer and the glue layer are integrated. And the first adhesive layer 120, the first epoxy resin composite material layer 130, the second epoxy resin composite material layer 150, and the second adhesive layer 160 all have a higher viscosity, and after being cured, they are bonded and adjacent thereto. The substrate layer 140, the first metal layer 110, or the second metal layer 170 are insulated to obtain the circuit board substrate 100.

本技術方案提供之電路板基板,其中間設置有環氧樹脂複合材料層,所述環氧樹脂複合材料層中具有分散均勻之奈米碳管而具有電磁遮罩作用,當所述電路板基板用於製作多層電路板時,所述環氧樹脂複合材料層能夠起到電磁遮罩作用,並能夠防止導電線路之間之離子遷移問題。並且,環氧樹脂複合材料層具有良好之柔韌性,相比於於現有技術中之不銹鋼片,能夠增加柔性電路板之撓折性能,並且可降低電路板之生產成本。本技術方案提供之電路板基板之製作方法,能夠方便地製作所述電路板基板。The circuit board substrate provided by the technical solution is provided with an epoxy resin composite material layer, wherein the epoxy resin composite material layer has a uniformly dispersed carbon nanotube tube and has an electromagnetic shielding function, when the circuit board substrate When used to fabricate a multilayer circuit board, the epoxy resin composite layer can function as an electromagnetic mask and can prevent ion migration problems between conductive lines. Moreover, the epoxy resin composite layer has good flexibility, which can increase the flexural performance of the flexible circuit board and reduce the production cost of the circuit board compared to the stainless steel sheet in the prior art. The method for fabricating a circuit board substrate provided by the present technical solution can facilitate the fabrication of the circuit board substrate.

綜上所述,本發明確已符合發明專利之要件,遂依法提出專利申請。惟,以上所述者僅為本發明之較佳實施方式,自不能以此限制本案之申請專利範圍。舉凡熟悉本案技藝之人士援依本發明之精神所作之等效修飾或變化,皆應涵蓋於以下申請專利範圍內。In summary, the present invention has indeed met the requirements of the invention patent, and has filed a patent application according to law. However, the above description is only a preferred embodiment of the present invention, and it is not possible to limit the scope of the patent application of the present invention. Equivalent modifications or variations made by persons skilled in the art in light of the spirit of the invention are intended to be included within the scope of the following claims.

100‧‧‧電路板基板100‧‧‧Circuit board

110‧‧‧第一金屬層110‧‧‧First metal layer

111‧‧‧第五表面111‧‧‧ fifth surface

120‧‧‧第一膠層120‧‧‧First layer

130‧‧‧第一環氧樹脂複合材料層130‧‧‧First epoxy resin composite layer

131‧‧‧第三表面131‧‧‧ third surface

140‧‧‧絕緣基材層140‧‧‧Insulated substrate layer

141‧‧‧第一表面141‧‧‧ first surface

142‧‧‧第二表面142‧‧‧ second surface

150‧‧‧第二環氧樹脂複合材料層150‧‧‧Second epoxy composite layer

151‧‧‧第四表面151‧‧‧ fourth surface

160‧‧‧第二膠層160‧‧‧Second layer

170‧‧‧第二金屬層170‧‧‧Second metal layer

171‧‧‧第六表面171‧‧‧ sixth surface

圖1係本技術方案實施方式提供之電路板基板之剖視圖。1 is a cross-sectional view of a circuit board substrate provided by an embodiment of the present technical solution.

圖2係本技術方案實施例提供之絕緣基材之剖視圖。2 is a cross-sectional view of an insulating substrate provided by an embodiment of the present technical solution.

圖3係本技術方案實施例提供之於絕緣基材之第一表面形成第一環氧樹脂複合材料層後之剖視圖。3 is a cross-sectional view showing a first epoxy resin composite layer formed on a first surface of an insulating substrate provided by an embodiment of the present technical solution.

圖4係本技術方案實施例提供之於絕緣基材之第二表面形成第二環氧樹脂複合材料層後之剖視圖4 is a cross-sectional view showing a second epoxy resin composite layer formed on a second surface of an insulating substrate according to an embodiment of the present technical solution.

圖5係本技術方案實施例提供之第一金屬層及第二金屬層之剖視圖。FIG. 5 is a cross-sectional view of a first metal layer and a second metal layer provided by an embodiment of the present technical solution.

圖6係本技術方案實施例提供之第一金屬層上形成第一膠層及於第二金屬層上形成第二膠層後之剖視圖。6 is a cross-sectional view showing a first adhesive layer formed on a first metal layer and a second adhesive layer formed on a second metal layer provided in an embodiment of the present technical solution.

圖7係本技術方案實施例提供之依次堆疊第一金屬層、第一膠層、第一環氧樹脂複合材料層、絕緣基材層、第二環氧樹脂複合材料層、第二膠層及第二金屬層後之示意圖。7 is a stack of a first metal layer, a first adhesive layer, a first epoxy composite material layer, an insulating base material layer, a second epoxy resin composite material layer, a second adhesive layer, and the like according to an embodiment of the present technical solution. Schematic diagram of the second metal layer.

100‧‧‧電路板基板 100‧‧‧Circuit board

110‧‧‧第一金屬層 110‧‧‧First metal layer

120‧‧‧第一膠層 120‧‧‧First layer

130‧‧‧第一環氧樹脂複合材料層 130‧‧‧First epoxy resin composite layer

140‧‧‧絕緣基材層 140‧‧‧Insulated substrate layer

150‧‧‧第二環氧樹脂複合材料層 150‧‧‧Second epoxy composite layer

160‧‧‧第二膠層 160‧‧‧Second layer

170‧‧‧第二金屬層 170‧‧‧Second metal layer

Claims (11)

一種電路板基板,其包括依次堆疊之第一金屬層、第一膠層、第一環氧樹脂複合材料層、絕緣基材層、第二環氧樹脂複合材料層、第二膠層及第二金屬層,所述環氧樹脂複合材料層由環氧樹脂複合材料組成,所述環氧樹脂複合材料包括端羧基聚合物改性之環氧樹脂、奈米碳管及無機分散材料,所述奈米碳管於所述環氧樹脂複合材料中所佔之重量百分比為4.6%至16%。A circuit board substrate comprising a first metal layer, a first adhesive layer, a first epoxy composite material layer, an insulating base material layer, a second epoxy resin composite material layer, a second adhesive layer and a second layer which are sequentially stacked a metal layer, the epoxy resin composite material layer is composed of an epoxy resin composite material comprising an epoxy resin modified with a carboxyl group polymer, a carbon nanotube and an inorganic dispersion material, and the nano layer The carbon nanotubes account for 4.6% to 16% by weight of the epoxy resin composite. 如申請專利範圍第1項所述之電路板基板,其中,所述端羧基聚合物改性之環氧樹脂為液態聚丁二烯丙烯腈改性之雙酚A型環氧樹脂。The circuit board substrate according to claim 1, wherein the terminal carboxyl group-modified epoxy resin is a liquid polybutadiene acrylonitrile modified bisphenol A type epoxy resin. 如申請專利範圍第1項所述之電路板基板,其中,所述端羧基聚合物改性之環氧樹脂於環氧樹脂複合材料中之重量百分比為55%至65%。The circuit board substrate of claim 1, wherein the terminal carboxyl polymer-modified epoxy resin is in a weight percentage of 55% to 65% in the epoxy resin composite material. 如申請專利範圍第1項所述之電路板基板,其中,所述無機分散材料為奈米黏土或者奈米雲母粉。The circuit board substrate according to claim 1, wherein the inorganic dispersion material is nano clay or nano mica powder. 如申請專利範圍第1項所述之電路板基板,其中,所述奈米碳管與無機分散材料之重量比為8至12比1。The circuit board substrate of claim 1, wherein the weight ratio of the carbon nanotube to the inorganic dispersion material is 8 to 12 to 1. 如申請專利範圍第1項所述之電路板基板,其中,所述環氧樹脂複合材料複合材料還包括硬化劑、溶劑、催化劑及消泡劑,所述硬化劑為雙氰胺,所述溶劑為二乙二醇單乙醚醋酸酯,所述催化劑為2-十一烷基咪唑。The circuit board substrate of claim 1, wherein the epoxy resin composite material further comprises a hardener, a solvent, a catalyst, and an antifoaming agent, the hardener being dicyandiamide, the solvent It is diethylene glycol monoethyl ether acetate, and the catalyst is 2-undecylimidazole. 如申請專利範圍第1項所述之電路板基板,其中,所述環氧樹脂複合材料層之厚度為2微米至8微米。The circuit board substrate of claim 1, wherein the epoxy resin composite layer has a thickness of from 2 micrometers to 8 micrometers. 一種電路板基板製作方法,包括步驟:
製作環氧樹脂複合材料,所述環氧樹脂複合材料包括端羧基聚合物改性之環氧樹脂、奈米碳管及無機分散材料,所述奈米碳管於所述環氧樹脂複合材料中所佔之重量百分比為4.6%至16%;
提供絕緣基材層,所述絕緣基材層具有相對之第一表面及第二表面;
將所述環氧樹脂複合材料塗佈於絕緣基材層之第一表面形成第一環氧樹脂複合材料層;
將所述環氧樹脂複合材料塗佈於所述絕緣基材層之第二表面形成第二環氧樹脂複合材料層;
提供第一金屬層及第二金屬層;
於第一金屬層上形成形成第一膠層,於第二金屬層上形成第二膠層;
依次疊放並壓合第一金屬層、第一膠層、第一環氧樹脂複合材料層、絕緣基材層、第二環氧樹脂複合材料層、第二膠層及第二金屬層;以及
固化所述第一膠層、第一環氧樹脂複合材料層、第二環氧樹脂複合材料層及第二膠層。
A method for manufacturing a circuit board substrate, comprising the steps of:
Making an epoxy resin composite material comprising an epoxy resin modified with a terminal carboxyl group polymer, a carbon nanotube, and an inorganic dispersion material, wherein the carbon nanotube is in the epoxy resin composite material The percentage by weight is 4.6% to 16%;
Providing an insulating substrate layer having opposite first and second surfaces;
Applying the epoxy resin composite material to the first surface of the insulating substrate layer to form a first epoxy resin composite material layer;
Applying the epoxy resin composite material to the second surface of the insulating substrate layer to form a second epoxy resin composite material layer;
Providing a first metal layer and a second metal layer;
Forming a first adhesive layer on the first metal layer and forming a second adhesive layer on the second metal layer;
Laiding and pressing the first metal layer, the first adhesive layer, the first epoxy resin composite material layer, the insulating base material layer, the second epoxy resin composite material layer, the second adhesive layer, and the second metal layer; The first adhesive layer, the first epoxy resin composite layer, the second epoxy composite layer, and the second adhesive layer are cured.
如申請專利範圍第8項所述之電路板基板製作方法,其中,製作所述環氧樹脂複合材料包括步驟:
採用端羧基聚合物對環氧樹脂進行改性以得到端羧基聚合物改性之環氧樹脂;
將奈米碳管均勻分散於無機分散材料中,以得到奈米碳管分散體;以及
將所述端羧基聚合物改性之環氧樹脂與奈米碳管分散體進行混合並研磨分散,以得到環氧樹脂複合材料。
The method for fabricating a circuit board substrate according to claim 8, wherein the manufacturing the epoxy resin composite material comprises the steps of:
The epoxy resin is modified with a terminal carboxyl group polymer to obtain an epoxy resin modified with a terminal carboxyl group polymer;
Dispersing the carbon nanotubes uniformly in the inorganic dispersion material to obtain a carbon nanotube dispersion; and mixing the epoxy resin modified with the terminal carboxyl group with the carbon nanotube dispersion and grinding and dispersing An epoxy resin composite material is obtained.
如申請專利範圍第8項所述之電路板基板製作方法,其中,所述環氧樹脂複合材料採用狹縫式塗佈機塗佈於絕緣基材層之第一表面及第二表面,所述第一環氧樹脂複合材料層及第二環氧樹脂複合材料層之厚度均為2微米至8微米。The method for fabricating a circuit board according to claim 8, wherein the epoxy resin composite is applied to the first surface and the second surface of the insulating substrate layer by a slit coater. The thickness of the first epoxy resin composite layer and the second epoxy resin composite layer are both 2 micrometers to 8 micrometers. 如申請專利範圍第8項所述之電路板基板製作方法,其中,於塗佈形成第一環氧樹脂複合材料層之後,還包括對第一環氧樹脂複合材料層進行預烘烤以使得第一環氧樹脂複合材料層半固化之步驟,於塗佈形成第二環氧樹脂複合材料層之後,還包括對第二環氧樹脂複合材料層進行預烘烤以使得第二環氧樹脂複合材料層半固化之步驟。The method for fabricating a circuit board according to claim 8, wherein after the coating the first epoxy resin composite layer, the first epoxy resin composite layer is prebaked to make the first a step of semi-curing an epoxy resin composite layer, after coating to form the second epoxy resin composite layer, further comprising pre-baking the second epoxy resin composite material layer to make the second epoxy resin composite material The step of layer semi-curing.
TW99131050A 2010-09-14 2010-09-14 Printed circuit board subatrate and method for manufacturing the same TWI406925B (en)

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TW200520640A (en) * 2003-09-10 2005-06-16 Nippon Kayaku Kk Sheet for flexible printed circuit board and method for manufacture thereof
TW200916496A (en) * 2007-07-05 2009-04-16 Asahi Kasei Chemicals Corp Curing agent for epoxy resin and curing agent composition for epoxy resin

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TW200520640A (en) * 2003-09-10 2005-06-16 Nippon Kayaku Kk Sheet for flexible printed circuit board and method for manufacture thereof
TW200916496A (en) * 2007-07-05 2009-04-16 Asahi Kasei Chemicals Corp Curing agent for epoxy resin and curing agent composition for epoxy resin

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