1342812 ____ 100年04月01日梭正替換頁 六、發明說明： 【發明所屬之技術領域】 [0001] 本發明是有關於一種壓合組裝治具，特別是有關於一種 氣動壓合組裝治具。 【先前技術】 [0002] 卡勾組裝（Snap Fit)是一種可用來取代高成本及高人力 的螺絲組裝之組裝技術，卡勾式組裝治具於組裝時不需 要工具，具有容易拆卸、固定的優點。 [0003] 目前，大多採用全手工壓合組裝的方式，來組裝卡勾式 組裝產品，然而隨著產品的不斷更新汰換，產品的設計 用料也逐漸發生變化，由最初的塑膠材質到現今的金屬 及合金材料。自然導致卡勾強度等物理性質產生由弱轉 強的變化，使整個組裝作業的困難與複雜度大幅提升， 進而造成從業人員的困擾。從業人員必須利用更大的力 量及更長的時間才能完成產品的組裝，這樣勢必會降低 產品的整體生產效率，也不符合現代化製造企業的生產 要求。 [0004] 本案發明人基於此有鑑於習知技藝之各項問題，為了能 夠兼顧解決之，本發明人基於多年研究開發與諸多實務 經驗，提出一種氣動壓合組裝治具，以作為改善上述缺 點之實現方式與依據。 【發明内容】 [0005] 有鑑於此，本發明之目的就是在提供一種氣動壓合組裝 治具，以替代全手工作業且快速、精確的自動治具。 097150304 表單編號A0101 第3頁/共15頁 1003116558-0 Ϊ542812 [0006] [0007] [0008] 097150304 100年04月01日梭正替换苜 根據本發明之目的，提出一種氣動壓合組裝治具，其包 含壓合組裝治具、水平氣缸、可調整行程的氣缸及時間 繼電器。壓合組裝治具並包含平台、水平滑軌組、垂直 導軌組、第一壓合部及第二壓合部"當氣動壓合組裝治 具啟動時，水平氣缸及可調整行程的氣缸會於時間繼電 器所設定的壓合時間内，分別驅動第一壓合部及第二壓 合部，使第一壓合部滑移至水平滑軌組中的一指定壓合 位置，第二壓合部依所需的滑移速度對應壓合在第一壓 合部上方，且於壓合時間後，水平氣缸及可調整行程的 氣缸將再度分別驅動第一壓合部及第二壓合部，使第二 壓合部向上滑移與第一壓含鑭轉部返回初 始待機位置。1342812 ____ 100年04月01日 Shuttle replacement page VI, invention description: [Technical field of invention] [0001] The present invention relates to a press-fit assembly jig, and more particularly to a pneumatic press-fit assembly jig . [Prior Art] [0002] Snap Fit is a kind of assembly technology that can be used to replace the high cost and high manpower of the screw assembly. The hook type assembly jig does not require tools during assembly, and is easy to disassemble and fix. advantage. [0003] At present, most of the manual assembly and assembly methods are used to assemble the hook-type assembly products. However, as the products are continuously updated, the design materials of the products are gradually changed, from the original plastic materials to the present day. Metal and alloy materials. Naturally, the physical properties such as the strength of the hook are changed from weak to strong, which greatly increases the difficulty and complexity of the entire assembly operation, thereby causing troubles for practitioners. Practitioners must use more power and longer to complete the assembly of the product, which will inevitably reduce the overall production efficiency of the product, nor meet the production requirements of modern manufacturing companies. Based on the problems of the prior art, the inventors of the present invention have proposed a pneumatic press-fit assembly jig based on years of research and development and many practical experiences in order to solve the above problems. The way of implementation and basis. SUMMARY OF THE INVENTION [0005] In view of the above, it is an object of the present invention to provide a pneumatic compression assembly jig that replaces a manual, fast and accurate automatic jig. 097150304 Form No. A0101 Page 3 / Total 15 Page 1003116558-0 Ϊ 542812 [0006] [0007] [0008] 097150304 April 01, 100, the shuttle is being replaced, according to the purpose of the present invention, a pneumatic compression assembly jig is proposed, It includes press-fit assembly fixtures, horizontal cylinders, adjustable stroke cylinders and time relays. Pressing and assembling the fixture and including the platform, the horizontal rail group, the vertical rail group, the first pressing portion and the second pressing portion" when the pneumatic pressing assembly fixture is activated, the horizontal cylinder and the adjustable stroke cylinder will Driving the first nip portion and the second nip portion respectively during the nip time set by the time relay, so that the first nip portion slides to a designated pressing position in the horizontal rail group, and the second pressing portion The portion is pressed against the first nip portion according to the required slip speed, and after the pressing time, the horizontal cylinder and the adjustable stroke cylinder will drive the first nip portion and the second nip portion respectively. The second nip is slid upward and the first nip is returned to the initial standby position.
ll»J 承上所述，依本發明之氣動壓合組裝治異，其可具有多 個下述優點： (1) 此氣動壓合組裝治具的組裝動作為氣動控制，可降 · . * ；. 低作業者的勞動強度，以節省人力。 (2) 此氣動壓合組裝治具的組裝過程為一次到位，各受 力點受力均勻。 (3) 此氣動壓合組裝治具的總體結構為通用設計，應用 在不同卡勾式組裝產品只需換第一壓合部及第二壓合部 ，且更換方便，第二壓合部亦可依實際所需的滑移速度 對應壓合在該第一壓合部上方，以保證第一壓合部上方 的卡勾式組裝產品，不會因受力過強而損壞其内部，且 内部形變在許可範圍内。 茲為使貴審查委員對本發明之技術特徵及所達成之功 表單編號A0101 第4頁/共15頁 1003116558-0 1342812 • * 100年04月01日修正替换頁 [0009] [0010] 效有更進一步之瞭解與認識，下文謹提供較佳之實施例 及相關圖式以為輔作之用，並以詳細之說明文字配合說 明如後。 【實施方式】 以下將結合附圖及實施例對本發明之氣動壓合組裝治具 進行具體說明。 請參閱第1至4圖所示，氣動壓合組裝治具，係在一壓合 組裝治具上進行改良。壓合組裝治具係具有一水平滑塊i 、一第二壓合部2、一水平滑軌組3、一第一壓合部4、一 啟動開關6、一軸套1〇、一垂直導轨組丨丨及一平台16，其 中，平台16具有一透槽17。水平滑軌組3設置於平台η之 一側表面上，且水平滑軌組3與透槽17呈現平行之態樣。 垂直導軌組11設置於平台16旁之側表面上，且更分別設 置於水平滑軌組3二側。第一壓合部4呈現為一塊體之態 樣，且設置組裝於水平滑執組3中，可前後滑移在水平滑 軌組3中。水平滑塊1設置於水平滑軌組3中，並承載第一 壓合部4，使第一壓合部4箭後滑移於水平滑轨組3中。第 一壓合部2呈現為一塊體之態樣，且第二壓合部2之兩端 設置組裝於垂直導軌組11中，以上下滑移於垂直導軌組 11中。第二壓合部2另與一支推柱15結合，透過支撐柱15 支撑第一麼合部2。啟動開關6則設置於壓合組裝治具前 方的面板處，於觸發啟動開關6時可啟動氣動壓合組裝治 具。 藉由增6又一時間繼電器5、一緩衝器7、一第二感應器8、 一可調整行程的氣缸9、一第一感應器12、一水平氣缸13 097150304 表單編號A0101 第5頁/共15頁 1003116558-0 [0011] -B42812 100年04月 、一氣紅滑塊連接組14以改良壓合組裝治具。氣缸滑塊 連接組14穿設於透槽17並分別連接水平氣缸13及水平滑 塊1。水平氣缸13設置於平台16之另一側表面上，可透過 氣缸滑塊連接組14，驅動水平滑塊1，使水平滑塊1所承 載的第一壓合部4如後滑移於水平滑轨組3中。可調整行 程的氣缸9可驅動第二壓合部2，使第二壓合部2上下滑移 在垂直導轨組11中。時間繼電器5可設定第二壓合部2完 成一次對應壓合第一壓合部4的時間，俾使第一壓合部4 於設定時間内向前滑移至水平滑軌組3中的一指定壓合位 置，且第二壓合部2依據實際所需的滑移速度向下滑移， 以對應壓合第一壓合部4 嘗f 4向前滑移至水平滑軌組Ll»J According to the above description, according to the pneumatic compression assembly of the present invention, it can have the following advantages: (1) The assembly action of the pneumatic compression assembly fixture is pneumatically controlled, and can be lowered. ; Low laborer's labor intensity to save manpower. (2) The assembly process of the pneumatic press-fit assembly fixture is once in place, and the force points are evenly distributed. (3) The overall structure of the pneumatic press-fit assembly fixture is a universal design. It is only required to change the first nip part and the second nip part in different hook-type assembly products, and the replacement is convenient, and the second nip part is also The sliding speed corresponding to the actual needs is correspondingly pressed on the first nip portion to ensure that the hook-type assembled product above the first nip portion does not damage the interior due to excessive force, and the inside The deformation is within the scope of the license. For the purpose of making the technical characteristics of the invention and the work form number A0101, page 4 of 15 pages 1003116558-0 1342812 • * 100 years of April 01 amendment replacement page [0009] [0010] For a better understanding and understanding, the preferred embodiments and related drawings are provided for the purpose of assisting the accompanying drawings, and the detailed descriptions are followed by the following description. [Embodiment] Hereinafter, a pneumatic press-fit assembly jig of the present invention will be specifically described with reference to the accompanying drawings and embodiments. Refer to Figures 1 through 4 for a pneumatic press-fit assembly fixture that is modified on a press-fit assembly fixture. The press-fit assembly fixture has a horizontal slider i, a second nip portion 2, a horizontal slide rail group 3, a first nip portion 4, a start switch 6, a sleeve 1 〇, and a vertical guide rail. The platform 16 is a platform 16 in which the platform 16 has a through slot 17. The water smoothing rail group 3 is disposed on one side surface of the platform n, and the horizontal rail group 3 and the through groove 17 are in a parallel state. The vertical rail group 11 is disposed on the side surface beside the platform 16, and is further disposed on both sides of the horizontal rail group 3. The first nip 4 is presented in the form of a single body, and is assembled in the horizontal sliding group 3 so as to be slidable back and forth in the horizontal rail group 3. The horizontal slider 1 is disposed in the horizontal rail group 3 and carries the first nip 4 so that the first nip 4 is swung back and forth in the horizontal rail group 3. The first nip portion 2 is in the form of a single body, and both ends of the second nip portion 2 are disposed to be assembled in the vertical rail group 11, and are slid downward in the vertical rail group 11. The second nip 2 is further combined with a push column 15 to support the first merging portion 2 through the support post 15. The start switch 6 is disposed at the front panel of the press assembly jig, and the pneumatic press assembly tool can be activated when the start switch 6 is triggered. By adding 6 another time relay 5, a buffer 7, a second inductor 8, an adjustable stroke cylinder 9, a first inductor 12, a horizontal cylinder 13 097150304 Form No. A0101 Page 5 / Total Page 15 1003116558-0 [0011] -B42812 In April of the 100th, a red-red slider connection group 14 was used to improve the press-fit assembly fixture. The cylinder block connecting group 14 is bored in the through groove 17 and connected to the horizontal cylinder 13 and the horizontal block 1, respectively. The horizontal cylinder 13 is disposed on the other side surface of the platform 16 and can pass through the cylinder slider connecting group 14 to drive the horizontal slider 1 so that the first nip 4 carried by the horizontal slider 1 slides back to the horizontal slide. In track group 3. The adjustable stroke cylinder 9 drives the second nip 2 so that the second nip 2 slides down into the vertical rail set 11. The time relay 5 can set the time when the second nip 2 completes the corresponding pressing of the first nip 4 once, so that the first nip 4 slides forward to a specified one of the horizontal slide groups 3 within the set time. Pressing position, and the second nip 2 is slid down according to the actual required slip speed, so as to correspondingly press the first nip 4 to f4 forward to the horizontal slide group
第一壓合部 _ „々暴時，感應 到第-;i合部4 ’令可輕務鋼二壓合部2 ，使第二壓合部2向下滑移，以對應壓合第一壓合部4。 第二感應器8可於第二壓合部2對應壓合第一壓合部4時， 可感應到第二壓合部2，並於時間龜'董:器玟斛設定的時間 後，令可調整行程的氣缸9驅動第二壓合部，同時令水平 氣缸13驅動第一壓合部4，使第二壓合部2向上滑移與 該第一壓合部4分離，且使第一壓合部4向後滑移，以返 回初始待機位置，等待下次的壓合組裝動作。緩衝器7主 要設置於平台16之端表面上，且位於水平滑執組3末端， 可減緩第一壓合部4於向前滑移指定壓合位置時，所造成 的滑移衝擊力。 由於本發明之氣動壓合組裝治具係選訂調整行程的氣 缸9及加料間繼電以、水平氣缸丨3、氣缸滑塊連接組 097150304 表單編號Α0101 第6頁/共15頁 ^03116558-0 [0012] 1342812 100年04月01日按正替換頁 14等輔助裝置，使本發明之氣動壓合組裝治具能有效解 決卡勾式組裝產品在組裝時由於受力不均，容易導致上 下殼變形及内部零件的損壞，組裝後上下殼密合產生較 大的斷差之問題。此外本發明之氣動壓合組裝治具僅需 一次壓合就能滿足產品設計的組裝要求，並透過更換式 的第一壓合部4及第二壓合部2，來有效的適用在各種卡 勾式組裝產品上。 [0013] 本發明之氣動壓合組裝治具之動作流程如下： 步驟1 :首先放置一上下殼初定位的卡勾式組裝產品至第 一壓合部4。 步驟2 :手動按壓啟動開關6，以啟動此氣動壓合組裝治 具，此時水平氣缸13動作，透過氣缸滑塊連接組14帶動 水平滑塊1及第一壓合部4沿水平滑軌組3向前移動到指定 壓合位置。 步驟3 :同時觸發第一感應器12，使可調整行程的氣缸9 帶動第二壓合部2沿垂直導執組11向下做壓合動作，進行 壓合組裝，可調整行程的氣缸9在下壓的過程中會觸發第 二感應器12 ’在時間繼電器5所設定的時間完成結束時’ 使第二壓合部2向上運動與第一壓合部4分離，同時水平 氣缸13帶動所連接的氣缸滑塊連接組14，讓第一壓合部4 沿水平滑軌組3向後運動返回初始待機位置，即完成一次 壓合組裝動作。 [0014] 以上所述僅為舉例性，而非為限制性者。任何未脫離本 發明之精神與範疇，而對其進行之等效修改或變更，均 應包含於後附之申請專利範圍中。 097150304 表單編號A0101 第7頁/共15頁 1003116558-0 1342812 100年04月01日修正替换亩 【圖式簡單說明】 [0015] 第1圖係為本發明之氣動壓合組裝治具之前視圖； 第2圖係為本發明之氣動壓合組裝治具之後視圖； 第3圖係為本發明之氣動壓合組裝治具之下視圖；以及 第4圖係為本發明之氣動壓合組裝治具之另一下視圖。 【主要元件符號說明】 [0016] 1 :水平滑塊； 2:第二壓合部； 3:水平滑軌組； 4 :第一壓合部；The first nip part _ „ 々 , , 感应 感应 感应 感应 感应 感应 感应 感应 感应 ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; The second inductor 8 can sense the second nip 2 when the second nip 2 is pressed against the first nip 4, and is set in the time turtle: After the time, the adjustable stroke cylinder 9 drives the second nip, while the horizontal cylinder 13 drives the first nip 4 to slide the second nip 2 upwardly away from the first nip 4 And sliding the first nip 4 backward to return to the initial standby position, waiting for the next press-fit assembly operation. The buffer 7 is mainly disposed on the end surface of the platform 16 and located at the end of the horizontal slip group 3, The sliding impact force caused by the first nip 4 when sliding forward to the designated pressing position can be slowed down. Since the pneumatic pressing assembly fixture of the present invention selects the adjustment stroke of the cylinder 9 and the relay between the feedings , horizontal cylinder 丨 3, cylinder slider connection group 097150304 Form No. 101 0101 Page 6 / Total 15 pages ^ 03116558-0 [0012] 1342812 100 April 01 Replacing the auxiliary device such as page 14 enables the pneumatic pressing assembly tool of the present invention to effectively solve the uneven force of the hook-type assembled product during assembly, which easily causes deformation of the upper and lower shells and damage of internal parts, and the upper and lower shells are assembled after assembly. In addition, the problem of generating a large gap is that the pneumatic press-fit assembly jig of the present invention can meet the assembly requirements of the product design only by one press-fitting, and through the replacement of the first nip 4 and the second press-fit. The action of the pneumatic press-fit assembly jig of the present invention is as follows: Step 1: Firstly, a hook-and-pin assembly product with an initial positioning of the upper and lower shells is placed. First pressing part 4. Step 2: Manually pressing the start switch 6 to activate the pneumatic pressing assembly jig, at which time the horizontal cylinder 13 is actuated to drive the horizontal slider 1 and the first pressing through the cylinder slider connecting group 14. The portion 4 moves forward along the horizontal rail group 3 to the designated pressing position. Step 3: Simultaneously triggering the first sensor 12 to cause the adjustable stroke cylinder 9 to drive the second nip 2 down the vertical guide group 11 Do the pressing action, enter The press-fit assembly, the adjustable stroke cylinder 9 triggers the second inductor 12' during the depression process, when the time set by the time relay 5 is completed, the second nip 2 is moved upward and the first press-fit is performed. The portion 4 is separated, and the horizontal cylinder 13 drives the connected cylinder slider connecting group 14 to move the first nip portion 4 back to the initial standby position along the horizontal rail group 3, that is, complete a press-fit assembly operation. [0014] The above description is intended to be illustrative, and not restrictive, and any equivalents and modifications may be included in the scope of the appended claims. No. A0101 Page 7 / Total 15 pages 1003116558-0 1342812 Correction of replacement of mu in April 01, 100 [Simple description of the drawing] [0015] Figure 1 is a front view of the pneumatic compression assembly jig of the present invention; Figure is a rear view of the pneumatic compression assembly fixture of the present invention; Figure 3 is a view of the pneumatic compression assembly fixture of the present invention; and Figure 4 is another embodiment of the pneumatic compression assembly fixture of the present invention. Look at the view. [Description of main component symbols] [0016] 1 : horizontal slider; 2: second nip; 3: horizontal rail group; 4: first nip;
5 :時間繼電器； 6:啟動開關； 7:緩衡器； 8:第二感應器； 9 :可調整行程的氣缸； 10 :軸套； 11 :垂直導軌組； 1 2 :第一感應器； 13 :水平氣缸； 14 :氣缸滑塊連接組； 15 :支撐柱； 1 6 :平台；以及 17 :透槽。 097150304 表單編號A0101 第8頁/共15頁 1003116558-05: time relay; 6: start switch; 7: balancer; 8: second sensor; 9: adjustable stroke cylinder; 10: bushing; 11: vertical rail set; 1 2: first sensor; : horizontal cylinder; 14: cylinder slide connection group; 15: support column; 1 6: platform; and 17: through slot. 097150304 Form No. A0101 Page 8 of 15 1003116558-0