TWI334388B - - Google Patents

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TWI334388B
TWI334388B TW97115878A TW97115878A TWI334388B TW I334388 B TWI334388 B TW I334388B TW 97115878 A TW97115878 A TW 97115878A TW 97115878 A TW97115878 A TW 97115878A TW I334388 B TWI334388 B TW I334388B
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polymer
solvent
layer
substrate layer
manufacturing
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TW97115878A
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TW200944377A (en
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九、發明說明: 【發明所屬之技術領域】 本發明是關於一種薄膜複合材之製造方法,特別是指 一種製程中未摻和使用溶劑的無溶劑型環保熱可塑性薄膜 複合材之製造方法。 【先前技術】 通常應用在製鞋、皮件、背包或坐墊的表布或裏布等 布材原料,會在布材表面塗布一層PU膠,製成PU薄膜的 複合材後,再進行表層貼附或裏層貼附,藉由PU薄媒保钱 布材使之不易被磨損’及有效防止纖維脫落與增加產品使用 壽命,此外,透過加熱’該PU薄膜能使該複合材順利黏合 到其他材質表面’因此’這種薄膜複合材已廣泛地使用在各 種工業產品的加工上,且PU是目前常被使用的薄膜材質。 參閱圖1與圖2’現有的一種薄膜複合材之製造方法包 含下列步驟: 步驟101是提供一以有機溶劑調製而成,並具有預定 黏度的聚氨酯(polyurethane ’簡稱為PU)膠料液1〇〇,該PU 谬料液100是裝填在一進料桶U中。且通常是將原始黏度 值為50,〇〇〇cps〜60,000cps之PU原料以一有機溶劑稀釋調 和為一黏度值介於6,000cps〜10,〇〇〇cps的PU膠料液1〇〇。 步驟102是使用一抽膠機12將該膠料液1〇〇自該進料 桶Π抽出並導引到一上膠單元13處,該上膠單元13具有 一壓輪131、一與該壓輪131相抵接並朝上傾斜延伸的擋膠 板132’及一設置於該壓輪131上方並會相對於該壓輪ι31 1334388 移動的擠壓輥輪133,該膠料液100是澆淋在該壓輪131與 該擋膠板132之間。上述壓輪131運作時可不加熱,若需加 熱,則加熱溫度是介於50°C〜90°C之間。 步驟103是提供一基材層200,該基材層200是自一送 料輥輪14送出,並先繞過多數個相間隔設置的支撐輥輪15 、再穿過該壓輪131與該擋膠板132之間的縫隙以繞設在該 壓輪131上,及被壓夾在該壓輪131與該擠壓輥輪133之間 。其中’該擋膠板13 2與該壓輪13 1間的縫隙恰可供該基材 層200通過,該膠料液100會澆塗在該基材層2〇〇上。此外 ’可藉由移動該擠壓輥輪133調整其與該壓輪ι31間的間隙 ,進而決定塗布的膠層厚度。 步驟104是將已塗布有該膠料液1〇〇的基材層2〇〇輸 送至一烘箱16進行烘乾,以使該膠料液丨〇〇乾燥定型為一 層薄膜300,及使該溶劑自該薄膜3〇〇揮發散出,進而製成 該複合材400。 步驟105是使用一捲收輥輪17捲繞收取該複合材4〇〇 雖然使用前述的製造方法能製出接合有薄膜3〇〇的複 合材400,並能透過PU材質的薄膜3〇〇增強該複合材_ 的耐用性,但實際上仍存有下列缺失: 一、該PU㈣液_必須以能夠溶解PU的有機溶劑 調製’此類溶劑為易揮發且有害人體徤康的物質,且為了達 到良好的溶解效果’通常將該膠料⑨_加_ 9CTC左右 ’如此,將導致更多的溶劑揮發並釋出到環境卜此外 6 1334388 將該膠料液1GG塗布至該基材層鳩並送至供箱i 行烘乾時’同樣會在供乾過程釋出大量氣化的溶劑分子 現有的製造方法相對具有不環保且會危害到操作人員的健康 的缺失。 一、雖然現有製造方法能藉由洪乾使該薄m 3〇〇中的 /合劑揮發’但在該複合材彻中仍會有溶劑殘留,使該現有 製造方法所製出的複合材彻仍然具有會危害到使用者的健 康的缺點。 三、參閱圖2與圖3,若所使用的基材層2〇〇為三層網 布里式4,由於二層網布是由一蜂巢網層部、一底層部 202,及多數支連接在該蜂巢網層部2〇ι與該底層部μ〕之 間的連接纖維203所構成,則當該pu膠料液1〇〇塗布至該 基材層200的蜂巢網層部2〇】上時,由於該膠料液⑽的濃 稍度相對相低,有較高的流動性,在進行烘乾前,該膠料 液較容易自該網布層201滲入到連接纖維203内,致使 «Ρ刀連接纖維203在烘乾後變硬,而影響到其彈性壓縮性能 ,且現有的製造方法相對使用較多的膠料液100而有較浪費 原料的缺點,同時由於該等連接纖維2〇3的彈性受到破壤, 使所製出的複合材4〇〇品質也相對較差。 四 '當該基材層200是使用單層布型式時,同樣會因 為該膠料液100的濃稠度相對較低且不易控制,導致在塗布 的過程中,該膠料液100自該基材層2〇〇表面滲透到内部, 經供乾後’乾燥硬化的膠料可能會導致該基材層2〇〇的硬度 增加且呈不均勻分布,而失去原有布材的柔軟性,使該現有 7 1334388 製造方法同樣具有使所製出的複合材400品質較不理想的缺 點。 【發明内容】 因此’本發明的目的’為提供一種無需使用溶劑,可 節省薄膜原料用量,且較不易影響到複合材成品品質的無 溶劑型環保熱可塑性薄膜複合材之製造方法。 於是’本發明無溶劑型環保熱可塑性薄膜複合材之製 造方法包含下列步驟: (1)提供一粒狀的高分子聚合物組份,且該高分子裝合 物組份是選自於共聚酯(c〇p〇lyester)粒子或共聚醯胺 (cpolyamide)粒子; (ii)熱熔與壓出,將該高分子聚合物組份投入—螺桿式 壓出機中,並於預定的溫度下加熱,以形成一高分子聚合 物熔膠,再將該熔膠擠壓出該螺桿式壓出機;IX. Description of the Invention: [Technical Field] The present invention relates to a method for producing a film composite material, and more particularly to a method for producing a solvent-free environment-friendly thermoplastic film composite material in which a solvent is not blended in a process. [Prior Art] It is usually applied to the cloth material such as table cloth or lining cloth for shoes, leather goods, backpacks or cushions. A layer of PU glue is applied on the surface of the cloth material to make a composite film of PU film, and then the surface layer is applied. Attached or attached to the inner layer, it is easy to be worn by the PU thin-film money-saving cloth material and effectively prevent the fiber from falling off and increase the service life of the product. In addition, by heating, the PU film can smoothly bond the composite material to other materials. The material surface 'so' is a film composite that has been widely used in the processing of various industrial products, and PU is a film material that is currently used. Referring to FIG. 1 and FIG. 2', a method for manufacturing a film composite material comprises the following steps: Step 101 is to provide a polyurethane (polyurethane 'abbreviated as PU) compound liquid prepared by using an organic solvent and having a predetermined viscosity. That is, the PU dope 100 is filled in a feed tank U. Usually, the PU raw material having an original viscosity value of 50 and 〇〇〇cps~60,000 cps is diluted with an organic solvent to a viscosity value of 6,000 cps to 10, and the PU gum solution of 〇〇〇cps is 1 Torr. Step 102 is to use a glue extractor 12 to draw the glue liquid 1 from the feed barrel and guide it to a gumming unit 13, the glue unit 13 has a pressure wheel 131, a pressure and a pressure The rubber plate 132 is abutting and upwardly inclined, and a pressing roller 133 disposed above the pressing wheel 131 and moving relative to the pressing wheel ι31 1334388, the glue liquid 100 is poured on The pressure roller 131 is interposed between the pressure plate 131 and the rubber plate 132. The above-mentioned pressure roller 131 may not be heated during operation, and if heating is required, the heating temperature is between 50 ° C and 90 ° C. Step 103 is to provide a substrate layer 200 which is sent from a feed roller 14 and bypasses a plurality of spaced apart support rollers 15 and then passes through the pressure roller 131 and the stopper. A gap between the plates 132 is wound around the pressing wheel 131, and is sandwiched between the pressing wheel 131 and the pressing roller 133. The gap between the rubber sheet 13 2 and the pressure roller 13 1 is just enough for the substrate layer 200 to pass through, and the glue liquid 100 is sprayed on the substrate layer 2 . Further, the thickness of the applied rubber layer can be determined by moving the pressing roller 133 to adjust the gap between the pressing roller and the pressing roller 133. Step 104 is: conveying the substrate layer 2 which has been coated with the glue liquid to an oven 16 for drying, so that the glue liquid is dried and shaped into a film 300, and the solvent is made. The composite material 400 is produced by volatilizing and evaporating from the film 3〇〇. In step 105, the composite material 4 is wound up by using a roll of the reel 17 , and the composite material 400 to which the film 3 is bonded can be produced by the above-described manufacturing method, and can be reinforced by the film 3 of the PU material. The durability of the composite material _, but actually there are still the following defects: First, the PU (four) liquid _ must be prepared with an organic solvent capable of dissolving PU. 'The solvent is a volatile and harmful substance, and in order to achieve Good dissolution effect 'usually the compound 9_plus _ 9CTC or so' will cause more solvent to volatilize and release to the environment. In addition, 6 1334388 applies the glue solution 1GG to the substrate layer and sends it. When drying to the tank i, the same manufacturing method that releases a large amount of vaporized solvent during the drying process is relatively environmentally unfriendly and can be detrimental to the health of the operator. 1. Although the existing manufacturing method can volatilize the mixture in the thin m 3 ' by the flooding, there is still solvent residue in the composite material, so that the composite material produced by the existing manufacturing method is still It has the disadvantage of jeopardizing the health of the user. 3. Referring to FIG. 2 and FIG. 3, if the substrate layer 2 used is a three-layer mesh type 4, since the two-layer mesh is composed of a honeycomb layer portion, a bottom portion 202, and a plurality of branches When the connecting fiber 203 between the honeycomb layer portion 2 and the bottom portion μ is formed, the pu compound liquid is applied to the honeycomb layer portion 2 of the substrate layer 200. When the concentration of the rubber liquid (10) is relatively low and has high fluidity, the rubber liquid is more likely to infiltrate into the connecting fiber 203 from the mesh layer 201 before drying, resulting in « The guillotine connecting fiber 203 hardens after drying, which affects its elastic compression performance, and the existing manufacturing method has the disadvantage of wasting raw materials compared to the use of more sizing liquid 100, and at the same time, due to the connecting fibers 2〇 The elasticity of 3 is broken, and the quality of the composite material produced is relatively poor. When the substrate layer 200 is in a single layer cloth type, the consistency of the glue liquid 100 is relatively low and difficult to control, resulting in the glue liquid 100 from the substrate during the coating process. The surface of the layer 2 渗透 penetrates into the interior, and after drying, the 'dry and hardened rubber compound may cause the hardness of the substrate layer to increase and unevenly distribute, and lose the softness of the original cloth material, so that the The prior art manufacturing method of 7 1334388 also has the disadvantage of making the quality of the composite material 400 produced less desirable. SUMMARY OF THE INVENTION Therefore, the object of the present invention is to provide a method for producing a solvent-free environment-friendly thermoplastic film composite which can save the amount of the film raw material without using a solvent and which is less likely to affect the quality of the finished product. Therefore, the method for producing the solvent-free environment-friendly thermoplastic film composite of the present invention comprises the following steps: (1) providing a granular polymer component, wherein the polymer component is selected from the group consisting of copolymerization Ester (c〇p〇lyester) particles or copolyamide particles; (ii) hot melt and extrusion, the high molecular polymer component is put into a screw extruder and at a predetermined temperature Heating to form a polymer polymer melt, and then extruding the melt out of the screw extruder;

(出)提供一依一預定速度輸送的基材層,並將該高分 子聚合物熔膠導流至鄰近該基材層的—接著面處,再配I 施加預定壓力,將該高分子聚合物熔膠轉印或塗 材層的接著面;及 基 ㈣冷風乾燥,對已轉印或塗布有該高分子聚合物_ 的基材層進行冷風乾燥,使該熔膠乾燥形成一薄膜,並與 該基材層相接合為一複合材成品。 本發明的有益效果在於:藉由使用共聚酯或共聚醖胺 材質的高分子聚合物組份作為薄膜原料時,配合螺桿式壓 出機直接將其加熱為熔膠狀,態’就能使其直接被轉二: 8 1334388 布在該基材層上形成薄膜,達到強化該基材層的耐磨與耐 用度的效果,並能透過該薄膜方便與其他材質相貼合,'由 於,高分子聚合物組份中未添加溶劑,使所形成的溶勝具 有高黏度與低流動性,藉此,不但使料較不易渗入該基 材層内部,只在該基材層表面形成薄膜,還能有效控制炫 • ㈣塗布用量,使本發明的製造方法具有較不浪費原料、 - 較不易影響該基材層的材質特性,及不需使用溶劑而較環 保的優點。 < • 【實施方式】 本發明無溶劑型環保熱可塑性薄膜複合材之製造方法 的前述以及其他技術内容、特點與功效,在以下配合參考 圖式的二個較佳實施例的詳細說明中,將可清楚地明白。 參閱圖4與圖5,本發明無溶劑型環保熱可塑性薄膜複 合材之製造方法的一第一較佳實施例包含下列步驟: 步驟501是提供一粒狀的高分子聚合物組份61,且該 问刀子聚合物組份61是選自於共聚酯(cop〇lyester)粒子或共 聚酿胺(cpolyamide)粒子。 步驟502是熱熔與壓出,將該高分子聚合物組份61投 ‘入一螺桿式壓出機71中,並於預定的溫度下加熱,以形成 一尚分子聚合物熔膠62,再將該熔膠62擠壓出該螺桿式壓 出機71。較佳地,該高分子聚合物組份61是於溫度範圍 150C〜250°C的條件上受熱形成該高分子聚合物熔膠62,在 該較佳實施例中’實質上是於溫度雇。C下使該高分子聚合 物組份61受熱形成熔膠62,且該高分子聚合物熔膠62的 9 1334388 黏度範圍較佳為20,000 cps〜60,000cps。Providing a substrate layer conveyed at a predetermined speed, and guiding the high molecular polymer melt to a side surface adjacent to the substrate layer, and then applying a predetermined pressure to polymerize the polymer The adhesive layer of the transfer adhesive or the coating layer; and the base (4) cold air drying, the substrate layer which has been transferred or coated with the polymer _ is subjected to cold air drying, and the melt is dried to form a film, and Joining the substrate layer into a composite product. The invention has the beneficial effects that when a high molecular polymer component made of a copolyester or a copolymerized decylamine is used as a raw material of a film, it can be directly heated by a screw extruder to form a melted state, and the state can be made It is directly transferred to: 8 1334388 cloth forms a film on the substrate layer to enhance the wear resistance and durability of the substrate layer, and can be easily adhered to other materials through the film, 'because, high No solvent is added to the molecular polymer component, so that the formed melt has high viscosity and low fluidity, thereby not only making the material less likely to penetrate into the interior of the substrate layer, but also forming a film on the surface of the substrate layer. It can effectively control the amount of coating (4), so that the manufacturing method of the invention has the advantages of less waste of raw materials, material properties that are less likely to affect the substrate layer, and environmental protection without using a solvent. < • [Embodiment] The foregoing and other technical contents, features, and effects of the method for producing a solvent-free environmentally-friendly thermoplastic film composite according to the present invention are as follows in the detailed description of the two preferred embodiments with reference to the drawings. Will be clearly understood. Referring to FIG. 4 and FIG. 5, a first preferred embodiment of the method for manufacturing a solvent-free environment-friendly thermoplastic film composite of the present invention comprises the following steps: Step 501 is to provide a granular polymer component 61, and The knife polymer component 61 is selected from copolyester particles or cpolyamide particles. Step 502 is hot melt and extrusion, and the polymer component 61 is thrown into a screw extruder 71 and heated at a predetermined temperature to form a molecular polymer melt 62. The melt 62 is extruded out of the screw extruder 71. Preferably, the high molecular polymer component 61 is heated to form the high molecular polymer melt 62 in a temperature range of 150 C to 250 ° C, and in the preferred embodiment is substantially employed at a temperature. The polymer component 61 is heated to form a melt 62, and the viscosity of the polymer gel 62 is preferably 20,000 cps to 60,000 cps.

步驟503是提供一依一預定速度輸送的基材層63,並 朝向該基材層63的一接著面631對應設置一壓輪72,使該 高分子聚合物熔膠62導流到該壓輪72的一表面721,再藉 由對該壓輪72施加預定的壓力,使該高分子聚合物熔膠62 呈一預定厚度地轉印至該基材層63的接著面631。在該實 施例中,考慮到該高分子聚合物熔膠62的黏度與轉印效果 ’該基材層63的輸送速度較佳是設定在15米/分。 較佳地,在該螺桿式壓出機71與該壓輪72之間還設 置有一擋膠板73,且該擋膠板73是自該螺桿式壓出機7ι 朝下傾斜延伸,且與該壓輪72的表面721相配合界定出一 間隙73 1,該高分子聚合物熔膠62是通過該間隙1呈一 預定厚度地附著在該壓輪72表面721,再透過該壓輪72轉 印至該基材層63的接著面631。其中,該擔膠板73與該壓 輪72的溫度範圍都是設定在15〇t:〜25〇Step 503 is to provide a substrate layer 63 that is conveyed at a predetermined speed, and a pressing wheel 72 is disposed corresponding to a back surface 631 of the substrate layer 63 to guide the polymer melt 62 to the pressure roller. A surface 721 of the 72 is further transferred to the adhesion surface 631 of the base material layer 63 by a predetermined pressure by applying a predetermined pressure to the pressure roller 72. In this embodiment, it is preferable to set the viscosity of the base polymer layer 63 to 15 m/min in consideration of the viscosity and transfer effect of the polymer polymer melt 62. Preferably, a rubber plate 73 is further disposed between the screw extruder 71 and the pressure roller 72, and the rubber plate 73 extends obliquely downward from the screw extruder 7ι, and The surface 721 of the pressure wheel 72 cooperates to define a gap 73. The polymer polymer 62 is adhered to the surface 721 of the pressure wheel 72 through the gap 1 and then transferred through the pressure wheel 72. To the bonding surface 631 of the substrate layer 63. Wherein, the temperature range of the stretcher plate 73 and the pressure roller 72 are both set at 15〇t:~25〇

分子聚合物溶…持在不凝固的溶融狀態:以方 印。此外’能夠藉由調整該擋夥板73與該壓輪72之間的 間隙731寬度控制附著到該壓輪72上的溶膠62的厚度, 以進一步控制被轉印至該基材層63上的膠層厚度。 63是自一送料輥輪74捲繞出,依序 的一擠壓輥輪75及一冷卻輥輪76,該 其中,該基材層 繞過前後相間隔設置 擠壓輥輪75與冷卻耗輪76都是設置在該基材層Μ的同一 側’而與該壓輪72呈反向 王汉门-又罝,該基材層63是被輸送並 壓夾在5玄壓輪7 2與該擠壓親輪7 惯&视輪75之間,以利用該擠壓輥 10 1334388 輪75相對該壓輪72提供預定壓力,進而使附著於該壓輪 7 2表面7 21的向分子1合物炫膠順利地轉印至該基材層63 的接著面631°該擠壓親輪76的溫度範圍較佳是設定在 150°C〜250°C,且轉印在該基材層63的高分子聚合物熔膠 的膠層厚度較佳是介於O.Olmni〜0.2mm間。 當該高分子聚合物熔膠62受壓而自該壓輪72轉印到 該基材層63後,該基材層63會繼續向後輪送並繞設於該The molecular polymer dissolves... in a molten state that does not solidify: it is printed. Furthermore, the thickness of the sol 62 attached to the pressure roller 72 can be controlled by adjusting the width of the gap 731 between the barrier rib 73 and the pressure roller 72 to further control the transfer to the substrate layer 63. The thickness of the glue layer. 63 is a squeeze roller 75 and a cooling roller 76 which are wound out from a feeding roller 74, wherein the substrate layer is arranged to be spaced apart from the front and rear by a pressing roller 75 and a cooling roller. 76 is disposed on the same side of the substrate layer ' and is opposite to the pressure wheel 72, and the substrate layer 63 is conveyed and clamped to the 5 压 pressure wheel 7 2 and the Squeeze the cruise wheel 7 between the conventional & sight wheel 75 to provide a predetermined pressure with respect to the pressure roller 72 by means of the squeeze roller 10 1334388 wheel 75, thereby causing the directional molecule 1 attached to the surface 7 21 of the pressure roller 7 2 The glaze is smoothly transferred to the bonding surface 631 of the substrate layer 63. The temperature of the pressing guest 76 is preferably set at 150 ° C to 250 ° C and transferred to the substrate layer 63. The thickness of the adhesive layer of the polymer polymer melt is preferably between 0. Olmni and 0.2 mm. After the polymer melt 62 is pressed and transferred from the pressure roller 72 to the substrate layer 63, the substrate layer 63 continues to be fed backward and wound around the substrate layer 63.

冷卻輥輪76上,以藉由該冷卻輥輪76使該高分子聚合物 熔膠62降溫定型。其中,該冷卻輥輪76的溫度範圍是設 定在10°C〜40°C。 步驟504是冷風乾燥,將已轉印有高分子聚合物炫膠 62的基材層63輸送到一冷風乾燥箱77内,並以吹送冷風 的方式,使該高分子聚合物熔膠62進一步乾燥形成一薄膜 64,並與該基材層63相接合為一複合材成品6〇。 、The cooling roller 76 is cooled to shape the polymer melt 62 by the cooling roller 76. The temperature range of the cooling roller 76 is set to 10 ° C to 40 ° C. Step 504 is cold air drying, and the substrate layer 63 to which the polymer polymer viscous gel 62 has been transferred is transported into a cold air drying box 77, and the polymer polymer melt 62 is further dried by blowing cold air. A film 64 is formed and bonded to the substrate layer 63 as a composite finished product. ,

步驟505是捲繞收取,利用-捲取輥輪78捲繞收取該 複合材成品60 ’並形成滾筒狀的包裝型式。 參閱圖6與圖7’為本發明無溶劑型環保熱可塑性薄膜 複合材之製造方法的一第二較佳實施例’該第二較佳實施 例與該第-較佳實施例的主要差別為:該高分子聚合:熔Step 505 is a winding take-up, which is wound up by the take-up reel 78 to take the finished composite 60' and form a roll-like package. 6 and FIG. 7′ are a second preferred embodiment of the method for manufacturing a solvent-free environment-friendly thermoplastic film composite according to the present invention. The main difference between the second preferred embodiment and the first preferred embodiment is : Polymerization: Melting

膠62是以塗布方式接合於該基材層㈣接著面631,並勺 含下列步驟: I 步驟801是提供該高分子聚合物組份61。 步驟802是熱炫與壓出,將該高分子聚合物經份ο# 入一螺桿式壓出機91中,並於料溫度下加熱形成該^ 11 1334388 子聚合物熔膠62,再將該熔膠62擠壓出該螺桿式壓出機 91 〇 步驟803是提供依預定速度輸送的基材層〇 ,並將該 南分子聚合物熔膠62導流到該基材層63的接著面631,及 配合施加預定壓力使該高分子聚合物熔膠62塗布於該接著 面 631。 步驟804為冷風乾燥,使該高分子聚合物熔膠62在一 冷風乾燥箱92中乾燥形成該薄膜64,並與該基材層63接 合為該複合材成品60。 步驟805為利用一捲取輥輪93捲繞收取該複合材成品 60 〇 其中,步驟801、802、804、805分別與第一較佳實施 例的步驟501、502、504、505的内容相同,故不再詳述。 在步驟803中,還包括相配合界定出一間隙941的一 自該螺桿式壓出機91朝下傾斜延伸的擋膠板94及一壓輪 95,該基材層63則是通過該間隙941再繞設在該壓輪% 的一表面95丨,且該基材層63的接著面631是與該擋膠板 94的下端側相抵接,該高分子聚合物熔膠a是先導流到該 擋膠板94,再順著該擋膠板94流到該基材層63,並附著 於該接著面631。 車乂佳地,該基材層63是自一送料輥輪96捲繞出,並 依序先繞經一支撐輥輪97 '通過該間隙941、繞設在該壓 輪95上,再繞經前後相間隔設置的一擠壓輥輪98及一冷 卻輥輪99,該支撐輥輪97與該盤輪%都是位於該基材層 12 1334388 63的相同側,該擠壓輥輪%則是朝向該基材層63的接著 面631設置而與該壓輪95呈反向設置,並能相對該壓輪乃 移動以對其施加預定壓力,該基材層63是先通過該間隙 941使該高分子聚合物熔膠62附著到該接著面〇1,再繼 續向後輸送而被壓夾在該壓輪95與該擠壓輥輪%之間, 以利用該擠壓輥輪98相對該壓輪95的壓力,使高分子聚 合物熔膠62受壓而呈—預定厚度地塗布於該接著面ο】。The glue 62 is applied to the substrate layer (4) and the back surface 631 by coating, and the following steps are carried out: I Step 801 is to provide the polymer component 61. Step 802 is heat squeezing and extruding, the high molecular polymer is passed into a screw extruder 91, and heated at a material temperature to form the ^ 11 1334388 subpolymer melt 62, and then The melter 62 extrudes the screw extruder 91. The step 803 is to provide a substrate layer 输送 conveyed at a predetermined speed, and to guide the south molecular polymer melt 62 to the back surface 631 of the substrate layer 63. And applying the predetermined pressure to the polymer polymer melt 62 to the bonding surface 631. Step 804 is cold air drying, and the polymer polymer melt 62 is dried in a cold air drying box 92 to form the film 64, and joined to the substrate layer 63 as the composite product 60. Step 805 is to wind up the composite product 60 by using a take-up roller 93. The steps 801, 802, 804, and 805 are the same as the steps 501, 502, 504, and 505 of the first preferred embodiment, respectively. Therefore, it will not be detailed. In step 803, a rubber plate 94 and a pressure roller 95 extending obliquely downward from the screw extruder 91 are defined to cooperate with each other, and the substrate layer 63 passes through the gap 941. Then, it is wound around a surface 95 of the pressure roller, and the bottom surface 631 of the substrate layer 63 is in contact with the lower end side of the rubber sheet 94. The polymer melt a is a pilot flow to the The rubber sheet 94 flows along the rubber sheet 94 to the substrate layer 63 and adheres to the bonding surface 631. Preferably, the substrate layer 63 is wound from a feed roller 96 and sequentially passed through a support roller 97' through the gap 941, wound around the pressure roller 95, and then wound. a squeeze roller 98 and a cooling roller 99 are arranged at intervals, the support roller 97 and the disk wheel % are located on the same side of the substrate layer 12 1334388 63, and the squeeze roller % is The bottom surface 631 of the substrate layer 63 is disposed opposite to the pressure roller 95 and is movable relative to the pressure roller to apply a predetermined pressure thereto. The substrate layer 63 is first passed through the gap 941. The polymer polymer melt 62 is attached to the adhesive surface ,1, and continues to be transported backward to be clamped between the pressure roller 95 and the squeeze roller wheel % to utilize the squeeze roller 98 against the pressure roller. The pressure of 95 causes the high molecular polymer melt 62 to be pressed to be applied to the adhesive surface at a predetermined thickness.

該冷卻輥輪99與該壓輪95也是設置在該基材層63的同一 側,當該高分子聚合物熔膠62受壓並塗布至該接著面631 後,該基材層63會繼續向後輸送並繞設在該冷卻輥輪99 上’以藉由該冷卻輥輪99使該高分子聚合物轉Μ降溫 定型。其t,該擋膠板94、擠壓輥輪98與冷卻輥輪99的 溫度範圍設定與該第一較佳實施例㈣,不再贅述。塗布 在該基材層63的高分子聚合物熔膠的膠層厚度較佳是介於 0.01mm~0.2mm 間The cooling roller 99 and the pressure roller 95 are also disposed on the same side of the substrate layer 63. When the polymer melt 62 is pressed and applied to the bonding surface 631, the substrate layer 63 continues to be rearward. It is conveyed and wound around the cooling roller 99 to cool the polymer polymer by the cooling roller 99. t, the temperature range setting of the rubber sheet 94, the pressing roller 98 and the cooling roller 99 is the same as the first preferred embodiment (4), and will not be described again. The thickness of the adhesive layer of the polymer polymer melt coated on the base material layer 63 is preferably between 0.01 mm and 0.2 mm.

較佳地,則述二個實施例中所用的基材層 於下列群組中的物質··單層布、三層網布、 63是一選自 紙材及塑膠膜 參_ 5 '圖8與圖9’當使用三層網布作為該基材層 63時’則該三層網布具有_與該薄膜64相接合的蜂巢網層 部63卜-與該蜂巢網層部631相間隔的底層部632,及: 數支連接並充填在該蜂巢網層部631與該底層部632之間 的連接纖維633。透過前述第_、第二較佳實施例的製造二 法’由於該薄膜64是由該高分子聚合物組份61直接熔融 13 ==行轉印或塗布,使該…相對具有較高 亡又。轉印或塗布在該蜂巢網層部631上,不易 在透到该等連接纖維633上,使該基材層63能藉由 隹再表面設置該·笼胺r d 膜64而形成較高耐磨性與不易勾紗的表 ®強化結構,斗々k m 熔膠62不易侵入到該基材層63 内和使其内部㈣較不會受到影響。 士參閱圖5、® 1G與圖u ’當使用單層布作為該基材層Preferably, the substrate layer used in the two embodiments is a substance in the following group: a single layer cloth, a three layer mesh cloth, 63 is a material selected from the group consisting of paper and plastic film _ 5 ' Fig. 8 9' when a three-layer mesh is used as the substrate layer 63, then the three-layer mesh has a honeycomb layer portion 63 joined to the film 64 and spaced apart from the honeycomb layer portion 631. The bottom portion 632, and a plurality of connecting fibers 633 that are connected and filled between the honeycomb layer portion 631 and the bottom portion 632. Through the manufacturing method of the above-mentioned first and second preferred embodiments, since the film 64 is directly melted by the polymer component 61, 13 == line transfer or coating, so that the ... is relatively high and . Transfer or coating on the honeycomb layer portion 631, it is not easy to penetrate the connecting fibers 633, so that the substrate layer 63 can be formed by the surface of the kelly rd film 64 to form a higher wear resistance. The sturdy and non-hookable Table® reinforced structure, the bucking gum 62 is less likely to intrude into the substrate layer 63 and the interior (4) is less affected. See Figure 5, ® 1G and Figure u' when using a single layer of cloth as the substrate layer

―也能透過本製造方法以黏度相對較高的高分子聚合 物熔膠62塗布於單層布表面,使該熔膠62所形成的薄膜 ^只停留並接合在該基㈣63表面而不會滲到内部,由於 。玄炫踢62的黏度相對較高,當塗布於單層布表面時,配合 表面切、951形成點狀花紋的塵輪72、%,會形成點狀分 布的薄膜64,如此’同樣能維持該基材層63物性,並透過 該薄膜“保護該基材層63不易發生勾紗磨損等情形,使 該複合材60具有較高的耐磨性,此外,由於該_ Μ是― It is also possible to apply a high-molecular polymer melt 62 which is relatively high in viscosity to the surface of the single-layer cloth by the present manufacturing method, so that the film formed by the melt 62 stays only on the surface of the base (63) without oozing. To the inside, due to. The viscosity of Xuan Xuan kick 62 is relatively high. When applied to the surface of a single layer of cloth, the dust wheel 72, which forms a dot pattern with the surface cut and 951, will form a dot-shaped film 64, so that the same can be maintained. The material of the base material layer 63 is transparent to the film to protect the base material layer 63 from being worn by the hook yarn, etc., so that the composite material 60 has high wear resistance, and further, since the _ Μ is

由熱可塑性的共聚醋或共聚醒胺所製成,透過再加敎該薄 膜64也能使該複合材6〇用於與其他材料相黏合以作為内 、外層貼合。 參閱圖12,當使用紙材作為該基材層63時,則該紙材 具有一與該薄膜64相接合的矽樹脂(siHc〇ne)層部634,及 —與該矽樹脂層部634相連接的紙層部635,使用時可先 將該薄獏64未與該基材層63相接合的那一面與—第一貼 合材65相貼合,由於該薄膜64的另一面是與該矽樹脂層 部634相接合,因此可輕易地撕離該基材層63,使該薄^ 14 x^4388 64單獨留下,再將一第二貼合材(圖未示)貼合於該薄膜μ 的另一面,並加熱該薄膜64,就能透過該薄膜64受熱熔融 的黏度使該第一貼合材65與該第二貼合材相黏合,且冷卻 乾燥後,該第一貼合材65 '第二貼合材能夠形成緊密接合 〇 歸納上述,本發明無溶劑型環保熱可塑性薄獏複合材 之製造方法可獲致下述的功效及優點,故能達到本發明的 目的: 一、本發明藉由加熱共聚酯或共聚醯胺形成熔膠62狀 態,無需使用溶劑調和,就能配合該壓輪72、95將該熔膠 62轉印或塗布於該基㈣63Jl,再經冷風㈣處理,就能 順利製得接合有該薄膜64的複合材⑼,並能將該複、合材 60應用於内層貼合或外層保護’使本發明不需要在製造過 程中使时機溶劑,而具有較環保,且較不易危害到現場 作業人員的健康的優點。 二' 本發明製造方法由於在過程中未使用溶劑,所製 出的複合材60成品也不會有溶劑殘留的問題,使本發明所 製出的複合材60較環保,而具有不會危害到使用者的健康 的優點。 三、本發明藉由直接加熱熔化該高分子聚合物組份61 而不使用浴劑,使所形成的高分子聚合物熔膠Μ相對具 有較南的黏度值,當轉印或塗布於該基材層〇的表面時, 該熔膠62不易滲入到該基材層63内部,只在表面形成該 薄膜64’使該基材層63 _部材f特性較不易受影響(例 15 基材層63為布料時,較不易因接合該薄膜64而 布材柔軟性),使本發明具有不易使該基材層Η失去其 原有材質特性的優點。 配。本發明的製造方法’使用共聚酯或共聚醯胺 作為形成該_ 64的原料,相較於現有職薄膜的pu原 料,共聚醋與共聚疏胺具有較低的成本,使本發明相對具 有能降低原料成本的優點。 五、透過本發明的製造方法,在不使用溶劑的情況下 ,仍能順利地在該基材層63上形成該薄膜64,進而製出該 複合材60,當將該複合材6〇應用於坐塾、鞋塾等易磨損的 產品的外層時’可透過該薄膜64提高該基材層^的对磨 性’且不易產生勾紗情形,由於贿膠62中未含有溶劑, 具有較高的黏度,當乾燥定型後,相較於未塗布薄膜的基 材層63,具有較高的抗磨性(當以該基材層〇作耐磨測試 時’在施予1公斤壓力的條件下,未塗布薄膜的基材層63 於摩擦2G次後會產生破損’使用本發明製造方法所製出的 複合材60,施予1公斤的壓力進行磨擦測試時,至少可承 受300次以上的摩擦才產生破損情形),使本發明的製造方 法具有能製出耐磨性較高的複合材6〇的優點。 六、由於該複合材60的薄臈64是使用熱可塑性材質 製成,因此,再加熱使該薄膜64熔融軟化,就能將該複合 材60直接黏合到其他材料上,而可方便地將該複合材 應用為内、外層貼合,此外,當複合材6〇廢棄時,也能透 過再加熱使該薄臈64熔融軟化而供回收使用,使本發明所 16 製出的複合材60具有容易 性。 准以上所述者’僅為本發明之一較佳實施例而已,當 不能以此限定本發明實施之範圍,即大凡依本發明申請: 利範圍及發明說明内容所作之簡單的等效變化與修飾,皆 仍屬本發明專利涵蓋之範圍内。 【圖式簡單說明】It is made of a thermoplastic copolymerized vinegar or a copolymerized amine, and the composite material 6 can also be used for bonding to other materials by laminating the film 64 to bond the inner and outer layers. Referring to Fig. 12, when a paper material is used as the base material layer 63, the paper material has a bismuth resin layer portion 634 joined to the film 64, and - with the enamel resin layer portion 634 The connected paper layer portion 635 may be used to adhere the side of the thin web 64 not bonded to the base material layer 63 to the first bonding material 65, since the other side of the film 64 is The base resin layer portion 634 is joined, so that the base material layer 63 can be easily peeled off, leaving the thin film 14 4^^4388 64 alone, and then a second bonding material (not shown) is attached thereto. The other side of the film μ, and heating the film 64, the first bonding material 65 and the second bonding material are adhered by the heat-melted viscosity of the film 64, and after cooling and drying, the first bonding The material of the second adhesive material can form a tight joint. The above-mentioned method and method for manufacturing the solvent-free environmentally-friendly thermoplastic thin-twist composite material of the present invention can achieve the following effects and advantages, thereby achieving the object of the present invention: The invention forms the state of the melt 62 by heating the copolyester or the copolymerized guanamine, without using solvent to be blended. The molten rubber 62 is transferred or coated on the base (4) 63Jl by the pressure rollers 72, 95, and then processed by the cold air (four), the composite material (9) to which the film 64 is bonded can be smoothly obtained, and the composite material and the composite material can be obtained. 60 is applied to the inner layer bonding or the outer layer protection' so that the invention does not need to make the timing solvent in the manufacturing process, and has the advantages of being more environmentally friendly and less harmful to the health of the field workers. In the manufacturing method of the present invention, since the solvent is not used in the process, the finished composite material 60 has no problem of residual solvent, so that the composite material 60 produced by the invention is more environmentally friendly and has no harm. The health benefits of the user. 3. The present invention melts the high molecular polymer component 61 by direct heating without using a bath, so that the formed polymer polymer melt enthalpy has a relatively south viscosity value when transferred or coated on the base. When the surface of the layer is crucible, the melt 62 does not easily penetrate into the interior of the substrate layer 63, and the film 64' is formed only on the surface so that the characteristics of the substrate layer 63_member f are less susceptible (Example 15 substrate layer 63) In the case of a cloth, it is less likely to be flexible by the joining of the film 64, and the present invention has an advantage that it is difficult to lose the original material properties of the substrate layer. Match. The manufacturing method of the present invention uses a copolyester or a copolymerized decylamine as a raw material for forming the _64. Compared with the pu raw material of the existing film, the copolymerized vinegar and the copolymerized chelating amine have lower cost, so that the present invention has relatively high energy. The advantage of reducing raw material costs. 5. By the manufacturing method of the present invention, the film 64 can be smoothly formed on the substrate layer 63 without using a solvent, thereby producing the composite material 60, and when the composite material 6 is applied When the outer layer of a wearable product such as a shackle or a shoe last is worn, 'the abrasion resistance of the base material layer can be improved through the film 64', and the hooking is less likely to occur. Since the briquettes 62 do not contain a solvent, they have a high The viscosity, when dried and shaped, has higher abrasion resistance than the substrate layer 63 of the uncoated film (when the substrate layer is tested for abrasion resistance), under the condition of applying 1 kg of pressure, The base material layer 63 of the uncoated film is damaged after rubbing 2G times. 'The composite material 60 produced by the manufacturing method of the present invention can withstand at least 300 times of friction when subjected to a friction test of 1 kg of pressure. In the case of occurrence of breakage, the production method of the present invention has the advantage of being able to produce a composite material having a high abrasion resistance. 6. Since the thin web 64 of the composite material 60 is made of a thermoplastic material, the reheating causes the film 64 to melt and soften, and the composite material 60 can be directly bonded to other materials, which can be conveniently The composite material is applied to the inner and outer layers. Further, when the composite material 6 is discarded, the thin crucible 64 can be melted and softened by reheating for recycling, so that the composite material 60 produced by the invention 16 is easy to be used. Sex. The above description is only a preferred embodiment of the present invention, and is not intended to limit the scope of the present invention, that is, the application of the present invention: a simple equivalent change with the scope of the invention and the description of the invention Modifications are still within the scope of the invention. [Simple description of the map]

圖1是現有薄膜複合材之製造方法的一流程圖; 圖2是該現有製造方法的一製造流程示意圖; 圖3是一剖面示意圖’說明以現有製造方法所製出的 一複合材的一薄膜與一基材層相接合的情形; 圖4是本發明無溶劑型環保熱可塑性薄膜複合材之製 造方法一第一較佳實施例的流程圖; 圖5是該第一較佳實施例的一製造流程示意圖;1 is a flow chart of a method for manufacturing a conventional film composite; FIG. 2 is a schematic view showing a manufacturing process of the prior art manufacturing method; and FIG. 3 is a schematic cross-sectional view showing a film of a composite material produced by a conventional manufacturing method. FIG. 4 is a flow chart of a first preferred embodiment of a method for manufacturing a solvent-free environment-friendly thermoplastic film composite according to the present invention; FIG. 5 is a first preferred embodiment of the present invention; Manufacturing process diagram;

加工與能夠減少環境廢棄物的特 圖6是本發明無溶劑型環保熱可塑性薄膜複合材之製 造方法一第二較佳實施例的流程圖; 圖7疋該第二較佳實施例的一製造流程示意圖; 圖8是一立體示意圖,說明該第一、第二較佳實施例 所用的一基材層是呈三層網布型式; 圖9是一剖面示意圖,說明該第一、第二較佳實施例 所製得的一複合材的一薄膜與三層網布型式的基材層相接 合的情形; 圖10是一立體示意圖,說明該第一、第二較佳實施例 申所用的基材層為單層布型式,且該薄膜於該基材層的一 17 1334388 接著面疋呈點狀分布的情形. 圖U广—剖面示意圖’說明該第-、第二較佳實施例 所製付的複口材的薄膜與單層布型式的基材層相接合的情 形;及 圖12疋°】面不思圖,說明該第- ' 第二較佳實施例所 用的基材層為可與該薄膜相撕離的紙材型式的情形。6 is a flow chart of a second preferred embodiment of the method for manufacturing a solvent-free environment-friendly thermoplastic film composite of the present invention; FIG. 7 is a manufacturing process of the second preferred embodiment FIG. 8 is a perspective view showing a substrate layer used in the first and second preferred embodiments in a three-layer mesh pattern; FIG. 9 is a schematic cross-sectional view showing the first and second comparisons. A case where a film of a composite material obtained by a preferred embodiment is bonded to a substrate layer of a three-layer mesh type; FIG. 10 is a perspective view showing the base used in the first and second preferred embodiments. The material layer is a single-layer cloth type, and the film is distributed in a point shape on a surface of the substrate layer, and the surface is distributed in a dot shape. The U-cross-sectional schematic view illustrates the first and second preferred embodiments. The case where the film of the double-layered material is bonded to the substrate layer of the single-layer cloth type; and FIG. 12 is not considered, and the substrate layer used in the second-second preferred embodiment is The case of a paper type that is torn away from the film.

18 133438818 1334388

【主要元件符號說明】 60 ••… …複合材 75 .··_· …擠壓輥輪 61 .···· …高分子聚合物組份 76 •…. …冷卻輥輪 62 ••… …高分子聚合物熔膠 77 ·...· …冷風乾燥箱 63…… …基材層 78 ••… …捲取輥輪 631···· …蜂巢網層部 91 ••… …螺桿式壓出機 632···· …底層部 92 …·· …冷風乾燥箱 633···. …連接纖維 93 •…· …捲取親輪 634.··· …矽樹脂層部 94…… …擋膠板 635···· …連接纖維 941… …間隙 64 …薄膜 95 …·· …壓輪 65…… …·弟 貼合材 951 ··· _…表面 71…… •…螺桿式壓出機 96 ···.. …送料輥輪 72 .... …·壓輪 97 …支撐輥輪 721··· •…表面 98 ···.. •…擠壓輥輪 73 •…擋膠板 99 ····. •…冷卻輥輪 731··· …·間隙 74…. •…送料輥輪 19[Description of main component symbols] 60 ••... Composite 75 .·····Squeeze roller 61 .·····Polymer polymer component 76 •....Cooling roller 62 ••... Polymer polymer melt 77 ·...·...cold air drying box 63.........substrate layer 78••...winding roller 631····...beehive mesh layer 91 ••... screw pressure Outlet 632····...bottom part 92 ...··...cold air drying box 633···....connecting fiber 93 •...·...revolving the cruiser 634.···...矽 resin layer part 94... Rubber sheet 635····...connecting fiber 941... gap 64...film 95 ...···pressure roller 65.........·body bonding material 951 ··· _...surface 71... •...screw extruder 96 ···.. ...feed roller 72 .....·pressure roller 97 ...support roller 721··· •...surface 98 ···.. •... squeeze roller 73 •... rubber plate 99 ·····....Cooling roller 731·····Gap 74.......Feed roller 19

Claims (1)

1334388 十、申請專利範圍: 包 1. 一種無溶劑型環保熱可塑性薄膜複合材之製造方法 含下列步驟: (〇提供一粒狀的高分子聚合物組份,且該高分子聚 合物組份是選自於共聚酯粒子或共聚醯胺粒子;1334388 X. Patent Application Range: Package 1. A method for manufacturing a solvent-free environmentally-friendly thermoplastic film composite comprising the following steps: (〇 provides a granular polymer component, and the polymer component is Selected from copolyester particles or copolymerized amide particles; (η)熱熔與壓出,將該高分子聚合物組份投入一螺桿 式壓出機中,並於敎的溫度下加熱,以形成—高分: 聚合物熔膠,再將該熔膠擠壓出該螺桿式壓出機; (η〇提供一依一預定速度輸送的基材層,並將該高 分子聚合物炫膠導流至鄰近該基材層的-接著面處,^ 配合施加預定壓力,將該高 门刀于氱合物熔膠轉印或塗布 至4基材層的接著面;及 ―風乾燥’對已轉印或塗布有 膠的基材層谁4千必田私π 刀丁不口物垃 … 冷風1,使該料乾燥形成-薄膜, 並與該基材層相接合為一複合材成品。 ,專膜 2 ·依據申凊專利範圍第】項所、+· ^ ^ 項所述的無溶劑型環保熱可塑性 屬膜複合材之製造方法土注 聚合物組份是於…圖 ❹驟(")中,該高分子 疋於,皿度範圍1S(rc 成該高分子聚合物㈣。 5〇C的條件下觉熱形 3 依據申請專利範圍第 薄膜複合材之製进方去 迷的無溶劑型環保熱可塑性 聚合物組份實質:/二’其中’在步驟⑼中,該高分子 高分子聚合物熔膠。 C的條件下受熱形成該 4.依據申請專利範圍第2項 、U的…、溶劑型環保熱可塑性 20 1334388 薄膜複合材之製造方法,宜中, Ψ在步驟(π)中’該高分子 聚合物炫勝的黏戶佶盔 戾值為 20,000 cps〜60 000cps。 5.依據申6青專利範圍第4 -+· μ卜 固弟4項所述的無溶劑型環保熱可 薄膜複合材之製造方、本,甘士 + 衣&方法纟中,在步驟(出)中,該基材 層的輸运速度實質上為15米/分。(η) hot-melting and extruding, the high-molecular polymer component is put into a screw extruder, and heated at a temperature of 敎 to form a high score: a polymer melt, and then the melt Extruding the screw extruder; (n〇 provides a substrate layer conveyed at a predetermined speed, and diverting the polymer gel to the adjacent layer of the substrate layer, ^ matching Applying a predetermined pressure, transferring or coating the high-knife paste onto the bonding surface of the 4 substrate layer; and “wind drying” the substrate layer that has been transferred or coated with glue. Private π 刀丁不物物... Cold wind 1, the material is dried to form a film, and joined with the substrate layer as a composite product., film 2 · According to the application scope of the patent scope, + · The method for manufacturing a solvent-free environmentally friendly thermoplastic film composite according to ^ ^ The injectable polymer component is in the diagram ("), the polymer is in the range of 1S (rc) Into the high molecular polymer (4). Under the condition of 5〇C, the heat form 3 is based on the prescription of the film composite material. Decontamination of the solvent-free environmentally friendly thermoplastic polymer component: / 2 'where 'in step (9), the high molecular polymer polymer melt. Under the condition of C, the heat is formed. 4. According to the scope of the patent application 2 Item, U... Solvent-based environmentally friendly thermoplastic 20 1334388 Method for manufacturing a film composite, preferably, in the step (π), the polymer of the polymer is 20,000 cps~60 000cps. 5. According to the manufacturer of the solvent-free environmentally friendly thermal film composite material described in the 4th edition of the application of the 6th edition of the application, the product, the Gans + clothing & method, in In the step (out), the transport speed of the substrate layer is substantially 15 m/min. 6. 依射請專利範圍第5項所述的無溶劑㈣㈣可_ 薄膜複合材之製造方法’其中’在步驟㈣中,有—朝 向該基材層的接著面設置的壓輪’且該高分子聚合物炫 膠是先被導流到該壓輪的—表面,並藉由該壓輪使該高 分子聚合物熔膠轉印至該基材層的接著面。 7. 依據巾請專利範圍第6項所述的無溶_環保熱可塑性 ㈣複合材之製造方法’其中’在步驟㈣中,還包括 -自該螺桿式壓出機朝下傾斜延伸,且與該壓輪的表面 相配合界定出一間隙的擋膠板,該高分子聚合物熔膠是 通過該間隙呈一預定厚度地附著在該壓輪表面,進而透 過該壓輪轉印至該基材層的接著面。 8.:據申請專利範圍第7項所述的無溶劑型環保熱可塑性 缚膜複合材之製造方法,其中,該擋膠板的溫度範圍是 設定在150。(:〜250t:’及該壓輪的溫度範圍也是設定在 15CTC 〜250〇C。 9.依據申請專利範圍第8項所述的無溶劑型環保熱可塑性 薄膜複合材之製造方法,其中’在步驟_中,還包括 一相對於該基材層呈與該壓輪反向設置的擠壓輥輪,該 基材層是被輸送並壓夾在該壓輪與該擠壓輥輪之間,以 21 1334388 利用該擠壓輥輪相對該壓 t一、 、的壓力使附著於該壓輪表面 的…聚合物轉轉印至該基材層的接著面。 1 〇·依據申請專利範圍第9 一 所述的無溶劑型環保熱可塑性 溽膜複合材之製造方法,苴 曰 > “中,該擠壓輥輪的溫度範圍 疋設定在150。(:〜250。(:。 Π,依據申請專利範圍第1 〇 _ $所地的無洛劑型環保熱可塑性 溥膜複合材之製造方法,装 /、中在步驟(111)中,轉印在 基材層的高分+聚合物溶膠的膠層#度是介於 O.OImm〜〇.2mm 間。 12·«中請專利範㈣u項所述的無溶劑型環保熱可塑性 喊複合材之製造方法,其中,在步驟㈣中,還包括 一相對於該基材層,呈與該擠壓輥輪位於相同側且設置 在該擠壓報輪之後的冷卻㈣,該高分子聚合物溶膠受 壓並轉印至該基材層後,是繞過該冷卻輥輪以使該高分 子聚合物熔膠降溫定型。 13·依據中請專利範圍帛12項所述的無溶劑型環保熱可塑性 :膜複合材之製造方法,其中,該冷卻輕輪的溫度範圍 疋設定在lot:〜40°C。 !4.依據申請專利_ 12項所述的無溶劑型環保执可狗性 薄膜複合材之製造方法,其中,在步驟㈣中,是將已轉 印有南分子聚合物炼膠的基材層輸送進人—冷風乾燥箱 :二吹送冷風的方式,使該高分聚合物熔勝乾燥形: .依據中請專利範㈣14項所述的無溶劑型環保熱可塑性 22 1334388 薄膜複合材之製造方法,還包含一在步驟(iv)之後的步轉 (十步驟⑺是捲繞收s,是利用一捲收輕輪收取該複合 材成品’並形成滾筒狀的包裝型式。 16·依據巾請專利範圍第5項所述的無溶劑型環保熱可塑性 u複合材m法’其中’在步驟⑽中還包括 相配合界定出—間隙的—自該螺桿式壓出機朝下傾斜延 伸的擋膠板及-壓輪,該基材層是通過該間隙再繞在該 壓輪的-表面,並具有一與該擋膠板下端側相抵接的接 著面,該高分子聚合物熔膠是先被導流到該擋膠板,再 順著該擋膠板流到該基材層,並附著於該接著面。 17.依據中請專利範圍第16項所述的無溶劑型環保献可塑 性薄膜複合材之製造方法,其中,在步驟㈣中,還包 括-朝向該基材層的接著面設置,以相對該壓輪移動並 施加敎壓力的擠壓糙輪,該基材層是先通過該間隙使 該高分子聚合物溶膠附著到該接著面,再繼續輸送而被 壓夹在該壓輪與該擠㈣輪之間,以利用㈣壓親輪相 對該歷輪的壓力’使高分子聚合物熔膠受壓而1一預定 厚度地塗布於該接著面。 18.依據申請專利範圍第 薄膜複合材之製造方 設定在150°C〜250°C 150〇C 〜250°C。 1 7項所述的無溶劑型環保熱可塑性 法,其中,該擋膠板的溫度範圍是 ,及該壓輪的溫度範圍也是設定在 19 ·依據申請專利範圍第J 8 薄膜複合材之製造方法 項所述的無溶劑犁環保熱可塑性 ,其中,該擠壓輥輪的温度範圍 23 1334388 是設定在150°C〜250°C。 20.依據申請專利範圍第1 9項 ’所4的無溶劑型環保熱可塑性 薄膜複合材之製造方法,复 八甲’在步驟(ill)中,塗布在 該基材層的兩分子聚入私 A。物熔膠的膠層厚度是介於 0.01mm〜0.2mm 間。 21.依據申請專利範圍第 薄膜複合材之製造方 一相對於該基材層, 壓輪之前的支撐輥輪 輸送到該壓輪。6. According to the scope of the patent, the solvent-free (four) (four) _ film composite manufacturing method 'in the step (4), there is - a pressure roller disposed toward the bottom surface of the substrate layer and the height The molecular polymer viscous glue is firstly guided to the surface of the pressure roller, and the polymer polymer melt adhesive is transferred to the adhesion surface of the substrate layer by the pressure roller. 7. The method for manufacturing a non-solvent_environmental thermoplastic (four) composite material according to item 6 of the scope of the patent application, wherein 'in step (4), further comprising - extending obliquely downward from the screw extruder, and The surface of the pressure roller cooperates to define a gap rubber plate, and the polymer polymer glue adheres to the surface of the pressure roller through the gap and is transferred to the substrate layer through the pressure roller. The end of the face. 8. The method for producing a solvent-free environmentally-friendly thermoplastic film-bonding composite according to claim 7, wherein the temperature range of the rubber sheet is set to 150. (:~250t:' and the temperature range of the pressure roller is also set at 15CTC ~ 250〇C. 9. The method for manufacturing a solvent-free environmentally-friendly thermoplastic film composite according to claim 8 of the patent application scope, wherein In the step, the method further includes: a pressing roller disposed opposite to the pressing wheel with respect to the substrate layer, the substrate layer being conveyed and clamped between the pressing wheel and the pressing roller, The polymer adhered to the surface of the pressure roller is transferred to the bonding surface of the substrate layer by the pressure of the pressing roller relative to the pressure of the pressure roller at 21 1334388. 1 依据 According to the patent application scope In the method for producing a solvent-free environment-friendly thermoplastic plastic film composite, 苴曰 > "the temperature range of the squeeze roller is set at 150. (: ~250. (:. Π, according to the application Patent No. 1 〇 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ The layer # degree is between 0.OImm~〇.2mm. 12·«中专利范范(四)u The method for manufacturing a solvent-free environmentally-friendly thermoplastic plastic composite according to the invention, wherein, in the step (4), further comprising a layer on the same side as the pressing roller relative to the substrate layer and disposed in the extrusion Cooling after the round (4), after the polymer sol is pressed and transferred to the substrate layer, the cooling roller is bypassed to cool the polymer polymer melt. The solvent-free environmentally-friendly thermoplasticity described in the above-mentioned item 12: the method for producing a film composite, wherein the temperature range of the cooling light wheel is set at lot: ~40 ° C. 4. 4. According to the patent application -12 The method for manufacturing a solvent-free environment-friendly dog-shaped film composite material, wherein, in the step (4), the substrate layer to which the south molecular polymer rubber compound has been transferred is conveyed into a human-cold air drying box: two blowing The cold air method enables the high-divided polymer to melt and dry the shape: According to the method for manufacturing the solvent-free environmentally friendly thermoplastic 22 1334388 film composite according to the above-mentioned patent application (4), the method further comprises a step (iv) Steps (10 steps (7) It is a winding s, which is a package type that uses a roll of light-receiving wheel to collect the finished product of the composite material and forms a drum. 16· The solvent-free environmentally-friendly thermoplastic u-composite m according to item 5 of the patent scope The method 'where' also includes, in step (10), a rubber plate and a pressure roller extending obliquely downward from the screw extruder, the substrate layer being re-wound through the gap a surface of the pressure roller and having a contact surface abutting the lower end side of the rubber sheet, the polymer polymer melt is first guided to the rubber sheet, and then flows along the rubber sheet The method of manufacturing a solvent-free environmentally-friendly plastic film composite according to claim 16, wherein in the step (4), the method further comprises - facing the base The bottom surface of the material layer is disposed on the pressing rough wheel that moves relative to the pressure roller and applies a helium pressure, and the base material layer first passes the polymer polymer sol to the bonding surface through the gap, and then continues to convey Pressing between the pressure roller and the squeeze (four) wheel to utilize (4) Pro wheel relative to the pressure of the calendar wheel 'polymer melt so that a pressure and a predetermined thickness is then coated on the surface. 18. According to the scope of the patent application, the manufacturer of the film composite is set at 150 ° C ~ 250 ° C 150 ° C ~ 250 ° C. The solvent-free environmentally-friendly thermoplastic method according to Item 7, wherein the temperature range of the rubber sheet is set, and the temperature range of the pressure wheel is also set at 19 · According to the patent application, the manufacturing method of the J 8 film composite material The solvent-free plow environmentally-friendly thermoplasticity described in the item, wherein the temperature range of the extrusion roller 23 1334388 is set at 150 ° C to 250 ° C. 20. According to the method for manufacturing a solvent-free environment-friendly thermoplastic film composite according to claim 19 of the patent application scope, in the step (ill), the two molecules coated on the substrate layer are privately dispersed. A. The thickness of the glue layer of the material melt is between 0.01 mm and 0.2 mm. 21. Manufacture of a film composite according to the scope of the patent application. With respect to the substrate layer, a support roller before the pressure roller is delivered to the pressure roller. Ο Λ 項所述的無溶劑型環保熱可塑性 法’其中,在步驟(iii)中,還包括 呈與該壓輪位於相同側且設置在該 ’ s玄基材層是先繞過該支撐輥輪再 22. 依據申請專利範圍第2 1 n所、+、& — 罕固* 1項所述的無溶劑型環保熱可塑性 薄膜複合材之製造方法,直由 其中’在步驟(iii)中,還包括 一相對於該基材層,呈鱼对厫认/ 該£輪位於相同側且設置在該 壓輪之後的冷卻輥輪,該高分子聚合物㈣受壓並塗布 至該接著面後,是繞過該冷卻親輪以使該高分子聚合物 熔膠降溫定型。The solvent-free environmentally-friendly thermoplastic method described in the above, wherein, in the step (iii), the method further comprises: the support roller is disposed on the same side as the pressure roller and disposed on the s-base layer The second method of manufacturing a solvent-free environment-friendly thermoplastic film composite according to the scope of the patent application No. 2 1 n, +, & - 罕固*1, directly from the 'in step (iii) And a cooling roller which is disposed on the same side of the substrate and disposed behind the pressing wheel with respect to the substrate layer, and the polymer (4) is pressed and coated to the bonding surface The cooling of the parent wheel is bypassed to cool the polymer polymer melt. 23. 依據申請專利範圍第22項所试沾&w ^ $ m迷的無溶劑型環保熱可塑性 薄膜複合材之製造方法,1申 兮 ,、 〃于’ s玄冷部輥輪的溫度範圍 是設定在10°C〜40°C。 的無溶劑型環保熱可塑性 2 4 ·依據申請專利範圍第2 2項戶斤述_ 塗 箱 形 薄膜複合材之製造方法,其中,力丰趣,.、丄 β /、Υ ’在步驟(lv)中,是將已 布有高分子聚合物熔膠的基材層輸送進入一冷風乾燥 中,以吹送冷風的方式,使該高分子聚合物炫膠乾燥 成該薄膜。 24 1334388 25. 依據中請專利範園第24項所述的無溶劑型環保熱可塑性 薄膜複合材之製造方法,還包含一在步驟(ιν)之後的步驟 (v),步驟(v)是捲繞收取,是利用—捲收報輪收取該複合 材成品’並形成滚筒狀的包裝型式。 26. 依據申請專利範圍第5 if祕*+,^ 一 乾币項所述的無溶劑型環保熱可塑性 薄膜複合材之製造方法,其中, ^ °玄基材層是一選自於下 列群組中的物質:單層布、= —層網布、紙材及塑膠膜。 27. 依據申請專利範圍第26項所 所迷的無浴劑型環保熱可塑性 薄膜複合材之製造方法’其中,該基㈣是選用三層網 Λ —層網布具有一與該薄膜相接合的蜂巢網層部 、一與該蜂巢網層部相問ρ5 μ 一 β 的底層部,及多數支連接益 充填在該蜂巢網層部與該 _ Λ底層部之間的連接纖維。 28. 依據申請專利範 $所迷的無溶劑型環保熱可塑性 溥膜後合材之製造方法,Α θ _ lt “中’該基材層是選用紙材, _ E/膜相接合的矽樹脂層部,及一與 戎矽祕脂層部相連接的紙層部。 2523. According to the application method of the solvent-free environmentally-friendly thermoplastic film composite tested in accordance with Article 22 of the patent application scope, 1 兮,, 〃 ' 温度 玄 冷 冷 冷 冷 冷 冷 冷 冷 冷 冷 冷 冷 冷 冷 冷 冷 冷 冷 冷 冷 冷 冷 冷 冷 冷 冷 冷 冷 冷 冷 冷 冷 冷 冷 冷 冷 冷 冷 冷 冷 冷 冷 冷 冷 冷 冷 冷 冷 冷 冷 冷 冷 冷 冷 冷 冷 冷 冷 冷 冷It is set at 10 ° C ~ 40 ° C. Solvent-free environmentally friendly thermoplasticity 2 4 · According to the scope of the patent application, the second part of the household _ _ box-shaped film composite manufacturing method, which, force Fengqu,. 丄β /, Υ 'in the step (lv In the case, the substrate layer which has been coated with the polymer polymer is conveyed into a cold air drying, and the polymer polymer is dried to form the film by blowing cold air. 24 1334388 25. The method for manufacturing a solvent-free environmentally-friendly thermoplastic film composite according to claim 24 of the patent application, further comprising a step (v) after the step (v), the step (v) is a roll The winding is collected by using the winding-receiving wheel to collect the finished product of the composite material and forming a drum-shaped packaging pattern. 26. The method for producing a solvent-free environmentally-friendly thermoplastic film composite according to the patent application scope 5th if**, ^1, wherein the ^~ base layer is selected from the group consisting of Substance: single layer cloth, = - layer mesh cloth, paper and plastic film. 27. The method for manufacturing a bathless type environmentally-friendly thermoplastic film composite according to claim 26, wherein the base (four) is a three-layer mesh-layer mesh having a honeycomb joined to the film. The mesh layer portion, a bottom portion of the ρ5 μ-β phase with the honeycomb layer portion, and a plurality of connecting fibers filled with the connecting fibers between the honeycomb layer portion and the Λ Λ bottom portion. 28. According to the manufacturing method of the solvent-free environmentally-friendly thermoplastic plastic ruthenium film after the application of the patent, Α θ _ lt "中' the substrate layer is made of paper, _ E / film-bonded tantalum resin a layer, and a layer of paper that is connected to the layer of the scorpion. 25
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