TWI293741B - A system and method for managing standard operating procedure of workpieces - Google Patents

A system and method for managing standard operating procedure of workpieces Download PDF

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TWI293741B
TWI293741B TW94142456A TW94142456A TWI293741B TW I293741 B TWI293741 B TW I293741B TW 94142456 A TW94142456 A TW 94142456A TW 94142456 A TW94142456 A TW 94142456A TW I293741 B TWI293741 B TW I293741B
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Taiwan
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standard
program
standard operating
procedure
file
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TW94142456A
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TW200723138A (en
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Chun-Lin Zhou
Fu Shun Huang
Yun-Feng Zhang
Hua Wei
Yang Hu
Rong-Fang Liang
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Hon Hai Prec Ind Co Ltd
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1293741 - 九、發明說明: 【發明所屬之技術領域】 _ 本發明係關於一種標準作業程序檔案管理系統及方法,尤指 一種工件標準作業程序檔案管理系統及方法。 _【先前技術】 現代企業的競爭越來越激烈,為了保證企業的市場競爭地 位,如何提高生產效率已經成為企業的一大關注焦點。隨著電腦 技術的發展與應用’電腦輔助設計(Computer-aided designing, CAD )以及電腦輔助製造技術(c〇mpUter-aided manufacturing, CAM)在製造業中得到了廣泛的應用。在最近的二十幾年中, CAD/CAM技術得到了極大的發展,製造業生產的自動化程度進 一步提高,從客戶下單、樣品設計、樣品製作、樣品修改到最後 大批量生產中,CAD/CAM技術都扮演了非常重要的角色。 現有的將CAD系統與CAM系統結合的技術大都依據設計單 位的設計圖以及製造需求選取設計特徵,產生工時統計表以及製 造工序單,並將製造工序單轉化為可以直接控制自動化設備製造 工作的指令,從而實現設計、生產製造以及品管一體化的目的。 對於一個產品而言,其可分割為多個不同的零件,其加工往 往需要多個不同的工序,使用到多種不同類型的機器設備。一般 的產品加工過程中,均需要生產作業指導書,如工藝卡,即對產 品的加工工站進行指導。而生產中對產品的精度或工藝要求高, 同曰守為了保證生產效率和生產的規範化,可對每個加工工站再進 行拆分,即形成了標準作業程序(Standard Operating Procedure, sop)棺案。在很多場合,上述不同類型的機器設備並不是可以相 互連接分享加工指令的自動化設備,而是單台的自動化設備乃至 手動的加工設備,例如完成工件的銑孔工序以及壓鉚工序需要自 動化程度較高的CNC(Computer Numerical Control)銑床以及手動 的壓鉚設備。不同的產品在加工過程中往往會產生相同的加工工 1293741 ^因^產生相同SOP,可是這些S〇P财之間卻無法實現資源 ^旱皮而要種技術及方法,更力口高效的管理各種s〇p檔 .案^之能應用於各種自動化、半自動化以及手動機器設備的加 工生產,在不同的產品加工過程中實現加工指令 【發明内容】 ,、子 有馨於此’有必要提供—種工件鮮健程序 此外,還需提供一種工件標準作業程序播案管理‘。系、,充 -種轉鮮作業程序職管理系統,用於對工件加 中的標準作業程序職進行管理,該純包括:―^卡庫、 工藝處理模組以及一標準作業程序檔案作-業模組。工 -卡貝料庫驗儲存各種加卫產品的卫#卡f料,該工 序Ϊ案。設計圖檔工藝處理模組用:根據設 工準作業程序標案。標準作業程序齡作業模組與該 管該,槽工藝處理資料庫通訊連接,其用於 種仏準作業程序播案,該標準槽案作業模組包括:一用戶 =二判斷子模組以及—編輯子模組。用戶介面用於 们f來自用戶的各種訊息,以確定目標作業的工藝卡。文件狀能 、w子模_於判斷紅件加卫過程巾,紅藝卡_ 作^ 独祕娜雜料^序槽案 J狀心對忒準作業程序檔案進行編輯。 種工件標準作業程序檔案管理方法一 案ΪΓ統’該系統包括—標準作業程序槽案 理模“/ίϊ拉組以及一功卡資料庫,該設計_工藝處 括斗庫娜準作業模組通訊連接,該方法包 忒:以及根據該標準作業程序棺案的狀態 所述工件鮮作業料職管_狀料,可以有效的利1293741 - IX. Description of the invention: [Technical field to which the invention pertains] _ The present invention relates to a standard operating program file management system and method, and more particularly to a workpiece standard operating program file management system and method. _[Previous technology] The competition of modern enterprises is becoming more and more fierce. In order to ensure the competitive position of enterprises in the market, how to improve production efficiency has become a major concern of enterprises. With the development and application of computer technology, Computer-aided designing (CAD) and computer-aided manufacturing (CAM) have been widely used in manufacturing. In the last two decades, CAD/CAM technology has been greatly developed, and the automation of manufacturing production has been further improved. From customer ordering, sample design, sample preparation, sample modification to final mass production, CAD/ CAM technology plays a very important role. The existing technologies that combine CAD systems with CAM systems mostly select design features according to the design drawings and manufacturing requirements of the design unit, generate time statistics tables and manufacturing process orders, and convert the manufacturing process orders into direct control of the automation equipment manufacturing work. Directives for the purpose of design, manufacturing and quality control integration. For a product, it can be divided into multiple different parts, which often require multiple different processes to be used in many different types of machines. In the general product processing process, production operation instructions, such as process cards, are required to guide the processing station of the product. In the production, the precision or process requirements of the product are high. In order to ensure the production efficiency and the standardization of production, each processing station can be further split, that is, a standard operating procedure (sop) is formed. case. In many cases, the above-mentioned different types of machines are not automated devices that can be connected to each other to share machining instructions, but a single automation device or even manual processing equipment. For example, the milling process and the riveting process of the workpiece need to be more automated. High CNC (Computer Numerical Control) milling machine and manual riveting equipment. Different products often produce the same processing workers in the processing process 1293741 ^ because the same SOP is generated, but these S〇P fiscal resources can not achieve resources ^ dry skin and need to plant technology and methods, more effective management Various s〇p files. The case can be applied to various automation, semi-automatic and manual machine equipment processing, in the process of processing different products to achieve processing instructions [invention content], and there is a need to provide - A fresh procedure for the workpiece. In addition, a standard operating program for the workpiece must be provided. Department, charge-type fresh-working job management system, used to manage the standard operating procedures of the workpiece plus, including: - ^ card library, process processing module and a standard operating program file - industry Module. Workers - Cards store the warehouse to store a variety of health products, the health of the card, the program. Design drawing file processing module: According to the construction standard operating procedure standard. The standard operating program age working module and the tube, the slot processing database are connected, and are used for seeding the operating program, the standard slot operating module includes: a user = two judging sub-module and - Edit the submodule. The user interface is used for various messages from the user to determine the craft card for the target job. Document shape, w sub-module _ in judging the red piece to add the process towel, red art card _ do ^ secrets Na miscellaneous materials ^ sequence trough case J-shaped heart to the standard work program file to edit. The standard work procedure file management method of the workpiece system "The system includes - the standard operating program slot file model" / ϊ ϊ pull group and a work card database, the design _ process department hopper Kuna quasi-operation module communication Connection, the method includes: and according to the state of the standard operating procedure, the workpiece fresh work material _-form, can be effective

1293741 2t的ί藝卡資料以及設計圖槽快速且準確的對標準作業程序 榀案進行管理,提高生產率及減少人為誤操作。 .【實施方式】 -安一 >,第圖,所示為本發明實施方式中工件標準作業程序檔 案官理线之模組圖。該讀鮮作業程序儲管理系統包括一 ,準作業程序檔案(standard0peratingPr〇cedure,s〇p)作業 杈組100、設計圖檔工藝處理模組200以及一工藝卡資料庫3〇〇。 ,藝卡資料庫300以及設計圖檔工藝處理模組2〇〇均與標準作業 程序檔案模組100通訊連接。 ^ 工藝卡資料庫300用於儲存各種產品的工藝卡資料。 設計關玉藝處賴組用於將I件設計_展開產生工 轟處理圖,並根據工藝處理圖產生加工工站圖,然後,由加工工 ,圖產生工件加X之工藝卡’最後將該卫藝卡傳輸 序檔案模組100。 …I準作業程序福案模組用於對工件加工過程中的標準作 ,転序槽案進行%>理’·其包括—用戶介面謝、_文件狀態判斷子 杈組103、一編輯子模組105、一工時維護子模組1〇7以及一資料 收發模組109。用戶介© 101用於向使用者提供一操作介面,接收 來自用戶的各種訊息,以確定目標作業的工藝卡,該工藝卡用於 關連標準作業程序檔案。文件狀態判斷子模組1〇3用於^斷目標 工藝卡在不同情況下所關聯的標準作業程序檔案的狀態。標準; 序檔案的狀態包括存在狀態、版次狀態以及審核狀態等。編 =子模組105用於根據標準作業程序檔案的狀態對各種^準作業 程序檔案進行新建、查詢、修改、刪除等編輯。工時維護子模組 1〇7用於計算修改後的標準作業程序作業所需的工時,並^計算結 果透過資料收發子模組109傳輸至工藝卡資料庫3〇〇,同時修^ 應的工藝卡。資料收發子模組1〇9用於將各種標準作業程序信息 發送至工藝卡資料庫300或設計圖檔工藝處理模組2〇〇,以及接& 1293741 來!工t卡資料或設計圖樓卫藝處理模組的資料。由於 ΐίϊίΐϊ業程序檔案均儲存在工藝卡資料庫3〇”,且標準 業私序棺案她100可以透過編輯子模組1〇5進行新建、查詢、 ·=改、刪除等操作,所以不同產品之間若存在相同的標準^業程 則可以直接採闕-標準作業程序職,而無須再製作新的 標=業程序槽案’從而大幅的提升了生產效率,並有二節省 了產品加玉的時間。同時’在加卫過程中 ^第二圖’所示係為本發明實施方式中轉 ^案管理方法之絲圖。首先’卫件鮮健 理 透過用戶介面101確定目標作業的工藝卡(步驟 理系統可透過標準作業程序檔案模i =用戶,丨面101接收來自用戶端的目標工藝卡資料,也 貧料收發子模組1G9查找目標卫藝卡。然後,文件狀 組103判斷確定的目標工藝卡内是否存在 案’則在工藝卡内建立新的標準作業程序槽案(步驟s^序^ 本貫施方式中,建立新的鮮作業程序職的方式有兩種,盆一 可利用查找的方式,透過資料收發子模組1Q9查找卫產次^ 300中其它類似的工藝卡中的標準作#程序槽案並導二標^作 程,樯案模組1〇〇巾;其二,可通過設計圖檀工藝處理模址· 抓取设計®射的關鍵字段產生新的標料紐序 次 料收發子模組1〇9導入標準作業程序檔案模組1〇〇中了若=貝 藝卡内存在侧的鮮作業料職,則繼續骑 = 該標準?業程序槽案的版次(步驟%。”。在步驟幻二 : 文件狀態判斷子模組1〇3判斷該標準作業程序 = 版’則編輯子模組105對該標準作業程序槽案增加;:個 10 1293741 編號並進行儲存(步驟S209),然後編輯子模組1〇5開 程Z 案 ΐΓί(_215),包 _亥《 t準作#程序_不需要另存版次,則文件狀態“ 繼續判斷該鮮作業程序槽案是否需要審核(步驟S2 。 S2U巾,若满·準健辩_不需输 ΪΪΪ 3對該標準作餘軸魏行新建、查詢、修改、冊= (步驟S2i5) ’·若文件狀態判斷子模、组1〇3判_標準作 ^序槽案需要審核’編輯子模紐1〇5取消該標準作 槽 $核=驟S213) ’然後進入步驟咖對該標準作業程序^ 理後si作後’系統對經過編輯子模组⑽處 後的彳*準作紐序健進存(倾如)。最後, 二莫=根據修改後的標準作業程序播案進行工時加總處 字工日守加總處理結果透過資料收發子模組ι〇9傳輸至工藝 卞負料庫300。 用工ίϊΐ作業程序槽案管理系統及方法,可以有效的利 i工蟲卡貧料以及設計圖檔快速且準確的對標準作業程序 =一進行官理,提高生產率及減少人為誤操作。 【圖式簡單說明】 第係為發明實施方式中工件標準作細序餘管理系統之模 組圖。 第^係為發日月實施方式巾工件鱗作t程序職管理方法之流 程圖。 100 101 103 105 【主要元件符號說明】 標準作業程序檔案模組 用戶介面 文件狀怨判斷子模組 編輯子模組 1293741 工時維護子模組 107 資料收發子模組 109 設計圖檔工藝處理模組 200 工藝卡資料庫 3001293741 2t's art card data and design drawings quickly and accurately manage standard operating procedures to increase productivity and reduce human error. [Embodiment] - An Yi >, the figure is a block diagram showing the official line of the workpiece standard operating program in the embodiment of the present invention. The fresh-keeping operating program storage management system includes a standard operating program file (standard0peratingPr〇cedure, s〇p) operation group 100, a design image processing module 200, and a process card database. The art card database 300 and the design image processing module 2 are all in communication with the standard operating program file module 100. ^ Process Card Database 300 is used to store process card data for various products. The design Guan Yuyi Department's Lai group is used to generate the I-piece design, and to generate the processing station map according to the process processing diagram. Then, the processing tool and the drawing generate the workpiece plus the X-process card. The card transfer sequence file module 100. ...I quasi-operational program for the standard work of the workpiece processing process, the sequence of the slot case%> rational '· which includes - user interface thank, _ file status judgment sub-group 103, an editor The module 105, a working time maintenance sub-module 1〇7, and a data transceiver module 109. The user interface 101 is used to provide an operation interface to the user, and receives various messages from the user to determine a process card for the target job, which is used to associate the standard job program file. The file status judgment sub-module 1〇3 is used to break the state of the standard work program file associated with the target process card in different situations. Standard; The status of the sequence file includes the presence status, the status of the version, and the status of the review. The sub-module 105 is used to edit, query, modify, delete, etc. the various job files according to the status of the standard operating program file. The working time maintenance sub-module 1〇7 is used for calculating the working hours required for the modified standard operating program operation, and the calculation result is transmitted to the process card database through the data transceiving sub-module 109, and the repair is performed at the same time. Craft card. The data transceiver module 1〇9 is used to send various standard operating program information to the process card database 300 or the design file processing module 2〇〇, and to the & 1293741! Information on the Weiyi processing module. Since the files of ΐίϊί are stored in the process card database, and the standard industry private order file 100 can be created, edited, modified, deleted, etc. by editing the sub-module 1〇5, so different products If there is the same standard ^ industry, you can directly pick - standard operating procedures, without having to create a new standard = industry program slot case - thus greatly improving production efficiency, and two savings in product plus jade At the same time, in the process of adding the second figure, it is a silk map of the method of transferring the file in the embodiment of the present invention. First, the health of the target is determined by the user interface 101. (The step management system can receive the target process card data from the user terminal through the standard operation program file mode i = user, and the poor material transceiver module 1G9 finds the target health card. Then, the file group 103 determines the determined There is a case in the target process card, then a new standard operating program slot is created in the process card. (Step s^ sequence ^ In this way, there are two ways to establish a new fresh job program. Pot one can use the way of searching, through the data transceiver sub-module 1Q9 to find the standard work #程序槽案 in the other similar process cards in the Guardian 300, and guide the two-standard process, the file module 1〇〇 Second, the design can be processed by the design of the map sandbox. The key segment of the capture design is generated. The new standard is used to send the sub-module transceiver module 1〇9 into the standard operating program file module. If you have a fresh job job on the side of the BB card, continue to ride = the version of the standard program slot (step %.). In step 2: File status judgment sub-module 1〇 3 judge the standard operating program = version 'the editing sub-module 105 to the standard operating program slot case;: 10 1293741 number and save (step S209), then edit the sub-module 1〇5 start Z case ΐΓ (_215), package _ hai "t standard work # program _ does not need to save the version, the file status" continue to determine whether the fresh job program slot needs to be reviewed (step S2. S2U towel, if full · quasi-defense _ no Need to lose ΪΪΪ 3 for the standard as the remaining axis Wei Xing, new, query, modify, book = (step S2 I5) '·If the file status judgment submodule, group 1〇3 judgment _ standard work ^ sequence slot case needs to be reviewed 'edit submodel button 1〇5 cancel the standard slot $core=step S213) 'and then enter the step coffee After the standard operating procedure is finished, the system is used to edit the sub-module (10) after the editing of the sub-module (10). The second is to broadcast the program according to the revised standard operating procedure. The processing result of the working hours and the total number of the work is transmitted to the process and the negative material warehouse 300 through the data transmission and reception sub-module ι〇9. The labor operation program management system and method can effectively benefit the worker The card is poor and the design files are fast and accurate for the standard operating procedures = one to improve the productivity and reduce human error. [Simple description of the drawing] The first system is a model diagram of the fine-order management system for the workpiece standard in the embodiment of the invention. The second system is a flow chart of the method of managing the work scales of the sun and the moon. 100 101 103 105 [Main component symbol description] Standard operating program file module user interface file grievance judgment sub-module editing sub-module 1293741 Time-saving maintenance sub-module 107 Data transceiver sub-module 109 Design image processing module 200 process card database 300

Claims (1)

1293741 ί刪準作業程序檔案之編輯包括新建、查詢、修改以 7 ,案管理方法,係用於—工件標準作業 組、二工m處;;包括—標準料程序髓作業模 ,Ατ - ^ 里拉組以及一工藝卡資料庫,該設計圖 及工藝卡資料庫與該加咖^ 接收用戶信息,以確定目標作業的工藝卡;. =3211内的標準作業程序標案的狀態;以及 乂作ί程;卡内的標準作業程序擋案的狀態編輯該標準 8 ί,申更月H乾圍第7項所述之工件標準作業程序槽案管理方 =該$卡内有無關聯的標準作業程序檀案; 」乍業“2=程序檔案,則判斷該標準 存版次’則繼續判斷該標準作 若審核,則對該標準作業峨案 9 .如程序_進行卫序工時的加總處理。 法更V項所述之工件標準作業程序樓案管理方 標準作業無關聯之標準作業程序播案,則新建 準作.序職管理方 中導入其咖標括㈣卡資料庫 1L如申請專利範圍第9項所狀叫標準健程序職管理方 14 1293741 it其中該新建標準作業程序檔案之步蜱4 m 產编鮮雄序龄之=利_圖槽工 法,H巧圍第8項所述之工件標準作業 =更包括若該標準作業程序槽案需要 田莱吕理方 文件編號另存該鮮作#程序職之步驟。 、彳以-新的 Ϊ申鮮输軸管理方 業程序槽磁輯要審核,則取_標準作 如申請專鄕圍第8項所述之卫 王 及刪除之編輯之步驟。 —j修改以 15·如申請專利範圍第7項所述之卫件標準作業程序職管理 槽工藝處理模組用於赚 I6·如申請專利範圍第7項所述之卫件鮮作業程序槽案管理方 ^,其中該工藝卡·資料庫用於儲存各種加工產品的^藝卡資 151293741 ί Editing the operation program file includes editing, querying, and modifying. 7. The case management method is used for the standard work group and the second work of the workpiece; and includes the standard material program, Ατ - ^ Lira a group and a process card database, the design drawing and the process card database and the receiving device receive user information to determine a process card of the target job; the status of the standard operating program standard in the 3211; and the action ί The status of the standard operating program file in the card is edited by the standard 8 ί, the standard working procedure of the workpiece described in item 7 of the semester of the month, and the standard operating procedure of the workpiece in the $ card In the case of "2=Program Files, then the standard version of the program is judged", and then the judgment is continued. If the standard is to be reviewed, the standard operation is deleted. 9. For example, the program_processes the processing of the working hours. The standard operating procedures described in the Law V project are not related to the standard operating procedures broadcast, and the new standard work is carried out. The predecessor management party introduces its coffee standard (4) card database 1L as the patent application scope 9th The standard is called the standard health management system 14 1293741 it, the new standard operating procedure file step 蜱 4 m production and production of fresh male age = _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ = more includes if the standard operating procedure slot case requires the Tian Lai Lu Lifang file number to save the fresh work #procedure step. 彳 - 新 新 新 新 输 输 输 管理 管理 管理 管理 要 要 要 要 要 要 要The standard procedure is as follows: the application for the editing of the Weiwang and the deletion edited in the eighth item. -j Amendment to 15·The standard operation procedure of the maintenance standard as described in item 7 of the patent application scope It is used to earn I6·such as the Guardian Fresh Work Program Slot Management Party described in item 7 of the patent application scope, wherein the craft card database is used to store various processed products.
TW94142456A 2005-12-02 2005-12-02 A system and method for managing standard operating procedure of workpieces TWI293741B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI396986B (en) * 2008-11-26 2013-05-21 Wistron Corp File management method

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI396986B (en) * 2008-11-26 2013-05-21 Wistron Corp File management method

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