407178 a? B7 五、發明説明(\ ) / 本發明係在提供一種術天花板之製造方法,特指一 種一體造形且表面具有藝術圖樣花紋之天花板者。 按習知之藝術天花板,其製作方法,均由木工將木條 、木板經手工雕刻圖樣后,再將已雕刻完全之另件物—· 釘附組合拼装於R · C結構之天花板上來形成經術天花板 。此種作業不但浪費工時,而且在木工昂貴之現況,一個 木工師父其工資一天高達三仟元以上之台幣其浪費成本乃 可見一班,此藝術天花板之製程非加以改良不可。 再者有人利用石膏或P U膠成型製造成局部之另件物 ,但它是由個另件組合而成其組合工資高,表面必須加處 理,而且釘附於R ♦ C结構之天花板上,非常容易令石脅 或PU膠破裂。 針對Μ上,一種可將如上缺陷完全克服改革之蕕術天 花板之製造方法乃非常卓越的被開創出來。 緣是,本發明之主要目的即在提供一種麵術天花板之 製造方法,發揮可一體成型各種凹凸及曲線造型圖樣之天 花板,成型施工快速,且受力強度高。 經濟部中央標準局員工消費合作社印製 (請先閱讀背面之注意事項再填寫本頁) 本發明再一目的即在提供一種藝術天花板之製造方法 ,發揮可大量節省人工(師父工)進而降低大Μ之裝潢成 本。 本發明為達上述目的,兹配合圖詳细將本發明特徵所 為之功效做一詳细之說明: 第一圖為本發明其樹脂軟模之斷面圃。 第二圖為在樹脂軟模披復一層耐溫臘油之斷面圖。 —3 — 本紙張尺度逋用中國國家標準(CNS ) Α4規格(210 X 297公釐) 經濟部中央標準局員工消費合作社印製 407178 A7 B7__ 五、發明説明(2) ’ 第三圖為在樹脂軟橫其耐溫職油層上披摄一層高分子 複材料之斷面圖。 第四圖為在第三圖上高分子複合材料層上再披覆一層 網狀之玻璃纖維層斷面圖。 第五圖為在第四圖之玻璃纖維曆上再塗覆一層高分子 複合材料層斷面圖。 第六圖為在第五圖之縱向溝槽嵌入木板及釘附木條之 斷面圖。 第t圖為本發明脫橫後之藝術面板其表面噴一層硬質 油漆之斷面示意圖° 第八圖為在第七圖上之凸線條烫金之斷面示意圖。 第九_為經本發明製成之成品立體圖。 第十圆為在第九圖成品固接於建築物R、C结構之實 施斷面示意圖。 首先請貴審查委員參閱圖一〜十,本發明製程乃包含: 步驟一:取一已成型之樹脂橫1 〇,在樹脂橫1 〇之 表面1 2設有各種凹、凸狀及凸線條紋路’ 其中位於樹脂模1 〇之四周設有溝槽1 4 ; 步驟二:在樹脂橫1〇之表面12及溝槽14上塗覆 一層耐溫臘層15; 步驟三:在耐溫臘層15上再均句塗複一層熱膠狀之 高分子複合材料2 O (. G * R,C),在高 分子複合材料2 Ο層上再披覆一層網狀之破 璃纖維層3 Ο ; 本紙張尺度適用中國國家標孪(CMS > Α4規格(210Χ 297公釐) -----------C衣------ίτ.------# (請先閱讀背面之注意事項再填寫本頁) A7 407178 E____- 五、發明説明(3) . ’ 步驟四:在玻璃璃縱維層3 〇上,再均句塗顆一 膠狀之高分子複合材料40; 步驟五:將等寬、高之複數之木板5 ◦分別嵌入濟權 14中形成一框體52,其中複數之木條6 Ο可釕附於框體5 2上方,高分子複合村料 4〇乃附著粘結於木板5 0之下方,俟高分 子複合材料2 0、4. ◦,自然冷卻至凝固狀 I Η ; 步驟六:將樹脂模1 ◦拆除,則與樹脂橫i ()表面1 .2相同之形狀花紋之藝術面板8 Ο乃告成_ 依據前述之主要特徵,取一贸板s 2,可钉附於木條 6 Ο及框體5 2上方,俾將藝術面板8 0之错面封閉 依據前述之主要特徴,其中高分子複合材料2 Ο、4 〇可為玻璃纖維強化水泥,其實施之溫度最好被控制於1 2 ◦〜1 8 ◦ °C為佳,而且以器具或人工均匀塗羅於樹旦旨 模1 Ο之表面1 2及溝槽1 4中為佳。 依據前述之主要特徵,其中面板8 Ο之基礎表面經拠 光后,可噴一層硬質油漆8 8,Μ達基礎表面上色及防刮 傷者。 依據前述之主要特徵,其中於藝術面板8 ◦及贸板6 2的略中央適當位置,分別可鑽設穿孔8 2、8 2 1。 依據前述之主要特徵,其中可在藝術天花板8 Ο其表 面之凸線條8 5 (或其他凸出部位)上,赞金泊紙8 5 1 ,使凸線條85圼現一具有色彩之紋路。 —5 — 本紙張尺度適用中國國家標準(CNS ) A4規格(210 X 297公釐) --------if---- C請先閱讀背面之注意事項符填寫本育- 订 經濟部中央標準局員工消費合作社印裝 經濟部中央標準局員工消費合作社印裝 4071^8 五、發明説明(/) / 4 / 依據前述之主要特徵,其中可取一張具有彩色花紋之 布面8 6,可強力貼附及固定於藝術面板8 Ο其凹表面8 Ύ之適當位置。 經上述特徵之達成,於實施時具有如下之優越功效及 實施例: ⑴請參閱圖一〜九,本案主要特色係利用軟性之樹脂橫1 ◦,將高分子複合材料1 ◦、4 .0、玻璃纖維層3 ◦凝 固於樹脂橫1 〇表面,進而脫橫成型一具有凹、凸形狀 、凸線條S 5及凹表面8 7之藝術天花板8 Ο者,由於 高分子複合材料(G · R · C)係由堅硬質輕之陶石粒 與高強度水泥、爐渣、粉煤灰及玻璃纖維綑料加水混合 而成,因此具有高受力強度,不變形、質輕之特性,因 此當配合裝溃木作(如圖十所示),可快速懋接(掛) 於建築物之天花板9 0 (或R*C结構天花板上),形 成極具藝術花紋围樣之天花板,由於本案可蛩產,與習 知傳統人工雕刻木作比較下,本案可大幅節省人工(師 父工)成本,在坊間裝潢市埸,一傳統天花板製作倘需 7〜1 〇天以上之工作天,則本案可在短短一、二小時 完成。其商業價值乃可一班。 (2)本案藝術面板8 0,其周圍之複合材料1 0、4 Ο均與 框體5 2相嵌結Μ及木條6 0、背板6 2之設置,可大 大增強其整體之受力強度;另本案在面板80及菏板6 2中央設有穿孔8 2、8 2 1,藉此可供内具有電線之 #路9 2通過,俾可懸吊燈具94者(如圖十所示)。 —6 — 本纸張尺度適用中國國家標準(CNS ) Α4規格(210x297公釐) (請先閲讀背面之注意事項再填寫本頁) 裝- Λ A7 B7 407178 五、發明説明(5) /' 再者本察之凹表面8 7貼釘附有花紋圖樣之布面8 6該 布面8 6之外周緣可固定線板8 6 2,再Μ蚊奵8 6 1 穿釘固定線板8 6 2及布面8 6中,達到继一步將布面 8 6固定於凹表面8 7中。在凸線條8 5之表面烫金泊 紙8 5 1進而令本案更具視覺之美感性。 綜上,本案製造方法所製成之藝術天花板,其結構體 具備有質輕,堅固耐用,且可大量.生產之特性,而且祗要 軟性樹脂模1 Ο上之紋路、形狀設計不同,即可生產不同 之花紋形狀之藝術天花板,就裝橫市場而言,堪稱革命性 之創舉,可完全取代傳統式完全人工製作再組合钉附之天 花板。其特徵所為之功效業已無懈可擊的達成,申請人爰 依提呈申請。 (請先閲讀背面之注意事項再填寫本頁) 裝- ——訂 經濟部中央標準局員工消費合作社印製 —Τ 本紙張尺度逋用中國國家榇準(CNS ) Μ現格(2丨〇X297公釐) 407178 A7 B7 五、發明説明( 6 7 圖號說明: 樹脂模 - 1 〇 背板 —β 2 表面 — 12 面板 —80 溝槽 一 14 凸線條 —8 5 耐溫臟層 — 15 蚊釘 — 861 破璃纖維層一 3 Ο 布面 —8 6 木板 — 5 0 .凹表面 —8 Τ 框體 一 5 2 •油之麥 —8 8 木條 - 6 Ο 管路 —02 穿孑L· — 8 2-821 燈具 —9 4 li泉板 — S 6 2 金泊,紙 —S 5 1 高分子複合材料一 2 Ο、4 Ο ^—^1- ^—^1 tn tnn nn n h 11 . v''、 I— (請先閱讀背面之注意事項再填寫本頁 訂 經濟部中央標準局員工消費合作社印製 —8 本纸張尺度適用中國國家標準(CNS ) A4規格(210X297公釐)407178 a? B7 V. Description of the Invention (\) / The present invention is to provide a method for manufacturing a ceiling, especially a ceiling that is integrally formed and has an artistic pattern on the surface. According to the conventional art ceiling, the manufacturing method is that the carpenter will manually sculpt the wooden strips and planks, and then sculpt the other fully-stitched components on the ceiling of the R · C structure to form warp art. ceiling. This kind of operation not only wastes man-hours, but in the current situation of expensive carpentry, a carpenter's salary can be as high as NT $ 30 per day, and the waste cost can be seen in one shift. The art ceiling process must be improved. Furthermore, some people use gypsum or PU glue to make local parts, but it is made of a combination of parts. The combined salary is high, the surface must be treated, and it is nailed to the ceiling of the R ♦ C structure. Easily crack stone or PU glue. Aiming at M, a manufacturing method that can overcome the above defects and completely overcome the reformed ceiling technique board was pioneered. The reason is that the main purpose of the present invention is to provide a method for manufacturing a facial ceiling, which can utilize a ceiling panel that can integrally mold various concave-convex and curved shapes, which has a fast molding construction and high strength. Printed by the Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs (please read the notes on the back before filling this page) Another purpose of the present invention is to provide a method of manufacturing artistic ceilings, which can save a lot of labor (Master labor) and reduce the cost. Decoration cost of Μ. In order to achieve the above-mentioned object, the present invention will be described in detail with reference to the features and effects of the present invention in detail: The first figure is a sectional garden of a soft mold of the present invention. The second figure is a sectional view of a resin soft mold coated with a layer of temperature-resistant wax. —3 — This paper size is in accordance with Chinese National Standard (CNS) A4 (210 X 297 mm) Printed by the Staff Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs 407178 A7 B7__ 5. Description of the invention (2) A cross-sectional view of a layer of polymer composite material is photographed on its temperature-resistant oil layer. The fourth figure is a cross-sectional view of the polymer composite material layer coated with a mesh-shaped glass fiber layer on the third figure. The fifth figure is a cross-sectional view of a glass fiber calendar coated with a polymer composite material layer in the fourth figure. The sixth figure is a cross-sectional view of a wooden board embedded in a longitudinal groove of the fifth figure and a nail attached to a wooden strip. Figure t is a schematic cross-sectional view of the surface of the artistic panel after the horizontal stripping of the present invention is sprayed with a layer of hard paint. Figure eight is a schematic cross-sectional view of the convex line bronzing on the seventh figure. Ninth_ is a perspective view of a finished product made by the present invention. The tenth circle is a schematic sectional view of the implementation of the finished product fixed to the building R, C structure in the ninth figure. First of all, please ask your review committee to refer to Figures 1 to 10. The process of the present invention includes: Step 1: Take a molded resin cross 10, and set various concave, convex, and convex stripe paths on the surface 12 of the resin cross 10. 'Where grooves 14 are located around the resin mold 10; Step 2: Apply a layer of temperature-resistant wax 15 on the surface 12 and grooves 14 of the resin cross 10; Step 3: On the temperature-resistant wax layer 15 Then apply a layer of thermally gelled polymer composite material 2 O (. G * R, C), and then cover the polymer composite material 2 〇 layer with a layer of netted glass fiber layer 3 〇; this paper Standards apply to Chinese national standard (CMS > Α4 specification (210 × 297 mm)) ----------- C clothing ------ ίτ .------ # (Please read first Note on the back, please fill out this page again) A7 407178 E ____- 5. Description of the invention (3). 'Step four: on the glass vertical dimension layer 3 〇, evenly coated with a gel-like polymer composite material 40; Step 5: Plural boards 5 with the same width and height are embedded in Jiquan 14 to form a frame 52. Among them, a plurality of wooden strips 6 〇 may be ruthenium attached to the frame 5 2, polymer composite materials 40 is adhered and bonded below the wooden board 50, 俟 polymer composite materials 20, 4. ◦, naturally cooled to a solidified state I Η; Step 6: remove the resin mold 1 ◦, and then cross with the resin i () The art panel 8 〇 with the same shape and pattern on the surface 1.2 is completed. _ According to the main features mentioned above, take a trade board s 2 that can be nailed to the wooden strip 6 〇 and the frame 5 2, then the art panel 8 0 The sealing of the wrong side is based on the main characteristics mentioned above. Among them, the polymer composite materials 20 and 40 can be glass fiber reinforced cement, and the implementation temperature is preferably controlled at 1 2 ◦ ~ 1 8 ◦ ° C. It is better to apply uniformly to the surface 1 2 and groove 14 of the tree denim mold 1 0 by a device or artificial. According to the aforementioned main features, the base surface of the panel 8 0 can be sprayed with a layer of hard paint 8 8. The color of the foundation surface and scratch-resistant person. According to the main features mentioned above, the perforations 8 2, 8 2 1 can be drilled at appropriate positions in the center of the art panel 8 ◦ and the trade plate 62, respectively. The main feature of which is the convex lines 8 5 (or (Protruding part), Zanjinpo paper 8 5 1, so that the convex line 85 has a colored texture. —5 — This paper size applies to China National Standard (CNS) A4 (210 X 297 mm)- ------ if ---- C Please read the notes on the back to complete this education-Order printed by the Central Consumers Bureau of the Ministry of Economic Affairs and the Consumer Cooperatives of the Ministry of Economic Affairs. Description of the Invention (/) / 4 / According to the main features mentioned above, a piece of cloth surface 8 6 with a colorful pattern can be taken, which can be strongly attached and fixed at an appropriate position of the concave surface 8 of the artistic panel 8. After the above characteristics are achieved, it has the following superior effects and examples when implemented: ⑴ Please refer to Figures 1-9. The main feature of this case is the use of flexible resin 1 ◦, polymer composite 1 ◦, 4.0, Glass fiber layer 3 ◦It is solidified on the surface of resin horizontal 10, and then formed into an artistic ceiling 8 0 with concave, convex shape, convex line S 5 and concave surface 87. Because of polymer composite material (G · R · C) It is made of hard and light terracotta granules mixed with high-strength cement, slag, fly ash and glass fiber bundles with water, so it has high strength, non-deformation and light weight. The broken wood (as shown in Figure 10) can be quickly connected (hanged) to the ceiling 90 (or R * C structure ceiling) of the building to form a ceiling with an artistic pattern. Since this case can be produced Compared with the traditional traditional manual carving wood, this case can save a lot of labor (master worker) costs. In the decoration of the market, a traditional ceiling production requires 7 to 10 working days. One or two hours shorter carry out. Its commercial value is one class. (2) In this case, the art panel 80, the surrounding composite materials 1 0, 4 0 are embedded with the frame 5 2 and the arrangement of the wooden strip 60, the back plate 6 2 can greatly enhance the overall force. Strength; In this case, there are perforations 8 2, 8 2 1 in the center of the panel 80 and the mint board 6 2 so that the # 路 9 2 with wires inside can pass through, and 94 people can suspend the lamps (as shown in Figure 10). ). —6 — This paper size applies Chinese National Standard (CNS) Α4 size (210x297 mm) (Please read the precautions on the back before filling this page) Installation-Λ A7 B7 407178 V. Description of the invention (5) / ' The concave surface of the original inspection 8 7 The cloth surface with a pattern attached to the nail 8 6 The cloth surface 8 6 can be fixed to the wire plate 8 6 2 at the outer periphery, and the mosquito sting 8 6 1 The wire plate 8 6 2 is nailed In the cloth surface 8 6, the cloth surface 8 6 is fixed to the concave surface 8 7 in a further step. Gilding paper 8 5 1 on the surface of the convex line 8 5 further makes the case more visually beautiful. To sum up, the artistic ceiling made by the manufacturing method of this case has a structure that is lightweight, durable, and can be produced in large quantities. The characteristics of production, and the design of the texture and shape on the soft resin mold 10 may be different. The production of artistic ceilings with different patterns and shapes is a revolutionary innovation in terms of the horizontal market. It can completely replace the traditional fully-manufactured and reassembled ceilings. The characteristics and effects have been impeccably achieved, and the applicant submitted the application accordingly. (Please read the precautions on the back before filling out this page.) Packing-—— Order printed by the Consumers' Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs-This paper size is in accordance with China National Standards (CNS). Mm) 407178 A7 B7 V. Description of the invention (6 7 Description of drawing number: Resin mold-1 〇 back plate-β 2 surface-12 panel-80 groove-14 convex line-8 5 temperature resistant dirty layer-15 mosquito nail — 861 Broken glass fiber layer-3 〇 cloth surface — 8 6 wood board — 5 0. concave surface — 8 Τ frame — 5 2 • oil wheat — 8 8 wood strip — 6 Ο pipeline — 02 wear L · — 8 2-821 Lamp—9 4 liquan board—S 6 2 Jinbo, Paper—S 5 1 Polymer composite—2 〇, 4 Ο ^ — ^ 1- ^ — ^ 1 tn tnn nn nh 11. V ' ', I— (Please read the notes on the back before filling in this page and order it printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs—8 This paper size applies to the Chinese National Standard (CNS) A4 specification (210X297 mm)