TW202320956A - Laser cutter capable of effectively flushing out slag generated during cutting to improve efficiency - Google Patents
Laser cutter capable of effectively flushing out slag generated during cutting to improve efficiency Download PDFInfo
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Abstract
Description
本發明是有關一種雷射切割機,係一用於管狀物件的切割加工,尤指透過水路設計使加工時產生的熔渣可被有效的沖出,以提升效益。The invention relates to a laser cutting machine, which is used for cutting and processing tubular objects, especially through the design of the water channel so that the slag generated during processing can be effectively flushed out to improve efficiency.
科技進步迅速的帶動工業發展,進而發展出許多不同技術的加工模式,其中,高效且相對安全的雷射切割技術,其能進行相當精緻且細小物件的切割,因此也成為了加工技術中,相當重要的一環。The rapid progress of science and technology drives the development of industry, and then develops many processing modes of different technologies. Among them, the efficient and relatively safe laser cutting technology can cut very delicate and small objects, so it has also become a processing technology. important part.
在對物件切割過程中,尤其對管狀物件加工時,高溫下瞬間產生的熔渣會黏著在管內,因此管狀物件內部中空相當容易卡藏熔渣,事後必須另外透過物理方式清除,不僅僅是清除不易,更易影響加工成品的良率。In the process of cutting objects, especially when processing tubular objects, the slag generated instantaneously under high temperature will stick to the inside of the tube, so the hollow inside of the tubular object is quite easy to trap slag, which must be removed by physical means afterwards, not only It is not easy to remove, and it is more likely to affect the yield of processed products.
因此,設計了一水路系統,該水路系統可用於將水從管狀物件的內部沖出,以避免加工時產生的熔渣卡藏,在如此為本發明雷射切割機之解決方案。Therefore, a waterway system is designed, which can be used to flush water from the inside of the tubular object to avoid the slag jamming during processing, which is the solution of the laser cutting machine of the present invention.
本發明之雷射切割機,係至少包含一架體,該架體用於裝載一主機與一工作平台,該工作平台上裝設一切割台;一第一位移裝置,係裝設在該工作平台上以做一第一軸向的位移;一緊固裝置,係裝設在該第一位移裝置上,該緊固裝置具有一防水的直驅馬達,該直驅馬達電性連接該主機,而該直驅馬達上又朝該第一軸向接設一夾頭,該夾頭用於夾固一待切割的中空管件,該夾頭上套設有一活動套管,該直驅馬達與該夾頭內並設有一連通的貫孔,該貫孔靠近該直驅馬達的一端係設為一入口端,該貫孔靠近該夾頭的一端係設為一出口端;一第二位移裝置,係裝設在該工作平台上以做一第二軸向的位移;一第三位移裝置,係裝設於該第二位移裝置上以做一第三軸向的位移;一切割裝置,係裝設於該第三位移裝置上,並對應於該切割台上方;以及一水路系統,係位於該架體旁,該水路系統具有一集水箱,該集水箱上裝設有一濾材與一抽液裝置,該抽液裝置上則銜接有一入水管,該入水管係套接於該中空管件末端,當該中空管件受該切割裝置實施切割作業時,該抽液裝置會將該集水箱內的液體抽取並送入該中空管件內,以利於將切割的熔渣從管內沖出。The laser cutting machine of the present invention comprises at least one frame body, which is used to load a main machine and a working platform, and a cutting table is installed on the working platform; a first displacement device is installed on the working platform. A first axial displacement is performed on the platform; a fastening device is installed on the first displacement device, the fastening device has a waterproof direct drive motor, and the direct drive motor is electrically connected to the main machine, And the direct-drive motor is connected with a chuck toward the first axial direction, and the chuck is used to clamp a hollow pipe to be cut. A movable sleeve is set on the chuck, and the direct-drive motor and the chuck A connected through hole is provided in the head, the end of the through hole close to the direct drive motor is set as an inlet end, and the end of the through hole close to the chuck is set as an outlet end; a second displacement device, It is installed on the working platform to make a second axial displacement; a third displacement device is installed on the second displacement device to make a third axial displacement; a cutting device is installed It is arranged on the third displacement device and corresponds to the top of the cutting table; and a waterway system is located beside the frame body, the waterway system has a water collection tank, and a filter material and a liquid pumping device are installed on the water collection box , the liquid pumping device is connected with a water inlet pipe, the water inlet pipe is sleeved at the end of the hollow pipe, when the hollow pipe is cut by the cutting device, the liquid pumping device will extract the liquid in the water collection tank And send it into the hollow pipe to facilitate the cutting slag out of the pipe.
於一較佳實施例中,該第一位移裝置具有一第一滑軌,該第一滑軌上裝設有一第一滑座,該第一滑座上分別裝設有一第一位移馬達與一第一位移座,該第一位移座上用於裝設該直驅馬達,該第一位移馬達電性連接該主機,該第一滑軌係朝該第一軸向設置,並在該第一滑軌上的二個預定位置分別設置有一第一限位感測器。In a preferred embodiment, the first displacement device has a first slide rail, a first slide seat is installed on the first slide rail, and a first displacement motor and a first slide seat are respectively installed on the first slide rail. The first displacement seat is used to install the direct drive motor on the first displacement seat, the first displacement motor is electrically connected to the main machine, the first slide rail is arranged toward the first axial direction, and is positioned on the first Two predetermined positions on the slide rail are respectively provided with a first limit sensor.
於一較佳實施例中,該夾頭係採氣動式,在該活動套管上裝設有一出氣端與一進氣端,該出氣端與該進氣端透過進出氣控制該夾頭的開閉。In a preferred embodiment, the chuck is pneumatic, and an air outlet and an air inlet are installed on the movable sleeve, and the air outlet and the air inlet control the opening and closing of the chuck through the air inlet and outlet .
於一較佳實施例中,該第二位移裝置具有一第二滑軌,該第二滑軌上裝設有一第二滑座,該第二滑座上分別裝設有一第二位移馬達與一第二位移座,該第二位移馬達電性連接該主機,該第二滑軌係朝該第二軸向設置,並在該第二滑軌上的二個預定位置分別設置有一第二限位感測器,該第三位移裝置具有一第三位移馬達,該第三位移馬達用於驅動一第三位移座,該第三位移馬達電性連接該主機,該第三位移座係朝該第三軸向設置,並在該第三位移座旁的二個預定位置分別設置有一第三限位感測器,該第三位移座上用於裝設該切割裝置。In a preferred embodiment, the second displacement device has a second slide rail, a second slide seat is installed on the second slide rail, and a second displacement motor and a second slide seat are respectively installed on the second slide rail. The second displacement seat, the second displacement motor is electrically connected to the main machine, the second slide rail is arranged toward the second axial direction, and two predetermined positions on the second slide rail are respectively provided with a second limit position Sensor, the third displacement device has a third displacement motor, the third displacement motor is used to drive a third displacement seat, the third displacement motor is electrically connected to the main machine, and the third displacement seat is towards the first The three axes are arranged, and a third limit sensor is respectively arranged at two predetermined positions beside the third displacement seat, and the cutting device is installed on the third displacement seat.
於一較佳實施例中,該工作平台上開設有一個或一個以上的排汙孔,各該排汙孔係對應在該切割裝置下方或下方周圍的位置,各該排汙孔下方並設有一排汙槽,該排汙槽具有一水平位置較低的排汙口,該排汙口係位於該濾材上方。In a preferred embodiment, one or more drain holes are provided on the working platform, and each drain hole is corresponding to the position below or around the cutting device, and a drain hole is provided below each drain hole. The sewage discharge tank has a sewage discharge outlet with a lower horizontal position, and the sewage discharge outlet is located above the filter material.
於一較佳實施例中,該抽液裝置透過一切換閥銜接複數個該入水管。In a preferred embodiment, the pumping device is connected to a plurality of the water inlet pipes through a switching valve.
於一較佳實施例中,該工作平台裝設有一支撐架,該支撐架係對應於該入口端,當該中空管件進行切割時,末段的該中空管件係靠放在該支撐架上。In a preferred embodiment, the working platform is equipped with a supporting frame corresponding to the inlet end, and when the hollow pipe is cut, the hollow pipe at the end is placed on the supporting frame.
於一較佳實施例中,該工作平台與該架體之間平均的裝設有複數個避震器。In a preferred embodiment, a plurality of shock absorbers are evenly installed between the working platform and the frame.
於一較佳實施例中,該切割台一側裝設有一承接夾具,該承接夾具係用於在切割完成後夾取該中空管件。In a preferred embodiment, a receiving jig is installed on one side of the cutting table, and the receiving jig is used to clamp the hollow pipe after the cutting is completed.
於一較佳實施例中,該工作平台上對應在該緊固裝置一側固設有一位準器。In a preferred embodiment, a collimator is fixed on the working platform corresponding to one side of the fastening device.
本發明說明書之內容所揭示用於描述結構組合關係的「固設」、「接設」、「銜接」、「裝設」、「套設」或「裝置」之用語,泛指多個結構在組合後不會輕易的分離或掉落,可以是固定連接,也可以是可拆式的連接,亦可以是一體成型地連接;可以是機械連接,也可以是電連接;可以是直接的物理相連,亦也可以通過中間媒介間接相連,可以是兩個元件內部的連通,例如:使用螺紋、卡榫、扣具、釘子、黏著劑或高週波任一方式結合者,且其中的「套設」係其中一個結構組合在另一結構外側。The terms "fixed", "connected", "connected", "installed", "set up" or "device" disclosed in the description of the present invention to describe the combination of structures generally refer to the presence of multiple structures. After the combination, it will not be easily separated or dropped. It can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct physical connection , can also be indirectly connected through an intermediary, which can be the internal connection of two components, for example: using threads, tenons, fasteners, nails, adhesives or any combination of high frequency, and the "set" One of the structures is combined outside the other.
以圖式第8圖為例,本發明說明書之內容所揭示用於描述位移方向的「X軸」係為圖中的左右方向,「Y軸」係為圖中的前後方向,「Z軸」則係為圖中的上下方向,其係為了更精準描述本發明之特徵,實際產品結構的方向會隨著擺放角度或使用者所在位置的對應關係而改變,亦不能因此限定本發明所均等涵蓋的範圍。Taking Figure 8 of the drawing as an example, the "X-axis" used to describe the displacement direction disclosed in the specification of the present invention is the left-right direction in the figure, the "Y-axis" is the front-rear direction in the figure, and the "Z-axis" It is the up and down direction in the figure, which is to describe the characteristics of the present invention more accurately. The direction of the actual product structure will change with the corresponding relationship between the placement angle and the position of the user, and it cannot limit the equality of the present invention. range covered.
有關於本發明其他技術內容、特點與功效,在以下配合參考圖式之較佳實施例的詳細說明中,將可清楚的呈現。Other technical contents, features and effects of the present invention will be clearly presented in the following detailed description of preferred embodiments with reference to the drawings.
請參閱第1、2圖,如圖中所示,本發明雷射切割機至少包含一架體1、一第一位移裝置2、一緊固裝置3、一第二位移裝置4、一第三位移裝置5、一切割裝置6與一水路系統7,該架體1上裝載一主機11與一工作平台12,該工作平台12上裝設該第一位移裝置2、該第二位移裝置4與一切割台121,而該緊固裝置3係裝設於該第一位移裝置2上,該第三位移裝置5係裝設於該第二位移裝置4上,該切割裝置6則係裝設於該第三位移裝置5上,該水路系統7係位於該架體1旁。Please refer to Figures 1 and 2, as shown in the figure, the laser cutting machine of the present invention at least includes a
A、位移控制之結構部分:A. Structural part of displacement control:
請參閱第3、4圖,該第一位移裝置2具有一第一滑軌21,該第一滑軌21上裝設有一第一滑座22,該第一滑座22上分別裝設有一第一位移馬達23與一第一位移座24,該第一位移馬達23電性連接該主機11,該第一滑軌21係朝X軸方向設置,並在該第一滑軌21上的二個預定位置分別設置有一第一限位感測器25;Please refer to Figures 3 and 4, the
該第一位移馬達23啟動後可帶動該第一滑座22於該第一滑軌21上做X軸方向的移動,並且能分別在到達二個該第一限位感測器25的位置時停止,以限制該第一滑座22的活動範圍能在二個該第一限位感測器25之間。After the
請參閱第3、4圖,該緊固裝置3具有一直驅馬達31(俗稱DD馬達),該直驅馬達31電性連接該主機11,該直驅馬達31係裝設在該第一位移座24上,而該直驅馬達31上又朝X軸方向接設一夾頭32,該夾頭32上套設有一活動套管33,該直驅馬達31與該夾頭32內並設有一連通的貫孔34,該貫孔34靠近該直驅馬達31的一端係設為一入口端341,該貫孔34靠近該夾頭32的一端係設為一出口端342;Please refer to Figures 3 and 4, the
該直驅馬達31在外部設有防水層;The
該夾頭32係採氣動式,在該活動套管33上裝設有一出氣端331與一進氣端332,該出氣端331與該進氣端332透過進出氣控制該夾頭32的開閉,而一待切割的中空管件8可由該入口端341置入並伸出該出口端342,該夾頭32再於該出口端342夾固該中空管件8。The
請參閱第5~7圖,該第二位移裝置4具有一第二滑軌41,該第二滑軌41上裝設有一第二滑座42,該第二滑座42上分別裝設有一第二位移馬達43與一第二位移座44,該第二位移馬達43電性連接該主機11,該第二滑軌41係朝Y軸方向設置,並在該第二滑軌41上的二個預定位置分別設置有一第二限位感測器45,該第三位移裝置5具有一第三位移馬達51,該第三位移馬達51用於驅動一第三位移座52,該第三位移馬達51電性連接該主機11,該第三位移座52係朝Z軸方向設置,並在該第三位移座52旁的二個預定位置分別設置有一第三限位感測器53,該第三位移座52上裝設該切割裝置6,而該切割裝置6係對應於該切割台121上方;Please refer to the 5th to 7th figures, the
該第二位移馬達43啟動後可帶動該第二滑座42於該第二滑軌41上做Y軸方向的移動,並且能分別在到達二個該第二限位感測器45的位置時停止,以限制該第二滑座42的活動範圍能在二個該第二限位感測器45之間;After the
該第三位移馬達52啟動後係可帶動該第三位移座52做Z軸方向的移動,並且能分別在到達二個該第三限位感測器53的位置時停止,以限制該第二滑座42的活動範圍能在二個該第三限位感測器53之間。After the
本發明雷射切割機,請參閱第8、9圖,在實施雷射切割時,該夾頭32夾固該中空管件8,而該切割裝置6則能受控位於該出口端342處對該中空管件8實施切割,其切割之動作係透過該第一位移裝置2做X軸方向位移,並搭配該緊固裝置3的該直驅馬達31轉動進行圓心加工,又透過該第二位移裝置4做Y軸方向位移,搭配該第三位移裝置5做Z軸方向位移以利進行垂直加工,其位移的方向與移量控制皆可透過該主機11控制自動化設定完成並操作。For the laser cutting machine of the present invention, please refer to the 8th and 9th figures, when the laser cutting is carried out, the
B、水路控制之結構部分:B. Structural part of waterway control:
請參閱第2、8圖,該水路系統7具有一集水箱71,該集水箱71上裝設有一濾材711與一抽液裝置72,該抽液裝置72上則銜接有一入水管73,該入水管73係套接於該中空管件8末端;Please refer to Figures 2 and 8, the
當該中空管件8被固定於該緊固裝置3時,該抽液裝置72會將該集水箱71內的液體抽取並送入該中空管件8內,以利於在實施切割作業時將切割的熔渣沖出,並冷卻溫度;When the
在該工作平台12上開設有一個或一個以上的排汙孔122,各該排汙孔122係對應在該切割裝置6下方或下方周圍的位置,各該排汙孔122下方並設有一排汙槽13,該排汙槽13並具有一水平位置較低的排汙口131,該排汙口131係位於該濾材711上方,因此,被沖出的液體與切割的熔渣會通過該排汙口131排出,而熔渣會被過濾在該濾材711上,液體則能再回收至該集水箱71內;One or more
該抽液裝置72上可透過一切換閥74銜接複數個該入水管73,該切換閥74可切換送液體的該入水管73,複數個該入水管73可同時與複數個該中空管件8套接,因此,在前一個該中空管件8進行切割時,可預先將下一個該中空管件8與該入水管73套接,以提前完成準備作業,提升作業效率;A plurality of the
本實施例中,用於抽取液體的該抽液裝置72可以使用抽水馬達或空壓裝置;用於沖洗熔渣的液體則可以使用水、油或清潔劑任一者。In this embodiment, the
C、切割作業之輔助結構部分:C. Auxiliary structure part of cutting operation:
請參閱第1、8圖,該工作平台12裝設有一支撐架14,該支撐架14係對應於該入口端341,當該中空管件8進行切割時,末段的該中空管件8可靠放在該支撐架14上;Please refer to Figures 1 and 8, the
請參閱第8圖,該工作平台12與該架體1之間平均的裝設有複數個避震器15,以提供緩衝效果,令切割作業穩定性更高;Please refer to Figure 8, a plurality of
請參閱第10圖,該切割台121一側裝設有一承接夾具16,該承接夾具16係用於在切割完成後夾取該中空管件8,使得該緊固裝置3位移遠離該切割裝置6時,可將該中空管件8保留在切割的位置,而不會隨著該緊固裝置3遠離,以利於取件並接續進行下一個切割作業;Please refer to FIG. 10, a receiving
請參閱第11圖,該工作平台12上對應在該緊固裝置3一側固設有一位準器17,該位準器17可在第一次使用時鎖固位置,其作為日後該夾頭32與該切割裝置6在校對X軸方向、Y軸方向與Z軸方向的基準。Please refer to Fig. 11, a
上述之實施例揭露,僅是本發明部分較佳的實施例選擇,然其並非用以限定本發明,任何熟悉此一技術領域具有通常知識者,在瞭解本發明前述的技術特徵及實施例,並在不脫離本發明之精神和範圍內所做的均等變化或潤飾,仍屬本發明涵蓋之範圍,而本發明之專利保護範圍須視本說明書所附之請求項所界定者為準。The disclosure of the above-mentioned embodiments is only a selection of some preferred embodiments of the present invention, but it is not intended to limit the present invention. Anyone who is familiar with this technical field and has ordinary knowledge, after understanding the aforementioned technical characteristics and embodiments of the present invention, And the equivalent changes or modifications made without departing from the spirit and scope of the present invention still fall within the scope of the present invention, and the scope of patent protection of the present invention must be defined by the appended claims of this specification.
1:架體 11:主機 12:工作平台 121:切割台 122:排汙孔 13:排汙槽 131:排汙口 14:支撐架 15:避震器 16:承接夾具 17:位準器 2:第一位移裝置 21:第一滑軌 22:第一滑座 23:第一位移馬達 24:第一位移座 25:第一限位感測器 3:緊固裝置 31:直驅馬達 32:夾頭 33:活動套管 331:出氣端 332:進氣端 34:貫孔 341:入口端 342:出口端 4:第二位移裝置 41:第二滑軌 42:第二滑座 43:第二位移馬達 44:第二位移座 45:第二限位感測器 5:第三位移裝置 51:第三位移馬達 52:第三位移座 53:第三限位感測器 6:切割裝置 7:水路系統 71:集水箱 711:濾材 72:抽液裝置 73:入水管 74:切換閥 8:中空管件 1: frame body 11: Host 12: Working platform 121: cutting table 122: Sewage hole 13: sewage tank 131: sewage outlet 14: support frame 15: shock absorber 16: Undertaking fixture 17: Potentiometer 2: The first displacement device 21: The first slide rail 22: The first slider 23: The first displacement motor 24: The first displacement seat 25: The first limit sensor 3: fastening device 31:Direct drive motor 32: Chuck 33: Movable casing 331: outlet end 332: Intake end 34: through hole 341: entry port 342: Export port 4: The second displacement device 41: Second slide rail 42: The second sliding seat 43:Second displacement motor 44: Second displacement seat 45: Second limit sensor 5: The third displacement device 51: The third displacement motor 52: The third displacement seat 53: The third limit sensor 6: Cutting device 7: Waterway system 71: Water collection tank 711: filter material 72: pumping device 73: Inlet pipe 74: switching valve 8: Hollow pipe fittings
[第1圖]係本發明雷射切割機之結構立體示意圖。 [第2圖]係本發明雷射切割機之另一視角結構立體示意圖。 [第3圖]係本發明雷射切割機之第一位移裝置結構局部剖面示意圖。 [第4圖]係本發明雷射切割機之第一位移裝置結構局部立體示意圖。 [第5圖]係本發明雷射切割機之第二位移裝置結構局部剖面示意圖。 [第6圖]係本發明雷射切割機之第二位移裝置結構局部立體示意圖。 [第7圖]係本發明雷射切割機之第三位移裝置結構局部立體示意圖。 [第8圖]係本發明雷射切割機之實施切割示意圖。 [第9圖]係本發明雷射切割機之實施沖液示意圖。 [第10圖]係本發明雷射切割機之承接夾具結構局部立體示意圖。 [第11圖]係本發明雷射切割機之位準器局部平面示意圖。 [Fig. 1] is a three-dimensional schematic diagram of the structure of the laser cutting machine of the present invention. [Fig. 2] is a three-dimensional schematic diagram of another viewing angle structure of the laser cutting machine of the present invention. [Fig. 3] is a partial cross-sectional schematic diagram of the structure of the first displacement device of the laser cutting machine of the present invention. [Fig. 4] is a partial perspective view of the structure of the first displacement device of the laser cutting machine of the present invention. [Fig. 5] is a partial cross-sectional schematic diagram of the structure of the second displacement device of the laser cutting machine of the present invention. [Fig. 6] is a partial perspective view of the structure of the second displacement device of the laser cutting machine of the present invention. [Fig. 7] is a partial perspective view of the structure of the third displacement device of the laser cutting machine of the present invention. [Fig. 8] is a schematic diagram of the implementation of cutting by the laser cutting machine of the present invention. [Fig. 9] is a schematic diagram of the flushing of the laser cutting machine of the present invention. [Fig. 10] is a partial three-dimensional schematic diagram of the receiving fixture structure of the laser cutting machine of the present invention. [Fig. 11] is a partial plan view of the leveler of the laser cutting machine of the present invention.
1:架體 1: frame body
11:主機 11: Host
12:工作平台 12: Working platform
121:切割台 121: cutting table
122:排汙孔 122: Sewage hole
14:支撐架 14: support frame
17:位準器 17: Potentiometer
2:第一位移裝置 2: The first displacement device
3:緊固裝置 3: fastening device
4:第二位移裝置 4: The second displacement device
5:第三位移裝置 5: The third displacement device
6:切割裝置 6: Cutting device
Claims (10)
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CN111975226B (en) * | 2020-09-18 | 2022-07-12 | 翊鹏(湖北)实业有限公司 | Laser cutting protection device of support ring |
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