TW202241592A - Double-component dispensing system - Google Patents
Double-component dispensing system Download PDFInfo
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- TW202241592A TW202241592A TW111115354A TW111115354A TW202241592A TW 202241592 A TW202241592 A TW 202241592A TW 111115354 A TW111115354 A TW 111115354A TW 111115354 A TW111115354 A TW 111115354A TW 202241592 A TW202241592 A TW 202241592A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
- B05C5/02—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/10—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/10—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
- B05C11/1042—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material provided with means for heating or cooling the liquid or other fluent material in the supplying means upstream of the applying apparatus
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- Devices For Dispensing Beverages (AREA)
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Abstract
Description
本發明涉及自動化點膠設備技術領域,具體而言,涉及一種雙成分點膠系統。The invention relates to the technical field of automatic dispensing equipment, in particular to a two-component dispensing system.
雙成分點膠是將成分A和成分B按要求的混合比持續注入至靜態/動態混合管,混合後的膠水從混合管末端流出並最終從針頭點出。在雙成分點膠製程中,成分A和成分B的混合比例越準確,混合後的膠液黏結性能越好;每次點出的混合後膠液量波動越小,批量製造的黏結性能越一致。基於上述的高精密製程應用需求,以高品質不銹鋼加工成偏心螺桿作為轉子以及以惰性橡膠成型成雙螺旋腔室作為定子的自密封式定量點膠泵,點膠時能夠保證點膠量的超高一致性。雙成分膠水的點出,需要兩個自密封式定量點膠泵(分別填裝成分A、成分B)同步工作,在點膠時將膠水持續輸送至出膠口,兩個點膠泵的各自出膠口與混合管頂部的雙進膠口間連接,形成成分A、成分B的點膠通道。膠液通過各自的點膠通道進入混合管,然後在混合管內均勻地混合,從混合管的出口流出所需要的膠水。Two-component dispensing is to continuously inject component A and component B into the static/dynamic mixing tube according to the required mixing ratio, and the mixed glue flows out from the end of the mixing tube and finally points out from the needle. In the two-component dispensing process, the more accurate the mixing ratio of component A and component B, the better the bonding performance of the mixed glue; the smaller the fluctuation of the glue volume after each point of mixing, the more consistent the bonding performance of batch manufacturing . Based on the above high-precision process application requirements, the self-sealing quantitative dispensing pump is a self-sealing quantitative dispensing pump that is processed with high-quality stainless steel into an eccentric screw as the rotor and a double-helix chamber formed of inert rubber as the stator. High consistency. The dispensing of two-component glue requires two self-sealing quantitative dispensing pumps (filling component A and component B respectively) to work synchronously. When dispensing glue, the glue is continuously delivered to the glue outlet. The glue outlet is connected to the double glue inlet on the top of the mixing tube to form the dispensing channel of component A and component B. The glue enters the mixing tube through the respective dispensing channels, and then mixes evenly in the mixing tube, and the required glue flows out from the outlet of the mixing tube.
然而,雙成分膠水在混合管內部長時間會出現固化的情況,導致膠液流動不暢。使成分A的膠路和成分B的膠路的內部壓力升高,持續升高的壓力在極端情況下會導致膠液從混合管和雙成分點膠泵連接處溢出。習知的雙成分螺桿泵為一個雙泵組合件上面有兩個安裝孔用於安裝螺桿泵,兩個螺桿泵和雙泵組合件集裝成一個雙成分螺桿泵。在客戶根據混合比不同需要切換不同型號的單泵時,不僅需要更換某一單泵,還需要更換雙泵組合件。不僅拆裝花費了大量的時間,而且還需要更換零部件,導致該雙成分的互換性很差。習知的雙成分螺桿泵為鏡像組裝方式,分為左泵和右泵,左泵和右泵安裝的相對位置是固定的,無法實現左右兩個單泵的互換安裝。當使用時需要調整兩泵的位置時,需要重新更換相關配件才能滿足使用要求,現場安裝適應性較差。左泵和右泵相同位置對應的零件為左右對稱件,這樣在製造時需要製造兩種零件,導致零件的成倍增加。習知的雙成分螺桿泵定子安裝孔和出膠流道孔分佈在不同的部件上,導致習知的雙成分泵體零件數量較多,泵體的整體長度加長,泵體組裝的複雜,均不滿足產品設計的精益性。習知的成分螺桿泵共用一個雙泵組合件,由於雙泵組合件體積較大,在清洗泵體時,所需要的清洗容器較大和清洗劑用量較多,導致清洗不便。習知的雙成分螺桿泵,壓力感測器固定在兩側,直接增加了螺桿泵的寬度尺寸,而客戶現場使用時往往對寬度尺寸要求較為嚴苛。However, the two-component glue will solidify in the mixing tube for a long time, resulting in poor glue flow. The internal pressure of the glue path of component A and the glue path of component B is increased, and the continuously rising pressure will cause the glue to overflow from the connection between the mixing tube and the two-component dispensing pump in extreme cases. The known two-component screw pump is a double-pump assembly with two mounting holes for installing the screw pump, and the two screw pumps and the double-pump assembly are assembled into a two-component screw pump. When customers need to switch different types of single pumps according to different mixing ratios, not only a certain single pump needs to be replaced, but also the double pump assembly needs to be replaced. Not only does it take a lot of time to disassemble, but it also requires replacement parts, resulting in poor interchangeability of the two-component. The known two-component screw pump is a mirror image assembly method, which is divided into a left pump and a right pump. The relative positions of the left pump and the right pump are fixed, and it is impossible to realize the interchangeable installation of the left and right single pumps. When the positions of the two pumps need to be adjusted during use, the relevant accessories need to be replaced to meet the requirements of use, and the adaptability of on-site installation is poor. The parts corresponding to the same positions of the left pump and the right pump are left-right symmetrical parts, so two kinds of parts need to be manufactured during manufacture, resulting in a multiplication of parts. The conventional two-component screw pump stator mounting holes and the glue flow channel holes are distributed on different parts, resulting in a large number of parts in the conventional two-component pump body, the overall length of the pump body is lengthened, and the assembly of the pump body is complicated. Does not meet the lean nature of product design. Conventional component screw pumps share a double-pump assembly. Due to the large volume of the double-pump assembly, when cleaning the pump body, the required cleaning container is large and the amount of cleaning agent is large, resulting in inconvenient cleaning. In the known two-component screw pump, the pressure sensor is fixed on both sides, which directly increases the width of the screw pump, and the customer often has strict requirements on the width when using it on site.
本發明旨在至少解決習知技術中存在的技術問題之一。The present invention aims to solve at least one of the technical problems existing in the prior art.
為此,本發明提出一種雙成分點膠系統,該雙成分點膠系統具有結構簡單、易於裝配、膠液不易固化等優點。Therefore, the present invention proposes a two-component glue dispensing system, which has the advantages of simple structure, easy assembly, and difficult curing of glue.
根據本發明實施例的雙成分點膠系統,包括:雙成分螺桿泵,包括:兩個集裝塊,每個所述集裝塊的一側都設有安裝面,兩個所述安裝面相對設置並可拆卸地相連,每個所述集裝塊內都設有兩端導通的出膠流道;兩個泵膠組件,每個所述泵膠組件可與其中任一個所述集裝塊相連以向對應的所述出膠流道泵膠;以及混合管,其一端與兩個所述集裝塊的所述出膠流道連通;安裝組件,包括:安裝支架,設有第一安裝部和容納空間,所述第一安裝部用於安裝點膠機構,所述容納空間用於容納所述雙成分螺桿泵的至少一部分穿過;以及緊固件,可活動地與所述安裝支架相連以將所述雙成分螺桿泵固定於所述容納空間;製冷機構,設於所述安裝組件一側,所述混合管的至少一部分設於所述製冷機構內部且由所述製冷機構製冷;以及止漏機構,設於所述安裝組件一側,所述混合管的至少一部分設於所述止漏機構內部以由所述止漏機構止漏。The two-component dispensing system according to an embodiment of the present invention includes: a two-component screw pump, including: two manifolds, one side of each of the manifolds is provided with a mounting surface, and the two mounting surfaces are opposite to each other. Set and detachably connected, each of the manifold blocks is provided with a glue flow channel with two ends conducting; two pump glue components, each of the pump glue components can be connected with any one of the manifold blocks connected to pump glue to the corresponding glue outlet flow channel; and a mixing tube, one end of which communicates with the glue outlet flow channels of the two manifold blocks; an installation assembly, including: an installation bracket, provided with a first installation part and accommodating space, the first mounting part is used to install the dispensing mechanism, and the accommodating space is used to accommodate at least a part of the two-component screw pump to pass through; and a fastener is movably connected to the mounting bracket to fix the two-component screw pump in the accommodating space; a refrigeration mechanism is arranged on one side of the installation assembly, at least a part of the mixing tube is arranged inside the refrigeration mechanism and refrigerated by the refrigeration mechanism; and The anti-leakage mechanism is arranged on one side of the installation assembly, and at least a part of the mixing tube is arranged inside the anti-leakage mechanism to prevent leakage by the anti-leakage mechanism.
根據本發明實施例的雙成分點膠系統,通過將雙成分螺桿泵、安裝組件、製冷機構和止漏機構相結合,利用雙成分螺桿泵將出膠流道孔集裝在同一零件集裝塊上的優勢,減少泵膠組件組裝所需的零件數量,提高裝配效率,並且縮小泵膠組件的總體長度,使雙成分螺桿泵尺寸更小。安裝組件的容納空間形成用於安裝雙成分點膠泵的空間結構,緊固件能夠將雙成分點膠泵緊固安裝在安裝組件上,並且製冷機構和止漏機構與安裝組件緊密配合,連接牢固。雙成分點膠系統的安裝組件不僅提高了整體結構的安裝與拆卸的效率,並且保證了結構的穩定性和緊湊性,節約了大量空間。According to the two-component dispensing system of the embodiment of the present invention, by combining the two-component screw pump, the installation assembly, the refrigeration mechanism and the leak-proof mechanism, the two-component screw pump is used to assemble the glue outlet channel hole in the same component assembly block The above advantages reduce the number of parts required for the assembly of the pump rubber assembly, improve assembly efficiency, and reduce the overall length of the pump rubber assembly, making the size of the two-component screw pump smaller. The accommodating space of the installation component forms a space structure for installing the two-component dispensing pump, and the fasteners can fasten the two-component dispensing pump on the installation component, and the refrigeration mechanism and the leak-proof mechanism are closely matched with the installation component, and the connection is firm . The installation components of the two-component dispensing system not only improve the efficiency of the installation and disassembly of the overall structure, but also ensure the stability and compactness of the structure, saving a lot of space.
根據本發明的一個實施例,所述安裝支架包括:底板,形成為板狀,所述底板設有所述第一安裝部和一第二安裝部;以及安裝座,設於所述第二安裝部,所述安裝座設有所述容納空間。According to an embodiment of the present invention, the mounting bracket includes: a bottom plate formed in a plate shape, the bottom plate is provided with the first mounting portion and a second mounting portion; and a mounting base is provided on the second mounting portion part, the mounting seat is provided with the accommodation space.
根據本發明的一個實施例,所述緊固件形成為活動件,所述活動件在一第一位置與一第二位置之間可活動地設於所述安裝座,所述活動件位於所述第一位置時打開所述容納空間以安裝所述雙成分螺桿泵,所述活動件位於所述第二位置時關閉所述容納空間並固定所述雙成分螺桿泵。According to an embodiment of the present invention, the fastener is formed as a movable part, the movable part is movably arranged on the mounting seat between a first position and a second position, and the movable part is located on the When in the first position, the accommodation space is opened to install the two-component screw pump, and when the movable member is in the second position, the accommodation space is closed and the two-component screw pump is fixed.
根據本發明的一個實施例,每個所述安裝面包括:一第一平面,形成為沿豎直方向延伸的平面;一第二平面,形成為沿豎直方向延伸的平面,所述第一平面與所述第二平面在水平方向上錯開佈置;以及一錯開平面,位於所述第一平面與所述第二平面的錯開部位,其中,相互配合的兩個所述第一平面、兩個所述第二平面及兩個所述錯開平面形成一定位機構。According to an embodiment of the present invention, each of the mounting surfaces includes: a first plane formed as a plane extending in the vertical direction; a second plane formed as a plane extending in the vertical direction, the first The plane and the second plane are staggered in the horizontal direction; and a staggered plane is located at the staggered position between the first plane and the second plane, wherein the two first planes and the two The second plane and the two offset planes form a positioning mechanism.
根據本發明的一個實施例,每個所述集裝塊的下端都設有向下突出的凸塊,每個所述凸塊都設有與所述安裝面方位相同的裝配平面,所述裝配平面位於所述第一平面與所述第二平面之間,所述裝配平面與所述第一平面之間形成第一止抵平面,所述裝配平面與所述第二平面之間形成第二止抵平面。According to an embodiment of the present invention, the lower end of each of the assembly blocks is provided with a downward protruding projection, each of the projections is provided with an assembly plane with the same orientation as the installation surface, and the assembly The plane is located between the first plane and the second plane, a first stop plane is formed between the assembly plane and the first plane, and a second stop plane is formed between the assembly plane and the second plane. stop plane.
根據本發明的一個實施例,所述製冷機構包括:安裝件,設有容納所述混合管穿過的容納腔;製冷件,設於所述安裝件的一側以對所述安裝件製冷,所述製冷件的一側止抵所述安裝件的一側;散熱件,設於所述製冷件的另一側以對所述製冷件散熱;固定件,設於所述安裝件的一側以將所述散熱件和所述製冷件固定於所述安裝件;以及蓋板隔熱板,其至少一部分與所述安裝件可樞轉地相連,所述安裝件的至少一部分設於所述蓋板隔熱板且與所述蓋板隔熱板同步活動以打開和關閉所述容納腔。According to an embodiment of the present invention, the refrigeration mechanism includes: a mounting part provided with an accommodating cavity for the mixing tube to pass through; a cooling part provided on one side of the mounting part to cool the mounting part, One side of the refrigerating part stops against one side of the mounting part; the cooling part is arranged on the other side of the refrigerating part to dissipate heat from the refrigerating part; the fixing part is arranged on one side of the mounting part to fix the heat dissipation element and the cooling element to the mounting part; and the cover heat insulation board, at least a part of which is pivotally connected with the mounting part, at least a part of the mounting part is arranged on the The cover heat-insulation plate moves synchronously with the cover heat-insulation plate to open and close the accommodating cavity.
根據本發明的一個實施例,所述安裝件包括:隔熱框架,形成為匚形框架,所述隔熱框架的一側設有向外突出的中空凸台,所述中空凸台的一側設有避讓槽,所述蓋板隔熱板設於所述中空凸台的一側且與所述中空凸台可樞轉地相連;安裝塊,設於所述隔熱框架的另一側,所述安裝塊的一側設有與所述避讓槽的形狀相對應的凸出部,所述凸出部設於所述避讓槽,所述凸出部上設有第一容納槽;以及蓋板,設於所述蓋板隔熱板且位於所述中空凸台的一側,所述蓋板上設有與所述第一容納槽的形狀相對應的第二容納槽,所述第一容納槽與所述第二容納槽配合形成所述容納腔。According to an embodiment of the present invention, the mounting part includes: a heat-insulating frame, which is formed into a U-shaped frame, and one side of the heat-insulating frame is provided with a hollow boss protruding outward, and one side of the hollow boss is An avoidance groove is provided, and the heat insulation plate of the cover plate is arranged on one side of the hollow boss and pivotally connected with the hollow boss; the installation block is arranged on the other side of the heat insulation frame, One side of the mounting block is provided with a protruding portion corresponding to the shape of the avoidance groove, the protruding portion is arranged in the avoidance groove, and a first receiving groove is provided on the protruding portion; and a cover The plate is arranged on the heat insulation board of the cover plate and is located on one side of the hollow boss. The cover plate is provided with a second accommodation groove corresponding to the shape of the first accommodation groove. The first accommodation groove The accommodating groove cooperates with the second accommodating groove to form the accommodating cavity.
根據本發明的一個實施例,所述中空凸台上設有第一孔道和第二孔道,所述蓋板隔熱板上設有與所述第一孔道和所述第二孔道分別對應的第三孔道和第四孔道,所述安裝件還包括:轉軸,穿過所述第三孔道與所述第一孔道相連,所述蓋板隔熱板繞所述轉軸與所述中空凸台可樞轉地相連;以及調節螺栓,穿過所述第四孔道與所述第二孔道相連以固定所述蓋板隔熱板。According to an embodiment of the present invention, a first hole and a second hole are provided on the hollow boss, and a first hole corresponding to the first hole and the second hole is provided on the heat insulation plate of the cover plate. Three holes and a fourth hole, the mounting part also includes: a rotating shaft passing through the third hole and connected to the first hole, and the heat insulation plate of the cover plate is pivotable with the hollow boss around the rotating shaft and the adjusting bolt is connected with the second hole through the fourth hole so as to fix the heat insulation board of the cover plate.
根據本發明的一個實施例,所述止漏機構包括:止漏底板;驅動固定件,設於所述止漏底板的一側;固定座,設於所述止漏底板且位於所述驅動固定件下方;止漏閥,設於所述固定座,所述止漏閥設有互相連通的第一孔道和第二孔道,所述混合管的一端插接在所述第一孔道內;活動件,沿豎直方向在一打開位置與一止漏位置之間可活動地插接在所述第二孔道內,所述活動件位於所述打開位置時,所述第一孔道的兩端貫通,所述活動件位於所述止漏位置時,所述活動件封堵所述第一孔道的一端;驅動件,設於所述驅動固定件,所述驅動件與所述活動件相連以驅動所述活動件活動;針頭,其上端穿過所述固定座以與所述止漏閥相連;以及針頭安裝座,設於所述固定座以安裝所述針頭,所述針頭安裝座與所述固定座可拆卸地相連。According to an embodiment of the present invention, the leak-proof mechanism includes: a leak-proof bottom plate; a driving fixture arranged on one side of the leak-proof bottom plate; Below the piece; the anti-leakage valve is located on the fixed seat, and the anti-leakage valve is provided with a first channel and a second channel communicating with each other, and one end of the mixing tube is inserted into the first channel; the movable part is movably inserted into the second channel along the vertical direction between an open position and a leak-proof position, and when the movable member is in the open position, both ends of the first channel pass through, When the movable part is at the leak-proof position, the movable part blocks one end of the first channel; the driving part is arranged on the driving fixing part, and the driving part is connected with the moving part to drive the The movable part is movable; the needle, the upper end of which passes through the fixed seat to be connected with the leak-proof valve; The seat is detachably connected.
根據本發明的一個實施例,所述驅動固定件包括:固定縱板,其一側設有活動凸台;第一固定橫板,設於所述固定縱板的上端,所述第一固定橫板與所述固定縱板垂直相連,所述驅動件設於所述第一固定橫板。According to an embodiment of the present invention, the driving fixture includes: a fixed vertical plate, one side of which is provided with a movable boss; a first fixed horizontal plate, arranged at the upper end of the fixed vertical plate, and the first fixed horizontal plate The plate is vertically connected to the fixed vertical plate, and the driving member is arranged on the first fixed horizontal plate.
根據本發明的一個實施例,所述驅動固定件還包括:第二固定橫板,設於所述固定縱板的下端,所述第二固定橫板與所述固定縱板垂直相連,所述第二固定橫板與所述止漏閥止抵以將所述止漏閥固定於所述固定座。According to an embodiment of the present invention, the driving fixture further includes: a second fixed horizontal plate, arranged at the lower end of the fixed vertical plate, the second fixed horizontal plate is vertically connected to the fixed vertical plate, the The second fixing horizontal plate abuts against the anti-leakage valve to fix the anti-leakage valve on the fixing seat.
根據本發明的一個實施例,所述第一固定橫板和所述第二固定橫板上分別設有沿豎直方向貫通的通道,所述止漏機構還包括:連桿,其上端穿過所述通道以與所述驅動件相連,所述連桿的下端穿過所述通道以與所述活動件相連,所述驅動件驅動所述連桿沿豎直方向活動以帶動所述活動件活動。According to an embodiment of the present invention, the first fixed horizontal plate and the second fixed horizontal plate are respectively provided with passages penetrating in the vertical direction, and the anti-leakage mechanism further includes: a connecting rod, the upper end of which passes through the The channel is connected to the driving member, the lower end of the connecting rod passes through the channel to be connected to the movable member, and the driving member drives the connecting rod to move vertically to drive the movable member Activity.
本發明的附加態樣和優點將在下面的描述中部分顯示,部分將從以下的描述中變得明顯,或通過本發明的實踐瞭解。Additional aspects and advantages of the invention will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention.
下面詳細描述本發明的實施例,所述實施例的示例在附圖中示出,其中自始至終相同或類似的元件符號表示相同或類似的元件或具有相同或類似功能的元件。下面通過參考附圖描述的實施例是示例性的,僅用於解釋本發明,而不能理解為對本發明的限制。Embodiments of the present invention are described in detail below, examples of which are shown in the drawings, wherein the same or similar reference numerals designate the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the figures are exemplary only for explaining the present invention and should not be construed as limiting the present invention.
在本發明的描述中,需要理解的是,術語「中心」、「縱向」、「橫向」、「長度」、「寬度」、「厚度」、「上」、「下」、「前」、「後」、「左」、「右」、「豎直」、「水平」、「頂」、「底」「內」、「外」、「順時針」、「逆時針」、「軸向」、「徑向」、「周向」等指示的方位或位置關係為基於附圖所示的方位或位置關係,僅是為了便於描述本發明和簡化描述,而不是指示或暗示所指的裝置或元件必須具有特定的方位、以特定的方位構造和操作,因此不能理解為對本發明的限制。此外,限定有「第一」、「第二」的特徵可以明示或者隱含地包括一個或者更多個該特徵。在本發明的描述中,除非另有說明,「多個」的含義是兩個或兩個以上。In describing the present invention, it is to be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", " Back", "Left", "Right", "Vertical", "Horizontal", "Top", "Bottom", "Inner", "Outer", "Clockwise", "Counterclockwise", "Axial", The orientation or positional relationship indicated by "radial", "circumferential", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying the referred device or element Must be in a particular orientation, be constructed in a particular orientation, and operate in a particular orientation, and therefore should not be construed as limiting the invention. In addition, the features defined as "first" and "second" may explicitly or implicitly include one or more of these features. In the description of the present invention, unless otherwise stated, "plurality" means two or more.
在本發明的描述中,需要說明的是,除非另有明確的規定和限定,術語「安裝」、「相連」、「連接」應做廣義理解,例如,可以是固定連接,也可以是可拆卸連接,或一體地連接;可以是機械連接,也可以是電連接;可以是直接相連,也可以通過中間媒介間接相連,可以是兩個元件內部的連通。對於本領域的普通技術人員而言,可以具體情況理解上述術語在本發明中的具體含義。In the description of the present invention, it should be noted that unless otherwise specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection. Connected, or integrally connected; it may be mechanically connected or electrically connected; it may be directly connected or indirectly connected through an intermediary, and it may be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention in specific situations.
下面參考附圖具體描述根據本發明實施例的雙成分點膠系統。The two-component glue dispensing system according to the embodiment of the present invention will be described in detail below with reference to the accompanying drawings.
如圖1至圖25所示,根據本發明實施例的雙成分點膠系統1000,包括:安裝組件100、製冷機構200、止漏機構300和雙成分螺桿泵400。As shown in FIGS. 1 to 25 , a two-
具體而言,雙成分螺桿泵400包括:兩個集裝塊410,每個集裝塊410的一側都設有安裝面,兩個安裝面相對設置並可拆卸地相連,每個集裝塊410內都設有兩端導通的出膠流道411;兩個泵膠組件420,每個泵膠組件420可與其中任一個集裝塊相連以向對應的出膠流道泵膠;混合管440,混合管440的一端與兩個集裝塊410的出膠流道411連通,安裝組件100包括:安裝支架,安裝支架上設有第一安裝部和容納空間,第一安裝部用於安裝點膠機構,容納空間用於容納雙成分螺桿泵400的至少一部分穿過;緊固件,緊固件可活動地與安裝支架相連以將雙成分螺桿泵400固定於容納空間,製冷機構200設於安裝組件100一側,混合管440的至少一部分設於製冷機構200內部且由製冷機構200製冷,止漏機構300設於安裝組件100一側,混合管440的至少一部分設於止漏機構300內部以由止漏機構300止漏。Specifically, the two-
換言之,根據本發明實施例的雙成分點膠系統1000主要由安裝組件100、製冷機構200、止漏機構300和雙成分螺桿泵400組成。其中,雙成分螺桿泵400、製冷機構200、止漏機構300分別設於安裝組件100的一側,並且雙成分螺桿泵400的混合管440插設於製冷機構200內,在雙成分螺桿泵400進行膠液混合時,製冷機構200將混合管440的溫度控制在合適的範圍區間。而混合管440的末端止抵於止漏機構300,止漏機構300利用自身原理防止雙成分螺桿泵400在點膠過程中膠液洩露。In other words, the two-component
其中需要說明的是,雙成分螺桿泵400包括:兩個集裝塊410、兩個泵膠組件420和混合管440。每個集裝塊410內都設有兩端導通的出膠流道411,混合管440的一端與兩個集裝塊410的出膠流道411連通,膠液經過出膠流道411流入混合管440內進行充分混合,散發的熱量由製冷機構200進行降溫處理。相結合的兩個集裝塊410所對應的兩個出膠流道411的直徑可以相同也可以不同,從而可以擠出不同比例的膠液,其中,兩個出膠流道411的直徑相同時能夠擠出1:1的膠液。實際應用中,可以將每個集裝塊410的出膠流道411的直徑設置為一種尺寸,如果需要擠出其他不同比例的膠液時,那麼只需要更換其中一個或兩個集裝塊410就可以實現。相較於習知技術,不需要更換整個一體化的出膠擠出件,節約成本,組裝方便。It should be noted that the two-
因此,通過將安裝組件100、製冷機構200、止漏機構300和雙成分螺桿泵400相結合,利用雙成分螺桿泵400將出膠流道411孔集裝在同一零件集裝塊410上的優勢,減少泵膠組件組裝所需的零件數量,提高裝配效率,並且縮小泵膠組件的總體長度,使雙成分螺桿泵400尺寸更小。安裝組件100的容納空間形成用於安裝雙成分螺桿泵400的空間結構,緊固件能夠將雙成分螺桿泵400緊固安裝在安裝組件100上,並且製冷機構200和止漏機構300與安裝組件100緊密配合,連接牢固。雙成分點膠系統1000的安裝組件100不僅提高了整體結構的安裝與拆卸的效率,並且保證了結構的穩定性和緊湊性,節約了大量空間。Therefore, by combining the
根據本發明的一個實施例,安裝支架包括:底板110和安裝座120。底板110形成為板狀,底板110設有第一安裝部和第二安裝部,安裝座120設於第二安裝部,安裝座120設有容納空間。也就是說,安裝支架主要由底板110和安裝座120組成,安裝座120設於底板110上用於安裝雙成分螺桿泵400。According to an embodiment of the present invention, the mounting bracket includes: a
在本發明的一些具體實施方式中,緊固件形成為活動件130,活動件130在第一位置與第二位置之間可活動地設於安裝座120,活動件130位於第一位置時打開容納空間以安裝雙成分螺桿泵400,活動件位於第二位置時關閉容納空間並固定雙成分螺桿泵400。當活動件130處於打開的狀態時,操作人員能夠將雙成分螺桿泵400安裝在容納空間內。當活動件130處於閉合狀態時,雙成分螺桿泵400被固定於容納空間內部。In some embodiments of the present invention, the fastener is formed as a
根據本發明的一個實施例,第二安裝部位於第一安裝部的斜上方,且容納空間的軸線相對於豎直方向傾斜延伸,雙成分螺桿泵400相對於豎直方向傾斜設置且至少一部分穿過容納空間與點膠機構相連。也就是說,雙成分螺桿泵400相對於豎直方向傾斜安裝於安裝組件100上,從而可以確保膠液的充分混合。According to an embodiment of the present invention, the second installation part is located obliquely above the first installation part, and the axis of the accommodation space extends obliquely relative to the vertical direction, and the two-
在本發明的一些具體實施方式中,底板110包括:第一安裝板111和第二安裝板112。In some specific implementations of the present invention, the
第一安裝板111形成為矩形板,第一安裝板111的一側設有第一安裝部,第二安裝板112設於第一安裝板111的一個頂角處且沿該頂角向上傾斜延伸,第二安裝部設於第二安裝板112的上端。第一安裝板111與第二安裝板112一體成型,結構簡單,便於加工生產。The
根據本發明的一個實施例,第一安裝部形成為設於底板110上的多個第一安裝孔,第二安裝部形成為沿底板110的一側向內凹陷的凹槽,凹槽內設有用於安裝所述安裝座120的第二安裝孔,安裝座120一端的寬度小於凹槽的寬度且設於凹槽內。通過在第二安裝部設置沿底板110一側向內凹陷的凹槽,凹槽寬度與安裝座120的寬度相配,用於限制安裝座120相對於底板110的位置,便於將安裝座120與底板110配合相連,並且通過第二安裝孔將安裝座120與底板110緊固連接。According to an embodiment of the present invention, the first mounting portion is formed as a plurality of first mounting holes provided on the
可選擇地,安裝座120形成為匚形,安裝座120包括:安裝塊121、第一支腳122和第二支腳123。安裝塊121形成為長條形,安裝塊121與第二安裝部相連,第一支腳122設於安裝塊121的一端,第二支腳123設於安裝塊121的另一端,第二支腳123與第一支腳122和安裝塊121配合限定出容納空間。也就是說,安裝座120是由安裝塊121、第一支腳122和第二支腳123組成的一體成型件,結構簡單,易於加工,便於安裝。Optionally, the mounting
較佳地,活動件130的一端與第一支腳122可活動地相連,活動件130的另一端與第二支腳123可拆卸地相連。活動件130用於壓緊固定雙成分螺桿泵400,使得雙成分螺桿泵400可以相對固定在安裝座120與活動件130形成的容納空間內部。Preferably, one end of the
在本發明的一些具體實施方式中,第一支腳122的自由端的中部設有安裝槽,第一支腳122的自由端的兩側分別設有與安裝槽連通的第一連接孔131,活動件130形成為長條形,活動件130的一端設有適於插接在安裝槽內的凸起部,凸起部上設有第二連接孔132,活動件130通過穿過第一連接孔131和第二連接孔132的轉軸與安裝座120可活動地相連。也就是說,活動件130的凸起部可以與第一支腳122自由端的安裝槽相配,安裝槽寬度與活動件130的凸起部寬度相配,配合轉軸形成軸連接結構,轉軸通過第一連接孔131和第二連接孔132將活動件130與安裝座120連接。In some specific embodiments of the present invention, the middle part of the free end of the
根據本發明的一個實施例,雙成分點膠系統的安裝組件100還包括:彈性擋圈。彈性擋圈設於轉軸的一端以固定轉軸。彈性擋圈可以限制轉軸的軸向運動,並且彈性擋圈結構簡單、易於裝配。According to an embodiment of the present invention, the
可選擇地,第二支腳123的自由端的端面設有第三安裝孔133,活動件130的另一端設有第四安裝孔134,安裝組件100還包括:鎖緊件140,鎖緊件140穿過第四安裝孔134與第三安裝孔133相連以鎖定活動件130。通過在活動件130上安裝鎖緊件140,便於鎖緊雙成分螺桿泵400,不易從安裝組件100上脫落。Optionally, the end face of the free end of the
根據本發明的一個實施例,活動件130的另一端和第二支腳123的自由端上分別設有卡扣或搭扣,活動件130與第二支腳123卡接相連。雙成分螺桿泵400固定在安裝組件100的方式還可以為卡扣或搭扣的設計,也可以實現活動件130與安裝座120的連接功能。According to an embodiment of the present invention, the other end of the
在本發明的一些具體實施方式中,緊固件形成為螺栓,安裝支架上設有與螺栓對應的螺栓孔,緊固件穿過螺栓孔以固定或鬆開雙成分螺桿泵400。通過使用螺栓作為緊固件,安裝過程簡單方便,並且螺栓經濟耐用易更換。In some embodiments of the present invention, the fastener is formed as a bolt, and the mounting bracket is provided with a bolt hole corresponding to the bolt, and the fastener passes through the bolt hole to fix or loosen the two-
根據本發明的一個實施例,安裝件210包括:隔熱框架211、安裝塊212和蓋板213,隔熱框架211形成為匚形框架,隔熱框架211的一側設有向外突出的中空凸台,中空凸台的一側設有避讓槽,蓋板隔熱板250設於中空凸台的一側且與中空凸台可樞轉地相連,安裝塊212設於隔熱框架211的另一側,安裝塊212的一側設有與避讓槽的形狀相對應的凸出部,凸出部設於避讓槽,凸出部上設有第一容納槽,蓋板213設於蓋板隔熱板250且位於中空凸台的一側,蓋板213上設有與第一容納槽的形狀相對應的第二容納槽,第一容納槽與第二容納槽配合形成容納腔。容納腔由兩部分組合而成,有利於根據混合管的實際情況調整容納腔室。According to one embodiment of the present invention, the
在本發明的一些具體實施方式中,中空凸台上設有第一孔道和第二孔道,蓋板隔熱板250上設有與第一孔道和第二孔道分別對應的第三孔道和第四孔道,安裝件210還包括:轉軸214和調節螺栓215,轉軸214穿過第三孔道以與第一孔道相連,蓋板隔熱板250繞轉軸214與中空凸台可樞轉地相連,調節螺栓215穿過第四孔道與第二孔道相連以固定蓋板隔熱板250。安裝件210通過設置轉軸214和調節螺栓215,使得蓋板隔熱板250可以根據實際需求打開或閉合。In some specific implementations of the present invention, a first hole and a second hole are provided on the hollow boss, and a third hole and a fourth hole corresponding to the first hole and the second hole are respectively provided on the cover plate
根據本發明的一個實施例,中空凸台上設有與第二孔道連通的弧形槽,調節螺栓215的一端在弧形槽內可活動。弧形槽寬度與調節螺栓215的直徑一致,當蓋板隔熱板250繞轉軸214旋轉時,調節螺栓215沿弧形槽內運動,限制蓋板隔熱板250的旋轉角度。According to an embodiment of the present invention, the hollow boss is provided with an arc-shaped slot communicating with the second hole, and one end of the adjusting
可選擇地,轉軸214在長度方向上的中部為圓柱面,蓋板隔熱板250繞圓柱面可樞轉。也就是說,蓋板隔熱板250通過繞柱面樞轉實現開合或關閉,從而實現混合管的安裝或拆卸。Optionally, the middle part of the
較佳地,轉軸214的一端設有螺紋,第一孔道內設有與轉軸214對應的螺紋,轉軸214的一端與第一孔道螺紋連接。螺紋連接裝配簡單易操作,並且可以保證連接的緊固性。Preferably, one end of the
在本發明的一些具體實施方式中,安裝件210還包括:彈簧,彈簧套設於圓柱面,彈簧的兩端分別止抵中空凸台和轉軸214的另一端。利用彈簧自身原理實現了蓋板隔熱板250的打開和閉合。In some specific implementations of the present invention, the mounting
根據本發明的一個實施例,安裝件210還包括:彈性擋圈,彈性擋圈設於第二孔道內,調節螺栓215的一端設有與彈性擋圈對應的卡槽,調節螺栓215的一端與彈性擋圈可活動地相連。將調節螺栓215插入蓋板隔熱板250上的調節螺栓215的安裝孔內,並用彈性擋圈套在調節螺栓215的卡槽內,使調節螺栓215相對固定在蓋板隔熱板250上,從而實現了蓋板隔熱板250的打開和閉合。According to one embodiment of the present invention, the mounting
可選擇地,製冷件220為半導體片,散熱件230為水冷頭,半導體片的製冷面止抵安裝件210,半導體片的制熱面止抵散熱件230。半導體片工作時一面製冷一面散熱,通過將水冷頭設於半導體片的散熱面,將半導體片產生的熱量帶走,能夠確保製冷機構達到良好的製冷效果。Optionally, the
根據本發明的一個實施例,製冷件220與安裝件210和散熱件230之間分別設有導熱矽脂層。通過設置導熱矽脂層有利於提升整體的導熱效果,保證製冷件220與安裝件210和散熱件230之間良好地貼合效果。According to an embodiment of the present invention, thermally conductive silicone grease layers are respectively provided between the cooling
根據本發明實施例的雙成分點膠系統的製冷機構200,用於對混合雙成分膠水的混合管進行製冷,製冷機構200包括:安裝件210、製冷件220、散熱件230和固定件240,安裝件210設有容納混合管穿過的容納腔,製冷件220設於安裝件210的一側以對安裝件210製冷,製冷件220的一側止抵安裝件210的一側,散熱件230設於製冷件220的另一側以對製冷件220散熱,固定件240設於安裝件210的一側以將散熱件230和製冷件220固定於安裝件210,其中,安裝件210形成為一側開口的匚形,安裝件210背向開口的一側設有背向開口所在方向延伸的安裝凸台,安裝凸台上設有容納腔,製冷件220、散熱件230和第一固定件240設於開口內。The
根據本發明的一個實施例,容納腔形成為相對於豎直方向傾斜延伸的通道,安裝凸台上鄰近容納腔的位置設有插孔,製冷機構200還包括:溫度感測器,溫度感測器設於插孔以實時檢測混合管的溫度。也就是說,溫度感測器設於安裝凸台上鄰近容納腔的插孔,能夠實時測量製冷件220的溫度,從而保證製冷件220隨時處於平穩的工作狀態。According to one embodiment of the present invention, the accommodating cavity is formed as a channel extending obliquely relative to the vertical direction, and an insertion hole is provided on the mounting boss adjacent to the accommodating cavity. The
在本發明的一些具體實施方式中,安裝件210包括:隔熱框架211和安裝塊212,隔熱框架211形成為匚形框架,隔熱框架211的一側設有向外突出的中空凸台,中空凸台上設有上下貫通的通孔,安裝塊212設於隔熱框架211的另一側,安裝塊212的一側設有凸出部,凸出部設於中空凸台內,凸出部設有容納腔,容納腔的上端和下端分別與中空凸台上的通孔位置相對應,凸出部與中空凸台配合形成安裝凸台。安裝件210主要由隔熱框架211和安裝塊212組成,其中,隔熱框架211可以產生良好的保溫隔熱的作用,安裝塊212與隔熱框架211相配合連接,保證混合管達到充分製冷的效果。In some specific embodiments of the present invention, the
根據本發明的一個實施例,安裝塊212與凸出部一體成型。也就是說,安裝塊212和凸出部為一體結構,一體成型件便於加工,節省裝配時間,提高了整體結構的穩定性。According to an embodiment of the present invention, the mounting
根據本發明的一個實施例,止漏底板310形成為沿豎直方向延伸的矩形板體,止漏底板310上設有沿豎直方向延伸且上部開口的活動槽,驅動固定件320的一側設有與安裝槽的結構相對應的活動凸台,驅動固定件320通過活動凸台安裝於止漏底板310。也就是說,止漏底板310與驅動固定件320通過活動凸台與活動槽結構連接,從而能夠實現驅動固定件320的上下活動。According to one embodiment of the present invention, the anti-leakage
在本發明的一些具體實施方式中,驅動固定件320包括:固定縱板321和第一固定橫板322。固定縱板321的一側設有活動凸台,第一固定橫板322設於固定縱板321的上端,第一固定橫板322與固定縱板321垂直相連,驅動件360設於第一固定橫板322。通過將驅動件360設於第一固定橫板322,驅動固定件320結構簡單,便於安裝。In some specific implementations of the present invention, the driving
可選擇地,驅動固定件320還包括:第二固定橫板323,第二固定橫板323設於固定縱板321的下端,第二固定橫板323與固定縱板321垂直相連,第二固定橫板323與止漏閥340止抵以將止漏閥340固定於固定座330。通過設置第二固定橫板323,便於安裝固定座330和止漏閥340。Optionally, the driving
在本發明的一些具體實施方式中,第一固定橫板322和第二固定橫板323上分別設有沿豎直方向貫通的通道,止漏機構300還包括:連桿370,連桿370的上端穿過通道與驅動件360相連,連桿370的下端穿過所述穿過通道以與活動件350相連,驅動件360驅動連桿370沿豎直方向活動以帶動活動件350活動。也就是說,驅動件360能夠驅動連桿370從而帶動活動件350沿豎直方向活動。In some specific embodiments of the present invention, the first fixed
根據本發明的一個實施例,止漏閥340形成為V字形,第二孔道沿豎直方向延伸,第一孔道相對於豎直方向傾斜延伸,活動件350沿豎直方向可活動地設於第一孔道內。活動件350在第一孔道內沿豎直方向活動,從而可以及時封堵第二孔道,保證膠液不易滴漏。According to an embodiment of the present invention, the
可選擇地,連桿370形成為桿狀,連桿370的上端與驅動件360螺紋連接,連桿370的下端設有插孔,活動件350形成為針狀,活動件350的上端插接在插孔內與連桿370相連。通過將活動件350插接至連桿370,從而達到活動件350可以隨連桿370活動的效果,並可以實現快速更換活動件350。Optionally, the connecting
較佳地,連桿370的下端側部設有固定孔,固定孔內設有用於固定活動件350的固定螺栓。通過設置固定螺栓從而保證結構的完整性,使得活動件350不易鬆動。Preferably, the lower end of the connecting
進一步地,固定座330上設有固定卡扣,固定卡扣與止漏閥340相連以將止漏閥340固定於固定座330。通過設置固定卡扣從而保證止漏閥340與固定座330的緊固連接。Further, a fixing buckle is provided on the fixing
根據本發明的一個實施例,活動槽沿止漏底板310的厚度方向貫通,止漏機構300還包括:固定把手380,固定把手380穿過活動槽與驅動固定件320相連以固定驅動固定件320。利用固定把手380將驅動固定件320固定在止漏底板310上,然後鎖緊連桿370上的緊定螺釘,將止漏閥340壓緊從而實現止漏閥340與連桿370的緊固連接。According to an embodiment of the present invention, the movable groove penetrates along the thickness direction of the anti-leakage
在本發明的一些具體實施方式中,固定座330的上表面設有繞止漏閥的周向延伸且向下凹陷的環形排水槽331,固定座330上設有與排水槽連通的排水口。也就是說,雙組分點膠系統的冷卻機構在製冷過程中產生的冷凝水滴濺到固定座330上,冷凝水可通過排水槽331向外排出。In some specific embodiments of the present invention, the upper surface of the fixing
根據本發明的一個實施例,固定座330的下表面設有向下凸起的螺柱,針頭390穿過螺柱與止漏閥340相連,針頭安裝座391套設在螺柱上且與螺柱螺紋連接。通過在針頭安裝座391與固定座之間設置螺栓,使得針頭安裝座391安裝與拆卸更便捷。According to one embodiment of the present invention, the lower surface of the fixing
根據本發明的一個實施例,雙成分點膠系統的雙成分螺桿泵400還包括:定位機構。定位機構用以組裝並定位兩個集裝塊410。通過設置定位機構,使得集裝塊410在安裝過程中得到有效地限定,避免因裝配錯誤導致雙成分點膠系統無法正常運行。According to an embodiment of the present invention, the two-
根據本發明的一個實施例,每個安裝面分別包括:第一平面415、第二平面416和錯開平面417。第一平面415形成為沿豎直方向延伸的平面,第二平面416形成為沿豎直方向延伸的平面,第一平面415與第二平面416在水平方向上錯開佈置,錯開平面417位於第一平面415與第二平面416的錯開部位,相互配合的兩個第一平面415、兩個第二平面416及兩個錯開平面417形成定位機構。通過將第一平面415和第二平面416在水平方向上錯開佈置,並且形成錯開平面417的結構,實現X、Y方向的定位保證兩個集裝塊410貼合緊密。According to an embodiment of the present invention, each installation surface respectively includes: a
在本發明的一些具體實施方式中,定位機構還包括Z方向的定位。每個集裝塊410的下端都設有向下突出的凸塊414,每個凸塊414都設有與安裝面方位相同的裝配平面。裝配平面位於第一平面415與第二平面416之間,並呈台階形。裝配平面與第一平面415之間的台階部形成第一止抵平面,所述裝配平面與第二平面416之間的台階部形成第二止抵平面。第一止抵平面和第二止抵平面與錯開平面417呈圓弧形干涉,以提高組裝緊密性。通過將裝配平面設於第一平面415與第二平面416之間,並形成Z方向的台階形錯位部,從而形成Z方向定位的第一止抵面和第二止抵面,相互配合的兩個第一平面415和兩個第二平面416,結合兩個止抵平面能夠解決兩個集裝塊在X、Z方向的定位。通過兩個第一平面415、兩個第二平面416、錯開平面417及兩個止抵平面能夠將兩個集裝塊在X、Y、Z方向完成精準地定位並提高兩個集裝塊410的安裝效率。In some specific embodiments of the present invention, the positioning mechanism also includes positioning in the Z direction. The lower end of each
可選擇地,每個凸塊414與對應的集裝塊410一體成型。通過將凸塊414與集裝塊410設計形成為一體成型結構,便於生產加工,從而保證了整體結構的完整性。Optionally, each
在本發明的一些具體實施方式中,每一集裝塊410通過螺釘與另一集裝塊410連接,螺釘延伸並穿過相互配合的第一平面和第二平面。也就是說,利用螺釘將兩個集裝塊連接在一起,使得整體結構更加緊湊,不易鬆動。In some specific embodiments of the present invention, each
較佳地,出膠流道411包括:第一流道412和第二流道413。第一流道412的上端設於集裝塊410的上端面,第一流道412的下端朝向安裝面所在方位傾斜延伸,第二流道413設於凸塊414且第二流道413的上端與第一流道412連通,第二流道413形成為沿豎直方向延伸的通道。雙成分螺桿泵400擠出膠液時,膠液從第一流道412進入第二流道413,第二流道413形成為沿豎直方向延伸的通道,膠液經過第二流道413進入混合管。其中,兩個集裝塊410的出膠流道411的直徑大小可以根據實際情況調整,兩個出膠流道411的直徑可以相同也可以不同,從而擠出不同比例的膠液。Preferably, the
根據本發明的一個實施例,雙成分點膠系統的雙成分螺桿泵400還包括:兩個壓力檢測器430,每個壓力檢測器430安裝在對應的集裝塊410上,並與對應的第一流道412連接。通過在集裝塊410上安裝壓力檢測器430,從而可以達到實時檢測第一流道412內膠液的流速情況。According to an embodiment of the present invention, the two-
在本發明的一些具體實施方式中,集裝塊410的上端面凹設有與出膠流道411連通的定子安裝孔425,每個泵膠組件420分別包括:定子421、進料型腔422、轉子423和驅動器424。定子421的下端插接於定子安裝孔425,進料型腔422設於集裝塊410的上方,進料型腔422的下端設有定子安裝通道,定子421的上端插接於定子安裝通道,轉子423設於進料型腔422的上端,驅動器424設於轉子423上方且與轉子423相連。通過將定子421、進料型腔422、轉子423和驅動器424按上述順序裝配,從而實現各個零件緊密配合,連接牢固。In some specific embodiments of the present invention, the upper end surface of the
根據本發明的一個實施例,集裝塊410的上端面凹設有與定子安裝孔同軸設置的定位孔,定位孔的尺寸大於定子安裝孔的尺寸,進料型腔422的下端設有與定位孔的形狀相對應的定位凸台,定位凸台插接於定位孔。膠液通過進料型腔422依次經過定子421和集裝塊410進入混合管。通過在進料型腔422的下端設置定位凸台,能夠更加有效地保證安裝的緊密性,提高整體的裝配效果。According to an embodiment of the present invention, the upper end surface of the
根據本發明的一個實施例,定位機構包括相互配合的定位柱和定位槽,定位柱設於其中一個集裝塊410上,定位槽設於另一個集裝塊410上。兩個集裝塊410之間能夠通過在定位槽內插接的定位柱的方式形成緊密配合關係。According to an embodiment of the present invention, the positioning mechanism includes a positioning column and a positioning groove that cooperate with each other, the positioning column is provided on one of the assembly blocks 410 , and the positioning groove is provided on the
根據本發明實施例的製冷系統500,用於對混合雙成分膠水的混合管進行製冷,製冷系統500包括:製冷件220、熱交換器510、散熱器520、泵送裝置530、溫度檢測模組540、轉速檢測模組550、流速檢測模組560和控制模組570。製冷件220用於製冷,製冷件220的一側與混合管進行熱交換以對混合管進行降溫,熱交換器510與製冷件220的另一側進行熱交換以吸收製冷件220的另一側的熱量,熱交換器510具有進液口和出液口,散熱器520與出液口連通以對熱交換器510流出的製冷液進行散熱,泵送裝置530與散熱器520和進液口連通以將經過散熱的製冷液泵送至熱交換器510,溫度檢測模組540檢測混合管及/或泵送裝置530的溫度並反饋溫度訊號,轉速檢測模組550用於檢測泵送裝置530的轉速並反饋轉速訊號,流速檢測模組560用於檢測熱交換器510與散熱器520和泵送裝置530之間的製冷液流速,並反饋流速訊號,控制模組570與溫度檢測模組540、流速檢測模組560和轉速檢測模組550中的至少一個相連並根據溫度訊號、轉速訊號和流速訊號中的至少一個控制製冷件220運行。The
根據本發明的一個實施例,溫度檢測模組540設於泵送裝置530以檢測泵送裝置530的製冷液的溫度,控制模組570在溫度檢測模組檢測到製冷液的溫度超過第一設定閾值時關閉製冷件220。也就是說,溫度檢測模組540能夠實時檢測泵送裝置530的製冷液的溫度,當溫度超過第一設定閾值時,控制模組570可以及時關閉製冷件220。According to an embodiment of the present invention, the
在本發明的一些具體實施方式中,溫度檢測模組540設於泵送裝置530以檢測泵送裝置530的製冷液的溫度,控制模組570在溫度感測模組發生開路或者斷路時關閉製冷件220。也就是說,控制模組570通過控制溫度感測模組540發生開路或者斷路從而實現製冷件220的關閉。In some specific embodiments of the present invention, the
根據本發明的一個實施例,轉速檢測模組與控制模組570集成設置,控制模組570與泵送裝置530相連以檢測泵送裝置530的轉速訊號,控制模組570在泵送裝置530的轉速訊號超過第二設定閾值時關閉製冷件220。也就是說,控制模組570能夠檢測泵送裝置530的轉速訊號,當轉速訊號超過第二設定閾值時,控制模組570可以及時關閉製冷件220。According to an embodiment of the present invention, the rotation speed detection module and the
可選擇地,熱交換器510、散熱器520和泵送裝置530通過管路連通,流速檢測模組560設於熱交換器510與散熱器520和泵送裝置530之間的任意管路上以檢測製冷液的流速,控制模組570在製冷液的流速超過第三設定閾值時關閉製冷件220。通過設置流速檢測模組可以實時檢測任意管路上製冷液的流速,當製冷液的流速超過第三設定閾值時,控制模組570能夠及時反饋並關閉製冷件220。Optionally, the
較佳地,泵送裝置530上設有溫度檢測模組540和轉速檢測模組550,控制模組570根據溫度訊號和轉速訊號控制製冷件220運行。通過在泵送裝置530上設置溫度檢測模組540和轉速檢測模組550,可以實時檢測泵送裝置530中製冷液的溫度以及水流速度,從而將溫度訊號和轉速訊號傳遞到控制模組570中,通過控制模組570對數據進行處理並針對實際情況作出判斷。Preferably, the
在本發明的一些具體實施方式中,製冷系統500還包括:報警模組。報警模組在控制模組570關閉製冷件220運行之前發出警報信息。也就是說,報警模組可以發出警報及時提醒操作人員進行維修處理。In some specific implementations of the present invention, the
根據本發明的一個實施例,熱交換器510為冷頭,散熱器520為冷排,製冷件220為半導體片。通過將熱交換器510設為冷頭從而便於製冷液流入與流出,結構簡單便於安裝,散熱器520為冷排,通過風扇將製冷件220產生熱量傳遞出去,而半導體片通過自身的性能可以起到良好的製冷效果。According to an embodiment of the present invention, the
根據本發明實施例的製冷系統500的控制方法,包括以下步驟:S1、實時檢測溫度訊號、轉速訊號和流速訊號;S2、判斷溫度訊號、轉速訊號和流速訊號中的任一個是否超出第一設定條件,當溫度訊號、轉速訊號和流速訊號中的任一個超出第一設定條件時,控制製冷件220關閉。製冷系統500通過實時檢測溫度、轉速和流速等數據,並將數據進行處理分析與設定值進行比較,從而保證製冷系統500的內部零件的使用壽命。The control method of the
根據本發明的一個實施例,在步驟S2中,當溫度訊號、轉速訊號和流速訊號中的任一個均未超出第一設定條件時,判斷溫度訊號、轉速訊號和流速訊號中的任意兩個是否同時超出第二設定條件,若溫度訊號、轉速訊號和流速訊號中的任意兩個同時超出第二設定條件,控制製冷件220關閉。若溫度訊號、轉速訊號和流速訊號中的任意兩個是否同時超出第二設定條件,需要及時關閉製冷件220,避免其被燒毀。According to an embodiment of the present invention, in step S2, when any one of the temperature signal, the rotational speed signal and the flow rate signal does not exceed the first set condition, it is judged whether any two of the temperature signal, the rotational speed signal and the flow rate signal are When the second set condition is exceeded at the same time, if any two of the temperature signal, the rotational speed signal and the flow rate signal exceed the second set condition at the same time, the
總而言之,根據本發明實施例中的雙成分點膠系統1000,通過將安裝組件100、製冷機構200、止漏機構300和雙成分螺桿泵400相結合,可滿足客戶現場不同混合比需要更換雙泵中某一單泵時可實現快速更換,無需更換單泵中的任何零部件,具有很強的互換性。單泵組件中的零部件除定子和轉子略有不同外,其餘零部件均為相同零部件,不僅減少了雙泵物料的數量,在現場安裝方面既可以滿足鏡像安裝,又可以滿足旋轉安裝,具有很高的現場安裝適應性。單泵組件中的集裝塊將定子安裝孔和出膠流道孔集成於一體,減少單泵組件中的零部件數量,結構設計更加符合精益設計要求。雙成分點膠系統1000整體結構簡單、易於拆卸和裝配。All in all, according to the two-
在本說明書的描述中,參考術語「一個實施例」、「一些實施例」、「示意性實施例」、「示例」、「具體示例」、或「一些示例」等的描述意指結合該實施例或示例描述的具體特徵、結構、材料或者特點包含於本發明的至少一個實施例或示例中。在本說明書中,對上述術語的示意性表述不一定指的是相同的實施例或示例。而且,描述的具體特徵、結構、材料或者特點可以在任何的一個或多個實施例或示例中以合適的方式結合。In the description of this specification, reference to the terms "one embodiment", "some embodiments", "exemplary embodiments", "examples", "specific examples", or "some examples" etc. A specific feature, structure, material, or characteristic described by an embodiment or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
儘管已經示出和描述了本發明的實施例,本領域的普通技術人員可以理解:在不脫離本發明的原理和宗旨的情況下可以對這些實施例進行多種變化、修改、替換和改變,本發明的範圍由申請專利範圍及其等效物界定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes, modifications, substitutions and changes can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the invention is defined by the patent claims and their equivalents.
1000:雙成分點膠系統 100:安裝組件 110:底板 111:第一安裝板 112:第二安裝板 120:安裝座 121:安裝塊 122:第一支腳 123:第二支腳 130:活動件 131:第一連接孔 132:第二連接孔 133:第三安裝孔 134:第四安裝孔 140:鎖緊件 200:製冷機構 210:安裝件 211:隔熱框架 212:安裝塊 213:蓋板 214:轉軸 215:調節螺栓 220:製冷件 230:散熱件 240:固定件 250:蓋板隔熱板 300:止漏機構 310:止漏底板 320:驅動固定件 321:固定縱板 322:第一固定橫板 323:第二固定橫板 330:固定座 331:排水槽 340:止漏閥 350:活動件 360:驅動件 370:連桿 380:固定把手 390:針頭 391:針頭安裝座 400:雙成分螺桿泵 410:集裝塊 411:出膠流道 412:第一流道 413:第二流道 414:凸塊 415:第一平面 416:第二平面 417:錯開平面 420:泵膠組件 421:定子 422:進料型腔 423:轉子 424:驅動器 425:定子安裝孔 430:壓力檢測器 440:混合管 500:製冷系統 510:熱交換器 520:散熱器 530:泵送裝置 540:溫度檢測模組 550:轉速檢測模組 560:流速檢測模組 570:控制模組 S1~S2:步驟 1000: two-component dispensing system 100: Install components 110: Bottom plate 111: the first mounting plate 112: the second mounting plate 120: Mounting seat 121: Installation block 122: The first leg 123: Second leg 130: Movable parts 131: the first connecting hole 132: the second connecting hole 133: The third mounting hole 134: The fourth mounting hole 140: locking piece 200: refrigeration mechanism 210: Mounting parts 211: Insulation frame 212: Install block 213: cover plate 214: shaft 215: Adjusting bolt 220: refrigeration parts 230: radiator 240:Fixer 250: cover insulation board 300: leak stop mechanism 310: leak-proof bottom plate 320: drive fixture 321: fixed vertical plate 322: The first fixed horizontal plate 323: The second fixed horizontal plate 330: fixed seat 331: drainage groove 340: Check valve 350: Movable parts 360: Driver 370: connecting rod 380: fixed handle 390: Needle 391: needle mount 400: Two-component screw pump 410: container block 411: glue flow channel 412: The first runner 413: Second runner 414: Bump 415: first plane 416:Second Plane 417: Stagger the plane 420: Pump glue assembly 421: Stator 422: Feed cavity 423: rotor 424: drive 425: Stator mounting hole 430: Pressure detector 440: mixing tube 500: Refrigeration system 510: heat exchanger 520: Radiator 530: Pumping device 540:Temperature detection module 550: Speed detection module 560: Flow rate detection module 570: Control Module S1~S2: Steps
本發明的上述及/或附加的態樣和優點從結合下面附圖對實施例的描述中將變得明顯和容易理解,其中: 圖1是根據本發明實施例的雙成分點膠系統的結構示意圖; 圖2是根據本發明實施例的雙成分點膠系統的安裝組件的一實施例結構示意圖; 圖3是根據本發明實施例的雙成分點膠系統的安裝組件的一局部結構示意圖; 圖4是根據本發明實施例的雙成分點膠系統的安裝組件的又一局部結構示意圖; 圖5是根據本發明實施例的雙成分點膠系統的安裝組件的又一局部結構示意圖; 圖6是根據本發明實施例的雙成分點膠系統的安裝組件的又一局部結構示意圖; 圖7是根據本發明實施例的雙成分點膠系統的安裝組件的又一實施例結構示意圖; 圖8是根據本發明實施例的雙成分點膠系統的安裝組件的又一實施例結構示意圖; 圖9是根據本發明實施例的雙成分點膠系統的製冷機構的一實施例結構示意圖; 圖10是根據本發明實施例的雙成分點膠系統的製冷機構的剖視圖; 圖11是根據本發明實施例的雙成分點膠系統的製冷機構的一局部結構示意圖; 圖12是根據本發明實施例的雙成分點膠系統的製冷機構的又一局部結構示意圖; 圖13是根據本發明實施例的雙成分點膠系統的製冷機構的又一實施例結構示意圖; 圖14是根據本發明實施例的雙成分點膠系統的製冷機構的一局部結構示意圖; 圖15是根據本發明實施例的雙成分點膠系統的製冷機構的又一局部結構示意圖; 圖16是根據本發明實施例的雙成分點膠系統的止漏機構的結構示意圖; 圖17是根據本發明實施例的雙成分點膠系統的止漏機構的剖視圖; 圖18是根據本發明實施例的雙成分點膠系統的止漏機構的局部結構示意圖; 圖19是根據本發明實施例的雙成分點膠系統的雙成分螺桿泵的結構示意圖; 圖20是根據本發明實施例的雙成分點膠系統的雙成分螺桿泵的剖視圖; 圖21是根據本發明實施例的雙成分點膠系統的雙成分螺桿泵的局部結構示意圖; 圖22是根據本發明實施例的雙成分點膠系統的雙成分螺桿泵的局部結構的剖視圖; 圖23是根據本發明實施例的雙成分點膠系統的製冷系統的控制方法的流程圖; 圖24是根據本發明實施例的雙成分點膠系統的製冷系統的一實施例的原理圖;以及 圖25是根據本發明實施例的雙成分點膠系統的製冷系統的又一實施例的原理圖。 The above and/or additional aspects and advantages of the present invention will become apparent and easy to understand from the description of the embodiments in conjunction with the following drawings, wherein: Fig. 1 is a schematic structural view of a two-component dispensing system according to an embodiment of the present invention; 2 is a schematic structural view of an embodiment of a mounting assembly of a two-component dispensing system according to an embodiment of the present invention; Fig. 3 is a partial structural schematic diagram of an installation assembly of a two-component dispensing system according to an embodiment of the present invention; 4 is another partial structural schematic diagram of the installation assembly of the two-component dispensing system according to an embodiment of the present invention; 5 is another partial structural schematic diagram of the installation assembly of the two-component dispensing system according to an embodiment of the present invention; 6 is another partial structural schematic diagram of the installation assembly of the two-component dispensing system according to an embodiment of the present invention; 7 is a schematic structural view of another embodiment of the installation assembly of the two-component dispensing system according to the embodiment of the present invention; Fig. 8 is a structural schematic diagram of another embodiment of the installation assembly of the two-component dispensing system according to the embodiment of the present invention; 9 is a schematic structural view of an embodiment of a refrigeration mechanism of a two-component dispensing system according to an embodiment of the present invention; 10 is a cross-sectional view of a refrigeration mechanism of a two-component dispensing system according to an embodiment of the present invention; 11 is a partial structural schematic diagram of a refrigeration mechanism of a two-component dispensing system according to an embodiment of the present invention; Fig. 12 is another partial structural schematic diagram of the refrigeration mechanism of the two-component dispensing system according to an embodiment of the present invention; Fig. 13 is a structural schematic diagram of another embodiment of the refrigeration mechanism of the two-component dispensing system according to the embodiment of the present invention; 14 is a partial structural schematic diagram of a refrigeration mechanism of a two-component dispensing system according to an embodiment of the present invention; Fig. 15 is another partial structural schematic diagram of the refrigeration mechanism of the two-component dispensing system according to an embodiment of the present invention; Fig. 16 is a structural schematic diagram of a leakage prevention mechanism of a two-component dispensing system according to an embodiment of the present invention; 17 is a cross-sectional view of a leak-stopping mechanism of a two-component dispensing system according to an embodiment of the present invention; Fig. 18 is a partial structural schematic diagram of a leakage prevention mechanism of a two-component dispensing system according to an embodiment of the present invention; 19 is a schematic structural view of a two-component screw pump of a two-component dispensing system according to an embodiment of the present invention; 20 is a cross-sectional view of a two-component screw pump of a two-component dispensing system according to an embodiment of the present invention; 21 is a partial structural schematic diagram of a two-component screw pump of a two-component dispensing system according to an embodiment of the present invention; 22 is a cross-sectional view of a partial structure of a two-component screw pump of a two-component dispensing system according to an embodiment of the present invention; Fig. 23 is a flowchart of a control method of a refrigeration system of a two-component dispensing system according to an embodiment of the present invention; 24 is a schematic diagram of an embodiment of a refrigeration system of a two-component dispensing system according to an embodiment of the present invention; and Fig. 25 is a schematic diagram of another embodiment of the refrigeration system of the two-component dispensing system according to the embodiment of the present invention.
1000:雙成分點膠系統 1000: two-component dispensing system
100:安裝組件 100: Install components
200:製冷機構 200: refrigeration mechanism
300:止漏機構 300: leak stop mechanism
400:雙成分螺桿泵 400: Two-component screw pump
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JP6962112B2 (en) | 2017-09-29 | 2021-11-05 | 日本電気株式会社 | Mixing nozzle and dispenser |
JP2019063706A (en) | 2017-09-29 | 2019-04-25 | 日本電気株式会社 | dispenser |
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CN207605950U (en) | 2017-11-30 | 2018-07-13 | 苏州特瑞特机器人有限公司 | A kind of biliquid refrigeration point glue equipment |
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JP7241507B2 (en) | 2018-10-31 | 2023-03-17 | 株式会社タムラ製作所 | Reactor |
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CN212732815U (en) * | 2020-09-03 | 2021-03-19 | 常州铭赛机器人科技股份有限公司 | Two-component dispensing system |
CN112090685A (en) * | 2020-09-03 | 2020-12-18 | 常州铭赛机器人科技股份有限公司 | Two-component dispensing system |
-
2020
- 2020-09-03 CN CN202010913304.2A patent/CN112090685A/en active Pending
-
2021
- 2021-04-25 JP JP2022551764A patent/JP7330390B2/en active Active
- 2021-04-25 KR KR1020227033326A patent/KR102693572B1/en active IP Right Grant
- 2021-04-25 WO PCT/CN2021/089646 patent/WO2022048166A1/en active Application Filing
-
2022
- 2022-04-22 TW TW111115354A patent/TW202241592A/en unknown
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KR20220151173A (en) | 2022-11-14 |
JP2023515217A (en) | 2023-04-12 |
KR102693572B1 (en) | 2024-08-08 |
JP7330390B2 (en) | 2023-08-21 |
CN112090685A (en) | 2020-12-18 |
WO2022048166A1 (en) | 2022-03-10 |
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