TW202224906A - Sole production mold, system and method including a sole forming mold and a sole pushing out unit - Google Patents
Sole production mold, system and method including a sole forming mold and a sole pushing out unit Download PDFInfo
- Publication number
- TW202224906A TW202224906A TW109145402A TW109145402A TW202224906A TW 202224906 A TW202224906 A TW 202224906A TW 109145402 A TW109145402 A TW 109145402A TW 109145402 A TW109145402 A TW 109145402A TW 202224906 A TW202224906 A TW 202224906A
- Authority
- TW
- Taiwan
- Prior art keywords
- foot
- sole
- mold
- finished
- shoe sole
- Prior art date
Links
Images
Landscapes
- Moulds For Moulding Plastics Or The Like (AREA)
- Footwear And Its Accessory, Manufacturing Method And Apparatuses (AREA)
Abstract
Description
本發明係關於一種生產設備,特別是指一種鞋底生產模具、系統與方法。The present invention relates to a production equipment, in particular to a shoe sole production mold, system and method.
鞋子是人類日常生活所必須的一項重要用品,除了美觀以及避免腳底與地面摩擦之外,在各種不同的使用情境之下,鞋子還能夠提供各種不同的功能。以足球運動的專用鞋為例,鞋底使用的是高強度、高彈性且耐磨耗的熱塑性彈性體材料(Thermoplastic Elastomer,簡稱TPE),加上鞋底面突出有特殊形狀的足粒,讓這種足球運動專用鞋能夠有效提昇足球運動員在運動場上的成績與表現,並且降低足球運動員足部受傷的機會。Shoes are an important item necessary for human daily life. In addition to being beautiful and avoiding friction between the soles of the feet and the ground, shoes can also provide various functions under various usage situations. Taking the special shoes for football sports as an example, the soles are made of high-strength, high-elasticity and wear-resistant thermoplastic elastomers (Thermoplastic Elastomer, TPE for short), and the soles of the soles have special shaped feet, so that this kind of Football special shoes can effectively improve football players' performance and performance on the sports field, and reduce the chance of football players' foot injuries.
而上述這種類型的足球運動專用鞋,其生產上十分耗時且繁瑣。首先是鞋底生產所使用的主要材料TPE在射出成形之後,容易沾粘在模具上而不容易脫模,因此必須要在每次進行射出的時候,在模具上噴洒離型劑,並且用人工手動進行成品與模具之間的剝離和檢查,來確保成品能夠順利完成脫模步驟,然而離型劑容易殘留在鞋底上,造成後續製程中,鞋底與鞋面之間無法緊密黏合。再者,足粒加工完成後,進行二次射出鞋底部分時,由於各個足粒造型和對應設置的鞋底位置不同,而需要人工一一進行足粒的挑選,並且將各個不同造型的足粒排列到模具上的正確位置後,才能進行第二次的鞋底射出。However, the production of the above-mentioned football-specific shoes is very time-consuming and cumbersome. The first is that TPE, the main material used in the production of shoe soles, is easy to stick to the mold and is not easy to be demolded after injection molding. The peeling and inspection between the finished product and the mold is performed manually to ensure that the finished product can successfully complete the demoulding step. However, the release agent tends to remain on the sole, resulting in the inability of the sole and the upper to be tightly bonded in the subsequent manufacturing process. Furthermore, after the foot grain processing is completed, when the sole part is injected twice, due to the different foot grain shapes and the correspondingly set sole positions, it is necessary to manually select the foot grains one by one, and arrange the foot grains of different shapes. After reaching the correct position on the mold, the second sole injection can be performed.
因此,先前技術在這種專用運動的鞋底製造和生產過程中,因為許多的人工作業造成鞋底生產效率不佳,也因為離型劑的使用造成後續製程的黏合不易,而有需要加以改進之處。Therefore, in the prior art, in the manufacturing and production process of the sole for this kind of special sports, the sole production efficiency is not good due to many manual operations, and the adhesion of the subsequent process is not easy due to the use of the release agent, and there is a need for improvement. .
有鑑於上述問題,本發明的目的在於提供一種鞋底生產模具組,其可便於將鞋底成品與模具分離,而不需要使用離型劑。In view of the above problems, the purpose of the present invention is to provide a shoe sole production mold set, which can facilitate the separation of the finished shoe sole product from the mold without using a mold release agent.
為達成前述目的,本發明提供一種鞋底生產模具組,包含有一鞋底成形模具以及一鞋底推出單元。其中,該鞋底成形模具包含有一母模單元以及對應閉合該母模單元的一公模單元,該母模單元具有一個第一模板以及一第二模板,該第一模板具有一第一表面以及一第二表面,該第一表面凹入形成至少一鞋底上模穴,該鞋底上模穴內具有至少一足粒容置上模穴以及由該足粒容置上模穴底部貫穿至該第二表面的至少一第一貫孔,該第二表面凹入形成有一容置空間,該第二模板容置於該容置空間,且該第二模板具有一第三表面,該第三表面形成有至少一足粒容置下模穴,該公模單元具有一第四表面,該第一表面、該第三表面以及該第四表面圍構形成一鞋底成形空間,該鞋底成形空間係由該足粒容置上模穴與該足粒容置下模穴所組成;以及該鞋底推出單元進入該鞋底成形空間,將射出成形的鞋底成品與該母模單元分離。In order to achieve the aforementioned object, the present invention provides a sole production mold set, which includes a sole forming mold and a sole pushing unit. Wherein, the sole forming mold includes a female mold unit and a male mold unit corresponding to closing the female mold unit, the female mold unit has a first template and a second template, the first template has a first surface and a The second surface, the first surface is concave to form at least one upper mold cavity for the sole, and the upper mold cavity for the sole has at least one upper foot particle accommodating mold cavity and the bottom of the foot particle accommodating upper mold cavity penetrates to the second surface. at least one first through hole, the second surface is recessed to form an accommodating space, the second template is accommodated in the accommodating space, and the second template has a third surface, the third surface is formed with at least one A foot accommodating lower mold cavity, the male mold unit has a fourth surface, the first surface, the third surface and the fourth surface form a sole forming space, the sole forming space is defined by the foot accommodating The upper mold cavity is placed and the foot grain accommodating lower mold cavity is formed; and the shoe sole pushing unit enters the shoe sole forming space to separate the injection-molded shoe sole product from the female mold unit.
透過上述元件與技術特徵,本發明所提供的鞋底生產模具組,在該母模單元與公模單元之間設置有該鞋底成形空間,而該鞋底成形機構則能夠進入到該鞋底成形空間內,進而將射出成形的鞋底成品與該母模單元分離,因而不需要使用離型劑,就可以直接取出鞋底成品。Through the above-mentioned elements and technical features, in the sole production mold set provided by the present invention, the sole forming space is provided between the female mold unit and the male mold unit, and the sole forming mechanism can enter into the sole forming space, Further, the injection-molded shoe sole product is separated from the master mold unit, so that the shoe sole product can be directly taken out without using a mold release agent.
本發明的另一目的在於提供一種鞋底生產系統,除了可便於將與鞋底成品與模具分離而不需要使用離型劑,還能夠將整個製程轉變成半自動化製程。Another object of the present invention is to provide a shoe sole production system, which not only facilitates the separation of the finished shoe sole product from the mold without using a release agent, but also can convert the entire process into a semi-automatic process.
為達成前述目的,本發明提供一種鞋底生產系統,包含有如前述的鞋底生產模具組、一控制系統、一空壓機、一真空機、一鞋底射出機以及一機械手臂。該空壓機電性連接該控制系統,並具有一吹氣管路,該吹氣管路連通該足粒成形空間與該鞋底成形空間;該真空機電性連接該控制系統,並具有一吸氣管路,該吸氣管路連通該足粒成形空間與該鞋底成形空間;該鞋底射出機,電性連接該控制系統,並裝設有該鞋底成形模具,產出一鞋底成品;該機械手臂,電性連接該控制系統,具有一夾爪,該夾爪上開設有至少一氣流開口,該吹氣管路以及該吸氣管路分別連通該氣流開口,該夾爪抓取足粒成品並置入於該足粒容置上模穴內,進行鞋底射出作業,以完成該鞋底成品。In order to achieve the aforementioned object, the present invention provides a shoe sole production system, including the aforementioned shoe sole production mold set, a control system, an air compressor, a vacuum machine, a sole injection machine and a mechanical arm. The air compressor is electrically connected to the control system and has an air blowing line, which connects the foot grain forming space and the sole forming space; the vacuum machine is electrically connected to the control system and has an air suction line, The suction line is connected to the foot particle forming space and the sole forming space; the sole injection machine is electrically connected to the control system, and is equipped with the sole forming mold to produce a finished shoe sole; the mechanical arm is electrically Connected to the control system, there is a clamping claw, at least one airflow opening is opened on the clamping claw, the air blowing pipeline and the suction pipeline are respectively connected to the airflow opening, and the clamping claw grabs the finished foot grain and places it in the The foot grains are accommodated in the upper mold cavity, and the sole injection operation is performed to complete the finished sole product.
透過上述元件與技術特徵,本發明所提供的鞋底生產模具系統利用鞋底生產模具組將射出成形的鞋底成品取出,而不需要使用離型劑的技術特點,加上氣流的控制與機械手臂的協助,使得原本需要許多人力挑選排列進行二次射出的製程,能夠轉變成為半自動化的製程,大幅提昇了生產效率。Through the above-mentioned components and technical features, the shoe sole production mold system provided by the present invention utilizes the sole production mold set to take out the injection-molded shoe sole product, without the technical characteristics of using a release agent, plus the control of air flow and the assistance of a mechanical arm , so that the process that originally required a lot of manpower to select and arrange for secondary injection can be transformed into a semi-automatic process, which greatly improves the production efficiency.
本發明的另一目的在於提供一種鞋底生產方法,除了可便於將鞋底成品與模具分離而不需要使用離型劑,還能夠將整個製程轉變成電腦控制的半自動化製程。Another object of the present invention is to provide a shoe sole production method, which can not only facilitate the separation of the finished shoe sole product from the mold without using a release agent, but also can transform the entire process into a computer-controlled semi-automatic process.
為達成前述目的,本發明提供一種鞋底生產方法,包含有以下步驟:(a)提供一如前所述的自動化鞋底生產模具;(b)移動一夾爪到足粒成品上方後,將足粒成品吸附在該夾爪;(c)該夾爪將足粒成品移動到該足粒容置上模穴上方;以及(d)該夾爪吹出氣流將足粒成品放置到該足粒容置上模穴,同時該母模單元吸附足粒成品後,閉合該母模單元與該公模單元,將塑膠原料射出至該鞋底成形空間,形成鞋底成品。In order to achieve the foregoing purpose, the present invention provides a method for producing soles, comprising the following steps: (a) providing an automated sole production mold as described above; The finished product is adsorbed on the clamping jaw; (c) the clamping jaw moves the finished foot grain above the upper mold cavity of the foot grain accommodation; and (d) the clamping claw blows the air flow to place the finished foot grain product on the foot grain accommodation At the same time, after the female mold unit absorbs the finished product, the female mold unit and the male mold unit are closed, and the plastic material is injected into the sole forming space to form the finished shoe sole.
透過上述步驟與流程,本發明所提供的鞋底生產方法,利用鞋底生產模具組加上氣流的控制與夾爪的協助,能夠在不需要使用離型劑的情況下,將足粒成品放置到足粒容置上模穴中進行鞋底成品的製作後直接取出鞋底成品,使得原本需要人力挑選排列進行二次射出的製程,能夠轉變成為電腦控制的半自動化製程,大幅提昇了生產效率。Through the above-mentioned steps and processes, the sole production method provided by the present invention utilizes the sole production mold set plus the control of airflow and the assistance of the gripper, so that the finished product of the foot can be placed on the foot without using a release agent. The pellets are placed in the upper mold cavity for the production of the finished sole, and the finished sole is taken out directly, so that the process that originally required manual selection and arrangement for secondary injection can be transformed into a computer-controlled semi-automatic process, which greatly improves the production efficiency.
如第1圖至第5圖所示,本發明一較佳實施例所提供的鞋底生產模具組10,其包含有一鞋底成形模具20以及一鞋底推出單元30。As shown in FIGS. 1 to 5 , a shoe sole production mold set 10 provided by a preferred embodiment of the present invention includes a sole forming
鞋底成形模具20是將足粒成品放置於鞋底成形模具20內進行二次射出製造鞋底成品所使用的模具,其包含有一母模單元22以及對應閉合母模單元22的一公模單元24。首先母模單元22具有一第一模板221以及一第二模板222,第一模板221具有一第一表面223以及一第二表面224,其中第一表面223凹入形成至少一個鞋底上模穴2231,而鞋底上模穴2231的底部具有至少一個足粒容置上模穴2232,以及由足粒容置上模穴2232底部貫穿至第二表面224的至少一個第一貫孔2233,第二表面224凹入形成有一容置空間2241。又第二模板222具有一第三表面225,第三表面225形成有至少一個足粒容置下模穴2251,公模單元24另具有一第四表面241。而第二模板222容置於容置空間2241,當母模單元22與公模單元24閉合的時候,第一表面223、第三表面225以及第四表面241圍構形成一鞋底成形空間226,此一鞋底成形空間226係由足粒容置上模穴2232、足粒容置下模穴2251以及鞋底上模穴2231所組成。The shoe
在一個較佳實施例中,第二表面224更凹入形成有至少一個凹穴2242,凹穴2242分別對應各個足粒容置上模穴2232,且透過第一貫孔2233相互連通,第三表面225更形成有至少一個凸柱2252,凸柱2252具有一頂面2253以及一身部2254且對應容置於凹穴2242。In a preferred embodiment, the
於一個較佳實施例中,鞋底成形模具20上開設有兩個一對的鞋底上模穴2231,而兩個鞋底上模穴2231中則是開設有共26個對應足粒成品形狀大小的足粒容置上模穴2232,而足粒容置上模穴2232與足粒容置下模穴2251的數量與位置都是相互對應的,藉此形成有相應數量的足粒容置上模穴2232,其中頂面2253則是用來閉合第一貫孔2233,以圍構出整個足粒容置上模穴2232以及足粒容置下模穴2251,以供放置足粒成品。第四表面241上另有一鞋底成形圖樣2411,用來形成鞋底與鞋面的結合面。In a preferred embodiment, the
鞋底推出單元30能夠進入鞋底成形空間226內,藉此將射出成形的鞋底成品與母模單元22分離,以下進一步說明在一較佳實施例中,鞋底推出單元30的具體構造。The sole pushing
如第1圖至第4圖所示,鞋底推出單元30包含有至少一通氣道32,此一通氣道32係由第二表面224凹入所形成,且通氣道32具有一入氣口321以及至少一個出氣口322,其中足粒容置下模穴2251設於頂面2253,並且出氣口322開設於足粒容置上模穴2232與足粒容置下模穴2251的間隙之間,使得入氣口321與鞋底成形空間226相互連通。再者,通氣道32更具有一主氣道323以及由主氣道323分叉延伸而出的至少一個支氣道324,支氣道324對應延伸並且形成於身部2254,入氣口321開設於主氣道323的起始端,出氣口322則開設於支氣道324的末端,使得氣流能夠由入氣口321通過主氣道323、支氣道324以及出氣口322,進入到鞋底成形空間226當中。在實際應用的時候,出氣口322、支氣道324的數量與位置也是相對應足粒容置上模穴2232和足粒容置下模穴2251的數量與位置進行設置,其中出氣口322的開設位置恰好位在足粒容置上模穴2232和足粒容置下模穴2251之間,藉此利用射出成型鞋底的時候,足粒容置上模穴2232與足粒容置下模穴2251之間的間隙將氣流吹入鞋底成形空間226內,進而讓鞋底成品與母模單元22分離。As shown in FIG. 1 to FIG. 4 , the
在一個較佳實施例中,能夠依照鞋底成形模具20上26個足粒及其對應的出氣口322、足粒容置上模穴2232與足粒容置下模穴2251的分佈位置區分成四組,而設計出四個通氣道32進行氣流的導通。如第4圖與第5圖所示,這些足粒可分為左足腳趾與前掌前段區域、左足前掌後段與後跟區域、右足腳趾與前掌前段區域與右足前掌後段與後跟區域,再依照這四個區域而設置有四個出氣口322、四個氣道323以及對應的各個主氣道323與出氣口322。In a preferred embodiment, the shoe
如第5圖所示,於另一個較佳實施例中,鞋底推出單元30更可利用推出的方式讓足粒與鞋底成品與模具脫離,其元件結構與前一實施例的不同之處在於,鞋底推出單元30包含有至少一推頂塊34,其中頂面2253凹入形成有貫穿第一模板221的一第二貫孔2255,而推頂塊34可活動地設置於第二貫孔2255內,足粒容置下模穴2251則設於推頂塊34的頂面。其中,鞋底成形模具20更具有一底座26以及設置於底座26的至少一撞針261,各個撞針261可分離地對應容置在各個第二貫孔2255內,當底座26朝第二模板222閉合時,撞針261便會推出推頂塊34,使得推頂塊34穿過第一貫孔2233,進而突伸至鞋底成形空間226內,讓鞋底成品與母模單元22分離。As shown in FIG. 5, in another preferred embodiment, the shoe sole push-out
於一個較佳實施例當中,如第1圖與第2圖所示,本發明所提供的鞋底生產模具組10更包含有塗佈於第一表面223、第三表面225、第四表面241、第一表面323、第三表面325以及第四表面341的一鍍膜層40,且此鍍膜層40係選自於聚矽氮烷樹脂、聚四氟乙烯(PTFE)、聚全氟丙烯(FEP)、聚偏二氟乙烯(PVDF)、氟烯烴-乙烯基醚共聚物(FEVE)中之一種或一種以上的原料所組成,這些原料都能夠有效降低模具表面黏度係數,大幅避免鞋底成品黏貼在模具上的狀況。藉此,第一表面223、第三表面225與第四表面241上所塗佈的鍍膜層40能夠讓鞋底連同先前放入的各個足粒在鞋底成形空間326中進行第二次射出成形的時候,不易沾粘在各個模具的表面上,因此吹入氣流就能夠讓鞋底成品很快地與模具脫離。In a preferred embodiment, as shown in FIG. 1 and FIG. 2 , the shoe sole production mold set 10 provided by the present invention further includes coating on the
透過上述元件配置與結構,本發明所提供的鞋底生產模具組10,在母模單元22上設置鞋底成形空間226,而鞋底推出單元30則能夠進入鞋底成形空間226內,進而將射出成形的鞋底成品與母模單元22分離,因而不需要使用離型劑,就可以直接取出鞋底成品。Through the above-mentioned component configuration and structure, in the shoe sole production mold set 10 provided by the present invention, a shoe
再者,依照前述不同實施例中詳述的內容,本發明所提供的鞋底生產模具組10可以利用氣流吹入、推頂甚至是結合氣流吹入和推頂的方式,分離鞋底成品與母模單元22。Furthermore, according to the content described in detail in the foregoing different embodiments, the shoe sole production mold set 10 provided by the present invention can be used to separate the finished shoe sole product from the master mold by means of air blowing, pushing, or even a combination of air blowing and pushing.
最後,本發明所提供的鞋底生產模具組10可以利用特殊材料的鍍膜,結合前述氣流吹入、推頂甚至是結合氣流吹入和推頂的方式,更進一步讓鞋底成品取出的過程更加順暢。Finally, the shoe sole production mold set 10 provided by the present invention can utilize the coating of special materials, combined with the aforementioned air blowing, pushing, or even combined air blowing and pushing, to further make the process of taking out the finished sole product smoother.
如第6圖所示,本發明另一個較佳實施例更提供了一種鞋底生產系統50,此一鞋底生產系統50包含有如前所述的一鞋底生產模具組10、一控制系統60、一空壓機70、一真空機80、一鞋底射出機90以及一機械手臂100。As shown in FIG. 6 , another preferred embodiment of the present invention further provides a shoe
其中,一空壓機70、一真空機80、鞋底射出機90以及機械手臂100分別與控制系統60電性連接,而空壓機70具有一吹氣管路72,此一吹氣管路72連通到鞋底成形空間226,真空機80則具有一吸氣管路82,此一吸氣管路82也是連通到鞋底成形空間226,鞋底射出機90上裝設有鞋底成形模具20以產出一鞋底成品,機械手臂100則具有一夾爪102,夾爪102上開設有一氣流開口104,吹氣管路72以及吸氣管路82分別連通至氣流開口104,而讓夾爪102能夠抓取足粒成品並置入於足粒容置上模穴2232內,再進行鞋底射出作業,以完成鞋底成品。Among them, an
如第6圖到第10圖所示,以下詳細說明本發明所提供的鞋底生產系統50實際運作的流程。首先以人工方式將前一製程作業所製作出來的足粒成品一一排列好之後,控制系統60傳送訊號讓機械手臂100移動夾爪102到足粒成品上方,如第7圖所示,此時控制系統60啟動吸氣管路82與氣流開口104之間的流通,使得氣流吸力將足粒成品吸附在夾爪102上。然後,控制系統60傳送訊號讓機械手臂100移動夾爪102,且氣流吸力持續將足粒成品吸附在夾爪102,夾爪102帶動足粒成品到足粒容置上模穴2232上方,如第8圖與第9圖所示。此時,控制系統60啟動吹氣管路72與氣流開口104之間的流通,使得氣流的推動力量將足粒成品從夾爪102分離,而放置到對應的足粒容置上模穴2232內,同時控制系統60也會啟動吸氣管路82與入氣口321之間的流通,使得氣流的吸附力量透過入氣口321、出氣口322以及鞋底成形空間226,而將足粒成品放置在母模單元22,如第9圖所示。最後,控制系統60傳送訊號,使得鞋底射出機90開始鞋底射出作業,此時母模單元22與公模單元24進行閉合,而鞋底射出機90將塑膠原料射出至鞋底成形空間226內,完成鞋底成品的製作。As shown in FIG. 6 to FIG. 10, the actual operation process of the
於一個較佳實施例當中,本發明所提供的鞋底生產系統50更包含有一治具110以及一足粒承裝盤120,而治具110設置有對應於足粒容置上模穴2232的至少一足粒放置位112,在機械手臂100移動的間隔時間中,以人工方式從足粒承裝盤120中將各個足粒成品依照形狀和大小放置到對應的足粒放置位112,如第8圖與第9圖所示,如此夾爪102抓取足粒成品之後可以直接放入對應的足粒容置上模穴2232,藉此充分利用機械手臂100移動過程的間隔,以提升生產的效率。In a preferred embodiment, the shoe
於另一個較佳實施例當中,本發明所提供的鞋底生產系統50更包含有一擺盤手臂130以及一辨識系統140。擺盤手臂130主要是用以將各個足粒成品放置到對應的足粒放置位112,而辨識系統140則是搭載有自動光學辨識設備以及其軟體,能夠利用自動光學辨識設備加以辨識足粒成品的形狀與尺寸,擺盤手臂130電性連接辨識系統140,且治具110以及足粒承裝盤120均設置在辨識系統140內。如第11圖到第13圖所示,工作人員可以直接將所有不同形狀和大小的足粒成品放置在足粒承裝盤130中,在機械手臂100移動的間隔時間中,由辨識系統140對各個足粒成品進行辨認後,將訊號傳送給擺盤手臂130,使得擺盤手臂130能夠從足粒承裝盤130中將各個足粒成品依照形狀和大小放置到對應的足粒放置位112,以代替人工方式進行足粒成品的排列,如第12圖與第13圖所示。足粒成品的排列完成後,如第11圖所示,控制系統60傳送訊號讓機械手臂100移動夾爪102到足粒成品上方並且將足粒成品吸附在夾爪102上,然後控制系統60傳送訊號讓機械手臂100移動夾爪102,將足粒成品放置在母模單元22,如第12圖所示。足粒成品送入鞋底射出機90後,機械手臂100退出,控制系統60傳送訊號開始鞋底射出作業,此時母模單元22與公模單元24進行閉合,而鞋底射出機90將塑膠原料射出至鞋底成形空間226內,完成鞋底成品的製作。完成鞋底射出作業後,控制系統60也會啟動吹氣管路72與入氣口321、出氣口322以及鞋底成形空間226之間的流通,使得氣流的吹出的力量透過入氣口321、出氣口322以及鞋底成形空間226將鞋底成品吹起脫離母模單元22,同時控制系統60啟動吸氣管路82與氣流開口104之間的流通,使得氣流吸力將鞋底成品吸附在夾爪102,控制系統60再傳送訊號讓機械手臂100移動夾爪102到輸送帶150上後,控制系統60啟動吹氣管路72與氣流開口104之間的流通,使得氣流的推動力量將鞋底成品從夾爪102分離,而放置到輸送帶150上或是完成區,如第13圖所示。In another preferred embodiment, the shoe
透過上述元件配置與結構,本發明所提供的鞋底生產系統50,利用鞋底生產模具組10將射出成形的鞋底成品取出,而不需要使用離型劑的技術特點,加上氣流的控制與機械手臂的協助,讓足粒成品能夠直接放置到對應的位置,工作人員能夠利用機械手臂100移動的間隔時間完成足粒成品的排列,使得原本需要許多人力挑選排列進行二次射出的製程,進而轉變成為電腦控制的半自動化製程,大幅提昇了生產效率。再者,加入治具110後,可以讓夾爪102抓取之後更準確便利地放置到對應的位置,更能減少錯誤,提昇生產效率。最後,再加入擺盤手臂130與辨識系統140之後,可以完全取代人工進行足粒成品的排列,而將整體製程轉變成為全自動化。Through the above-mentioned component configuration and structure, the
本發明還有一個較佳實施例提供了一種鞋底生產方法,包含有以下步驟。首先,提供如先前所述的鞋底生產模具10,接著將足粒成品排列到治具110上,其中排列的方式可以是人工方式進行排列,又或者是利用一辨識系統140辨認足粒成品的形狀與尺寸後,再利用一擺盤手臂130抓取足粒成品,並將各個足粒成品放置到治具110上對應的一足粒放置位112。再來,移動夾爪102到足粒成品上方,然後將足粒成品吸附在夾爪102,利用夾爪102將足粒成品移動到足粒容置上模穴2232上方。最後,夾爪102吹出氣流將足粒成品放置到足粒容置上模穴2232,再閉合母模單元22與公模單元24,同時母模單元22吸附足粒成品後,將塑膠原料射出至鞋底成形空間226,形成鞋底成品。上述步驟的詳細描述與實際運用,已於先前第6圖到第13圖的說明內容中詳述,此處不再重複說明。Another preferred embodiment of the present invention provides a method for producing shoe soles, which includes the following steps. First, the shoe
透過上述步驟與流程,本發明所提供的自動化鞋底生產方法,利用自動化鞋底生產模具組10加上氣流的控制與夾爪102的協助,能夠在不需要使用離型劑的情況下,將射出成形的鞋底成品與母模單元22分離,直接取出鞋底成品。再者,加上機械手臂、治具、擺盤手臂與辨識系統的協助,讓足粒成品能夠更準確便利地放置到對應的位置,而工作人員能夠利用機械手臂100移動的間隔時間,以人工方式或是機械方式完成足粒成品的排列,進而將鞋底生產轉變成為電腦控制的半自動化或全自動化製程,大幅提昇了生產效率。Through the above steps and processes, the automated sole production method provided by the present invention utilizes the automated sole production die set 10 plus the control of the airflow and the assistance of the
在此必須說明,以上配合圖式所為之詳細描述,僅係為了說明本發明之技術內容及特徵而提供之一實施方式,凡在本發明領域中具有一般通常知識之人,在瞭解本發明之技術內容及特徵之後,於不違背本發明之精神下,所為之種種簡單之修飾、替換或構件之減省,皆應屬於本發明所揭示之申請專利範圍之內。It must be noted here that the above detailed description in conjunction with the drawings is only to provide an embodiment for illustrating the technical content and features of the present invention. After the technical content and features, without departing from the spirit of the present invention, various simple modifications, substitutions or reductions of components should all fall within the scope of the patent application disclosed in the present invention.
10:鞋底生產模具組 20:鞋底成形模具 22:母模單元 221:第一模板 222:第二模板 223:第一表面 2231:鞋底上模穴 2232:足粒容置上模穴 2233:第一貫孔 224:第二表面 2241:容置空間 2242:凹穴 225:第三表面 2251:足粒容置下模穴 2252:凸柱 2253:頂面 2254:身部 2255:第二貫孔 226:鞋底成形空間 24:公模單元 241:第四表面 2411:鞋底成形圖樣 26:底座 261:撞針 30:鞋底推出單元 32:通氣道 321:入氣口 322:出氣口 323:主氣道 324:支氣道 34:推頂塊 40:鍍膜層 50:鞋底生產系統 60:控制系統 70:空壓機 72:吹氣管路 80:真空機 82:吸氣管路 90:鞋底射出機 100:機械手臂 102:夾爪 104:氣流開口 110:治具 112:足粒放置位 120:足粒承裝盤 130:擺盤手臂 140:辨識系統 150:輸送帶 10: Die set for sole production 20: Sole forming mold 22: Master mold unit 221: First Template 222: Second Template 223: First Surface 2231: Mold cavity on sole 2232: Foot accommodating upper mold cavity 2233: The first through hole 224: Second Surface 2241: accommodating space 2242: Recess 225: Third Surface 2251: Foot accommodating lower mold cavity 2252: Column 2253: top surface 2254: Body 2255: Second through hole 226: Sole forming space 24: Male mold unit 241: Fourth Surface 2411: Sole forming pattern 26: Base 261: Striker 30: Sole launch unit 32: Airway 321: air inlet 322: air outlet 323: Main Airway 324: Bronchi 34: Push the top block 40: Coating layer 50: Sole production system 60: Control system 70: Air compressor 72: Blowing line 80: Vacuum machine 82: Suction line 90:Sole injection machine 100: Robotic Arm 102: Gripper 104: Airflow opening 110: Jig 112: Foot grain placement 120: Foot grain tray 130: Swing arm 140: Identification System 150: conveyor belt
第1圖為本發明一較佳實施例所提供的鞋底生產模具組分解圖。 第2圖為第1圖的不同視角。 第3圖為本發明一較佳實施例所提供的第二模板立體圖。 第4圖本發明一較佳實施例所提供的鞋底成形模具剖面圖。 第5圖為本發明另一較佳實施例所提供的部分元件分解圖,主要顯示另一較佳實施例中的鞋底推出單元。 第6圖為本發明一較佳實施例所提供的鞋底生產系統示意圖。 第7圖至第9圖為本發明一較佳實施例所提供的鞋底生產模具系統與方法運作的示意圖。 第10圖為本發明一較佳實施例所提供的治具立體圖。 第11圖至第13圖為本發明另一較佳實施例所提供的鞋底生產模具系統與方法運作的示意圖。 FIG. 1 is an exploded view of a shoe sole production mold assembly provided by a preferred embodiment of the present invention. Figure 2 shows a different view of Figure 1. FIG. 3 is a perspective view of a second template provided by a preferred embodiment of the present invention. FIG. 4 is a cross-sectional view of a shoe sole forming die provided by a preferred embodiment of the present invention. FIG. 5 is an exploded view of a part of the components provided by another preferred embodiment of the present invention, mainly showing the sole pushing unit in another preferred embodiment. FIG. 6 is a schematic diagram of a shoe sole production system provided by a preferred embodiment of the present invention. FIG. 7 to FIG. 9 are schematic views of the operation of the system and method for producing a shoe sole according to a preferred embodiment of the present invention. FIG. 10 is a perspective view of a jig provided by a preferred embodiment of the present invention. FIGS. 11 to 13 are schematic views of the operation of the system and method for producing a shoe sole according to another preferred embodiment of the present invention.
10:鞋底生產模具組 10: Die set for sole production
20:鞋底成形模具 20: Sole forming mold
22:母模單元 22: Master mold unit
221:第一模板 221: First Template
222:第二模板 222: Second Template
223:第一表面 223: First Surface
2231:鞋底上模穴 2231: Mold cavity on sole
2232:足粒容置上模穴 2232: Foot accommodating upper mold cavity
2233:第一貫孔 2233: The first through hole
225:第三表面 225: Third Surface
2251:足粒容置下模穴 2251: Foot accommodating lower mold cavity
24:公模單元 24: Male mold unit
30:鞋底推出單元 30: Sole launch unit
40:鍍膜層 40: Coating layer
Claims (16)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
TW109145402A TWI755209B (en) | 2020-12-22 | 2020-12-22 | Sole production mold, system and method |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
TW109145402A TWI755209B (en) | 2020-12-22 | 2020-12-22 | Sole production mold, system and method |
Publications (2)
Publication Number | Publication Date |
---|---|
TWI755209B TWI755209B (en) | 2022-02-11 |
TW202224906A true TW202224906A (en) | 2022-07-01 |
Family
ID=81329500
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
TW109145402A TWI755209B (en) | 2020-12-22 | 2020-12-22 | Sole production mold, system and method |
Country Status (1)
Country | Link |
---|---|
TW (1) | TWI755209B (en) |
Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2004181634A (en) * | 2002-11-29 | 2004-07-02 | Fujitsu I-Network Systems Ltd | Mold assembly |
TW201400264A (en) * | 2012-06-22 | 2014-01-01 | Shou King Entpr Co Ltd | Mold apparatus |
WO2016203780A1 (en) * | 2015-06-17 | 2016-12-22 | 株式会社祥起 | Hot runner mold apparatus for molding ultra-thin annular resin body, and a mold system provided with hot runner mold apparatus |
CN206264264U (en) * | 2016-09-30 | 2017-06-20 | 南京乐士新材料科技发展有限公司 | A kind of injection mold of single die joint |
TWM560385U (en) * | 2018-02-07 | 2018-05-21 | Jun He Technology Co Ltd | Cooling structure of optic lens injection mold |
TWM610054U (en) * | 2020-12-22 | 2021-04-01 | 欣展工業股份有限公司 | Shoe sole production mold and system |
-
2020
- 2020-12-22 TW TW109145402A patent/TWI755209B/en active
Also Published As
Publication number | Publication date |
---|---|
TWI755209B (en) | 2022-02-11 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
TWI689398B (en) | System and method for forming molded rubber objects | |
CN103330337B (en) | Automatic shoemaking production line for injection-molded shoes | |
US9211662B2 (en) | Mold with midplate and method of molding golf ball | |
TWI755209B (en) | Sole production mold, system and method | |
TWM610054U (en) | Shoe sole production mold and system | |
TWM612608U (en) | Mold set and system of automated shoe sole production | |
TWI760018B (en) | Die set, system and method for automatic shoe sole production | |
CN207607042U (en) | A kind of preparation facilities of mobile phone metal plastic part | |
JP5850506B2 (en) | Golf ball core mold plate and mold forming method | |
CN208601910U (en) | An intelligent luggage production line | |
TWM295577U (en) | Structure of mold of led lamp mask | |
WO2019085147A1 (en) | Footwear article forming device | |
CN109435184B (en) | Sucking disc injection mold easy to demolding | |
CN201238677Y (en) | Last putting machine | |
CN212579013U (en) | Novel sole preparation mould | |
CN118418501A (en) | Injection molding die and injection molding method for shoes with patterns on side surfaces of soles | |
TWI252744B (en) | Multi-color surface buckle molding method and equipment thereof | |
US20060055086A1 (en) | Collet Gripper Golf ball extractor | |
CN210940555U (en) | Shoemaking mould of accurate control glue injection volume | |
CN107078076A (en) | Inhale tool | |
WO2019140814A1 (en) | Mold | |
CN204105000U (en) | Integral multi-elastic distribution midsole and its injection molding equipment | |
TWM641489U (en) | Automatic shoe-making device | |
US1611093A (en) | Rubber heel and method of manufacturing the same | |
CN112873700A (en) | Injection molding system |