TW202214498A - Film roll package and method for manufacturing same, and method for storing roll body - Google Patents
Film roll package and method for manufacturing same, and method for storing roll body Download PDFInfo
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- TW202214498A TW202214498A TW110131019A TW110131019A TW202214498A TW 202214498 A TW202214498 A TW 202214498A TW 110131019 A TW110131019 A TW 110131019A TW 110131019 A TW110131019 A TW 110131019A TW 202214498 A TW202214498 A TW 202214498A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D65/00—Wrappers or flexible covers; Packaging materials of special type or form
- B65D65/02—Wrappers or flexible covers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D81/00—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents
- B65D81/24—Adaptations for preventing deterioration or decay of contents; Applications to the container or packaging material of food preservatives, fungicides, pesticides or animal repellants
- B65D81/30—Adaptations for preventing deterioration or decay of contents; Applications to the container or packaging material of food preservatives, fungicides, pesticides or animal repellants by excluding light or other outside radiation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D85/00—Containers, packaging elements or packages, specially adapted for particular articles or materials
- B65D85/67—Containers, packaging elements or packages, specially adapted for particular articles or materials for web or tape-like material
- B65D85/671—Containers, packaging elements or packages, specially adapted for particular articles or materials for web or tape-like material wound in flat spiral form
- B65D85/672—Containers, packaging elements or packages, specially adapted for particular articles or materials for web or tape-like material wound in flat spiral form on cores
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H75/00—Storing webs, tapes, or filamentary material, e.g. on reels
- B65H75/02—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
- B65H75/18—Constructional details
- B65H75/28—Arrangements for positively securing ends of material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D2581/00—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents
- B65D2581/02—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents specially adapted to protect contents from mechanical damage
- B65D2581/05—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents specially adapted to protect contents from mechanical damage maintaining contents at spaced relation from package walls, or from other contents
- B65D2581/051—Details of packaging elements for maintaining contents at spaced relation from package walls, or from other contents
- B65D2581/057—Edge protectors adapted to protect the circular edge of rolls of material, e.g. coils of sheet metal
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- Food Science & Technology (AREA)
- Packaging Of Machine Parts And Wound Products (AREA)
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Abstract
Description
本發明係關於一種將使長條膜捲繞為卷狀之輥體藉由捆包材捆包而成之膜捲筒捆包體、及其製造方法。又,本發明係關於一種輥體之保管方法。The present invention relates to a film roll wrapping body in which a roll body that winds a long film in a roll shape is wrapped with a wrapping material, and a method for producing the same. Moreover, this invention relates to the storage method of a roll body.
液晶顯示裝置或有機EL(Electroluminescence,電致發光)顯示裝置使用偏光板、相位差板等光學膜。該等光學膜係作為單層或將複數個膜積層而成之積層膜提供。例如,一般而言,偏光板係於偏光元件之單面或兩面經由適當之接著劑層積層透明保護膜而成之積層體。A liquid crystal display device or an organic EL (Electroluminescence) display device uses an optical film such as a polarizing plate and a retardation plate. These optical films are provided as a single layer or a laminated film in which a plurality of films are laminated. For example, in general, a polarizing plate is a laminate in which a transparent protective film is laminated on one side or both sides of a polarizing element via an appropriate adhesive.
該等膜係製造為將長條之膜於捲芯(亦稱為「芯」)之外周捲繞為卷狀而成之輥體,以輥體之狀態保管、輸送,傳送至下一工序。例如,於偏光板之製造工序中,將作為偏光元件之保護層之透明保護膜暫時作為單層之膜捲繞為卷狀之後,於下一工序中,自輥體捲出透明保護膜,與偏光元件貼合。These film systems are manufactured as rolls in which a long film is wound around the outer periphery of a core (also referred to as a "core") in a roll shape, and are stored and transported in the state of a roll, and then transferred to the next process. For example, in the manufacturing process of the polarizing plate, after the transparent protective film serving as the protective layer of the polarizing element is temporarily wound into a roll as a single-layer film, in the next step, the transparent protective film is rolled out from the roll body, and The polarizing element is attached.
為了防止自製造輥體之後至用於下一工序為止之期間之膜之污染或變形,而藉由適當之捆包材(包裝材)捆包輥體(例如,參照專利文獻1及專利文獻2)。 [先前技術文獻] [專利文獻]In order to prevent contamination or deformation of the film during the period from the production of the roll body to the time it is used in the next process, the roll body is wrapped with an appropriate packing material (packaging material) (for example, refer to
[專利文獻1]日本專利特開2020-97447號公報 [專利文獻2]國際公開第2012/060142號[Patent Document 1] Japanese Patent Laid-Open No. 2020-97447 [Patent Document 2] International Publication No. 2012/060142
[發明所欲解決之問題][Problems to be Solved by Invention]
若將長條膜以輥體之狀態長期間保管,則存在因捲緊或膜彼此之黏連而捲繞姿勢產生變化之情形。尤其是,於將寬幅膜捲繞為卷狀之情形時,起因於由膜之自重所致之撓曲等而容易產生捲繞姿勢之變化,於在無塵室等外部環境之變化較小之場所保管輥體之情形時,亦存在捲繞姿勢產生變化之情形。若輥體之捲繞姿勢產生變化,則膜之品質受損,例如,於用作光學膜之情形時,成為顯示圖像之亮斑或缺點等品質不良之原因。When the long film is stored in the state of a roll body for a long period of time, the winding posture may be changed due to tight winding or adhesion of the films to each other. In particular, when a wide-width film is wound into a roll shape, a change in the winding posture is likely to occur due to deflection due to the self-weight of the film, etc., and the change in the external environment such as a clean room is small. When the roller body is stored in a different place, the winding posture may also change. If the winding posture of the roll body is changed, the quality of the film is deteriorated. For example, when it is used as an optical film, it becomes a cause of poor quality such as bright spots and defects of the displayed image.
鑒於該問題,本發明之目的在於提供一種即便於長期間保管之情形時亦不易產生膜之捲繞姿勢之變化的膜捲筒捆包體、及輥體之捆包方法。 [解決問題之技術手段]In view of this problem, an object of the present invention is to provide a film roll packing body and a method for packing a roll body that are less likely to change in the winding posture of the film even when stored for a long period of time. [Technical means to solve problems]
本發明之一實施方式係一種膜捲筒捆包體,其係藉由捆包材覆蓋具備捲芯及於捲芯之外周將長條膜捲繞為卷狀而成之膜捲繞體之輥體。長條膜亦可於寬度方向之兩端具有滾紋(knurl)構造。長條膜亦可為光學膜。One embodiment of the present invention is a film roll packing body which is a film roll wrapping body including a roll core and a film roll body formed by winding a long film around the outer periphery of the core core with a packing material. body. The long film may also have a knurled structure at both ends in the width direction. The elongated film may also be an optical film.
於膜捲筒捆包體中,於藉由捆包材形成之加壓密閉空間內配置有膜捲繞體。除了膜捲繞體外,亦包含捲芯在內之輥體之整體亦可封入至藉由捆包材形成之加壓密閉空間內。In the film roll packing body, the film roll body is arranged in the pressurized closed space formed by the packing material. In addition to the film winding body, the entire roll body including the core may be enclosed in a pressurized airtight space formed by a packing material.
藉由以利用具有至少1個開口之捆包材覆蓋輥體之狀態,自開口對藉由捆包材形成之空間內封入氣體,封閉開口形成為密閉狀態,而獲得於藉由捆包材形成之加壓密閉空間封入有膜捲繞體之捆包體。作為具有開口之捆包材,例如,只要使用1邊開口之袋狀之膜或於兩端具有開口之筒狀之膜即可。Formation with a packing material is obtained by enclosing a gas in the space formed by the packing material from the opening in a state where the roll body is covered with a packing material having at least one opening, and closing the opening to be in a hermetic state. The pressurized airtight space is enclosed with the wrapping body of the film winding body. As the packing material having an opening, for example, a bag-shaped film having an opening on one side or a tubular film having an opening at both ends may be used.
輥體之捲芯亦可自膜捲繞體之寬度方向之兩端突出。亦可於對該捲芯之突出部分負載荷重之狀態下保管輥體。亦可於捲芯之突出部分捲繞捆包材,而固定捆包材。 [發明之效果]The core of the roll body may also protrude from both ends in the width direction of the film roll body. The roll body can also be stored in a state where a load is applied to the protruding portion of the core. The packing material can also be wound around the protruding part of the core to fix the packing material. [Effect of invention]
藉由於利用捆包材構成之加壓密閉空間內配置膜捲繞體,可抑制輥體之捲繞姿勢之變化,故而能夠以輥體之狀態實現長期間之保管。By arranging the film winding body in the pressurized airtight space constituted by the packing material, the change of the winding posture of the roll body can be suppressed, so that the long-term storage can be realized in the state of the roll body.
[輥體] 圖1係表示一實施方式之輥體之外觀之立體圖,圖2係其剖視圖。輥體10具備於圓筒形狀之捲芯1之外周將長條膜捲繞為卷狀而成之膜捲繞體3。[Roller body] FIG. 1 is a perspective view showing the appearance of a roller body according to an embodiment, and FIG. 2 is a cross-sectional view thereof. The
於輥體10中,捲繞於捲芯1之長條膜可透明亦可不透明。長條膜亦可為用於形成液晶顯示裝置或有機EL顯示裝置等圖像顯示裝置之光學膜。作為光學膜,可例舉偏光板、偏光元件、偏光元件保護膜、相位差板、抗反射膜、透明導電膜、硬塗膜等。In the
作為膜之材料,可例舉纖維素系樹脂、聚酯系樹脂、聚醚碸系樹脂、聚碸系樹脂、聚碳酸酯系樹脂、聚醯胺系樹脂、聚醯亞胺系樹脂、聚烯烴系樹脂、(甲基)丙烯酸系樹脂、環狀聚烯烴系樹脂(降𦯉烯系樹脂)、聚芳酯系樹脂、聚苯乙烯系樹脂、聚乙烯醇系樹脂等。Examples of the film material include cellulose-based resins, polyester-based resins, polyether-based resins, poly-based resins, polycarbonate-based resins, polyamide-based resins, polyimide-based resins, and polyolefins. resins, (meth)acrylic resins, cyclic polyolefin-based resins (noralkene-based resins), polyarylate-based resins, polystyrene-based resins, polyvinyl alcohol-based resins, and the like.
膜之厚度例如為3~500 μm左右,亦可為5~300 μm,10~200 μm,15~150 μm或20~100 μm。長條膜之寬度(圖1中之x方向之長度)為200~7000 mm左右,亦可為500~5000 mm或1000~4000 mm。長條膜之長度為50~10000 m左右,亦可為100~7000 m,300~5000 m,500~4000 m。The thickness of the film is, for example, about 3 to 500 μm, or may be 5 to 300 μm, 10 to 200 μm, 15 to 150 μm, or 20 to 100 μm. The width of the elongated film (the length in the x-direction in Figure 1) is about 200-7000 mm, and may also be 500-5000 mm or 1000-4000 mm. The length of the long film is about 50 to 10000 m, and it can also be 100 to 7000 m, 300 to 5000 m, and 500 to 4000 m.
長條膜例如藉由溶液鑄膜法或熔融製膜法而形成。於溶液鑄膜法中,將樹脂溶液流延塗佈於支持體之表面,自流延膜將某程度溶劑去除之後自支持體剝離,藉此形成膜。亦可將自支持體剝離後之膜加熱,而去除殘存溶劑。於熔融製膜法中,將樹脂熔融液流延於支持體上,於支持體上冷卻固化之後,自支持體剝離,藉此形成膜。於溶液鑄膜法及熔融製膜法之任一者中,亦可對自支持體剝離後之膜進行延伸、塗覆、切割成長條等加工。於溶液鑄膜法中使用可撓性膜作為支持體之情形時,亦可於自支持體剝離膜之前,進行延伸、塗覆、切割成長條等加工。The long film is formed by, for example, a solution casting method or a melt film forming method. In the solution casting method, a resin solution is cast and coated on the surface of a support, and a certain degree of solvent is removed from the cast film and then peeled off from the support, thereby forming a film. It is also possible to remove the residual solvent by heating the film after peeling from the support. In the melt film forming method, a resin melt is cast on a support, cooled and solidified on the support, and then peeled off from the support to form a film. In any of the solution casting method and the melt film forming method, the film peeled from the support can also be subjected to processes such as stretching, coating, and cutting into a long strip. In the case of using a flexible film as a support in the solution casting method, processes such as stretching, coating, and cutting into long strips may also be performed before peeling the film from the support.
藉由以長條膜之長邊方向沿著捲芯1之圓周方向之方式捲繞長條膜,而形成膜捲繞體3。為了防止捲繞之膜之捲繞偏離或膜間之黏連,較佳為,於將長條膜捲繞於捲芯1之前,對長條膜之寬度方向之兩端進行滾紋加工,形成滾紋構造35。滾紋構造係亦被稱為壓紋或滾花之微小之凹凸。The
圖3係表示於兩端形成有滾紋構造之膜之捲繞體中之膜之積層狀態的模式剖視圖。於膜3A之寬度方向之兩端之形成有滾紋構造35之部分中,滾紋構造35之凸部與膜3B相接。同樣地,膜3B之滾紋構造35之凸部與膜3C相接。因此,於膜捲繞體3中,形成有滾紋構造35之兩端部被捲緊。另一方面,於膜寬度方向之中央部,於膜與膜之間形成有空氣層9,防止膜彼此之接觸。因此,即便於將長條膜捲繞為卷狀之情形時,亦可防止膜彼此之黏連。FIG. 3 is a schematic cross-sectional view showing a state of lamination of films in a roll body in which a film having a knurled structure is formed on both ends. In the portions where the
滾紋構造之凹凸之高度例如為2~30 μm左右,亦可為膜之厚度之3~30%左右。膜之寬度方向之兩端之滾紋構造形成區域之寬度例如為5~20 mm左右。滾紋構造之各個凹凸之形狀或大小、凹凸之配置圖案或凹凸之間隔並不特別限定,但較佳為於相對於滾紋構造形成區域以面積比率為5~60%左右之區域形成凹凸。The height of the unevenness of the knurled structure is, for example, about 2 to 30 μm, or about 3 to 30% of the thickness of the film. The width of the knurled structure forming region at both ends in the width direction of the film is, for example, about 5 to 20 mm. The shape and size of each concavity and convexity of the knurled structure, the arrangement pattern of the concavity and convexity, or the interval of the concavity and convexity are not particularly limited, but it is preferable to form the concavity and convexity in an area ratio of about 5 to 60% of the area where the knurled structure is formed.
自確保強度等觀點而言,捲芯1之外徑較佳為70~400 mm左右。於捲芯1為圓筒形狀之情形時,捲芯1之厚度較佳為3~15 mm左右。捲芯1亦可為圓柱形狀。圓柱形狀之捲芯亦可於內部具有空腔。From the viewpoint of securing strength and the like, the outer diameter of the
捲芯之長度(捲繞軸方向之長度)只要為長條膜之寬度(膜捲繞體3之寬度)以上即可。於捲芯1之長度大於長條膜之寬度之情形時,輥體10具有捲芯1自膜捲繞體3之兩側面向捲繞軸方向(x方向)分別突出之突出部分。捲芯1之兩端之突出部分之長度分別較佳為10~500 mm左右,亦可為30~300 mm或50~250 mm。兩端之突出部分之長度可相同亦可不同。The length of the core (the length in the winding axis direction) may be equal to or greater than the width of the long film (the width of the film winding body 3 ). When the length of the winding
藉由將該突出部分載置於適當之台座等,輥體10自捲芯1之下方被支持,故而不對膜捲繞體3負載起因於重力之壓力,可將輥體靜置保管。亦可於捲芯1之突出部分捲繞適當之帶等,以自上部吊起輥體10之狀態保管。如此,藉由對捲芯之突出部分負載荷重,而不對膜捲繞體3負載荷重,可保管、輸送輥體。又,如下所述,捲芯1之突出部分亦可用於捲繞固定捆包材。The
捲芯1之構成材料只要為可確保強度者即可,並不特別限定,可例舉聚乙烯樹脂、聚丙烯樹脂、聚氯乙烯樹脂、聚酯樹脂、環氧樹脂、酚樹脂、三聚氰胺樹脂、矽樹脂、聚胺酯樹脂、聚碳酸酯樹脂、ABS(acrylonitrile-butadiene-styrene,丙烯腈-丁二烯-苯乙烯)樹脂等合成樹脂;鋁等金屬;纖維強化塑膠(FRP)等。The constituent material of the
長條膜向捲芯1捲繞之方法並不特別限定,只要採用定張力法、定轉矩法、錐度張力法等一般的捲繞方法即可。長條膜之捲繞體3之直徑基於捲芯1之外徑、以及膜之厚度及長度來決定,一般而言為200~1200 mm左右,亦可為300~1000 mm或400~800 mm。為了防止膜自膜捲繞體3退捲等,亦可藉由黏著帶7等適當之固定構件,將長條膜之外周部分暫時固定。The method of winding the long film around the
[輥體之捆包] 藉由利用捆包材覆蓋輥體10並進行捆包,而形成膜捲筒捆包體。本發明之膜捲筒捆包體之特徵在於,於藉由捆包材形成之密閉空間內,收容有膜捲繞體,該密閉空間為加壓狀態。[Packing of Roller Body] A film roll packing body is formed by covering the
圖4係本發明之一實施方式之膜捲筒捆包體101之剖視圖,於藉由捆包材41形成之加壓密閉空間59收容有膜捲繞體3之整體。4 is a cross-sectional view of the film
圖5係收容輥體之前之捆包材41之模式圖。捆包材41係1邊414開口且另3邊密封之矩形之袋狀,且構成為能夠自開口414將輥體10插入至袋之內部。FIG. 5 is a schematic view of the packing
作為捆包材41,可使用將具有可撓性之膜狀之材料成形為袋狀者。作為捆包材之材料,可例舉聚乙烯、聚丙烯、聚甲基戊烯等聚烯烴系樹脂、聚對苯二甲酸乙二酯、聚對苯二甲酸丁二醇酯、聚萘二甲酸乙二酯等聚酯系樹脂、聚四氟乙烯等氟化碳系樹脂、丙烯酸系樹脂、尼龍系樹脂、氯乙烯系樹脂、偏二氯乙烯系樹脂、紙、鋁等金屬。自耐久性或捆包時之操作性之觀點而言,較佳為樹脂材料。捆包材可為於樹脂膜上蒸鍍鋁等金屬箔而成者,亦可為共擠壓多層膜。As the packing
捆包材41較佳為於形成加壓密閉空間時不易變形。自同時實現防止加壓時之變形與操作性之觀點而言,捆包材41之厚度較佳為20~500 μm,更佳為30~250 μm。捆包材41之厚度亦可為50 μm以上或100 μm以上。It is preferable that the packing
自袋狀之捆包材41之開口414插入輥體10,形成為捆包材41覆蓋膜捲繞體3之整體之狀態。視需要,於將與開口434相反側之邊412之部分捲繞於捲芯1之突出部分之狀態下,自外周捲繞固定構件61而將捆包材41固定於捲芯1之突出部分。作為固定構件61,使用橡膠帶、黏著帶、束帶等。The
於藉由捆包材41覆蓋膜捲繞體3之整體之狀態下,自開口414對袋狀之捆包材41內封入氣體,使袋之內部為加壓狀態。封入之氣體只要為不使膜劣化者即可,並不特別限定,由於廉價,故而較佳為空氣。In a state in which the whole of the
封入氣體之後,捲繞密封構件67以不自捆包材41之開口414漏出氣體之方式封閉開口414。作為密封構件67,使用橡膠帶、黏著帶、束帶等。作為封閉開口之方法,除了捲繞密封構件之方法以外,還可例舉於捆包材41之開口414之部分貼附黏著帶等之方法、於封入氣體之後將捆包材41之開口414熔合之方法。為了更確實地防止自開口漏出氣體等,亦可利用複數個方法封閉開口。After the gas is enclosed, the
於封入氣體之加壓狀態下,藉由將開口414封閉,利用捆包材41形成加壓密閉空間59,獲得於其中配置有膜捲繞體3之膜捲筒捆包體101。加壓密閉空間59之壓力只要高於常壓(0.1013 MPa)即可,亦可為0.105 MPa以上,0.11 MPa以上,0.12 MPa以上,0.13 MPa以上,0.14 MPa以上或0.15 MPa以上。自防止捆包材41之變形或破損之觀點而言,加壓密閉空間59之壓力較佳為1 MPa以下,亦可為0.7 MPa以下,0.5 MPa以下,0.4 MPa以下或0.3 MPa以下。In the pressurized state of the enclosed gas, by closing the
藉由將於寬度方向之兩端具有滾紋構造35之長條膜之捲繞體3利用捆包材41於加壓密閉空間59內保持,而於形成捲繞體之後經過長時間後,亦有膜彼此之黏連得到抑制之傾向,可防止輥體之經時性的捲繞姿勢之變化。By holding the rolled
如圖3所示,於具有滾紋構造之膜之捲繞體中,形成有滾紋構造35之兩端部被捲緊,相對於此膜寬度方向之中央部中捲繞較鬆,故而起因於由膜之自重所致之撓曲或環境變化等,而捲繞體之捲繞姿勢容易產生變化。於膜捲繞體配置於加壓密閉空間59內之情形時,膜與膜之間之空間(空氣層)亦以加壓狀態被保持,氣體不易漏出,故而考慮保持膜間之空間,抑制膜彼此之黏連或捲繞姿勢之變化。As shown in FIG. 3 , in the roll body of the film having the knurled structure, both ends where the
於圖4所示之膜捲筒捆包體101中,將袋狀之捆包材41之封閉之邊412之部分捲繞於捲芯1之突出部分,藉由固定構件61而固定。如此,藉由於捲芯1之突出部分捲繞固定構件61而將捆包材固定,於對捆包材封入氣體時,捆包材亦不會過度鼓出。因此,利用捆包材捆包之後,於進行以自下方支持捲芯1之突出部分之方式載置於台座之作業、於捲芯1之突出部分捲繞帶等而吊起之作業時,向捲芯1之突出部分之存取容易,作業性優異。In the film
為了堵塞捆包材41之開口414,防止氣體漏出,而密封構件67必須牢牢地捆緊。另一方面,用以固定捆包材41之封閉之邊412之部分的固定構件61只要能夠保持利用捆包材41之密閉空間之加壓狀態即可,無須牢牢地捆緊,只要於捲芯1之突出部分固定密封構件即可。In order to block the
膜捲筒捆包體只要於藉由捆包材形成之加壓密閉空間內封入膜捲繞體即可,並不限定於圖4所示之形態。例如,由於捆包材41之邊412封閉,故而即便於該部分未藉由固定構件61固定之情形時,亦可利用捆包材形成加壓密閉空間。因此,膜捲筒捆包體亦可不具備固定構件61。The film roll packing body should just be enclosed in the pressurized airtight space formed with the packing material, and it is not limited to the form shown in FIG. 4. FIG. For example, since the
於圖6所示之膜捲筒捆包體102中,於寬度方向之中央部,自捆包材41之外周捲繞有環狀構件65、66。作為環狀構件65、66,使用橡膠帶、黏著帶、束帶等。設置於寬度方向中央部之環狀構件可為1個亦可為3個以上。In the film
藉由於膜捲筒捆包體之寬度方向之中央部捲繞環狀構件65、66,而於對捆包材封入氣體時,捆包材亦不會過度鼓出。因此,膜捲筒捆包體之體積之增大得到抑制,可提高處理性。By wrapping the
環狀構件65、66亦可於對捆包材41封入氣體之前捲繞於捆包材41之外周。亦可於對捆包材41封入氣體,藉由密封構件67以氣體不自開口414漏出之方式進行密封之後,捲繞環狀構件65、66。於使用如束帶般能夠調整周長之環狀構件之情形時,亦可提前捲繞環狀構件,於封入氣體之後使環狀構件之周長變小,將封入有氣體之捆包材緊固即可。The
即便於氣體封入時藉由捆包材41形成之密閉空間未成為加壓狀態之情形時,亦藉由於對捆包材41封入氣體之後捲繞環狀構件65、66使密閉空間之體積變小,能夠使密閉空間為加壓狀態。於對捆包材41封入氣體之後使環狀構件65、66之周長變小而緊固之情形時亦相同。Even when the sealed space formed by the packing
用以堵塞捆包材之開口之密封未必需要於捲芯1之突出部進行。例如,亦可如圖7所示之膜捲筒捆包體103般,將亦包含捲芯1在內之輥體10之整體配置於藉由捆包材41形成之加壓密閉空間59中。The sealing to block the opening of the packing material does not necessarily need to be performed on the protrusion of the
於圖7所示之捆包體103中,於較捲芯1靠外側,藉由密封構件68捆緊袋狀之捆包材41之端部,藉此封閉捆包材之開口414。作為密封構件68,使用橡膠帶、黏著帶、束帶等。如上所述,封閉開口之方法並不限定於捲繞密封構件,可於開口部分貼附黏著帶等,亦可將捆包材之開口熔合。In the
覆蓋輥體之捆包材只要能夠形成加壓密閉空間即可,無須為袋狀。例如,如圖8所示,亦可使用於兩端具有開口432、434之筒狀之捆包材43來捆包輥體。筒狀之捆包材係將具有可撓性之膜狀之材料成形為筒狀者。亦可將筒狀之捆包材之一個開口藉由熔合等封閉,形成袋狀之捆包材。The packing material covering the roll body is not required to be in the shape of a bag as long as it can form a pressurized airtight space. For example, as shown in FIG. 8, the roll body may be packaged using a
圖9係藉由筒狀之捆包材43捆包輥體10而成之膜捲筒捆包體105之剖視圖。自捆包材43之開口,將輥體10插入至筒之內部,形成為捆包材43覆蓋膜捲繞體3之整體之狀態。然後,於將一個開口432之部分捲繞於捲芯1之突出部分之狀態下,自外周捲繞密封構件62將捆包材43固定於捲芯1之突出部分。此時,以封入至捆包材之氣體不自捆包材之開口漏出之方式,無間隙地固定。FIG. 9 is a cross-sectional view of a film
然後,自捆包材之另一個開口434對捆包材43內封入氣體,使藉由捆包材43形成之空間為加壓狀態。於封入氣體之後,藉由捲繞密封構件67而以氣體不自捆包材43之開口434漏出之方式進行密封,獲得於藉由捆包材43形成之加壓密閉空間59之內部封入有膜捲繞體3之膜捲筒捆包體105。於使用筒狀之捆包材43之情形時,亦與圖6所示之實施方式相同,亦可於膜捲筒捆包體之寬度方向之中央部捲繞固定構件。Then, gas is sealed into the packing
於圖8所示之實施方式中,於將筒狀之捆包材43之2個開口432、434之部分捲繞於捲芯1之兩端之突出部分之外周的狀態下,自外周捲繞密封構件62、67,藉此將開口432、434封閉。亦可於較捲芯11靠外側,藉由利用密封構件捆緊捆包材43之端部,而將捆包材之開口432、434封閉,亦可藉由熔合或帶之貼合等方法而將開口432、434封閉。In the embodiment shown in FIG. 8 , in a state where the two
[輥體之保管及輸送] 如上所述,輥體10係以於藉由捆包材形成之加壓密閉空間封入有膜捲繞體之膜捲筒捆包體之狀態被保管。又,輥體10亦可以膜捲筒捆包體之狀態輸送。[Storage and transportation of the roll body] As described above, the
膜捲筒捆包體亦可以將捲芯1之突出部載置於台座之狀態保管。藉由對捲芯之突出部分負載荷重,而不對膜捲繞體3負載荷重,便可保管、輸送輥體。於捲芯1為圓筒形狀之情形時,亦可藉由使適當之軸貫通於捲芯1之空腔部分,將軸載置於台座,而對軸負載荷重。The film roll package may be stored in a state where the protruding portion of the
於膜捲筒捆包體中,由於膜捲繞體封入至加壓密閉空間內,故而即便於以輥體之狀態長期間保管之情形時,膜之層間之氣體亦不易漏出。因此,不易產生膜彼此之黏連或輥體之捲繞姿勢之變化,保管穩定性優異。又,於輸送輥體時,亦藉由以於加壓密閉空間內封入有膜捲繞體之捆包體之狀態輸送,可抑制膜彼此之黏連或輥體之捲繞姿勢之變化。 [實施例]In the film roll packing body, since the film roll body is enclosed in the pressurized airtight space, even when it is stored in the state of the roll body for a long period of time, the gas between the layers of the film is not easily leaked. Therefore, the adhesion of the films and the change in the winding posture of the roll body are less likely to occur, and the storage stability is excellent. In addition, when the roller body is conveyed, the film winding body is also conveyed in a state of being sealed in the pressurized airtight space, thereby preventing the films from sticking to each other and the change in the winding posture of the roller body. [Example]
以下示出實施例而對本發明更詳細地進行說明,但本發明並不限定於下述例。Hereinafter, the present invention will be described in more detail with reference to Examples, but the present invention is not limited to the following examples.
於內徑為6英吋(153 mm)、厚度為8 mm、寬度為1400 mm之FRP製之捲芯,捲取厚度為40 μm、寬度為1200 mm、長度為1000 m之丙烯酸系透明膜,製作輥體。於丙烯酸系透明膜之寬度方向之兩端部,於寬度為10 mm之區域,形成有高度為9 μm之滾紋構造。On a core made of FRP with an inner diameter of 6 inches (153 mm), a thickness of 8 mm, and a width of 1400 mm, an acrylic transparent film with a thickness of 40 μm, a width of 1200 mm, and a length of 1000 m was taken up. Make the roll body. On both ends in the width direction of the acrylic transparent film, a knurled structure with a height of 9 μm was formed in a region with a width of 10 mm.
準備能夠捆包上述輥體之大小之厚度為100 μm之聚乙烯製之袋。將輥體插入至該袋之中,自袋之開口封入壓縮空氣設為加壓狀態之後,於開口部分捲繞黏著帶,以不漏出空氣之方式堵塞開口,製作實施例之膜捲筒捆包體。作為對比用試樣,準備不對袋之內部加入壓縮空氣而將開口利用帶堵塞形成常壓之封閉空間之捆包體(比較例1)、及不進行捆包之輥體(比較例2)。A polyethylene bag having a thickness of 100 μm and a size capable of wrapping the roll body was prepared. The roller body was inserted into the bag, and compressed air was sealed from the opening of the bag to set it in a pressurized state, then an adhesive tape was wound around the opening to block the opening so as not to leak air, and the film roll package of the example was produced. body. As a comparative sample, a packing body (Comparative Example 1) in which compressed air was not added to the inside of the bag but the opening was closed with a tape to form a closed space at normal pressure, and a roller body (Comparative Example 2) without packing were prepared.
將實施例之捆包體、比較例1之捆包體、及比較例2之輥體以自下方支持捲芯之端部之突出部分之方式載置於金屬製之台座,靜置於溫度25℃、相對濕度60%之無塵室內,每1天利用目視確認捲繞姿勢。The packing body of the example, the packing body of the comparative example 1, and the roller body of the comparative example 2 were placed on a metal pedestal so as to support the protruding part of the end of the core from below, and the temperature was 25 ℃. In a clean room with ℃ and relative humidity of 60%, visually check the winding posture every day.
比較例1之捆包體及比較例2之輥體於5天後觀察到捲繞姿勢產生變化,確認到膜黏連之情況。於加壓密閉空間內封入有輥體之實施例之捆包體於經過30天之後捲繞姿勢亦無變化,表現出優異之保管穩定性。In the package body of Comparative Example 1 and the roll body of Comparative Example 2, a change in the winding posture was observed after 5 days, and the film blocking was confirmed. The wrapping body of the example in which the roller body was sealed in the pressurized airtight space did not change the winding posture after 30 days, and showed excellent storage stability.
1:捲芯 3:膜捲繞體 3A,3B,3C:膜 7:黏著帶 9:空氣層 10:輥體 35:滾紋構造 41,43:捆包材 59:加壓密閉空間 61:固定構件 62,67,68:密封構件 65,66:環狀構件 101,102,103,105:膜捲筒捆包體 412:邊 414,432,434:開口1: Core 3: Film winding
圖1係表示一實施方式之輥體之外觀之立體圖。 圖2係一實施方式之輥體之剖視圖。 圖3係表示具有滾紋構造之膜捲繞體之積層狀態之模式圖。 圖4係一實施方式之膜捲筒捆包體之剖視圖。 圖5係袋狀之捆包材之模式圖。 圖6係一實施方式之膜捲筒捆包體之剖視圖。 圖7係一實施方式之膜捲筒捆包體之剖視圖。 圖8係筒狀之捆包材之模式圖。 圖9係一實施方式之膜捲筒捆包體之剖視圖。FIG. 1 is a perspective view showing the appearance of a roller body according to an embodiment. Fig. 2 is a cross-sectional view of a roller body according to an embodiment. Fig. 3 is a schematic view showing a laminated state of a film roll body having a knurled structure. Fig. 4 is a cross-sectional view of a film roll package according to an embodiment. Figure 5 is a schematic diagram of a bag-shaped packing material. Fig. 6 is a cross-sectional view of a film roll package according to an embodiment. Fig. 7 is a cross-sectional view of a film roll package according to an embodiment. Figure 8 is a schematic view of a cylindrical packing material. Fig. 9 is a cross-sectional view of a film roll package according to an embodiment.
1:捲芯 1: roll core
3:膜捲繞體 3: film roll
10:輥體 10: Roller body
41:捆包材 41: Packing material
59:加壓密閉空間 59: Pressurized confined spaces
61:固定構件 61: Fixed components
67:密封構件 67: Sealing member
101:膜捲筒捆包體 101: Film roll package body
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JP2020141088A JP2022036728A (en) | 2020-08-24 | 2020-08-24 | Film roll packaging body and its manufacturing method, and roll body storage method |
JP2020-141088 | 2020-08-24 |
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TW202214498A true TW202214498A (en) | 2022-04-16 |
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TW110131019A TW202214498A (en) | 2020-08-24 | 2021-08-23 | Film roll package and method for manufacturing same, and method for storing roll body |
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JP (1) | JP2022036728A (en) |
KR (1) | KR20230055395A (en) |
CN (1) | CN115943111A (en) |
TW (1) | TW202214498A (en) |
WO (1) | WO2022044760A1 (en) |
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JPS6447663U (en) * | 1987-09-16 | 1989-03-23 | ||
JP3856280B2 (en) * | 2000-05-09 | 2006-12-13 | 株式会社クラレ | Storage or transportation method of optical polyvinyl alcohol polymer film |
JP2008094461A (en) * | 2006-10-13 | 2008-04-24 | Fujifilm Corp | Packaging method for rolled optical film and its package |
JP2012006616A (en) * | 2010-06-23 | 2012-01-12 | Arisawa Mfg Co Ltd | Fpc material roll package, and method of packaging fpc material roll |
JPWO2012060142A1 (en) | 2010-11-02 | 2014-05-12 | コニカミノルタ株式会社 | Film roll package and manufacturing method thereof |
JP2014080204A (en) * | 2012-10-15 | 2014-05-08 | Asahi Glass Co Ltd | Package container and packaging method of glass roll |
JP7211692B2 (en) * | 2016-09-02 | 2023-01-24 | 三菱瓦斯化学株式会社 | How to store industrial polyamide film |
JP6735892B2 (en) | 2018-12-13 | 2020-08-05 | 住友化学株式会社 | Package |
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KR20230055395A (en) | 2023-04-25 |
JP2022036728A (en) | 2022-03-08 |
CN115943111A (en) | 2023-04-07 |
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