TW202118801A - Copolymer, rubber composition and tire - Google Patents

Copolymer, rubber composition and tire Download PDF

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TW202118801A
TW202118801A TW109131134A TW109131134A TW202118801A TW 202118801 A TW202118801 A TW 202118801A TW 109131134 A TW109131134 A TW 109131134A TW 109131134 A TW109131134 A TW 109131134A TW 202118801 A TW202118801 A TW 202118801A
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polymer
copolymer
mass
rubber
parts
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TW109131134A
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Chinese (zh)
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浜口伊津子
山田託也
中川直紀
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日商第一工業製藥股份有限公司
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Publication of TW202118801A publication Critical patent/TW202118801A/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60CVEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
    • B60C1/00Tyres characterised by the chemical composition or the physical arrangement or mixture of the composition
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F279/00Macromolecular compounds obtained by polymerising monomers on to polymers of monomers having two or more carbon-to-carbon double bonds as defined in group C08F36/00
    • C08F279/02Macromolecular compounds obtained by polymerising monomers on to polymers of monomers having two or more carbon-to-carbon double bonds as defined in group C08F36/00 on to polymers of conjugated dienes
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L51/00Compositions of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers
    • C08L51/04Compositions of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers grafted on to rubbers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L9/00Compositions of homopolymers or copolymers of conjugated diene hydrocarbons
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/80Technologies aiming to reduce greenhouse gasses emissions common to all road transportation technologies
    • Y02T10/86Optimisation of rolling resistance, e.g. weight reduction 

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Tires In General (AREA)
  • Graft Or Block Polymers (AREA)

Abstract

An objective of the present invention is to provide a copolymer having an excellent effect of reducing rolling resistance of tires, a rubber composition containing the copolymer, and a tire.
As a solution, the copolymer of the present invention has in its molecule a polymer A containing at least butadiene as a constituent unit and a polymer B of a monomer b containing N-vinyl-2-pyrrolidone. The polymer A preferably contains polybutadiene or modified polybutadiene. Since the copolymer of the present invention has an excellent effect of reducing rolling resistance of tires, for example, it can be suitably used as an additive for rubber.

Description

共聚合物及橡膠組成物和輪胎 Copolymer and rubber composition and tire

本發明係關於共聚合物及橡膠組成物和輪胎。 The present invention relates to copolymers and rubber compositions and tires.

目前在已提出地球暖化問題之現階段,於產業界中乃積極地投入於抑制二氧化碳排放至大氣之對策。例如於汽車產業中,改善汽車的油耗可有效地削減二氧化碳的排放量,因而在世界各地積極地進行相關的技術開發。尤其在汽車中,輪胎的滾動阻力帶給油耗的影響大,例如,改良20%的滾動阻力者被視為可改善約5%的油耗。因此,改善汽車用輪胎的性能者,從改善汽車的油耗之觀點來看極為重要。 At this stage when the issue of global warming has been raised, the industry is actively investing in countermeasures to suppress the emission of carbon dioxide into the atmosphere. For example, in the automobile industry, improving the fuel consumption of automobiles can effectively reduce carbon dioxide emissions, so relevant technology development is actively carried out all over the world. Especially in automobiles, the rolling resistance of tires has a great impact on fuel consumption. For example, a person who improves the rolling resistance by 20% is considered to improve fuel consumption by about 5%. Therefore, those who improve the performance of automobile tires are extremely important from the viewpoint of improving the fuel consumption of automobiles.

從該觀點來看,近年來對於較以往更進一步降低輪胎的滾動阻力之低油耗輪胎,亦即所謂的節能輪胎之需求提高。一般而言,節能輪胎係同時使用碳黑與二氧化矽作為補強材料,以降低滾動阻力。近來亦有人提出不併用碳材料而是取代為100%二氧化矽之節能輪胎。 From this point of view, in recent years, the demand for fuel-efficient tires that further reduce the rolling resistance of tires, so-called energy-saving tires, has increased. Generally speaking, energy-saving tires use both carbon black and silicon dioxide as reinforcing materials to reduce rolling resistance. Recently, it has also been proposed that instead of using carbon materials, energy-saving tires should be replaced with 100% silicon dioxide.

於此等含有二氧化矽之輪胎中,重要的是在輪胎中更均勻地分散二氧化矽等補強材料。針對此點,一般是使用矽烷偶合劑等來改善輪胎中之二氧化矽的分散性,然而其分散性大多仍不足。因此,例如藉由併用活性劑等來均勻地分散二氧化矽及碳。此外,亦探討有各種用以改善二氧化矽的分散性之添加 劑。例如於專利文獻1中,係藉由將具有特定結構之胺基化合物添加於橡膠組成物,來改善輪胎中之二氧化矽的分散性、降低輪胎的滾動阻力。 In such tires containing silicon dioxide, it is important to more uniformly disperse reinforcing materials such as silicon dioxide in the tire. In response to this, silane coupling agents are generally used to improve the dispersibility of silica in tires, but the dispersibility is still insufficient in most cases. Therefore, for example, by using an active agent in combination, silicon dioxide and carbon are uniformly dispersed. In addition, various additions to improve the dispersion of silica are also discussed Agent. For example, in Patent Document 1, an amine-based compound having a specific structure is added to a rubber composition to improve the dispersibility of silicon dioxide in the tire and reduce the rolling resistance of the tire.

[先前技術文獻] [Prior Technical Literature]

[專利文獻] [Patent Literature]

[專利文獻1]日本特開2013-87185號公報 [Patent Document 1] JP 2013-87185 A

然而,從近年來的油耗的進一步改善之觀點來看,期待進一步降低輪胎的滾動阻力,前述以往的橡膠組成物等乃難以回應於如此的高要求。 However, from the viewpoint of further improvement in fuel consumption in recent years, it is expected to further reduce the rolling resistance of tires, and it is difficult for the aforementioned conventional rubber compositions and the like to respond to such high demands.

例如就用以改善二氧化矽及碳等的分散性、改善輪胎的滾動阻力之手段而言,亦有考量到使用二氧化矽的分散性優異之聚乙烯吡咯啶酮(PVP;polyvinyl pyrrolidone)。然而,由於PVP與橡膠之相溶性差,所以在橡膠中無法發揮PVP的充分分散力,反而使輪胎的滾動阻力惡化。 For example, in terms of improving the dispersibility of silicon dioxide and carbon, and the rolling resistance of tires, it is also considered to use polyvinyl pyrrolidone (PVP; polyvinyl pyrrolidone), which has excellent dispersibility of silicon dioxide. However, due to the poor compatibility of PVP and rubber, the sufficient dispersing power of PVP in rubber cannot be exerted, and on the contrary, the rolling resistance of the tire is deteriorated.

本發明係有鑑於上述情況而成者,其目的在於提供一種降低輪胎之滾動阻力的效果優異之共聚合物及包含該共聚合物之橡膠組成物和輪胎。 The present invention was made in view of the above circumstances, and its object is to provide a copolymer having an excellent effect of reducing the rolling resistance of a tire, a rubber composition containing the copolymer, and a tire.

本發明者們係為了達成上述目的而進行精心研究,結果發現到藉由使用組合了含有丁二烯作為構成單元之聚合物與聚(N-乙烯基-2-吡咯啶酮)之共聚合物,可達成上述目的,而完成本發明。 The inventors of the present invention conducted intensive studies in order to achieve the above-mentioned object, and found that by using a copolymer of a polymer containing butadiene as a constituent unit and poly(N-vinyl-2-pyrrolidone) , The above-mentioned object can be achieved, and the present invention can be completed.

亦即,本發明例如包含下列項目所述之主題。 That is, the present invention includes, for example, the subjects described in the following items.

項目1 Item 1

一種共聚合物,其係於分子中具有:至少包含丁二烯作為構成單元之聚合物A、以及包含N-乙烯基-2-吡咯啶酮之單體b的聚合物B。 A copolymer having in its molecule: polymer A containing at least butadiene as a constituent unit, and polymer B containing monomer b of N-vinyl-2-pyrrolidone.

項目2 Item 2

如項目1所述之共聚合物,其中,前述聚合物A包含聚丁二烯或改質聚丁二烯。 The copolymer according to item 1, wherein the aforementioned polymer A comprises polybutadiene or modified polybutadiene.

項目3 Item 3

如項目1或2所述之共聚合物,其為以前述聚合物A作為主幹聚合物,且以前述聚合物B作為分枝聚合物之接枝聚合物。 The copolymer as described in item 1 or 2, which is a graft polymer in which the aforementioned polymer A is used as the backbone polymer and the aforementioned polymer B is used as the branch polymer.

項目4 Item 4

如項目1至3中任一項所述之共聚合物,其係作為橡膠用添加劑使用。 The copolymer according to any one of items 1 to 3, which is used as an additive for rubber.

項目5 Item 5

一種橡膠組成物,其係至少含有項目4所述之共聚合物以及二烯系橡膠。 A rubber composition containing at least the copolymer described in item 4 and a diene rubber.

項目6 Item 6

一種輪胎,其係包含項目5所述之橡膠組成物。 A tire comprising the rubber composition described in item 5.

根據本發明之共聚合物,由於降低輪胎之滾動阻力的效果優異,所以可適合使用作為例如橡膠用添加劑。 According to the copolymer of the present invention, since it has an excellent effect of reducing the rolling resistance of a tire, it can be suitably used as, for example, an additive for rubber.

以下詳細說明本發明之實施型態。於本說明書中,關於「含有」及「包含」之表現,係包含「含有」、「包含」、「實質上由……所構成」以及「僅由……所構成」之概念。 The following describes the implementation of the present invention in detail. In this manual, the expressions of "contains" and "contains" include the concepts of "contains", "contains", "substantially constituted by", and "constituted only by".

1.共聚合物 1. Copolymer

本發明之共聚合物係於分子中具有:至少包含丁二烯作為構成單元之聚合物A、以及包含N-乙烯基-2-吡咯啶酮之單體b的聚合物B。更詳細而言,本發明之共聚合物為以聚合物A作為單元之部位與以聚合物B作為單元之部位的共聚合物。以下於本說明書中,將本發明之共聚合物記載為「共聚合物C」。例如在作為橡膠用添加劑而應用於輪胎之情形下,共聚合物C可降低輪胎的滾動阻力。 The copolymer of the present invention has, in its molecule, polymer A containing at least butadiene as a constituent unit, and polymer B containing monomer b of N-vinyl-2-pyrrolidone. In more detail, the copolymer of the present invention is a copolymer having polymer A as a unit portion and polymer B as a unit portion. Hereinafter, in this specification, the copolymer of the present invention is described as "copolymer C". For example, in the case of being applied to tires as an additive for rubber, copolymer C can reduce the rolling resistance of the tire.

(聚合物A) (Polymer A)

共聚合物C於分子中具有聚合物A。該聚合物A為包含丁二烯作為構成單元之聚合物。 Copolymer C has polymer A in the molecule. The polymer A is a polymer containing butadiene as a constituent unit.

聚合物A只要是包含丁二烯作為構成單元者即可,並無特別限定。例如聚合物A可設為丁二烯的均聚物(亦即聚丁二烯)或設為改質聚丁二烯。所謂改質聚丁二烯,意指丁二烯單元中的一部分丁二烯單元經官能基等修飾(改質)之聚合物,或是一部分丁二烯單元被含有官能基之構成單元(丁二烯構成單元以外的構成單元)所取代之聚合物。因此,丁二烯與丁二烯以外的單體之共聚合物亦包含於改質聚丁二烯中。另外,有時將丁二烯單元經官能基等修飾而成之構成單元或含有官能基之構成單元(丁二烯構成單元以外的構成單元)記載為「改質丁二烯單元」。 The polymer A is not particularly limited as long as it contains butadiene as a structural unit. For example, the polymer A can be a homopolymer of butadiene (that is, polybutadiene) or a modified polybutadiene. The so-called modified polybutadiene refers to a polymer in which a part of butadiene units in the butadiene unit is modified (modified) with functional groups, or a structural unit in which a part of butadiene units is contained with functional groups (butadiene) Polymers substituted with structural units other than diene structural units). Therefore, copolymers of butadiene and monomers other than butadiene are also included in the modified polybutadiene. In addition, a structural unit in which a butadiene unit is modified with a functional group or the like or a structural unit containing a functional group (a structural unit other than the butadiene structural unit) may be referred to as a "modified butadiene unit".

在聚合物A為改質聚丁二烯之情形下,其種類並無特別限定,例如可廣泛地應用習知的改質聚丁二烯。 In the case where the polymer A is modified polybutadiene, the type thereof is not particularly limited. For example, conventional modified polybutadiene can be widely used.

改質聚丁二烯的具體例可列舉出:羧基改質聚丁二烯、環氧基改質聚丁二烯、羥基改質聚丁二烯、丙烯酸改質聚丁二烯、胺基改質聚丁二烯、異氰酸酯基改質聚丁二烯等。羧基改質聚丁二烯例如可列舉出順丁烯二酸改質聚丁二烯。羥基改質聚丁二烯例如可列舉出聚丁二烯二醇、末端具有羥基之聚丁二烯等。丙烯酸改質聚丁二烯可列舉出聚丁二烯二醇丙烯酸酯等。異氰酸酯基改質聚丁二烯可列舉出末端具有異氰酸酯基之聚丁二烯等。 Specific examples of modified polybutadiene include: carboxyl modified polybutadiene, epoxy modified polybutadiene, hydroxyl modified polybutadiene, acrylic modified polybutadiene, and amino modified polybutadiene. High-quality polybutadiene, isocyanate-based modified polybutadiene, etc. Examples of the carboxyl modified polybutadiene include maleic acid modified polybutadiene. Examples of the hydroxyl-modified polybutadiene include polybutadiene diol, polybutadiene having a hydroxyl group at the terminal, and the like. Acrylic-modified polybutadiene includes polybutadienediol acrylate and the like. Examples of the isocyanate group-modified polybutadiene include polybutadiene having an isocyanate group at the terminal, and the like.

除此之外,聚合物A亦可例示出苯乙烯-丁二烯無規共聚合物等具有丁二烯骨架之共聚合物等。 In addition, the polymer A can also exemplify a copolymer having a butadiene skeleton, such as a styrene-butadiene random copolymer.

聚合物A較佳係包含聚丁二烯或改質聚丁二烯,特佳係包含改質聚丁二烯。在聚合物A包含改質聚丁二烯之情形下,例如在將共聚合物C作為橡膠用添加劑使用之情形下,由於與橡膠成分之親和性優異,所以在二氧化矽等存在於橡膠中時容易被分散,而容易使降低輪胎之滾動阻力的效果提高。此外,在聚合物A包含改質聚丁二烯之情形下,容易將後述聚合物B導入於共聚合物C中而容易製造共聚合物C。 Polymer A preferably contains polybutadiene or modified polybutadiene, and particularly preferably contains modified polybutadiene. In the case where polymer A contains modified polybutadiene, for example, when copolymer C is used as an additive for rubber, since it has excellent affinity with rubber components, silicon dioxide and the like are present in the rubber The time is easy to be dispersed, and it is easy to improve the effect of reducing the rolling resistance of the tire. In addition, when the polymer A contains modified polybutadiene, the polymer B described later can be easily introduced into the copolymer C, and the copolymer C can be easily produced.

當中,改質聚丁二烯較佳為羧基改質聚丁二烯,特佳為順丁烯二酸改質聚丁二烯。當中,順丁烯二酸改質聚丁二烯例如是由丁二烯單元與順丁烯二酸單元所構成之聚合物。 Among them, the modified polybutadiene is preferably a carboxyl modified polybutadiene, and particularly preferably a maleic acid modified polybutadiene. Among them, maleic acid-modified polybutadiene is, for example, a polymer composed of butadiene units and maleic acid units.

於改質聚丁二烯中,改質丁二烯單元的導入比率並無特別限定。例如從不易損及與橡膠之相溶性之觀點來看,相對於改質聚丁二烯的全部構成單元,前述改質丁二烯單元的導入比率較佳為0.1至80重量%,更佳為0.5至70 重量%。尤其在改質聚丁二烯為順丁烯二酸改質聚丁二烯之情形下,相對於順丁烯二酸改質聚丁二烯的全部構成單元,順丁烯二酸單元的導入比率較佳為1至50重量%,更佳為2至40重量%,特佳為3至30重量%。改質聚丁二烯雖然沒有無規聚合物、嵌段聚合物等限制,惟通常是無規聚合物。 In the modified polybutadiene, the introduction ratio of the modified butadiene unit is not particularly limited. For example, from the viewpoint of not being easily damaged and compatibility with rubber, the introduction ratio of the modified butadiene unit is preferably 0.1 to 80% by weight, more preferably 0.1 to 80% by weight, relative to all the structural units of the modified polybutadiene 0.5 to 70 weight%. Especially when the modified polybutadiene is a maleic acid-modified polybutadiene, the introduction of maleic acid units is relative to all the constituent units of the maleic acid-modified polybutadiene The ratio is preferably 1 to 50% by weight, more preferably 2 to 40% by weight, particularly preferably 3 to 30% by weight. Although modified polybutadiene has no restrictions on random polymers, block polymers, etc., it is usually a random polymer.

從容易降低滾動阻力之觀點來看,聚合物A的數量平均分子量較佳為500至10萬,更佳為1000至5萬,又更佳為1500至1萬,特佳為2000至8000。於本說明書中,聚合物A的數量平均分子量意指藉由凝膠滲透層析(GPC)所測定之值。惟在聚合物A為市售品等之情形下,亦可採用型錄值或製品保證值等作為聚合物A的數量平均分子量。 From the viewpoint of easy reduction in rolling resistance, the number average molecular weight of polymer A is preferably 500 to 100,000, more preferably 1,000 to 50,000, still more preferably 1,500 to 10,000, and particularly preferably 2,000 to 8,000. In this specification, the number average molecular weight of polymer A means the value measured by gel permeation chromatography (GPC). However, when the polymer A is a commercially available product, etc., the catalog value or product guarantee value can also be used as the number average molecular weight of the polymer A.

在不損及本發明的效果之範圍內,聚合物A可除了丁二烯單元及改質丁二烯單元之外,更具有其他構成單元,聚合物A亦可僅由丁二烯單元及改質丁二烯單元所形成。在聚合物A具有其他構成單元之情形下,相對於聚合物A的全部構成單元,其他構成單元的含有比率可設為5莫耳%以下,較佳為1莫耳%以下,更佳為0.1莫耳%以下,特佳為0.05莫耳%以下。 To the extent that the effects of the present invention are not impaired, polymer A may have other constituent units in addition to butadiene units and modified butadiene units, and polymer A may also consist of butadiene units and modified butadiene units only. The quality of butadiene unit is formed. In the case where the polymer A has other structural units, relative to all the structural units of the polymer A, the content ratio of the other structural units can be set to 5 mol% or less, preferably 1 mol% or less, more preferably 0.1 Mole% or less, particularly preferably 0.05 Mole% or less.

(聚合物B) (Polymer B)

共聚合物C於分子中具有聚合物B。該聚合物B為包含N-乙烯基-2-吡咯啶酮之單體b的聚合物。以下將N-乙烯基-2-吡咯啶酮略稱為「NVP」。 Copolymer C has polymer B in the molecule. The polymer B is a polymer containing monomer b of N-vinyl-2-pyrrolidone. Hereinafter, N-vinyl-2-pyrrolidone is abbreviated as "NVP".

單體b可僅為NVP,亦可包含NVP與其他聚合性單體。在單體b包含其他聚合性單體之情形下,相對於單體b的全部質量,其他聚合性單體的含有比率可設為5質量%以下,較佳為1質量%以下,更佳為0.1質量%以下,特佳為0.05質量%以下。 Monomer b may only be NVP, or may include NVP and other polymerizable monomers. In the case where the monomer b contains other polymerizable monomers, relative to the total mass of the monomer b, the content ratio of the other polymerizable monomers can be set to 5% by mass or less, preferably 1% by mass or less, more preferably 0.1% by mass or less, particularly preferably 0.05% by mass or less.

在單體b僅為NVP之情形下,聚合物B為聚乙烯吡咯啶酮的均聚物。另一方面,在單體b包含NVP以外的其他聚合性單體之情形下,聚合物B為NVP與其他聚合性單體之共聚合物,在此情形下,通常為無規共聚合物。 In the case where monomer b is only NVP, polymer B is a homopolymer of polyvinylpyrrolidone. On the other hand, when the monomer b contains polymerizable monomers other than NVP, polymer B is a copolymer of NVP and other polymerizable monomers, and in this case, it is usually a random copolymer.

從容易降低滾動阻力之觀點來看,聚合物B的數量平均分子量較佳為1000至150萬,更佳為3000至80萬,又更佳為5000至50萬,特佳為1萬至10萬。另外,於共聚合物C中,前述聚合物A之較佳數量平均分子量的範圍與聚合物B之較佳數量平均分子量的範圍可任意地組合。 From the viewpoint of easy reduction of rolling resistance, the number average molecular weight of polymer B is preferably 10 to 1.5 million, more preferably 30 to 800,000, still more preferably 50 to 500,000, particularly preferably 10,000 to 100,000 . In addition, in the copolymer C, the range of the preferred number average molecular weight of the aforementioned polymer A and the preferred range of the number average molecular weight of the polymer B can be arbitrarily combined.

(共聚合物C) (Copolymer C)

共聚合物C於分子中具有聚合物A與聚合物B。具體而言,共聚合物C係藉由化學鍵(尤其是共價鍵)使聚合物A與聚合物B鍵結而形成一個分子。因此,共聚合物C為具有聚合物A的嵌段與聚合物B的嵌段之高分子化合物。在此情形下,聚合物A的嵌段與聚合物B的嵌段可直接進行化學鍵結,或者於聚合物A與聚合物B之間有其他官能基介入。 Copolymer C has polymer A and polymer B in the molecule. Specifically, the copolymer C forms a molecule by bonding the polymer A and the polymer B through chemical bonds (especially covalent bonds). Therefore, copolymer C is a high molecular compound having a block of polymer A and a block of polymer B. In this case, the block of polymer A and the block of polymer B can be directly chemically bonded, or there are other functional groups intervening between polymer A and polymer B.

共聚合物C之進一步的具體例可列舉出以聚合物A為主幹聚合物,且以聚合物B為分枝聚合物之接枝聚合物。在共聚合物C形成如此的接枝聚合物之情形下,共聚合物C與橡膠成分之親和性特別優異,在二氧化矽等存在於橡膠中之情形時更容易使二氧化矽分散,其結果為降低輪胎之滾動阻力的效果尤為提高。此外,在共聚合物C為前述接枝聚合物之情形下,亦容易製造共聚合物C。當中,於聚合物A為改質聚丁二烯之情形下,容易製造屬於接枝聚合物之共聚合物C。 Further specific examples of the copolymer C include a graft polymer in which the polymer A is the main stem polymer and the polymer B is the branch polymer. In the case where copolymer C forms such a graft polymer, the affinity of copolymer C with rubber components is particularly excellent, and it is easier to disperse silicon dioxide when silicon dioxide or the like is present in the rubber. As a result, the effect of reducing the rolling resistance of the tire is particularly improved. In addition, in the case where the copolymer C is the aforementioned graft polymer, it is also easy to produce the copolymer C. Among them, when the polymer A is modified polybutadiene, it is easy to manufacture copolymer C, which is a graft polymer.

在共聚合物C為接枝聚合物之情形下,屬於分枝聚合物之聚合物B可從聚合物A的任意部位接枝,其位置並無限制。尤其在聚合物A為改質聚 丁二烯之情形下,聚合物B容易從前述改質丁二烯單元的主鏈部分接枝化。具體而言,在屬於聚合物A之改質聚丁二烯具有順丁烯二酸酐單元之情形下,共聚合物C可具有:順丁烯二酸酐的羧基所鍵結之碳原子的氫經聚合物B所取代之結構。 In the case where the copolymer C is a graft polymer, the polymer B belonging to the branch polymer can be grafted from any part of the polymer A, and its position is not limited. Especially when polymer A is modified polymer In the case of butadiene, the polymer B is easily grafted from the main chain portion of the modified butadiene unit. Specifically, in the case where the modified polybutadiene belonging to the polymer A has maleic anhydride units, the copolymer C may have: the hydrogen of the carbon atom bonded to the carboxyl group of the maleic anhydride Structure replaced by polymer B.

另外,關於共聚合物C是否為接枝聚合物,例如可從13C-NMR測定來判斷。 In addition, whether or not the copolymer C is a graft polymer can be judged from, for example, 13 C-NMR measurement.

於共聚合物C中,聚合物A與聚合物B的含有比率並無特別限定。例如於共聚合物C中,相對於聚合物A與聚合物B的總質量,聚合物B的含有比率可設為3至95質量%。在此情形下,共聚合物C與橡膠成分之親和性高,此外在二氧化矽等存在於橡膠中之情形時二氧化矽更容易分散,可充分地發揮降低輪胎之滾動阻力的效果。於共聚合物C中,相對於聚合物A與聚合物B的總質量,聚合物B的含有比率較佳為10質量%以上,更佳為20質量%以上,又更佳為30質量%以上,特佳為40質量%以上。此外,於共聚合物C中,相對於聚合物A與聚合物B的總質量,聚合物B的含有比率較佳為90質量%以下,更佳為80質量%以下,又更佳為70質量%以下,特佳為60質量%以下。 In the copolymer C, the content ratio of the polymer A and the polymer B is not particularly limited. For example, in the copolymer C, the content ratio of the polymer B can be set to 3 to 95% by mass relative to the total mass of the polymer A and the polymer B. In this case, the copolymer C has a high affinity with rubber components. In addition, when silica or the like is present in the rubber, the silica is easier to disperse, which can fully exert the effect of reducing the rolling resistance of the tire. In copolymer C, relative to the total mass of polymer A and polymer B, the content ratio of polymer B is preferably 10% by mass or more, more preferably 20% by mass or more, and still more preferably 30% by mass or more , Particularly preferably more than 40% by mass. In addition, in copolymer C, relative to the total mass of polymer A and polymer B, the content ratio of polymer B is preferably 90% by mass or less, more preferably 80% by mass or less, and still more preferably 70% by mass. % Or less, particularly preferably 60% by mass or less.

共聚合物C於作為橡膠用添加劑而使用在輪胎之情形下,可降低輪胎的滾動阻力而能夠改善汽車的油耗性能。尤其,共聚合物C於分子中具有以聚丁二烯為主成分之聚合物A以及以聚乙烯吡咯啶酮為主成分之聚合物B,所以與橡膠成分之相溶性高,並且使二氧化矽及碳等分散之性能亦高。因此,藉由將共聚合物C作為輪胎等之添加劑使用,共聚合物C於橡膠中可均勻地存在,可使有時被包含於輪胎中之二氧化矽或碳等補強材料良好地分散,而能夠較以往更進一步降低輪胎的滾動阻力。 When the copolymer C is used as an additive for rubber in tires, it can reduce the rolling resistance of the tire and improve the fuel efficiency of automobiles. In particular, the copolymer C has a polymer A with polybutadiene as the main component and a polymer B with polyvinylpyrrolidone as the main component in the molecule, so it has high compatibility with the rubber component and makes the dioxide The dispersing performance of silicon and carbon is also high. Therefore, by using the copolymer C as an additive for tires, the copolymer C can be uniformly present in the rubber, and the reinforcing materials such as silicon dioxide or carbon sometimes contained in the tire can be dispersed well. It can further reduce the rolling resistance of tires than before.

2.共聚合物的製造方法 2. Manufacturing method of copolymer

製造共聚合物C之方法並無特別限制,可採用各種製造方法。例如,共聚合物C可藉由具備有下列工序之製造方法而得到,該工序係在聚合起始劑的存在下使前述聚合物A與包含N-乙烯基-2-吡咯啶酮(NVP)之單體b進行反應。以下將此工序略稱為「工序1」。 The method of manufacturing copolymer C is not particularly limited, and various manufacturing methods can be adopted. For example, the copolymer C can be obtained by a manufacturing method having the following steps, which is to make the aforementioned polymer A and N-vinyl-2-pyrrolidone (NVP) in the presence of a polymerization initiator The monomer b reacts. Hereinafter, this process is abbreviated as "process 1".

工序1中所使用之聚合物A係與前述聚合物A相同。因此,工序1中所使用之聚合物A較佳係包含改質聚丁二烯,當中較佳包含順丁烯二酸改質聚丁二烯。聚合物A可單獨使用1種或併用2種以上而使用。 The polymer A used in step 1 is the same as the aforementioned polymer A. Therefore, the polymer A used in step 1 preferably contains modified polybutadiene, and preferably contains maleic acid modified polybutadiene. Polymer A can be used individually by 1 type or in combination of 2 or more types.

工序1中所使用之聚合物A可藉由習知的方法得到。或者,工序1中所使用之聚合物A亦可從市售品等來取得。 The polymer A used in step 1 can be obtained by a conventional method. Alternatively, the polymer A used in step 1 can also be obtained from a commercially available product or the like.

工序1中所使用之單體b係與前述單體b相同。因此,單體b可僅為NVP,亦可包含NVP與其他聚合性單體。單體b所包含之NVP的製造方法亦無特別限定,例如可藉由習知的方法得到,或者亦可從市售品等來取得。 The monomer b used in step 1 is the same as the aforementioned monomer b. Therefore, the monomer b may only be NVP, or may include NVP and other polymerizable monomers. The manufacturing method of the NVP contained in the monomer b is also not particularly limited. For example, it can be obtained by a conventional method, or it can also be obtained from a commercially available product.

於工序1中,聚合物A與NVP的使用比率並無特別限定,可因應聚合物A及聚合物B的鏈長等來適當地決定。例如,相對於聚合物A與NVP的總質量,NVP的使用比率可設為3至95質量%。在此情形下,所得到之共聚合物C與橡膠成分之親和性高,此外在二氧化矽等存在於橡膠中之情形時二氧化矽容易分散,可充分地發揮降低輪胎之滾動阻力的效果。相對於聚合物A與NVP的總質量,NVP的使用比率較佳為10質量%以上,更佳為20質量%以上,又更佳為30質量%以上,特佳為40質量%以上。此外,相對於聚合物A與NVP的總質量,NVP的使用比率較佳為90質量%以下,更佳為80質量%以下,又更佳為70質量%以下,特佳為60質量%以下。 In step 1, the use ratio of polymer A and NVP is not particularly limited, and can be appropriately determined according to the chain length of polymer A and polymer B, etc. For example, relative to the total mass of polymer A and NVP, the use ratio of NVP can be set to 3 to 95% by mass. In this case, the obtained copolymer C has a high affinity with rubber components. In addition, when silicon dioxide or the like is present in the rubber, the silicon dioxide is easily dispersed, which can fully exert the effect of reducing the rolling resistance of the tire. . Relative to the total mass of polymer A and NVP, the use ratio of NVP is preferably 10% by mass or more, more preferably 20% by mass or more, still more preferably 30% by mass or more, and particularly preferably 40% by mass or more. In addition, relative to the total mass of polymer A and NVP, the use ratio of NVP is preferably 90% by mass or less, more preferably 80% by mass or less, still more preferably 70% by mass or less, and particularly preferably 60% by mass or less.

於工序1中,聚合起始劑的種類並無特別限定,例如可廣泛地使用習知的聚合起始劑。聚合起始劑的具體例可列舉出:過硫酸銨、過硫酸鉀、過硫酸鈉等過硫酸鹽;過氧化苯甲醯基、過氧化二異丙苯基、過氧化月桂醯基等有機過氧化物;2'-偶氮雙[2-(2-咪唑啉-2-基)丙烷]二鹽酸鹽、2,2'-偶氮雙(2-脒基丙烷)二鹽酸鹽等水溶性偶氮化合物;2,2'-偶氮雙(2,4-二甲基丁腈)、2,2'-偶氮雙(2-異丙基丁腈)、2,2'-偶氮雙(2,4-二甲基戊腈)等非水溶性偶氮化合物等,其他還可列舉出使用過氧化氫等之氧化還原起始劑等。當中,從聚合物A的氫奪取能力優異且容易進行單體b的聚合反應之觀點來看,較佳為過硫酸鹽、有機過氧化物等,特佳為過硫酸鹽。 In step 1, the type of polymerization initiator is not particularly limited, and, for example, conventional polymerization initiators can be widely used. Specific examples of the polymerization initiator include persulfates such as ammonium persulfate, potassium persulfate, and sodium persulfate; organic peroxides such as benzyl peroxide, dicumyl peroxide, and lauryl peroxide. Oxide; 2'-azobis[2-(2-imidazolin-2-yl)propane] dihydrochloride, 2,2'-azobis(2-amidinopropane) dihydrochloride, etc. Azo compounds; 2,2'-azobis(2,4-dimethylbutyronitrile), 2,2'-azobis(2-isopropylbutyronitrile), 2,2'-azo Water-insoluble azo compounds such as bis(2,4-dimethylvaleronitrile) and the like. Other examples include redox initiators using hydrogen peroxide and the like. Among them, from the viewpoint that the polymer A has excellent hydrogen abstraction ability and facilitates the polymerization reaction of the monomer b, persulfate, organic peroxide, etc. are preferred, and persulfate is particularly preferred.

聚合起始劑的用量並無特別限制,可因應所使用之聚合起始劑的半衰期溫度等性質來適當地設定。例如相對於聚合物A與單體b之總質量每100質量份,可將聚合起始劑的用量設為0.01至15質量份。 The amount of the polymerization initiator is not particularly limited, and can be appropriately set according to the properties such as the half-life temperature of the polymerization initiator used. For example, per 100 parts by mass of the total mass of polymer A and monomer b, the amount of the polymerization initiator can be set to 0.01 to 15 parts by mass.

工序1的反應可視需要而在反應溶劑中進行。反應溶劑可使用水或各種有機溶劑,例如可列舉出:己烷、庚烷等脂肪族烴;環己烷等脂環式烴;丙酮、甲基乙基酮等酮溶劑;苯、甲苯及二甲苯等芳香族烴;三氯甲烷、1,2-二氯乙烷等氯系烴;甲醇、乙醇、異丙醇及三級丁醇等醇;乙腈等腈化合物等。有機溶劑可單獨使用或以2種以上的混合物來使用。 The reaction of Step 1 can be carried out in a reaction solvent as needed. The reaction solvent can be water or various organic solvents. Examples include: aliphatic hydrocarbons such as hexane and heptane; alicyclic hydrocarbons such as cyclohexane; ketone solvents such as acetone and methyl ethyl ketone; Aromatic hydrocarbons such as toluene; chlorinated hydrocarbons such as chloroform and 1,2-dichloroethane; alcohols such as methanol, ethanol, isopropanol and tertiary butanol; nitrile compounds such as acetonitrile, etc. The organic solvent can be used alone or in a mixture of two or more kinds.

於工序1的反應中,反應溶劑的用量並無特別限制。例如相對於聚合物A與單體b之總質量每100質量份,可將反應溶劑的用量設為50至800質量份。 In the reaction of step 1, the amount of the reaction solvent is not particularly limited. For example, per 100 parts by mass of the total mass of polymer A and monomer b, the amount of the reaction solvent can be set to 50 to 800 parts by mass.

工序1的反應溫度並無特別限定,可因應所使用之聚合起始劑的半衰期溫度等性質來適當地設定。例如可將工序1的反應溫度設為40至230℃。 The reaction temperature in step 1 is not particularly limited, and can be appropriately set in accordance with the properties such as the half-life temperature of the polymerization initiator used. For example, the reaction temperature in step 1 can be set to 40 to 230°C.

使聚合物A與包含N-乙烯基-2-吡咯啶酮(NVP)之單體b進行反應之方法並無特別限定,可廣泛地採用習知的方法。例如可採用將溶解有聚合起始劑及單體b之溶液滴入於聚合物A的溶液之方法等。在此情形下,用以調製兩溶液之溶劑種類並無限定,可考量到溶解性等來適當地選擇。例如可從前述反應溶劑中適當地選擇。兩溶液的溶劑可為相同或相異。 The method for reacting the polymer A with the monomer b containing N-vinyl-2-pyrrolidone (NVP) is not particularly limited, and conventional methods can be widely used. For example, a method of dropping a solution in which the polymerization initiator and the monomer b are dissolved into the solution of the polymer A can be used. In this case, the type of solvent used to prepare the two solutions is not limited, and can be appropriately selected in consideration of solubility and the like. For example, it can be suitably selected from the aforementioned reaction solvents. The solvents of the two solutions can be the same or different.

工序1中的反應可在大氣壓下、減壓下、加壓下之任一者來進行,亦可視需要而在氮氣等非活性氣體環境下進行。反應所使用之反應容器、反應裝置等亦無限制。 The reaction in step 1 can be carried out under atmospheric pressure, under reduced pressure, and under increased pressure, and can also be carried out in an inert gas environment such as nitrogen as necessary. The reaction vessel, reaction device, etc. used in the reaction are also not limited.

藉由工序1中的反應,例如以聚合物A為起始點來進行NVP的聚合,可生成聚合物A與聚乙烯吡咯啶酮(聚合物B)之嵌段聚合物。尤其在聚合物A為順丁烯二酸改質聚丁二烯等改質聚丁二烯之情形下,如前述般,聚乙烯吡咯啶酮(聚合物B)容易從改質丁二烯單元的主鏈部分生長,其結果容易形成以聚合物A為主幹聚合物,且以聚合物B為分枝聚合物之接枝聚合物。因此,在使用改質聚丁二烯作為聚合物A之情形下,於工序1中容易得到具有接枝結構之共聚合物C。 Through the reaction in step 1, for example, the polymerization of NVP is carried out with polymer A as the starting point, and a block polymer of polymer A and polyvinylpyrrolidone (polymer B) can be produced. Especially when the polymer A is modified polybutadiene such as maleic acid modified polybutadiene, as mentioned above, polyvinylpyrrolidone (polymer B) is easy to change from the modified butadiene unit The main chain part of the growth, as a result, it is easy to form a graft polymer with polymer A as the backbone polymer and polymer B as the branch polymer. Therefore, in the case of using modified polybutadiene as the polymer A, the copolymer C having a graft structure can be easily obtained in step 1.

工序1的反應結束後,藉由以適當的手段來進行精製處理等,可得到目的之共聚合物C。 After the completion of the reaction in Step 1, by performing purification treatment or the like by appropriate means, the intended copolymer C can be obtained.

另外,於工序1中,藉由聚合所生成之聚乙烯吡咯啶酮(PVP)並非全部都一定鍵結(例如接枝化)於聚合物A,有時亦有一部分單獨存在。如此所副產生之PVP可藉由適當的方法來去除,或者亦可在混入於目的之共聚合物C中的狀態下得到共聚合物C。 In addition, in step 1, not all of the polyvinylpyrrolidone (PVP) produced by the polymerization is bound (for example, grafted) to the polymer A, and a part of it may exist alone. The PVP produced in this way can be removed by an appropriate method, or copolymer C can be obtained in a state of being mixed into the target copolymer C.

3.橡膠組成物 3. Rubber composition

本發明之橡膠組成物係至少含有前述共聚合物C以及二烯系橡膠。本發明之橡膠組成物由於含有共聚合物C,所以在形成輪胎之情形下可降低輪胎的滾動阻力。 The rubber composition of the present invention contains at least the aforementioned copolymer C and diene rubber. Since the rubber composition of the present invention contains the copolymer C, it can reduce the rolling resistance of the tire when it is formed into a tire.

二烯系橡膠的種類並無特別限定,例如可廣泛地列舉出為了形成輪胎而使用之習知的二烯系橡膠。例如,二烯系橡膠可列舉出天然橡膠及二烯系合成橡膠等。二烯系合成橡膠可列舉出:聚異戊二烯橡膠(IR)、聚丁二烯橡膠(BR)、苯乙烯-丁二烯共聚合物橡膠(SBR)、丁基橡膠(IIR)、乙烯-丙烯共聚物等。橡膠組成物所包含之二烯系橡膠可為單獨一種及兩種以上中任一者。 The type of diene rubber is not particularly limited. For example, a wide range of conventional diene rubbers used for forming tires can be cited. For example, the diene rubber includes natural rubber and diene synthetic rubber. Diene-based synthetic rubbers include: polyisoprene rubber (IR), polybutadiene rubber (BR), styrene-butadiene copolymer rubber (SBR), butyl rubber (IIR), ethylene -Propylene copolymer etc. The diene rubber contained in the rubber composition may be a single type or any of two or more types.

橡膠組成物可更包含二氧化矽作為補強材料。二氧化矽的種類並無特別限制,例如可廣泛地應用習知的橡膠組成物所使用之二氧化矽。例如可列舉出濕式二氧化矽(含水矽酸)、乾式二氧化矽(無水矽酸)、膠體二氧化矽等,較佳為濕式二氧化矽。 The rubber composition may further include silicon dioxide as a reinforcing material. The type of silicon dioxide is not particularly limited. For example, silicon dioxide used in conventional rubber compositions can be widely used. For example, wet silica (hydrous silicic acid), dry silica (anhydrous silicic acid), colloidal silica, etc. can be cited, and wet silica is preferred.

橡膠組成物所包含之共聚合物C的含量並無特別限定。例如從容易發揮由共聚合物C所帶來之降低滾動阻力的效果之觀點來看,相對於二烯系橡膠每100質量份,可將共聚合物C的含量設為0.1至30質量份,較佳設為0.5至20質量份,更佳設為1至10質量份,又更佳設為2至8質量份,特佳設為3至6質量份。 The content of the copolymer C contained in the rubber composition is not particularly limited. For example, from the viewpoint of easily exhibiting the effect of reducing the rolling resistance by the copolymer C, the content of the copolymer C can be 0.1 to 30 parts by mass per 100 parts by mass of the diene rubber. It is preferably 0.5 to 20 parts by mass, more preferably 1 to 10 parts by mass, still more preferably 2 to 8 parts by mass, and particularly preferably 3 to 6 parts by mass.

此外,在橡膠組成物包含二氧化矽之情形下,以二氧化矽100質量份為基準時,橡膠組成物所包含之共聚合物C的含量較佳為0.1至25質量份,更佳為0.5至20質量份,又更佳為1至15質量份,特佳為3至10質量份。 In addition, when the rubber composition contains silicon dioxide, the content of copolymer C contained in the rubber composition is preferably 0.1 to 25 parts by mass, more preferably 0.5 parts by mass based on 100 parts by mass of silicon dioxide. To 20 parts by mass, more preferably 1 to 15 parts by mass, particularly preferably 3 to 10 parts by mass.

在此,橡膠組成物除了共聚合物C之外,亦可包含:於共聚合物C的製造時如前述般副產生之聚乙烯吡咯啶酮(PVP),亦即未鍵結於聚合物A而單獨存在之PVP。 Here, in addition to the copolymer C, the rubber composition may also include: polyvinylpyrrolidone (PVP) that is by-produced during the manufacture of the copolymer C as described above, that is, it is not bonded to the polymer A And the PVP that exists alone.

此外,在橡膠組成物包含二氧化矽之情形下,二氧化矽的含量並無特別限定。例如從改善低損耗性之觀點來看,相對於二烯系橡膠100質量份,二氧化矽的含量較佳為5質量份以上,更佳為10質量份以上,又更佳為20質量份以上,特佳為40質量份以上。此外,從改善加工性之觀點來看,相對於二烯系橡膠100質量份,二氧化矽的含量較佳為200質量份以下,更佳為150質量份以下,又更佳為120質量份以下,特佳為100質量份以下。 In addition, in the case where the rubber composition contains silicon dioxide, the content of silicon dioxide is not particularly limited. For example, from the viewpoint of improving low loss properties, relative to 100 parts by mass of diene rubber, the content of silicon dioxide is preferably 5 parts by mass or more, more preferably 10 parts by mass or more, and still more preferably 20 parts by mass or more , Particularly preferably at least 40 parts by mass. In addition, from the viewpoint of improving processability, the content of silicon dioxide is preferably 200 parts by mass or less, more preferably 150 parts by mass or less, and still more preferably 120 parts by mass or less relative to 100 parts by mass of the diene rubber , Particularly preferably 100 parts by mass or less.

橡膠組成物除了共聚合物C、二烯系橡膠以及視需要所添加之二氧化矽之外,亦可包含各種添加劑。添加劑可列舉出:二氧化矽以外的補強材料、矽烷偶合劑、潤滑油、抗老化劑、光穩定劑、抗氧化劑、防腐劑、阻燃劑、顏料、著色劑、防黴劑等。補強材料例如可列舉出碳黑、滑石、碳酸鈣、氫氧化鋁、碳酸鎂等。此等添加劑的含量並無特別限定,例如可在與習知的橡膠組成物為相同含量下包含各種添加劑。例如矽烷偶合劑的調配量,例如相對於二氧化矽100質量份,可設為1至20質量份,較佳為6至12質量份。 In addition to copolymer C, diene rubber, and optionally added silica, the rubber composition may also contain various additives. Examples of additives include reinforcing materials other than silica, silane coupling agents, lubricating oils, anti-aging agents, light stabilizers, antioxidants, preservatives, flame retardants, pigments, colorants, and anti-mold agents. Examples of the reinforcing material include carbon black, talc, calcium carbonate, aluminum hydroxide, and magnesium carbonate. The content of these additives is not particularly limited, and for example, various additives may be included in the same content as that of conventional rubber compositions. For example, the compounding amount of the silane coupling agent may be 1 to 20 parts by mass, preferably 6 to 12 parts by mass relative to 100 parts by mass of silica.

使用本發明之橡膠組成物,可製造例如輪胎等橡膠成形體。更詳細而言,可藉由具備有調製橡膠組成物之第1混練工序、以及混合橡膠組成物與硫化劑之第2混練工序之方法,來製造橡膠成形體。 Using the rubber composition of the present invention, a rubber molded body such as a tire can be produced. More specifically, a rubber molded body can be produced by a method including a first kneading step for preparing the rubber composition and a second kneading step for mixing the rubber composition and a vulcanizing agent.

於第1混練工序中,以既定的調配量混練共聚合物C、二烯系橡膠及視需要所添加之二氧化矽以及前述添加劑,來調製橡膠組成物。第1混練工 序中的混練方法並無特別限定,例如可藉由習知的混合手段來進行混練。第1混練工序中所使用之混合機等亦無限定,可廣泛地採用習知的混合機。 In the first kneading step, the copolymer C, the diene rubber, the silica and the aforementioned additives are kneaded in a predetermined mixing amount to prepare a rubber composition. Mixer No. 1 The kneading method in the sequence is not particularly limited. For example, the kneading can be performed by a conventional mixing method. The mixer used in the first kneading step is also not limited, and conventional mixers can be widely used.

於第2混練工序中,將硫化劑等添加於在第1混練工序中所調製之橡膠組成物。硫化劑的種類並無特別限定,例如可廣泛地採用習知的硫化劑。 In the second kneading step, a vulcanizing agent or the like is added to the rubber composition prepared in the first kneading step. The type of vulcanizing agent is not particularly limited, and for example, conventional vulcanizing agents can be widely used.

硫化劑例如可列舉出硫系硫化劑。硫系硫化劑可列舉出粉末硫、膠體硫等硫;氯化硫、二氯化硫等含硫化合物。 Examples of the vulcanizing agent include sulfur-based vulcanizing agents. Examples of sulfur-based vulcanizing agents include sulfur such as powdered sulfur and colloidal sulfur; sulfur-containing compounds such as sulfur chloride and sulfur dichloride.

於第2混練工序中,除了硫化劑之外,亦可調配硫化促進劑。硫化促進劑例如可廣泛地採用橡膠的硫化所使用之習知的硫化促進劑。 In the second kneading step, in addition to the vulcanizing agent, a vulcanization accelerator may be formulated. As the vulcanization accelerator, for example, conventional vulcanization accelerators used for the vulcanization of rubber can be widely used.

於第2混練工序中,硫化劑及硫化促進劑的調配量亦無特別限定。例如相對於橡膠組成物中之二烯系橡膠每100質量份,可將硫化劑及硫化促進劑的總量設為3至20質量份,較佳設為5至15質量份。 In the second kneading step, the blending amounts of the vulcanizing agent and the vulcanization accelerator are also not particularly limited. For example, per 100 parts by mass of the diene rubber in the rubber composition, the total amount of the vulcanizing agent and the vulcanization accelerator may be 3 to 20 parts by mass, preferably 5 to 15 parts by mass.

於第2混練工序後進行硫化處理,藉此可得到橡膠成形體。硫化處理的方法並無特別限定,例如可設成與習知的硫化方法相同。 After the second kneading step, a vulcanization treatment is performed to obtain a rubber molded body. The method of the vulcanization treatment is not particularly limited, and for example, it can be made the same as the conventional vulcanization method.

橡膠成形體的形狀亦無特別限定,除了輪胎之外,亦可因應各種橡膠製品來成形為期望的形狀,尤其,橡膠成形體較佳為輪胎。由於該輪胎使用本發明之橡膠組成物所形成,所以滾動阻力低,可貢獻於汽車油耗的改善。 The shape of the rubber molded body is also not particularly limited. In addition to tires, it can also be molded into a desired shape in response to various rubber products. In particular, the rubber molded body is preferably a tire. Since the tire is formed by using the rubber composition of the present invention, it has low rolling resistance and can contribute to the improvement of automobile fuel consumption.

[實施例] [Example]

以下藉由實施例來更具體地說明本發明,惟本發明並不限定於此等實施例的樣態。 The following examples illustrate the present invention in more detail, but the present invention is not limited to the aspects of these examples.

(實施例1) (Example 1)

使順丁烯二酸改質聚丁二烯(CRAY VALLY公司製「Ricon156MA17」,數量平均分子量2500)80g溶解於乙腈800g,藉由氮氣沖洗(purge)進行脫氧並同時混 合,而得到聚合物A的溶液。將此溶液保持在80℃,且同時花費1.5小時將已於異丙醇64g中溶解有NVP 80g與過硫酸銨6.4g之單體b滴入於此溶液,以進行聚合反應(工序1)。於此工序1中,順丁烯二酸改質聚丁二烯與NVP之調配質量比係設為50:50(所生成之PVP的Mn為51000)。反應結束後藉由真空乾燥來去除溶劑而得到共聚合物C。 Dissolve 80 g of maleic acid-modified polybutadiene (“Ricon156MA17” manufactured by CRAY VALLY, with a number-average molecular weight of 2500) in 800 g of acetonitrile, deoxygenate by purging with nitrogen and mix simultaneously Together, a solution of polymer A is obtained. While maintaining this solution at 80°C, monomer b in which 80 g of NVP and 6.4 g of ammonium persulfate were dissolved in 64 g of isopropanol was dropped into this solution for 1.5 hours to perform polymerization reaction (Step 1). In this step 1, the blending mass ratio of maleic acid-modified polybutadiene and NVP is set to 50:50 (the Mn of the produced PVP is 51000). After the reaction, the solvent was removed by vacuum drying to obtain copolymer C.

(實施例2) (Example 2)

除了將順丁烯二酸改質聚丁二烯與NVP之調配質量比變更為70:30之外,其他藉由與實施例1相同之方法來得到共聚合物C。 Except that the blending mass ratio of maleic acid-modified polybutadiene and NVP was changed to 70:30, the copolymer C was obtained by the same method as in Example 1.

(實施例3) (Example 3)

除了將順丁烯二酸改質聚丁二烯與NVP之調配質量比變更為30:70之外,其他藉由與實施例1相同之方法來得到共聚合物C。 Except that the blending mass ratio of maleic acid-modified polybutadiene and NVP was changed to 30:70, the copolymer C was obtained by the same method as in Example 1.

(實施例4) (Example 4)

除了將順丁烯二酸改質聚丁二烯變更為數量平均分子量9100之外,其他藉由與實施例1相同之方法來得到共聚合物C。 Except that the maleic acid-modified polybutadiene was changed to a number average molecular weight of 9,100, the copolymer C was obtained by the same method as in Example 1.

(實施例5) (Example 5)

除了將順丁烯二酸改質聚丁二烯變更為數量平均分子量5000之外,其他藉由與實施例1相同之方法來得到共聚合物C。 The copolymer C was obtained by the same method as in Example 1, except that the maleic acid-modified polybutadiene was changed to a number average molecular weight of 5000.

(實施例6) (Example 6)

除了以使PVP的數量平均分子量Mn成為65萬之方式調整過硫酸銨的用量之外,其他藉由與實施例1相同之方法來得到共聚合物C。 Except that the amount of ammonium persulfate was adjusted so that the number average molecular weight Mn of PVP was 650,000, the copolymer C was obtained by the same method as in Example 1.

(實施例7) (Example 7)

除了以使PVP的數量平均分子量Mn成為5000之方式調整過硫酸銨的用量之外,其他藉由與實施例1相同之方法來得到共聚合物C。 Except that the amount of ammonium persulfate was adjusted so that the number average molecular weight Mn of PVP was 5000, the copolymer C was obtained by the same method as in Example 1.

(共聚合物C的分析) (Analysis of copolymer C)

藉由13C-NMR測定來確認各實施例中所得到之接枝共聚合物的結構時,係於41ppm附近觀察到來自「由於PVP接枝於順丁烯二酸改質聚丁二烯主鏈之來自順丁烯二酸的三級碳所生成之四級碳」的尖峰。從該結果來看,可確認到乙烯吡咯啶酮接枝聚合於順丁烯二酸改質聚丁二烯。亦即,實施例1至7中所得到之共聚合物C係主幹聚合物為改質聚丁二烯(聚合物A),且分枝聚合物為PVP(聚合物B;聚乙烯吡咯啶酮)之接枝物。 When the structure of the graft copolymer obtained in each example was confirmed by 13 C-NMR measurement, it was observed around 41 ppm from "Due to PVP grafted to maleic acid modified polybutadiene The chain is derived from the "fourth grade carbon" peak produced by the tertiary carbon of maleic acid. From this result, it was confirmed that vinylpyrrolidone was graft-polymerized to maleic acid-modified polybutadiene. That is, the copolymer C-based backbone polymer obtained in Examples 1 to 7 is modified polybutadiene (polymer A), and the branched polymer is PVP (polymer B; polyvinylpyrrolidone ) Of grafts.

此外,於實施例1中所得到之共聚合物中,PVP部位的數量平均分子量為51000,於實施例2中所得到之共聚合物中,PVP部位的數量平均分子量為50000,於實施例3中所得到之共聚合物中,PVP部位的數量平均分子量為52000。另外,PVP部位的數量平均分子量係藉由凝膠滲透層析(GPC)並依照下列步驟來測定。 In addition, in the copolymer obtained in Example 1, the number average molecular weight of the PVP site was 51,000, and in the copolymer obtained in Example 2, the number average molecular weight of the PVP site was 50,000. In Example 3 In the copolymer obtained in, the number average molecular weight of the PVP site is 52,000. In addition, the number average molecular weight of the PVP site was determined by gel permeation chromatography (GPC) according to the following steps.

〈PVP部位(聚合物B)的數量平均聚合度測定〉 <Measurement of the number average degree of polymerization of the PVP site (polymer B)>

將實施例中所得到之共聚合物C添加於二乙基醚,藉由過濾等來去除不溶物後,餾除二乙基醚而得到固形份。藉由凝膠滲透層析(GPC)來測定所得到之固形份。GPC的測定條件如下所述。 The copolymer C obtained in the example was added to diethyl ether, and the insoluble matter was removed by filtration or the like, and then the diethyl ether was distilled off to obtain a solid content. The solid content obtained was determined by gel permeation chromatography (GPC). The measurement conditions of GPC are as follows.

‧GPC裝置:HLC-8020 RI檢測(TOSOH公司製) ‧GPC device: HLC-8020 RI detection (manufactured by TOSOH)

‧管柱:TSK guard column PWXL、TSKgel G2500 PWXL、TSKgel G3000PWXL、TSKgel G4000 PWXL、TSKgel G6000 PWXL(TOSOH公司製) ‧Column: TSK guard column PWXL, TSKgel G2500 PWXL, TSKgel G3000PWXL, TSKgel G4000 PWXL, TSKgel G6000 PWXL (manufactured by TOSOH)

‧溶析液:0.08M乙酸鈉水溶液/乙腈(50/50vol%) ‧Eluent: 0.08M sodium acetate aqueous solution/acetonitrile (50/50vol%)

‧流速:0.7mL/分鐘 ‧Flow rate: 0.7mL/min

‧溫度:40℃ ‧Temperature: 40℃

接著,將所得到之共聚合物C作為橡膠用添加劑使用,藉由下述調製例及比較例所述之方法來調製橡膠組成物,並進行硫化處理而製造橡膠成形體。 Next, the obtained copolymer C was used as an additive for rubber, and a rubber composition was prepared by the method described in the following preparation examples and comparative examples, and the rubber composition was vulcanized to produce a rubber molded body.

(調製例1) (Modulation example 1)

調配4質量份之實施例1中所得到之共聚合物C、70質量份之苯乙烯-丁二烯共聚合物橡膠(SBR)、30質量份之聚丁二烯橡膠(BR)、60質量份之二氧化矽、4.9質量份之矽烷偶合劑、15質量份之油、2質量份之硬脂酸、以及1質量份之抗老化劑並混合,而得到橡膠組成物(第一混練工序)。將4質量份之氧化鋅、2質量份之硫化促進劑DPG、1.8質量份之硫化促進劑CBS以及1.5質量份之硫調配於所得到之橡膠組成物中並混合,而得到成形用原料(第二混練工序)。對所得到之成形用原料進行硫化處理,而得到16cm見方(厚度約2mm)橡膠成形體。各調製例所使用之原料如下所述。 4 parts by mass of the copolymer C obtained in Example 1, 70 parts by mass of styrene-butadiene copolymer rubber (SBR), 30 parts by mass of polybutadiene rubber (BR), 60 parts by mass Parts of silicon dioxide, 4.9 parts by mass of silane coupling agent, 15 parts by mass of oil, 2 parts by mass of stearic acid, and 1 part by mass of anti-aging agent are mixed to obtain a rubber composition (first mixing process) . 4 parts by mass of zinc oxide, 2 parts by mass of vulcanization accelerator DPG, 1.8 parts by mass of vulcanization accelerator CBS, and 1.5 parts by mass of sulfur were blended in the resulting rubber composition and mixed to obtain molding raw materials (No. 2. Mixing process). The obtained raw material for molding was vulcanized to obtain a 16 cm square (thickness about 2 mm) rubber molded body. The raw materials used in each preparation example are as follows.

SBR:JSR公司製SL552 SBR: SL552 made by JSR

BR:JSR公司製BR54 BR: BR54 manufactured by JSR Corporation

二氧化矽:TOSOH股份有限公司製Nipsil AQ Silicon dioxide: Nipsil AQ manufactured by TOSOH Co., Ltd.

矽烷偶合劑:Osaka Soda股份有限公司製Cabrus-2 Silane coupling agent: Cabrus-2 manufactured by Osaka Soda Co., Ltd.

油:Japan Sun Oil股份有限公司製Sunthene 415 Oil: Sunthene 415 manufactured by Japan Sun Oil Co., Ltd.

硬脂酸:FUJIFILM Wako Pure Chemical股份有限公司製 Stearic acid: manufactured by FUJIFILM Wako Pure Chemical Co., Ltd.

抗老化劑:東京化成工業股份有限公司製N-苯基-1-萘基胺 Anti-aging agent: N-phenyl-1-naphthylamine manufactured by Tokyo Chemical Industry Co., Ltd.

氧化鋅:FUJIFILM Wako Pure Chemical股份有限公司製氧化鋅 Zinc oxide: Zinc oxide manufactured by FUJIFILM Wako Pure Chemical Co., Ltd.

硫化促進劑DPG:FUJIFILM Wako Pure Chemical股份有限公司製N,N-二苯基胍 Vulcanization accelerator DPG: N,N-Diphenylguanidine manufactured by FUJIFILM Wako Pure Chemical Co., Ltd.

硫化促進劑CBS:東京化成工業股份有限公司製N-環己基-2-苯並噻唑基次磺醯胺 Vulcanization accelerator CBS: N-cyclohexyl-2-benzothiazolylsulfenamide manufactured by Tokyo Chemical Industry Co., Ltd.

硫:FUJIFILM Wako Pure Chemical股份有限公司製 Sulfur: manufactured by FUJIFILM Wako Pure Chemical Co., Ltd.

(調製例2) (Modulation example 2)

除了將實施例1中所得到之共聚合物C變更為2質量份之外,其他藉由與調製例1相同之方法來得到橡膠成形體。 Except that the copolymer C obtained in Example 1 was changed to 2 parts by mass, a rubber molded body was obtained by the same method as in Preparation Example 1.

(調製例3) (Modulation example 3)

除了將實施例1中所得到之共聚合物C變更為8質量份之外,其他藉由與調製例1相同之方法來得到橡膠成形體。 Except that the copolymer C obtained in Example 1 was changed to 8 parts by mass, a rubber molded body was obtained by the same method as in Preparation Example 1.

(調製例4) (Modulation example 4)

除了將實施例1中所得到之共聚合物C變更為實施例2中所得到之共聚合物C之外,其他藉由與調製例1相同之方法來得到橡膠成形體。 Except that the copolymer C obtained in Example 1 was changed to the copolymer C obtained in Example 2, the rubber molding was obtained by the same method as in Preparation Example 1.

(調製例5) (Modulation example 5)

除了將實施例1中所得到之共聚合物C變更為實施例3中所得到之共聚合物C之外,其他藉由與調製例1相同之方法來得到橡膠成形體。 Except that the copolymer C obtained in Example 1 was changed to the copolymer C obtained in Example 3, the rubber molded body was obtained by the same method as in Preparation Example 1.

(調製例6) (Modulation example 6)

除了將實施例1中所得到之共聚合物C變更為實施例4中所得到之共聚合物C之外,其他藉由與調製例1相同之方法來得到橡膠成形體。 Except that the copolymer C obtained in Example 1 was changed to the copolymer C obtained in Example 4, the rubber molded body was obtained by the same method as in Preparation Example 1.

(調製例7) (Modulation example 7)

除了將實施例1中所得到之共聚合物C變更為實施例5中所得到之共聚合物C之外,其他藉由與調製例1相同之方法來得到橡膠成形體。 Except that the copolymer C obtained in Example 1 was changed to the copolymer C obtained in Example 5, a rubber molded body was obtained by the same method as in Preparation Example 1.

(調製例8) (Modulation example 8)

除了將實施例1中所得到之共聚合物C變更為實施例6中所得到之共聚合物C之外,其他藉由與調製例1相同之方法來得到橡膠成形體。 Except that the copolymer C obtained in Example 1 was changed to the copolymer C obtained in Example 6, the rubber molding was obtained by the same method as in Preparation Example 1.

(調製例9) (Modulation example 9)

除了將實施例1中所得到之共聚合物C變更為實施例7中所得到之共聚合物C之外,其他藉由與調製例1相同之方法來得到橡膠成形體。 Except that the copolymer C obtained in Example 1 was changed to the copolymer C obtained in Example 7, the rubber molding was obtained by the same method as in Preparation Example 1.

(比較例1) (Comparative example 1)

除了將實施例1中所得到之共聚合物C變更為PVP均聚物(第一工業製藥股份有限公司製「Pitzcol K-50」,數量平均分子量77000)之外,其他藉由與調製例1相同之方法來得到橡膠成形體。 In addition to changing the copolymer C obtained in Example 1 to a PVP homopolymer (“Pitzcol K-50” manufactured by Daiichi Kogyo Co., Ltd., with a number average molecular weight of 77,000), other methods and preparation examples 1 The same method is used to obtain the rubber molding.

(比較例2) (Comparative example 2)

除了將實施例1中所得到之共聚合物C變更為順丁烯二酸改質聚丁二烯(CRAY VALLY公司製「Riconl56MA17」,數量平均分子量2500)之外,其他藉由與調製例1相同之方法來得到橡膠成形體。 Except that the copolymer C obtained in Example 1 was changed to maleic acid-modified polybutadiene ("Riconl56MA17" manufactured by CRAY VALLY, with a number average molecular weight of 2500), other methods and preparation examples 1 The same method is used to obtain a rubber molded body.

(滾動阻力的評估) (Evaluation of rolling resistance)

使用黏彈性測定裝置(UBM公司製「Rheogel-E4000」)來評估各調製例及比較例中所得到之橡膠成形體的滾動阻力。藉由此黏彈性測定裝置,在60℃、動態應變5%、頻率15Hz下測定tanδ。此外,為了進行比較,將「除了未使用實施例1中所得到之共聚合物C之外,其他藉由與調製例1相同之方法所成形之橡膠成形體」作為參考物。將此參考物之tanδ的倒數設為100,並根據以此為基準之相對值,依循下述判定基準來評估各調製例中所得到之橡膠成形體的滾動 阻力。相對值愈大,意指滾動阻力愈低,所以可說是A、B及C的降低滾動阻力之效果高(尤以A為優異),D的降低滾動阻力之效果差。 A viscoelasticity measuring device ("Rheogel-E4000" manufactured by UBM Corporation) was used to evaluate the rolling resistance of the rubber moldings obtained in the respective preparation examples and comparative examples. With this viscoelasticity measuring device, tanδ was measured at 60°C, dynamic strain 5%, and frequency 15Hz. In addition, for comparison, "a rubber molded body formed by the same method as Preparation Example 1 except that the copolymer C obtained in Example 1 was not used" was taken as a reference. Set the reciprocal of the tanδ of this reference material to 100, and based on the relative value based on this, follow the following criteria to evaluate the rolling of the rubber molded body obtained in each preparation example resistance. The larger the relative value, the lower the rolling resistance. Therefore, it can be said that the rolling resistance reduction effects of A, B and C are high (especially A is excellent), and the rolling resistance reduction effect of D is poor.

〈判定基準〉 <Judgment Criteria>

A:110以上 A: 110 or more

B:105以上且未達110 B: 105 or more and less than 110

C:100以上且未達105 C: more than 100 and less than 105

D:未達100 D: less than 100

表1中顯示各調製例的調配條件及結果。 Table 1 shows the blending conditions and results of each preparation example.

[表1]

Figure 109131134-A0202-12-0021-2
[Table 1]
Figure 109131134-A0202-12-0021-2

從表1中,可得知使用包含實施例中所得到之共聚合物C之橡膠組成物而得到的橡膠成形體,其滾動阻力小。 From Table 1, it can be seen that the rubber molded body obtained by using the rubber composition containing the copolymer C obtained in the example has low rolling resistance.

Claims (6)

一種共聚合物,其係於分子中具有:至少包含丁二烯作為構成單元之聚合物A、以及包含N-乙烯基-2-吡咯啶酮之單體b的聚合物B。 A copolymer having in its molecule: polymer A containing at least butadiene as a constituent unit, and polymer B containing monomer b of N-vinyl-2-pyrrolidone. 如請求項1所述之共聚合物,其中,前述聚合物A包含聚丁二烯或改質聚丁二烯。 The copolymer according to claim 1, wherein the aforementioned polymer A contains polybutadiene or modified polybutadiene. 如請求項1或2所述之共聚合物,其為以前述聚合物A作為主幹聚合物,且以前述聚合物B作為分枝聚合物之接枝聚合物。 The copolymer according to claim 1 or 2, which is a graft polymer in which the aforementioned polymer A is used as a backbone polymer and the aforementioned polymer B is used as a branch polymer. 如請求項1至3中任一項所述之共聚合物,其係作為橡膠用添加劑使用。 The copolymer according to any one of claims 1 to 3, which is used as an additive for rubber. 一種橡膠組成物,其係至少含有請求項4所述之共聚合物以及二烯系橡膠。 A rubber composition containing at least the copolymer described in claim 4 and a diene rubber. 一種輪胎,其係包含請求項5所述之橡膠組成物。 A tire comprising the rubber composition described in claim 5.
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