TW202113304A - Imaging apparatus, imaging method and inspection apparatus - Google Patents
Imaging apparatus, imaging method and inspection apparatus Download PDFInfo
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Abstract
Description
本發明係關於拍攝具有齒輪或襯套等之筒狀部位之工件之攝像技術及檢查該工件之檢查技術者。The present invention relates to an imaging technique for photographing a workpiece having a cylindrical part such as a gear or a bushing, and an inspection technique for inspecting the workpiece.
以下所示之日本申請案之說明書、圖式及申請專利範圍之揭示內容,其所有內容藉由參照而被納入本說明書中: 日本專利特願2019-171152(2019年9月20日申請)。The following descriptions of the Japanese application, drawings, and disclosure of the scope of the patent application, all of which are incorporated into this specification by reference: Japanese Patent Application 2019-171152 (filed on September 20, 2019).
於工具機與汽車等之各種裝置中,使用許多筒狀部位貫通而被設置之零件。於該等零件中,軸或管等之其他零件被嵌合於筒狀部位。因此,需要對筒狀部位之內周面、即筒狀內周面是否存在龜裂或氣泡等之缺陷進行檢查。因此,過去以來提案有拍攝而檢查具有筒狀內周面之零件之裝置。例如,於日本專利特開平10-47929號公報中,於中央部貫通而設置有筒狀部位之工件,以該筒狀部位之軸線相對於鉛直方向成為平行之縱向姿勢被載置於檢查台上,一方面筒狀部位之一開口(下方側開口)由檢查台所堵塞,另一方面另一開口(上方側開口)會朝上方被開放。又,圓錐形之反射鏡經由另一開口被插入筒狀部位,而被載置於檢查台上。於該反射鏡之上方,配置有相機來拍攝工件之筒狀內周面。如此,過去以來係藉由組合反射鏡與相機所成之攝像裝置來拍攝筒狀內周面之全周圖像,判定手段根據該全周圖像來檢查工件之筒狀內周面。In various devices such as machine tools and automobiles, many cylindrical parts are used to penetrate and install parts. Among these parts, other parts such as shafts or tubes are fitted into the cylindrical part. Therefore, it is necessary to check whether there are defects such as cracks or bubbles on the inner circumferential surface of the cylindrical part, that is, the cylindrical inner circumferential surface. Therefore, in the past, a device for photographing and inspecting parts with a cylindrical inner peripheral surface has been proposed. For example, in Japanese Patent Laid-Open No. 10-47929, a workpiece with a cylindrical part penetrating through the center is placed on the inspection table in a longitudinal posture in which the axis of the cylindrical part is parallel to the vertical direction. On the one hand, one of the openings (lower side opening) of the cylindrical part is blocked by the inspection table, and on the other hand, the other opening (upper side opening) is opened upward. In addition, the conical mirror is inserted into the cylindrical part through another opening, and is placed on the inspection table. Above the reflecting mirror, a camera is arranged to photograph the cylindrical inner peripheral surface of the workpiece. In this way, in the past, an imaging device formed by a combination of a mirror and a camera was used to take a full-periphery image of the cylindrical inner peripheral surface, and the judging means inspected the cylindrical inner peripheral surface of the workpiece based on the full-peripheral image.
日本專利特開平10-47929號公報所記載之攝像裝置,使用與工件之筒狀部位之形狀及尺寸對應之反射鏡。因此,必須根據工件之種類來重新製作反射鏡,通用性方面較差。The imaging device described in Japanese Patent Laid-Open No. 10-47929 uses a mirror corresponding to the shape and size of the cylindrical part of the workpiece. Therefore, the mirror must be remade according to the type of workpiece, which is poor in versatility.
本發明係鑒於上述課題所完成者,目的在於提供可對多品種之工件以較高之通用性來拍攝被設置於各工件之筒狀內周面之攝像技術及可檢查各工件之筒狀內周面的檢查技術。The present invention was completed in view of the above-mentioned problems, and its purpose is to provide an imaging technique that can take images of a wide variety of workpieces with high versatility and is set on the cylindrical inner surface of each workpiece, and can inspect the cylindrical inner surface of each workpiece. Perimeter inspection technology.
本發明第1態樣係一種對相對於工件貫通而被設置之筒狀部位之筒狀內周面進行拍攝之攝像裝置;其特徵在於,其具備有:保持部,其在使筒狀部位之軸線與沿著水平方向延伸之旋轉軸一致之狀態下將工件繞旋轉軸旋轉自如地加以保持;旋轉驅動部,其使被保持於保持部之工件繞旋轉軸旋轉;第1照明部,其對藉由旋轉驅動部所旋轉之筒狀內周面進行照明;以及第1攝像部,其對藉由旋轉驅動部所旋轉之工件,自於水平方向上離開工件之一側之位置而從傾斜方向局部地拍攝筒狀內周面來取得筒狀內周面之第1部分圖像;筒狀內周面之全周圖像係於工件繞旋轉軸旋轉至少1圈之期間,藉由利用第1攝像部取得複數個第1部分圖像而被取得。The first aspect of the present invention is an imaging device for photographing a cylindrical inner peripheral surface of a cylindrical part that is penetrated with respect to a workpiece; The axis is aligned with the rotating shaft extending in the horizontal direction, and the workpiece is rotatably held around the rotating shaft; the rotating drive part rotates the workpiece held in the holding part around the rotating shaft; the first lighting part is opposite Illuminate the cylindrical inner peripheral surface rotated by the rotary drive unit; and the first imaging unit for the workpiece rotated by the rotary drive unit from a position on the side away from the workpiece in the horizontal direction from the oblique direction Partially capture the cylindrical inner circumferential surface to obtain the first partial image of the cylindrical inner circumferential surface; the entire circumferential image of the cylindrical inner circumferential surface is during the period when the workpiece rotates at least one revolution around the axis of rotation. The imaging unit acquires a plurality of first partial images.
又,本發明第2態樣係一種對相對於工件貫通而被設置之筒狀部位之筒狀內周面進行拍攝之攝像方法;其特徵在於,其具備有:在使筒狀部位之軸線與沿著水平方向延伸之旋轉軸一致之狀態下使工件繞旋轉軸旋轉之步驟;於工件繞旋轉軸旋轉至少1圈之期間,一邊對繞旋轉軸進行旋轉之工件之筒狀內周面進行照明一邊自於水平方向上離開工件之一側之位置而從傾斜方向拍攝筒狀內周面來取得筒狀內周面之複數個第1部分圖像之步驟;以及根據複數個第1部分圖像來取得筒狀內周面之全周圖像之步驟。In addition, the second aspect of the present invention is an imaging method for photographing a cylindrical inner peripheral surface of a cylindrical part penetrating through a workpiece; The step of rotating the workpiece around the axis of rotation while the axis of rotation extending in the horizontal direction is consistent; while the workpiece is rotating at least one revolution around the axis of rotation, the cylindrical inner peripheral surface of the workpiece that is rotating around the axis of rotation is illuminated The step of capturing the cylindrical inner peripheral surface from the oblique direction while being away from the position on one side of the workpiece in the horizontal direction to obtain plural first part images of the cylindrical inner peripheral surface; and according to the plural first part images To obtain the entire circumference image of the cylindrical inner peripheral surface.
此外,本發明第3態樣之特徵在於,其具備有:上述攝像裝置;以及檢查部,其根據藉由攝像裝置所取得之複數個第1部分圖像來檢查筒狀內周面。In addition, a third aspect of the present invention is characterized in that it includes the above-mentioned imaging device; and an inspection unit that inspects the cylindrical inner peripheral surface based on a plurality of first partial images acquired by the imaging device.
於如此所構成之發明中,以使筒狀部位之軸線與沿著水平方向延伸之旋轉軸一致之橫向姿勢一邊使工件繞該旋轉軸旋轉,一邊第1攝像部自於水平方向上離開工件之一側之位置而從傾斜方向局部地拍攝筒狀內周面來取得筒狀內周面之第1部分圖像。第1部分圖像之取得係於工件旋轉至少1圈之期間被進行,而取得筒狀內周面之全周圖像。In the invention thus constituted, the first imaging unit is separated from the workpiece in the horizontal direction while rotating the workpiece about the axis of rotation in the horizontal posture in which the axis of the cylindrical part coincides with the axis of rotation extending in the horizontal direction. Partially photograph the cylindrical inner peripheral surface from the oblique direction at one side position to obtain a first partial image of the cylindrical inner peripheral surface. The acquisition of the first partial image is performed while the workpiece rotates at least one revolution, and the entire circumference image of the cylindrical inner peripheral surface is acquired.
如以上所述,根據本發明,一邊以上述之橫向姿勢使工件旋轉至少1圈從傾斜方向局部地拍攝筒狀內周面來取得筒狀內周面之複數個第1部分圖像,藉此取得筒狀內周面之全周圖像。因此,無關於工件之種類,均可拍攝工件之筒狀內周面,而可得到較高之通用性。As described above, according to the present invention, the cylindrical inner peripheral surface is partially captured from the oblique direction while the workpiece is rotated at least one turn in the above-mentioned lateral posture to obtain a plurality of first partial images of the cylindrical inner peripheral surface. Obtain a full-circle image of the cylindrical inner peripheral surface. Therefore, regardless of the type of the workpiece, the cylindrical inner peripheral surface of the workpiece can be photographed, and higher versatility can be obtained.
上述之本發明之各態樣所具有之複數個構成元件並非全部皆為必要者,為了解決上述課題之一部分或全部、或者為了達成本案說明書所記載之效果之一部分或全部,可對於上述複數個構成元件之一部分的構成元件,可適當地進行變更、刪除、與新的其他之構成元件之替換、或限定內容之局部刪除。又,為了解決上述課題之一部分或全部、或者為了達成本案說明書所記載之效果之一部分或全部,亦可將上述之本發明一態樣所包含之技術性特徵之一部分或全部與上述之本發明另一態樣所包含之技術性特徵之一部分或全部加以組合,而作為本發明之獨立的一個形態。The above-mentioned plural constituent elements of the various aspects of the present invention are not all necessary. In order to solve part or all of the above-mentioned problems, or to achieve part or all of the effects described in the specification of the case, the above-mentioned plural elements may be used. The constituent elements of a part of the constituent elements may be appropriately changed, deleted, replaced with new other constituent elements, or partially deleted with limited content. In addition, in order to solve part or all of the above-mentioned problems, or to achieve part or all of the effects described in the specification of the case, it is also possible to combine part or all of the technical features included in the above-mentioned aspect of the present invention with the above-mentioned present invention. Part or all of the technical features included in the other aspect are combined to form an independent aspect of the present invention.
圖1係表示裝備本發明之攝像裝置之第1實施形態之檢查裝置之整體構成的圖。檢查裝置1具備有:攝像裝置2,其拍攝被設置於作為本發明之「工件」之一例的正齒輪W之中央部之軸孔Wa的內周面Wb;以及控制裝置3,其控制攝像裝置2之各部,並且根據藉由攝像裝置2所拍攝而取得之複數個部分圖像來檢查內周面Wb。再者,於正齒輪W中,軸孔Wa相當於本發明之「筒狀部位」之一例,而內周面Wb相當於本發明之「筒狀內周面」之一例。又,為了明確化裝置各部之位置關係,而於圖1中表示有XYZ直角座標軸。亦即,如以下所說明般,表示有與正齒輪W之旋轉軸AX1所延伸之水平方向平行之X方向、與該X方向正交之水平方向Y、以及鉛直方向Z。X方向之箭頭X1朝向一側(拍攝側),而X方向之箭頭X2朝向另一側(照明側)。Y方向之箭頭Y1朝向Y方向之一側,而Y方向之箭頭Y2朝向Y方向之另一側。此外,Z方向之箭頭Z1朝向鉛直上方側,而Z方向之箭頭Z2朝向鉛直下方側。Fig. 1 is a diagram showing the overall configuration of an inspection device equipped with a first embodiment of the imaging device of the present invention. The
攝像裝置2具備有:保持部21,其將工件W旋轉自如地加以保持;旋轉驅動部22,其使被保持於保持部21之工件W繞沿著水平方向延伸之旋轉軸AX1旋轉;照明部23,其對軸孔Wa之內周面Wb進行聚光照明;以及攝像部24,其拍攝藉由照明部23所聚光照明之區域R1。再者,如此將內周面Wb中藉由照明部23所聚光照明並且藉由攝像部24所局部地拍攝之區域R1,稱為「被拍攝區域R1」。The
如圖1所示,保持部21具有繞沿著X方向延伸之旋轉軸AX2旋轉自如之輥211、212。該等輥211、212均由較正齒輪W軟之材料、例如橡膠或樹脂等所構成。一輥211一邊相對於正齒輪W在Y1方向側且較旋轉軸AX1低之位置與正齒輪W之齒頂部Wc抵接一邊旋轉自如地被配置。又,另一輥212一邊相對於正齒輪W在Y2方向側且較旋轉軸AX1低之位置與正齒輪W之齒頂部Wc抵接一邊旋轉自如地被配置。如此藉由2個輥211、212,正齒輪W會於使軸孔Wa之軸線AX3與旋轉軸AX1一致之狀態下自下方側旋轉自如地被保持。又,若正齒輪W藉由接著所要說明之旋轉驅動部22而繞旋轉軸AX1被旋轉,輥211、212便會從動於正齒輪W之旋轉而進行旋轉。如此一來,正齒輪W便會藉由保持部21以橫向姿勢旋轉自如地被保持。As shown in FIG. 1, the
如圖1所示,旋轉驅動部22具有:輥221、222,其等繞沿著Z方向延伸之旋轉軸AX4旋轉自如;以及馬達223,其對輥222進行旋轉驅動。該等輥221、222均由較正齒輪W軟之材料、例如橡膠或樹脂等所構成,且於X方向上以夾住正齒輪W之側面部Wd之方式被配置。亦即,一輥221一邊相對於正齒輪W在X1方向側且側面部Wd之下方側(Z2方向側)與正齒輪W之X1方向側之側面部Wd抵接一邊旋轉自如地被配置。又,另一輥222一邊相對於正齒輪W在X2方向側且側面部Wd之下方側(Z2方向側)與正齒輪W之X2方向側之側面部Wd抵接一邊旋轉自如地被配置。此外,輥222與馬達223相連接。因此,若馬達223被賦予來自控制裝置整體之控制裝置3之旋轉指令,馬達223便對輥222繞旋轉軸AX4地進行旋轉驅動,並對正齒輪W之側面部Wd賦予Y2方向之摩擦力而使正齒輪W繞旋轉軸AX1朝箭頭AR方向旋轉。再者,於本實施形態中,雖使輥221、222分別作為從動輥及驅動輥而發揮功能從而使正齒輪W旋轉,但亦可亦將馬達223連結於輥221使輥221作為驅動輥而發揮功能。As shown in FIG. 1, the
如圖1所示,照明部23被配置於沿著X2方向離開被保持於保持部21之正齒輪W之位置。照明部23具有LED(發光二極體;Light Emitting Diode)元件(省略圖示)。照明部23以將該LED元件之發光面朝向被拍攝區域R1之姿勢被配置。而且,若接收到來自控制裝置3之照明指令,LED元件便會點燈而自X2方向側朝斜下方照射照明光而對被拍攝區域R1進行聚光照明。As shown in FIG. 1, the
如圖1所示,攝像部24被配置於朝X1方向離開被保持於保持部21之正齒輪W之位置。攝像部24具有CCD(電荷耦合元件;Charge Coupled Device)影像感測器等之二維攝像元件(省略圖示)。攝像部24以將該二維攝像元件之攝像面朝向被拍攝區域R1之姿勢被配置,局部地拍攝朝箭頭方向AR進行旋轉之正齒輪W之內周面Wb。更詳細而言,二維攝像元件拍攝藉由照明部23所聚光照明之被拍攝區域R1來取得正齒輪W之內周面Wb之部分圖像(圖2之符號PI)。於正齒輪W進行旋轉之期間,部分圖像之拍攝以既定時間間隔(=T(2)-T(1)=T(3)-T(2)=…)被重複進行。於各拍攝時間點(圖2中之時間點T(1)、T(2)、…)中,與部分圖像對應之圖像資料自攝像部24被發送至控制裝置3,而被儲存於圖像儲存部31。再者,於本實施形態中,正齒輪W於部分圖像之拍攝次數達到既定次數n(2以上之自然數)之時間點,繞旋轉軸AX1旋轉1圈,n個部分圖像PI會被蓄積於圖像儲存部31。亦即,藉由取得n個部分圖像PI便可取得內周面Wb之全周圖像。當然,部分圖像PI之取得數並非被限定為n個者,亦可取得(n+1)個以上之部分圖像PI,並可藉由該等中連續之n個部分圖像PI來取得全周圖像。又,亦可藉由過去以來周知之手法並根據超過旋轉1圈之部分圖像PI來取得全周圖像。As shown in FIG. 1, the
控制裝置3由執行邏輯運算之周知之CPU(中央處理單元;Central Processing Unit)、儲存有初始設定等之ROM(唯讀記憶體;Read Only Memory)、以及暫時性地儲存裝置動作中之各種資料之RAM(隨機存取記憶體;Random Access Memory)等所構成,並作為圖像儲存部31、圖像合成部32及檢查部33而發揮功能。圖像合成部32根據被儲存於圖像儲存部31之部分圖像PI來合成內周面Wb之全周圖像。又,檢查部33根據全周圖像(圖2之符號WI)來檢查正齒輪W之內周面Wb。The
圖2係用以說明圖1所示之檢查裝置中部分圖像之取得動作及全周圖像之取得動作的示意圖。該圖中之縱軸表示自利用旋轉驅動部22所進行之正齒輪W之旋轉開始起之時間經過,利用攝像部24所進行之被拍攝區域R1之拍攝係於各拍攝時間點T(1)、T(2)、T(3)、…、T(n)、T(n+1)、T(n+2)、…被進行,而取得部分圖像PI。於本實施形態中,如上所述般於正齒輪W旋轉1圈之期間取得n次之部分圖像PI,且被儲存於圖像儲存部31。又,從n次之部分圖像PI被儲存之後或者從2個以上之部分圖像PI剛被儲存之後,圖像合成部32會自圖像儲存部31依序讀出部分圖像PI,並將相互地鄰接之部分圖像PI彼此連接而合成出內周面Wb之全周圖像WI。此處,亦可根據在拍攝時間點T(1)、T(2)、T(3)、…、T(n)所取得之部分圖像PI來合成全周圖像WI,例如亦可根據在拍攝時間點T(2)、T(3)、…、T(n)、T(n+1)所取得之部分圖像PI來合成全周圖像WI。FIG. 2 is a schematic diagram for explaining the acquisition of partial images and the acquisition of full-circumference images in the inspection device shown in FIG. 1. The vertical axis in the figure represents the time elapsed since the start of the rotation of the spur gear W by the
檢查部33將如上述所取得之全周圖像WI與基準圖像進行比較來檢查在內周面Wb是否有傷痕或缺陷等之不良部位存在。The
如以上所述般,於本實施形態中,一邊使正齒輪W以使軸孔Wa之軸線AX3與正齒輪W之旋轉軸AX1一致之橫向姿勢旋轉一邊利用攝像部24來拍攝藉由照明部23所聚光照明之被拍攝區域R1。因此,可無須為了拍攝形狀或尺寸不同之正齒輪W或正齒輪以外之工件而變更攝像裝置2之構成零件,而對於多品種之工件以較高之通用性來拍攝被設置於各工件之筒狀內周面。As described above, in this embodiment, the spur gear W is rotated in a horizontal posture in which the axis AX3 of the shaft hole Wa coincides with the rotation axis AX1 of the spur gear W, and the
如上所述般,於本實施形態中,照明部23及攝像部24分別相當於本發明之「第1照明部」及「第1攝像部」之一例。X方向、X1方向側及X2方向側分別相當於本發明之「水平方向」、「工件之一側」及「工件之另一側」。部分圖像PI相當於本發明之「第1部分圖像」之一例。As described above, in this embodiment, the illuminating
再者,本發明並非被限定於上述之實施形態者,只要不脫離其主旨便可於以上所述者以外進行各種的變更。例如於上述實施形態中,如圖1所示般,將被拍攝區域R1設定於內周面Wb之最下部側。亦即,雖對於被拍攝區域R1自斜上方照射照明光並且自被拍攝區域R1之斜上方藉由攝像部24局部地拍攝正齒輪W來拍攝部分圖像PI,但被拍攝區域R1之位置並非被限定於內周面Wb之最下部者。例如,亦可對於被拍攝區域R1自斜下方照射照明光並且自被拍攝區域R1之斜下方藉由攝像部24局部地拍攝正齒輪W來拍攝部分圖像PI。In addition, the present invention is not limited to the above-mentioned embodiments, and various changes other than those described above can be made without departing from the gist. For example, in the above-mentioned embodiment, as shown in FIG. 1, the imaged area R1 is set to the lowermost side of the inner peripheral surface Wb. That is, although the illuminating light is irradiated from diagonally above to the captured region R1 and the spur gear W is partially captured by the
又,於上述實施形態中,照明部23雖對被拍攝區域R1進行聚光照明,但亦可構成為對內周面Wb整體進行照明。In addition, in the above-described embodiment, the illuminating
又,於上述實施形態中,雖僅拍攝內周面Wb並進行檢查,但亦可構成為與對內周面Wb同時地拍攝正齒輪W之外表面並進行檢查(第2實施形態)。In addition, in the above-described embodiment, only the inner peripheral surface Wb is imaged and inspected, but the outer surface of the spur gear W may be imaged and inspected simultaneously with the inner peripheral surface Wb (second embodiment).
圖3係表示裝備本發明之攝像裝置之第2實施形態之檢查裝置之整體構成的圖。第2實施形態之攝像裝置2與第1實施形態較大的差異,在於為了拍攝正齒輪W之外表面,而追加有第2照明部25及作為本發明之「第2攝像部」之3個攝像部26~28的部分,而其他構成基本上則與第1實施形態相同。Fig. 3 is a diagram showing the overall configuration of an inspection device equipped with a second embodiment of the imaging device of the present invention. The
第2照明部25對正齒輪W之上端部附近進行照明。而且,攝像部26~28分別自Z1方向側、斜上方側及X1方向側,拍攝藉由第2照明部25所照明之區域R2。亦即,如圖3所示,攝像部26被配置於藉由旋轉驅動部22所旋轉之正齒輪W之正上方位置,拍攝區域R2之齒頂部Wc來取得齒頂部Wc之部分圖像。又,攝像部28被配置於上述區域R2之X1方向側,拍攝區域R2之側面部Wd來取得側面部Wd之部分圖像。此外,攝像部27被配置於攝像部26、28之間,自斜上方拍攝區域R2並拍攝藉由旋轉驅動部22所旋轉之正齒輪W之齒根附近來取得齒根附近之部分圖像。The second illuminating
若正齒輪W藉由旋轉驅動部22所旋轉,與第1實施形態相同地,與內周面Wb之部分圖像對應之圖像資料便會於各拍攝時間點中自攝像部24被發送至控制裝置3,並被儲存於圖像儲存部31。而且同時地,與齒頂部Wc之部分圖像對應之圖像資料、與齒根附近之部分圖像對應之圖像資料及與側面部Wd之部分圖像對應之圖像資料,於各拍攝時間點中分別自攝像部26~28被發送至控制裝置3,並被儲存於圖像儲存部31。If the spur gear W is rotated by the
圖像合成部32自圖像儲存部31依序讀出部分圖像,並將內周面Wb、齒頂部Wc、齒根附近及側面部Wd之全周圖像加以合成。而且,檢查部33將如上述所取得之全周圖像與基準圖像進行比較,來檢查內周面Wb或正齒輪W之外表面是否有傷痕或缺陷等之不良部位存在。The
如以上般,於第2實施形態中,將內周面Wb之部分圖像作為本發明之「第1部分圖像」來取得,並且將齒頂部Wc、齒根附近及側面部Wd之部分圖像作為本發明之「第2部分圖像」來取得。因此,可與正齒輪W之軸孔Wa之內周面Wb同時地,拍攝正齒輪W之外表面來取得對於檢查有效之圖像,而可根據該等圖像綜合地檢查正齒輪W。再者,於第2實施形態中,作為工件之一例,雖然為了檢查正齒輪W之外表面,而將3台攝像部26~28分別配置於鉛直方向、斜上方及橫向,但外表面攝像用之攝像部之台數或配置等並非被限定於此者,而可根據工件之種類適當地變更。As described above, in the second embodiment, a partial image of the inner peripheral surface Wb is acquired as the "first partial image" of the present invention, and partial images of the tooth top Wc, the vicinity of the tooth root, and the side surface Wd are obtained The image is acquired as the "Second Part Image" of the present invention. Therefore, the outer surface of the spur gear W can be photographed simultaneously with the inner peripheral surface Wb of the shaft hole Wa of the spur gear W to obtain images effective for inspection, and the spur gear W can be inspected comprehensively based on these images. Furthermore, in the second embodiment, as an example of a workpiece, in order to inspect the outer surface of the spur gear W, three imaging units 26-28 are arranged in the vertical direction, diagonally above, and lateral direction, respectively, but the outer surface is used for imaging The number or arrangement of the imaging unit is not limited to this, but can be changed appropriately according to the type of workpiece.
又,於上述實施形態中,將正齒輪W之齒頂部Wc利用輥211、212來支撐並將正齒輪W以使軸孔Wa之軸線AX3與正齒輪W之旋轉軸AX1一致之橫向姿勢旋轉自如地加以保持,但保持部21之構成並非被限定於此者。例如,亦可藉由使軸孔Wa之內周面Wb與1個或複數個輥接合並藉由將正齒輪W旋轉自如地懸掛而加以保持。In addition, in the above embodiment, the tooth top Wc of the spur gear W is supported by
又,於上述實施形態中,雖對正齒輪W之側面部Wd賦予Y2方向之摩擦力而使正齒輪W旋轉,但旋轉驅動部22之構成並非被限定於此者。例如,亦可對構成保持部21之輥211、212之至少一者賦予旋轉驅動力而使正齒輪W旋轉。In addition, in the above-mentioned embodiment, although the frictional force in the Y2 direction is applied to the side surface portion Wd of the spur gear W to rotate the spur gear W, the configuration of the
又,於上述實施形態中,雖藉由照明部23對內周面Wb局部地進行照明,但亦可構成為在均勻照明正齒輪W整體之狀態下拍攝內周面Wb。In addition, in the above-mentioned embodiment, although the inner peripheral surface Wb is partially illuminated by the illuminating
又,於上述實施形態中,雖將正齒輪W作為本發明之「工件」之一例來進行正齒輪W之拍攝及檢查,但本發明之適用對象並非被限定於此者,例如,具有斜齒輪(helical gear)、螺旋齒輪(screw gear)、雙螺旋(人字齒)齒輪、內齒輪等之齒輪或襯套等之筒狀部位的零件全部,亦包含於本發明之「工件」。In addition, in the above-mentioned embodiment, although the spur gear W is taken as an example of the "workpiece" of the present invention, the spur gear W is photographed and inspected, but the applicable object of the present invention is not limited to this, for example, a helical gear All parts of cylindrical parts such as helical gear, screw gear, double helical (herringbone) gear, internal gear, etc., or bushings are also included in the "workpiece" of the present invention.
以上,雖已依據特定之實施例對發明進行說明,但該說明並非旨在由限定性之意義所解釋者。若參照發明之說明,如本發明之其他實施形態般,本發明所屬技術領域中具有通常知識者可明確地得知所揭示之實施形態之各種變形例。因此,隨附之申請專利範圍可為在不脫離發明之實質範圍之範圍內,包含該變形例或實施形態者。Above, although the invention has been described based on specific embodiments, the description is not intended to be interpreted in a limited sense. If referring to the description of the invention, as with other embodiments of the present invention, a person having ordinary knowledge in the technical field to which the present invention pertains can clearly know various modifications of the disclosed embodiments. Therefore, the scope of the attached patent application may include the modification or embodiment within the scope that does not deviate from the essential scope of the invention.
本發明可應用於拍攝具有筒狀部位之工件之所有攝像技術及檢查筒狀內周面之所有檢查技術。The present invention can be applied to all imaging techniques for photographing workpieces with cylindrical parts and all inspection techniques for inspecting cylindrical inner peripheral surfaces.
1:檢查裝置
2:攝像裝置
3:控制裝置
21:保持部
22:旋轉驅動部
23:(第1)照明部
24:(第1)攝像部
25:第2照明部
26~28:(第2)攝像部
31:圖像儲存部
32:圖像合成部
33:檢查部
211,212,221,222:輥
223:馬達
AX1,AX2,AX4:旋轉軸
AX3:軸線
AR:箭頭方向
PI:部分圖像
R1:被拍攝區域
W:正齒輪(工件)
Wa:軸孔(筒狀部位)
Wb:(筒狀)內周面
Wc:齒頂部
Wd:側面部
WI:全周圖像
X,X1,X2,Y,Y1,Y2:水平方向
Z,Z1,Z2:鉛直方向1: Inspection device
2: camera device
3: control device
21: Holding part
22: Rotary drive unit
23: (1st) Lighting Department
24: (1st) Camera Department
25: The
圖1係表示裝備本發明之攝像裝置之第1實施形態之檢查裝置之整體構成的圖。 圖2係用以說明圖1所示之檢查裝置中部分圖像之取得動作及全周圖像之取得動作的示意圖。 圖3係表示裝備本發明之攝像裝置之第2實施形態之檢查裝置之整體構成的圖。Fig. 1 is a diagram showing the overall configuration of an inspection device equipped with a first embodiment of the imaging device of the present invention. FIG. 2 is a schematic diagram for explaining the acquisition of partial images and the acquisition of full-circumference images in the inspection device shown in FIG. 1. Fig. 3 is a diagram showing the overall configuration of an inspection device equipped with a second embodiment of the imaging device of the present invention.
1:檢查裝置 1: Inspection device
2:攝像裝置 2: camera device
3:控制裝置 3: control device
21:保持部 21: Holding part
22:旋轉驅動部 22: Rotary drive unit
23:照明部 23: Lighting Department
24:攝像部 24: Camera Department
31:圖像儲存部 31: Image storage section
32:圖像合成部 32: Image Synthesis Department
33:檢查部 33: Inspection Department
211,212,221,222:輥 211,212,221,222: Roll
223:馬達 223: Motor
AX1,AX2,AX4:旋轉軸 AX1, AX2, AX4: Rotation axis
AX3:軸線 AX3: axis
AR:箭頭方向 AR: arrow direction
R1:被拍攝區域 R1: Area being photographed
W:正齒輪(工件) W: Spur gear (workpiece)
Wa:軸孔(筒狀部位) Wa: Shaft hole (tubular part)
Wb:(筒狀)內周面 Wb: (cylindrical) inner peripheral surface
Wc:齒頂部 Wc: top of tooth
Wd:側面部 Wd: side
X,X1,X2,Y,Y1,Y2:水平方向 X, X1, X2, Y, Y1, Y2: horizontal direction
Z,Z1,Z2:鉛直方向 Z, Z1, Z2: vertical direction
Claims (6)
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JP2019-171152 | 2019-09-20 | ||
JP2019171152A JP2021047136A (en) | 2019-09-20 | 2019-09-20 | Imaging device, imaging method and inspection device |
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Publication number | Priority date | Publication date | Assignee | Title |
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JPS56155837A (en) * | 1980-05-02 | 1981-12-02 | Daiwa Can Co Ltd | Inspection device for inside surface of bottomed can body having flange part |
JP5724132B2 (en) * | 2010-09-07 | 2015-05-27 | キリンテクノシステム株式会社 | Surface inspection device |
KR101482869B1 (en) * | 2013-07-25 | 2015-01-16 | (주)토탈솔루션 | Hole inspection apparatus |
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