TW202108700A - Silicone rubber composition for molding and silicone rubber mold - Google Patents

Silicone rubber composition for molding and silicone rubber mold Download PDF

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TW202108700A
TW202108700A TW109117435A TW109117435A TW202108700A TW 202108700 A TW202108700 A TW 202108700A TW 109117435 A TW109117435 A TW 109117435A TW 109117435 A TW109117435 A TW 109117435A TW 202108700 A TW202108700 A TW 202108700A
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silicone rubber
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molding
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TWI828912B (en
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小材利之
原通久
佐藤一安
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日商信越化學工業股份有限公司
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L83/00Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon only; Compositions of derivatives of such polymers
    • C08L83/04Polysiloxanes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C39/00Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor
    • B29C39/003Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor characterised by the choice of material
    • B29C39/006Monomers or prepolymers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/26Moulds
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G77/00Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
    • C08G77/04Polysiloxanes
    • C08G77/20Polysiloxanes containing silicon bound to unsaturated aliphatic groups
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/34Silicon-containing compounds
    • C08K3/36Silica
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/54Silicon-containing compounds
    • C08K5/541Silicon-containing compounds containing oxygen
    • C08K5/5415Silicon-containing compounds containing oxygen containing at least one Si—O bond
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/002Physical properties
    • C08K2201/006Additives being defined by their surface area
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/08Stabilised against heat, light or radiation or oxydation
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/02Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group
    • C08L2205/025Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group containing two or more polymers of the same hierarchy C08L, and differing only in parameters such as density, comonomer content, molecular weight, structure
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend

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  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
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Abstract

The invention relates to a silicone rubber composition for mold manufacturing and a silicone rubber mold. Provided is a silicone rubber composition for imparting a reusable silicone rubber mold havingexcellent heat resistance, comprising: a silicone rubber composition for imparting a silicone rubber mold having excellent heat resistance; (A) organopolysiloxane (1) Vi(3-a)R1aSiO(R12SiO)mSiR1aVi(3-a) (1) (wherein R1 is a monovalent hydrocarbon group not containing an alkenyl group, Vi is a vinyl group, m is a number having a viscosity of 10,000-200,000 mPa*s, and a is 0-2); (B) organopolysiloxane (2) (R13SiO1/2)p(Vi(3-b)R1bSiO1/2)q(SiO4/2)r (2) (R1, Vi are the same as described above, p, q and r meet the conditions that p is greater than 0, q is greater than 0, r is greater than 0,and p + q + r = 1; b is 0-2); (C) silica having a BET specific surface area of 50 m2/g or more; (D) organohydrogenpolysiloxane (3) (R13SiO1/2)s(H(3-c)R1bSiO1/2)2-s(HR11SiO2/2)t(R12SiO2/2)u (3) (R1 is the same as described above, c is 1 or 2, s is 0-2, t and u satisfy the conditions: t > 0, u ≥ 0, 2 ≤ t + u ≤ 100, 0.05 ≤ t/(t + u) ≤ 1.0; and (E) a hydrosilylation reaction catalyst.

Description

成型用聚矽氧橡膠組成物及聚矽氧橡膠模具Silicone rubber composition for molding and silicone rubber mold

本發明有關成型用聚矽氧橡膠組成物及聚矽氧橡膠模具,更詳言之,有關加成硬化型之成型用聚矽氧橡膠組成物及將其硬化而成之聚矽氧成型母模(亦及雌模)。The present invention relates to a silicone rubber composition for molding and a silicone rubber mold. More specifically, it relates to an addition-hardening type silicone rubber composition for molding and a silicone molding master mold formed by hardening the same (Also and female model).

利用聚矽氧橡膠模具作為反轉母模,於其中填充樹脂並使之硬化而製造複數製品,自有趣的迷你模型及至產業上之試作模型,已廣泛盛行。 該等中使用之聚矽氧橡膠於硬化前為液狀,藉由與硬化劑混合於常溫或加熱即可簡單硬化,具有可作為反轉模具之優點。然而相反地,由於為橡膠,故經注入成型之樹脂與橡膠模具密著,有不易脫模之問題點。 作為其解決策略,一般使用脫模劑,但就縮短步驟上之時間方面成為問題。The silicone rubber mold is used as a reversal master mold, filled with resin and hardened to produce multiple products. From interesting mini-models to industrial prototype models, it has been widely used. The silicone rubber used in these is liquid before curing, and can be easily cured by mixing with a curing agent at room temperature or heating, and has the advantage of being a reversal mold. However, on the contrary, because it is rubber, the injected resin adheres to the rubber mold, and there is a problem that it is not easy to demold. As a solution strategy, a mold release agent is generally used, but it has become a problem to shorten the time on the step.

作為解決其之手段,專利文獻1中提案添加具有交聯之基底聚合物以上之鏈長之非交聯性聚矽氧聚合物,就脫模性之提高方面提升較大成果。 然而,以該方法,尼龍等之具有高熱變形溫度之樹脂藉由射出成型等進行真空注模重複進行成型時,因反轉母模之撕裂強度降低而變得不易脫模,而有對母模造成裂紋等之傷痕之問題。 作為其對策,於專利文獻2中,提案有於組成中添加鈦酸鋰等之微細陶瓷之方法,但其效果未必充分。 [先前技術文獻] [專利文獻]As a means to solve this problem, Patent Document 1 proposes to add a non-crosslinkable polysiloxane polymer having a chain length greater than that of the crosslinked base polymer to improve the release performance. However, with this method, when nylon and other resins with high heat distortion temperature are repeatedly molded by vacuum injection molding by injection molding, etc., the tear strength of the reversal master mold is reduced and it becomes difficult to demold. The problem of flaws such as cracks caused by the mold. As a countermeasure, Patent Document 2 proposes a method of adding fine ceramics such as lithium titanate to the composition, but the effect is not necessarily sufficient. [Prior Technical Literature] [Patent Literature]

[專利文獻1] 日本特開平7-118534號公報 [專利文獻2] 日本特開2016-165802號公報[Patent Document 1] Japanese Patent Laid-Open No. 7-118534 [Patent Document 2] JP 2016-165802 A

[發明欲解決之課題][The problem to be solved by the invention]

本發明係鑒於上述情況而完成者,其目的在於提供可賦予耐熱性優異、可重複使用之聚矽氧橡膠模具之成型用聚矽氧橡膠組成物及使用該成型用聚矽氧橡膠組成物之樹脂製複製品之製造方法。 [用以解決課題之手段]The present invention was completed in view of the above circumstances, and its object is to provide a silicone rubber composition for molding that can impart a polysilicone rubber mold with excellent heat resistance and reusability, and a silicone rubber composition using the molding silicone rubber composition Manufacturing method of resin replicas. [Means to solve the problem]

本發明人等為解決上述課題而積極檢討之結果,發現特定之加成硬化型聚矽氧橡膠組成物可賦予耐熱性優異、可重複使用之聚矽氧橡膠模具,因而完成本發明。The inventors of the present invention have actively studied to solve the above-mentioned problems, and found that a specific addition-curing silicone rubber composition can provide a silicone rubber mold with excellent heat resistance and reusability, thus completing the present invention.

亦即,本發明提供 1. 一種成型用聚矽氧橡膠組成物,其特徵係含有: (A)以下述平均式(1)表示之有機聚矽氧烷:100質量份 Vi(3-a) R1 a SiO(R1 2 SiO)m SiR1 a Vi(3-a) (1) (式中,R1 分別獨立表示非取代或取代之不含烯基之1價烴基,Vi表示乙烯基,m為於25℃下之(A)成分之黏度成為10,000~200,000 mPa・s之數,a為0~2之數) (B)以下述平均式(2)表示之有機聚矽氧烷:5~100質量份 (R1 3 SiO1/2 )p (Vi(3-b) R1 b SiO1/2 )q (SiO4/2 )r (2) (式中,R1 及Vi表示與前述相同之意義,p、q及r係滿足p>0,q>0,r>0,p+q+r=1之數,b為0~2之數), (C)利用BET法之比表面積為50m2 /g以上之氧化矽:3~50質量份 (D)以下述平均式(3)表示之有機氫聚矽氧烷:0.1~200質量份 (R1 3 SiO1/2 )s (H(3-c) R1 b SiO1/2 )2-s (HR1 1 SiO2/2 )t (R1 2 SiO2/2 )u (3) (式中,R1 表示與前述相同意義,c為1或2,s為0~2之數,t及u分別係滿足t>0,u≧0,且2≦t+u≦100及0.05≦t/(t+u)≦1.0之數),及 (E)氫矽烷化反應觸媒。 2. 如1之成型用聚矽氧橡膠組成物,其中前述(A)成分中,a為0~ 1.8之數。 3. 如1或2之成型用聚矽氧橡膠組成物,其中前述(A)成分於25℃下之黏度為20,000~150,000 mPa・s。 4. 如1至3中任一項之成型用聚矽氧橡膠組成物,其中前述(C)成分之比表面積為150m2 /g以上。 5. 如1至4中任一項之成型用聚矽氧橡膠組成物,其中前述(D)成分中,t及u分別係滿足t>0,u>0,且2≦t+u≦70及0.2≦t/(t+u)≦0.5之數。 6. 一種成型劑,其係由如1至5中任一項之成型用聚矽氧橡膠組成物所成。 7. 一種聚矽氧橡膠模具,其係使如1至5中任一項之成型用聚矽氧橡膠組成物硬化而成。 8. 一種樹脂製複製品之製造方法,其係使用如7之聚矽氧橡膠模具。 [發明效果]That is, the present invention provides 1. A silicone rubber composition for molding, characterized by containing: (A) Organopolysiloxane represented by the following average formula (1): 100 parts by mass of Vi (3-a) R 1 a SiO(R 1 2 SiO) m SiR 1 a Vi (3-a) (1) (In the formula, R 1 independently represents an unsubstituted or substituted monovalent hydrocarbon group without alkenyl group, Vi represents a vinyl group , M is the number where the viscosity of component (A) becomes 10,000~200,000 mPa·s at 25℃, and a is the number from 0 to 2) (B) Organopolysiloxane represented by the following average formula (2): 5~100 parts by mass (R 1 3 SiO 1/2 ) p (Vi (3-b) R 1 b SiO 1/2 ) q (SiO 4/2 ) r (2) (where R 1 and Vi represent Same meaning as above, p, q and r satisfy p>0, q>0, r>0, p+q+r=1, b is a number of 0~2), (C) use BET method Silicon oxide with a specific surface area of 50m 2 /g or more: 3~50 parts by mass (D) Organohydrogen polysiloxane expressed by the following average formula (3): 0.1~200 parts by mass (R 1 3 SiO 1/2 ) s (H (3-c) R 1 b SiO 1/2 ) 2-s (HR 1 1 SiO 2/2 ) t (R 1 2 SiO 2/2 ) u (3) (where R 1 represents Same meaning as above, c is 1 or 2, s is the number of 0~2, t and u satisfy t>0, u≧0, and 2≦t+u≦100 and 0.05≦t/(t+u )≦1.0), and (E) Hydrosilylation reaction catalyst. 2. The polysilicone rubber composition for molding as in 1, wherein in the aforementioned component (A), a is a number from 0 to 1.8. 3. The silicone rubber composition for molding as described in 1 or 2, wherein the viscosity of the aforementioned component (A) at 25°C is 20,000-150,000 mPa·s. 4. The silicone rubber composition for molding according to any one of 1 to 3, wherein the specific surface area of the aforementioned component (C) is 150 m 2 /g or more. 5. The molding silicone rubber composition of any one of 1 to 4, wherein in the aforementioned (D) component, t and u satisfy t>0, u>0, and 2≦t+u≦70, respectively And 0.2≦t/(t+u)≦0.5. 6. A molding agent, which is made of the silicone rubber composition for molding as described in any one of 1 to 5. 7. A silicone rubber mold, which is made by hardening the silicone rubber composition for molding as described in any one of 1 to 5. 8. A method for manufacturing resin replicas, which uses silicone rubber molds such as 7. [Effects of the invention]

使本發明之成型用聚矽氧橡膠組成物硬化而得之聚矽氧橡膠模具耐熱性優異,尤其作為尼龍等之具有高硬化溫度之樹脂用成模材料而有用。The silicone rubber mold obtained by curing the silicone rubber composition for molding of the present invention has excellent heat resistance, and is particularly useful as a molding material for resins having a high curing temperature such as nylon.

以下,針對本發明具體說明。 又,本發明中,所謂成型用聚矽氧橡膠組成物係指於未硬化狀態具有流動性,藉注模或塗佈之方法接觸於原模之全部表面或一部分表面,以該狀態使之硬化而形成供於利用樹脂等之複製之模具(成膜用之母模)的未硬化狀態之(液狀)組成物。Hereinafter, the present invention will be described in detail. In addition, in the present invention, the so-called silicone rubber composition for molding means that it has fluidity in an uncured state, and is contacted with all or part of the surface of the original mold by injection molding or coating, and cured in this state. The uncured (liquid) composition is formed into a mold (master mold for film formation) that is replicated by resin or the like.

本發明之成型用聚矽氧橡膠組成物係含有下述(A)~(E)成分者。 (A)以下述平均式(1)表示之有機聚矽氧烷 Vi(3-a) R1 a SiO(R1 2 SiO)m SiR1 a Vi(3-a) (1) (式中,R1 分別獨立表示非取代或取代之不含烯基之1價烴基,Vi表示乙烯基,m為於25℃下之(A)成分之黏度成為10,000~200,000 mPa・s之數,a為0~2之數) (B)以下述平均式(2)表示之有機聚矽氧烷 (R1 3 SiO1/2 )p (Vi(3-b) R1 b SiO1/2 )q (SiO4/2 )r (2) (式中,R1 及Vi表示與前述相同之意義,p、q及r係滿足p>0,q>0,r>0,p+q+r=1之數,b為0~2之數), (C)利用BET法之比表面積為50m2 /g以上之氧化矽 (D)以下述平均式(3)表示之有機氫聚矽氧烷 (R1 3 SiO1/2 )s (H(3-c) R1 b SiO1/2 )2-s (HR1 1 SiO2/2 )t (R1 2 SiO2/2 )u (3) (式中,R1 表示與前述相同意義,c為1或2,s為0~2之數,t及u分別係滿足t>0,u≧0,且2≦t+u≦100及0.05≦t/(t+u)≦1.0之數),及 (E)氫矽烷化反應觸媒。The silicone rubber composition for molding of the present invention contains the following components (A) to (E). (A) Organopolysiloxane Vi (3-a) R 1 a SiO(R 1 2 SiO) m SiR 1 a Vi (3-a) represented by the following average formula (1) (1) (where, R 1 independently represents an unsubstituted or substituted monovalent hydrocarbon group without alkenyl group, Vi represents a vinyl group, m is the viscosity of component (A) at 25°C, which is a number of 10,000~200,000 mPa·s, and a is 0 ~2) (B) Organopolysiloxane (R 1 3 SiO 1/2 ) p (Vi (3-b) R 1 b SiO 1/2 ) q (SiO 4/2 ) r (2) (In the formula, R 1 and Vi represent the same meaning as the above, p, q and r satisfy p>0, q>0, r>0, p+q+r=1 The number, b is a number from 0 to 2), (C) Silicon oxide with a specific surface area of 50m 2 /g or more by the BET method (D) Organohydrogen polysiloxane (R 1 ) represented by the following average formula (3) 3 SiO 1/2 ) s (H (3-c) R 1 b SiO 1/2 ) 2-s (HR 1 1 SiO 2/2 ) t (R 1 2 SiO 2/2 ) u (3) (Eq. Among them, R 1 means the same meaning as above, c is 1 or 2, s is a number from 0 to 2, t and u satisfy t>0, u≧0, and 2≦t+u≦100 and 0.05≦t. /(t+u)≦1.0), and (E) Hydrosilylation reaction catalyst.

[1](A)成分 (A)成分係以下述平均式(1)表示之有機聚矽氧烷。 Vi(3-a) R1 a SiO(R1 2 SiO)m SiR1 a Vi(3-a) (1)[1] Component (A) The component (A) is an organopolysiloxane represented by the following average formula (1). Vi (3-a) R 1 a SiO(R 1 2 SiO) m SiR 1 a Vi (3-a) (1)

式(1)中,R1 分別獨立表示非取代或取代之不含烯基之1價烴基,Vi表示乙烯基。 作為R1 之1價烴基只要不含烯基者則並未特別限定,可為直鏈、分支、環狀之任一者,但較佳為碳原子數1~20之1價烴基,更佳為碳原子數1~10之1價烴基,又更佳為碳原子數1~5之1價烴基。 作為其具體例可舉例為甲基、乙基、正丙基、異丙基、正丁基、第三丁基、正己基等之直鏈或分支烷基;環己基等之環狀烷基;苯基、甲苯基等之芳基;苄基、苯基乙基等之芳烷基等。 又,該等之1價烴基之氫原子一部分或全部可經F、Cl、Br等鹵原子、氰基等取代,作為此等基之具體例,舉例為3,3,3-三氟丙基等之鹵素取代烴基;2-氰基乙基等之氰基取代烴基等。 該等中R1 較佳為甲基。In the formula (1), R 1 each independently represents an unsubstituted or substituted monovalent hydrocarbon group not containing an alkenyl group, and Vi represents a vinyl group. The monovalent hydrocarbon group as R 1 is not particularly limited as long as it does not contain an alkenyl group. It may be any one of linear, branched, or cyclic, but is preferably a monovalent hydrocarbon group with 1 to 20 carbon atoms, more preferably It is a monovalent hydrocarbon group with 1 to 10 carbon atoms, and more preferably a monovalent hydrocarbon group with 1 to 5 carbon atoms. Specific examples include linear or branched alkyl groups such as methyl, ethyl, n-propyl, isopropyl, n-butyl, tertiary butyl, and n-hexyl; cyclic alkyl groups such as cyclohexyl; Aryl groups such as phenyl and tolyl; aralkyl groups such as benzyl and phenylethyl. In addition, part or all of the hydrogen atoms of these monovalent hydrocarbon groups may be substituted with halogen atoms such as F, Cl, and Br, cyano groups, etc. As specific examples of these groups, 3,3,3-trifluoropropyl Halogen substituted hydrocarbyl groups such as, etc.; Cyano substituted hydrocarbyl groups such as 2-cyanoethyl group, etc. Among these, R 1 is preferably a methyl group.

基於本發明之成型用聚矽氧橡膠組成物之處理性之觀點、以及所得硬化物之撕裂強度及耐熱性之觀點,(A)成分於25℃下之黏度為10,000~200,000 mPa・s,較佳為25,000~150,000 mPa・s。 然而,式(1)之m為於25℃下之(A)成分之黏度成為10,000~200,000 mPa・s之數,但較佳為200~1,300之數。又,本發明中之黏度係使用旋轉黏度計之測定值。 又,式(1)之a為0~2之數,較佳為0~1.8之數。Based on the rational point of view of the silicone rubber composition for molding of the present invention and the point of view of the tear strength and heat resistance of the resulting cured product, the viscosity of component (A) at 25°C is 10,000~200,000 mPa·s, Preferably it is 25,000 to 150,000 mPa·s. However, m in the formula (1) is a number where the viscosity of the component (A) at 25° C. becomes 10,000 to 200,000 mPa·s, but is preferably a number of 200 to 1,300. In addition, the viscosity in the present invention is the measured value using a rotary viscometer. In addition, a in formula (1) is a number of 0 to 2, preferably a number of 0 to 1.8.

作為(A)成分之具體例,舉例為以下述平均式表示之有機聚矽氧烷等。 Vi3 SiO(Me2 SiO)250 SiVi3 Vi3 SiO(Me2 SiO)750 SiVi3 Vi3 SiO(Me2 SiO)1000 SiVi3 ViMe2 SiO(Me2 SiO)250 SiMe2 Vi ViMe2 SiO(Me2 SiO)750 SiMe2 Vi ViMe2 SiO(Me2 SiO)1000 SiMe2 Vi (式中,Vi意指乙烯基,Me意指甲基(以下同))。As a specific example of (A) component, the organopolysiloxane etc. which are represented by the following average formula are mentioned. Vi 3 SiO(Me 2 SiO) 250 SiVi 3 Vi 3 SiO(Me 2 SiO) 750 SiVi 3 Vi 3 SiO(Me 2 SiO) 1000 SiVi 3 ViMe 2 SiO(Me 2 SiO) 250 SiMe 2 Vi ViMe 2 SiO(Me 2 SiO) 750 SiMe 2 Vi ViMe 2 SiO(Me 2 SiO) 1000 SiMe 2 Vi (in the formula, Vi means vinyl and Me means methyl (the same hereinafter)).

又,(A)成分可單獨使用1種亦可併用2種以上。Moreover, (A) component may be used individually by 1 type, and may use 2 or more types together.

[2](B)成分 (B)成分係以下述平均式(2)表示之有機聚矽氧烷。 (R1 3 SiO1/2 )p (Vi(3-b) R1 b SiO1/2 )q (SiO4/2 )r (2)[2] (B) component (B) component is an organopolysiloxane represented by the following average formula (2). (R 1 3 SiO 1/2 ) p (Vi (3-b) R 1 b SiO 1/2 ) q (SiO 4/2 ) r (2)

式(2)中,R1 表示與上述式(1)相同之意義,其具體例亦與上述例示之基相同,該情況亦較佳為甲基。 p、q及r分別係滿足p>0,q>0,r>0,p+q+r=1之數,但基於所得硬化物之力學特性之觀點,(B)成分之有機聚矽氧烷中,M單位相對於Q單位之比率(p+q)/r較佳為0.3~2.0,更佳為0.4~1.0。 b為0~2之數。In the formula (2), R 1 has the same meaning as in the above formula (1), and its specific examples are also the same as those exemplified above. In this case, it is also preferably a methyl group. p, q, and r are numbers satisfying p>0, q>0, r>0, p+q+r=1, but based on the viewpoint of the mechanical properties of the obtained hardened product, the organopolysiloxane of component (B) In the alkane, the ratio (p+q)/r of the M unit to the Q unit is preferably 0.3 to 2.0, more preferably 0.4 to 1.0. b is a number from 0 to 2.

(B)成分之分子量並未特別限定,但基於對於其他成分之相溶性及所得硬化物之力學特性之觀點,較佳為1,000~50,000,更佳為2,000 ~10,000。又,分子量係凝膠滲透層析(GPC)之標準聚苯乙烯換算之重量平均分子量。(B) The molecular weight of the component is not particularly limited, but based on the compatibility with other components and the mechanical properties of the resulting hardened product, it is preferably 1,000 to 50,000, more preferably 2,000 to 10,000. In addition, the molecular weight is the weight average molecular weight in terms of standard polystyrene in gel permeation chromatography (GPC).

作為(B)成分之具體例,舉例為以下述式表示之有機聚矽氧烷等。 (Me3 SiO1/2 )0.4 (ViMe2 SiO1/2 )0.045 (SiO4/2 )0.555 、 (Me3 SiO1/2 )0.1 (Vi3 SiO1/2 )0.2 (SiO4/2 )0.7 、 (Me3 SiO1/2 )0.35 (ViMe2 SiO1/2 )0.2 (Vi3 SiO1/2 )0.1 (SiO4/2 )0.35 As a specific example of (B) component, the organopolysiloxane etc. which are represented by the following formula are mentioned. (Me 3 SiO 1/2 ) 0.4 (ViMe 2 SiO 1/2 ) 0.045 (SiO 4/2 ) 0.555 、 (Me 3 SiO 1/2 ) 0.1 (Vi 3 SiO 1/2 ) 0.2 (SiO 4/2 ) 0.7 , (Me 3 SiO 1/2 ) 0.35 (ViMe 2 SiO 1/2 ) 0.2 (Vi 3 SiO 1/2 ) 0.1 (SiO 4/2 ) 0.35

(B)成分之調配量,相對於(A)成分100質量份為5~100質量份,較佳為10~50質量份。(B)成分之調配量若未達5質量份,所得硬化物之力學特性不足,若超過100質量份,則由於組成物之黏度變高,故難以成型。 又,由於(B)成分有於25℃成為固體之情況,故亦可溶解於上述(A)成分中而使用。 又,(B)成分可單獨使用1種亦可併用2種以上。The compounding amount of (B) component is 5-100 mass parts with respect to 100 mass parts of (A) component, Preferably it is 10-50 mass parts. (B) If the blending amount of the component is less than 5 parts by mass, the mechanical properties of the resulting hardened product will be insufficient, and if it exceeds 100 parts by mass, the viscosity of the composition will increase, making it difficult to mold. In addition, since the component (B) may become a solid at 25°C, it can also be dissolved in the component (A) and used. Moreover, (B) component may be used individually by 1 type, and may use 2 or more types together.

[3](C)成分 (C)成分係利用BET法之比表面積為50m2 /g以上,較佳50~500 m2 /g,更佳150~350m2 /g之氧化矽,係用以對自本發明之聚矽氧橡膠組成物所得之硬化物賦予拉伸強度、撕裂強度、切斷時伸長時之力學特性之成分。 作為氧化矽舉例為例如發煙氧化矽、結晶性氧化矽(石英粉)、沉降性氧化矽、該等之表面經疏水化處理之氧化矽等,該等可單獨使用1種亦可組合2種以上使用。[3] (C) component (C) component is silica with a specific surface area of 50m 2 /g or more by BET method, preferably 50~500 m 2 /g, more preferably 150~350m 2 /g, used for The cured product obtained from the silicone rubber composition of the present invention is a component that imparts tensile strength, tear strength, and mechanical properties during elongation during cutting. Examples of silica include fuming silica, crystalline silica (quartz powder), sedimentation silica, and silica whose surface has been hydrophobized. These can be used alone or in combination of two. Used above.

作為此等氧化矽,作為親水性氧化矽,舉例為Aerosil 130、200、300(日本Aerosil公司製)、Cabosil MS-5、MS-7(Cabot公司製)、Rheorosil QS-102、103 (TOKUYAMA(股)製)等之發煙氧化矽;Tokusil US-F (TOKUYAMA(股)製)、Nipsil LP(日本SILICA工業(股)製)等之沉降性氧化矽等,作為疏水性氧化矽,舉例為Aerosil R-812、R-812S、R-972、R-974(日本Aerosil (股)製)、Rheorosil MT-10 (TOKUYAMA (股)製)等之發煙氧化矽;Nipsil SS系列(日本SILICA工業(股)製)等之沉降性氧化矽;Crystalite(龍森(股)製)、MIN-U-SIL(U.S.Silica Company公司製)、Imisil(Illinois Mineral公司製)等之結晶性氧化矽等。Examples of these silicas include Aerosil 130, 200, 300 (manufactured by Japan Aerosil Corporation), Cabosil MS-5, MS-7 (manufactured by Cabot Corporation), Rheorosil QS-102, 103 (TOKUYAMA ( Fuming silica made by Tokusil US-F (manufactured by TOKUYAMA Co., Ltd.), Nipsil LP (manufactured by Nippon Silica Industries Co., Ltd.), etc., as hydrophobic silica, for example: Aerosil R-812, R-812S, R-972, R-974 (manufactured by Aerosil Co., Ltd.), Rheorosil MT-10 (manufactured by TOKUYAMA Co., Ltd.) and other fuming silica; Nipsil SS series (SILICA Industries, Japan) Sedimentary silica such as Crystalite (manufactured by Ronson Co., Ltd.), MIN-U-SIL (manufactured by US Silica Company), Imisil (manufactured by Illinois Mineral Company), etc.

該等氧化矽直接使用亦無妨,但較佳使用以表面處理劑預先表面疏水化處理者,或於(A)成分混練時添加表面處理劑將氧化矽表面進行疏水化處理而使用。作為表面處理劑,舉例為烷基烷氧基矽烷、烷基羥基矽烷、烷基氯矽烷、烷基矽氮烷、矽烷偶合劑、低分子聚矽氧烷、鈦酸酯系處理劑、脂肪酸酯等,較佳為烷基矽氮烷,更佳為六甲基二矽氮烷。該等之表面處理劑可單獨使用1種,亦可於同時或不同時點使用2種以上。 表面處理劑之使用量,相對於氧化矽100質量份,較佳為0.5~50質量份,更佳為1~40質量份,又更佳為2~30質量份。表面處理劑之使用量若為上述範圍內,則組成物中不殘存表面處理劑或其分解物,可獲得流動性,可抑制經時之黏度上升。It does not matter if the silica is used directly, but it is preferable to use a surface treatment agent that has been previously hydrophobized, or a surface treatment agent is added during the mixing of component (A) to hydrophobize the surface of the silica. Examples of surface treatment agents include alkyl alkoxy silanes, alkyl hydroxy silanes, alkyl chlorosilanes, alkyl silazanes, silane coupling agents, low-molecular polysiloxanes, titanate-based treatment agents, and fatty acids The ester and the like are preferably alkylsilazane, more preferably hexamethyldisilazane. These surface treatment agents can be used singly, or two or more of them can be used at the same time or at different times. The usage amount of the surface treatment agent is preferably 0.5-50 parts by mass, more preferably 1-40 parts by mass, and still more preferably 2-30 parts by mass relative to 100 parts by mass of silica. If the usage amount of the surface treatment agent is within the above range, the surface treatment agent or its decomposition products will not remain in the composition, fluidity can be obtained, and the viscosity increase over time can be suppressed.

(C)成分之調配量,基於組成物之處理性及硬化物之機械強度之觀點,相對於(A)成分100質量份為3~50質量份,較佳為5~30質量份。(C)成分之調配量若未達3質量份,所得硬化物之力學特性不足,若超過50質量份,則由於組成物之黏度變高,故難以成型。(C) The compounding amount of the component is 3-50 parts by mass, preferably 5-30 parts by mass relative to 100 parts by mass of the component (A), based on the rationality of the composition and the mechanical strength of the hardened product. (C) If the blending amount of the component is less than 3 parts by mass, the mechanical properties of the resulting hardened product will be insufficient, and if it exceeds 50 parts by mass, the viscosity of the composition will increase, making it difficult to mold.

[4](D)成分 (D)成分係以下述平均式(3)表示之有機氫聚矽氧烷。 (R1 3 SiO1/2 )s (H(3-c) R1 b SiO1/2 )2-s (HR1 1 SiO2/2 )t (R1 2 SiO2/2 )u (3)[4] Component (D) The component (D) is an organohydrogenpolysiloxane represented by the following average formula (3). (R 1 3 SiO 1/2 ) s (H (3-c) R 1 b SiO 1/2 ) 2-s (HR 1 1 SiO 2/2 ) t (R 1 2 SiO 2/2 ) u (3 )

式(3)中,R1 表示與上述式(1)相同之意義,其具體例亦與上述例示之基相同,該情況亦較佳為甲基。 c為1或2,s為0~2之數。 t及u分別係滿足t>0,u≧0,且2≦t+u≦100及0.05≦t/(t+u)≦1.0之數,但t+u較佳為8~80,t/(t+u)較佳為0.2~0.8。t+u未達2時,(D)成分於硬化時有揮發之可能性,超過100時,因(D)成分之黏度變高故作業性惡化。又t/(t+u)若未達0.05,則所得硬化物之橡膠物性不充分。In the formula (3), R 1 has the same meaning as in the above formula (1), and its specific examples are also the same as the groups exemplified above. In this case, it is also preferably a methyl group. c is 1 or 2, and s is a number from 0 to 2. t and u are numbers satisfying t>0, u≧0, and 2≦t+u≦100 and 0.05≦t/(t+u)≦1.0, but t+u is preferably 8~80, t/ (t+u) is preferably 0.2 to 0.8. When t+u is less than 2, the component (D) may volatilize during curing, and when it exceeds 100, the viscosity of the component (D) increases and workability deteriorates. If t/(t+u) is less than 0.05, the rubber properties of the cured product obtained are insufficient.

(D)成分之分子量並未特別限定,但若考慮提高組成物之作業性及硬化物之力學特性,較佳為1,000~30,000,更佳為1,500~10,000。(D) The molecular weight of the component is not particularly limited, but in consideration of improving the workability of the composition and the mechanical properties of the hardened product, it is preferably 1,000 to 30,000, more preferably 1,500 to 10,000.

作為(D)成分之有機氫聚矽氧烷之具體例,可舉例為分子鏈兩末端三甲基矽氧基封端甲基氫聚矽氧烷、分子鏈兩末端三甲基矽氧基封端二甲基矽氧烷・甲基氫矽氧烷共聚物、分子鏈兩末端三甲基矽氧基封端二甲基聚矽氧烷・甲基氫矽氧烷・甲基苯基矽氧烷共聚物、分子鏈兩末端二甲基氫矽氧基封端二甲基聚矽氧烷、分子鏈兩末端二甲基氫矽氧基封端二甲基矽氧烷・甲基氫矽氧烷共聚物、分子鏈兩末端二甲基氫矽氧基封端二甲基矽氧烷・甲基苯基矽氧烷共聚物、分子鏈兩末端二甲基氫矽氧基封端甲基苯基聚矽氧烷,該等之有機聚矽氧烷之2種以上所成之混合物等。 更具體而言,舉例為以下述式表示之有機氫聚矽氧烷等。As a specific example of the organohydrogenpolysiloxane of component (D), trimethylsiloxy group-terminated methylhydrogenpolysiloxane at both ends of the molecular chain and trimethylsiloxy group-terminated at both ends of the molecular chain Dimethylsiloxane-terminated, methylhydrosiloxane copolymer, trimethylsiloxy-terminated dimethylpolysiloxane, methylhydrosiloxane, methylphenylsiloxane at both ends of the molecular chain Alkyl copolymers, dimethylhydrosiloxy-terminated dimethylpolysiloxane at both ends of the molecular chain, dimethylhydrosiloxy-terminated dimethylpolysiloxane at both ends of the molecular chain, methylhydrosiloxane Alkyl copolymers, dimethylhydrosiloxy-terminated dimethylsiloxane and methylphenylsiloxane copolymers at both ends of the molecular chain, dimethylhydrosiloxy-terminated methylbenzene at both ends of the molecular chain Base polysiloxanes, mixtures of two or more of these organopolysiloxanes, etc. More specifically, the organohydrogen polysiloxane represented by the following formula is exemplified.

Figure 02_image001
(式中,矽氧烷單位之排列為任意)。
Figure 02_image001
(In the formula, the arrangement of siloxane units is arbitrary).

(D)成分之調配量,相對於(A)成分100質量份為0.1~200質量份,較佳為0.3~50質量份。(D)成分之調配量若未達0.1質量份,則交聯不充分,若超過200質量份,則硬化時容易因氫氣發生而引起發泡,因硬化物內部之空隙發生而使橡膠強度降低。 又,(A)成分及(B)成分中之每1個乙烯基之(D)成分中之與矽原子鍵結之氫原子數較佳為0.4~4個,更佳為0.8~3個。 又,(D)成分可單獨使用1種亦可併用2種以上。(D) The compounding quantity of component is 0.1-200 mass parts with respect to 100 mass parts of (A) components, Preferably it is 0.3-50 mass parts. (D) If the blending amount of the component is less than 0.1 parts by mass, the crosslinking will be insufficient, and if it exceeds 200 parts by mass, it is easy to cause foaming due to hydrogen generation during curing, and the rubber strength is reduced due to the occurrence of voids in the cured product. . In addition, the number of hydrogen atoms bonded to silicon atoms in the (D) component per vinyl group in the (A) component and (B) component is preferably 0.4 to 4, and more preferably 0.8 to 3. Moreover, (D)component may be used individually by 1 type, and may use 2 or more types together.

[5](E)成分 (E)成分係用以促進(A)成分中之乙烯基與(B)成分中之SiH基之氫矽烷化反應之氫矽烷化反應觸媒。 作為其具體例,舉例為鉑黑、氯化鉑、氯化鉑酸、氯化鉑酸與1元醇之反應物、氯化鉑酸與烯烴類之錯合物、鉑雙乙醯乙酸鹽等之鉑系觸媒、四(三苯膦)鈀、二氯雙(三苯膦)鈀等之鈀系觸媒、氯三(三苯膦)銠、四(三苯膦)銠等之銠系觸媒等。 又,(E)成分可單獨使用1種亦可併用2種以上。[5] (E) Ingredient The (E) component is a hydrosilylation reaction catalyst for promoting the hydrosilylation reaction of the vinyl group in the (A) component and the SiH group in the (B) component. Specific examples include platinum black, platinum chloride, chloroplatinic acid, a reaction product of chloroplatinic acid and monohydric alcohol, complexes of chloroplatinic acid and olefins, platinum diacetyl acetate, etc. Platinum-based catalysts, palladium-based catalysts such as tetrakis(triphenylphosphine) palladium, dichlorobis(triphenylphosphine) palladium, etc., rhodium-based catalysts such as chlorotris(triphenylphosphine) rhodium, tetrakis(triphenylphosphine) rhodium, etc. Catalysts, etc. Moreover, (E) component may be used individually by 1 type, and may use 2 or more types together.

(E)成分之調配量,若為可促進組成物之硬化(氫矽烷化反應)之亮,則未特別限定,相對於本組成物之各成分之質量合計,以本成分中之金屬原子之質量換算較加成為0.1~1,000ppm之範圍,更佳為1~500ppm之範圍,又更佳為3~100ppm之範圍。若為該範圍,則加成反應之反應速度成為適當。(E) The compounding amount of the component is not particularly limited if it can promote the hardening (hydrosilylation reaction) of the composition. The total mass of each component of the composition is based on the metal atom in the composition. The mass conversion is more preferably in the range of 0.1 to 1,000 ppm, more preferably in the range of 1 to 500 ppm, and still more preferably in the range of 3 to 100 ppm. If it is this range, the reaction rate of an addition reaction will become appropriate.

[6](F)成分 本發明之成型用聚矽氧橡膠組成物中,於調製組成物時或成型時等之加熱硬化前,基於控制氫矽烷化反應觸媒之反應性以使不引起增黏或膠凝化之目的,亦可根據需要添加(F)反應控制劑。 作為反應控制劑之具體例舉例為3-甲基-1-丁炔-3-醇、3-甲基-1-戊炔-3-醇、3,5-二甲基-1-己炔-3-醇、1-乙炔基環己醇、乙炔基甲基癸基卡必醇、3-甲基-3-三甲基矽氧基-1-丁炔、3-甲基-3-三甲基矽氧基-1-戊炔、3,5-二甲基-3-三甲基矽氧基-1-己炔、1-乙炔基-1-三甲基矽氧基環己烷、雙(2,2-二甲基-3-丁炔氧基)二甲基矽烷、1,3,5,7-四甲基-1,3,5,7-四乙烯基環四系氧烷、1,1,3,3-四甲基-1,3-二乙烯基二矽氧烷等,該等可單獨使用1種,亦可組合2種以上使用。 該等中,較佳為1-乙炔基環己醇、乙炔基甲基癸基卡必醇、3-甲基-1-丁炔-3-醇。[6] (F) Ingredient The silicone rubber composition for molding of the present invention is based on the purpose of controlling the reactivity of the hydrosilylation reaction catalyst so as not to cause thickening or gelation during the preparation of the composition or before the heating and curing during molding. , (F) reaction control agent can also be added as needed. Specific examples of the reaction control agent are 3-methyl-1-butyn-3-ol, 3-methyl-1-pentyn-3-ol, 3,5-dimethyl-1-hexyne- 3-alcohol, 1-ethynylcyclohexanol, ethynylmethyldecylcarbitol, 3-methyl-3-trimethylsiloxy-1-butyne, 3-methyl-3-trimethyl Silyloxy-1-pentyne, 3,5-dimethyl-3-trimethylsiloxy-1-hexyne, 1-ethynyl-1-trimethylsiloxycyclohexane, double (2,2-Dimethyl-3-butynyloxy) dimethyl silane, 1,3,5,7-tetramethyl-1,3,5,7-tetravinyl cyclotetrasiloxane, 1,1,3,3-Tetramethyl-1,3-divinyldisiloxane, etc., these can be used alone or in combination of two or more. Among them, preferred are 1-ethynylcyclohexanol, ethynylmethyldecylcarbitol, and 3-methyl-1-butyn-3-ol.

使用(F)成分時,其添加量,相對於(A)成分及(B)成分之合計100質量份,較佳為0.01~3.0質量份,更佳為0.01~1.5質量份。若為此等範圍則可充分發揮反應控制效果。When using the (F) component, the addition amount is preferably 0.01 to 3.0 parts by mass, more preferably 0.01 to 1.5 parts by mass relative to 100 parts by mass of the total of (A) and (B) components. If it is within this range, the reaction control effect can be fully exhibited.

[7]其他成分 本發明之成型用聚矽氧橡膠組成物中,除了上述(A)~(F)成分以外,只要不損及本發明目的,亦可調配以下例示之其他成分。 作為其他成分,舉例為氧化鐵、碳黑、導電性鋅白、金屬粉等之導電劑;氧化鈦、氧化鈰等之耐熱劑;二甲基矽氧油等之內部脫模劑;接著性賦予劑;觸變性賦予劑;著色劑等。[7] Other ingredients In the silicone rubber composition for molding of the present invention, in addition to the above-mentioned (A) to (F) components, other components exemplified below may be blended as long as the purpose of the present invention is not impaired. As other ingredients, for example, conductive agents such as iron oxide, carbon black, conductive zinc white, metal powder, etc.; heat-resistant agents such as titanium oxide and cerium oxide; internal mold release agents such as dimethyl silicone oil; Agent; thixotropy imparting agent; coloring agent, etc.

作為著色劑之具體例舉例為群青、氧化鐵、氧化鈦、鈦黃、碳黑、鋅白、鉻綠等之無機顏料;蒽醌紫、蒽醌藍、陰丹士林藍、茜素綠、派松紅等之有機顏料;鋁粉、銅粉、青銅粉、錫粉等之金屬粉顏料;蓄光顏料,進而為不阻礙硬化之染料等,可考慮色調及彩度等適當選擇。Specific examples of colorants include inorganic pigments such as ultramarine blue, iron oxide, titanium oxide, titanium yellow, carbon black, zinc white, chrome green, etc.; anthraquinone violet, anthraquinone blue, indanthrene blue, alizarin green, Organic pigments such as Pisone Red; metal powder pigments such as aluminum powder, copper powder, bronze powder, tin powder, etc.; light-storing pigments, and dyes that do not hinder hardening, etc., can be appropriately selected in consideration of hue and chroma.

本發明之成型用聚矽氧橡膠組成物可藉由將上述(A)~(E)成分、根據需要使用之(F)成分及其他成分使用捏合機、行星式混合機等之習知方法混合而調製。 本發明之成型用聚矽氧橡膠組成物亦可設為分別調製由(A)成分、(B)成分、(C)成分、(E)成分及根據需要之其他成分所成之第一劑,與由(A)成分、(D)成分、(C)成分及根據需要之其他成分所成之第二劑,於使用前將第一劑與第二劑混合之二劑型組成物。又,亦可具有第一劑及第二劑共通使用之成分。藉由將組成物設為此等二劑型,可進而確保保存安定性。The silicone rubber composition for molding of the present invention can be mixed by conventional methods such as kneaders, planetary mixers, etc., by mixing the above-mentioned (A) to (E) components, the (F) components used as needed, and other components. And modulation. The silicone rubber composition for molding of the present invention can also be prepared as a first agent composed of (A) component, (B) component, (C) component, (E) component, and other components as needed. A two-part composition consisting of (A) component, (D) component, (C) component, and other components as needed, mixed with the first part and the second part before use. In addition, it may have a component commonly used for the first agent and the second agent. By setting the composition into these two dosage forms, storage stability can be further ensured.

本發明之成型用聚矽氧橡膠組成物以特定模具注模,藉由硬化可獲得聚矽氧橡膠模具。尤其較佳使用真空注模進行注模,作為硬化條件例如於常溫(5~35℃)硬化亦可進行,但亦可藉由加熱促進硬化,於欲提高量產性之情況,該方法為有效。 使之加熱硬化時,通常可於40~60℃之溫度2~20小時左右之條件下進行。The silicone rubber composition for molding of the present invention is injection molded with a specific mold, and a silicone rubber mold can be obtained by hardening. In particular, it is better to use vacuum injection molding for injection molding. As a curing condition, for example, curing at room temperature (5~35℃) can also be performed, but it can also be accelerated by heating. This method is effective when you want to improve mass production. . When heating and hardening, it can usually be carried out at a temperature of 40~60℃ for about 2~20 hours.

自本發明之成型用聚矽氧橡膠組成物所得之聚矽氧橡膠模具可有效使用於尼龍樹脂、環氧樹脂、胺基甲酸酯樹脂等之樹脂成型物之成形。尤其較適用於熔融中需要50~200℃,較佳70~180℃之熱變形溫度之尼龍樹脂之成形。 [實施例]The silicone rubber mold obtained from the silicone rubber composition for molding of the present invention can be effectively used for molding resin moldings such as nylon resin, epoxy resin, and urethane resin. It is especially suitable for the molding of nylon resin that requires a heat distortion temperature of 50~200℃, preferably 70~180℃ in melting. [Example]

以下列舉實施例及比較例更具體說明本發明,但本發明並非限定於該等實施例。Examples and comparative examples are given below to describe the present invention in more detail, but the present invention is not limited to these examples.

[實施例1~4、比較例1] 以表1所示之調配比(質量份)混合下述成分,調製聚矽氧橡膠組成物。具體而言,首先使用捏合機將(A)成分、(B)成分、(C)成分、六甲基二矽氮烷1.5質量份及水0.7質量份於25℃混合1小時後,升溫至150℃,持續攪拌2小時,冷卻至25℃,對所得之聚矽氧橡膠基底,利用鉑的質量換算以相對於組成物全體成為100ppm之方式添加(E)成分,使用行星式混合機於25℃攪拌混合15分鐘後,添加(D)成分及(F)成分,使用行星式混合機於25℃進行攪拌混合15分鐘,進而於25℃減壓脫泡30分鐘,獲得聚矽氧橡膠組成物。[Examples 1 to 4, Comparative Example 1] The following components were mixed at the compounding ratio (parts by mass) shown in Table 1 to prepare a silicone rubber composition. Specifically, first use a kneader to mix (A) component, (B) component, (C) component, 1.5 parts by mass of hexamethyldisilazane, and 0.7 parts by mass of water at 25°C for 1 hour, and then raise the temperature to 150 ℃, keep stirring for 2 hours, and cool to 25℃. To the obtained silicone rubber base, add the component (E) so that it becomes 100ppm relative to the whole composition using platinum mass conversion, and use a planetary mixer at 25℃ After stirring and mixing for 15 minutes, the component (D) and the component (F) were added, stirred and mixed using a planetary mixer at 25°C for 15 minutes, and then degassed under reduced pressure at 25°C for 30 minutes to obtain a silicone rubber composition.

[比較例2] 除了不使用(B)成分以外,與實施例1同樣獲得聚矽氧橡膠組成物。[Comparative Example 2] Except that the component (B) was not used, a silicone rubber composition was obtained in the same manner as in Example 1.

[比較例3] 除了不使用(C)成分、六甲基二矽氮烷及水以外,與實施例1同樣獲得聚矽氧橡膠組成物。[Comparative Example 3] Except that the component (C), hexamethyldisilazane, and water were not used, a silicone rubber composition was obtained in the same manner as in Example 1.

(A)成分: (A-1)兩末端經三乙烯基矽烷基封端之於25℃之黏度為100,000 mPa・s之二甲基聚矽氧烷 (A-2)兩末端經二甲基乙烯基矽烷基封端之於25℃之黏度為50,000mPa・s之二甲基聚矽氧烷 (A-3)兩末端經三乙烯基矽烷基封端之於25℃之黏度為60,000 mPa・s之二甲基聚矽氧烷 (A-4:比較例)兩末端經二甲基乙烯基矽烷基封端之於25℃之黏度為5,000 mPa・s之二甲基聚矽氧烷(A) Ingredients: (A-1) Dimethyl polysiloxane with a viscosity of 100,000 mPa·s at 25°C terminated by trivinylsilyl groups at both ends (A-2) Dimethylpolysiloxane with a viscosity of 50,000mPa·s at 25°C terminated by dimethylvinylsilyl groups at both ends (A-3) Dimethyl polysiloxane with a viscosity of 60,000 mPa·s at 25°C terminated by trivinylsilyl groups at both ends (A-4: Comparative Example) Dimethylpolysiloxane with a viscosity of 5,000 mPa·s at 25°C with both ends capped with dimethylvinylsilyl groups

(B)成分: (B-1)以(Me3 SiO1/2 )0.4 (ViMe2 SiO1/2 )0.045 (SiO4/2 )0.555 表示之有機聚矽氧烷(重量平均分子量3,500)(B) Ingredients: (B-1) Organopolysiloxane expressed as (Me 3 SiO 1/2 ) 0.4 (ViMe 2 SiO 1/2 ) 0.045 (SiO 4/2 ) 0.555 (weight average molecular weight 3,500)

(C)成分: (C-1)發煙氧化矽(日本Aerosil(股)製,Aerosil R976,BET比表面積240m2 /g)(C) Ingredient: (C-1) Fuming silica (manufactured by Japan Aerosil Co., Ltd., Aerosil R976, BET specific surface area 240m 2 /g)

(D)成分: (D-1)以下述平均式表示之甲基氫聚矽氧烷(D) Ingredients: (D-1) Methyl hydrogen polysiloxane expressed by the following average formula

Figure 02_image003
(式中,矽氧烷單位之排列為無規或嵌段)。
Figure 02_image003
(In the formula, the arrangement of siloxane units is random or block).

(D-2)以下述平均式表示之甲基氫聚矽氧烷(D-2) Methyl hydrogen polysiloxane expressed by the following average formula

Figure 02_image005
(式中,矽氧烷單位之排列為無規或嵌段)。
Figure 02_image005
(In the formula, the arrangement of siloxane units is random or block).

(E)成分: (E-1)氯化鉑酸辛醇錯合物(E) Ingredients: (E-1)Chloroplatinic acid octanol complex

(F)成分: (F-1)乙炔基環己醇(F) Ingredients: (F-1) Ethynyl cyclohexanol

Figure 02_image007
Figure 02_image007

使用上述實施例1~4及比較例1~3所調製之聚矽氧橡膠組成物,評價下述各特性。結果示於表2。Using the silicone rubber compositions prepared in Examples 1 to 4 and Comparative Examples 1 to 3, the following properties were evaluated. The results are shown in Table 2.

[硬度] 將組成物以成為2mm厚之方式流入模具中,於60℃、2小時之條件硬化所得之硬化物之硬度(硬度計A)依據JIS K 6253-3:2012測定。且同樣製作之硬化物暴露於180℃、150小時之環境後之硬度與上述同樣測定。 [拉伸強度、切斷時伸長率、撕裂強度] 將組成物以成為2mm厚之方式流入模具中,於60℃、2小時之條件硬化之啞鈴狀試驗片,依據JIS K 6249: 2003,分別測定拉伸強度(MPa)、切斷時伸長率(%)及撕裂強度(kN/m)。 且,同樣製作之啞鈴狀試驗片暴露於180℃、150小時之環境後測定上述各物性。 [複製次數] 將聚矽氧橡膠組成物流入凹型模框中,於60℃、2小時之硬化條件硬化,製作凹型之聚矽氧橡膠模具。 重複下述作業:於聚矽氧橡膠模具之凹部流入尼龍樹脂(SLM公司製PA3000),於180℃硬化1小時製作尼龍樹脂複製品,所得尼龍樹脂複製品自聚矽氧橡膠模具取出。評價直至於聚矽氧橡膠模具觀察到裂紋之可重複之複製次數。[hardness] The composition was poured into a mold so as to be 2 mm thick, and the hardness of the cured product (hardness meter A) was measured in accordance with JIS K 6253-3:2012 and cured at 60°C for 2 hours. In addition, the hardness of the cured product produced in the same manner after being exposed to an environment at 180°C for 150 hours was measured in the same manner as above. [Tensile strength, elongation when cut, tear strength] The composition was poured into a mold with a thickness of 2mm, and a dumbbell-shaped test piece hardened at 60°C for 2 hours. According to JIS K 6249: 2003, the tensile strength (MPa) and the elongation at cut were measured respectively ( %) and tear strength (kN/m). In addition, the dumbbell-shaped test piece produced in the same manner was exposed to an environment at 180°C for 150 hours, and the above-mentioned physical properties were measured. [Number of copies] Flow the silicone rubber composition into a concave mold frame and harden at 60°C for 2 hours to make a concave silicone rubber mold. Repeat the following operations: pour nylon resin (PA3000 manufactured by SLM) into the recess of the silicone rubber mold, harden at 180°C for 1 hour to make a nylon resin replica, and take out the nylon resin replica from the silicone rubber mold. Evaluate the repeatable number of replications until cracks are observed in the silicone rubber mold.

Figure 02_image009
Figure 02_image009

如表2所示可知,由實施例1~4調製之本發明之成型用聚矽氧橡膠組成物所得之硬化物,耐熱性優異,尼龍樹脂複製物之複製次數良好。 另一方面,未使用本發明之(A)成分之比較例1,未使用(B)成分之比較例2,及未使用(C)成分之比較例3,由於耐熱性差,故容易發生聚矽氧橡膠模具之裂紋,可知並非適於成型者。As shown in Table 2, it can be seen that the cured product obtained from the molding silicone rubber composition of the present invention prepared in Examples 1 to 4 has excellent heat resistance, and the nylon resin replica has a good number of replications. On the other hand, in Comparative Example 1 in which the (A) component of the present invention is not used, Comparative Example 2 in which the (B) component is not used, and Comparative Example 3 in which the (C) component is not used, polysilicon is likely to be generated due to poor heat resistance. It can be seen that the cracks of the oxy rubber mold are not suitable for molding.

Claims (8)

一種成型用聚矽氧橡膠組成物,其特徵係含有: (A)以下述平均式(1)表示之有機聚矽氧烷:100質量份 Vi(3-a) R1 a SiO(R1 2 SiO)m SiR1 a Vi(3-a) (1) (式中,R1 分別獨立表示非取代或取代之不含烯基之1價烴基,Vi表示乙烯基,m為於25℃下之(A)成分之黏度成為10,000~200,000 mPa・s之數,a為0~2之數) (B)以下述平均式(2)表示之有機聚矽氧烷:5~100質量份 (R1 3 SiO1/2 )p (Vi(3-b) R1 b SiO1/2 )q (SiO4/2 )r (2) (式中,R1 、Vi表示與前述相同之意義,p、q及r係滿足p>0,q>0,r>0,p+q+r=1之數,b為0~2之數), (C)利用BET法之比表面積為50m2 /g以上之氧化矽:3~50質量份 (D)以下述平均式(3)表示之有機氫聚矽氧烷:0.1~200質量份 (R1 3 SiO1/2 )s (H(3-c) R1 b SiO1/2 )2-s (HR1 1 SiO2/2 )t (R1 2 SiO2/2 )u (3) (式中,R1 表示與前述相同意義,c為1或2,s為0~2之數,t及u分別係滿足t>0,u≧0,且2≦t+u≦100及0.05≦t/(t+u)≦1.0之數),及 (E)氫矽烷化反應觸媒。A silicone rubber composition for molding, characterized by containing: (A) Organopolysiloxane represented by the following average formula (1): 100 parts by mass of Vi (3-a) R 1 a SiO(R 1 2 SiO) m SiR 1 a Vi (3-a) (1) (In the formula, R 1 independently represents an unsubstituted or substituted monovalent hydrocarbon group without an alkenyl group, Vi represents a vinyl group, and m is a temperature at 25°C. (A) The viscosity of the component becomes the number of 10,000~200,000 mPa·s, and a is the number of 0~2) (B) Organopolysiloxane represented by the following average formula (2): 5~100 parts by mass (R 1 3 SiO 1/2 ) p (Vi (3-b) R 1 b SiO 1/2 ) q (SiO 4/2 ) r (2) (In the formula, R 1 and Vi represent the same meaning as above, p, q and r satisfy the number of p>0, q>0, r>0, p+q+r=1, b is a number of 0~2), (C) the specific surface area by BET method is 50m 2 /g The above silicon oxide: 3~50 parts by mass (D) Organohydrogen polysiloxane represented by the following average formula (3): 0.1~200 parts by mass (R 1 3 SiO 1/2 ) s (H (3-c) ) R 1 b SiO 1/2 ) 2-s (HR 1 1 SiO 2/2 ) t (R 1 2 SiO 2/2 ) u (3) (In the formula, R 1 has the same meaning as above, and c is 1 Or 2, s is a number from 0 to 2, t and u satisfy t>0, u≧0, and 2≦t+u≦100 and 0.05≦t/(t+u)≦1.0 respectively), and (E) Hydrosilylation reaction catalyst. 如請求項1之成型用聚矽氧橡膠組成物,其中前述(A)成分中,a為0~1.8之數。Such as the silicone rubber composition for molding of claim 1, wherein in the aforementioned component (A), a is a number from 0 to 1.8. 如請求項1或2之成型用聚矽氧橡膠組成物,其中前述(A)成分於25℃下之黏度為20,000~150,000 mPa・s。Such as claim 1 or 2 of the silicone rubber composition for molding, wherein the viscosity of the aforementioned component (A) at 25°C is 20,000-150,000 mPa·s. 如請求項1或2之成型用聚矽氧橡膠組成物,其中前述(C)成分之比表面積為150m2 /g以上。The silicone rubber composition for molding of claim 1 or 2, wherein the specific surface area of the aforementioned component (C) is 150 m 2 /g or more. 如請求項1或2之成型用聚矽氧橡膠組成物,其中前述(D)成分中,t及u分別係滿足t>0,u>0,且2≦t+u≦70及0.2≦t/(t+u)≦0.5之數。Such as claim 1 or 2 of the silicone rubber composition for molding, wherein in the aforementioned (D) component, t and u respectively satisfy t>0, u>0, and 2≦t+u≦70 and 0.2≦t /(t+u)≦0.5 The number. 一種成型劑,其係由如請求項1至5中任一項之成型用聚矽氧橡膠組成物所成。A molding agent composed of the silicone rubber composition for molding according to any one of claims 1 to 5. 一種聚矽氧橡膠模具,其係使如請求項1至5中任一項之成型用聚矽氧橡膠組成物硬化而成。A silicone rubber mold, which is formed by hardening the silicone rubber composition for molding according to any one of claims 1 to 5. 一種樹脂製複製品之製造方法,其係使用如請求項7之聚矽氧橡膠模具。A method for manufacturing a resin replica, which uses the silicone rubber mold of claim 7.
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