TW202103836A - Warm up system and warm up method for processing machine - Google Patents
Warm up system and warm up method for processing machine Download PDFInfo
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Abstract
Description
本發明是有關於一種暖機系統和暖機方法,且特別是有關於一種適用於加工機台的暖機系統和暖機方法。The present invention relates to a warm-up system and a warm-up method, and particularly relates to a warm-up system and a warm-up method suitable for processing machines.
在工業4.0概念興起且物聯網技術逐漸發達的情況下,如何有效的利用網際網路來活化傳統製造業的製造流程,使得製造流程更智慧化及高效化成為一項重要的議題。傳統製造工廠(例如:工具機廠或紡織廠等)的加工機台需於仰賴加工人員於現場進行機台暖機,避免冷機與熱機之間的熱變位公差問題,進而縮小加工產品的誤差值。此外,加工程式的更新也需要通過人員手動進行。由於機台的暖開機需耗費一定的時間,故將浪費加工人員於現場等待的時間成本。另一方面,針對不同的機台,加工人員還需思考如何選取適當的暖機程式來避免暖機時間過長的問題。再者,加工人員手動更新加工程式也需耗費時間進行試車的運轉。上述幾個流程皆會耗費一定的等待時間,造成生產效率的下降。With the rise of the concept of Industry 4.0 and the gradual development of Internet of Things technology, how to effectively use the Internet to activate the manufacturing process of the traditional manufacturing industry and make the manufacturing process more intelligent and efficient has become an important issue. The processing machines of traditional manufacturing factories (such as machine tool factories or textile factories, etc.) need to rely on processing personnel to warm up the machines on site to avoid thermal displacement tolerances between cold and hot machines, thereby reducing the error of processed products value. In addition, the update of the processing program also needs to be done manually by personnel. Since it takes a certain amount of time to warm up the machine, it will waste the time and cost of processing personnel waiting on site. On the other hand, for different machines, processing personnel also need to think about how to select an appropriate warm-up program to avoid the problem of excessive warm-up time. Furthermore, it takes time for the processing personnel to manually update the processing program and also takes time for trial operation. The above-mentioned processes all consume a certain amount of waiting time, resulting in a decrease in production efficiency.
本發明提供一種適用於加工機台的暖機系統,包括收發器、儲存媒體以及處理器。收發器接收加工機台的機台狀態資訊。儲存媒體儲存多個模組。處理器耦接儲存媒體以及收發器,其中處理器存取並執行多個模組,並且多個模組包括工單管理模組、自動更新模組、暖機模組以及性能指標模組。工單管理模組取得工單排程資訊。自動更新模組根據工單排程資訊識別出加工機台。暖機模組根據工單排程資訊啟動對應加工機台的暖機程序。性能指標模組在暖機程序啟動後,根據機台狀態資訊計算加工機台的暖機性能指標。The invention provides a warm-up system suitable for processing machines, which includes a transceiver, a storage medium and a processor. The transceiver receives the machine status information of the processing machine. The storage medium stores multiple modules. The processor is coupled to the storage medium and the transceiver. The processor accesses and executes multiple modules, and the multiple modules include a work order management module, an automatic update module, a warm-up module, and a performance index module. The work order management module obtains work order scheduling information. The automatic update module identifies the processing machine based on the work order scheduling information. The warm-up module starts the warm-up procedure of the corresponding processing machine according to the schedule information of the work order. After the warm-up program is started, the performance index module calculates the warm-up performance index of the processing machine based on the machine status information.
在本發明的一實施例中,上述的暖機系統,更包括加工程式管理模組。加工程式管理模組管理暖機程序所使用的暖機程式的版本,其中處理器在完成暖機程序後,啟動對應加工機台的加工程序。In an embodiment of the present invention, the aforementioned warm-up system further includes a processing program management module. The processing program management module manages the version of the warm-up program used by the warm-up program, where the processor starts the processing program of the corresponding processing machine after completing the warm-up program.
在本發明的一實施例中,上述的自動更新模組根據工單排程資訊載入暖機程式。In an embodiment of the present invention, the above-mentioned automatic update module loads the warm-up program according to the work order schedule information.
在本發明的一實施例中,上述的暖機模組通過收發器接收現場資訊,並且根據現場資訊決定啟動暖機程序,其中現場資訊指示無人員在現場或指示無異物影響機台。In an embodiment of the present invention, the above-mentioned warm-up module receives field information through a transceiver, and decides to start the warm-up procedure based on the field information, where the field information indicates that there is no person on-site or that no foreign matter affects the machine.
在本發明的一實施例中,上述的工單排程資訊包括工單名稱、加工程式名稱、暖機程式名稱、預計暖機時間間隔、機台啟動時間、暖機程序啟動時間以及機台識別碼的至少其中之一。In an embodiment of the present invention, the aforementioned work order scheduling information includes work order name, processing program name, warm-up program name, estimated warm-up time interval, machine start-up time, warm-up program start time, and machine identification At least one of the codes.
在本發明的一實施例中,上述的收發器通訊連接至感測器以及加工機台,並且自感測器及加工機台取得機台狀態資訊。In an embodiment of the present invention, the aforementioned transceiver is communicatively connected to the sensor and the processing machine, and obtains machine status information from the sensor and the processing machine.
在本發明的一實施例中,上述的感測器包括溫度計以及電錶的至少其中之一。In an embodiment of the present invention, the aforementioned sensor includes at least one of a thermometer and an electric meter.
在本發明的一實施例中,上述的機台狀態資訊包括主軸負載、主軸轉速、溫度、電流電壓、時域振幅波形、暖機時間以及運轉狀態的至少其中之一。In an embodiment of the present invention, the aforementioned machine status information includes at least one of spindle load, spindle speed, temperature, current and voltage, time-domain amplitude waveform, warm-up time, and operating status.
在本發明的一實施例中,上述的暖機系統更包括輸入輸出裝置。輸入輸出裝置耦接處理器,輸入輸出裝置根據使用者的操作而產生工單排程資訊,並且輸出暖機性能指標供使用者參考。In an embodiment of the present invention, the aforementioned warm-up system further includes an input and output device. The input and output device is coupled to the processor, and the input and output device generates work order scheduling information according to the user's operation, and outputs warm-up performance indicators for the user's reference.
本發明提供一種適用於加工機台的暖機方法,包括:取得工單排程資訊;根據工單排程資訊識別出加工機台;根據工單排程資訊啟動對應加工機台的暖機程序;以及在暖機程序啟動後,根據加工機台的機台狀態資訊計算加工機台的暖機性能指標。The present invention provides a warm-up method suitable for processing machines, including: obtaining work order scheduling information; identifying the processing machine according to the work order scheduling information; starting the warm-up procedure of the corresponding processing machine according to the work order scheduling information ; And after the warm-up program is started, the warm-up performance index of the processing machine is calculated according to the machine state information of the processing machine.
基於上述,本發明的暖機系統可根據工單排程資訊自動化地對加工機台進行暖機程序,進而改善加工機台的生產效率。Based on the above, the warm-up system of the present invention can automatically perform warm-up procedures on the processing machine according to the work order schedule information, thereby improving the production efficiency of the processing machine.
為讓本發明的上述特徵和優點能更明顯易懂,下文特舉實施例,並配合所附圖式作詳細說明如下。In order to make the above-mentioned features and advantages of the present invention more comprehensible, the following specific embodiments are described in detail in conjunction with the accompanying drawings.
為了使本發明之內容可以被更容易明瞭,以下特舉實施例作為本發明確實能夠據以實施的範例。另外,凡可能之處,在圖式及實施方式中使用相同標號的元件/構件/步驟,係代表相同或類似部件。In order to make the content of the present invention more comprehensible, the following embodiments are specifically cited as examples on which the present invention can indeed be implemented. In addition, wherever possible, elements/components/steps with the same reference numbers in the drawings and embodiments represent the same or similar parts.
圖1根據本發明的實施例繪示應用一種暖機系統100的場景的示意圖。暖機系統100包括處理器110、儲存媒體120、收發器130以及輸入輸出裝置140。暖機系統100可通過收發器130通訊連接至一或多個加工機台(例如:加工機台210或加工機台220)以自動化地對所述加工機台進行暖機程序或加工程序。暖機系統100還可通過收發器130通訊連接至用於感測加工機台之機台狀態資訊的感測器300。值得注意的是,暖機系統100可用於管理任意數量的加工機台,本發明並不限於此。Fig. 1 illustrates a schematic diagram of a scenario where a warm-
處理器110耦接儲存媒體120、收發器130以及輸入輸出裝置140。處理器110例如是中央處理單元(central processing unit,CPU),或是其他可程式化之一般用途或特殊用途的微控制單元(micro control unit,MCU)、微處理器(microprocessor)、數位信號處理器(digital signal processor,DSP)、可程式化控制器、特殊應用積體電路(application specific integrated circuit,ASIC)、圖形處理器(graphics processing unit,GPU)、算數邏輯單元(arithmetic logic unit,ALU)、複雜可程式邏輯裝置(complex programmable logic device,CPLD)、現場可程式化邏輯閘陣列(field programmable gate array,FPGA)或其他類似元件或上述元件的組合。The
儲存媒體120例如是任何型態的固定式或可移動式的隨機存取記憶體(random access memory,RAM)、唯讀記憶體(read-only memory,ROM)、快閃記憶體(flash memory)、硬碟(hard disk drive,HDD)、固態硬碟(solid state drive,SSD)或類似元件或上述元件的組合,而用於儲存可由處理器110執行的多個模組或各種應用程式。在本實施例中,儲存媒體120可儲存包括工單管理模組121、自動更新模組122、加工程式管理模組123、暖機模組124以及性能指標模組125等多個模組,其功能將於後續說明。The
收發器130以無線或有限的方式傳送或接收訊號。收發器130還可以執行例如低噪聲放大、阻抗匹配、混頻、向上或向下頻率轉換、濾波、放大以及類似的操作。暖機系統100的處理器110可通過收發器130通訊連接至加工機台210(或加工機台220)以控制加工機台210執行暖機程序或加工程序。The
輸入輸出裝置140例如是電腦、鍵盤、滑鼠或顯示器(或觸控顯示器)等,但本發明不限於此。輸入輸出裝置140可根據使用者的操作而產生工單排程資訊,並將工單排程資訊傳送給處理器110。另一方面,輸入輸出裝置140還可以將暖機系統100提供的資料顯示給使用者,以供使用者參考。The input and
感測器300例如是溫度計或電錶。處理器110可通過收發器130通訊連接至加工機台210以及對應於加工機台210的感測器300,從而取得加工機台210的機台狀態資訊。機台狀態資訊可能來自於加工機台210或感測器300,並可包括加工機台210的主軸負載、主軸轉速、溫度、電流電壓、時域振幅波形、暖機時間或運轉狀態等資訊,但本發明不限於此。The
圖2根據本發明的實施例繪示一種暖機方法的流程圖,其中所述暖機方法可由如圖1所示的暖機系統100實施。在步驟S210中,使用者可上傳暖機程式或加工程式至暖機系統100,其中暖機程式用以執行對加工機台210(或加工機台220)的暖機程序,並且加工程式用以執行對加工機台210(或加工機台220)的加工程序。由於不同的加工機台之間可能存在差異,因此,對應於加工機台220的暖機程式或加工程式與對應於加工機台220的暖機程式或加工程式可以相異。在一些實施例中,所述暖機程式或加工程式可由暖機系統100通過收發器130連線至雲端伺服器而獲得。FIG. 2 shows a flowchart of a warm-up method according to an embodiment of the present invention, wherein the warm-up method can be implemented by the warm-
在步驟S220中,暖機系統100的工單管理模組121可取得工單排程資訊。工單排程資訊例如是由使用者通過輸入輸出裝置140輸入至暖機系統100。工單排程資訊可包括工單名稱、加工程式名稱、暖機程式名稱、預計暖機時間間隔、機台啟動時間、暖機程序啟動時間或機台識別碼等資訊,但本發明不限於此。In step S220, the work
在步驟S230,暖機系統100的自動更新模組122可根據工單排程資訊識別出對應的加工機台。具體來說,自動更新模組122可由工單排程資訊中的機台識別碼來判斷工單排程資訊對應於加工機台210或加工機台220。若自動更新模組122判斷機台識別碼對應於加工機台210,則流程進入步驟S240,暖機系統100開始對加工機台210(或稱「第一加工機台」)進行暖機。另一方面,若自動更新模組122判斷機台識別碼對應於加工機台220(或稱「第二加工機台」),則流程進入步驟S250,暖機系統100開始對加工機台220進行暖機。In step S230, the
圖3根據本發明的實施例進一步繪示暖機方法之步驟S240的流程圖。在步驟S241中,自動更新模組122讀取工單排程資訊的內容。在步驟S242中,自動更新模組122根據工單排程資訊判斷對應的暖機程式。具體來說,自動更新模組122可根據工單排程資訊中的暖機程式名稱判斷對應的暖機程式是否可用。舉例來說,自動更新模組122可存取儲存媒體120以取得暖機程式。若儲存媒體120並未儲存所述暖機程式,則自動更新模組122判斷暖機程式為不可用,而使流程進入步驟S251。在步驟S251中,處理器110可基於暖機程式不可用而通過輸入輸出裝置140發出異常回報供使用者參考。反之,若自動更新模組122判斷暖機程式為可用,則流程進入步驟S243。Fig. 3 further illustrates a flowchart of step S240 of the warm-up method according to an embodiment of the present invention. In step S241, the
在步驟S243,自動更新模組122基於暖機程式可用而載入暖機程式。具體來說,自動更新模組122可根據工單排程資訊中的暖機程式名稱而將對應的暖機程式載入暖機模組124以及加工機台210中。在一些實施例中,加工程式管理模組123可管理暖機程式(或如步驟S250所使用的加工程式)的版本。舉例來說,加工程式管理模組123可通過收發器130連線至雲端伺服器,從而通過存取雲端伺服器來更新儲存媒體120中的暖機程式(或加工程式)。由於不同的加工機台之間可能存在差異,故加工程式管理模組123可參考機台識別碼來管理暖機程式或加工程式之版本。In step S243, the
在步驟S244中,處理器110根據工單排程資訊判斷時間設定資訊是否正確。具體來說,處理器110可根據預存於儲存媒體120中的排程資料來判斷工單排程資訊中所設定的機台啟動時間、暖機程序啟動時間或預計暖機時間間隔等時間設定資訊是否正確。舉例來說,若根據廠房的規則(可預儲存在儲存媒體120之中),加工機台210的啟動及暖機程序只能在上午時執行,則處理器110可基於工單排程資訊中所設定的機台啟動時間或暖機程序啟動時間對應於下午的時段而判斷時間設定資訊不正確。舉另一例來說,若根據廠房的規則,加工機台210的暖機時間間隔不可超過三個小時,則處理器110可基於工單排程資訊中所設定的預計暖機時間間隔超過三個小時而判斷時間設定資訊不正確。In step S244, the
若處理器110判斷時間設定資訊正確,則流程進入步驟S245。反之,若處理器110判斷時間設定資訊錯誤,則流程進入步驟S251。在步驟S251中,處理器110可基於時間設定資訊錯誤而通過輸入輸出裝置140發出異常回報供使用者參考。If the
在步驟S245中,處理器110根據工單排程資訊啟動加工機台210。具體來說,處理器110可根據工單排程資訊中的機台啟動時間而在對應的時間點啟動加工機台210。In step S245, the
在步驟S246中,處理器110判斷加工機台210的啟動是否順利。若加工機台210的啟動順利,則流程進入步驟S247。反之,若加工機台210的啟動發生異常,則流程進入步驟S251。在步驟S251中,處理器110可基於加工機台210的啟動發生異常而通過輸入輸出裝置140發出異常回報供使用者參考。In step S246, the
在步驟S247中,暖機模組124判斷是否啟動暖機程序。具體來說,加工機台210的四周可設置用以偵測現場資訊的一或多個感測器。暖機模組124可通過收發器130接收該些感測器所產生的現場資訊,並且根據現場資訊判斷是否啟動暖機程序。若現場資訊指示無人員在現場(即:在加工機台210附近)或指示無異物影響加工機台210,則流程進入步驟S248。反之,若現場資訊指示有人員在現場或有異物影響加工機台210,則流程進入步驟S251。在步驟S251中,處理器110可基於現場資訊指示有人員在現場或有異物影響加工機台210而通過輸入輸出裝置140發出異常回報供使用者參考。In step S247, the warm-up
在步驟S248中,暖機模組124根據工單排程資訊啟動對應加工機台210的暖機程序。在步驟S249中,性能指標模組125根據機台狀態資訊計算加工機台210的暖機性能指標。具體來說,執行暖機程序的期間,加工機台210的機台狀態資訊將會發生變化。因此,在暖機程序啟動後,性能指標模組125將可根據機台狀態資訊計算加工機台210的暖機性能指標。性能指標模組125可通過輸入輸出裝置140顯示暖機性能指標及/或機台狀態資訊供使用者參考。使用者可根據暖機性能指標判斷加工機台210的暖機進度。暖機性能指標例如是關聯於下列中的至少一個參數的函數:主軸負載、主軸轉速、溫度、電流電壓、時域振幅波形、暖機時間以及運轉狀態。性能指標模組125還可以根據以下的公式(1)計算出歷史暖機性能指標平均值Pn,其中「i」代表時間索引、「Pi」代表時間點i時的暖機性能指標、「K」代表歷史暖機性能指標的個數。…公式(1)In step S248, the warm-up
在步驟S250中,暖機程序完成。在暖機程序完成後,處理器110可進一步根據工單排程資訊來啟動加工機台210的加工程序。具體來說,自動更新模組122根據工單排程資訊中的加工程式名稱來將對應的加工程式載入至處理器110以及加工機台210中,使得處理器110以及加工機台210可根據加工程式進行加工程序以生產加工產品。In step S250, the warm-up procedure is completed. After the warm-up procedure is completed, the
圖4根據本發明的實施例繪示採用暖機系統100的加工流程S410以及傳統加工流程S420之比較的示意圖。由本實施例可知,採用暖機系統100的加工流程S410的稼動率會顯著地高於傳統加工流程S420的稼動率,其中稼動率的計算方式如公式(2)所示,其中「UR」代表稼動率、「Tt」代表加工機台的可稼動時間。具體來說,「Tt」為加工機台的最大操作時間扣除停機損失,其中停機損失為預期的休止時間,例如關聯於員工休假、員工教育訓練或機台保養等因素。「Tc」代表加工機台的可稼動時間扣除停線時間,其中停線時間為非預期的休止時間,例如關聯於批次轉換及製程異常、加工機台異常停止或修復加工機台等因素。…公式(2)FIG. 4 is a schematic diagram illustrating a comparison between the processing flow S410 using the warm-up
參照圖4,假設加工人員的作業時間為9:00。採用暖機系統100的加工流程S410可在作業時間之前先進行暖機程序。在步驟S411中,暖機系統100可根據工單排程資訊設定加工機台(假設為加工機台210)的暖機程式、預計暖機時間間隔、機台啟動時間或暖機程序啟動時間等參數。在步驟S412中,暖機系統100將暖機程式載入至加工機台210中。在步驟S413中,暖機系統100進行加工機台210的暖機程序。暖機程序約耗費不到30分鐘的時間。因此,從08:30開始進行的暖機程序可以在作業時間(即:9:00)前完成。在步驟S414中,加工人員在09:00時開始進行加工機台210的運轉試車。接著,在步驟S415,加工人員可在09:15時開始利用加工機台210進行加工生產。Referring to Fig. 4, it is assumed that the working time of the processing personnel is 9:00. The processing flow S410 using the warm-up
相對來說,傳統加工流程S420需等待加工人員到達現場時才可以開始進行。在步驟S421中,加工人員在09:00時抵達加工機台(假設為加工機台220)所在的現場。在步驟S422中,加工人員在09:15時以手動的方式啟動加工機台220的暖機程序。此時,加工流程S410早已進入到加工生產的步驟(即:步驟S415)。在步驟S423中,加工機台220在09:30時完成暖機程序。在步驟S424中,加工人員以手動的方式挑選應用於加工機台220的加工程式。在步驟S425中,加工人員以手動的方式將加工程式載入加工機台220中。在步驟S426中,加工人員開始進行加工機台220的運轉試車。若加工人員在步驟S424時挑選到不適合的加工程式,則步驟S426將會失敗。加工人員需要重新執行步驟S424。就算加工人員很順利地在第一次就挑選到最適合的加工程式,加工機台210也需等到10:00才能在步驟S427中開始進行加工生產。Relatively speaking, the traditional processing process S420 can only start when the processing personnel arrive at the site. In step S421, the processing personnel arrive at the site where the processing machine (assuming the processing machine 220) is located at 09:00. In step S422, the processing personnel manually start the warm-up program of the
表1為加工流程S410與傳統加工流程S420的稼動率比較表。由表1可看出採用暖機系統100的加工流程S410比起傳統加工流程S420減少了約四分之一的等待時間,加工時間也增加了45分鐘。加工流程S410的稼動率更比傳統加工流程S420的稼動率增加了約10%,加工產品的完成數量也多了三件。
表1
暖機性能指標用以評定暖機程式用於加工機台之暖機效能。舉例來說,假設採用了暖機系統100的加工機台(假設為加工機台210)具有五隻不同的暖機程式(暖機程式W1、W2、W3、W4以及W5),且加工機台210於禮拜一至禮拜五分別以不同之暖機程式進行暖機。性能指標模組125可分別計算出每日的暖機性能指標,如表2所示,其中暖機時間代表加工機台210的軸承溫度達到加工溫度所需耗費的時間。在本實施例中,暖機程式W4之暖機性能指標最高,同時僅需耗費25分鐘之暖機時間。而暖機程式W3之暖機性能指標最低,需耗時50分鐘來完成暖機。
表2
表3為使用各暖機程式之加工效率分析。假定一加工機台(例如:加工機台210)之總運行時間為8小時,製作單一加工產品需耗費15分鐘。由表3可以看出暖機程式W4所耗費的暖機時間最短,且其稼動率最高,加工產品的完成數量亦為最多的。暖機程式W3所耗費的暖機時間最長,且其稼動率以及加工產品的完成數量均為最少的。
表3
透過以上分析,若加工人員依據暖機性能指標來選定最適合加工機台210的暖機程式W4,與暖機效能最差之暖機程式W3相比,可以提高約5%之稼動率,並且完成較多的加工產品。Through the above analysis, if the processing personnel select the warm-up program W4 that is most suitable for the
綜上所述,本發明提供使用者輸入輸出裝置以鍵入工單排程資訊,暖機系統可根據工單排程資訊自動化地識別出所需使用的加工機台及其暖機程序或加工程序。如此,可解決傳統製造業使用紙本進行工單排程的管理,減少紙張浪費並達到增加排程效率以及加工資訊透明化的目的。此外,暖機系統的加工程式之版本可被自動地更新。由於加工程式的版本將不再需要人力維護,故可降低使用錯誤版本加工程式的機率,並可減少維護加工程式的成本。暖機系統還可以通過加工程式名稱以及機台識別碼來進行加工機台的識別以及加工程式的自動同步,使得加工程式可預先被同步至加工機台。加工程式將不再需要以人力的方式進行更新、比對或安裝,從而可降低使用錯誤加工程式的機率、人工比對加工程式的時間以及進行運轉試車所使用的耗材。In summary, the present invention provides a user input and output device to enter work order scheduling information. The warm-up system can automatically identify the processing machine to be used and its warm-up procedure or processing procedure based on the work order schedule information. . In this way, it can solve the traditional manufacturing industry using paper for the management of work order scheduling, reduce paper waste and achieve the purpose of increasing scheduling efficiency and transparency of processing information. In addition, the version of the processing program of the warm-up system can be automatically updated. Since the version of the processing program will no longer require manual maintenance, the probability of using the wrong version of the processing program can be reduced, and the cost of maintaining the processing program can be reduced. The warm-up system can also identify the processing machine and automatically synchronize the processing program through the processing program name and the machine identification code, so that the processing program can be synchronized to the processing machine in advance. The processing program will no longer need to be updated, compared or installed manually, which can reduce the probability of using the wrong processing program, the time for manual comparison of the processing program, and the consumables used for running test runs.
暖機系統可根據工單排程資訊安排暖機程序以及加工程序的啟動時間。待加工機台啟動後,暖機系統可結合感測器的感測資料來判斷進行暖機中之加工機台的機台狀態資訊。機台狀態資訊可提供加工人員包括主軸負載、主軸轉速、溫度或電流電壓等資訊,加工人員可通過機台狀態資訊評估暖機程序實施於此加工機台的效率,協助加工人員日後填寫工單排程資訊時的參考,解決加工人員選取不當的暖機程式而造成暖機時間過長的問題。The warm-up system can arrange the warm-up procedure and the start time of the processing procedure according to the work order schedule information. After the processing machine is started, the warm-up system can combine the sensing data of the sensors to determine the machine status information of the processing machine in the warm-up. Machine status information can provide processing personnel with information such as spindle load, spindle speed, temperature or current and voltage. Processing personnel can use the machine status information to evaluate the efficiency of the warm-up procedure implemented on this processing machine, and assist processing personnel in filling out work orders in the future Refer to the scheduling information to solve the problem of long warm-up time caused by improper warm-up program selected by the processing staff.
暖機系統可在判斷無人員在現場或無異物影響機台後,才開始暖機程序。由於人員不需要在現場也可以在任意的時段進行加工機台的暖機程序,故可顯著地提高加工機台的稼動率並提高廠房的安全性。The warm-up system can start the warm-up procedure only after judging that there is no personnel on site or no foreign matter affecting the machine. Since personnel do not need to be on site, they can also perform the warm-up procedure of the processing machine at any time, so the utilization rate of the processing machine can be significantly improved and the safety of the workshop can be improved.
雖然本發明已以實施例揭露如上,然其並非用以限定本發明,任何所屬技術領域中具有通常知識者,在不脫離本發明的精神和範圍內,當可作些許的更動與潤飾,故本發明的保護範圍當視後附的申請專利範圍所界定者為準。Although the present invention has been disclosed in the above embodiments, it is not intended to limit the present invention. Anyone with ordinary knowledge in the relevant technical field can make some changes and modifications without departing from the spirit and scope of the present invention. The scope of protection of the present invention shall be determined by the scope of the attached patent application.
100:暖機系統 110:處理器 120:儲存媒體 121:工單管理模組 122:自動更新模組 123:加工程式管理模組 124:暖機模組 125:性能指標模組 130:收發器 140:輸入輸出裝置 210:加工機台 220:加工機台 300:感測器 S410:加工流程 S420:傳統加工流程 S210、S220、S230、S240、S250、S241、S242、S243、S244、S245、S246、S247、S248、S249、S250、S251、S411、S412、S413、S414、S415、S421、S422、S423、S424、S425、S426、S427:步驟100: Warm-up system 110: processor 120: storage media 121: Work Order Management Module 122: Automatically update the module 123: Processing program management module 124: Warm-up module 125: Performance Index Module 130: Transceiver 140: input and output devices 210: Processing machine 220: processing machine 300: Sensor S410: Processing flow S420: Traditional processing flow S210, S220, S230, S240, S250, S241, S242, S243, S244, S245, S246, S247, S248, S249, S250, S251, S411, S412, S413, S414, S415, S421, S422, S423, S424, S425, S426, S427: steps
圖1根據本發明的實施例繪示應用一種暖機系統的場景的示意圖。 圖2根據本發明的實施例繪示一種暖機方法的流程圖。 圖3根據本發明的實施例進一步繪示暖機方法之步驟的流程圖。 圖4根據本發明的實施例繪示採用暖機系統的加工流程以及傳統的加工流程之比較的示意圖。Fig. 1 illustrates a schematic diagram of a scenario where a warm-up system is applied according to an embodiment of the present invention. Fig. 2 illustrates a flowchart of a warm-up method according to an embodiment of the present invention. Fig. 3 further illustrates a flowchart of the steps of the warm-up method according to an embodiment of the present invention. FIG. 4 is a schematic diagram showing a comparison between a processing flow using a warm-up system and a traditional processing flow according to an embodiment of the present invention.
100:暖機系統 100: Warm-up system
110:處理器 110: processor
120:儲存媒體 120: storage media
121:工單管理模組 121: Work Order Management Module
122:自動更新模組 122: Automatically update the module
123:加工程式管理模組 123: Processing program management module
124:暖機模組 124: Warm-up module
125:性能指標模組 125: Performance Index Module
130:收發器 130: Transceiver
140:輸入輸出裝置 140: input and output devices
210:加工機台 210: Processing machine
220:加工機台 220: processing machine
300:感測器 300: Sensor
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