TW202000438A - Three-layer composite material paper straw and manufacturing method thereof for environmental protection, being completely recycled and regenerated, and easy production - Google Patents
Three-layer composite material paper straw and manufacturing method thereof for environmental protection, being completely recycled and regenerated, and easy production Download PDFInfo
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本發明涉及一種吸管的構造及其製造方法,特別是一種三層複合材質紙吸管及其製造方法。 The invention relates to a straw structure and a manufacturing method thereof, in particular to a three-layer composite paper straw and a manufacturing method thereof.
由於飲食文化的差異,不同國家或民族的飲食器皿也會不同,但是其中一種飲食用具-吸管,則是不分國別和飲食文化都會使用的一種用於吸食飲料的常用器具。 Due to the differences in food culture, the food utensils of different countries or ethnic groups will also be different, but one of the eating utensils, straws, is a common utensil used for smoking drinks regardless of the country and food culture.
現代社會由於物質生活水準的提高,不論是包裝飲料或是現場調製飲料都極為普及,因此全球人口每日消耗的吸管數量非常驚人。目前極大部分被使用的吸管仍然是以塑膠製的吸管為主,雖然每支塑膠吸管的體積不大,但是每日累積使用的數量則是其他塑膠製餐具無法相較的,也因為塑膠吸管的體積不大,即使回收之後也不易處理,因此全球每日都會產生數量極為龐大的吸管廢棄物,這大量的塑膠廢棄物除了會對環境產生危害,也會增加大量的處理成本。 Due to the improvement of material living standards in modern society, whether it is packaged beverages or on-site beverages are extremely popular, so the number of straws consumed by the global population daily is very alarming. At present, most of the straws used are still mainly made of plastic straws. Although the size of each plastic straw is not large, the cumulative number of daily use is not comparable to other plastic tableware. The volume is not large, and it is not easy to dispose even after recycling. Therefore, a huge amount of straw waste is generated every day in the world. This large amount of plastic waste will not only cause harm to the environment, but also increase a lot of processing costs.
為了解決傳統塑膠吸管的問題,目前市場出現了一種可以重複使用的吸管,典型的一種就是以不鏽鋼製造的吸管,雖然這種不鏽鋼吸管具有可以重複使用的優點,但是需要隨身攜帶的使用方式,使用者仍然有限,普及率也很低,短時間內仍然無法完全取代傳統的塑膠吸管和解決塑膠吸管造成的環保問題,另外該不鏽鋼製造的吸管,要重複使用需經消 毒程序,惟該等吸管的孔徑小,易沾污不易清潔和消毒,衛生條件上仍不佳。 In order to solve the problem of traditional plastic straws, there is a reusable straw in the market. The typical one is a straw made of stainless steel. Although this stainless steel straw has the advantage of being reusable, it needs to be carried with you. It is still limited and the penetration rate is very low. In a short period of time, it still cannot completely replace the traditional plastic straws and solve the environmental problems caused by plastic straws. In addition, the stainless steel straws need to undergo a disinfection process to be reused. The pore size is small, easy to stain and difficult to clean and disinfect, and the sanitary conditions are still poor.
本發明所要解決的技術問題在於提供一種環保,可完全回收再生,以及容易生產的三層複合材質紙吸管及其製造方法。 The technical problem to be solved by the present invention is to provide an environmentally friendly, fully recoverable, and easy-to-produce three-layer composite paper straw and its manufacturing method.
為了解決上述的技術問題,本發明三層複合材質紙吸管的一種實施例,基本上是由三層紙質材料組成的三層複合紙材以螺旋捲繞和錯位交疊的方式製成,所述的三層複合紙材包括:第一層紙、第二層紙和第三層紙;其中第一層紙、第二層紙和第三層紙是相同寬度的長條狀紙質材料,第一層紙和第三層紙是石頭紙,第二層紙是木漿紙,第一層紙、第二層紙和第三層紙的長邊以疊瓦的方式互相堆疊,並以占1/2短邊寬度的部份互相黏結在一起,三層複合紙材以螺旋捲繞和錯位交疊的方式互相黏結構成一種具有三層管壁的三層複合材質紙吸管,其中第一層紙成為三層複合材質紙吸管的最外層,第二層紙成為三層複合材質紙吸管的中間層,第三層紙成為三層複合材質紙吸管的內層。 In order to solve the above technical problems, an embodiment of the three-layer composite paper straw of the present invention is basically made of three-layer composite paper composed of three-layer paper materials in a manner of spiral winding and misalignment overlapping. The three-layer composite paper includes: the first layer paper, the second layer paper and the third layer paper; wherein the first layer paper, the second layer paper and the third layer paper are elongated paper materials of the same width, the first The layer paper and the third layer paper are stone paper, the second layer paper is wood pulp paper, and the long sides of the first layer paper, the second layer paper and the third layer paper are stacked on top of each other in a tiled manner, and occupy 1/ 2 The parts of the short side width are glued to each other, and the three-layer composite paper is adhered to each other in a spirally wound and misaligned overlapping manner to form a three-layer composite paper straw with three-layer tube walls, in which the first layer of paper becomes The outermost layer of the three-layer composite paper straw, the second layer of paper becomes the middle layer of the three-layer composite paper straw, and the third layer of paper becomes the inner layer of the three-layer composite paper straw.
其中第一層紙使用的木漿紙的較佳實施例是長纖木漿紙;這種採用螺旋捲繞以及錯位交疊的方式製成的三層複合材質紙吸管,具有三層管壁沒有縫隙不會滲漏,作為中間層的長纖木漿紙更能提供足夠的結構強度支持,能夠維持硬挺和增加使用方便性與不易變形等優點。 Among them, the preferred embodiment of the wood pulp paper used for the first layer of paper is long-fiber wood pulp paper; this three-layer composite paper straw made by spiral winding and misaligned overlapping has a three-layer tube wall without The gap will not leak, and the long-fiber wood pulp paper as the middle layer can provide sufficient structural strength support, can maintain stiffness, increase the convenience of use and not easy to deform and other advantages.
其中第一層紙、第二層紙和第三層紙的長邊以疊瓦的方式互相堆疊是將第一層紙的第二表面占第一層紙的1/2短邊寬度的後半段黏貼在第二層紙的第一表面占第二層紙的1/2短邊寬度的前半段,將第二層紙的第 二表面占第二層紙的1/2短邊寬度的後半段黏貼在第三層紙的第一表面占第三層紙的1/2短邊寬度的前半段;其中三層複合紙材以螺旋捲繞和錯位交疊的方式黏結成管狀的三層複合材質紙吸管,是從三層複合紙材捲繞的第一圈的終點開始及其以後的捲繞部分,將第一層紙的第二表面占第一層紙的1/2短邊寬度的前半段黏貼在第二層紙的第一表面占第二層紙的1/2短邊寬度的後半段,將第二層紙的第二表面占第二層紙的1/2短邊寬度的前半段黏貼在第三層紙的第一表面占第三層紙的1/2短邊寬度的後半段。 The long sides of the first layer of paper, the second layer of paper, and the third layer of paper are stacked on top of each other in a tiled manner. The second surface of the first layer of paper occupies the second half of the first layer of paper. Paste on the first half of the second layer of paper that occupies the first half of the short side width of the second layer of paper, and the second surface of the second layer of paper occupies the second half of the second layer of short side width Pasted on the first surface of the third layer of paper accounts for the first half of the short side width of the third layer of paper; the three-layer composite paper is bonded into a tubular three-layer composite material by spiral winding and dislocation overlap The paper straw is the winding part starting from the end of the first turn of the three-layer composite paper and thereafter, the second surface of the first layer of paper accounts for the first half of the short side width of the first layer of paper The segment is pasted on the second half of the second layer of paper, the first surface of which accounts for 1/2 of the short side width of the second layer of paper, and the second surface of the second layer of paper accounts for the first half of the second layer of short side width of 1/2. The segment is pasted on the first half of the third layer of paper that occupies the second half of the third layer of paper.
本發明三層複合材質紙吸管的製造方法的一種實施例,包括下列步驟:A.準備三種相同寬度的長條狀的紙質材料,分別為第一層紙、第二層紙和第三層紙,其中第一層紙和第三層紙是石頭紙,第二層紙是木漿紙;B.第一層紙、第二層紙和第三層紙的長邊以疊瓦的方式互相堆疊,並以占1/2短邊寬度的部份互相黏結在一起組成一種三層複合紙材;以及C.以螺旋捲繞的方式捲繞三層複合紙材,並且以錯位交疊的方式將第一層紙、第二層紙和第三層紙互相黏結構成一種具有三層管壁的三層複合材質紙吸管,其中第一層紙成為三層複合材質紙吸管的最外層,第二層紙成為三層複合材質紙吸管的中間層,第三層紙成為三層複合材質紙吸管的內層。 An embodiment of the method for manufacturing a three-layer composite paper straw of the present invention includes the following steps: A. Prepare three long-width paper materials of the same width, which are a first layer paper, a second layer paper, and a third layer paper respectively , Where the first layer of paper and the third layer of paper are stone paper, and the second layer of paper is wood pulp paper; B. The long sides of the first, second, and third layers of paper are stacked on top of each other in a tiled manner , And the parts that occupy 1/2 the width of the short side are bonded to each other to form a three-layer composite paper; and C. The three-layer composite paper is wound in a spiral winding manner, and the paper is misaligned and overlapped. The first layer of paper, the second layer of paper and the third layer of paper are adhered to each other to form a three-layer composite paper straw with three layers of tube walls, wherein the first layer of paper becomes the outermost layer of the three-layer composite paper straw, the second layer The paper becomes the middle layer of the three-layer composite paper straw, and the third layer of paper becomes the inner layer of the three-layer composite paper straw.
本發明三層複合材質紙吸管的製造方法的一種實施例,其中包括使用黏膠、熱融壓合和超音波熔接其中的任一種方式將第一層紙、第二層紙和第三層紙彼此間的接觸面黏結在一起。 An embodiment of a method for manufacturing a three-layer composite paper straw of the present invention includes using any one of viscose, hot-melt compression bonding, and ultrasonic welding to bond the first layer paper, the second layer paper, and the third layer paper The contact surfaces are glued together.
本發明三層複合材質紙吸管的有益效果在於具有環保,可完 全回收再生,以及容易生產的優點;另一方面,這種採用螺旋捲繞以及錯位交疊的方式製成三層複合材質紙吸管,具有三層管壁沒有縫隙不會滲漏,作為中間層的長纖木漿紙更能提供足夠的結構強度支持,能夠維持硬挺和增加使用方便性與不易變形等優點。 The beneficial effect of the three-layer composite paper straw of the present invention is that it has the advantages of environmental protection, full recovery and regeneration, and easy production; on the other hand, this three-layer composite paper straw is made by spiral winding and dislocation overlap The three-layer pipe wall has no gaps and will not leak. The long-fiber wood pulp paper as the middle layer can provide sufficient structural strength support, which can maintain stiffness, increase the convenience of use and not easy to deform.
10‧‧‧第一層紙 10‧‧‧ First layer paper
10A‧‧‧第一層紙的第一表面 10A‧‧‧The first surface of the first layer of paper
10B‧‧‧第一層紙的第二表面 10B‧‧‧The second surface of the first layer of paper
20‧‧‧第二層紙 20‧‧‧Second layer paper
20A‧‧‧第二層紙的第一表面 20A‧‧‧The first surface of the second paper
20B‧‧‧第二層紙的第二表面 20B‧‧‧The second surface of the second paper
30‧‧‧第三層紙 30‧‧‧ third layer paper
30A‧‧‧第三層紙的第一表面 30A‧‧‧The first surface of the third layer paper
30B‧‧‧第三層紙的第二表面 30B‧‧‧Second surface of the third layer of paper
40‧‧‧塗膠單元 40‧‧‧Glue unit
50‧‧‧捲繞裝置 50‧‧‧winding device
L‧‧‧長邊 L‧‧‧Long side
P‧‧‧三層複合紙材 P‧‧‧Three-layer composite paper
W‧‧‧短邊寬度 W‧‧‧short side width
S1‧‧‧第一層紙的第二表面占第一層紙的1/2短邊寬度的前半段黏貼在第二層紙的第一表面占第二層紙的1/2短邊寬度的後半段處 S1‧‧‧The second surface of the first layer of paper occupies the first half of the short side width of the first layer of paper. The first surface of the second layer of paper occupies the short side of the second layer of paper. Second half
S2‧‧‧第二層紙的第二表面占第二層紙的1/2短邊寬度的前半段黏貼在第三層紙的第一表面占第三層紙的1/2短邊寬度的後半段處 S2‧‧‧The second surface of the second layer of paper occupies the first half of the short side width of the second layer of paper. The first surface of the third layer of paper occupies the short side of the third layer of paper. Second half
第1圖是本發明三層複合材質紙吸管的一種實施例的外觀構造圖。 FIG. 1 is an external structure diagram of an embodiment of a three-layer composite paper straw of the present invention.
第2A圖至第2D圖是三層複合紙材的一種實施例的製造過程的示意圖。 FIGS. 2A to 2D are schematic diagrams of a manufacturing process of an embodiment of a three-layer composite paper material.
第3圖是三層複合紙材的一種實施例的構造示意圖。 FIG. 3 is a schematic structural view of an embodiment of a three-layer composite paper material.
第4圖是三層複合紙材以螺旋捲繞和錯位交疊的方式製成三層複合材質紙吸管的構造示意圖。 Figure 4 is a schematic view of the structure of a three-layer composite paper material made into a three-layer composite paper straw by spiral winding and dislocation overlap.
第5圖是本發明三層複合材質紙吸管的一種實施例的縱斷面的構造斷面圖。 Fig. 5 is a structural cross-sectional view of a longitudinal section of an embodiment of a three-layer composite paper straw of the present invention.
第6圖是本發明三層複合材質紙吸管的製造方法的一種實施例的步驟圖。 FIG. 6 is a step diagram of an embodiment of a method for manufacturing a three-layer composite paper straw of the present invention.
第7圖是本發明三層複合材質紙吸管的製造方法的一種實施方式的設備架構示意圖。 FIG. 7 is a schematic diagram of an equipment architecture of an embodiment of a method for manufacturing a three-layer composite paper straw of the present invention.
第8圖是本發明三層複合材質紙吸管的一種連續製造方式的示意圖。 FIG. 8 is a schematic diagram of a continuous manufacturing method of the three-layer composite paper straw of the present invention.
首先請閱第1圖是本發明三層複合材質紙吸管的一種實施例的外觀構造圖。 First, please refer to FIG. 1 which is an external structural view of an embodiment of a three-layer composite paper straw of the present invention.
本發明三層複合材質紙吸管基本上是由三層紙質材料組成 的一種三層複合紙材P以螺旋捲繞和錯位交疊的方式製成,所述的三層複合紙材P包括:第一層紙10,第二層紙20和第三層紙30,其中第一層紙10,第二層紙20和第三層紙30是相同寬度的長條狀紙質材料,第一層紙10和第三層紙30是石頭紙,第二層紙20是木漿紙,較佳地是使用長纖木漿紙作為第二層紙20,第一層紙10,第二層紙20和第三層紙30的長邊L以疊瓦的方式互相堆疊(見第3圖),並以占1/2短邊寬度W的部份互相黏結在一起,為了能夠實現連續捲繞的生產方式,第一層紙10,第二層紙20和第三層紙30的長度並不限制,較佳的實施方式是使用捲繞成卷的紙條作為材料來源;三層複合紙材P以螺旋捲繞的方式捲繞,並且以錯位交疊的方式將第一層紙10,第二層紙20和第三層紙30使用黏膠互相黏結構成一種具有三層管壁的三層複合材質紙吸管(見第5圖),其中第一層紙10成為三層複合材質紙吸管的最外層,第二層紙20成為三層複合材質紙吸管的中間層,第三層紙30成為三層複合材質紙吸管的內層。 The three-layer composite paper straw of the present invention is basically a three-layer composite paper P composed of three-layer paper materials, which is spirally wound and misaligned and overlapped. The three-layer composite paper P includes: A layer of
第一層紙10,第二層紙20和第三層紙30都具有相對的第一表面和第二表面(為了便於說明,每一層紙的元件符號之後以字母A代表第一表面,字母B代表第二表面,例如:10A代表第一層紙10的第一表面、20B代表第二層紙20的第二表面,餘此類推),在使用三層複合紙材P製成管狀的三層複合材質紙吸管之後,其中所述的第一表面皆面向三層複合材質紙吸管的外側,第二表面皆面向三層複合材質紙吸管的內側。 The first layer of
請參閱第6圖是本發明三層複合材質紙吸管的製造方法的一種實施例的步驟圖,包括:A.準備三種相同寬度的長條狀的紙質材料,分別是第一層紙10,第 二層紙20和第三層紙30,其中第一層紙10和第三層紙30是石頭紙,第二層紙20是木漿紙;B.第一層紙10,第二層紙20和第三層紙30的長邊L以疊瓦的方式互相堆疊,並以占1/2短邊寬度W的部份互相黏結在一起組成一種三層複合紙材P;以及C.以螺旋捲繞的方式捲繞三層複合紙材P,並且以錯位交疊的方式將第一層紙10,第二層紙20和第三層紙30互相黏結構成一種具有三層管壁的三層複合材質紙吸管,其中第一層紙10成為三層複合材質紙吸管的最外層,第二層紙20成為三層複合材質紙吸管的中間層,第三層紙30成為三層複合材質紙吸管的內層。 Please refer to FIG. 6 which is a step diagram of an embodiment of a method for manufacturing a three-layer composite paper straw of the present invention, including: A. Preparation of three strip-shaped paper materials of the same width, which are the first layer of
請參閱第2A圖到第2D圖,其中第一層紙10、第二層紙20和第三層紙30的長邊L以疊瓦的方式互相堆疊是將其中第一層紙10的第二表面10B占第一層紙10的1/2短邊寬度W的後半段黏貼在第二層紙20的第一表面20A占第二層紙20的1/2短邊寬度W的前半段,第二層紙20的第二表面20B占第二層紙20的1/2短邊寬度W的後半段黏貼在第三層紙30的第一表面30A占第三層紙30的1/2短邊寬度W的前半段。 Please refer to FIGS. 2A to 2D, where the long sides L of the
本發明三層複合材質紙吸管的製造方法的一種實施例,其中包括使用黏膠、熱融壓合和超音波熔接其中的任一種方式將第一層紙10、第二層紙20和第三層紙30彼此間的接觸面黏結在一起。由於石頭紙的成分基本上是由80%石頭粉(碳酸鈣CaCO3)及20%環保高密度聚乙烯(HDPE)結合製成,其中含有的聚乙烯(PE),也可採用超音波融接或是加熱熔接的方式令第一層紙10、第二層紙20和第三層紙30在彼此間的接觸面黏結在一起。 An embodiment of a method for manufacturing a three-layer composite paper straw of the present invention includes using any one of viscose, hot-melt pressure bonding, and ultrasonic welding to combine the
請參閱第4圖,其中三層複合紙材P以螺旋捲繞和錯位交疊的方式捲繞成管狀的三層複合材質紙吸管,是從三層複合紙材P捲繞的第一圈的終點開始及其以後的捲繞部分,將第一層紙10的第二表面10B占第一層紙10的1/2短邊寬度W的前半段黏貼在第二層紙20的第一表面20A占第二層紙的1/2短邊寬度W的後半段(圖中以符號S1標示處),第二層紙20的第二表面20B占第二層紙20的1/2短邊寬度W的前半段黏貼在第三層紙30的第一表面30A占第三層紙30的1/2短邊寬度W的後半段(圖中以符號S2標示處)。這種通過螺旋捲繞和錯位交疊的方式捲繞成管狀的三層複合材質紙吸管,其中第一層紙10成為三層複合材質紙吸管的最外層,第二層紙20成為三層複合材質紙吸管的中間層,第三層紙30成為三層複合材質紙吸管的內層(見第5圖)。 Please refer to Fig. 4, in which the three-layer composite paper P is wound into a tubular three-layer composite paper straw by spiral winding and dislocation overlap, which is the first turn wound from the three-layer composite paper P At the beginning and after the end of the winding part, the first half of the
請參閱第7圖是本發明三層複合材質紙吸管的製造方法的一種實施方式的設備架構示意圖。根據繪示的一種實施方式,具有相同的短邊寬度W的第一層紙10、第二層紙20和第三層紙30分別被捲繞成卷作為製造三層複合材質紙吸管的紙質材料來源,第一層紙10、第二層紙20和第三層紙30分別通過一塗膠單元40在第一層紙10、第二層紙20和第三層紙30彼此間的接觸面塗佈食品級的黏膠,然後將第一層紙10、第二層紙20和第三層紙30一起導引至捲繞裝置50,利用黏膠將第一層紙10、第二層紙20和第三層紙30黏結成三層複合紙材P,最後以螺旋捲繞和錯位交疊的方式連續地產出一種具有三層管壁的三層複合材質紙吸管。 Please refer to FIG. 7 which is a schematic diagram of an equipment architecture of an embodiment of a method for manufacturing a three-layer composite paper straw of the present invention. According to the illustrated embodiment, the
請參閱第8圖,本發明三層複合材質紙吸管使用三層紙質材料組成的三層複合紙材P以螺旋捲繞和錯位交疊的方式相互黏結,可以連續 地產出管狀結構,再於預設的吸管長度的位置截斷管狀結構,就可以連續且大量地產生三層複合材質紙吸管,其中在捲繞製造最初完成的一段三層複合材質紙吸管,由於不具有三層的管壁結構應予切斷然後捨棄。 Please refer to FIG. 8, the three-layer composite paper straw of the present invention uses three-layer composite paper P composed of three-layer paper materials to adhere to each other in a spirally wound and misaligned overlapping manner, which can continuously produce a tubular structure, and then If the length of the straw is cut off, the three-layer composite paper straw can be produced continuously and in large quantities. Among the three-layer composite paper straws that are initially completed during the winding process, the pipe wall structure should not have a three-layer structure. Cut off and discard.
雖然本發明已通過上述的實施例公開如上,然其並非用以限定本發明,本領域技術人員,在不脫離本發明的精神和範圍內,當可作些許的更動與潤飾,因此本發明的專利保護範圍須視本申請的權利要求所界定者為准。 Although the present invention has been disclosed as above through the above embodiments, it is not intended to limit the present invention. Those skilled in the art can make some modifications and retouching without departing from the spirit and scope of the present invention. The scope of patent protection shall be subject to those defined in the claims of this application.
10‧‧‧第一層紙 10‧‧‧ First layer paper
10A‧‧‧第一層紙的第一表面 10A‧‧‧The first surface of the first layer of paper
10B‧‧‧第一層紙的第二表面 10B‧‧‧The second surface of the first layer of paper
20‧‧‧第二層紙 20‧‧‧Second layer paper
20B‧‧‧第二層紙的第二表面 20B‧‧‧The second surface of the second paper
30B‧‧‧第三層紙的第二表面 30B‧‧‧Second surface of the third layer of paper
P‧‧‧三層複合紙材 P‧‧‧Three-layer composite paper
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TWM568203U (en) * | 2018-06-22 | 2018-10-11 | 許喻婷 | Three-layer composite paper suction pipe |
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