TW201823381A - 仿金屬質感裝飾板及其製作方法 - Google Patents

仿金屬質感裝飾板及其製作方法 Download PDF

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TW201823381A
TW201823381A TW106113413A TW106113413A TW201823381A TW 201823381 A TW201823381 A TW 201823381A TW 106113413 A TW106113413 A TW 106113413A TW 106113413 A TW106113413 A TW 106113413A TW 201823381 A TW201823381 A TW 201823381A
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metal
layer
decorative panel
ink
ink layer
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戴豐源
劉日成
張志榮
馬宏俊
廖育麟
許義忠
趙翰龍
張嘉文
陳薇婷
江承祖
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鴻海精密工業股份有限公司
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    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/30—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
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    • B32B27/00—Layered products comprising a layer of synthetic resin
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form
    • B32B3/26—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer
    • B32B3/30—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer characterised by a layer formed with recesses or projections, e.g. hollows, grooves, protuberances, ribs
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B33/00—Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00—Ancillary operations in connection with laminating processes
    • B32B38/14—Printing or colouring
    • B32B38/145—Printing
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00—Ancillary operations in connection with laminating processes
    • B32B2038/0052—Other operations not otherwise provided for
    • B32B2038/0092—Metallizing
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2250/00—Layers arrangement
    • B32B2250/02—2 layers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2255/00—Coating on the layer surface
    • B32B2255/20—Inorganic coating
    • B32B2255/205—Metallic coating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/40—Properties of the layers or laminate having particular optical properties
    • B32B2307/402—Coloured
    • B32B2307/4023—Coloured on the layer surface, e.g. ink
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
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    • B32B2307/00—Properties of the layers or laminate
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    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/70—Other properties
    • B32B2307/71—Resistive to light or to UV
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    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/70—Other properties
    • B32B2307/75—Printability
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2310/00—Treatment by energy or chemical effects
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    • B32B2310/0806—Treatment by energy or chemical effects by wave energy or particle radiation using electromagnetic radiation
    • B32B2310/0831—Treatment by energy or chemical effects by wave energy or particle radiation using electromagnetic radiation using UV radiation
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
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    • B32B2451/00—Decorative or ornamental articles

Abstract

一種仿金屬質感裝飾板的製作方法，包括如下步驟：提供一透明的基材層；在該基材層的一表面上形成一紋路層；及在該紋路層的遠離該基材層的表面上形成一仿金屬油墨層。

Description

仿金屬質感裝飾板及其製作方法
本發明涉及一種仿金屬質感裝飾板，尤其涉及一種仿金屬質感裝飾板及其製作方法。
目前，製作金屬外殼手機時，由於天線的問題，必須利用嵌入成型(Insert molding)方式在金屬背蓋中嵌入塑膠件。為了嵌入的塑膠件和金屬背蓋達到外觀一致性，往往採用噴塗的方式在塑膠上噴上金屬質感的烤漆。然而，此種方式雖然可以使塑膠件和金屬背蓋外觀色澤相近，但無法使得塑膠件具有金屬背蓋的紋路，從而使得金屬背蓋和塑膠件的外觀依舊存在差異，塑膠件的質感依舊有待提高。
因此，本發明提供一種仿金屬質感裝飾板的製作方法。
一種仿金屬質感裝飾板，包括一透明的基材層、一形成在該透明基材層一表面上的一紋路層及形成在該紋路層的遠離該基材層的表面上的仿金屬油墨層，該仿屬油墨層完全覆蓋該紋路層。
一種仿金屬質感裝飾板的製作方法，包括如下步驟：提供一透明的基材層；在該基材層的一表面上形成一紋路層；及在該紋路層的遠離該基材層的表面上形成一仿金屬油墨層。
本發明提供的該仿金屬質感裝飾板及其製作方法，通過在該紋路層的遠離該基材層的表面上形成一仿金屬油墨層，不僅可以使得該仿金屬質感裝飾板的紋路層具有金屬質感，還可以克服現有技術中裝飾板表面的紋路及色澤不一致的缺陷，進而提高該仿金屬質感裝飾板的外觀一致性。
下面請結合附圖1-5及實施例對本發明提供的一種仿金屬質感裝飾背板的製作方法作進一步說明。
請參閱圖1-5，本實施例提供一種仿金屬質感裝飾板的製作方法，其包括步驟：
S1，請參閱圖2，提供一透明的基材層10。
其中，該基材層10包括一第一表面11。
該基材層10的材質可以為聚碳酸酯(polycarbonate，PC)塑膠、聚對苯二甲酸乙二酯(polyethylene terephthalate，PET)塑膠或聚甲基丙烯酸甲酯(polymethylmethacrylate，PMMA，亞克力)塑膠中的一種或幾種。在本實施例中。該基材層10的材質為PC塑膠。
S2，請參閱圖3，在該第一表面11上形成一紋路層20。
具體地，可以通過熱壓或紫外光壓印或模外裝飾技術（Out-Mold Decoration）形成該紋路層20。
S3，請參閱圖4，在該紋路層20的遠離該基材層10的該第一表面11上形成一仿金屬油墨層30。該仿金屬油墨層30完全覆蓋該紋路層20。
其中，可以通過印刷仿金屬油墨或金屬不導電電鍍(Non conductive vacuum metallization，NCVM)技術形成該仿金屬油墨層30。
具體地，該仿金屬油墨為UV光固化仿金屬油墨，UV光固化仿金屬油墨的印刷常採用絲網印刷方法，一般用200目/英寸中等厚度的絲網印刷，對精細的產品，需採用300目/英寸絲網印刷。印刷過程中油墨需保持一定的潤濕狀態，以保證印品效果完全一致。
NCVM技術是採用鍍出金屬及絕緣化合物等薄膜，利用各相不連續之特性，得到最終外觀有金屬質感且不影響到無線通訊傳輸之效果。
S4，請參閱圖5，在該仿金屬油墨層30的遠離該第一表面11的表面上形成一遮光油墨層40，進而形成該仿金屬質感裝飾板。
該遮光油墨層40完全覆蓋該仿金屬油墨層30以增強該仿金屬油墨層30的金屬色澤飽度和。
具體地，該遮光油墨層40可以通過印刷的方式形成。
其中，該仿金屬質感裝飾板，包括一透明的基材層10、形成在該基材層10一表面上的一紋路層20、形成在該紋路層20的遠離該基材層10的表面上的一仿金屬油墨層30及一形成在該仿金屬油墨層30的遠離該紋路層20的表面上的遮光油墨層40，該遮光油墨層40完全覆蓋該仿金屬油墨層30以增強該仿金屬油墨層30的金屬色澤飽度和。
S5，請參閱圖1，將該仿金屬質感裝飾板進行熱彎或沖切處理，以滿足實際需求。
本發明提供的該仿金屬質感裝飾板及其製作方法，通過印刷仿金屬油墨或金屬不導電電鍍技術在該紋路層的遠離該基材層的表面上形成一仿金屬油墨層，不僅可以使得該仿金屬質感裝飾板的紋路層具有金屬質感，還可以克服現有技術中裝飾板表面的紋路及色澤不一致的缺陷，進而提高該仿金屬質感裝飾板的外觀一致性；2)在該仿金屬油墨層的表面形成一遮光油墨層，可以增強該仿金屬油墨層的金屬色澤飽和度。
以上所述，僅是本發明的較佳實施方式而已，並非對本發明任何形式上的限制，雖然本發明已是較佳實施方式揭露如上，並非用以限定本發明，任何熟悉本專業的技術人員，在不脫離本發明技術方案範圍內，當可利用上述揭示的技術內容做出些許更動或修飾為等同變化的等效實施方式，但凡是未脫離本發明技術方案內容，依據本發明的技術實質對以上實施方式所做的任何簡單修改、等同變化與修飾，均仍屬於本發明技術方案的範圍內。
100‧‧‧仿金屬質感裝飾板
10‧‧‧基材層
11‧‧‧第一表面
20‧‧‧紋路層
30‧‧‧仿金屬油墨層
40‧‧‧遮光油墨層
圖1為本發明第一實施例提供的仿金屬質感裝飾板的製作方法的流程圖。
圖2是本發明第一實施例提供的一透明基材層的剖視圖。
圖3是在圖2所示的透明基材層的表面上形成一紋路層後的剖視圖。
圖4是在圖3所示的該紋路層的表面形成一仿金屬油墨層後的剖視圖。
圖5是在圖4所示的金屬紋路層及仿金屬油墨層的表面形成一遮光油墨層後的剖視圖。
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Claims (10)

  1. 一種仿金屬質感裝飾板，包括一透明的基材層， 其中，該仿金屬質感裝飾板還包括一形成在該透明基材層一表面上的一紋路層及形成在該紋路層的遠離該基材層的表面上的仿金屬油墨層，該仿屬油墨層完全覆蓋該紋路層。
  2. 如請求項第1項所述的仿金屬質感裝飾板，其中，該仿金屬質感裝飾板還包括一遮光油墨層，該遮光油墨層形成在該仿金屬油墨層的遠離該紋路層的表面上且完全覆蓋該仿金屬油墨層。
  3. 如請求項第1項所述的仿金屬質感裝飾板，其中，該基材層的材質可以為聚碳酸酯塑膠、聚對苯二甲酸乙二酯塑膠或聚甲基丙烯酸甲酯塑膠中的一種或幾種。
  4. 一種仿金屬質感裝飾板的製作方法，包括如下步驟： 提供一透明的基材層； 在該基材層的一表面上形成一紋路層；及 在該紋路層的遠離該基材層的表面上形成一仿金屬油墨層，該仿金屬油墨層完全覆蓋該紋路層。
  5. 如請求項第4項所述的仿金屬質感裝飾板的製作方法，其中，該金屬油墨層通過熱壓或紫外光壓印或模外裝飾技術形成。
  6. 如請求項第4項所述的仿金屬質感裝飾板的製作方法，其中，該仿金屬油墨層通過印刷仿金屬油墨或金屬不導電電鍍技術形成。
  7. 如請求項第6項所述的仿金屬質感裝飾板的製作方法，其中，該仿金屬油墨為UV光固化仿金屬油墨。
  8. 如請求項第4項所述的仿金屬質感裝飾板的製作方法，其中，在形成該仿金屬油墨層的步驟之後，還包括步驟： 在該仿金屬油墨層的遠離該紋路層的表面上形成一遮光油墨層，該遮光油墨層完全覆蓋該仿金屬油墨層。
  9. 如請求項第8項所述的仿金屬質感裝飾板的製作方法，其中，該遮光油墨層通過印刷的方式形成。
  10. 如請求項第8項所述的仿金屬質感裝飾板的製作方法，其中，在形成該遮光油墨層的步驟之後，還包括步驟：將該仿金屬質感裝飾板進行熱彎或沖切處理。
TW106113413A 2016-11-21 2017-04-21 仿金屬質感裝飾板及其製作方法 TW201823381A (zh)

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CN109177552A (zh) * 2018-09-03 2019-01-11 深圳市壹佳油墨科技有限公司 一种塑胶基材的丝印方法
CN110183838A (zh) * 2019-06-25 2019-08-30 苏州三星电子电脑有限公司 仿金属材料及其制备方法

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