TW201241253A - Sponetaneously crimping conjugate short fiber and manufacturing method thereof, fiber aggregates and sanitary articles - Google Patents

Sponetaneously crimping conjugate short fiber and manufacturing method thereof, fiber aggregates and sanitary articles Download PDF

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TW201241253A
TW201241253A TW101103330A TW101103330A TW201241253A TW 201241253 A TW201241253 A TW 201241253A TW 101103330 A TW101103330 A TW 101103330A TW 101103330 A TW101103330 A TW 101103330A TW 201241253 A TW201241253 A TW 201241253A
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Taiwan
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fiber
component
polyethylene
woven fabric
density
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TW101103330A
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Chinese (zh)
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TWI575128B (en
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Hiroshi Okaya
Kosuke Harumoto
Takuro Yudazono
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Daiwabo Holdings Co Ltd
Daiwabo Polytec Co Ltd
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Publication of TW201241253A publication Critical patent/TW201241253A/en
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Publication of TWI575128B publication Critical patent/TWI575128B/en

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    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F8/00Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof
    • D01F8/04Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from synthetic polymers
    • D01F8/06Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from synthetic polymers with at least one polyolefin as constituent
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00Bandages or dressings; Absorbent pads
    • A61F13/15Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
    • A61F13/51Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the outer layers
    • A61F13/511Topsheet, i.e. the permeable cover or layer facing the skin
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D5/00Formation of filaments, threads, or the like
    • D01D5/22Formation of filaments, threads, or the like with a crimped or curled structure; with a special structure to simulate wool
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D5/00Formation of filaments, threads, or the like
    • D01D5/28Formation of filaments, threads, or the like while mixing different spinning solutions or melts during the spinning operation; Spinnerette packs therefor
    • D01D5/30Conjugate filaments; Spinnerette packs therefor
    • D01D5/34Core-skin structure; Spinnerette packs therefor
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F8/00Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof
    • D01F8/04Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from synthetic polymers
    • D01F8/14Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from synthetic polymers with at least one polyester as constituent
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/54Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving
    • D04H1/541Composite fibres, e.g. sheath-core, sea-island or side-by-side; Mixed fibres

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • General Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Vascular Medicine (AREA)
  • Heart & Thoracic Surgery (AREA)
  • Animal Behavior & Ethology (AREA)
  • General Health & Medical Sciences (AREA)
  • Public Health (AREA)
  • Veterinary Medicine (AREA)
  • Biomedical Technology (AREA)
  • Epidemiology (AREA)
  • Mechanical Engineering (AREA)
  • Multicomponent Fibers (AREA)
  • Nonwoven Fabrics (AREA)
  • Absorbent Articles And Supports Therefor (AREA)

Abstract

To provide a spontaneously crimping conjugate short fiber which is a conjugate short fiber comprising a first component and a second component, wherein the first component comprises linear polyethenylene having density of 0.90 g/cm<SP>3</SP> to 0.94 g/cm<SP>3</SP> and low density polyethylene as ingredients, the second component comprises 50 mass% or more of polyethylene terephthalate and/or polybutylene terephthalate as ingredients, upon the fibers cross-section, those two components are so arranged that the first component occupies at least 20% of the surface of the fiber, and the center of gravitational position of the second component is deviated from the center of gravitational position of the fiber, and therefore, the conjugate short fiber can have at least one kind of crimp selected from wavy crimps and helical crimps.

Description

201241253 六、發明說明: 【發明所屬之技術領域】 本發明係關於纺絲性及加工性(特別是高速分梳 (carding)性)優異之顯著捲縮性複合短纖維,及使用該纖 維而表面觸感良好、具有厚方向之柔軟性、且彈性優異之 纖維集合物,以及使用該纖維集合物之衛生物品。 【先前技術】 以前,2種以上成份所成複合纖維已提出各種以聚乙 烯作為主成份,且以該成份至少佔複合纖維表面一部份之 方式而構成之複合纖維。如此之複合纖維係以更提升由纖 維所得製品(特別是不織布)的觸感及柔軟性、以及藉由聚 乙烯而更提升熱接著性為目的而不斷改良。 例如專利文獻1(日本特開2008-264473號公報)係提 出一種捲縮性複合纖維,其係第一成份為含有使用茂金屬 (metallocene)觸媒而聚合之直鏈狀聚乙烯的成份、第二成 份為含有50質量%以上之聚對苯二曱酸丙二酯 (polytrimethylene terephthalate)的聚酯之複合纖維, 其中,第二成份之重心位置係偏離複合纖維之重心位置, 且複合纖維具有由波狀捲縮及螺旋狀捲縮選出至少一種之 捲縮。專利文獻1所提出之複合纖維因其第二成份以聚對 苯二甲酸丙二酯作為主成份,故非常柔軟且顯示有優異之 起初體積回復率。 專利文獻2(日本特開昭63-105111號公報)係提出一 種複合系熱熔著性纖維,其特徵為在將熔點相異之2成份 323879 4 201241253 以同心狀或並列狀地配置之複合系熱接著性纖維中,前述 成份之一係以在高密度聚乙烯中添加2至20%直鏈狀低密 度聚乙烯或低密度聚乙烯之低熔點成份所構成,同時另外 的成分以熔點比低熔點成份高20°C以上、並具有纖維形成 能(fiber forming ability)之樹脂作為高溶點成份。該文 獻所記載之複合纖維其所適合之熔著條件廣泛,且即使生 產條件及外氣條件變動,也可獲得具有安定熔著強度與觸 感之不織布。 專利文獻3(曰本特開平11-350255號公報)係提出具 有高熔點與低熔點,且具有由低熔點至少比高熔點低5。匚 之聚乙烯系樹脂(A)所成鞘部、以及具有比聚乙烯系樹脂最 高熔點更高10°C以上之熔點之高熔點樹脂(b)所成芯部所 構成的芯鞘型複合纖維;或是聚乙烯系樹脂(A)所成聚乙烯 系樹脂部、以及尚熔點樹脂(B )所成高炼點樹脂部所構成的 並排(side by side)型複合纖維。該文獻所記載之複合纖 維其適合之加工溫度廣泛,因此,該纖維所成之網在藉由 熱壓印加工而交絡處理時,可防止捲附於熱親與熔著不 良,為熱壓印性優異者。 專利文獻4(日本特許第4315663號公報)係提出一種不 織布之製造方法,其特徵為將聚酯、以及將藉由茂金屬系 聚合觸媒所得之第一聚乙烯與藉由齊格勒_納塔 (Ziegler-Natta)聚合觸媒所得之第二聚乙烯混合的聚乙 烯’以該聚赋置於芯部、該聚㈣配置於鞘部之方式供 給於芯㈣複合紡絲孔並轉紡絲,芯部以該㈣構成且 323879 5 201241253 不織布 鞘部以該聚乙埽構成,而獲得芯部截面形狀在纖維軸方向 上為實質地沒有變化、鞘部之厚度在纖維軸方向及纖維周 方向為不均一且隨機變化之芯鞘狀複合長纖維,之後積聚 該芯鞘狀複合長纖維。根據該製造方法,可獲得因長纖維 之纖維徑不固定而柔軟性優異、或是熱封性優異之長纖維 [參考文獻] (專利文獻) 專利文獻1 :日本特開2008-264473號公報 專利文獻2 :日本特開昭63-105111號公報 專利文獻3 ·日本特開平11-350255號公報 專利文獻4 :日本特許第4315663號公報 【發明内容】 (發明欲解決之課題) 以聚乙歸為主成份、且以該成份至少佔複合 4伤之方式構成之複合纖維所成的纖維製品(特別曰 織布)係廣4使用作為生利衛生棉及紙尿布等衛生物品 之表面材衛生物品之表面材因與人體或動物之細嫩 直接接觸故強烈要求表面材本身具有優異觸感。近 此要求係不斷提升。具體來說,表®材所求喊除了良好 之表面觸感(觸模表面時的平滑感),也要求在厚度方= 柔軟蓬鬆的Μ,即要錢難、在厚度方向施^力時容 易變形之性f,也就是要求厚度方向之綠性及在厚度方 向施力力夺會有回彈感之緩衝物的感觸’換言之即要求體 323879 6 201241253 積回復性。 此外,不僅衛生物品之表面材,由纖維製造纖維製品 時也期望盡可能有效率地生產。生產效率性之一種指標可 舉例如製造不織布時之高速分梳性。在製造不織布時,將 短纖維藉由分梳機而開纖並製作網時,依於所作製網中不 會產生打結及布質不均,且網之製作速度(以每1分鐘之公 尺數表示)可上升到何種程度而決定高速分梳性。不織布量 產現場中會例如要求10 Om/m i η之高速分梳性。 要獲得具有良好觸感且高速分梳性亦優異之複合短纖 維並不容易。例如專利文獻1所記載之顯著捲縮性複合纖 維較柔軟,但因此具有高速分梳性劣化之問題。專利文獻 2及3所記載之纖維因使用高熔點聚乙烯故一定不柔軟, 且使用該纖維所得纖維集合物未顯示良好之觸感(特別是 表面觸感)。專利文獻4係獲得具有特殊形狀之長纖維不織 布,藉此可達成柔軟性,但若纖維徑不固定之纖維,例如 短纖維通過分梳時則纖維無法順利通過分梳,因此會產生 打結及布質不均。 本發明係鑑於相關實情所研究者,係以獲得具有良好 觸感且高速分梳性優異之複合纖維為目的所研究者。 (解決課題之手段) 本發明提供一種顯著捲縮性複合短纖維,係含有第一 成份與第二成份之複合短纖維,其中, 第一成份含有密度0. 90g/cm3至0. 94g/cm3之直鏈狀聚 乙烯、及低密度聚乙烯, 323879 7 201241253 且第一成份中係以使該低密度聚乙烯佔直鏈狀聚乙烯 與低密度聚乙烯之加總質量的5質量%至25質量%之方式 含有低密度聚乙烯; 第二成份含有50質量%以上之聚酯,該聚酯具有較構 成第一成份之直鏈狀聚乙烯的熔點高40°C以上之熔點, 纖維截面中,第一成份佔纖維表面之至少20%,第二 成份之重心位置係偏離複合纖維之重心位置;且 複合短纖維係具有由波形狀捲縮及螺旋狀捲縮選出之 至少一種捲縮。 本發明提供一種顯著捲縮性複合短纖維之製造方法。 即, 提供一複合短纖維之製造方法,係含有第一成份與第 二成份之複合短纖維之製造方法,其包括: 將含有密度0. 90g/cm3至0. 94g/cm3之直鏈狀聚乙晞、 及低密度聚乙烯,且低密度聚乙烯佔直鏈狀聚乙烯與低密 度聚乙烯之加總質量的5質量%至25質量%之第一成份, 與 含有50質量%以上之具有較構成第一成份之直鏈狀 聚乙烯的熔點高40°C以上之熔點之聚酯之第二成份, 以在纖維截面中,第一成份佔纖維表面之至少20%, 且第二成份之重心位置係偏離纖維之重心位置之方式熔融 纺絲,並獲得紡絲細絲(f i 1 ament), 將紡絲細絲在Tg2°C至95°C (但Tg2係第二成份所含聚 合物成份中,具有最高玻璃轉移點之聚合物成份的玻璃轉 323879 8 201241253 移點)之範圍内的溫度延伸1. 8至5倍, 對於延伸後之細絲,以捲縮數5峯/25mm至25峯/25mm 之範圍賦予機械捲縮, 以50至115°C之範圍内之溫度實施退火(anneal ing) 處理, 將經退火處理之細絲切斷為lmnl至1〇〇丽之長度;且 該複合短纖維具有由波形狀捲縮及螺旋狀捲縮選出之 至少一種捲縮。 本發明另外提供一種纖維集合物,其係含有20質量% 以上之前述顯著捲縮性複合短纖維。纖維集合物較佳為不 織布,更佳為以第一成份熱接著之熱接著不織布。 本發明復提供一種衛生物品之表面材,其係由前述纖 維集合物所成。本發明又提供一種衛生物品,其係加入前 述表面材。 (發明的效果) 本發明之顯著捲縮性複合短纖維,其第一成份含有密 度〇.90g/cm3至〇.94g/cm3之直鏈狀聚乙烯、及規定量之低 费度聚乙烯;第二成份含有5〇質量%以上之聚酯,且第二 成伤偏離重心;且該顯著捲縮性複合短纖維具有由波形狀 捲縮及螺旋狀捲縮選出至少一種之捲縮。該顯著捲縮性複 合短纖維之分梳通過性優異、可得優異布質之分梳網,同 時含有該纖維之纖維集合物(特別是不織布)具有良好之表 面觸感,同時蓬鬆性、厚度方向之柔軟性及體積回復性優 異。再者,該顯著捲縮性複合短纖維係使用2種類之聚乙 323879 9 201241253 =二,在製作熱接著不織布時可以廣泛溫度範圍實施 理。因此’該顯著捲綺性複合短纖維係適合於構 成術生物品表面㈣之與人料動物之細嫩料直接接觸 之製品’且可以高生產性製造此製品。 以本發明之顯著捲縮性複合纖維之製造方法所得之含 有複合短纖維之纖維集合物(特別是不織布)具有良好表面 觸感,同時蓬鬆性、厚度方向之柔軟性及體積回復性優異。 因此,根據前述製造方法,可以高生產性製造複合短纖維, δ亥複合短纖維適合於構成衛生物品表面材類之與人體或動 物之細嫩部份直接接觸之製品。 【實施方式】 本發明者們為了達成上述目的,認為在複合纖維中, 低溶點成份確保纖維之柔軟性及熱接著性,高熔點成份確 保不織布之蓬鬆性及體積回復性,且必須提供可承受高速 分梳之剛性。在此,檢討低熔點成份以具有良好表面觸感 之直鏈狀聚乙烯構成,高熔點成份以聚酯構成’並獲得具 有立體捲縮之顯著捲縮性複合纖維。但是,如此之纖維雖 然表面觸感此點優異,但在高速分梳性及作為不織布時之 蓬鬆性、厚度方向之雾軟性及體積回復性並不充分。在此, 在不損及直鏈狀聚乙蛾而來之表面觸感之範圍下檢討改良 低熔點成份。 檢討結果發現,藉由在具有規定值以上之密度之直鏈 狀聚乙稀添加少量低密度聚乙烯,而不會損及直鏈狀聚乙 烯而來良好的表面觸感,並且可得高速分梳性優異,且作 323879 10 201241253 . 為不織布時具有優異蓬鬆性、厚度方向之柔軟性及體積回 復性之複合短纖維。因此,本發明之顯著捲縮性複合短纖 維係下述之顯著捲縮性複合短纖維’ 第一成份含有密度〇. 90g/cm3至0. 94g/cm3之直鍵狀聚 乙烯、及低密度聚乙烯, 且第一成份中係以使該低密度聚乙烯佔直鍵狀聚乙稀 與低密度聚乙烯之加總質量的5質量%至25質量%之方式 含有低密度聚乙烯; 第二成份含有50質量%以上之聚醋’該聚醋具有較構 成第一成份之直鏈狀聚乙烯的熔點高40°c以上之熔點, 纖維截面中,第一成份佔纖維表面之至少20%,第二 成份之重心位置係偏離複合纖維之重心位置;且 複合短纖維係具有由波形狀捲縮及螺旋狀捲縮選出至 少一種之捲縮。以下說明構成該複合短纖維之第一成份及 第二成份。 第一成份含密度〇. 90g/cm3至0. 94g/cm3之直鏈狀聚乙 烯、及低密度聚乙烯。直鏈狀聚乙烯(也稱為「LLDPECLinear Low Density Polyethylene)」,但本發明所使用直鏈狀聚 乙烯並不限於低密度(一般為0. 925g/cm3以下)者)係指將 乙稀與α-烯烴共聚合而得之共聚物。α-烯烴一般為碳數 3至12之α-烯烴。碳數3至12之烯烴具體的來說可 列舉:丙烯、1-丁烯、戊烯、4-甲基-1-戊烯、卜己烯、 1-庚烯、1-辛烯、1 —壬烯、卜癸烯、1-十二烯及該等之混 合物。該等之中特別佳為丙烯、1-丁烯、4-甲基-1-戊烯、 323879 11 201241253 1-己烯、4-甲基-1-己烯及卜辛烯’又更佳為卜丁烯及1-己烯。 直鏈狀聚乙烯中之α-烯烴含量較佳為lmol %至 lOmol%,更佳為2mol%至5mol%。α-烯烴含量若過少則 會損及纖維之柔軟性。α-烯烴含量若過多則結晶性會變 差,纖維化時纖維彼此可能會熔著。 第一成份中所使用之直鏈狀聚乙烯具有〇.90g/cm3至 0.94g/cm3之密度。若密度未達〇.90g/cm3,則第一成份變 得柔軟,且作為不織布時無法獲得充分蓬鬆性及體積回復 性,此外,高速分梳性此點也不佳,而無法獲得布質良好 之不織布。另一方面,若直鏈狀聚乙烯密度大於〇.94g/cm3, 則作為不織布會提升不織布之蓬鬆性及體積回復性,但不 織布之表面觸感及厚度方向之柔軟性有變差之傾向。因 此’直鏈狀聚乙烯較佳為具有〇.90g/cm3至0.935g/cm3之 密度’更佳為具有〇 91g/cm3至0.935g/cm3之密度,又更 佳為具有〇.913g/cm3至〇.935g/cm3之密度。 此外’直鏈狀聚乙烯較佳為紡絲前之熔點在11(TC至 125 C範圍内者。此外,直鏈狀聚乙烯之熔點較佳為高於所 添加之低密度聚乙烯之熔點。若直鏈狀聚乙烯之熔點過 高’則以低溫熱接著處理並製造熱接著不織布時,無法獲 得強度可堪實用之不織布。若直鏈狀聚乙烯之熔點低,則 以高溫實施熱接著處理並製造熱接著不織布時,不織布之 表面觸感會降低,或是高速分梳性此點不佳,而無法獲得 布質良好之不織布。直鏈狀聚乙烯的熔點高於添加於其中 323879 12 201241253 之低密度聚乙烯的熔點,藉此使不織布中,直鏈狀聚乙烯 之機能為骨架聚合物,同時低密度聚乙烯也可發揮作為柔 軟化劑之效果,纖維甚至是由其所得之纖維集合物可得適 度之柔軟性。 具有上述密度及熔點之直鏈狀聚乙烯,可藉由使用茂 金屬觸媒而將乙烯與α -烯烴共聚合而輕易地獲得。尤其只 要可具有0. 90g/cm3至0. 94g/cm3之密度,較佳為具有上述 熔點之情況下,直鏈狀聚乙烯並不限定於使用茂金屬觸媒 而聚合者,例如也可用使用齊格勒_納塔觸媒而聚合者。 若考慮紡絲性,則直鏈狀聚乙烯之融炫指數(MI)較佳 為在lg/10min至60g/10min之範圍内。在此,融熔指數(MI) 以 JISK 7210(1999 年)(條件:19『C、荷重 21. 18N(2.服⑴) 為基準而測定。MI越大則紡絲時誠份之固化速度越慢, 纖維彼此容易溶著。另—方面,MI若過小則難以纖維化。 更具體來說,直鏈狀聚乙烯之MI較佳為糾⑽至 更佳為 3g/10min S 35g/1〇min,又更佳為 5g/10min 至 30g/i〇mirl。201241253 VI. Description of the Invention: [Technical Field of the Invention] The present invention relates to a remarkable crimped composite short fiber excellent in spinnability and processability (especially high-speed carding property), and a surface using the same A fiber assembly having a good touch, a softness in a thick direction, and excellent elasticity, and a sanitary article using the fiber assembly. [Prior Art] Conventionally, a composite fiber composed of two or more kinds of components has been proposed as a composite fiber comprising polyethylene as a main component and having at least a part of the surface of the composite fiber. Such a composite fiber is continuously improved for the purpose of further improving the touch and softness of a fiber-derived product (especially a non-woven fabric) and further improving thermal adhesion by polyethylene. For example, Patent Document 1 (JP-A-2008-264473) proposes a crimped conjugate fiber comprising a first component containing a linear polyethylene polymer polymerized using a metallocene catalyst, The two component is a composite fiber of a polyester containing 50% by mass or more of polytrimethylene terephthalate, wherein the position of the center of gravity of the second component is deviated from the position of the center of gravity of the composite fiber, and the composite fiber has The corrugated and helical crimps select at least one of the crimps. The conjugate fiber proposed in Patent Document 1 is very soft and exhibits an excellent initial volume recovery rate because its second component contains polytrimethylene terephthalate as a main component. Patent Document 2 (JP-A-63-105111) proposes a composite heat-fusible fiber characterized in that a composite system in which two components having different melting points are different, 323879 4 201241253, are arranged concentrically or in parallel. In the thermal adhesive fiber, one of the aforementioned components is composed of a low-melting component of 2 to 20% linear low-density polyethylene or low-density polyethylene added to the high-density polyethylene, and the other component has a low melting point ratio. A resin having a melting point component of 20 ° C or higher and having a fiber forming ability as a high melting point component. The conjugate fiber described in the document has a wide range of welding conditions, and a non-woven fabric having stable swell strength and feel can be obtained even if the production conditions and external air conditions fluctuate. Patent Document 3 (Japanese Laid-Open Patent Publication No. Hei 11-350255) is proposed to have a high melting point and a low melting point, and has a low melting point of at least 5 lower than a high melting point. The core-sheath type composite fiber composed of the sheath portion of the polyethylene resin (A) and the core portion of the high melting point resin (b) having a melting point higher than the highest melting point of the polyethylene resin by 10 ° C or higher Or a side-by-side type composite fiber composed of a polyethylene-based resin portion formed of a polyethylene resin (A) and a high-point resin portion formed by a melting point resin (B). The conjugate fiber described in this document is suitable for a wide processing temperature. Therefore, when the web formed by the fiber is entangled by hot embossing, it can be prevented from being attached to the heat-affinity and the embossing is hot embossing. Excellent sex. Patent Document 4 (Japanese Patent No. 4315663) proposes a method for producing a non-woven fabric, which is characterized in that a polyester and a first polyethylene obtained by a metallocene polymerization catalyst are used by Ziegler-N. The second polyethylene-mixed polyethylene obtained by the Ziegler-Natta polymerization catalyst is supplied to the core (four) composite spinning hole and spun into the core portion, and the poly (four) is disposed on the sheath portion. The core portion is composed of the above (4) and the non-woven fabric sheath portion of the 323879 5 201241253 is composed of the polyacetonitrile, and the cross-sectional shape of the core portion is substantially unchanged in the fiber axis direction, and the thickness of the sheath portion is in the fiber axis direction and the fiber circumferential direction. The core-sheath composite long fibers which are non-uniform and randomly changed, and then the core-sheath composite long fibers are accumulated. According to the production method, it is possible to obtain a long fiber which is excellent in flexibility and is excellent in heat-sealing property because the fiber diameter of the long fiber is not fixed [Reference] (Patent Document) Patent Document 1: JP-A-2008-264473 Japanese Unexamined Patent Publication No. Hei. No. Hei. No. Hei. No. Hei. No. Hei. No. Hei. No. Hei. A fiber product (particularly woven fabric) made of a composite fiber having a main component and a composition of at least 4 composites is used as a sanitary material for sanitary articles such as sanitary napkins and disposable diapers. Since the surface material is in direct contact with the human body or the animal, it is strongly required that the surface material itself has an excellent touch. This requirement is constantly increasing. Specifically, in addition to a good surface feel (smooth feeling when touching the surface of the mold), it is also required to be in the thickness side = soft and fluffy, that is, it is difficult to make money and apply force in the thickness direction. The deformability f, that is, the greenness in the thickness direction and the feeling of the cushioning force in the thickness direction, which means that there is a rebound feeling, in other words, the body 323879 6 201241253 is required to recover. Further, not only the surface material of the sanitary article but also the fiber product from the fiber is expected to be produced as efficiently as possible. An indicator of productivity can be exemplified by high-speed combing when manufacturing non-woven fabrics. When making non-woven fabrics, when the short fibers are opened by the carding machine and the net is made, the knotting and the unevenness of the cloth are not generated according to the made net, and the speed of the net is made (in every 1 minute) The scale indicates how high the combing property can be determined. Non-woven mass production, for example, requires high-speed combing of 10 Om/m i η. It is not easy to obtain a composite staple fiber which has a good touch and is excellent in high-speed combing. For example, the significantly crimpable composite fiber described in Patent Document 1 is relatively soft, but has a problem of high-speed combing property deterioration. The fibers described in Patent Documents 2 and 3 are not soft because of the use of high-melting polyethylene, and the fiber assembly obtained by using the fiber does not exhibit a good touch (especially a surface touch). Patent Document 4 obtains a long-fiber nonwoven fabric having a special shape, whereby flexibility can be achieved. However, if fibers having an unfixed fiber diameter, such as short fibers, are passed through the combing, the fibers cannot smoothly pass through the combing, thereby causing knotting and Uneven quality. The present invention has been made in view of the facts of the present invention in order to obtain a composite fiber having a good touch and excellent high-speed combing property. I. The first component contains a density of from 0.90 g/cm3 to 0.94 g/cm3. The first component contains a density of from 0.90 g/cm3 to 0.94 g/cm3. Straight-chain polyethylene, and low-density polyethylene, 323879 7 201241253 and the first component is such that the low-density polyethylene accounts for 5% by mass to 25 of the total mass of the linear polyethylene and the low-density polyethylene. The mass % contains low density polyethylene; the second component contains 50% by mass or more of polyester, and the polyester has a melting point higher than 40 ° C higher than the melting point of the linear polyethylene constituting the first component, in the fiber cross section The first component comprises at least 20% of the surface of the fiber, the center of gravity of the second component is offset from the center of gravity of the composite fiber; and the composite staple fiber has at least one crimp selected by wave-shaped crimping and helical crimping. The present invention provides a method of producing a substantially crimped composite staple fiber. The linear poly-polymer having a density of from 0.90 g/cm3 to 0.94 g/cm3, comprising a method for producing a composite short fiber comprising a first component and a second component.晞, and low-density polyethylene, and the low-density polyethylene accounts for 5% by mass to 25% by mass of the first component of the total mass of the linear polyethylene and the low-density polyethylene, and has a content of 50% by mass or more. a second component of the polyester having a melting point higher than a melting point of 40 ° C or higher of the linear component of the first component, wherein the first component accounts for at least 20% of the surface of the fiber in the cross section of the fiber, and the second component The position of the center of gravity is melt-spun in a manner deviating from the position of the center of gravity of the fiber, and a spinning filament is obtained, and the spinning filament is at a temperature of Tg 2 ° C to 95 ° C (but the polymer contained in the second component of the Tg 2 system) In the composition, the glass having the highest glass transition point has a temperature extension of 1. 8 to 5 times in the range of 323879 8 201241253, and for the extended filament, the number of crimps is 5 peaks / 25 mm to The range of 25 peaks / 25mm gives mechanical crimping, from 50 to 115 ° C Annealing treatment is performed on the temperature in the circumference, and the annealed filament is cut into a length of lmn1 to 1 ;; and the composite short fiber has at least one selected by wave-shaped crimping and spiral crimping. A type of curling. The present invention further provides a fiber assembly containing 20% by mass or more of the above-mentioned remarkable crimped composite short fibers. The fiber assembly is preferably a non-woven fabric, more preferably a heat of the first component followed by a non-woven fabric. The present invention provides a surface material for a sanitary article which is formed from the aforementioned fiber assembly. The present invention further provides a sanitary article which is added to the aforementioned surface material. (Effect of the Invention) The substantially crimpable composite short fiber of the present invention, the first component comprising a linear polyethylene having a density of from 9090 g/cm3 to 94.94 g/cm3, and a prescribed amount of low-cost polyethylene; The second component contains 5% by mass or more of the polyester, and the second adult is offset from the center of gravity; and the significantly crimped composite short fiber has at least one crimp selected by wave-shaped crimping and spiral crimping. The remarkable crimping composite short fiber has excellent combing property, and can be obtained as a carding net with excellent cloth quality, and the fiber assembly (especially non-woven fabric) containing the fiber has good surface touch, and has fluffiness and thickness. Excellent flexibility and volume recovery in the direction. Further, the remarkably crimped composite short fiber system uses two types of polyethylene 323879 9 201241253 = two, and can be subjected to a wide temperature range when producing heat and then non-woven fabric. Therefore, the remarkable coiled composite short fiber is suitable for forming a product in which the surface of the biological product (4) is in direct contact with the fine material of the human animal, and the article can be manufactured with high productivity. The fiber assembly (especially non-woven fabric) containing the composite short fibers obtained by the method for producing the remarkably crimped conjugate fiber of the present invention has a good surface feel, and is excellent in bulkiness, flexibility in the thickness direction, and volume recovery property. Therefore, according to the aforementioned manufacturing method, the composite short fibers can be produced with high productivity, and the δ ray composite short fibers are suitable for the articles which constitute the surface material of the sanitary article and which are in direct contact with the delicate parts of the human body or the animal. [Embodiment] In order to achieve the above object, the inventors of the present invention considered that in the conjugate fiber, the low melting point component ensures the flexibility and thermal adhesion of the fiber, and the high melting point component ensures the bulkiness and volume recovery of the non-woven fabric, and must be provided. Withstand the rigidity of high-speed carding. Here, it is reviewed that the low-melting component is composed of a linear polyethylene having a good surface feel, the high-melting component is composed of a polyester, and a remarkably crimped composite fiber having a three-dimensional crimp is obtained. However, such a fiber is excellent in surface touch feeling, but it is not sufficient in high-speed carding property, bulkiness as a non-woven fabric, fogging property in a thickness direction, and volume recovery property. Here, the modified low-melting component is reviewed in a range that does not impair the surface feel of the linear polyethylene moth. As a result of the review, it has been found that a small amount of low-density polyethylene is added to a linear polyethylene having a density of a predetermined value or more without impairing the linear polyethylene, and a good surface feel is obtained, and a high-speed point can be obtained. It has excellent combing properties and is used as 323879 10 201241253. It is a composite short fiber which has excellent bulkiness, thickness direction flexibility and volume recovery when it is not woven. Therefore, the remarkably crimped composite staple fiber of the present invention is a substantially crimped composite staple fiber as described below. The first component contains a density of 〇. 90g/cm3 to 0.94g/cm3 of a straight-bonded polyethylene, and a low density. a polyethylene, and the low-density polyethylene is contained in the first component such that the low-density polyethylene accounts for 5 to 25 mass% of the total mass of the direct-bonded polyethylene and the low-density polyethylene; The composition contains 50% by mass or more of the polyacetate. The polyester has a melting point higher than a melting point of the linear polyethylene constituting the first component by 40° C. or more, and the first component accounts for at least 20% of the surface of the fiber. The center of gravity of the second component is offset from the center of gravity of the composite fiber; and the composite staple fiber has at least one crimp selected by wave-shaped crimping and helical crimping. The first component and the second component constituting the composite short fiber will be described below. The first component contains a linear polyethylene having a density of from 90 g/cm3 to 0.94 g/cm3, and a low density polyethylene. Linear polyethylene (also referred to as "LLDPEC Linear Low Density Polyethylene"), but the linear polyethylene used in the present invention is not limited to a low density (generally 0.25 gram/cm3 or less). A copolymer obtained by copolymerization of an α-olefin. The α-olefin is generally an α-olefin having 3 to 12 carbon atoms. Specific examples of the olefin having 3 to 12 carbon atoms include propylene, 1-butene, pentene, 4-methyl-1-pentene, hexene, 1-heptene, 1-octene, and 1- Terpenes, decenes, 1-dodecene and mixtures of these. Among these, propylene, 1-butene, 4-methyl-1-pentene, 323879 11 201241253 1-hexene, 4-methyl-1-hexene and octene are more preferred. Butene and 1-hexene. The α-olefin content in the linear polyethylene is preferably from 1 mol% to 10 mol%, more preferably from 2 mol% to 5 mol%. If the content of the α-olefin is too small, the flexibility of the fiber is impaired. If the content of the α-olefin is too large, the crystallinity may be deteriorated, and the fibers may be fused to each other during fiberization. The linear polyethylene used in the first component has a density of from 9090 g/cm3 to 0.94 g/cm3. When the density is less than 9090 g/cm3, the first component becomes soft, and sufficient bulkiness and volume recovery property cannot be obtained as a non-woven fabric, and high-speed combing property is not good at this point, and the fabric quality is not good. It is not woven. On the other hand, when the density of the linear polyethylene is more than 94.94 g/cm3, the nonwoven fabric will improve the bulkiness and volume recovery of the nonwoven fabric, but the surface feel of the nonwoven fabric and the flexibility in the thickness direction tend to be deteriorated. Therefore, the 'linear polyethylene preferably has a density of from 90.90g/cm3 to 0.935g/cm3' more preferably has a density of from 91g/cm3 to 0.935g/cm3, and more preferably has a 〇.913g/cm3. To a density of .935g/cm3. Further, the 'linear polyester' preferably has a melting point before spinning of 11 (TC to 125 C. Further, the melting point of the linear polyethylene is preferably higher than the melting point of the added low density polyethylene. If the melting point of the linear polyethylene is too high, then when the heat treatment is followed by low-temperature heat and heat is produced, then the nonwoven fabric is not practically obtained. If the melting point of the linear polyethylene is low, heat is applied at a high temperature. When the heat is processed and then non-woven, the surface feel of the non-woven fabric is lowered, or the high-speed combing property is not good, and the non-woven fabric with good cloth quality cannot be obtained. The melting point of the linear polyethylene is higher than that added to 323879 12 The melting point of the low-density polyethylene of 201241253, whereby the function of the linear polyethylene in the non-woven fabric is a skeleton polymer, and the low-density polyethylene can also exert the effect as a softening agent, and the fiber or even the fiber obtained therefrom The assembly can be suitably softened. The linear polyethylene having the above density and melting point can be easily obtained by copolymerizing ethylene with an α-olefin using a metallocene catalyst. The linear polyethylene is not limited to a polymerized using a metallocene catalyst as long as it has a density of from 0.90 g/cm 3 to 0.94 g/cm 3 , preferably having the above melting point, and can also be used, for example. Ziegler-Natta catalysts and agglomerates. Considering the spinnability, the melting index (MI) of linear polyethylene is preferably in the range of lg/10min to 60g/10min. The melting index (MI) is measured by JIS K 7210 (1999) (condition: 19 "C, load 21. 18N (2. Service (1)). The larger the MI, the slower the curing speed of the spinning. It is easy to dissolve each other. On the other hand, if the MI is too small, it is difficult to fibrillate. More specifically, the MI of the linear polyethylene is preferably corrected (10) to more preferably 3g/10min S 35g/1〇min, and more Good for 5g/10min to 30g/i〇mirl.

直鏈狀聚乙財4量平均分子量(M 乙稀且有、子V 5,值在5以下,則直鏈狀聚 寬度㈣之特徵,將滿足該_圍 :=?_於第一成份’而可得顯著捲縮性優異 323879 若考慮所得顯著捲縮性複合纖維之性 質及使用顯著捲 13 201241253 縮性複合纖維之纖維集合物的觸感、蓬鬆性,則直鏈狀聚 乙烯之彎曲彈性率較佳為在65MPa至85〇MPa之範圍内。在 此,以JISK 7171(2008年)為基準測定彎曲彈性率。本發 明顯著捲縮性複合纖維具有第一成份之主成份之直鏈狀聚 乙烯而來之柔軟觸感,但僅柔軟而無纖維的彈力,且分梳 通過性降低,並且難以獲得蓬鬆之富體積回復性之纖維集 合物。因此直鏈狀聚乙烯較佳為對於彎曲而有一定程度之 不易變形(即較佳為對於彎曲之不易變形度高於一定程 度)’具體來說較佳為彎曲彈性率為65MPa以上者。直鏈狀 聚乙烯之彎曲彈性率過大則有失去柔軟觸感之虞’故較佳 為850MPa以下。更具體來說,直鏈狀聚乙烯之彎曲彈性率 較佳為120MPa至750MPa,特佳為i80MPa至700MPa,最佳 為 250MPa 至 650MPa。 若考慮所得顯著捲縮性複合纖維之性質及使用顯著捲 縮性複合纖維之纖維集合物之觸感、蓬鬆性及體積回復性, 則直鏈狀聚乙烯之硬度較佳為在45至75之範圍内。在此, 直鏈狀聚乙烯之硬度以JISK 7215(1986年)為基準,係指 使用D型硬度測定計(durometer)所測定之硬度測定計硬 度(HDD)。若第一成份之主成份之直鏈狀聚乙烯過於柔軟則 會失去纖維的彈力,使纖維之分梳通過性降低,不僅難以 獲得蓬鬆之纖維集合物,且纖維集合物之體積回復性也會 降低。因此,直鏈狀聚乙烯較佳為具有一定程度之硬度, 具體來說為具有45以上之硬度。若直鏈狀聚乙稀之硬度過 大則有失去柔軟觸感之虞,故較佳為75以下。更具體來 323879 14 201241253 說’直鍵狀聚乙稀之硬度較佳為48至70,特佳為5〇至65, 最佳為50至62。 第一成份所含之低雄、度聚乙稀(也稱為「Ldpe」)係分 歧多之軟質的聚乙婦’因其製造方法而也稱為高壓法聚乙 烯。本發明中,藉由在第一成份添加少量低密度聚乙烯, 而使顯著捲縮更為良好地表現,可提升作為不織布之蓬鬆 性及體積回復性、以及尚速分梳性。此外,低密度聚乙烯 係較直鏈狀聚乙烯更柔軟者,故例如使用密度高之直鏈狀 聚乙烯時會降低之表面觸感係可藉由低密度聚乙烯而確 保。 低密度聚乙烯之密度較佳為〇. 91g/cm3至〇. 93g/cm3。 低密度聚乙烯之密度有依存於聚合物之MI(19(rc)的傾 向,故若考慮紡絲性,則低密度聚乙烯之密度較佳為 〇. 915g/cm3 至 0. 92g/cm3。 低在、度聚乙烯之熔點較佳為⑽它至12〇&lt;t。本發明中 較佳為使祕熔點之⑽度聚⑽。藉诚歸點低之低 密度聚乙稀、可使顯著捲縮更為良好地表現、並可使製造 不織布時之熱加工溫度領域更廣,此外,熱處理後可得柔 =之不織布。更具體來說、低密度聚乙狀㈣較佳為的 =115C、特佳為i00〇Ci u〇(&gt;c。此外低密度聚乙稀 、、點較佳為低於前述直鏈狀聚乙稀之熔點。低密度聚乙 ^炼點更佳為較直鏈狀聚乙婦之溶點低5。(:以上、又更 狀聚乙稀之炫點低1G°C以上。 右考慮纺絲性,則低密度聚乙稀之融熔指數(MI)-般 323879 15 201241253 較佳為在lg/lOmin至60g/l〇min之範圍内。在此,融熔指The linear molecular weight average molecular weight (M Ethyl and has a sub-V 5 value of 5 or less, then the linear poly-width (four) characteristics, will satisfy the _ circumference: =? _ in the first component' Excellent curling property 323879. Considering the properties of the resulting significantly crimped composite fiber and the tactile and bulky properties of the fiber assembly using the remarkable roll 13 201241253 shrinkable composite fiber, the bending flexibility of the linear polyethylene The rate is preferably in the range of 65 MPa to 85 MPa. Here, the bending elastic modulus is measured based on JIS K 7171 (2008). The significantly crimped composite fiber of the present invention has a linear composition of the main component of the first component. The soft touch of polyethylene, but only soft and fiber-free elastic, and the combing passability is reduced, and it is difficult to obtain a fluffy volume recovery fiber aggregate. Therefore, the linear polyethylene is preferably for bending. However, there is a certain degree of difficulty in deformation (that is, it is preferable that the degree of deformation is not higher than a certain degree for bending). Specifically, the bending elastic modulus is preferably 65 MPa or more. The bending elastic modulus of the linear polyethylene is too large. Lose soft touch The sensation is preferably 850 MPa or less. More specifically, the linear elastic modulus of the linear polyethylene is preferably from 120 MPa to 750 MPa, particularly preferably from i80 MPa to 700 MPa, and most preferably from 250 MPa to 650 MPa. The properties of the crimped composite fiber and the feel, bulkiness and volume recovery of the fiber assembly using the significantly crimped composite fiber, the hardness of the linear polyethylene is preferably in the range of 45 to 75. Therefore, the hardness of the linear polyethylene is based on JIS K7215 (1986), which is the hardness of the hardness meter (HDD) measured by a D-type durometer. When the chain polyethylene is too soft, the elastic force of the fiber is lost, and the combability of the fibers is lowered, so that it is difficult to obtain a fluffy fiber assembly, and the volume recovery of the fiber assembly is also lowered. Therefore, the linear polyethylene is reduced. It is preferable to have a certain degree of hardness, specifically, a hardness of 45 or more. If the hardness of the linear polyethylene is too large, the soft touch is lost, so it is preferably 75 or less. More specifically, 323879 14 201241253 It is said that the hardness of the direct-bonded polyethylene is preferably 48 to 70, particularly preferably 5 to 65, and most preferably 50 to 62. The first component contains the low male and the polyethylene (also called "Ldpe" is a soft polyethylene that is divided into many parts. It is also called high-pressure polyethylene because of its manufacturing method. In the present invention, significant shrinkage is achieved by adding a small amount of low-density polyethylene to the first component. Better performance, can improve the bulkiness and volume recovery of non-woven fabrics, and the speed combing. In addition, low-density polyethylene is softer than linear polyethylene, so for example, a high-density linear chain is used. The surface feel which is reduced in the case of polyethylene is ensured by low density polyethylene. The density of the low-density polyethylene is preferably from 91 g/cm 3 to 93 93 g/cm 3 . The density of the low-density polyethylene is dependent on the MI of the polymer (19 (rc). Therefore, the density of the low-density polyethylene is preferably from 915 g/cm 3 to 0.92 g/cm 3 . The melting point of the low-degree polyethylene is preferably (10) to 12 〇 &lt; t. In the present invention, it is preferred to make the (10) degree of the secret melting point (10). The low-density polyethylene which is low in point can be remarkable. The crimping is more excellent, and the field of hot working temperature in the production of the non-woven fabric is wider, and in addition, the non-woven fabric can be obtained after the heat treatment. More specifically, the low-density polystyrene (4) is preferably =115C. Particularly preferred is i00〇Ci u〇(&gt;c. In addition, low-density polyethylene, the point is preferably lower than the melting point of the aforementioned linear polyethylene. The low-density poly-ethylene refining point is better The melting point of the chain poly-ethylene is 5 ((: above, and the more concentrated polyethylene is lower than 1G °C. Right considering the spinning property, the melting index (MI) of low-density polyethylene) 323879 15 201241253 is preferably in the range of lg / lOmin to 60g / l 〇 min. Here, melting refers to

數(MI)以 JISK 7210(1999 年)(條件:i9(TC、荷重 21. 18N (2. 16kgf))為基準而測定。MI越大則紡絲時鞘成份之固化 速度越慢,纖維彼此容易熔著。另一方面町若過小則難 以纖維化。更具體來說,低密度聚乙烯之射較佳為 3g/10min 至 50g/lGmin,更佳為 5g/1()min 至 5〇g/1〇min, 又更佳為 10g/l〇min 至 5〇g/1〇min。 低密度聚乙稀中的Q值較佳為1G以下。更佳之Q值為 至9又更佳為5至8。若q值超過1〇,則無法得到良好 之捲縮表現軸,此外接著強度也有降低的傾向。 第成伤中,直鏈狀聚乙烯與低密度聚乙烯該等加總 質量為質量%時,較佳為以直鏈狀聚乙稀佔95質量% 75質量/、低密度聚乙婦佔5質量%至25質量%之方 更佳為直鍵狀聚乙婦佔9〇質量%至質量%、 =密度聚乙烯佔1G f量%至2() f量%。^直鏈狀聚乙稀 占比例過夕’則難以得到添加低密度聚乙稀之效果,且 ^不織布時織布之蓬鬆性也會劣化。若錢狀聚乙 夕佔比例過則作為熱接著不織布時無法獲得強度高 之不織布。 右所3低密度聚乙埽在上述範_,則在複合短纖維 =表現良狀讀翻,科,絲現_之不-致少, 2會提冋纖維之捲料,此’含有該纖維之不織布之 b :、性良好。容易表現立體捲縮的理由並不確定,但推測 在刀歧乂之直鍵狀聚乙稀份子中,交絡低密度聚乙歸 323879 201241253 • 之長分歧並延伸而容易產生形變,故容易表現立體捲缩。 尤其本發明並不制限於該推測。此外,低密度聚乙歸具有 柔軟化劑之機能,故若含有上述範圍之低密度聚乙缚,貝4 例如在使用密度高之直鏈狀聚乙烯時,所得不織布在厚度 方向中顯示優異柔軟性,此外,表面觸感較為良好。再者, 若含有上述範圍之低密度聚乙烯,則可使不織布之加工溫 度領域變得廣泛,使製造熱接著不織布時並不拘限於加工 溫度,並可獲得幾乎固定之柔軟觸感之不織布。 只要複合短纖維中顯現充分立體捲縮且為有良好觸感 之不織布,則第一成份中可含直鏈狀聚乙烯及低密度聚己 烯以外之其他聚合物成份。例如第一成份可含有由高密度 聚乙烯、聚丙烯、聚丁烯(polybutene)、聚丁烯 (polybutylene)、聚曱基戊烯樹脂、聚丁二烯、丙烯系共 聚物(例如丙烯-乙烯共聚物)、乙烯-乙烯醇共聚物、乙烯-酢酸乙烯酯共聚物、乙烯-(曱基)丙烯酸共聚物、或乙烯 -(甲基)丙烯酸甲酯共聚物等等聚烯烴系樹脂、聚對苯二甲 酸乙二酯、聚對苯二甲酸丁二酯、聚對苯二曱酸丙二酯、 聚萘二曱酸乙二酯(polyethylene naphthalate)、聚乳 酸、聚丁二酸丁二酯(polybutylene succinate)及其共聚 物等聚酯樹脂、耐綸66、耐綸12、及耐綸6等聚醯胺系樹 脂、丙烯酸系樹脂、聚碳酸酯、聚縮醛、聚苯乙烯及環狀 聚烯烴等工程塑膠、該等之混合物、以及該等之彈性體 (elastomer)系樹脂等所選擇之1或複數之聚合物成份。 第一成份之聚合物成份較佳為直鏈狀聚乙烯與低密度 323879 17 201241253 聚乙烯加總質量含有50質量%以上,更佳為含有π質量 %以上,又更佳為僅含該等作為聚合物成份。 第一成份可含聚合物成份以外之成份,例如,抗靜電 劑、顏料、消光劑、熱安定劑、光安定劑、阻燃劑、抗菌 劑、助滑劑、塑化劑、柔軟劑、抗氧化劑、紫外線吸收劑、 結晶成核劑等添加劑。如此之添加劑較佳為以佔第一成份 整體之10質量%以下的量包含於第一成份。 第二成份之聚合物成份係含有50質量%以上之炼點 較構成第一成份之直鏈狀聚乙烯的熔點高40。(:以上之聚 酯。第二成份之聚合物成份較佳為含有50質量%以上聚 酯、更佳為含有75質量%以上、最佳為含有1〇〇質量%。 與其他聚合物相比,聚酯較便宜並具有高剛性,並因 賦予纖維彈力故適合使用。聚酯可列舉:聚對苯二甲酸乙 二酯、聚對苯二甲酸丁二酯、聚對苯二甲酸丙二酯、聚萘 一曱酸乙二酯、聚乳酸等聚合物或共聚物。前述聚酯之熔 點較構成第一、成份之直鏈狀聚乙烯的熔點高4〇。〇以上。較 佳為聚酯之溶點溫度高於直鏈狀聚乙婦之溶點50〇c以上。 前述聚酯中’相較於聚對苯二甲酸丙二酯,聚對苯二 曱酸乙二酯及聚對苯二曱酸丁二酯聚有高剛性且會賦予纖 維彈力’故所得顯著捲縮性複合短纖維之高速分梳性良好。 特別是因聚對苯二曱酸乙二酯剛性大故最適合使用。聚對 笨二甲酸乙二酯另外可藉由適宜調節纖維製造中之延伸條 件而具有高結晶性’並變得難以熱收縮,故可獲得不顯示 或僅顯示些微潛在捲縮性之顯著捲縮性複合短纖維。若製 323879 18 201241253 作使用如此之顯著捲縮性複合短纖維所製之不織布,則在 對網加以熱處理時,網中不產生或僅產生些微收縮,會除 去或減輕因網收縮造成製造工程管理之麻煩。 第二成份較適合之聚酯含有聚對苯二曱酸乙二酯及/ 或聚對苯二曱酸丁二酯、以及除此以外之其他聚合物成份 時,該其他聚合物成份只要在複合短纖維顯示充分立體捲 縮且賦予纖維良好之觸感即無特別限定。例如,其他聚酯 系樹脂,具體來說可混合聚萘二甲酸乙二酯、聚乳酸及聚 對苯二曱酸丙二酯。但是,聚對苯二曱酸丙二酯係如前述 般為柔軟者,所得纖維之高速分梳性有降低之傾向,故較 佳為不使用於本發明顯著捲縮性複合短纖維中。 第二成份可含聚合物成份以外之成份,例如抗靜電 劑、顏料、消光劑、熱安定劑、光安定劑、阻燃劑、抗菌 劑、助滑劑、塑化劑、柔軟劑、抗氧化劑、紫外線吸收劑、 結晶成核劑等添加劑。如此之添加劑的量較佳為以佔第二 成份整體之10質量%以下的量包含於第二成份。 本發明之顯著捲縮性複合短纖維中,(第二成份/第一 成份)較佳為8/2至3/7(容積比)。更佳為7/3至35/65, 最佳為6/4至4/6。以本發明之顯著捲縮性纖維製作不織 布時,第二成份係主要賦予不織布之蓬鬆性及體積回復 性,第一成份係主要賦予不織布強度及不織布之柔軟度。 若此複合比為8/2至3/7則可同時達到不織布強度及柔軟 度、體積回復性。此複合比若第一成份過多則不織布強度 會上升,但所得不織布會變硬,體積回復也有劣化之傾向。 323879 19 201241253 另一方面,若第二成份過多則接著點變得過少,使不織布 強度變小,因此體積回復性有劣化之傾向。 本發明之顯著捲縮性複合中,第二成份之重心位置係 偏離纖維截面中之纖維之重心位置。第1圖表示本發明一 實施形態中複合短纖維之纖維截面。在第二成份(2)之周圍 配置第一成份(1),且第一成份(1)在纖維截面中佔纖維(10) 表面之至少20%。藉此使第一成份(1)在熱接著時表面會 熔融。纖維截面中,第二成份(2)之重心位置(3)係偏離纖 維(10)之重心位置(4),偏離之比例(以下稱為偏心率。) 係指將複合短纖維之纖維截面以電子顯微鏡等擴大拍攝, 並將纖維截面中第二成份(2)之重心位置(3)作為C1、將顯 著捲縮性複合纖維(10)之纖維截面中纖維之重心位置(4) 作為Cf、將顯著捲縮性複合纖維(10)之纖維截面之半徑(5) 作為rf時,以下式所表式之數值。 偏心率丨 Cf_Cl | /rf]xl00 第二成份(2 )之重心位置(3 )偏離纖維之重心位置(4) 之纖維截面,其較佳型態為第1圖所示之偏心芯鞘型,或 者是並列型。視情形不同也可能為在多芯型中集合於多芯 部份並偏離纖維之重心位置而存在。特別若是偏心芯鞘型 之纖維截面則可輕易表現所求波形狀捲縮及/或螺旋狀捲 縮,由此點來看係較佳。偏心芯鞘型複合短纖維之偏心率 較佳為5%至50%。更佳之偏心率為7%至30%。此外更 佳第二成份之纖維截面中的形態除了圓形以外,可為橢圓 形、Y形、X形、井形、多邊形、星形等其他形狀,複合短 323879 20 201241253 纖維(ίο)之纖維截面的形態除了圓形以外,可為擴圓形] 形、X形、井形、多邊形、星形等其他形狀或中空形。 第2圖係表示本發明一實施形態中顯著捲縮性複合短 纖維之捲縮形態。本發明所指波形狀捲縮係表示如第2八 圖所示般捲縮之捲部為彎曲者。螺旋狀捲縮表示如第2B 圖所示般捲縮之捲部為螺旋狀彎曲者。如第2C圖所示般波 形狀捲縮與螺旋狀捲縮混合存在之捲縮也包含於本發明。 若如第3圖所示般通常之機械捲縮之情形,則捲縮之捲為 鋭角,即直接為鋸齒狀捲縮,則作為不織布時體積回復性 無法變大。再者,對於壓縮之面彈性,即彈簧^卯化幻效 果不佳,尤其無法得到充分之體積回復性。此外,若如第 4圖所示般為機械捲縮之銳角之捲縮,則混合第2a圖所示 波形狀存在之捲縮也包含於本發。本發明中包括波形狀捲 縮與螺旋狀捲縮’並與機械捲縮區別而稱為立體捲縮。 本發明中,尤其是第2C圖所示波形狀捲縮與螺旋狀捲 縮混合存在之捲縮’由可同時達到分梳通過性與起初體積 及體積回復性此點來看為較佳。 本發明之顯著捲縮性複合短纖維可以以下順序製造。 首先’將含直鏈狀聚乙烯及低密度聚乙烯之第一成份、與 例如含50質量%以上聚對苯二曱酸乙二酯及/或聚對笨&gt; 曱酸丁二酯之第二成份,以在纖維截面中第一成份至少佔 纖維表面之至少20%、第二成份之重心位置偏離纖維之貧 心位置之方式配置,並使用複合型喷嘴,例如偏心芯鞘炎 複合喷嘴’將第二成份以紡絲溫度240°C至330°C、第〆成 323879 21 201241253 份以纺絲溫度200 C至300°C而熔融紡絲,並以抽取速度 100m/min至1500m/min抽取而得紡絲細絲。 接著,以第二成份所含聚合物成份中具有最高玻璃轉 移點之聚合物成份之玻璃轉移點(Tg2)以上、未達直鏈狀聚 乙烯之熔解峯溫(peak temperature)之延伸溫度,並以延 伸倍率1. 8倍以上實施延伸處理。更佳之延伸溫度下限為 較Τρ尚l〇°c之溫度。更佳之延伸溫度上限為95&lt;3c,特別 佳之延伸溫度上限為90t ^若延伸溫度較了取低則第二成 份之結晶化難以進行’故所得纖維中第二成份之熱收縮會 變大,此外也確認以所得纖維所製作之不織布其體積回復 性有變小的傾向。若延伸溫度為直鏈狀聚乙婦之熔解峯溫 度以上則纖維彼此會熔著,故較為不佳。 更佳之延伸倍率下限為2倍,特別佳之延伸倍率下丨 為2· 2倍,最佳之延伸倍率下限為2 4倍。更佳之延伸^ 率上限為5倍,籠之延伸倍率上限為4.G倍,最佳之; 伸倍率上限為3·5倍。若延伸倍率未達18倍,則因延d 倍率低故難以獲得顯示波形狀捲縮及/或螺旋狀捲縮之纖 維,作為不織布時不僅蓬鬆性變小錢維本身之剛性也, 故在分梳通過轉之不織布製成性不佳,或是體積I 復性有降低之傾向。此外,延伸時前後視其必要可以 至U5C之纖維彼此不會炼著之溫度,在乾熱、濕熱 熱等氛圍下實施退火處理。 ........ ,者’視其必要在料纖維處理财或後使用填料箱 SU lngbQX)式捲縮機等公知之捲縮機,並賦予捲縮數 323879 22 201241253 5峯/25mifl至25峯/25mm之捲縮。通過捲縮機後之捲縮形 狀或波形狀捲縮。若捲縮數未達5察 ^25mm 5刀梳通過性降低,同時不織布之蓬鬆性及體積回 復I·生有劣化之傾向。另一方面若捲縮數超過π峯細^ ,因捲縮數過多而使分梳通過性降低,不僅不織布之布質 劣化,且不織布之起初體積也有變小之虞。 。再者,較佳為於前述捲縮機賦予捲縮後在別它至Π5 C乾…、濕熱、或蒸熱氛圍下實施退火處理。藉由退火 處可促進顯著捲縮性複合短纖維中顯示之立體捲縮。具 ,來說。在賦予纖維處理劑後於捲縮機賦予捲縮,並在別 C至115 C之乾熱氛圍下實施退火處理,同時可實施乾燥 處理而將步_略化’故騎佳。若退火處理未達5{rc, 則^纖維之乾減縮率錢大之傾向,並有所得不織布 之布質雜I、生產性降低之虞。此外,退纽程與乾燥工 日:Ϊ仃時’若退火溫度未達5〇ΐ則纖維之乾燥可能不 由如此方法而可得顯示立體捲縮之顯著捲縮性複 合組纖維。 如此所得之本發明之顯 ......._·'、可俺饰性複合短纖維中,若考 ㈣狀料颂料料驗,麟縮數 (立體捲縮數)較佳為12峯至18峯/2‘。此外1 ==5(2()1()年)為基準而測定本發明之顯著捲刪 捲 料時,捲_與_㈣比(捲紹 率/捲細數)較佳為0·7至U,更佳為㈣幻。捲縮率 表示捲縮之蚊性(捲輯長難),若捲料场縮數滿月 323879 23 201241253 上述範圍,則因捲縮難以伸長且具有適度大小之波形及/ 或螺旋狀捲縮,故分梳通過性良好,通過分梳後的網維持 蓬鬆性,且熱處理後之不織布等可維持彈性。 本發明之顯著捲縮性複合短纖維之纖度及纖維長並無 特別限定,並依其用途選擇。例如,本發明之顯著捲縮性 複合短纖維係如後述,以分梳機(或其他手段)製作網後, 將纖維彼此熱接著而製造熱接著不織布,使用於此情形時, 其纖度較佳為1. ldtex至15dtex,纖維長度較佳為imin至 lOOmro之短纖維。例如’將本發明之顯著捲縮性複合短纖 維作為衛生材料之表面材使用時’其纖度較佳為1. 5dteX 至3. 5dtex。該等纖度及纖維長可在製造熱接著不織布以 外之不織布時使用’此係不需贅言。具體來說,本發明之 顯著捲縮性複合短纖維具有適合使用於以分梳機製作纖維 網而製造之乾式不織布(例如透氣(air_through)不織布、 南喷水網(spunlace)不織布、針刺(needle punch)不織布 等)之纖維長(纖維長15ram至80mm、更佳為32mm至64mm)、 適合製造濕式不織布之纖維長(纖維長lmm至20mm、更佳 為3mm至15mm)即可,或是具有適合製造氣流成網 (air-laid)不織布之纖維長(iram至30mm、更佳為5mm至 2 5 mm)即可。藉由調節紡絲細絲之纖度及延伸倍率而可如所 求方式調節纖度。預定長度之纖維係在前述退火處理後將 纖維切斷而獲得。 纖維集合物中含有以上所説明之本發明之顯著捲縮性 複合短纖維20質量%以上,藉此形成表面觸感良好、蓬鬆 323879 24 201241253 性、厚度方向之柔軟性 纖維集合物可舉_^體積回復性優異之纖維集合物。 κ 編物及不織布等。 接者同時說明本發 芬梵制、止士、+ 月之纖維集合物一具體例之不織布 及其製造方法。以前述 〇/ LV μ ^ 貝者捲縮性複合短纖維含有20質量 %以上之方式製作纖 难'同、接著藉由交絡纖維彼此、及/ 或熱接者4方法而將键 蚀田使灿她&amp;士 、取維彼此一體化,藉此而得不織布。 使用其他纖維時、該复 ^ 、他纖維例如可依用途而由棉、絲綢、 手毛、麻、紙漿等天梦 七幾維、嫘縈、銅銨(cuprammonium) ,Λ丙缔㈣、聚I系、聚醢胺系、聚稀烴系、 m.^21鮫s曰系等合成纖維選擇丨種或複數種之纖維。 ==可與本發^顯著捲祕複合域維混合使用、 =使用。&amp;月之顯著捲缩性複合短纖維所成之纖維網積層 ㈣述錢布時·狀纖賴可列舉:平行網、 法二=罔纟規網、父錯網、及十字交錯網等分梳網、1 :成、,周、濕式抄紙網、及紡絲黏合(spunbond)網等 層2種以上不同種類之纖維網。 肖本發明之顯著捲縮性複合短纖維而製造不織布 較佳為於纖維網實施熱處理,並且以第 彼此熱接著之熱接著不織布之形態而獲得颂布。熱接著 不織布係使本發明之顯著捲縮性複合短纖維所帶來之效果 (厚度方向之柔軟性、體積回復性及體積回復性)顯著地發 揮。為了將纖維間絡合,纖維網可視其必要在熱處理前及/ 或熱處理後實施針刺處理及水流交絡處理等。 323879 25 201241253 為了獲得熱接著不織布,而在前述纖維_由公知之 手段實施熱處理。熱處理手段 ==不= 欠附式熱處理機及紅外線式熱處理= 熱處理條件,係選擇充分料及。熱處理溫度等 π及/或軟化第一成份且纖維彼 “ X財接合’同時顯著捲縮性複合 生立體捲縮不會被壓壞之條件而實施。例如,將直鏈狀聚 乙稀之纺絲前找㈣溫(魏之直鏈狀h料於第 成份時’具有最高、簡Μ之錢狀聚 作為㈣、熱處理溫度難為㈣地+赠解之峯:)。 更佳之熱處理溫度範圍為(Tm+5yc至(Tm+ 心 如此製作之熱接著不織布係表面觸 旱又方向如^軟性。錢布之厚度方 ;示作為「壓縮後體積」指標,比較同厚度之不= 壓縮後體積越小則不織布在厚 、、' 敕。㈣右厘w * 易壓縮」’並為柔 軟匕不織布厚度方向之柔軟性可表示作為「體積變化 之指標。對於原不織布體積(厚), 之體_度)變化量之比例表示,=變:率係以壓縮 布在厚度方向顯示柔軟。含有 捲=則^織 纖維之熱接著不織布的體她…:頁者捲縮性複合短 為贼以上。 變化率較佳為85%以上。更佳 此外,熱接著不織布係可藉由在厚度 積回復性(壓縮後體積回復)而評價。壓縮後回復體積3 323879 26 201241253 示不織布厚度方向之體積回復性,且回復體積越大即富有 減震(cushion)性(彈性)。富有減震性之不織布例如使用作 為衛生物品之表面材時,會隨著身體動作,並可提升對肌 膚之岔著性。壓縮後體積回復係表示為由壓縮狀態除去荷 重並經過一定時間後之不織布體積(厚度),相對於壓縮前 之不織布體積(厚度)的比例,壓縮後體積回復越大則表示 越大之減震性。含有本發明之顯著捲縮性複合短纖維之熱 接著不織布的體積回復率較佳為60%以上。更佳為65%以 上,特佳為68%以上。 熱接耆不織布之表面觸感及厚度方向之柔軟性、蓬鬆 性、體積回復性(彈力性)係計測布$觸感之客觀評價法之 ’可依照 KES(Kawabata Evaluation System)而計測及/ 或評價。熱接著不織布之表面觸感可藉由測定KES所定義 之表面摩擦特性值而評價,熱接著不織布之厚度方向之柔 軟性、蓬鬆性、體積回復性(彈性)係可測定由KES所定義 =壓縮試驗時之荷重-位移曲線移動所求的壓縮特性值而 °平價。具體來說,表面摩擦之特性值係測定平均摩檫係 (以下稱為MIU)及平均料係數之變動(也稱為摩 二ΓΓ工差,以下稱為_。_表示表面滑動難度(或滑 一 X),該MIU越大表示難以滑動。MMD表示摩擦之 致’該MMD越爛麵表面姆。含有本 縮性複合短纖維之熱接著不織布的表面,㈣高:者捲 323879 。以㈣摸如此之不織布會有抵抗感,但同時會D 、、感’因此會有稱為「滑順感」、「濕潤感」之獨特的 27 201241253 觸感。測定該等表面摩擦之特性值之機器只要是以KES為 基準而進行表面摩擦測定之機器即無特別限定。表面摩擦 之特性值例如可藉由使用KES-SE摩擦感測試機、 KES-FB4-AUT0-A自動化表面試驗機(皆為keskato股份有 限公司製)等而測定。 壓縮特性值係測定壓縮硬度(也稱為壓縮特性之直線 性’以下稱為LC)、壓縮能(也稱為壓縮之功量,以下稱為 WC(gf · cm /cm2))、壓縮彈性(resilence)(也稱為壓縮回 復性,壓縮回復率、以下稱為rC(%))、T。(指荷重為 〇.5gf/cm2時之厚度(则〇)、Tro(指荷重為5〇gf/cm2之厚度 (mm))、壓縮率(使用前述Tq、Tm並以1〇〇x(Tq —Tm)/T。之 式所求。以下稱為EMC(%))。LC表示以小的力之壓縮性, LC越大則壓縮越硬。wc表示壓縮之功量,wc越大則厚度 方向越柔軟並容易壓縮。RC表示對於壓縮之彈性(回^ 性、反彈性),RC越大則對於壓縮容易反彈,即具有減震 性。EMC表示施加規以種類之荷重時之厚度變化的比例, EMC越大則越輕柔且蓬鬆,且施加荷重時之變形大。含有 本發明之顯著捲縮性複合_維之熱接著傾衫僅因壓 縮率大而起初體積大、蓬梦 故歷许ww 壓縮硬度小、壓縮能大, 又0合錢且柔軟。含有本發明之顯著捲縮性複 。短纖維之熱接者不織布另外因壓縮之彈性大顯 於壓縮的彈性之良好減震性。測定由該轉 = 重-位移曲線移動所求之壓縮特性值的機器,^』 為基準進行㈣躲值岐之機^卩錢觀定 323879 28 201241253 1L=壓縮一為一股份有 不織ίΓΓ:熱接著不織布之表面摩擦,係可於製造 =布中吹以熱風的面為測定面、縱方向為測定方向(也稱 方向)、靜荷重為咖、摩擦子之移動速度為lmm/sec Γ1Γ偏性,即熱縣錢叙_試驗中,由荷 =立移曲線的移動所求之壓縮特性值,係可於製造不織布 =,風的面為測定面、使用面積為W之圓形加壓板 子、速度為0最m/see、上限荷重為5Qgf/,腳 感度為20而測定。 H本發明之顯著捲縮性複合短纖維之熱接著不織 徵為觸感平滑且柔軟。為了在觸摸該等時感受到 中軟’重要的是依據前述KES之表面摩擦之特性值 =均摩擦係數_)與平均摩擦係數之變動⑽)。含有 “發明之顯著捲縮性複合短纖維之熱接著不織布中,執接 者不織布表面之平均摩擦係數MIU較佳為0.3以上、〇 6 一:。平均雜係數為〇.3以上,即摩擦較辣不織布大 織:Ϊ度’縣使熱歸㈣布在朗肌料,熱接著不 ::與肌膚間會產生適度摩擦、阻力,所感覺觸感為『滑 323879 因摩㈣Γ之+均摩擦係數不會過大而使觸感變差(例如 均摩而使貼附於肌膚的感覺及觸感產生黏著感)。平 -MIU)更佳為〇·3以上、〇·5以下,特佳為〇.犯The number (MI) is measured based on JIS K 7210 (1999) (condition: i9 (TC, load 21.18N (2. 16kgf)). The larger the MI, the slower the curing speed of the sheath component during spinning, and the fibers are mutually It is easy to melt. On the other hand, if the town is too small, it is difficult to fibrillate. More specifically, the shot of low-density polyethylene is preferably from 3g/10min to 50g/lGmin, more preferably from 5g/1()min to 5〇g. /1〇min, more preferably 10g/l〇min to 5〇g/1〇min. The Q value in the low density polyethylene is preferably 1G or less. More preferably, the Q value is 9 and more preferably 5 Up to 8. If the q value exceeds 1 〇, a good curling performance axis cannot be obtained, and the strength tends to decrease. In the first injury, the total mass of the linear polyethylene and the low density polyethylene is the mass. In the case of %, preferably, the linear polyethylene is 95% by mass, 75 mass%, and the low-density polyethylene is 55% to 25% by mass. To the mass%, = density polyethylene accounted for 1G f%% to 2 () f amount %. ^The linear polythene proportion of the long-term eve 'is difficult to obtain the effect of adding low-density polyethylene, and ^ when not weaving The fluffiness of the cloth will also be degraded. If the proportion of the money is too large, the non-woven fabric with high strength cannot be obtained as the heat and then the non-woven fabric. The right 3 low-density polyacetonitrile is in the above-mentioned range _, then in the composite short fiber = performance Good reading, science, silk is _ not - less, 2 will raise the fiber of the coil, this 'bubble containing the fiber b:, good. Easy to express the reasons for the three-dimensional crimp is not certain, However, it is presumed that in the direct-bonded polyethylene component of the knives, the low-density polyether is 323879 201241253. The length is divergent and extends to easily cause deformation, so it is easy to express the three-dimensional crimp. In particular, the present invention is not limited thereto. In addition, low-density polyethylene has the function of a softening agent, so if it contains a low-density polyethylene bond of the above range, for example, when a linear polyethylene having a high density is used, the obtained non-woven fabric is displayed in the thickness direction. Excellent softness and good surface feel. In addition, if the low-density polyethylene is contained in the above range, the processing temperature of the nonwoven fabric can be broadened, and the manufacturing heat is not restricted. Limited to processing temperature, and can obtain a non-woven fabric with almost fixed soft touch. As long as the composite short fiber exhibits sufficient three-dimensional crimping and is a non-woven fabric with good touch, the first component may contain linear polyethylene and low density. Other polymer components other than polyhexene. For example, the first component may contain high density polyethylene, polypropylene, polybutene, polybutylene, polydecene pentene resin, polybutadiene. , a propylene-based copolymer (for example, a propylene-ethylene copolymer), an ethylene-vinyl alcohol copolymer, an ethylene-vinyl phthalate copolymer, an ethylene-(mercapto)acrylic acid copolymer, or an ethylene-methyl (meth) acrylate copolymer Polyolefin resin, polyethylene terephthalate, polybutylene terephthalate, polybutylene terephthalate, polyethylene naphthalate, poly Polyurethane resin such as lactic acid, polybutylene succinate and copolymer thereof, polyamide amine resin such as nylon 66, nylon 12, and nylon 6, acrylic resin, polycarbonate, and poly Acetal, polystyrene The selection of a cyclic polyolefin and engineering plastic, a mixture of these, and those of the elastic body (Elastomer) resin based polymer or a plurality of component 1. The polymer component of the first component is preferably a linear polyethylene and a low density 323879 17 201241253. The total mass of the polyethylene is 50% by mass or more, more preferably π% by mass or more, and even more preferably only Polymer composition. The first component may contain components other than the polymer component, for example, an antistatic agent, a pigment, a matting agent, a heat stabilizer, a light stabilizer, a flame retardant, an antibacterial agent, a slip agent, a plasticizer, a softener, and an anti-static agent. Additives such as oxidizing agents, ultraviolet absorbers, and crystal nucleating agents. Such an additive is preferably contained in the first component in an amount of 10% by mass or less based on the entire first component. The polymer component of the second component contains 50% by mass or more of the melting point higher than the melting point of the linear polyethylene constituting the first component. (The above polyester. The polymer component of the second component preferably contains 50% by mass or more of the polyester, more preferably 75% by mass or more, and most preferably 1% by mass. Compared with other polymers Polyester is cheaper and has high rigidity, and is suitable for use because it imparts fiber elasticity. Polyesters include polyethylene terephthalate, polybutylene terephthalate, and polytrimethylene terephthalate. a polymer or a copolymer such as polyethylene naphthalate or polylactic acid, wherein the melting point of the polyester is higher than the melting point of the linear polyethylene constituting the first component and the component is higher than 〇. The melting point temperature is higher than the melting point of the linear polyacetate above 50〇c. The polyester in the above is compared with polytrimethylene terephthalate, polyethylene terephthalate and polyparaphenylene. The butyl phthalate has high rigidity and imparts elasticity to the fiber. Therefore, the high-speed combing property of the significantly crimped composite short fiber is good. Especially, it is most suitable for the rigidity of polyethylene terephthalate. Poly(p-ethylidene dicarboxylate) can also be used to adjust the elongation of the fiber by suitable adjustment However, it has high crystallinity and becomes difficult to heat shrink, so that a remarkable crimped composite short fiber which does not exhibit or exhibits only a slight potential curling property can be obtained. If 323879 18 201241253 is used, such a remarkable crimping compound is short. Non-woven fabric made of fiber, when the net is heat treated, no or only slight shrinkage occurs in the net, which will remove or reduce the trouble of manufacturing engineering management caused by shrinkage of the net. The second component is more suitable for polyester containing poly-p-benzene. When ethylene diacetate and/or polybutylene terephthalate and other polymer components are used, the other polymer component exhibits sufficient three-dimensional crimping and imparts good fibers to the composite short fiber. The touch is not particularly limited. For example, other polyester resins, specifically, polyethylene naphthalate, polylactic acid, and poly(trimethylene terephthalate) may be mixed. However, poly(p-phenylene terephthalate) The diester is soft as described above, and the high-speed carding property of the obtained fiber tends to be lowered, so that it is preferably not used in the remarkably composite short fiber of the present invention. The second component may contain a polymer. Ingredients other than parts, such as antistatic agents, pigments, matting agents, thermal stabilizers, light stabilizers, flame retardants, antibacterial agents, slip agents, plasticizers, softeners, antioxidants, UV absorbers, crystallized An additive such as a nucleating agent. The amount of the additive is preferably contained in the second component in an amount of 10% by mass or less based on the entire second component. In the significantly crimped composite staple fiber of the present invention, (second component/first A component) is preferably from 8/2 to 3/7 (volume ratio), more preferably from 7/3 to 35/65, most preferably from 6/4 to 4/6. Manufactured from the remarkable crimping fiber of the present invention When non-woven, the second component mainly imparts bulkiness and volume recovery to the non-woven fabric. The first component mainly imparts the strength of the non-woven fabric and the softness of the non-woven fabric. If the composite ratio is 8/2 to 3/7, the non-woven fabric strength can be simultaneously achieved. And softness and volume recovery. If the composite ratio is too large, the non-woven strength will increase, but the resulting non-woven fabric will become hard and the volume recovery tends to deteriorate. 323879 19 201241253 On the other hand, if the amount of the second component is too large, the dot becomes too small, and the strength of the nonwoven fabric is reduced, so that the volume recovery property tends to be deteriorated. In the significant crimping composite of the present invention, the position of the center of gravity of the second component is offset from the position of the center of gravity of the fibers in the cross section of the fiber. Fig. 1 is a view showing a fiber cross section of a composite short fiber in an embodiment of the present invention. The first component (1) is disposed around the second component (2), and the first component (1) accounts for at least 20% of the surface of the fiber (10) in the fiber cross section. Thereby, the surface of the first component (1) is melted upon heat. In the fiber cross section, the position (3) of the center of gravity of the second component (2) deviates from the position of the center of gravity (4) of the fiber (10), and the ratio of the deviation (hereinafter referred to as eccentricity) means that the fiber cross section of the composite short fiber is Enlarged photographing by an electron microscope, etc., and the position (3) of the center of gravity of the second component (2) in the fiber cross section is taken as C1, and the position of the center of gravity (4) of the fiber in the fiber cross section of the significantly crimped composite fiber (10) is taken as Cf, When the radius (5) of the fiber cross section of the significantly crimpable composite fiber (10) is taken as rf, the numerical value of the following formula is used. The eccentricity 丨Cf_Cl | /rf]xl00 The position of the center of gravity of the second component (2) (3) is the fiber cross section of the position of the center of gravity of the fiber (4), and the preferred form is the eccentric core sheath type shown in Fig. 1. Or it is a side-by-side type. Depending on the situation, it may also be present in a multi-core type that is concentrated in a multi-core portion and deviated from the center of gravity of the fiber. In particular, if the cross section of the eccentric core-sheath type fiber is easily expressed as a wave-shaped crimp and/or a spiral crimp, it is preferable from the viewpoint. The eccentricity of the eccentric core-sheath type composite short fibers is preferably from 5% to 50%. A better eccentricity is 7% to 30%. In addition, the shape of the fiber cross section of the second component may be elliptical, Y-shaped, X-shaped, well-shaped, polygonal, star-shaped or the like in addition to the circular shape, and the composite short 323879 20 201241253 fiber (ίο) fiber cross section In addition to the circular shape, the shape may be an oval shape, an X shape, a well shape, a polygon shape, a star shape, or the like. Fig. 2 is a view showing a crimped form of a remarkably crimped composite short fiber in an embodiment of the present invention. The wave-shaped crimping system according to the present invention means that the crimped portion is curved as shown in Fig. 2 . The spiral crimping indicates that the rolled portion is a spiral bend as shown in Fig. 2B. The crimping in which the wave-shaped crimping and the spiral crimping are mixed as shown in Fig. 2C is also included in the present invention. In the case of the normal mechanical crimping as shown in Fig. 3, the rolled roll is a corner, that is, it is directly zigzag-shaped, and the volume recovery property cannot be increased as a non-woven fabric. Furthermore, the elasticity of the surface to be compressed, i.e., the spring effect, is not good, and in particular, sufficient volume recovery is not obtained. Further, if it is a crimp of an acute angle of mechanical crimping as shown in Fig. 4, the crimping in which the wave shape shown in Fig. 2a is mixed is also included in the present invention. The present invention includes a wave-shaped crimp and a helical crimp ′ and is distinguished from a mechanical crimp as a three-dimensional crimp. In the present invention, in particular, the crimping in which the wave-shaped crimping and the spiral crimping are mixed as shown in Fig. 2C is preferable from the viewpoint that the combing passability and the initial volume and volume recovery property can be simultaneously achieved. The significantly crimpable composite staple fibers of the present invention can be produced in the following order. First, 'the first component containing linear polyethylene and low-density polyethylene, and, for example, 50% by mass or more of polyethylene terephthalate and/or poly-peptidic> butyl phthalate The two components are disposed in such a manner that the first component of the fiber cross section accounts for at least 20% of the surface of the fiber, and the position of the center of gravity of the second component deviates from the position of the center of the fiber, and a composite nozzle such as an eccentric core sheath inflammation composite nozzle is used. The second component is melt-spun at a spinning temperature of 240 ° C to 330 ° C, a temperature of 323879 21 201241253 parts at a spinning temperature of 200 C to 300 ° C, and is extracted at a drawing speed of 100 m/min to 1500 m/min. And we have to spin the filaments. Next, the glass transition point (Tg2) of the polymer component having the highest glass transition point among the polymer components contained in the second component is less than the extension temperature of the melting peak temperature of the linear polyethylene, and The elongation treatment was carried out at a stretching ratio of 1.8 times or more. A better extension temperature lower limit is the temperature than Τρ is still l〇°c. Preferably, the upper limit of the extension temperature is 95 &lt; 3c, and the upper limit of the extension temperature is particularly preferably 90 t. If the extension temperature is lower, the crystallization of the second component is difficult to proceed. Therefore, the heat shrinkage of the second component in the obtained fiber becomes large. It was also confirmed that the nonwoven fabric produced from the obtained fiber tends to have a small volume recovery property. If the elongation temperature is higher than the melting peak temperature of the linear polyacetamide, the fibers will fuse with each other, which is not preferable. A better lower limit of the stretching ratio is 2 times, and particularly preferably, the stretching ratio is 2.2 times, and the optimum stretching ratio is 24 times lower. The upper limit of the extension ratio is 5 times, the upper limit of the extension ratio of the cage is 4.G times, and the best; the upper limit of the stretching ratio is 3.5 times. If the stretching ratio is less than 18 times, it is difficult to obtain a fiber which exhibits a wave shape curling and/or a spiral crimping because of the low d magnification, and as the non-woven fabric, not only the bulkiness is reduced, but also the rigidity of the money itself, so the combing is performed. By turning the non-woven fabric into poor performance, or the volume I renaturation has a tendency to decrease. Further, it is necessary to perform the annealing treatment in an atmosphere of dry heat, moist heat or the like at a temperature at which the fibers of the U5C are not smelted at the time of stretching. ........, the known crimper is used as the material fiber processing or post-filling box SU lngbQX), and the number of crimps is given 323879 22 201241253 5 peak / 25mifl Up to 25 peaks / 25mm curl. The crimped shape or wave shape is curled by the crimping machine. If the number of crimps is less than 5 to 25 mm, the passability of the knife is reduced, and the bulkiness of the non-woven fabric and the volume recovery are prone to deterioration. On the other hand, if the number of crimps exceeds the π peak size, the combing property is lowered due to the excessive number of crimps, and not only the fabric of the non-woven fabric is deteriorated, but also the initial volume of the non-woven fabric is also small. . Further, it is preferred to carry out the annealing treatment after the crimping machine is crimped and then subjected to another Π5 C dry..., moist heat, or a hot air atmosphere. The three-dimensional crimping exhibited in the significantly crimped composite short fibers can be promoted by annealing. With, let's say. After the fiber treatment agent is applied, the crimping machine is crimped, and the annealing treatment is carried out in a dry heat atmosphere of another C to 115 C, and at the same time, the drying treatment can be carried out to make the step abbreviated. If the annealing treatment is less than 5 {rc, the dry shrinkage rate of the fiber tends to be large, and the resulting nonwoven fabric is implicated, and the productivity is lowered. In addition, the returning process and the drying time: when the annealing temperature is less than 5, the drying of the fiber may not be obtained by such a method, and the significantly crimped composite fiber exhibiting the three-dimensional crimping may be obtained. In the thus obtained synthetic composite short fiber of the present invention, if the test material is tested, the number of condensed numbers (three-dimensional crimping number) is preferably 12 Peak to 18 peaks/2'. Further, when the significant roll-cut material of the present invention is measured on the basis of 1 == 5 (2 () 1 () years), the volume___four ratio (volume ratio/volume number) is preferably 0·7 to U, better (four) magic. The crimping rate indicates that the curling is mosquitoous (the length of the winding is difficult). If the winding yard has a full scale of 323879 23 201241253, the curling is difficult to stretch and has a moderately sized waveform and/or spiral crimping. The carding passability is good, the fluffiness is maintained by the net after the carding, and the non-woven fabric after the heat treatment can maintain the elasticity. The fineness and fiber length of the remarkably crimped composite short fibers of the present invention are not particularly limited and are selected depending on the use. For example, the remarkably crimped composite short fiber of the present invention is prepared by a carding machine (or other means), and then the fibers are thermally bonded to each other to produce heat and then non-woven fabric. In this case, the fineness is preferably used. The fiber length is preferably from 1 to ldtex to 15 dtex, and the fiber length is preferably from imin to 100 mro. 5dtex。 3. The dtex is preferably 1. 5dteX to 3. 5dtex. These deniers and fiber lengths can be used in the manufacture of non-woven fabrics other than non-woven fabrics. Specifically, the remarkably crimped composite staple fiber of the present invention has a dry non-woven fabric (for example, air-through non-woven fabric, south sprinklace non-woven fabric, needle-punched fabric) suitable for use in fabricating a fiber web by a carding machine (for example) Needle punch) non-woven fabric, etc.) fiber length (fiber length 15ram to 80mm, more preferably 32mm to 64mm), suitable for making wet non-woven fabric fiber length (fiber length lmm to 20mm, more preferably 3mm to 15mm), or It is sufficient to have a fiber length (iram to 30 mm, more preferably 5 mm to 25 mm) suitable for producing an air-laid nonwoven fabric. The fineness can be adjusted as desired by adjusting the fineness and the stretching ratio of the spun filament. The fiber of a predetermined length is obtained by cutting the fiber after the annealing treatment. The fiber assembly contains 20% by mass or more of the significantly crimpable composite short fibers of the present invention described above, thereby forming a soft fiber aggregate having a good surface feel, fluffy 323879 24 201241253, and a thickness direction. A fiber assembly excellent in volume recovery. κ woven and non-woven fabrics. At the same time, the receiver also describes a non-woven fabric of a specific example of the fabric of the present invention, the squadron, and the moon, and a manufacturing method thereof. The 〇/ LV μ 贝 卷 性 复合 复合 含有 含有 含有 含有 含有 含有 含有 含有 含有 含有 制作 制作 制作 制作 制作 制作 制作 制作 LV LV LV LV LV LV LV LV LV LV LV LV LV LV LV LV LV LV LV LV LV LV LV LV LV She &amp; Shi, the dimension of each other's integration, and thus not to weave. When other fibers are used, the fiber or the fiber may be made of cotton, silk, hand hair, hemp, pulp, etc., depending on the application, such as cuprammonium, cuprammonium, acetophenone (tetra), poly-I. The synthetic fibers such as polyamines, polyamines, and m.^21鲛s are selected from the group of fibers or a plurality of fibers. == can be mixed with this hair ^ significant volume secret domain dimension, = use. &amp; month's remarkable crimping composite short fiber made of fiber mesh layer (4) when the money cloth is mentioned, the fiber fiber can be listed as: parallel net, method 2 = 罔纟 rule net, father wrong net, and cross staggered network Two or more different types of fiber webs, such as a comb, a 1:, a, a week, a wet papermaking web, and a spunbond web. The non-woven fabric is produced by the remarkable crimped composite short fibers of the present invention. Preferably, the heat treatment is carried out on the fiber web, and the crepe is obtained in the form of heat of the first heat and then non-woven. The heat and the non-woven fabric significantly contribute to the effects (softness in the thickness direction, volume recovery property, and volume recovery property) of the remarkable crimped composite short fibers of the present invention. In order to complex the fibers, the fiber web may be subjected to a needle punching treatment and a water flow entanglement treatment before and/or after the heat treatment. 323879 25 201241253 In order to obtain heat followed by non-woven fabric, heat treatment is performed on the aforementioned fibers _ by a known means. Heat treatment means == no = under-attached heat treatment machine and infrared heat treatment = heat treatment conditions, select the full material. The heat treatment temperature is equal to π and/or the first component is softened and the fiber is subjected to the condition that the shrinkage composite composite solid crimp is not crushed. For example, the linear polyethylene is spun. Look for the front of the silk (four) temperature (When the straight chain of the Wei is in the first component, the highest and simple money is collected as (4), the heat treatment temperature is difficult (four) and the peak of the solution is:). The better heat treatment temperature range is ( Tm+5yc to (Tm+ heart is so hot, then the surface of the non-woven fabric is drought-dried and the direction is soft. The thickness of the money cloth is shown as the "compressed volume" index, compared with the same thickness = the smaller the volume after compression Non-woven fabric is thick, ''. (4) Right PCT w * Easy to compress"' and the softness of the soft 匕 non-woven fabric thickness direction can be expressed as "an index of volume change. For the original non-woven volume (thickness), the body _ degree) changes The ratio of the quantity indicates that the = change rate is soft in the thickness direction by the compression cloth. The volume containing the roll = the heat of the woven fiber and then the non-woven body...: The curling compound of the page is shorter than the thief. The change rate is better. More than 85%. Better yet, hot Then, the non-woven fabric can be evaluated by the recovery of the thickness product (volume recovery after compression). The recovery volume after compression 3 323879 26 201241253 shows the volume recovery in the thickness direction of the non-woven fabric, and the larger the recovery volume is the cushioning property. (elasticity) When the non-woven fabric which is shock-absorbing, for example, is used as a surface material for sanitary articles, it will move with the body and enhance the susceptibility to the skin. The volume recovery after compression is expressed by removing the load from the compressed state and passing through The ratio of the non-woven volume (thickness) after a certain period of time to the non-woven volume (thickness) before compression, the greater the volume recovery after compression, the greater the shock absorption. The significantly crimped composite staple fiber of the present invention is contained. The volume recovery rate of the heat-non-woven fabric is preferably 60% or more, more preferably 65% or more, and particularly preferably 68% or more. The surface of the heat-bonded non-woven fabric is soft, fluffy, and volume-recoverable in the thickness direction ( The elastic evaluation method is based on the KES (Kawabata Evaluation System) and can be measured and/or evaluated according to the KES (Kawabata Evaluation System). The surface feel of the cloth can be evaluated by measuring the value of the surface friction property defined by KES. The softness, bulkiness, and volume recovery (elasticity) of the heat in the thickness direction of the nonwoven fabric can be determined by KES = compression test The load-displacement curve shifts the value of the compression characteristic and the price is flat. Specifically, the characteristic value of the surface friction is the change of the average friction coefficient (hereinafter referred to as MIU) and the average material coefficient (also referred to as the friction coefficient). The work difference, hereinafter referred to as _._ indicates the difficulty of surface sliding (or slip-X), the larger the MIU means that it is difficult to slide. The MMD indicates the friction. The more the surface of the MMD is, the more the surface of the MMD. The heat then follows the surface of the non-woven fabric, (four) high: volume 323879. (4) Touching such a non-woven fabric will have a sense of resistance, but at the same time it will have D, and feel. Therefore, there will be a unique 27 201241253 touch called "smoothness" and "wetness". The apparatus for measuring the characteristic value of the surface friction is not particularly limited as long as it is a surface friction measurement based on KES. The characteristic value of the surface friction can be measured, for example, by using a KES-SE friction feeling tester, a KES-FB4-AUT0-A automated surface tester (all manufactured by Keskato Co., Ltd.), or the like. The compression characteristic value is a compression hardness (also referred to as linearity of compression characteristics hereinafter referred to as LC), compression energy (also referred to as compression work amount, hereinafter referred to as WC (gf · cm / cm 2 )), and compression elasticity ( Resilence) (also known as compression recovery, compression recovery rate, hereinafter referred to as rC (%)), T. (The thickness of the load is 〇5gf/cm2 (then 〇), Tro (the thickness of the load of 5〇gf/cm2 (mm)), and the compression ratio (using the above Tq, Tm and 1〇〇x (Tq) -Tm)/T. The formula is hereinafter referred to as EMC (%). LC indicates compressibility with a small force, and the larger the LC, the harder the compression. wc indicates the amount of compression, and the larger the wc, the thickness The softer the direction and the easier the compression. RC indicates the elasticity (compression, resilience) for compression, and the larger the RC, the easier it is for the compression to rebound, that is, the shock absorption. EMC indicates the thickness change when the load is applied to the type. Proportion, the larger the EMC, the softer and more fluffy, and the greater the deformation when applying the load. The heat of the remarkable crimping compound_dimensional heat of the present invention is only due to the large compression ratio, and the initial volume is large, and the dream is large. Ww has small compression hardness, large compression energy, and is 0-weight and soft. It contains the remarkable crimping property of the present invention. The hot-bonded non-woven fabric of short fibers is also excellent in shock absorption due to the elasticity of compression. The machine that measures the compression characteristic value obtained by the rotation=heavy-displacement curve is measured as a reference (4) Hidden value machine ^卩钱观定323879 28 201241253 1L=Compression one for one share has no weaving ΓΓ ΓΓ: heat followed by non-woven surface friction, can be produced in the cloth = hot air surface for the measurement surface, longitudinal direction In order to measure the direction (also called the direction), the static load is the coffee, and the moving speed of the friction is lmm/sec Γ1Γ, which is the compression characteristic value obtained by the movement of the load-shift curve in the test of the county. It is possible to produce a non-woven fabric =, the wind surface is a measuring surface, a circular pressure plate having a use area of W, a speed of 0 m/see, an upper limit load of 5 Qgf /, and a foot sensitivity of 20. The heat of the significantly crimped composite short fiber is then non-woven to make the touch smooth and soft. In order to feel the softness when touching the same, it is important that the characteristic value of the surface friction according to the aforementioned KES = the average friction coefficient _) And the change in the average coefficient of friction (10)). In the heat-containing non-woven fabric containing "the remarkable crimped composite short fiber of the invention, the average friction coefficient MIU of the surface of the non-woven fabric of the supporter is preferably 0.3 or more, 〇6:: The average hybrid coefficient is 〇.3 or more, that is, the friction is higher. Spicy non-woven fabric woven: Ϊ degree 'County makes the heat back (four) cloth in the Lang Muscle, heat does not:: There will be moderate friction and resistance between the skin and the skin, the feeling of touch is "slip 323879 InMo (four) Γ + + friction coefficient It is not too large and the touch is deteriorated (for example, the feeling of sticking to the skin and the feeling of touch are caused by the rubbing). The flat-MIU is more preferably 3·3 or more, 〇·5 or less, and especially good 〇 Offense

S 29 201241253 以上、0.45以下。接著人 纖維之熱接著不織布矣二本發明之顯著捲縮性複合短 佳為0.G16以下„二平均摩擦係數之變動_)較 句摩擦係數之變動在〇 以下,ϋ 此不織布表面不I叙⑼一 在下藉 rm . g.i * ^ &quot;铋,且右平均摩擦係數miu滿足前述 紅圍,則兩者相加使熱接著不織布之 2 之獨特的『滑順感 一,月柔軟 丨、ΛΤΓ亚认# 十句厚擦係數之變動更佳為〇. 015 以下。平均摩擦係數 塗斤“心 )的下限值並無特別限制, 越接近0則越好’但可為0.001以上。 2本發明之顯著捲縮性複合短纖維之熱 布:不僅起初體積大,且施加荷重時為柔軟、容易織 接耆,右除去荷重或荷重變小,則有反彈且熱 不 布=積迅速回復之特徵。為了顯示該等壓縮時及壓= 放時之特徵’重要的是依據前述KESa縮特性值中之 WC、RC、EMC。含有本發明之顯著捲縮性複合短 、 接著不織布中,壓縮硬度(LC)較佳為〇 64以下。蘚、、之熱 硬度在0·64以下’可使i㈣不會過硬而得柔軟 壓縮硬度(LC)較佳為〇. 62以下,特佳為〇6 ?。 度(LC)之下限值並無特別限定,但可為〇 糨硬 • ϋ2。另夕卜, 壓縮硬度(LC)受測定之不織布的密度(g/m2)與響 密度越大則壓縮硬度也有變大之情形。因此:可使 硬度(LC)之值除以密度之值,即每單位密度^^2)之壓縮 硬度(L C )作為熱接著性不織布之壓縮特性值而評價人 本發明之顯著捲縮性複合短纖維之熱接著不織布中:有 位密度⑽之麼縮硬度(LC)較佳為0.013以下,更:: 323879 30 201241253 0. 012以下。 含有本發明之顯著捲縮性複合 中,壓縮能(WC)較佳為彳n f / 2 …接者不織布 在 1 · / 2、,,,、. gf · Cm/cm 以上。壓縮能(WC) 大且1cm以上,藉此使不織布在施加荷重時變形 ° 更佳為_ · ―2以 、為 4.5gf · cm/cm2 以上,最佳為 5. lgf · cm/cm2 :'_能之上限並無特別限定,但若大於8〇二 二貝I:會影響其他壓縮特性’故較佳為8· 〇gf •⑽心2 更佳為6. 〇gf · cm/cm2以下。 中,㈣之顯著捲縮性複合短纖維之熱接著不織布 587 :&lt;卜彈性WO較佳為挪以上。藉由壓縮彈性能為 。上,而使熱接著不織布為反雜優異且在減少荷重 荷重時體積會隨著回復之不織布。特別是藉由使前 二、^硬度⑽滿足較佳之_且壓縮彈性能⑽滿足較 佳之範圍,而使不織布對於壓縮之變形柔軟,且荷重減少 ^恢復《積(即原雜)1此,熱接著不織布係易隨 =身體凹凸部之變化的不織布,若將該不織布使用於各種 俯生材料之表面材’則表面材會隨著身體動作及姿勢之變 化而壓縮/體積回復’因此具有易與身體密著、獲得舒適感 之優點。壓縮彈性能(RC)之上限並無特別限定,可為1〇〇 %、9 0 % 或 § 5 %。 含有本發明之顯著捲縮性複合短纖維之熱接著不織布 中二壓縮率(EMC)較佳為70%至98%。在此壓縮率是指使 用荷重為G.5gf/cm時之厚度為τ。、荷重為5〇gf/cm2時之 323879 31 201241253 厚度為Tm’並以EMC(%) = 100x(T。一Tm)/T〇所求之壓縮特 性值。若壓縮率低於70%,則不僅起初體積小且對於壓縮 也不易變形,對於熱接著不織布施加荷重時,可隨著荷重 增加而變形的比例小,並有觸感變得堅硬之虞。若壓縮率 大於98% ’則施加荷重時的變形過大,故不僅形狀維持性 容易降低’且即使小的荷重也有壓壞熱接著不織布而使其 成為平坦之薄片狀之虞。使用本發明之顯著捲縮性複合短 纖維之熱接著不織布中,壓縮率(EMC)更佳為72%至95 %、特佳為75%至90%、最佳為78%至85%。 本發明之纖維集合物,尤其是不織布,更尤其是熱接 著不織布絲面觸感良好且具有錄性及減震性,故適合 於生理用彳#生棉及紙尿布等衛生物品之表面材、濕紙巾、 擦拭布、化粧品用材料、女性内衣之襯墊、墊肩、車輛用 減震材、地板暖相地板之基本材、緩衝材、及包裳材料 本發明之熱接著錢布_適合於衛生物品之表面 材本發Θ另外可提供使用本發明之熱接料織布作為一 :材之衛生物品。衛生物品係含有可吸收人體或動物所4 ;之血液、體液及翼尿等之吸《的製品,係指紙尿布 衛生棉、及漏尿轉製品,也稱為吸收性物品。, 之表面材係直接密著於人體或動物之細嫩部份, 求具有優異特性。==:之柔軟性及減震性也. 觸感、柔軟性及趙積回復=者:織布係如前述般表' I生優異,故適合作為表面材而; 323879 32 201241253 其他構件同時構成衛生物品。 其 尤 本發明之熱接著不織布作為衛生物品 密度較佳為lOg/m2至70g/m2,更佳為15g/m2面材時, 其,密度可依照衛生物品軸而在該等範圍^ 6Qg/m2。〜 發明之熱接著不織布使用於其他用途時 °此外’本 宜選擇密度。 ’、其用逯而適 本發明之熱接著不織布作為衛生物3之 時’較佳為含有2G質量%以上之前述顯著捲面材使用 維,更佳為含有50質量%以上,特別佳為含有啜合翅纖 以上。若前述顯著捲縮性複合短纖維的比例在80質量% 内’則不僅作為表面材之表面觸感,且厚度方Θ攻&quot;fe園 及減震性優異,可發揮防止肌膚乾燥等表面 °之柔敕性 (實施例) 求之功能。 [實施例1至13、比較例1至6] (第一成份) 準備下述直鏈狀聚乙烯(LLDPE )、低密度聚己 及高密度聚乙烯(HDPE)。 (LDPE) LLDPE-1 :茂金屬觸媒所聚合之直鏈狀聚乙歸(宇α 善聚乙烯股份有限公司製、商品名「420SD」、密度于^丸 己烯 0· 918g/cm3、Q 值 3. 0、MI = 7g/10min、熔點 1 共聚合、彎曲彈性率280MPa、硬度(HDD)52)。 LLDPE-2:茂金屬觸媒所聚合之直鏈狀聚乙埽(宇Λ 善聚乙烯股份有限公司製、商品名「UMERIT(註冊商襟) J」、密度 0. 931g/cm3、Q值 3. 0、MI = 20g/l〇min、w 631 1熔點 323879 33 201241253 12〇C己稀共聚合、-曲彈性率600MPa、硬度(HDD)60)。 LLDPE 3·茂金屬觸媒所聚合之直鏈狀聚乙烯(陶氏化 學公司製、商品名「Αςρττ °名ASPUN(註冊商標)6835Α」、密度 0.950g/cm3、Q 值 q ς Μτ 值 3· 5、MI = i7g/i〇min、熔點 126°C、辛 烯共聚合)。 LLDPE 4·茂金屬觸媒所聚合之直鏈狀聚乙烯(日本聚 乙烯股份有限公司製 商品名「KERNEL(註冊商標) KS560T」、密度 〇.898S/cm3、Q 值 3. 1、MI = 16g/10min、 溶點86&lt;:、己稀共聚合、彎曲彈性率62MPa、硬度(HDD)40)。 LLDPE 5·齊格勒_納塔觸媒所聚合之直鏈狀聚乙烯(日 本聚乙烯股份有限公司製、商品名「丽ATEC(註冊商標) UJ370T」、密度 〇. 92ig/cm3、Q 值 4· 2、MI = 22g/1〇min、 熔點121 C、己烯共聚合、彎曲彈性率i8〇MPa、硬度 (HDD)50)。 LDPE-1 :日本聚乙烯股份有限公司製、商品名 「N0VATEC(註冊商標)LJ802」、密度 〇. 918g/cm3、Q 值 5. 3、 MI = 22gM0min、溶點 106°C。 LDPE-2 :日本聚乙烯股份有限公司製、「NOVATEC(註冊 商標)LJ902」、密度 0· 915g/cm3、Q 值 5. 3、MI = 45g/10min、 熔點102°C。 LDPE-3 :日本聚乙烯股份有限公司製、「N0VATEC(註冊 商標)LC720」、密度 〇· 922g/cm3、Q 值 5· 1、MI = 9. 4g/10min、熔點 ll〇°C。 LDPE-4 :宇部丸善聚乙稀股份有限公司製、商品名 323879 34 201241253 「】2516」、密度〇.916§/(:1113、豺==25以1〇111111、熔點1〇6。(::。 LDPE-5 :宇部丸善聚乙烯股份有限公司製、商品名 「J3519」、密度 〇. 916g/cm3、MI = 35g/10min、熔點 108°C HDPE :曰本聚乙烯股份有限公司製、商品名 「N0VATEC(註冊商標)HE481」、密度 〇. 956g/cm3、q 值 5. 6、 MI = 12g/10min、熔點i33°C、彎曲彈性率900MPa、硬度 (腳)64。 (第二成份) 準備聚對笨二甲酸乙二酯(Toray股份有限公司製、商 品名「T200E」、熔點250°C、極限黏度值(IV值)0. 64)作為 構成第二成份之聚合物。 第一成份使用表1-1至表1-3所示聚合物(括弧内為混 合比(質量))’第二成份使用上述商品名「T200E」,使用偏 心鞘芯型複合喷嘴(600洞)將該等2成份以第一成份/第二 成份之複合比(容積比)為55/45、鞘成份之紡絲溫度為260 °C、芯成份之紡絲溫度為300。0、喷嘴溫度為290。(:而熔融 擠麈’而得偏心率25%、纖度6. 8dtex之紡絲細絲。炼融 擠壓時吐出量為250g/min、抽取速度為615m/inin。 將所得紡絲細絲於8(TC熱水中延伸2. 6倍,並成為纖 度約3. 3dtex之延伸細絲。接著將磷酸C8烷酯鉀鹽與磷酸 C12烧酯鉀鹽以35 : 65之比例調配之油劑作為纖維處理 劑,並賦予0· 3質量%,之後以填料箱式捲縮機在延伸細 絲賦予12峯/25mm之機械捲縮《接著,以設定於丨⑽充之 熱風吹附裝置吹約15分,而在弛緩狀態下同時實施退火處 323879 35 201241253 理與乾燥處理。其後’將細絲切斷為纖維長度51mm,並得 顯著捲縮性複合短纖維。 所有實施例及比較例中紡絲性及延伸性皆良好。 使用輥式分梳機而由所得纖維製作密度約50g/m2之纖 維網。使用設定為較構成各纖維第一成份之LLDPEC僅比較 例6為HDPE)的熔點高10°C之溫度之熱風吹附裝置,將該 纖維網熱處理10秒鐘而將第一成份熔融,並獲得熱接著不 織布。但實施例2、實施例6及比較例1中,以123。(:及 138°〇熱處理而製造不織布。 $傳_著捲縮性複合短纖維及熱接著不織布係實施下述評 儐。 [棬%表現] 觀察退火處理後纖維之捲縮、並依下述基準而評價。 A:確認到良好之立體狀捲縮。 B:確認到捲縮深度大、波形狀之捲縮。 C:確認到波形狀之捲縮、但捲與捲間之長度較捲縮深 \次、為寬鬆之捲縮。 D:僅確認到以機械捲縮所賦予之鑛齒狀捲縮。 掩糙數、捲縮率] 以JIS L 1015(2010年)為基準而測定。 $織布體積] 1〇骑不織布裁切為100mmxl〇〇mm之尺寸,並將試料重疊 饮,不施加荷重而測定並作為不織布體積。 、後體積] 323875 36 201241253 將不織布裁切為l〇〇mmxl〇〇mm之尺寸,並將試料重疊 10枚,施加5kgf(49N)之荷重之後在經過丨分鐘時測定厚 度,並將其作為壓縮後體積。 [體積變化率] 由所測定不織布體積及壓縮後體積,根據體積變化率 (%)=[(不織布體積-壓縮後體積)/不織布體積)]χ1〇〇之 式而算出。 [表面觸感] 觸摸不織布表面、並依照下述評價基準而評價。 A :非常平滑。 B:些許粗糙。 C :粗链。 [收縮性/布質] 使用輥式分梳機製作縱X橫為2〇〇mmx2〇〇mm、密度為 30g/m之纖維網,並使用設定為較構成各纖維第一成份之 LLDPE的熔點尚l〇°c之溫度之熱風吹附裝置而熱處理i分 鉍,之後測定熱處理後之網的縱尺寸及橫尺寸,並依照下 述式而求出網面積收縮率。S 29 201241253 or more, 0.45 or less. Then the heat of the human fiber is followed by the non-woven fabric. The remarkable crimping composite shortness of the invention is 0. G16 or less. The variation of the friction coefficient of the sentence is below 〇, ϋ the surface of the non-woven fabric is not (9) One borrows rm. gi * ^ &quot;铋, and the right average friction coefficient miu satisfies the aforementioned red circumference, then the two add the heat so that the non-woven fabric 2 has a unique "smoothness, a soft moon, a soft The variation of the ten-thickness coefficient is better than 015. The lower limit of the average friction coefficient is not particularly limited. The closer to 0, the better, but it can be 0.001 or more. 2 The hot cloth of the remarkable crimping composite short fiber of the invention is not only initially bulky, but also soft and easy to weave when applying a load, and the right weight is removed or the load is small, and there is a rebound and heat is not included. The characteristics of the reply. In order to show the characteristics of these compressions and pressures and discharges, it is important to refer to WC, RC, and EMC in the aforementioned KESa shrinkage characteristic values. In the case where the remarkable crimping composite of the present invention is short and the nonwoven fabric is not woven, the compression hardness (LC) is preferably 〇 64 or less.热,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, The lower limit of the degree (LC) is not particularly limited, but may be 〇 糨 hard • ϋ 2. Further, the compression hardness (LC) is determined by the density (g/m2) of the non-woven fabric and the larger the loudness, and the compression hardness is also increased. Therefore, the hardness (LC) value can be divided by the value of the density, that is, the compression hardness (LC) per unit density ^ 2 ) as the compressive property value of the thermal adhesive non-woven fabric to evaluate the significant crimping compound of the present invention. The heat of the short fibers is then in the non-woven fabric: the density (LC) of the bit density (10) is preferably 0.013 or less, and more: 323879 30 201241253 0. 012 or less. In the significant crimping composition according to the present invention, the compressive energy (WC) is preferably 彳n f / 2 ... the nonwoven fabric is not more than 1 · / 2,,,,, gf · Cm / cm or more. The entangled energy (WC) is large and 1 cm or more, so that the non-woven fabric is deformed when the load is applied. _ · ―2 is 4.5 gf · cm / cm 2 or more, and most preferably 5. lgf · cm / cm 2 : ' The upper limit of _ energy is not particularly limited, but if it is greater than 8 〇 22 I I: it will affect other compression characteristics, so it is preferably 8· 〇gf • (10) heart 2 is preferably 6. 〇gf · cm/cm 2 or less. (4) The heat of the significantly crimped composite short fiber of (4) is followed by the non-woven fabric 587 : &lt; Bu elastic WO is preferably more than the above. By compressing the elastic energy. On top, the heat is then non-woven, which is excellent in anti-doping and the volume is not woven with the recovery when the load is reduced. In particular, by satisfying the first two, the hardness (10) is satisfactory, and the compressive elastic energy (10) satisfies the preferred range, the non-woven fabric is softened for the deformation of the compression, and the load is reduced, and the "product (ie, the original impurity) is recovered. Then, the non-woven fabric is a non-woven fabric that is easy to change with the body concave and convex portion. If the non-woven fabric is used for the surface material of various degraded materials, the surface material will compress/recover with the change of the body movement and posture. The advantage of close body and comfort. The upper limit of the compressive elastic energy (RC) is not particularly limited and may be 1%, 90% or §5%. The heat-contained nonwoven fabric containing the remarkable crimped composite staple fiber of the present invention preferably has a second compression ratio (EMC) of 70% to 98%. Here, the compression ratio means that the thickness is τ when the load is G.5gf/cm. When the load is 5〇gf/cm2, 323879 31 201241253 The thickness is Tm' and the compression characteristic value is obtained by EMC(%) = 100x(T.Tm)/T〇. When the compression ratio is less than 70%, the volume is small at the beginning and is not easily deformed for compression. When the load is applied to the heat and then the nonwoven fabric, the ratio of deformation can be small as the load increases, and the touch becomes hard. When the compression ratio is more than 98%', the deformation at the time of applying the load is excessively large, so that not only the shape retainability is liable to be lowered, but even if the load is small, the heat is crushed and then the nonwoven fabric is not formed to have a flat sheet shape. The compression ratio (EMC) is preferably from 72% to 95%, particularly preferably from 75% to 90%, most preferably from 78% to 85%, in the heat of the non-woven fabric using the remarkable crimped composite short fibers of the present invention. The fiber assembly of the present invention, especially the non-woven fabric, more particularly the heat-resistant non-woven fabric has a good touch and has the characteristics of recording and shock absorption, so it is suitable for the surface material of sanitary articles such as raw cotton and paper diapers, Wet wipes, wipes, cosmetics materials, women's underwear pads, shoulder pads, vehicle shock absorbers, base materials for floor warm floor, cushioning materials, and bag materials. The heat of the present invention is suitable for sanitary The surface material of the article may additionally provide a sanitary article using the heat-bonding woven fabric of the present invention as a material. Hygienic articles contain products that absorb the blood, body fluids, and pterine of humans or animals; they are diapers, sanitary napkins, and urinary products, also known as absorbent articles. The surface material is directly adhered to the delicate part of the human body or animal, and has excellent characteristics. ==: softness and shock absorption. Touch, softness and Zhaoji reply =: The weaving fabric is as good as the above, and it is suitable as a surface material; 323879 32 201241253 Other components are simultaneously composed Hygiene items. In particular, the heat of the present invention is as follows: when the density of the sanitary article is preferably from 10 g/m2 to 70 g/m2, more preferably 15 g/m2, the density can be in the range of 6*6 g/m2 according to the axis of the sanitary article. . ~ The heat of the invention is then used when the non-woven fabric is used for other purposes. 'When the heat of the present invention is used as the sanitary material 3, it is preferable to contain 2 g% by mass or more of the above-mentioned remarkable rolled surface use dimension, more preferably 50% by mass or more, and particularly preferably contains a blend. More than the fin fiber. When the ratio of the above-mentioned remarkably crimped composite short fibers is within 80% by mass, it is not only used as a surface touch of the surface material, but also has a large thickness and a shock absorption property, and can be used to prevent dry skin and the like. Flexibility (Example) Find the function. [Examples 1 to 13 and Comparative Examples 1 to 6] (First component) The following linear polyethylene (LLDPE), low density polycap, and high density polyethylene (HDPE) were prepared. (LDPE) LLDPE-1: a linear polyethylene group polymerized by a metallocene catalyst (manufactured by Yu-Yu Polyethylene Co., Ltd., trade name "420SD", density in methene hexene 0. 918g/cm3, Q The value is 3.0, MI = 7 g/10 min, melting point 1 copolymerization, bending elastic modulus: 280 MPa, hardness (HDD) 52). LLDPE-2: Linear polyethyl fluorene polymerized by metallocene catalyst (manufactured by Utsuka Polyethylene Co., Ltd., trade name "UMERIT (registered trademark) J", density 0. 931g/cm3, Q value 3 0, MI = 20g / l〇min, w 631 1 melting point 323879 33 201241253 12〇C hexane co-polymerization, - flexural modulus 600MPa, hardness (HDD) 60). LLDPE 3·metallocene catalyst-polymerized linear polyethylene (manufactured by The Dow Chemical Co., Ltd., trade name “Αςρττ°, ASPUN (registered trademark) 6835Α), density 0.950g/cm3, Q value q ς Μτ value 3· 5. MI = i7g/i〇min, melting point 126 ° C, octene copolymerization). Linear polyethylene (polymerized by Nippon Polyethylene Co., Ltd., trade name "KERNEL (registered trademark) KS560T", density 〇898S/cm3, Q value 3.1, MI = 16g, polymerized by LLDPE 4·metallocene catalyst. /10 min, melting point 86 &lt;:, hexa-copolymerization, flexural modulus 62 MPa, hardness (HDD) 40). LLDPE 5·Zigler-Natta catalyst-polymerized linear polyethylene (manufactured by Nippon Polyethylene Co., Ltd., trade name "Aet ATEC (registered trademark) UJ370T", density 〇. 92ig/cm3, Q value 4 · 2, MI = 22g / 1〇min, melting point 121 C, hexene copolymerization, bending elastic modulus i8 〇 MPa, hardness (HDD) 50). LDPE-1: manufactured by Nippon Polyethylene Co., Ltd., trade name "N0VATEC (registered trademark) LJ802", density 〇. 918g/cm3, Q value 5. 3, MI = 22gM0min, melting point 106 °C. LDPE-2: manufactured by Nippon Polyethylene Co., Ltd., "NOVATEC (registered trademark) LJ902", density 0·915 g/cm3, Q value 5. 3, MI = 45 g/10 min, melting point 102 °C. LDPE-3: N0VATEC (registered trademark) LC720, density 〇 · 922g/cm3, Q value 5.3, MI = 9. LDPE-4: manufactured by Ube Maruichi Polyethylene Co., Ltd., trade name 323879 34 201241253 "]2516", density 〇.916§/(:1113, 豺==25 to 1〇111111, melting point 1〇6. (: LDPE-5: manufactured by Ube Maruyama Polyethylene Co., Ltd., trade name "J3519", density 〇. 916g/cm3, MI = 35g/10min, melting point 108°C HDPE: manufactured by Sakamoto Polyethylene Co., Ltd. "N0VATEC (registered trademark) HE481", density 〇 956g/cm3, q value 5.6, MI = 12g/10min, melting point i33 ° C, bending modulus 900 MPa, hardness (foot) 64. (second component) Preparation of polyethylene terephthalate (manufactured by Toray Co., Ltd., trade name "T200E", melting point 250 ° C, ultimate viscosity value (IV value) 0.66) as the polymer constituting the second component. The polymer shown in Tables 1-1 to 1-3 (mixing ratio (mass) in parentheses) was used. The second component was the above-mentioned trade name "T200E", and the eccentric sheath-core composite nozzle (600 holes) was used. 2 The composition ratio of the first component/second component (volume ratio) is 55/45, and the spinning temperature of the sheath component is 26 0 °C, the spinning temperature of the core component is 300. 0, the nozzle temperature is 290. (: and the melt squeezing ', the eccentricity of 25%, the fineness of 6. 8dtex spinning filaments. Spit out during smelting extrusion The amount of the spinning filament is 2.6 m/inin. The obtained spinning filament is extended by 2.6 times in TC hot water and becomes an extension filament having a fineness of about 3.3 dtex. An oil agent prepared by mixing a potassium salt with a potassium salt of a C12 alkyl ester of phosphoric acid at a ratio of 35:65 as a fiber treating agent, and imparting a mass ratio of 0.3% by mass, and then imparting a peak of 12/25 mm to the extending filament by a stuffing box type crimping machine. Mechanical crimping "Next, the hot air blowing device set to 丨 (10) is blown for about 15 minutes, and in the flaccid state, the annealing portion is simultaneously performed 323879 35 201241253, and the drying process is followed. 'The filament is cut into fiber lengths. 51 mm, and significantly crimped composite short fibers were obtained. Spinning properties and elongation were good in all of the examples and comparative examples. A fiber web having a density of about 50 g/m 2 was produced from the obtained fibers using a roll carding machine. For the LLDPEC which constitutes the first component of each fiber, only the melting point of Comparative Example 6 is HDPE) is 10 ° C higher. a hot air blowing device, which heats the fiber web for 10 seconds to melt the first component, and obtains heat and then non-woven fabric. However, in Example 2, Example 6 and Comparative Example 1, 123: (: and 138°) The non-woven fabric is produced by heat treatment of the crucible. The following evaluations are carried out for the crimping composite short fibers and the heat non-woven fabric. [棬% performance] The crimp of the fiber after the annealing treatment was observed and evaluated according to the following criteria. A: A good three-dimensional crimp is confirmed. B: It was confirmed that the crimping depth was large and the wave shape was curled. C: It is confirmed that the shape of the wave is curled, but the length between the roll and the roll is smaller than that of the roll, and it is a loose crimp. D: Only the ore-like crimping imparted by the mechanical crimping was confirmed. The number of masks and the crimp ratio were measured based on JIS L 1015 (2010). $Weaving volume] 1 〇 Non-woven fabric is cut to a size of 100 mm x l 〇〇 mm, and the sample is placed in an overlapping manner, and the weight is measured without applying a load and is used as a non-woven fabric volume. , after volume] 323875 36 201241253 Cut the non-woven fabric into the size of l〇〇mmxl〇〇mm, and overlap the sample by 10 pieces, apply the load of 5kgf (49N) and measure the thickness after 丨 minute, and use it as compression After the volume. [Volume change rate] The volume of the nonwoven fabric to be measured and the volume after compression were calculated based on the volume change rate (%) = [(non-woven fabric volume - compressed volume) / non-woven fabric volume] χ 1 〇〇. [Surface Touch] The surface of the nonwoven fabric was touched and evaluated in accordance with the following evaluation criteria. A: Very smooth. B: A little rough. C: thick chain. [Shrinkage/cloth quality] A fiber web having a longitudinal X-horizontal width of 2 mm x 2 mm and a density of 30 g/m was produced using a roll carding machine, and the melting point of LLDPE set to constitute the first component of each fiber was used. The hot air blowing device at a temperature of l°°c was used to heat-treat i, and then the vertical and horizontal dimensions of the web after the heat treatment were measured, and the shrinkage ratio of the mesh area was determined according to the following formula.

[數1] 網面積收縮率(%) xlOO 再者,觀察熱處理後之網的布質並與網面積收縮率一 323879 37 201241253 起而以下述基準評價。 A:網面積收縮率未達3%未達、網表面(吹熱風的面)平滑。 ^網㈣㈣率為5%以下、網表面(吹熱風的面)具有些 許凹凸。 C:網面積收縮率料5%、網表面(吹熱風的面)中的凹凸 明顯。 [體積回復] 將不織布裁切為l〇〇mmxl〇〇mm之尺寸,並將試料重疊 10牧,施加5kgf(49N)之荷重並放置12小時,之後除去重 I 10分鐘後而測定厚度。再者,由所求厚度與不織布體 積’依體積回復率(%) = (除重後之厚度/不織布體積)xl00 之式算出體積回復率。 [不織布強度] 以不織布橫方向(CD方向)作為拉伸方向[Number 1] Net area shrinkage ratio (%) xlOO Further, the fabric quality of the net after the heat treatment was observed and evaluated as follows based on the net area shrinkage rate of 323879 37 201241253. A: The shrinkage rate of the mesh area is less than 3%, and the surface of the mesh (the surface of the hot air) is smooth. ^Net (4) (4) The rate is 5% or less, and the surface of the net (the surface of the hot air) has a slight unevenness. C: The mesh area shrinkage rate is 5%, and the unevenness in the surface of the net (the surface of the hot air) is obvious. [Volume recovery] The non-woven fabric was cut into a size of l〇〇mmxl〇〇mm, and the sample was overlapped, and a load of 5 kgf (49 N) was applied and left for 12 hours, after which the weight was measured after removing the weight for 10 minutes. Further, the volume recovery ratio was calculated from the thickness and the non-woven fabric volume by the volume recovery ratio (%) = (thickness after weight removal/non-woven fabric volume) xl00. [Non-woven strength] The non-woven fabric transverse direction (CD direction) is used as the stretching direction.

,並以JIS L 1096(2010 年)6. 12. 1 A 法(裁片法(strip meth〇d))為基 準,使用定速形緊張型拉伸試驗機、以試料片寬度5cm ' 夾具間隔i〇cm、拉伸速度30±2cra/min之條件實施拉張試 驗’並測定切斷時之荷重值。 各實施例及各比較例所得之纖維及不織布的性能表示 於表1-1至表1-3。 [表 1-1] 323879 38 201241253 實施例1 1Γ施例2 實施例3 貫施例4 會施例5 甘施例β 實施例7 鞘(括弧内為混合Λ例) ULDPE-K95) LLDPE-K85) LLDPE-K80) LLOPE-U75) LLDPE-1(85) LLDPE-2(85j LLDPE-K85) LDP'e-!(5) LDPE-1(15&gt; LDPE-K20) LDPE-K25) LDPe-205) LOPE-1(15) LDPE-3(15) 捲缩表現 B A A A A A A 捲箱折/25则0 16.1 15 15.5 152 15.5 15.5 15.3 捲缩丰00 11.9 13.7 \4.2 tO 14.4 13.8 13.7 捲缩捲縮數 0.739 0.913 0.916 0.934 0.929 0.890 0.395 不織布體積(mm) 52 59(128°C) 63 66 5B 65(I28°C) 59 66(123eC) 70(123¾) 52(138°C) 59(\2BX) 壓缩後體猜(mm) 7.2 6.0 5.9 5.7 9.0 72 6.0 體精《化‘(90 86.2 89.8 90.Θ 91.4 89.7 88.9 89.β 表面觸感(級) A A A A A A A 故縮性/布質 C 8 A A B A Θ tt#田復弧内為扪 32 (62) 39 C66) 42 (67) 44 (67) 38 (66) 44(68) 39 (66) 不織布強度(N/5co) 8.3 8.0(128¾) 7.0 5.8 8.0 7.90 30¾) 7.9 5.8(123¾) 5.30 23¾^ 10.5()38¾) 9.8(138¾) [表卜2] 實施例8 實施例9 實施例10 實施例Ή 實施例12 實施例13 鞘(括弧内為混合比例) LLDPE-5(85) LLDPE-2(95) LLDPE-2(80) U_DPE-2(75) LLDPE-2(85) LU3PE-2(8Sj LDPE-K15) LDPE-K5) LDPE-i(20) LDPE-K25) LDPE-4{15) U3PE-5(15) 捲缩表現 A θ A A A A 棬蝻豉(折/25_) 15.3 15.5 15.5 15.2 15.8 15.6 捲缩 13.7 11.5 14 14 13.5 13.7 捲箱率/捲缩數 0.895 0.742 0.903 0.921 0.864 0.878 不織布體積(mm) 58 53 66 66 63 67 壜缩後體積Odd) 6.1 7.3 6.0 6.0 7.0 6.0 «積變化丰(X) 89.5 86.2 90.9 90.9 的.9 91.0 表面觸成(級) A A A A A A 收缩性/布質 B C A A A A 體精回復(mm)(括弧内為X) 40 (69) 33 (62) 45 (68) 44 (67) 48 (76) 46 (69) 不織布強度(N/5cn) 8.1 8,3 λ0 5.6 7.9 7.9 [表 1 -3 ] 比較例1 比較例2 比較例3 比較例4 比較例5 比較例6 鞘(括弧内為混合比例) ιηαρρΕ-ι&lt;;ι〇〇) UDPE-2 ⑽) —*··_Χ·_·Ι ·»—_&gt;»······«····*« ·· LLDPE-3(1〇〇) LLDPE-3(85) LDPE-1(15) LtDPE-4(85) LDPEHdS) JHDEiUSeL. 捲縮表現 C a A A C B 捲縮數(折/25mm) 17 15.3 15.3 15 16.8 15 捲缩準(¾) 11.3 12.3 t3.7 13.8 10.8 12.8 捲縮率/捲缩數 0.665 0.804 0.895 0.920 0.643 0.853 不織布鼉積(mm) 35(128¾) 48 58 85 25 50 37023¾) 30(138¾) 麼缩後體積(mm) 7.2 8.3 9.2 8.S 5.8 11 體積變化丰(X) 79.4 82.7 84.1 86.9 76.8 78.0 表面觸感(级) A Β C C 8 C 收缩性/布質 B θ B A C B 雄精回復_0 (括弧内為X) 21 (60) 31 (65) 39 (67) 44(68) 14 (55) 33 (66) 不織布強度(N/5cn) 8.9(128°C&gt; d.5 9.8 12 10 4.4(123¾) 11.7(138¾) 如表1-1至表1-3所示,僅以直鏈狀聚乙烯構成鞘成 份之複合短纖維、或僅以高密度聚乙烯構成鞘成份之複合 39 323879 201241253 短纖維所製作之不織布(比較例1至3、6)其皆體積變化率 小且厚度方向之柔軟性不佳β比較例6之複合短纖維所成 不織布係表面觸感不佳。此外,使用密度未達0. 90g/cm3、 或超過0. 94g/cm3之直鏈狀低密度聚乙烯時’即使與低密 度聚乙烯混合並構成複合短纖維,由其所製作之不織布無 法賦予良好表面觸感(比較例4)、或蓬鬆性及體積回復率 此點無法顯示令人滿足之特性(比較例5 )。 以密度在〇. 90g/cm3至0. 94g/cm3範圍内之直鏈狀低密 度聚乙烯與低密度聚乙烯混合而構成鞘成份之複合短纖 維’由該複合短纖維製作之不織布皆為蓬鬆,此外厚度方 向顯示良好之柔軟性(體積變化率小)(實施例1至13)。實 施例1及9中,因低密度聚乙烯之混合比例少,故收縮性/ 布質之評價低,但在其他點顯示良好特性,並依照用途不 同也可充分地實用。 比較實施例6及比較例2可知,低密度聚乙烯之添加 不僅賦予蓬鬆性、厚度方向之柔軟性及提井.藤.積回復性’ 也提升不織布之表面觸感。此係表示低密度聚乙烯具有作 為提升比較高密度之直鏈狀聚乙烯的觸感之柔軟成份的機 能。 為了確認實施例5之不織布作為表面材之效果,以下 述方法測定不織布吸液及液體通過性能。 [溢流(run-off )] (1)將不織布裁切為縱方向(機械方向)x横方甸為 18cmx7cm, 而作為樣品。 323879 40 201241253 (2) 在具有使該樣品縱方向與水平面成45度角之斜面、並 具有略為垂直等腰三角形之戴面的支撐台上’先重疊鋪設 4片日本製紙crecia股份有限公司製「KIMT〇WEL(註冊商 標)」,並於其上放置固定不織布樣品。 (3) 由不織布表面的上端丨⑽之位置,讀晶片⑽㈣如 pump)或滴定管以1 g/丨〇sec之速度滴下共計6 g之生理食 鹽水,使注入之生理食鹽水全部吸收於不織布,並測定生 理食鹽水之水滴由不織布表面消失之位置,求該位置與滴 下生理食鹽水之不織布表面錢間,生理食鹽水的水滴在 不織布表面流動之距離。 [吸液速度、液體殘留量、逆流量] ⑴為了測定吸液速度、液體殘留量、逆流量而準備下述物 品0 吸收體:KIMT0WEL(註冊商標)2組。 附有注入筒之平板(筒下部的内經lcm)。 人工經血(黏度8MPa · s)。 遽紙(東洋滤紙股份有限公司冑卿麵^註冊商 標)No. 2) lOcmxlOcm。 重量(5kg、287gx2)。 (2)方法 重量 以下述順序測定吸液速度、液體殘留量、及逆流量。 ⑴在KIMTGWEL(註冊商標)2組上放置不織布樣品,並 於其上放置附有注入筒之平板’且平板兩端置以287g之 323879 201241253 (i i)由筒注入人工經血5m 1。此時,測定人工經血由 不織布表面無法看到(無法確認液體之人工經血)為止之時 間(吸液時間),並將其作為吸液速度。 (iii) 除去平板並靜置10分鐘。 (iv) 10分鐘後,以濾紙(8片)夾住不織布,並將不織 布殘餘人工經血吸取於濾紙,秤量濾紙之質量(吸收人工經 血前之濾紙與吸收人工經血後之濾紙的質量差相當於液體 殘留量)。 (v )將不織布放回吸收體上,在不織布上放置新的濾紙 (8片)並置以5kg重量10秒。之後測定濾紙之質量(放置 於不織布上前之濾紙與放置在不織布上並加以重量後之濾 紙的質量差相當於逆流量)。 (vi)回到上述(i)進行第2次測定。 將所測定之吸液速度、液體殘留量、及逆流量表示於 表2 〇 [表2] 第1次 第2次 密度 溢流 吸液速度 液體殘留量 逆流量 吸液速度 液體殘留量 逆流量 [g/m2] (mm) [sec] [g] [g] [sec] [g] [g] 28.6 21 3. 38 0. 75 0.34 3.80 0.90 0.47 如表2所示,實施例5之不織布具有通過人工經血並 吸收於其下之吸收體的機能,此外,在液體殘留量及液體 逆流量此點來看,也可實用於作為衛生物品之表面材。 [以KES評價表面特性及壓縮特性] 323879 42 201241253 分別使用實施例2及6、以及比較例1及6所得之纖 維,而以輥式分梳機製作密度約50g/m2之纖維網。使用設 定為較構成各纖維第一成份之LLDPE或HDPE的熔點高1〇 。(:之溫度(實施例2 : 128°C、實施例6 : 130°C、比較例1 : 128°C、比較例6 : 140°C)之熱風吹附裝置,將所得纖維網 熱處理1分鐘而將第一成份熔融’並獲得熱接著不織布。 為了评價所传各熱接著不織布之表面觸感及厚度方向 之柔軟性、蓬鬆性、體積回復性(彈性),而以KES(KaWabata Evaluation System)為基準進行表面特性及壓縮特性之測 定·評價。 具體來說,為了評價表面特性而進行熱接著不織布之 表面摩擦》式驗,並測定作為表面特性值之平均摩擦係數 (MIU)、平均摩擦係數之變動(_)。對於熱接著不織布之 表面摩擦4驗•測定係使用^㈣。股份有限公司製 KES-SE摩_測試機。測定時以製造熱接著不織布時吹以 熱風的面作為測定面,對於摩擦子施加靜荷重如, 摩^子於平行不織布橫方向之方向,以移動速度lmm/sec 之條件移動而剛定熱接著不織布之ΜIU、Μ M D。 两W價熱接著不織布之a縮特性,具體 熱接著不織布進杆壓输諸路山# 說係對於 性值,並測定壓缩硬产(LC;何重-位移曲線作為壓縮特 ⑽,(荷重為0.5gf/cra2時之厚产二壓恤 之厚度)、壓縮座姐 何重為5Qgf/cm2 _特性值的:定=广接著不織布之 32W9 使如〇股份有限公司製KES-G5 43 201241253 HANDY壓縮試驗機。測定時使用面積為2cm2之圓形加壓板 作為壓縮子’設定SENS : 2、DEF感度:2〇,並使前述墨縮 子以壓縮速度為0.02cm/sec之方式對於熱接著不織布壓 縮,並壓縮至荷重為50gf/cm2為止。荷重到達5〇gf/cm2 後’以壓縮子之移動速度為〇· 〇2Cm/sec之方式除去壓縮, 並測定前述壓縮特性值。測定結果示於表3。 [表3] 實施例2 實施例6 比較例1 比較例6 密度(g/m2) 50.5 51.6 51.1 51.1 比容積(cm3/g) 73.8 72.4 64.0 73.0 平均摩擦係數(MIU) 0.418 0.368 0. 280 0.292 平均摩擦係數之變動(MMD) 0.0146 0.0143 0.0168 0.0178 壓縮硬度(LC) 0. 504 &quot;Τ57Γ 0.677 0.647 每單位密度(g/m2)之壓縮硬度 0.010 0.011 0.013 0.013 壓縮能(WC gf . cm/cm2) 5.121 5. 707 4.318 5.078 壓縮彈性能(RC %) 60.2 59.8 59.0 56.3 起初荷重(0. Sgf/cmD厚度(T〇 mm) 4.97 4. 97 3.68 4.67 上限荷重(50gf/cra〇厚度(Τ»刪) 0. 898 1.131 1.531 壓縮率(EMC=100*(T〇-T«)/Td %) 81.9 79.5 69.3 67.2 表3所示之根據KES之表面特性及壓縮特性的結果 中,若比較實施例2與實施例6與比較例6之壓縮特性, 則實施例2、6之不織布其LC較比較例6小,RC及EMC較 比較例6之不織布大。此係因實施例2、6所使用之顯著捲 縮性複合短纖維的第一成份,係含有彎曲彈性率小於高密 度聚乙烯之直鏈狀聚乙烯作為樹脂成份。藉由使用直鏈狀 聚乙烯而可得LC小、對於荷重會柔軟變形之熱接著不織 布。此外,認為因直鏈狀聚乙烯之彎曲彈性率小,故對於 323879 44 201241253 荷重變形更大,因此EMC會變士 ^ 之顯著捲縮性複合短纖維&lt; 、σ話% ’含有本發明 之荷重會柔軟地變形,且因是對於厚度方向 接著不織布。此外,第-成3 具有㈣感之熱 .+ Ht 战知為含有較多直鏈狀聚乙烯之 構成=捲缩性複合短纖維,並由該顯著捲 細性複合短纖維所構成之熱接著不織布(包括比較例⑽ =其RC較比較例6大’故直鏈狀聚乙烯本身較高密度聚乙 烯更為彈性,故推測為富彈力之樹脂。 若比較實施例2及實施例6之不織布與比較例i之不 織布’則認為比較例1之不織布因僅直鏈狀聚乙稀之影響 而RC與實施例6為同等的值’但比較例J之不織布不僅 LC大,且WC及EMC較實施例2、6小。比較例1之不織布 比容積小,即為初起初體積小、密度大之不織布,因此推 測為對於厚度方向之壓縮難以變形且沒有輕柔感之不織 布。 右比較實施例2、6之不織布及比較例1、6之不織布 的表面特性’則實施例2、6之不織布其表示不織布表面滑 動難度之MIU大,且不織布表面難以滑動。另一方面,表 示不織布表面粗糙度之MMD係較實施例2、6之不織布小。 由該結果來看,含有第一成份滿足在特定密度範圍之直鍵 狀聚乙烯與低密度聚乙烯之樹脂成份並構成之捲縮性複合 短纖維,使用該捲縮性複合短纖維之不織布其不織布表面 之MIU大但MMD小。因此,該不織布係因對於肌膚有適度 摩擦,故在接觸肌膚時,肌膚與不織布間有摩擦力作用並 323879 45 201241253 而賦予不織布貼附於肌膚的感覺,但因摩擦之變動小,即 不會粗糖,故觸感平滑並賦予獨特感覺之觸感(滑順感及濕 潤感)。 比較例1、比較例6之不織布中平均摩擦係數龍1)大。 MMD,即不織布表面之粗糙度减受構成錢布表面之纖維 表面的影響’且肌膚及摩擦試驗之摩擦子在不織布表面移 動時之纖維移動難易度(變形難易度)也會影響。因此,此 認為纖維越難以變形,則表面之纖維對於肌^及摩擦子移 動越難以移動’故以肌膚及摩擦子移動纖維所需要二力會 變大。比較例6之傾布其構成錢布錢著捲縮性複人 短纖維之第〆成份係、以彎曲彈性率大之高密度聚乙稀構 成’為難以變形之纖維’因此推測移動肌膚及摩擦子 要的力會瞬間的變大,且MMD會變大。此外,比較例(之 不織布其構成不織布之顯著捲縮性複合短纖維的第 =直鍵狀聚㈣構成,故推職成纖維本身為容易變^ =織維’但為不織布比容積小(換言之為密度大)之= =,故構成残布表面之纖維條數會增加 肌 2摩擦子時’與實施例W之不織布(比容積較= 移較Γ較例1之不織〇較多纖維會妨礙肌膚及 瞬間的變大,且_會變大。摩擦子所需要的力會 (產業上之可利用性) 本發明之顯著捲縮性複合短纖 (特別是高速分梳性)優異,作為不織布時可賦予 323879 201241253 好之表面觸感、蓬鬆性、厚度方向之柔軟性及體積回復性。 因此,本發明之顯著捲縮性複合短纖維特別適合於構成衛 生物品之表面材,此外也適合構成其他纖維製品,例如濕 紙巾、擦拭布、化粧品用材料、女性内衣之襯墊、墊肩、 車輛用減震材、地面暖氣用地板之基底材、缓衝材及包裝 材料。 【圖式簡單說明】 第1圖係表示本發明一實施形態中顯著捲縮性複合短 纖維之纖維截面 第2圖A至C係表示本發明一實施形態中顯著捲縮性 複合短纖維之捲縮形態。 第3圖係表示以往之機械捲縮之型態。 第4圖係表示本發明其他實施形態中顯著捲縮性複合 短纖維之捲縮形態。 【主要元件符號說明】 1 第一成份 2 第二成份 3 第二成份之纖維截面中之重心位置 4 複合短纖維之纖維截面中之重心位置 5 複合短纖維之纖維截面中之半徑 10 複合短纖維 323879 47And based on JIS L 1096 (2010) 6. 12. 1 A method (strip meth〇d), using a constant-speed tension tensile tester, with a sample width of 5 cm 'clamp spacing The tensile test was carried out under the conditions of i〇cm and tensile speed of 30±2 cra/min, and the load value at the time of cutting was measured. The properties of the fibers and nonwoven fabric obtained in each of the examples and the comparative examples are shown in Tables 1-1 to 1-3. [Table 1-1] 323879 38 201241253 Example 1 1 Γ Example 2 Example 3 Example 4 Example 5 甘 Example β Example 7 Sheath (mixed Λ in brackets) ULDPE-K95) LLDPE-K85 LLDPE-K80) LLOPE-U75) LLDPE-1(85) LLDPE-2(85j LLDPE-K85) LDP'e-!(5) LDPE-1(15&gt; LDPE-K20) LDPE-K25) LDPe-205) LOPE-1(15) LDPE-3(15) crimping performance BAAAAAA roll box folding/25th 0 16.1 15 15.5 152 15.5 15.5 15.3 Rolling 00 11.9 13.7 \4.2 tO 14.4 13.8 13.7 Rolling shrinkage 0.739 0.913 0.916 0.934 0.929 0.890 0.395 Non-woven volume (mm) 52 59 (128 ° C) 63 66 5B 65 (I28 ° C) 59 66 (123eC) 70 (1233⁄4) 52 (138 ° C) 59 (\2BX) After compression, guess ( Mm) 7.2 6.0 5.9 5.7 9.0 72 6.0 Body essence "Chemical" (90 86.2 89.8 90.Θ 91.4 89.7 88.9 89.β Surface touch (level) AAAAAAA shrinkage/cloth C 8 AABA Θ tt#Tianfu arc扪32 (62) 39 C66) 42 (67) 44 (67) 38 (66) 44(68) 39 (66) Non-woven strength (N/5co) 8.3 8.0 (1283⁄4) 7.0 5.8 8.0 7.90 303⁄4) 7.9 5.8 ( 1233⁄4) 5.30 233⁄4^ 10.5() 383⁄4) 9.8 (1383⁄4) [Table 2] Example 8 Example 9 Example 10 Implementation EXAMPLES Example 12 Example 13 Sheath (mixing ratio in parentheses) LLDPE-5(85) LLDPE-2(95) LLDPE-2(80) U_DPE-2(75) LLDPE-2(85) LU3PE-2( 8Sj LDPE-K15) LDPE-K5) LDPE-i(20) LDPE-K25) LDPE-4{15) U3PE-5(15) crimping performance A θ AAAA 棬蝻豉 (fold /25_) 15.3 15.5 15.5 15.2 15.8 15.6 Coiled 13.7 11.5 14 14 13.5 13.7 Coil ratio / crimping number 0.895 0.742 0.903 0.921 0.864 0.878 Non-woven volume (mm) 58 53 66 66 63 67 Volume after shrinking Odd) 6.1 7.3 6.0 6.0 7.0 6.0 «Product change ( X) 89.5 86.2 90.9 90.9 of .9 91.0 Surface contact (grade) AAAAAA Shrinkage/cloth quality BCAAAA Body essence recovery (mm) (X in brackets) 40 (69) 33 (62) 45 (68) 44 (67 48 (76) 46 (69) Non-woven strength (N/5cn) 8.1 8,3 λ0 5.6 7.9 7.9 [Table 1-3] Comparative Example 1 Comparative Example 2 Comparative Example 3 Comparative Example 4 Comparative Example 5 Comparative Example 6 Sheath ( In the brackets, the ratio is )) ιηαρρΕ-ι&lt;;ι〇〇) UDPE-2 (10)) —*··_Χ·_·Ι ·»—_&gt;»······«····*« ·· LLDPE-3(1〇〇) LLDPE-3(85) LDPE-1(15) LtDPE-4(85) LDPEHdS) JHDEiUSeL. C a AACB Number of crimps (folded / 25mm) 17 15.3 15.3 15 16.8 15 Volume shrinkage (3⁄4) 11.3 12.3 t3.7 13.8 10.8 12.8 Shrinkage ratio / crimping number 0.665 0.804 0.895 0.920 0.643 0.853 Non-woven fabric hoarding (mm) 35(1283⁄4) 48 58 85 25 50 370233⁄4) 30(1383⁄4) Volume after shrinkage (mm) 7.2 8.3 9.2 8.S 5.8 11 Volume change (X) 79.4 82.7 84.1 86.9 76.8 78.0 Surface touch (level) A Β CC 8 C Shrinkage / Cloth B θ BACB Male Reply _0 (X in brackets) 21 (60) 31 (65) 39 (67) 44(68) 14 (55) 33 (66) Non-woven strength (N /5cn) 8.9(128°C&gt; d.5 9.8 12 10 4.4(1233⁄4) 11.7(1383⁄4) As shown in Table 1-1 to Table 1-3, the composite staple fiber composed of a linear polyethylene only Or a composite of 39 323879 201241253 short fibers made of high-density polyethylene (Comparative Examples 1 to 3, 6) which have a small volume change rate and a poor flexibility in the thickness direction. The surface of the non-woven fabric formed by the composite short fibers is not pleasant to the touch. Further, when a linear low-density polyethylene having a density of less than 0.90 g/cm3 or more than 0.94 g/cm3 is used, even if it is mixed with low-density polyethylene and constitutes a composite short fiber, the non-woven fabric produced therefrom cannot be imparted. Good surface feel (Comparative Example 4), or bulkiness and volume recovery rate did not show satisfactory characteristics (Comparative Example 5). The composite short fibers which are composed of a linear low-density polyethylene having a density in the range of 9090g/cm3 to 0.94g/cm3 and a low-density polyethylene to form a sheath component are made of a non-woven fabric made of the composite short fibers. Further, the thickness direction showed good flexibility (small volume change rate) (Examples 1 to 13). In the first and ninth embodiments, since the mixing ratio of the low-density polyethylene is small, the evaluation of the shrinkability/quality of the fabric is low, but the other characteristics are excellent, and it can be sufficiently practical depending on the application. Comparing Example 6 with Comparative Example 2, it was found that the addition of low-density polyethylene not only imparts bulkiness, flexibility in the thickness direction, but also improves the surface feel of the nonwoven fabric. This indicates that low density polyethylene has a function as a soft component for improving the touch of a relatively high density linear polyethylene. In order to confirm the effect of the non-woven fabric of Example 5 as a surface material, the following method was used to measure the nonwoven fabric aspiration and liquid passage performance. [Run-off] (1) The non-woven fabric was cut into a longitudinal direction (mechanical direction) x a horizontal square of 18 cm x 7 cm, and used as a sample. 323879 40 201241253 (2) On the support table with a bevel that has a longitudinal angle of 45 degrees to the horizontal plane and a slightly vertical isosceles triangle, the first four sheets of Japanese paper crecia Co., Ltd. are stacked. KIMT〇WEL (registered trademark), and a fixed nonwoven sample is placed thereon. (3) From the position of the upper end 丨 (10) of the non-woven surface, read the wafer (10) (4) such as a pump or a burette to drop a total of 6 g of physiological saline at a rate of 1 g / 丨〇 sec, so that the injected physiological saline is absorbed into the non-woven fabric. And measuring the position where the water droplets of the physiological saline disappeared from the surface of the non-woven fabric, and the distance between the position and the surface of the non-woven fabric of the physiological saline solution was dropped, and the water droplets of the physiological saline solution flowed on the surface of the non-woven fabric. [The liquid absorption rate, the liquid residual amount, and the reverse flow rate] (1) In order to measure the liquid absorption rate, the liquid residual amount, and the reverse flow rate, the following items 0 absorber: KIMT0WEL (registered trademark) 2 sets were prepared. Attached to the plate of the injection cylinder (the inner diameter of the lower part of the cylinder is 1 cm). Artificial menstrual blood (viscosity 8 MPa · s).遽 paper (Dongyang Filter Paper Co., Ltd. 胄卿面^ registered trademark) No. 2) lOcmxlOcm. Weight (5kg, 287gx2). (2) Method Weight The liquid absorption speed, the liquid residual amount, and the reverse flow rate were measured in the following order. (1) A non-woven fabric sample was placed on the KIMTGWEL (registered trademark) 2 group, and a flat plate with an injection cylinder was placed thereon, and 283 879 201241253 (i i) was placed at both ends of the flat plate to inject artificial menstrual blood 5 m 1 from the cylinder. At this time, the time (absorption time) until the artificial menstrual blood could not be seen on the surface of the non-woven fabric (the artificial menstrual blood of the liquid could not be confirmed) was measured and used as the liquid absorption speed. (iii) Remove the plate and let stand for 10 minutes. (iv) After 10 minutes, the non-woven fabric is clamped with filter paper (8 pieces), and the residual artificial blood of the non-woven fabric is sucked on the filter paper to measure the quality of the filter paper (the difference between the quality of the filter paper before absorbing artificial menstrual blood and the filter paper after absorbing artificial menstrual blood is equivalent to Liquid residue). (v) Put the non-woven fabric back on the absorbent body, place a new filter paper (8 pieces) on the non-woven fabric and place it at a weight of 5 kg for 10 seconds. Then, the quality of the filter paper was measured (the difference between the quality of the filter paper placed on the non-woven fabric and the filter paper placed on the non-woven fabric and weighted was equivalent to the reverse flow rate). (vi) Go back to the above (i) and perform the second measurement. The measured liquid absorption rate, liquid residual amount, and reverse flow rate are shown in Table 2 〇 [Table 2] First Time 2nd Density Overflow Suction Speed Liquid Residual Quantity Reverse Flow Absorption Speed Liquid Residual Quantity Reverse Flow [g /m2] (mm) [sec] [g] [g] [sec] [g] [g] 28.6 21 3. 38 0. 75 0.34 3.80 0.90 0.47 As shown in Table 2, the non-woven fabric of Example 5 has been artificially The function of the menstrual blood and the absorbent body absorbed therein can be applied to the surface material of the sanitary article in view of the liquid residual amount and the liquid reverse flow rate. [Evaluation of surface characteristics and compression characteristics by KES] 323879 42 201241253 The fibers obtained in Examples 2 and 6 and Comparative Examples 1 and 6 were respectively used, and a fiber web having a density of about 50 g/m 2 was produced by a roll carding machine. The melting point is set to be 1 高 higher than the melting point of LLDPE or HDPE constituting the first component of each fiber. (: Example 2: 128 ° C, Example 6: 130 ° C, Comparative Example 1: 128 ° C, Comparative Example 6: 140 ° C) hot air blowing device, heat treatment of the obtained fiber web for 1 minute The first component is melted 'and heat is obtained and then non-woven. In order to evaluate the surface touch and the softness, bulkiness, and volume recovery (elasticity) of the heat and the thickness of the non-woven fabric, KES (KaWabata Evaluation System) (Measurement and evaluation of surface characteristics and compression characteristics for specific use. Specifically, in order to evaluate surface characteristics, heat is applied to the surface friction of the nonwoven fabric, and the average friction coefficient (MIU) and average friction as surface characteristic values are measured. Coefficient of variation (_). For the surface friction of heat and non-woven fabrics, the measurement system is used. ^(4). KES-SE motor-testing machine manufactured by K.K. Co., Ltd. The surface of the hot air blown when the heat is produced and then the non-woven fabric is measured. The surface is applied with a static load on the friction element. For example, the frictional force is moved in the direction of the transverse direction of the parallel non-woven fabric at a moving speed of 1 mm/sec, and the heat is applied immediately after the non-woven fabric, Μ, Μ MD. The heat then follows the shrinkage characteristic of the non-woven fabric, and the specific heat is then woven into the rod and pressed into the road. The relationship is measured for the sex value, and the compression hard yield is determined (LC; the weight-displacement curve is used as the compression special (10), (the load is 0.5gf/ The thickness of the cra2 when the thickness of the two-piece t-shirt is), the weight of the compression sister is 5Qgf/cm2 _ characteristic value: fixed = wide and then non-woven 32W9 KES-G5 43 201241253 HANDY compression testing machine. In the measurement, a circular pressure plate having an area of 2 cm 2 was used as a compressor to set SENS: 2. DEF sensitivity: 2 〇, and the above-mentioned ink condensed body was compressed for heat and then non-woven at a compression speed of 0.02 cm/sec. The compression was carried out until the load was 50 gf/cm2. After the load reached 5 〇gf/cm2, the compression was removed so that the moving speed of the compressed object was 〇·〇2 cm/sec, and the compression characteristic value was measured. The measurement results are shown in Table 3. [Table 3] Example 2 Example 6 Comparative Example 1 Comparative Example 6 Density (g/m2) 50.5 51.6 51.1 51.1 Specific volume (cm3/g) 73.8 72.4 64.0 73.0 Average friction coefficient (MIU) 0.418 0.368 0. 280 0.292 Average Variation of friction coefficient (MMD) 0.0146 0.0143 0.0168 0.017 8 Compression hardness (LC) 0. 504 &quot;Τ57Γ 0.677 0.647 Compressive hardness per unit density (g/m2) 0.010 0.011 0.013 0.013 Compressive energy (WC gf . cm/cm2) 5.121 5. 707 4.318 5.078 Compressive elastic energy (RC %) 60.2 59.8 59.0 56.3 Initial load (0. Sgf/cmD thickness (T〇mm) 4.97 4. 97 3.68 4.67 Upper limit load (50gf/cra〇 thickness (Τ»除) 0. 898 1.131 1.531 Compression ratio (EMC=100 *(T〇-T«)/Td %) 81.9 79.5 69.3 67.2 In the results of the surface characteristics and compression characteristics of KES shown in Table 3, if the compression characteristics of Example 2 and Example 6 and Comparative Example 6 were compared, The non-woven fabrics of Examples 2 and 6 were smaller than Comparative Example 6, and the RC and EMC were larger than those of Comparative Example 6. This is the first component of the remarkable crimped composite staple fiber used in Examples 2 and 6, and it contains a linear polyethylene having a bending elastic modulus lower than that of high-density polyethylene as a resin component. By using a linear polyethylene, it is possible to obtain a heat which is small in LC and which is soft to be deformed by the load, and then is not woven. In addition, it is considered that since the bending elastic modulus of the linear polyethylene is small, the load deformation is larger for 323879 44 201241253, so the EMC will become a significant crimping composite short fiber &lt; σ % % 'containing the present invention The load will be softly deformed and will not be woven for the thickness direction. In addition, the first to third has a heat of (four) sensation. + Ht is known as a composition containing a large amount of linear polyethylene = a crimped composite short fiber, and the heat composed of the remarkable coiled composite short fiber is followed by Non-woven fabric (including Comparative Example (10) = RC is larger than Comparative Example 6', so the linear polyethylene itself is more elastic than the higher density polyethylene, so it is presumed to be an elastic resin. If the nonwoven fabric of Comparative Example 2 and Example 6 is compared In the non-woven fabric of Comparative Example i, it is considered that the non-woven fabric of Comparative Example 1 has the same value as that of Example 6 because of the influence of only linear polyethylene. However, the non-woven fabric of Comparative Example J is not only large in LC but also WC and EMC. In the second and sixth embodiments, the non-woven fabric of Comparative Example 1 has a smaller volume than that of the non-woven fabric, which is small in size and large in density in the initial stage. Therefore, it is presumed to be a non-woven fabric which is hard to be deformed in the thickness direction and has no soft feeling. The non-woven fabric of 6 and the non-woven fabrics of Comparative Examples 1 and 6 have the MIU of the non-woven fabric surface sliding difficulty, and the non-woven fabric surface is difficult to slide. On the other hand, the non-woven fabric surface roughness is indicated. The MMD is smaller than the non-woven fabrics of Examples 2 and 6. From the results, the first component satisfies the resin composition of the direct-bonded polyethylene and the low-density polyethylene in a specific density range, and the crimping compound is short. The fiber, the non-woven fabric using the crimped composite short fiber, has a large MIU on the surface of the non-woven fabric but a small MMD. Therefore, the non-woven fabric has a moderate friction with the skin, so when it comes into contact with the skin, there is friction between the skin and the non-woven fabric and 323879 45 201241253 The feeling of attaching the non-woven fabric to the skin is small, but the change in friction is small, that is, it does not cause coarse sugar, so the touch is smooth and gives a unique feeling of touch (smoothness and moist feeling). Comparative Example 1 and Comparative Example The average friction coefficient of the 6 non-woven fabric is 1) large. The MMD, that is, the roughness of the surface of the non-woven fabric is less affected by the surface of the fiber constituting the surface of the kraft fabric, and the difficulty of the fiber movement (deformation difficulty) of the friction of the skin and the friction test on the non-woven surface is also affected. Therefore, it is considered that the more difficult the fiber is to be deformed, the more difficult it is for the fibers of the surface to move toward the muscles and the friction. Therefore, the force required to move the fibers by the skin and the frictional particles becomes large. Comparative Example 6 is a composition of the second component of the shrinking pleated staple fiber, and a high-density polyethylene having a large flexural modulus to form a fiber that is difficult to deform. Therefore, it is presumed to move the skin and rub. The force of the child will increase in an instant, and the MMD will become larger. In addition, in the comparative example (the non-woven fabric constitutes the first straight-bonded poly (four) of the remarkable crimped composite short fibers of the non-woven fabric, the push-made fiber itself is easy to change the texture, but the non-woven fabric is smaller than the volume (in other words, If the density is large, = =, so the number of fibers constituting the surface of the residual cloth will increase the muscle 2 friction when it is 'non-woven with the example W (the specific volume is smaller than the Γ Γ In the case of the skin, the sensation of the skin is increased, and the _ will become large. The force required for the friction (industry availability) The remarkable crimped composite staple fiber of the present invention (especially high-speed combing property) is excellent as When it is not woven, it can give 323879 201241253 good surface feel, bulkiness, thickness direction flexibility and volume recovery. Therefore, the remarkable crimped composite staple fiber of the present invention is particularly suitable for forming a surface material for sanitary articles, and is also suitable for Other fibrous products, such as wet wipes, wipes, cosmetic materials, cushions for women's underwear, shoulder pads, shock absorbers for vehicles, base materials for floor heating floors, cushioning materials, and packaging materials. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a cross-sectional view showing a fiber cross section of a substantially crimpable composite short fiber in an embodiment of the present invention. Figs. 2A to C are views showing a crimping of a composite crimped short staple fiber in an embodiment of the present invention. Fig. 3 is a view showing a conventional mechanical crimping type. Fig. 4 is a view showing a crimped form of a significantly crimpable composite short fiber in another embodiment of the present invention. [Description of main components] 1 First component 2 The second component 3 is the center of gravity in the fiber cross section of the second component. 4 The center of gravity in the fiber cross section of the composite staple fiber. The radius of the fiber cross section of the composite staple fiber. 10 Composite staple fiber 323879 47

Claims (1)

201241253 七、申請專利範圍: 1. 一種顯著捲縮性複合短纖維,係含有第一成份與第二成 份之複合短纖維,其中, 第一成份含有密度0.90g/cm3至0.94g/cm3之直鏈 狀聚乙烯、及低密度聚乙烯; 且第一成份中,係以使該低密度聚乙烯佔直鏈狀聚 乙烯與低密度聚乙烯之加總質量的5質量%至25質量 %之方式含有低密度聚乙烯; 第二成份含有50質量%以上之聚酯,該聚酯具有 較構成第一成份之直鏈狀聚乙烯的熔點高40°C以上之 熔點; 纖維截面中,第一成份佔纖維表面之至少20%, 第二成份之重心位置係偏離纖維之重心位置;且 複合短纖維係具有由波形狀捲縮及螺旋狀捲縮選 出之至少一種捲縮。 2. 如申請專利範圍第1項所述之顯著捲縮性複合短纖維, 其中,前述直鏈狀聚乙烯係使用茂金屬觸媒聚合者。 3. 如申請專利範圍第1項或第2項所述之顯著捲縮性複合 短纖維,其中,前述直鏈狀聚乙烯紡絲前之熔點高於前 述低密度聚乙烯紡絲前之熔點。 4. 如申請專利範圍第1至3項中任一項所述之顯著捲縮性 複合短纖維,其中,以JIS L 1015(2010年)為基準而 測定前述複合短纖維之捲縮數及捲縮率時,捲縮率與捲 縮數的比(捲縮率/捲縮數)為1.2以下。 323879 201241253 ‘ 5 一種複合短纖維之製造方法’係含有第一成份與第二成 份之複合短纖維之製造方法,其包括: 1 將含有密度0. 9〇g/cm3至〇. 94g/cm3之直键狀聚乙 , 烯、及低密度聚乙歸’且低密度聚乙稀佔直鍵狀聚乙稀 與低密度聚乙烯之加總質量的5質量%至25質量%之 第一成份,與 含有50質量%以上之具有較構成第一成份之直鍵 狀聚乙烯的熔點高40°C以上之熔點之聚酯之第二成 份, 以在纖維截面中,第一成份佔纖維表面之至少20 %,立第二成份之重心位置係偏離纖維之重心位置之方 式熔融紡絲,並獲得紡絲細絲; 將紡絲細絲在Tg2°C至95°C (但Tgz係第二成份所含 聚合物成份中’具有最高玻璃轉移點之聚合物成份的玻 璃轉移點)之範圍内的溫度延伸1. 8至5倍; 對於延伸後之細絲,以捲縮數5峯/25mm至25捲/ 25min之範圍賦予機械捲縮, 以50至115〇c之範圍内之溫度實施退火處理; 將1 至退火處理之細絲切斷為1mm至100mm之長度; 且 該複合翅纖維具有由波形狀捲縮及螺旋狀捲縮選 出之至少-種捲縮。 6·種纖維集合物,其含有20質量%以上之申請專利範 圍第1至4項中任一項所述之顯著捲縮性複合短纖維。 323879 2 201241253 7. 如申請專利範圍第6項所述之纖維集合物,其係藉由前 述顯著捲縮性複合短纖維之第一成份,將纖維彼此熱接 著之不織布。 8. —種衛生物品之表面材,其係由申請專利範圍第6項或 第7項所述之纖維集合物所成。 9. 一種衛生物品,其含有申請專利範圍第8項所述之表面 材。 323879201241253 VII. Patent application scope: 1. A significantly crimped composite short fiber, which is a composite short fiber containing a first component and a second component, wherein the first component contains a density of 0.90 g/cm3 to 0.94 g/cm3. a chain-like polyethylene and a low-density polyethylene; and the first component is such that the low-density polyethylene accounts for 5% by mass to 25% by mass of the total mass of the linear polyethylene and the low-density polyethylene a low-density polyethylene; the second component contains 50% by mass or more of a polyester having a melting point higher than a melting point of a linear polyethylene constituting the first component by 40 ° C or more; At least 20% of the surface of the fiber, the center of gravity of the second component is offset from the center of gravity of the fiber; and the composite staple fiber has at least one crimp selected by wave-shaped crimping and helical crimping. 2. The substantially crimpable composite staple fiber according to claim 1, wherein the linear polyethylene is a metallocene catalyst polymerizer. 3. The substantially crimpable composite staple fiber according to claim 1 or 2, wherein the melting point of the linear polyethylene before spinning is higher than the melting point of the low-density polyethylene before spinning. 4. The substantially crimpable composite short fiber according to any one of claims 1 to 3, wherein the number and volume of the composite short fibers are measured based on JIS L 1015 (2010) In the case of the reduction ratio, the ratio of the crimp ratio to the number of crimps (the crimp ratio/volume number) is 1.2 or less. 323879 201241253 '5 A method for producing a composite short fiber' is a method for producing a composite short fiber comprising a first component and a second component, comprising: 1 having a density of 0.9 〇g/cm3 to 〇. 94g/cm3 The direct-bonded poly(ethylene), the olefin, and the low-density polyethylene are classified as 'the low-density polyethylene, and the first component of the total mass of the direct-bonded polyethylene and the low-density polyethylene is 5% by mass to 25% by mass. And a second component of the polyester containing 50% by mass or more of a melting point higher than a melting point of the direct-bonded polyethylene constituting the first component by 40 ° C or more, wherein the first component accounts for at least the fiber surface in the fiber cross section 20%, the position of the center of gravity of the second component is melt-spun in a manner away from the center of gravity of the fiber, and the spinning filament is obtained; the spinning filament is at Tg2 ° C to 95 ° C (but the second component of the Tgz system) The temperature extension in the range of the glass transition point of the polymer component having the highest glass transition point in the polymer component is 1.8 to 5 times; for the filament after stretching, the number of crimping is 5 peaks / 25 mm to 25 Volume / 25min range gives mechanical crimping, from 50 to 115 Annealing is performed at a temperature within the range of c; 1 to the annealed filament is cut to a length of 1 mm to 100 mm; and the composite fin fiber has at least one type of crimp selected by wave-shaped crimping and spiral crimping . A fiber-like aggregate comprising a remarkable crimped composite staple fiber according to any one of items 1 to 4 of the above-mentioned patent application. The blister assembly of claim 6, wherein the fibers are thermally bonded to each other by the first component of the substantially crimpable composite short fibers. 8. A surface material for a sanitary article, which is formed by a fiber assembly as described in claim 6 or 7. 9. A sanitary article comprising the surface material of claim 8 of the patent application. 323879
TW101103330A 2011-02-02 2012-02-02 Sponetaneously crimping conjugate short fiber and manufacturing method thereof, fiber aggregates and sanitary articles TWI575128B (en)

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