201236593 六、發明說明： 【發明所屬之技術領域】 本發明是有關於一種板材，特別是指一種適宜钉鞋鞋 中底之結合異類材質的PP板及其製程。 【先前技術】 現有的釘鞋（例如申請案號第99211622號案、 98204120 號案、第 972〇〇〇 )疋在—鞋底本體底部 釘座。近年來，環保意識曰漸受到重視，所以 鞋材也大多趨向選用環保材質，鞋底的村質大多為橡膠、 塑膠’且塑膠材.質包括EVA、PVC'pu、TpR•.等，作是， 成的鞋底廢棄後無法在自然環境分 解且可能釋放出毒素，使鞋底具有無法回收而容易造成環 保問題的缺點。 勿把成^辰 【發明内容】 因此’本發明之一目的，即在提供一種結構簡單、可 .穩固、、"口且符合環保需求的結合異類材質的PP板。 本發明之另一目&，日„丄 、 p在提供一種構件簡單、製造容 易、可使構件之間達到穩 ^ j穩固結合且符合環保需求的結合異 類材質的pp板的製程。 於：，本發明結合異類材質的PP板，包含一基層、一 ，並具古1層及至；—嵌固件。該基層以pp塑料材質製成 今某届 底面及與該底面相反的頂面，該頂層固結於 山的頂面 β亥底層對應該底面而固結於該基層的底部 ，该肷固件具有一埋植 - # β基層内部的固結端部及一對應 201236593 於該底面的外側端部 (A)製備一模具 本發明結合異類材f的pp板的製程，包含下列步 基層、一頂層、一底層及至少一嵌固 件，該基層與該頂層預先結合成一胚 ^ 該截固件其中一者放入％…將該底層與 ?者放入該模具中。（C)將該底層與該嵌固 件另一者放人該模具中。（D)將加熱後的胚材放入該模且 ^，且使該基層相對於職層。⑻模具錢行熱 壓。（F)冷卻後開啟該模具，即可製得—結合異類的 PP板。 ,本發明之功效：利用該基層以PP塑料材質製成，則所 製成的成品符合環保的需求，且該嵌固件的固結端部埋植 在該基層内部，可使該嵌固件與該基層穩固結合， 構簡單、製成容易。 【實施方式】 有關本發明之前述及其他技術内容、特點與功效，在 以下配合參考圖式之四個較佳實施例的詳細說明中，將可 清楚的呈現。 在本發明被詳細描述之前’要注意的是，在以下的說 明内容中，類似的元件是以相同的編號來表示。 如圖1及圖2所示，本發明結合異類材質的pp板之一 第一較佳實施例’該PP板適宜製作成一釘鞋的鞋中底，並 包含一基層10、一頂層20、一底層30及多數嵌固件4〇β 該基層10以PP (聚丙烯）塑料材質製成，並具有一底 面11及一與該底面11相反的頂面12。且本實施例的基層 201236593 10為雙硬度材質’並具有一對應足跟部位的後段部1〇1及 一對應足掌部位的前段部丨02，該後段部丨〇 i的密度小於該 月102。貫際上，該基層1〇也可為單一硬度材質（圖未 示）。 該頂層20的材質採用布材，且在該基層1〇押出且經 一輥壓機進行輥壓作業的同時，可直接與該基層1〇 一併輥 壓並與該基層10的頂面12熱熔固結。 該底層30的材質採用布材，可固結於該基層1〇的底 面11，並具有多數開孔3 1。 該等嵌固件40為釘座，並各具有一埋植在該基層1〇 内部的固結端部41及一對應於該底面u的外側端部42, 本實施例的外側端部42分別穿設在所對應的開孔31中。 因此，本發明之結合異類材質的ρρ板應用於釘鞋的鞋201236593 VI. Description of the Invention: [Technical Field] The present invention relates to a sheet material, and more particularly to a PP sheet which is suitable for a combination of a midsole and a material of a shoe sole and a process thereof. [Prior Art] Existing spike shoes (for example, application No. 99,121,622, No. 98204120, No. 972) are placed on the bottom of the sole body. In recent years, environmental awareness has gradually received attention, so most of the shoe materials tend to use environmentally friendly materials. Most of the soles of the soles are rubber and plastic, and plastic materials include EVA, PVC'pu, TpR•, etc. The finished sole cannot be decomposed in the natural environment after being discarded, and may release toxins, so that the sole has the disadvantage that it cannot be recycled and is liable to cause environmental problems. Therefore, it is an object of the present invention to provide a PP board which is a combination of a heterogeneous material which is simple in structure, stable, and suitable for environmental protection. Another object of the present invention is to provide a pp plate process which is simple in combination, easy to manufacture, and which can achieve stable and stable combination of components and meets environmental protection requirements. The invention relates to a PP board of a heterogeneous material, comprising a base layer, a first layer, and an ancient layer; and an embedded firmware. The base layer is made of a pp plastic material and a top surface opposite to the bottom surface, and the top layer is solid. The top surface of the mountain is fixed to the bottom of the base layer corresponding to the bottom surface, and the tamper has a solidified end portion of the implanted interior of the #β base layer and a corresponding end portion of the base surface of the 201236593 ( A) preparing a mold The process of the invention relates to a pp board of a heterogeneous material f, comprising the following step base layer, a top layer, a bottom layer and at least one insert, the base layer and the top layer are pre-combined into one embryo ^ one of the cut pieces Into the bottom... the bottom layer and the person are placed in the mold. (C) the bottom layer and the other of the inserts are placed in the mold. (D) The heated embryo material is placed in the mold and ^, And make the base layer relative to the job layer. (8) mold (F) After cooling, the mold can be opened to produce a combination of heterogeneous PP sheets. The effect of the invention: the base layer is made of PP plastic material, and the finished product is environmentally friendly. The solidified end of the insert is embedded in the base layer, and the insert can be firmly combined with the base layer, and the structure is simple and easy to manufacture. [Embodiment] The foregoing and other technical contents of the present invention are The features and functions will be apparent from the following detailed description of the preferred embodiments of the reference drawings. Before the present invention is described in detail, it is noted that in the following description, similar The components are denoted by the same reference numerals. As shown in Fig. 1 and Fig. 2, the present invention is combined with a pp plate of a heterogeneous material. The first preferred embodiment of the present invention is suitable for forming a midsole of a spiked shoe and comprising a The base layer 10, a top layer 20, a bottom layer 30 and a plurality of inserts 4β. The base layer 10 is made of PP (polypropylene) plastic material and has a bottom surface 11 and a top surface 12 opposite to the bottom surface 11. The base layer of the embodiment 201236 593 10 is a double-hardness material' and has a rear portion 1〇1 corresponding to the heel portion and a front portion 丨02 corresponding to the foot portion, and the density of the rear portion 丨〇i is less than the month 102. The base layer 1〇 can also be a single hardness material (not shown). The material of the top layer 20 is made of a cloth material, and can be directly pressed with the base layer 1 while being pressed out by the base layer 1 and rolled by a roll press. The crucible is rolled together and thermally consolidated with the top surface 12 of the base layer 10. The bottom layer 30 is made of a cloth material which can be fixed to the bottom surface 11 of the base layer 1 and has a plurality of openings 31. The inserts 40 are nail holders, and each has a consolidating end portion 41 embedded inside the base layer 1 and an outer end portion 42 corresponding to the bottom surface u. The outer end portions 42 of the present embodiment are respectively disposed at Corresponding to the opening 31. Therefore, the ρρ plate of the present invention combined with a heterogeneous material is applied to a shoe for spiked shoes.
的固結端部41埋植在該基層 1〇内部，可使該等嵌固件4〇與該基層1Q達到穩I结合的 目的’而該科側端部42對應於該基層1()的底自U，則 可供釘柱鎖接（圖未示），且再利用該頂I 2〇、該底層％ 與該基層10的結合，即可構成完整的鞋中底。 製造容易，且該基層1G以PP材質構成，鞋底廢棄後可以 回收，且不會造成環保的問題。The fixed end portion 41 is embedded in the base layer 1 ,, so that the inserts 4 达到 can achieve a stable I bond with the base layer 1Q, and the branch side end portion 42 corresponds to the bottom of the base layer 1 () From U, the stud can be locked (not shown), and the top I 2 〇, the bottom layer % combined with the base layer 10 can be used to form a complete midsole. It is easy to manufacture, and the base layer 1G is made of PP material, and the sole can be recycled after being discarded, and does not cause environmental problems.
且與第一實施例的差異在於: 且本發明之結合異類材質的pp板，構件、結構簡單， 一底層30’及多數 該底層30’未設 如圖3所示 實施例，也包含 嵌固件40’。且虚笛一 φ. 201236593 =孔’且該基層1()’在一模具刚内部受熱熔化 層1〇,部份材料會渗透至該底層-底部，且使 ^ 牛4〇,的固結端部41’與渗透至該底層3〇,底部的 > =並埋植㈣基層1G，内部，該底層％，具有多數位 於該相結端部41，與該基層1G，之間的結合部位Μ，。 、且本發明第二實施例之結合異類材質的PM，也可達 成與第一實施例相同的目的及功效。 本發明結合異類材質的pp板的製程的第—較佳實_ ’包含下列步驟： 步驟-：配合參閱圖4至圖7,製備一模具1〇〇、一基 層10、一頂層20、一底層30及多數嵌固件4〇,該模1 _具有多數;t位部m，該基層1G以pp (聚丙稀）塑料 材質製成，並具有一底面u及一與該底面u相反的頂面 該頂層20的材質採用布材，該底& 3〇的材質也採用 並八有多數開孔3 1，該等嵌固件4〇為釘座，並各具 有一固結端部41及—外側端部42。該基層1G與該頂層20 預先結合成—胚材· ’在該基層ig押出且經—輥壓機進 行報壓作業的同時，可直接與該基層1G —純壓並與該基 層的頂面12熱熔固結，即可製得該胚材2〇〇。 步驟二：配合參閱圖4及圖5，將該底層3〇放入該模 具100中，且使該等開孔31對應於該等定位部u〇e 步驟三：配合參閱圖6,將該等嵌固件4〇分別放入該 模具⑽的該等定位部u"，且使料㈣端部42貼抵 於該等定位部1 10。 6 201236593 步驟四：配合參閱圖7，將加熱後的胚材2〇〇放入該模 具100中（加熱溫度為180°C〜21(TC )，且使該基層1〇相對 於該底層30及該等嵌固件40。 步驟五：關閉該模具1 〇〇且進行熱壓。 步驟六：冷卻後開模，即可製得一結合異類材質的pp 板（見圖1及圖2)’且該等喪固件4〇的固結端部4ι埋植 在該基層10内部，該等外側端部42則穿設在該等開孔η 中，並對應於該底面11。 因此，藉由上述步驟所製成的PP板，則利用該等嵌固 件4〇的固結端部41埋植在該基層W内部，利㈣頂層2〇 直接與該基層H)親壓時產生熱㈣結，湘該底層3〇該 基層1G在模具⑽内部熱壓固結成型，則可使該等嵌固件 4〇、該頂層20、該底層30與該基層1〇能穩固固結，整體 構簡單、製成容易。且該基層10以pp塑料材質製成，則 所製成的成品符合環保的需求。 本發明結合異類材質的pp板的製程的第二較佳實施例 居與第-實施例的差異處在於：如圖9所示，所製備的底 層30,不需要設有多數開孔，且第二較佳實施例的製作步 驟為：先將錢件4〇,置入該模具_内部（如圖8所示）’ 再將該底層30,置人該模具⑽内部（如圖9所示），最後將 ㈣後的胚板鹰置入該模具1〇〇内部（見㈣），再關閉The difference from the first embodiment is that: the pp board of the present invention combined with a heterogeneous material has a simple structure, a structure, a bottom layer 30' and a plurality of the bottom layer 30' are not provided with the embodiment shown in FIG. 40'. And the virtual flute is φ. 201236593 = hole 'and the base layer 1 ()' is heated inside the molten layer 1 in a mold, part of the material will penetrate to the bottom layer - the bottom, and the solidified end of the ^ 4 〇 The portion 41' penetrates to the bottom layer 3', the bottom portion > = and implants the (four) base layer 1G, and the inside, the bottom layer %, has a majority of the bonding portion between the junction end portion 41 and the base layer 1G, ,. The PM of the second embodiment of the present invention combined with a heterogeneous material can also achieve the same purpose and effect as the first embodiment. The first step of the process of the present invention in combination with the pp plate of a heterogeneous material comprises the following steps: Step-: Referring to FIG. 4 to FIG. 7, a mold 1 一, a base layer 10, a top layer 20, and a bottom layer are prepared. 30 and a plurality of embedded firmware 4 〇, the modulo 1 _ has a majority; t position m, the base layer 1G is made of pp (polypropylene) plastic material, and has a bottom surface u and a top surface opposite to the bottom surface u The material of the top layer 20 is made of cloth material, and the material of the bottom layer & 3 也 is also used and has a plurality of openings 3 1 , and the inserts 4 are nail seats, and each has a fixed end portion 41 and an outer end portion. Part 42. The base layer 1G and the top layer 20 are pre-combined into a preform material. 'At the same time as the base layer ig is pushed out and subjected to a press operation by a roll press, the base layer 1G can be directly pressed and the top surface 12 of the base layer can be directly pressed. The solid material can be obtained by heat-melting and consolidation. Step 2: Referring to FIG. 4 and FIG. 5, the bottom layer 3〇 is placed in the mold 100, and the openings 31 are corresponding to the positioning portions u〇e. Step 3: Referring to FIG. 6, The inserts 4 are respectively placed in the positioning portions u" of the mold (10), and the end portions 42 of the material (4) are attached to the positioning portions 110. 6 201236593 Step 4: Referring to FIG. 7 , the heated embryo material 2〇〇 is placed in the mold 100 (heating temperature is 180° C. to 21 (TC ), and the base layer 1 〇 is opposite to the bottom layer 30 and The embedding firmware 40. Step 5: The mold 1 is closed and hot pressed. Step 6: After cooling, the mold is opened, and a pp board combined with a different material (see Figs. 1 and 2) can be obtained. The confined end portion 4 of the firmware 4 is embedded in the base layer 10, and the outer end portions 42 are bored in the openings η and correspond to the bottom surface 11. Therefore, by the above steps The prepared PP plate is embedded in the base layer W by the confined end portion 41 of the insert 4, and the top layer 2〇 directly generates a thermal (four) knot when the base layer H) is pressed, and the bottom layer is formed. 3. The base layer 1G is thermoformed and consolidated in the mold (10), so that the inserts 4, the top layer 20, the bottom layer 30 and the base layer 1 can be stably consolidated, and the overall structure is simple and easy to manufacture. Moreover, the base layer 10 is made of pp plastic material, and the finished product is environmentally friendly. The second preferred embodiment of the process of the present invention in combination with the pp plate of a heterogeneous material differs from the first embodiment in that, as shown in FIG. 9, the prepared bottom layer 30 does not need to have a plurality of openings, and The manufacturing step of the second preferred embodiment is as follows: firstly, the money piece is placed in the mold_inside (as shown in FIG. 8), and the bottom layer 30 is placed inside the mold (10) (as shown in FIG. 9). Finally, put the embryo eagle after (4) into the inside of the mold (see (4)), then close
St二、,進行熱壓該基I 1〇,在該模具100内部受 f熔化且成型之前’該基層1〇’部份材料會滲透至該底声 -底部，且使該等嵌固件40,的固結端部41，與 201236593 底層30底部的材料固結並埋植於該基層1〇’内部（配合參 閱圖3)。且冷卻後開啟該模具100後，即可製得結合異類 材質的PP板，且也可達到與上述實施例相同之目的及功效 〇 惟以上所述者’僅為本發明之較佳實施例而已，當不 能以此限定本發明實施之範圍，即大凡依本發明申請專利 範圍及發明說明内容所作之簡單的等效變化與修飾，皆仍 屬本發明專利涵蓋之範圍内。 【圖式簡單說明】 圖1是一立體組合圖，說明本發明結合異類材質的pp 板的一第一較佳實施例； 圖2疋本發明上述較佳實施例之一組合剖面圖； 圖3是本發明結合異類材質的pp板的一第二較佳實施 例的組合剖面圖； 圖4是本發明結合異類材質的pp板的製程第一較佳實 施例之一製造流程示意圖，說明製備一底層與一模具； 圖5是本發明結合異類材質的pp板的製程第一較佳實 施例之另一製造流程示意圖，說明該底層置入該模具内部 的狀態； 圖6是本發明結合異類材質的pp板的製程第一較佳實 施例之又一製造流程示意圖，說明多數嵌固件置入該模具 内部； 圖7是本發明結合異類材質的PP板的製程第—較佳實 施例之再一製造流程示意圖，說明一胚板置入該模具内部 8 201236593 圖8是本發明結合異類材質的PP板的製程一第二較佳 實施例之一製造流程示意圖，說明先將多數嵌固件置入一 模具内部； 圖9是本發明結合異類材質的PP板的製程第二較佳實 施例之又一製造流程示意圖，說明一底層置入該模具；及 圖10是本發明結合異類材質的PP板的製程第二較佳 實施例之再一製造流程示意圖，說明一胚板置入該模具内 201236593 【主要元件符號說明】 10•.… •…基層 42···.. •…外側端部 11 ··.·· —底面 100… •…模具 12····. —頂面 110 ... •…定位部 101… •…後段部 200… •…胚材 102… •…前段部 10,··.. •…基層 20…… •…頂層 20,.... —頂層 30·.··· •…底層 30,·… •…底層 31…… •…開孔 32,..·· •…結合部位 40…… •…嵌固件 4〇，··.· •…嵌固件 41…… •…固結端部 41，·… •…固結端部 10St., the hot pressing of the base I 1 〇, before the mold 100 is melted and molded, the 'base layer 1 ' part of the material will penetrate to the bottom sound - bottom, and the embedding 40, The consolidated end portion 41 is consolidated with the material at the bottom of the bottom layer 30 of 201236593 and embedded inside the base layer 1' (see Figure 3 for cooperation). After the mold 100 is opened after cooling, the PP board combined with the heterogeneous material can be obtained, and the same purpose and effect as the above embodiment can be achieved. However, the above description is only a preferred embodiment of the present invention. The scope of the present invention is not limited by the scope of the invention, and the equivalent equivalents and modifications of the present invention are still within the scope of the invention. BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a perspective view of a first preferred embodiment of a pp board incorporating a heterogeneous material according to the present invention; FIG. 2 is a cross-sectional view showing a combination of a preferred embodiment of the present invention; FIG. 4 is a schematic cross-sectional view showing a manufacturing process of a second preferred embodiment of a pp board incorporating a heterogeneous material according to the present invention; FIG. 4 is a schematic view showing a manufacturing process of a first preferred embodiment of a process for combining a pp board of a heterogeneous material according to the present invention. The bottom layer and a mold; FIG. 5 is a schematic view showing another manufacturing process of the first preferred embodiment of the process for combining a pp board of a heterogeneous material according to the present invention, illustrating the state in which the bottom layer is placed inside the mold; FIG. 6 is a combination of the different materials of the present invention. Process of the pp board process is another schematic diagram of the manufacturing process of the first preferred embodiment, illustrating that most of the inserts are placed inside the mold; FIG. 7 is a further embodiment of the process of the PP board incorporating the heterogeneous material of the present invention. A schematic diagram of a manufacturing process, illustrating that a blank plate is placed in the interior of the mold. 8 201236593 FIG. 8 is a schematic view showing a manufacturing process of a second preferred embodiment of the process for combining a PP material of a heterogeneous material according to the present invention. A majority of the inserts are placed inside a mold; FIG. 9 is a schematic view showing another manufacturing process of the second preferred embodiment of the process for fabricating a PP sheet of the present invention, illustrating a bottom layer being placed in the mold; and FIG. 10 is a combination of the present invention. Process for PP Plate of Heterogeneous Material Another schematic diagram of the manufacturing process of the second preferred embodiment, illustrating that a blank plate is placed in the mold 201236593 [Major component symbol description] 10•.... •...base layer 42···.. ...Outer end portion 11 ····· - Bottom surface 100... • Mold 12····. — Top surface 110 ... • Positioning unit 101... • Rear part 200... •...Blast material 102... •... Front section 10,··.. •...base layer 20... •...top layer 20,.... —top layer 30·.···•...bottom layer 30,·...•...bottom layer 31... •...opening hole 32, ..··•...binding part 40... •...embedded firmware 4〇,····•...embedded firmware 41...•...consolidated end 41,.......consolidated end 10