TW201232727A - Chip package and method for forming the same - Google Patents
Chip package and method for forming the same Download PDFInfo
- Publication number
- TW201232727A TW201232727A TW101101674A TW101101674A TW201232727A TW 201232727 A TW201232727 A TW 201232727A TW 101101674 A TW101101674 A TW 101101674A TW 101101674 A TW101101674 A TW 101101674A TW 201232727 A TW201232727 A TW 201232727A
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- Prior art keywords
- conductive
- layer
- forming
- chip package
- hole
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Abstract
Description
201232727 六、發明說明: 【發明所屬之技術領域】 本發明係有關於晶片封裝體,且特別是有關於具穿基 底導電結構之晶片封裝體。 【先前技術】 晶片封裝製程是形成電子產品過程中之一重要步驟。 晶片封裝體除了將晶片保護於其中,使免受外界環境污染 外,還提供晶片内部電子元件與外界之電性連接通路。 晶片在封裝之前,需進行針測步驟以確保品質。然而, 針測步驟可能造成後續封裝製程上的困難,且容易於晶片 封裝體中留下或產生缺陷。 提高晶片封裝體之可靠度與結構穩定性已成為重要課 題。 【發明内容】 本發明一實施例提供一種晶片封裝體,包括:一基底, 具有一第一表面及一第二表面;一導電墊結構’位於該基 底之該第一表面上;一介電層,位於該基底之該第一表面 與該導電墊結構之上,其中該介電層具有一開口,露出部 分的該導電墊結構;以及一覆蓋層,位於該介電層之上, 且填入該開口。 本發明一實施例提供一種晶片封裝體的形成方法,包 括:提供一基底,具有一第一表面及一第二表面,其中該 第一表面上設置有一導電墊結構及一介電層,該介電層位201232727 VI. Description of the Invention: [Technical Field] The present invention relates to a chip package, and more particularly to a chip package having a substrate conductive structure. [Prior Art] The wafer packaging process is an important step in the process of forming an electronic product. In addition to protecting the wafer from the external environment, the chip package also provides an electrical connection path between the electronic components inside the wafer and the outside. Before the wafer is packaged, a needle test step is required to ensure quality. However, the pinning step may cause difficulties in subsequent packaging processes and may be prone to defects or defects in the wafer package. Improving the reliability and structural stability of chip packages has become an important issue. SUMMARY OF THE INVENTION An embodiment of the present invention provides a chip package including: a substrate having a first surface and a second surface; a conductive pad structure 'on the first surface of the substrate; a dielectric layer Located on the first surface of the substrate and the conductive pad structure, wherein the dielectric layer has an opening to expose a portion of the conductive pad structure; and a cover layer over the dielectric layer and filled in The opening. An embodiment of the invention provides a method for forming a chip package, comprising: providing a substrate having a first surface and a second surface, wherein the first surface is provided with a conductive pad structure and a dielectric layer, Electrical layer
S 3 Χ11Ό01 9002^A35856TWF/chlaulln 201232727 於該導電墊結構之上,且具有一開口,露出部分的該導電 墊結構;以及於該介電層上形成一覆蓋層,其中該覆蓋層 填入該開口。 【實施方式】 以下將詳細忒明本發明實施例之製作與使用方式。然 應注意的是,本發明提供許多可供應用的發明概念,其可 以多種特定型式貫施。文中所舉例討論之特定實施例僅為 製造與使用本發明之特定方式,非用以限制本發明之範 圍。此外,在不同實施例中可能使用重複的標號或標示。 這些重複僅為了簡單清楚地敘述本發明,不代表所討論之 不同實施例及/或結構之間必然具有任何關連性。再者,當 述及一第一材料層位於一第二材料層上或之上時,包括第 一材料層與第二材料層直接接觸或間隔有一或更多其他材 料層之情形。 本發明一實施例之晶片封裝體可用以封裝各種晶片。 例如,其可用於封裝各種包含主動元件或被動元件(active or passive elements)、數位電路或類比電路(digital or analog circuits)等積體電路的電子元件(electronic components),例 如是有關於光電元件(opto electronic devices)、微機電系統 (Micro Electro Mechanical System; MEMS)、微流體系統 (micro fluidic systems)、或利用熱、光線及壓力等物理量變 化來測量的物理感測器(Physical Sensor)。特別是可選擇使 用晶圓級封裝(wafer scale package; WSP)製程對影像感測 元件、發光二極體(light-emitting diodes; LEDs)、太陽能電 Χ11Ό01_90〇2Ά35 856TWF/chiaulin 201232727 池(solar cells)、射頻元件(RF circuits)、加速計 (accelerators)、陀螺儀(gyroscopes)、微制動器(micro actuators)、表面聲波元件(surface acoustic wave devices)、 壓力感測器(process sensors)喷墨頭(ink printer heads)、或功 率晶片(powerIC)等半導體晶片進行封裝。 其中上述晶圓級封裝製程主要係指在晶圓階段完成封 裝步驟後,再予以切割成獨立的封裝體,然而,在一特定 實施例中,例如將已分離之半導體晶片重新分布在一承載 晶圓上,再進行封裝製程,亦可稱之為晶圓級封裝製程。 另外,上述晶圓級封裝製程亦適用於藉堆疊(stack)方式安 排具有積體電路之多片晶圓,以形成多層積體電路 (multi-layer integrated circuit devices)之晶片封裝體。 ^圖顯示本案發明人所知之―晶片㈣體的剖面 圖。基底U)上設置有介電層12及導電塾結構14。導電塾 結構Η電性連接基底1G中之4件(未顯示)。導電塾結 構14可包括複數個$ ^ $ 使广1Λ7, 隹且電墊,例如14a、14b、及14。 基底1〇例如是梦晶圓,其在 前,通常需進行針測。通當,^後、,切㈣封裝製程之 、 紂』通$需移除部分的介電声12以带 成開口 13 ’而使導電墊結構14 曰 y 接著,可以探針接觸露出的導 層導電塾14a露出。 性量測。探針通常會損壞部 :,亚進行所需之電 刻痕叩,造成導電塾14a之強度⑽留下凹陷(或 在針測步驟之後,可針對二降。 封裝製程。例如,可自基底1〇 k針測之部分進行後續的 10以形成朝表面10b延伸之=表面10&移除部分的基底 /同16。在後續製程中,可於 a:S3 Χ11Ό01 9002^A35856TWF/chlaulln 201232727 is above the conductive pad structure and has an opening to expose a portion of the conductive pad structure; and forming a cover layer on the dielectric layer, wherein the cover layer fills the opening . [Embodiment] Hereinafter, the production and use of the embodiments of the present invention will be described in detail. It should be noted, however, that the present invention provides many inventive concepts that can be applied in a variety of specific forms. The specific embodiments discussed herein are merely illustrative of specific ways of making and using the invention, and are not intended to limit the scope of the invention. Moreover, repeated numbers or labels may be used in different embodiments. These repetitions are only for the purpose of simplicity and clarity of the invention and are not necessarily to be construed as a limitation of the various embodiments and/or structures discussed. Furthermore, when a first material layer is on or above a second material layer, it includes the case where the first material layer is in direct contact with or separated from the second material layer by one or more other material layers. The chip package of one embodiment of the present invention can be used to package various wafers. For example, it can be used to package various electronic components including integrated circuits such as active or passive elements, digital circuits or digital circuits, for example, related to photovoltaic elements ( Opto electronic devices), Micro Electro Mechanical Systems (MEMS), micro fluidic systems, or physical sensors that measure physical quantities such as heat, light, and pressure. In particular, you can choose wafer-level package (WSP) process for image sensing components, light-emitting diodes (LEDs), solar cells 11Ό01_90〇2Ά35 856TWF/chiaulin 201232727 pool (solar cells) , RF circuits, accelerators, gyroscopes, micro actuators, surface acoustic wave devices, process sensors, inkjet heads A semiconductor wafer such as a printer heads or a power chip is packaged. The above wafer level packaging process mainly refers to cutting into a separate package after the packaging step is completed in the wafer stage. However, in a specific embodiment, for example, the separated semiconductor wafer is redistributed in a supporting crystal. On the circle, the encapsulation process can also be called a wafer level packaging process. In addition, the above wafer level packaging process is also suitable for stacking a plurality of wafers having integrated circuits by stacking to form a chip package of multi-layer integrated circuit devices. The figure shows a cross-sectional view of the wafer (four) body known to the inventors of the present invention. A dielectric layer 12 and a conductive germanium structure 14 are disposed on the substrate U). The conductive 塾 structure is electrically connected to four of the substrates 1G (not shown). Conductive germanium structure 14 can include a plurality of $^$ to make a wide array of pads, such as 14a, 14b, and 14. The substrate 1 is, for example, a dream wafer, which is usually preceded by a needle test. Passing, ^,,, cutting (4) packaging process, 需 通 $ need to remove part of the dielectric sound 12 to bring into the opening 13 ' and make the conductive pad structure 14 曰 y, then the probe can contact the exposed conductive layer The conductive crucible 14a is exposed. Sex measurement. The probe usually damages the part: the sub-decision of the desired electrical nick, causing the strength (10) of the conductive crucible 14a to leave a recess (or after the pinning step, the second drop can be made. The encapsulation process. For example, from the substrate 1 The portion of the 〇k needle is subjected to the subsequent 10 to form the surface 10 & the portion of the removed portion that extends toward the surface 10b. In the subsequent process, a:
XllO〇]_9〇〇2-A35856TV\T/chiaulin 201232727 孔洞16中形成與導電墊結構14電性連接之穿基底導電結 構。然而,由於導電塾結構14已受破壞,且其厚度較薄, 容易於後續製程中(例如’孔洞16的形成過程中)破裂而造 成晶片失效。此外’介電層12與導電墊結構η之間的階 梯結構容易使後續接合製程中產生氣泡17,影響晶片封裝 體之可靠度。 為了改善上述發明人所發現之問題,提出實施例如 下。第2圖顯示根據本發明一實施例之晶片封裝體的剖面 圖,用以敘述晶片封裝體的形成過程。在一實施例中,提 供基底100 ’其具有表面l〇〇a及表面l〇〇b。基底1〇〇包括 半導體基底,如矽晶圓。在基底1〇〇之表面l〇〇a上設置有 導電墊結構104及介電層1〇2。介電層1〇2位於導電墊結 構104之上,且具有開口 1〇3。開口 1〇3露出部分的導電 塾結構104。基底100中可形成有元件區(未顯示),其電性 連接導電墊結構104。在一實施例中,導電墊結構1〇4可 包括堆疊的複數個導電墊,例如包括(但不限於)最上層導 電墊104a、最下層導電墊l〇4c、及導電墊104a與104c之 間的中間導電墊l〇4b。 接著,可選擇性對基底100進行針測。例如,可以探 針(未顯示)接觸露出的導電墊104a,並進行所需之電性量 測。探針通常會損壞部分的導電墊104a而留下凹陷(或刻 痕)105 。 在進行後續形成穿基底導電結構之製程之前,於介電 層上形成覆蓋層107。覆蓋層107進一步填入介電層 丄〇2之開口 1〇3中。在一實施例中,覆蓋層1〇7可大抵填 6 Xll-001_9002-A35856TWF/chiaulln 201232727 滿開口 103’可避免後續接合步驟中產生氣泡。在一實施 例中’覆蓋層106直接接觸導電墊結構1〇4。例如,在第2 圖實施例中,覆蓋層106直接接觸導電墊i〇4c之下表面。 此外,覆蓋層1〇7還可支撐導電墊結構1〇4,確保導電塾 結構104不於後續晶片封裝製程中或晶片封裝體成品的使 用過程中破裂。 在—實施例中,覆蓋層107之厚度可大於導電墊結構 104中任—導電墊(例如,導電墊104a、104b、及i〇4c其 中之一)之厚度。在一實施例中,覆蓋層1〇7之材質不同二 導電墊結構1〇4。在一實施例中,覆蓋層1〇7之材質包括 一金屬材料、一陶瓷材料、一高分子材料、或前述之組合。 接著,可選擇性於基底100之表面1〇〇b上接合承載基 板114,其與基底100之間可選擇性夾有間隔層丨^。由ς 已預先形成有覆蓋層1G7,因此接合承载基板114的步驟 中,大抵不會形成氣泡,可提升晶片封裴體的可靠度。 接著’可選擇性以承載基板114為支撐,對基^ 1〇〇 之表面100a進行薄化製程。接著,可利如透過(但不限於) 微影及触刻製程自基底1GG之表面1QGa移除部分的基底 100以形成朝表面100b延伸之孔洞106。 接著’可於孔洞106之側壁上形成絕緣層1〇8。所形 成絕緣層108通常會覆蓋位於孔洞106底部上之導電墊么士 構1〇4。因此,可進一步移除孔洞106底部上之絕緣層1〇°8 以使部分的導電塾結構H)4露出。例如,使導電墊购露 出。由於已預先形成覆蓋層1〇7,因此在孔洞1〇6的形成 過程中’導電墊結構Π)4可獲充分的切而確保大抵不受X11O〇]_9〇〇2-A35856TV\T/chiaulin 201232727 The hole 16 is formed with a through-substrate conductive structure electrically connected to the conductive pad structure 14. However, since the conductive germanium structure 14 has been damaged and its thickness is thin, it is easy to break in subsequent processes (e.g., during the formation of the holes 16) to cause wafer failure. In addition, the step structure between the dielectric layer 12 and the conductive pad structure η easily causes the bubbles 17 to be generated in the subsequent bonding process, which affects the reliability of the chip package. In order to improve the problems discovered by the inventors mentioned above, it is proposed to implement the following. Fig. 2 is a cross-sectional view showing a wafer package according to an embodiment of the present invention for describing a process of forming a chip package. In one embodiment, substrate 100' is provided having a surface 10a and a surface 10b. The substrate 1 includes a semiconductor substrate such as a germanium wafer. A conductive pad structure 104 and a dielectric layer 1〇2 are disposed on the surface 10a of the substrate. The dielectric layer 1〇2 is located above the conductive pad structure 104 and has an opening 1〇3. The opening 1 〇 3 exposes a portion of the conductive raft structure 104. An element region (not shown) may be formed in the substrate 100 electrically connected to the conductive pad structure 104. In an embodiment, the conductive pad structure 1 4 may include a plurality of stacked conductive pads, including, but not limited to, an uppermost conductive pad 104a, a lowermost conductive pad 104c, and conductive pads 104a and 104c. The middle conductive pad l〇4b. Next, the substrate 100 can be selectively needled. For example, a probe (not shown) can be contacted with the exposed conductive pad 104a and the desired electrical measurement can be made. The probe typically damages a portion of the conductive pad 104a leaving a recess (or score) 105. A cap layer 107 is formed on the dielectric layer prior to the subsequent process of forming the through-substrate conductive structure. The cover layer 107 is further filled in the opening 1〇3 of the dielectric layer 丄〇2. In one embodiment, the cover layer 1〇7 can be overfilled with 6 Xll-001_9002-A35856TWF/chiaulln 201232727 full opening 103' to avoid air bubbles in subsequent bonding steps. In one embodiment, the cover layer 106 directly contacts the conductive pad structure 1〇4. For example, in the embodiment of Figure 2, the cover layer 106 directly contacts the lower surface of the conductive pad i〇4c. In addition, the cap layer 1〇7 can also support the conductive pad structure 1〇4 to ensure that the conductive germanium structure 104 is not broken during subsequent wafer packaging processes or during use of the finished wafer package. In an embodiment, the thickness of the cap layer 107 can be greater than the thickness of any of the conductive pads (e.g., one of the conductive pads 104a, 104b, and i〇4c) in the conductive pad structure 104. In one embodiment, the material of the cover layer 1〇7 is different from the two conductive pad structures 1〇4. In one embodiment, the material of the cover layer 1〇7 comprises a metal material, a ceramic material, a polymer material, or a combination thereof. Next, the carrier substrate 114 may be selectively bonded to the surface 1b of the substrate 100, and a spacer layer may be selectively interposed between the substrate 100 and the substrate 100. Since the cover layer 1G7 has been formed in advance, in the step of bonding the carrier substrate 114, bubbles are not formed, and the reliability of the wafer package can be improved. Then, the substrate 100 is selectively supported by the carrier substrate 114 to thin the surface 100a of the substrate. Next, a portion of the substrate 100 may be removed from the surface 1QGa of the substrate 1GG by, for example, but not limited to, lithography and lithography to form a hole 106 extending toward the surface 100b. Then, an insulating layer 1 〇 8 may be formed on the sidewall of the hole 106. The insulating layer 108 is formed to cover the conductive pads 〇1 〇 4 on the bottom of the hole 106. Therefore, the insulating layer 1 〇 8 on the bottom of the hole 106 can be further removed to expose a portion of the conductive 塾 structure H) 4 . For example, make a conductive pad available. Since the cover layer 1〇7 has been formed in advance, the 'conductive pad structure Π4' can be sufficiently cut during the formation of the holes 1〇6 to ensure that it is largely unaffected
XllO01_9002-A35856TWF/chiaulin 7 201232727 損傷。 接著’可於孔洞106之側壁上的絕緣層i〇8上形成導 電層110。導電層110可電性接觸導電墊結構104。在第2 圖之實施例中’導電層110可直接接觸導電墊l〇4c。在一 實施例中’導電層110可延伸至基底100a上之絕緣層1〇8 之上。 接著,可選擇性於基底1〇〇之表面l〇〇a上形成保護層 116。保護層116可具有露出導電層11〇之開口。接著,可 於保護層116之開口中形成導電凸塊Π8,並接著沿著預 定切割道(未顯示)切割基底1〇〇以形成至少一晶片封裝體。 第3圖顯示根據本發明另一實施例之晶片封裝體的剖 面圖,用以說明晶片封裝體的製程,其中相同或相似之標 號將用以標示相同或相似之元件。 第3圖實施例相似於第2圖實施例,主要差異在於所 形成之孔洞106進一步穿過導電塾i〇4c,並使最上層導電 墊l〇4a露出。在此情形下,後續形成之導電層11〇可與導 電塾104a直接接觸。然應注意的是,本發明實施例不限於 此。在另一實施例中,所形成之孔洞1 〇6可穿過導電塾 104c ’並使一中間導電墊(例如,104b)露出。在此情形下, 後續形成之導電層11〇可與導電墊104b直接接觸。孔洞 106之延伸程度(即’穿基底導電結構之延伸程度)端視所需 應用而定。 本發明實施例透過覆蓋層之設置,可有效提升晶片封 裝體的可靠度。 雖然本發明已以數個較佳實施例揭露如上,然其並非 8 Χ11-001_9002^Α35856ΊΛνΡ/ο1ιίαυ11ηXllO01_9002-A35856TWF/chiaulin 7 201232727 Damage. Next, a conductive layer 110 may be formed on the insulating layer i 8 on the sidewall of the hole 106. The conductive layer 110 can electrically contact the conductive pad structure 104. In the embodiment of Fig. 2, the conductive layer 110 can directly contact the conductive pads 10c. In one embodiment, the conductive layer 110 can extend over the insulating layer 1 〇 8 on the substrate 100a. Next, a protective layer 116 may be selectively formed on the surface 10a of the substrate. The protective layer 116 may have an opening that exposes the conductive layer 11''. Next, a conductive bump 8 can be formed in the opening of the protective layer 116, and then the substrate 1 can be cut along a predetermined scribe line (not shown) to form at least one chip package. Figure 3 is a cross-sectional view of a chip package in accordance with another embodiment of the present invention for illustrating the process of the chip package, wherein the same or similar reference numerals will be used to designate the same or similar elements. The embodiment of Fig. 3 is similar to the embodiment of Fig. 2, the main difference being that the formed holes 106 further pass through the conductive electrodes 4c and expose the uppermost conductive pads 10a. In this case, the subsequently formed conductive layer 11A can be in direct contact with the conductive pad 104a. It should be noted, however, that the embodiments of the present invention are not limited thereto. In another embodiment, the formed holes 1 〇 6 can pass through the conductive turns 104c' and expose an intermediate conductive pad (e.g., 104b). In this case, the subsequently formed conductive layer 11A can be in direct contact with the conductive pad 104b. The extent to which the holes 106 extend (i.e., the extent to which the substrate conductive structure extends) depends on the desired application. In the embodiment of the invention, the reliability of the wafer package can be effectively improved by the arrangement of the cover layer. Although the present invention has been disclosed above in several preferred embodiments, it is not 8 Χ11-001_9002^Α35856ΊΛνΡ/ο1ιίαυ11η
S 201232727 用以限定本發明,任何所屬技術領域中具有通常知識者, 在不脫離本發明之精神和範圍内,當可作任意之更動與潤 飾,因此本發明之保護範圍當視後附之申請專利範圍所界 定者為準。S 201232727 is used to define the present invention, and any one of ordinary skill in the art can make any changes and refinements without departing from the spirit and scope of the present invention. Therefore, the scope of protection of the present invention is attached to the application. The scope defined by the patent scope shall prevail.
S 9 Χ11Ό0] 9002^A35856TWF/chiaulin 201232727 【圖式簡單說明】 第1圖顯示本案發明人所知之一晶片封裝體的剖面 圖。 第2圖顯示根據本發明一實施例之晶片封裝體的剖面 圖。 第3圖顯示根據本發明一實施例之晶片封裝體的剖面 圖。 【主要元件符號說明】 10〜基底, 10a、10b〜表面; 12〜介電層; 13〜開口, 14〜導電墊結構; 14a、14b、14c〜導電墊; 15〜凹陷; 16〜孔洞; 17〜氣泡; 100〜基底; 100a、100b〜表面; 102〜介電層; 103〜開口; 104〜導電塾結構, 104a、104b、104c〜導電墊; 105〜凹陷; 10 Χ11,001_9002'Α35856Τ\νΡ/(:Ηΐ3ΐι11η 201232727 106〜孔洞 ; 107〜 〃覆蓋層; 108- 絕緣 層; HO- /導電 層; 112〜間隔 層; 114- 〃基板 j 116- 〃保護 層; 118- y導電 凸塊。S 9 Χ11Ό0] 9002^A35856TWF/chiaulin 201232727 [Simplified Schematic Description] Fig. 1 shows a cross-sectional view of a chip package known to the inventors of the present invention. Figure 2 is a cross-sectional view showing a chip package in accordance with an embodiment of the present invention. Figure 3 is a cross-sectional view showing a chip package in accordance with an embodiment of the present invention. [Main component symbol description] 10~substrate, 10a, 10b~surface; 12~ dielectric layer; 13~open, 14~ conductive pad structure; 14a, 14b, 14c~ conductive pad; 15~ recessed; 16~ hole; ~ bubble; 100~ substrate; 100a, 100b~ surface; 102~ dielectric layer; 103~ opening; 104~ conductive germanium structure, 104a, 104b, 104c~ conductive pad; 105~ recess; 10 Χ11,001_9002'Α35856Τ\νΡ /(:Ηΐ3ΐι11η 201232727 106~ hole; 107~ 〃 cover layer; 108- insulating layer; HO-/conductive layer; 112~ spacer layer; 114- 〃 substrate j 116- 〃 protective layer; 118- y conductive bump.
S Π Χ11Ό01 9002-A35856TWF/chlaulinS Π Χ11Ό01 9002-A35856TWF/chlaulin
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US20120181672A1 (en) | 2012-07-19 |
JP6017141B2 (en) | 2016-10-26 |
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CN102593094B (en) | 2015-09-23 |
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CN102593094A (en) | 2012-07-18 |
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US9293394B2 (en) | 2016-03-22 |
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