TW201228951A - Method for manufacturing molded glass plate, and device for manufacturing molded glass plate - Google Patents

Method for manufacturing molded glass plate, and device for manufacturing molded glass plate Download PDF

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Publication number
TW201228951A
TW201228951A TW100146319A TW100146319A TW201228951A TW 201228951 A TW201228951 A TW 201228951A TW 100146319 A TW100146319 A TW 100146319A TW 100146319 A TW100146319 A TW 100146319A TW 201228951 A TW201228951 A TW 201228951A
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Taiwan
Prior art keywords
glass
base material
glass plate
molded article
glass ribbon
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TW100146319A
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Chinese (zh)
Inventor
Motoichi Iga
Toru Kamihori
Hiroshi Wakatsuki
Atsushi Inoue
Takeshi Naraki
Mineo Mori
Masahiro Tsuda
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Asahi Glass Co Ltd
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Publication of TW201228951A publication Critical patent/TW201228951A/en

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    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B23/00Re-forming shaped glass
    • C03B23/02Re-forming glass sheets
    • C03B23/023Re-forming glass sheets by bending
    • C03B23/03Re-forming glass sheets by bending by press-bending between shaping moulds
    • C03B23/033Re-forming glass sheets by bending by press-bending between shaping moulds in a continuous way, e.g. roll forming, or press-roll bending
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B23/00Re-forming shaped glass
    • C03B23/02Re-forming glass sheets
    • C03B23/037Re-forming glass sheets by drawing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2801/00Application field
    • B65H2801/61Display device manufacture, e.g. liquid crystal displays
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/50Glass production, e.g. reusing waste heat during processing or shaping
    • Y02P40/57Improving the yield, e-g- reduction of reject rates

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Re-Forming, After-Treatment, Cutting And Transporting Of Glass Products (AREA)

Abstract

The present invention relates to a method for manufacturing a molded glass plate, including a drawing step for softening and drawing a glass plate preform to a plate width and plate thickness that are less than those of the glass plate preform to mold a glass ribbon, and a cutting step for cutting the glass ribbon in the width direction thereof to form a molded glass plate. The draw ratio, represented by the ratio between the thickness of the glass plate preform and the thickness of the molded glass plate, is from 1.5 to less than 10.

Description

201228951 六、發明說明: 【發明所屬之技術領域】 本發明係關於一種使包含玻璃板之母材軟化而成形板厚 較該母材薄之玻璃帶,從而製造玻璃板成形品之方法及其 裝置。 、 【先前技術】 自先前半導體元件之基板用途'顯示器用途等之玻璃板 一直要求表面之平坦度及使表面粗糙度良好。然而,若以 作為目前之玻璃板之製造方法而廣泛普及之浮式法等製造 較薄之玻璃板,則為製成用於上述用途之玻璃板,較佳為 研磨成形後之玻璃板之表面而使表面之平坦度、表面粗糙 度提南。因此,提供有各種提高研磨玻璃板之精度之機 構,但由於為提高研磨精度,較現狀更花費研磨時間或工 時,故存在製造成本、設備成本之方面產生問題之情形。 因此’已知有一種玻璃板之再拉成形方法,其係使用包 含具有特定之板厚且使表面粗糙度於某_程度上良好之玻 璃板的母材(以下稱為「玻璃板母材」),藉由對其進行加 熱軟化,且延伸軟化之狀態之玻璃板,可製造為所需之板 厚且表面狀態良好之玻璃薄板(例如參照專利文獻1、2)。 该再拉成形方法作為對厚玻璃板母材(例如厚度為5 mm 左右)加熱至軟化點以上、且將其拉長而較薄地再形成剖 面(例如厚度為〇 1 mm左右)之方法而為人所知。 圖5表示此種再拉成形裝置之一先前例。圖5所示之再拉 成形裝置100包括一面鉛垂地懸掛支撐縱向之長方形狀之 160860.doc 201228951 玻璃板母材101—面上下移動自如地設置之母材供給裝置 102'設置於該母材供給裝置1〇2之下方之加熱裝置i的及 緩冷裝置105、以及用以將玻璃板母材1〇1之軟化部分朝下 方拉伸而使其延伸之拉伸輥丨〇6。 於上述再拉成形裝置10〇中,玻璃板母材1〇1通常使用广 度為數mm左右、寬度自數十 mm至約1 m左右、且寻^声自 數百至數千mm左右之板厚之玻璃板,自該玻璃板母材 而成形寬度自數mm至數十mm左右、且厚度為幾分之 mm左右之玻璃帶107。又,於如圖5所示之再拉成形裝置 1〇〇中於拉伸輥106之下方設置有玻璃之切斷裝置1〇8,藉 由以所需之長度切斷玻璃帶107,可獲得所需之長度之玻 璃板成形品109。 先前技術文獻 專利文獻 專利文獻1 :曰本專利特開2007-126302號公報 專利文獻2:日本專利特開2009-242 190號公報 【發明内容】 發明所欲解決之問題 且說,於圖5所示之先前結構之再拉成形裝置1〇〇中,於 對玻璃板母材在以拉伸裝置丨〇 6拉伸之狀態下加熱使其軟 化、且再拉成形玻璃帶107之情形時,必然存在玻璃帶之 前端側及後端侧浪費之問題。 例如存在由加熱裝置i 〇 3最初加熱而軟化之部分於自生 產開始至再拉成形之狀態穩定為止之期間無法生產良好之 160860.doc 201228951 品質之玻璃板成形品之問題β ^ 璃帶之形狀及溫度分佈不穩定。 其原因在於加熱裝 置内之玻201228951 6. TECHNOLOGICAL FIELD OF THE INVENTION The present invention relates to a method and apparatus for producing a glass sheet molded article by softening a base material comprising a glass sheet and forming a glass ribbon having a sheet thickness thinner than the base material . [Prior Art] A glass plate from a substrate use of a conventional semiconductor element, such as a display use, has always required a flatness of the surface and a good surface roughness. However, if a thin glass plate is produced by a floating method or the like which is widely used as a method for producing a glass plate, the glass plate for the above-mentioned use is preferably a surface of the glass plate after the polishing. The flatness and surface roughness of the surface are increased. Therefore, various mechanisms for improving the precision of the ground glass plate are provided. However, in order to improve the polishing accuracy, the polishing time or the man-hour is more expensive than the current state, so that there is a problem in terms of manufacturing cost and equipment cost. Therefore, there is known a method of re-drawing a glass sheet using a base material comprising a glass sheet having a specific thickness and having a surface roughness of a certain degree (hereinafter referred to as "glass sheet base material"). By using a glass plate which is softened by heating and softened, it is possible to produce a glass sheet having a desired thickness and a good surface condition (see, for example, Patent Documents 1 and 2). This re-drawing method is a method in which a thick glass base material (for example, a thickness of about 5 mm) is heated to a softening point or more and is elongated to form a cross section (for example, a thickness of about 1 mm). Known by everyone. Fig. 5 shows a prior art example of such a re-drawing forming apparatus. The re-drawing forming apparatus 100 shown in Fig. 5 includes a rectangular shape in which one side is vertically suspended to support the longitudinal direction. 160860.doc 201228951 The glass plate base material 101 is provided on the base material supply device 102' which is movably disposed on the surface. The slow cooling device 105 of the heating device i below the supply device 1〇2 and the stretching roller 丨〇6 for stretching the softened portion of the glass plate base material 1〇1 downward are extended. In the above-mentioned re-drawing forming apparatus 10, the glass plate base material 1〇1 is generally used in a thickness of several mm, a width of from several tens of mm to about 1 m, and a thickness of about several hundred to several thousand mm. In the glass plate, a glass ribbon 107 having a width of from several mm to several tens of mm and a thickness of about a few minutes is formed from the base material of the glass plate. Further, in the re-drawing forming apparatus 1 shown in FIG. 5, a glass cutting device 1 8 is provided below the stretching roll 106, and the glass ribbon 107 can be cut by a desired length. A glass sheet molded article 109 of a desired length. CITATION LIST Patent Literature Patent Literature 1: JP-A-2007-126302 Patent Document 2: Japanese Patent Laid-Open No. 2009-242190 In the case of the re-drawing forming apparatus 1 of the prior structure, when the glass base material is heated in a state of being stretched by the stretching device 6 to soften it, and the glass ribbon 107 is stretched again, it is inevitable The problem of wasted on the front side and the back side of the glass ribbon. For example, there is a problem that the portion which is softened by the heating device i 〇3 and softened during the period from the start of production to the state of re-drawing is not good. 160860.doc 201228951 Quality of the glass sheet molded article The shape of the glass ribbon And the temperature distribution is unstable. The reason is the glass inside the heating device.

獲得作為良品之玻璃板成形品丨〇9。 於4 ' 一 103,A glass sheet molded product 丨〇9 was obtained as a good product. At 4'-103,

璃板母材101的自玻璃帶之爪部至切斷裝置為止之部分, 故亦存在該殘留之部分之玻璃帶浪費之問題。當然根據再 拉成形裝置之規模等浪費之部分之長度不同,但於使用全 長為3 m之玻璃板母材之情形時,有時亦會浪費前端側1 m 左右、後端側1 m左右。 即’於使用圖5所示之先前結構之再拉成形裝置1〇〇成形 玻璃板成形品109之情形時,由於必然容易出現材料之浪 費’故為提高生產性,一般將以玻璃板母材丨〇1之板厚(t〇) 與玻璃板成形品109之板厚⑴的比率(t〇/t)表示之延伸率儘 量設定得較高而進行玻璃板成形品1 〇 9之生產。 例如’就先前之專利文獻1中記載之製造條件而言,相 對於玻璃板母材101之厚度為5〜7 mm,玻璃板製品之厚度 設定為〇·38-0.64 mm,且延伸率設定為1〇〜15。又,破璃 板母材之板寬為25〜70mm左右。 不過,近年來於顯示器用途、照明用途、太陽電池覆蓋 I60860.doc 201228951 玻璃等中,玻璃電極薄板之需要變得強烈,但該等用途之 玻璃電極薄板要求厚度為0.2 mm以下或n mm以下、且寬 度為200 mm以上或300 mm以上。然而,於藉由上述之延 伸率之再拉成形法製造玻璃電極薄板之情形時,依據延伸 率’玻璃板母材101之寬度亦產生同等倍率之變化。即, 玻璃板母材之寬度除以玻璃成形品之寬度之值大致等於延 伸率。由此,玻璃板母材101需要對應於延伸率之寬度。 例如為獲得200 mm以上之寬度之玻璃電極薄板,必需使用 超過2 m之寬度之玻璃板母材10卜其導致生產設備大型化 之問題。 又,若生產設備大型化,則母材供給裝置1〇2之移動控 制、加熱裝置103中之溫度控制等亦要求較高之精度,因 此’存在成為設備成本高之要因之問題。 另一方面,將玻璃板母材之有效利用作為課題如專利文 獻2所記載般亦提出有於玻璃板母材之後端部接補其他玻 璃板母材進行再拉成形之方法,但存在以下問題:因玻璃 板母材之接口之部分而使所獲得之玻璃板成形品之品質降 低,從而無法滿足顯示器用途等之玻璃基板品質。 本發明之目的之一在於提供一種藉由再拉成形製造寬幅 之玻璃板成形品之情形時玻璃板母材之寬度無需如先前般 大、易於實施並且可抑制裝置成本之玻璃板成形品 之製造方法。 又本發明之目的之一在於提供一種為可不降低生產性 地製造寬幅之玻璃板成形品而可連續地進行玻璃板母材之 160860.doc 201228951 供給的玻璃板成形品之製造方法。 進而,本發明之目的在於提供一種實施上述玻璃板成形 品之製造方法而可提供高品質之玻璃板製品的玻璃板成形 品之製造裝置。 解決問題之技術手段 本發明係關於一種玻璃板成形品之製造方法,該製造方 法包括:延伸步驟,其係使玻璃板母材軟化,且與該玻璃 板母材相比板寬狹窄且板厚較薄地延伸上述玻璃板母材而 成形玻璃帶;及切斷步驟,其係將上述玻璃帶沿其寬度方 向切斷而製成玻璃板成形品;且以上述玻璃板母材之板厚 與上述玻璃板成形品之板厚的比率表示之延伸率為15以 上且未滿1 〇。 於本發明之製造方法中’較佳為上述玻璃板母材之板厚 為0.3 mm以下。 於本發明之製造方法中’較佳為上述玻璃板成形品之板 寬為200 mm以上。 於本發明之製造方法中,較佳為上述玻璃板母材之板寬 為300 mm以上。 於本發明之製造方法中’較佳為上述玻璃板成形品之板 厚為〇. 1 mm以下。 於本發明之製造方法中’較佳為上述玻璃板母材為捲繞 成輕之報狀玻璃板母材’且自該輥狀玻璃板母材捲出且軟 化片狀玻璃。 於本發明之製造方法中,較佳為上述玻璃帶捲繞成輥而 160860.doc 201228951 成為輥狀玻璃板成形品β 於本發明之製造方法中,於上述延伸步驟與上述切斷步 驟之間亦可包括將破璃帶之寬度方向端部沿該玻璃帶之長 度方向切斷之步驟。 於本發明之製造方法中,較佳為於上述延伸步驟與上述 切斷步驟之間不包括將破璃帶之寬度方向端部沿該玻璃帶 之長度方向切斷之步驟。 本發明係關於—種用以實施上述之玻璃板成形品之製造 方法的玻璃板成形品之製造裝置,該製造裝置包括:玻璃 板母材之供給裝置;加熱裝置,其對自上述供給裝置供給 之玻璃板母材進行加熱軟化而製成玻璃帶;拉伸裝置,其 拉伸上述玻璃帶;及第—切斷裝置,其切斷上述拉伸後^ 玻璃帶而製成玻璃板成形品。 於本發明之製造裝置中,較佳為上述供給裝置為供給自 捲成輥之輥狀玻璃板母材捲出之上述玻璃板母材之裝置。 於本發明之製造裝置中,較佳為於上述供給裝置與上述 加熱裝置之間設置有與上述拉伸裝置對玻璃帶產生之張力分 開地單獨對上述捲出之玻璃板母材之張力進行調整之機構。 本發明之製造裝置亦可具有第二切斷裝1,該第二切斷 裝置設置於上述拉伸裝置與上述第一切斷裝置之間,且除 去玻璃帶之寬度方向兩端部。 本發明之製造裝置亦可包括捲繞裝置,該捲繞裝置將上 述玻璃帶捲繞成軺i狀玻璃板成形品;且亦可於上述捲繞裝 置之上述第-切斷裝置側言史置有與上述拉伸裝置對玻璃帶 160860.doc 201228951 產生之張力分開地單獨對玻璃帶之張力進行調整之機構。 本發明之製造裝置亦可包括緩冷裝置,該緩冷裝置設置 於上述加熱裝置與上述拉伸裝置之間,且對經加熱軟化之 玻璃帶進行緩冷。 發明之效果 由於本發明係一種玻璃板成形品之製造方法,該製造方 法包括:延伸步驟,其係使玻璃板母材軟化,且與該玻璃 板母材相比板寬狹窄且板厚較薄地延伸上述玻璃板母材而 成形玻璃帶;及切斷步驟,其係將上述玻璃帶沿其寬度方 向切斷而製成玻璃板成形品;且以上述玻璃板母材之板厚 與上述玻璃板成形品之板厚的比率表示之延伸率為1.5以 上且未滿10 ’故即便所需之玻璃板成形品寬度成為2〇〇 mm 以上或300 mm以上之寬幅,亦無需將成為其根本之玻璃板 母材設為大於先前之寬度。因此,即便所需之玻璃板成形 品之寬度成為200 mm或300 mm以上之寬幅,亦不會使玻 璃板成形品之製造裝置大型化,且可一面抑制衷置成本之 上升一面製造平坦度優異且表面粗糙度優異之玻璃板成形 品0 又’由於作為藉由玻璃板成形品之製造裝置獲得之玻璃 板成形品,可獲得平坦度、表面粗糙度優異之寬幅者,故 可提供一種要求平坦度、表面粗糙度優異之顯示裝置用途 等優異之玻璃板成形品。 若使上述玻璃板母材之板厚為〇·3 mm以下,則於上述 1.5以上且未滿ίο之延伸率之範圍内可容易地獲得〇 1 mm 160860.doc '9- 201228951 乂下之厚度之玻璃板成形品,從而可提供一種可撓性優異 之可捲繞之極薄之玻璃板成形品。 若使上述玻璃板母材之板厚為0.3 mm以下,則玻璃板具 有充分之可撓性,因此,可籌備捲成輥狀之長條玻璃板母 材且由於可將輥狀玻璃板母材一面自輕中捲出一面供給 至加熱裝置,故可用於將長條之玻璃板母材再拉成形,且 即便考慮於生產開始時及生產結束時浪費之玻璃板母材, 亦可減少玻璃材料之浪費。 藉由設置將玻璃帶捲繞成捲繞狀之捲繞裝置,可獲得捲 繞玻璃板成形品。藉此,可獲得長條之玻璃製品,且捲繞 玻璃板成形品之搬送或收納變得容易。又,藉此,由於為 捲繞玻璃板成形品’故易於以其他加工為目的而利用於其 他步驟。 【實施方式】 以下,基於圖式對本發明之玻璃板成形品之製造裝置之 第一實施形態進行說明,但本發明並不限於以下之實施形 態。又,於以下所示之各圖中關於各構成要素之比例尺於 圖示時為易於把握而簡化表示。 圖1係表示本發明之玻璃板成形品之製造裝置之整體構 成者,本實施形態之玻璃板成形品之製造裝置20包括沿被 水平支撐之捲筒3捲繞有包含板狀之玻璃的玻璃板母材1之 母材供給裝置5、依序設置於該母材供給裝置5之下方側之 加熱裝置6、缓冷裝置7、拉伸裝置8、切斷裝置9(第一切 斷裝置)、及捲繞裝置(捲繞輥)1〇。 160860.doc -10- 201228951 此處,所謂玻璃板母材係指成形前之原材料(母材),且 指形態為平板狀之玻璃板或捲繞成輥狀的親狀之玻璃板。 又,該玻璃板母材若開始成形則成為與下述之玻璃帶連續 之狀.4。進而’玻璃板母材係指作為原材料的成形前之玻 璃板母材未經延伸之狀態,板厚係指最初之玻璃板母材之 板厚。由此,於穩定之成形過程中自進入加熱裝置而受 熱、至充分地成為尚溫為止一直為玻璃板母材。 玻璃板母材1例如較佳為包含厚度為〇3 mm以下之帶狀 之玻璃薄板。玻璃板母材丨包含板厚為〇 3 mm以下例如 0·25 mm、0.15 mm、0.1 mm般可捲繞之厚度且具有可撓性 之帶狀之玻璃薄板,且於圓筒狀之捲筒3之外周面捲繞有 所需長度。於可將玻璃板母材丨之捲出玻璃板以適當之速 度供給至加熱裝置6的供給裝置5中安裝該捲筒3。玻璃板 母材1之長度可任意地選擇為捲筒3之直徑或可沿捲筒3捲 繞之長度,作為-例,亦可設為5 m以上或1()减上之長 度之玻璃板母材1。 製造玻璃板母材丨之方法並無特別限定,例如可利用浮 式法成形、炼融法成形、狹縫下載成形、提拉式成形、礎 平成形等可成形玻璃薄板之普通之製造方法。若為以該等 普通之製造方法成形之上述厚度的玻璃薄板之玻璃板母材 則可谷易地沿捲筒3捲繞,因此,可根據捲筒3之外徑 而使用較先則裝置所使用之玻璃板母材長得多之玻璃板母 材1。 再者,若為藉由浮式法獲得之包含玻璃薄板之玻璃板母 160860.doc 201228951 材1,則可經濟地獲得寬幅者,從而應用較為容易。又, 以浮式法為首亦可於玻璃板母材之製造裝置中以連續之形 式設置本發明之製造裝置,從而於玻璃板母材之製造步驟 中連續地進行玻璃板成形品之製造。 於藉由浮式法製造玻璃板母材1之情形時,由於若厚度 過薄則玻璃剛性消失而難以確保寬幅強度,故較佳為0.3 mm以下,例如較佳為0.05 mm以上且為0.3 mm以下。又, 玻璃板母材1之厚度更佳為O.i mm以上且為〇 25 mm以下, 進而較佳為0.1 mm以上且為〇·2 mm以下。若厚度超過〇3 mm’則難以彎曲,且生產設備成為大型。 為響應玻璃製品之寬幅化之要求,玻璃板母材1之寬度 較佳為300 mm以上’例如較佳為300 mm以上且為4000 mm 以下。又’玻璃板母材!之寬度更佳為45〇 mm以上且為 3000 mm以下,進而較佳為6〇〇 mm以上且為2〇〇〇虹阳以 下。寬度若超過4000 mm,則裝置成為大型,且於再拉成 形中重要之玻璃之溫度分佈管理、尤其是於寬度方向上之 管理變得困難,從而難以實現板厚均勻之製品玻璃之生 產。 由於若玻璃板母材1為輥之情形時之長度如下述般較短 則生產效率降低,故較佳為2 m以上且為8000 m以下,更 佳為10 m以上且為3000 m以下,進而較佳為30 m以上且為 500 m以下。若輥之長度過長,則於捲成輥時容易因輥之 自重而破損’且操作變得困難。 由於自上述玻璃板母材1製造出之玻璃板成形品之厚度 160860.doc 12 201228951 與玻璃板母材相同’若過薄則玻璃剛性消失,從而難以確 保寬幅強度’故較佳為0.1 _以下,例如較佳為〇〇1 _ 以上且為0.1 mm以下。又,玻璃板成形品之厚度更佳為 0.02 mm以上且為0·08 mm以下,進而較佳為〇.〇2爪爪以上 且為0·07 mm以下。若厚度超過〇1 mm,則存在於再拉成 形方法中之生產效率降低、且無法充分獲得本發明之效果 之可能性。 為響應顯示器、照明或太陽電池、建築等對薄玻璃之大 型化之要求,玻璃板成形品之寬度較佳為2〇〇111111以上,例 如較佳為200 mm以上且為2_咖以下。又,玻璃板成形 品之寬度更佳為200 _以上且為15〇〇侧以下進而較佳 為300 mm以上且為1200 mm以下。若寬度超過2〇〇〇爪爪, 則由於較薄’故操作變得困難。 玻璃板成形品為輥之情形時之長度並無㈣㈣。可藉 由切斷機切斷成隨意之長度,可直接維持輥狀取出,或以 長方形狀之平板狀即所謂之單片式進行板狀裁切。 又,構成本實施形態之玻璃板母材丨之玻璃於組成方面 並無特別限制。因&,可為_玻璃、溫合驗系玻璃、硼 夕玻璃、4無鹼玻璃中之任一者。又,製造出之玻璃製品 之用途並不限定於建築用或車輛用,可列舉平板顯示器 其他各種用途。將構成玻璃板母材1之玻璃之代表 性之組成列舉於以下。 於為建築用或車輛用之板玻璃中使用之鈉鈣玻璃之情形 時’較佳為具有以氧化物基準之質量百分率表示而為Si02: s 160860.doc -13· 201228951 65〜75%、Al2〇3: 〇〜3%、CaO: 5〜15%、MgO: 0〜15%、 Na2〇: 10~20%、Κ_2〇: 0〜3%、Li2〇: 0〜5%、Fe2〇3: 0~3% ' Ti02: 〇〜5%、Ce02: 0〜3%、BaO: 0〜5%、SrO: 〇〜5〇/0、 B203: 〇〜5%、ZnO: 0〜5%、Zr02: 0〜5%、Sn02: 〇〜3%、 S03: 0〜〇·5%之組成。 於為液晶顯示器用或有機EL(electro luminescence,電 致發光)顯示器用之基板中使用之無鹼玻璃之情形時,較 佳為具有以氧化物基準之質量百分率表示而為Si〇2: 39 75/ό、AI2O3. 3~27%、B2O3: 0〜20%、MgO: 〇〜13¾、Since the glass base material 101 is from the claw portion of the glass ribbon to the portion of the cutting device, there is also a problem that the remaining portion of the glass ribbon is wasted. Of course, depending on the length of the waste portion such as the size of the re-drawing device, when the glass plate base material having a total length of 3 m is used, the front end side is about 1 m and the rear end side is about 1 m. That is, in the case of forming the glass sheet molded article 109 by using the re-drawing forming apparatus 1 of the prior structure shown in Fig. 5, since the waste of the material is inevitably present, the productivity is generally improved, and the glass plate base material is generally used. The ratio of the sheet thickness (t〇) of the crucible 1 to the sheet thickness (1) of the glass sheet molded article 109 (t〇/t) indicates that the elongation is set as high as possible, and the production of the glass sheet molded article 1 to 9 is performed. For example, the manufacturing conditions described in the prior patent document 1 are 5 to 7 mm with respect to the glass plate base material 101, the thickness of the glass plate product is set to 〇·38 to 0.64 mm, and the elongation is set to 1〇~15. Further, the plate width of the base material of the glass plate is about 25 to 70 mm. However, in recent years, the use of glass electrode sheets has become strong in display applications, lighting applications, solar cell coverage I60860.doc 201228951 glass, etc., but glass electrode sheets for such applications require a thickness of 0.2 mm or less or n mm or less. And the width is 200 mm or more or 300 mm or more. However, in the case of producing a glass electrode sheet by the above-described elongation drawing method, the width of the glass sheet base material 101 is also changed in accordance with the elongation. That is, the width of the glass base material divided by the width of the glass molded article is approximately equal to the elongation. Thus, the glass sheet base material 101 needs to have a width corresponding to the elongation. For example, in order to obtain a glass electrode sheet having a width of 200 mm or more, it is necessary to use a glass sheet base material 10 having a width of more than 2 m, which causes a problem of enlargement of production equipment. Further, when the production equipment is increased in size, the movement control of the base material supply device 1〇2 and the temperature control in the heating device 103 require high precision, and thus there is a problem that the cost of the equipment is high. On the other hand, as a result of the effective use of the glass plate base material, as disclosed in Patent Document 2, a method of re-drawing another glass plate base material at the end portion of the glass plate base material is proposed, but the following problems exist. : The quality of the obtained glass sheet molded article is lowered due to the interface of the glass plate base material, and the quality of the glass substrate for display use or the like cannot be satisfied. One of the objects of the present invention is to provide a glass sheet molded article in which the width of the glass sheet base material is not required to be large, easy to implement, and which can suppress the cost of the apparatus when the wide-width glass sheet molded article is produced by re-drawing. Production method. Further, an object of the present invention is to provide a method for producing a glass sheet molded article which can continuously supply a glass plate base material to 160860.doc 201228951, which can produce a wide-width glass sheet molded article without reducing productivity. Further, an object of the present invention is to provide a production apparatus for a glass sheet molded article which can provide a high quality glass sheet product by carrying out the above-described method for producing a glass sheet molded article. TECHNICAL FIELD The present invention relates to a method for producing a glass sheet molded article, the method comprising: an extending step of softening a glass sheet base material, and having a narrower plate width and a thicker plate than the glass sheet base material a glass ribbon base material is formed by stretching the glass sheet base material thinly; and a cutting step of cutting the glass ribbon in a width direction thereof to form a glass sheet molded article; and the sheet thickness of the glass sheet base material is as described above The ratio of the thickness of the glass plate molded article indicates that the elongation is 15 or more and less than 1 〇. In the production method of the present invention, it is preferable that the thickness of the glass plate base material is 0.3 mm or less. In the production method of the present invention, it is preferable that the glass sheet molded article has a sheet width of 200 mm or more. In the production method of the present invention, it is preferred that the glass plate base material has a plate width of 300 mm or more. In the production method of the present invention, it is preferable that the thickness of the glass plate molded article is not more than 1 mm. In the production method of the present invention, it is preferable that the glass plate base material is a light-weight glass plate base material which is wound up and rolled out from the roll-shaped glass plate base material to soften the sheet glass. In the manufacturing method of the present invention, it is preferable that the glass ribbon is wound into a roll and 160860.doc 201228951 is a roll-shaped glass sheet molded article β in the manufacturing method of the present invention, between the extending step and the cutting step. The step of cutting the end portion in the width direction of the fragile tape along the longitudinal direction of the glass ribbon may also be included. In the manufacturing method of the present invention, preferably, the step of cutting the width direction end portion of the glass ribbon in the longitudinal direction of the glass ribbon is not included between the extending step and the cutting step. The present invention relates to a manufacturing apparatus for a glass sheet molded article for carrying out the above-described method for producing a glass sheet molded article, the manufacturing apparatus comprising: a supply device for a glass plate base material; and a heating device for supplying the supply device from the supply device The glass plate base material is heated and softened to form a glass ribbon; the stretching device stretches the glass ribbon; and the first cutting device cuts the stretched glass ribbon to form a glass sheet molded article. In the manufacturing apparatus of the present invention, it is preferable that the supply means is a device for supplying the glass plate base material which is taken up from a roll-shaped glass plate base material of a roll. In the manufacturing apparatus of the present invention, preferably, the tension between the supply device and the heating device is separately adjusted from the tension generated by the stretching device to the glass ribbon, and the tension of the rolled glass substrate is separately adjusted. The institution. The manufacturing apparatus of the present invention may further include a second cutting device 1 provided between the stretching device and the first cutting device, and removing both end portions in the width direction of the glass ribbon. The manufacturing apparatus of the present invention may further include a winding device that winds the glass ribbon into a 玻璃i-shaped glass sheet molded article; and may also be used in the above-described first-cutting device of the winding device There is a mechanism for individually adjusting the tension of the glass ribbon separately from the tension generated by the above-mentioned stretching device for the glass ribbon 160860.doc 201228951. The manufacturing apparatus of the present invention may further comprise a slow cooling device disposed between the heating device and the stretching device and slowly cooling the glass ribbon heated and softened. Advantageous Effects of Invention The present invention is a method for producing a glass sheet molded article, the method comprising: an extending step of softening a glass sheet base material, and having a narrower plate width and a thinner plate thickness than the glass plate base material a glass ribbon base material is stretched to form a glass ribbon; and a cutting step of cutting the glass ribbon in a width direction thereof to form a glass sheet molded article; and the thickness of the glass sheet base material and the glass sheet The ratio of the thickness of the molded article indicates that the elongation is 1.5 or more and less than 10'. Therefore, even if the width of the desired glass sheet molded product is 2 mm or more or 300 mm or more, it is not necessary to be the root. The glass plate base material is set to be larger than the previous width. Therefore, even if the width of the desired glass sheet molded article is 200 mm or more, the manufacturing apparatus of the glass sheet molded article is not enlarged, and the flatness can be produced while suppressing the increase in the cost. The glass sheet molded article which is excellent in the surface roughness and the surface roughness of the glass sheet is obtained as a glass sheet molded article obtained by a manufacturing apparatus of a glass sheet molded article, and thus a wide range of flatness and surface roughness can be obtained. A glass plate molded article excellent in the use of a display device excellent in flatness and surface roughness is required. When the thickness of the glass plate base material is 〇·3 mm or less, the thickness of the 〇1 mm 160860.doc '9- 201228951 乂 can be easily obtained within the range of the above 1.5 or more and less than the elongation. The glass plate molded article can provide a glass sheet molded article which is extremely thin and can be wound with excellent flexibility. When the thickness of the glass plate base material is 0.3 mm or less, the glass plate has sufficient flexibility, and therefore, a long glass plate base material rolled into a roll shape can be prepared and a roll-shaped glass plate base material can be used. One side is supplied to the heating device from the light side, so it can be used to re-stretch the long glass plate base material, and the glass material can be reduced even if the glass plate base material wasted at the beginning of production and at the end of production. Waste. A wound glass plate molded article can be obtained by providing a winding device for winding a glass ribbon into a wound shape. Thereby, a long glass product can be obtained, and the conveyance or storage of the wound glass sheet molded article becomes easy. Further, in order to wind the glass plate molded article, it is easy to use other steps for other processing. [Embodiment] Hereinafter, a first embodiment of a manufacturing apparatus for a glass sheet molded article of the present invention will be described based on the drawings, but the present invention is not limited to the following embodiments. Further, in each of the drawings shown below, the scale of each component is simplified and is shown in a simplified manner. Fig. 1 is a view showing an overall configuration of a manufacturing apparatus for a glass sheet molded article of the present invention, and a manufacturing apparatus 20 for a glass sheet molded article according to the present embodiment includes a glass in which a plate-like glass is wound around a horizontally supported reel 3 The base material supply device 5 of the base material 1 and the heating device 6, the slow cooling device 7, the stretching device 8, and the cutting device 9 (first cutting device) provided in the lower side of the base material supply device 5 in this order And the winding device (winding roller) 1〇. 160860.doc -10- 201228951 Here, the glass plate base material refers to a raw material (base material) before molding, and refers to a glass plate in the form of a flat plate or a glass plate which is wound into a roll shape. Further, when the glass plate base material is molded, it is in the form of a continuous glass ribbon of the following. Further, the glass plate base material refers to a state in which the glass base material before molding as a raw material is not stretched, and the plate thickness refers to the thickness of the first glass plate base material. As a result, it is heated to the heating device during the stable molding process, and is always a glass plate base material until it is sufficiently warm. The glass plate base material 1 is preferably, for example, a strip-shaped glass sheet having a thickness of 〇3 mm or less. The glass plate base material 丨 comprises a glass sheet having a thickness of 〇3 mm or less, such as 0·25 mm, 0.15 mm, 0.1 mm, and having a flexible strip shape, and a cylindrical roll 3 The outer circumference is wound with the required length. The reel 3 can be mounted in a supply device 5 which can feed the glass plate base material out of the glass plate to the heating device 6 at an appropriate speed. The length of the glass plate base material 1 can be arbitrarily selected as the diameter of the reel 3 or the length that can be wound along the reel 3, and as an example, a glass plate of 5 m or more or 1 () minus the length can be used. Base metal 1. The method for producing the glass plate base material is not particularly limited, and for example, a general production method of a formable glass sheet such as a float method, a smelting method, a slit download molding, a lift molding, or a level forming can be used. The glass plate base material of the glass sheet of the above-mentioned thickness formed by the above-mentioned ordinary manufacturing method can be easily wound along the reel 3, and therefore, the device can be used according to the outer diameter of the reel 3 The glass plate base material used for the glass plate base material is much longer. Further, in the case of the glass plate mother 160860.doc 201228951 material 1 including the glass sheet obtained by the floating method, it is economical to obtain a wide width, and the application is relatively easy. Further, the manufacturing apparatus of the present invention can be provided in a continuous manner in the manufacturing apparatus of the glass plate base material by the floating method, and the glass plate molded article can be continuously produced in the manufacturing process of the glass plate base material. When the glass plate base material 1 is produced by the floating method, if the thickness is too small, the glass rigidity is lost and it is difficult to secure the wide strength. Therefore, it is preferably 0.3 mm or less, and preferably 0.05 mm or more and 0.3 or less. Below mm. Further, the thickness of the glass substrate base material 1 is more preferably O.i mm or more and 〇 25 mm or less, further preferably 0.1 mm or more and 〇·2 mm or less. If the thickness exceeds 〇3 mm', it is difficult to bend, and the production equipment becomes large. In order to respond to the request for widening of the glass product, the width of the glass substrate base material 1 is preferably 300 mm or more, for example, preferably 300 mm or more and 4,000 mm or less. Also 'glass plate base material! The width is more preferably 45 〇 mm or more and 3,000 mm or less, and further preferably 6 〇〇 mm or more and 2 〇〇〇 or less. If the width exceeds 4000 mm, the apparatus becomes large, and the temperature distribution management of the important glass in the re-drawing formation, especially in the width direction, becomes difficult, and it is difficult to realize the production of the product glass having a uniform thickness. When the glass plate base material 1 is a roll, the length is as short as described below, and the production efficiency is lowered. Therefore, it is preferably 2 m or more and 8000 m or less, more preferably 10 m or more and 3,000 m or less. It is preferably 30 m or more and 500 m or less. If the length of the roll is too long, it is likely to be broken by the weight of the roll when it is wound into a roll, and the operation becomes difficult. The thickness of the glass plate molded article produced from the above-mentioned glass plate base material 1 is 160860.doc 12 201228951 is the same as the glass plate base material. If the thickness is too thin, the glass rigidity disappears, so that it is difficult to ensure the wide-width strength, so it is preferably 0.1 _ Hereinafter, for example, 〇〇1 _ or more and 0.1 mm or less are preferable. Further, the thickness of the glass plate molded article is preferably 0.02 mm or more and 0. 08 mm or less, and more preferably 〇.〇2 claw or more and 0. 07 mm or less. If the thickness exceeds 〇1 mm, there is a possibility that the production efficiency in the re-drawing method is lowered and the effect of the present invention cannot be sufficiently obtained. The width of the glass sheet molded article is preferably 2〇〇111111 or more in response to the requirements for the miniaturization of the thin glass by the display, the illumination, the solar cell, the building, etc., for example, preferably 200 mm or more and 2 or less. Further, the width of the glass plate molded article is more preferably 200 Å or more and 15 Å or less, more preferably 300 mm or more and 1200 mm or less. If the width exceeds 2 〇〇〇 claws, the operation becomes difficult due to the thinness. When the glass sheet molded product is a roll, the length is not (4) (4). It can be cut into a random length by a cutter, and can be directly taken out in a roll shape or cut into a plate shape in a rectangular plate shape, that is, a so-called one-piece type. Further, the glass constituting the base material of the glass sheet of the present embodiment is not particularly limited in composition. For &, it may be any of _glass, thermophilic glass, boron glass, and 4 alkali-free glass. Further, the use of the manufactured glass product is not limited to construction or use, and various other uses of the flat panel display can be cited. The representative composition of the glass constituting the glass plate base material 1 is listed below. In the case of soda-lime glass used for sheet glass for construction or vehicles, it is preferably expressed as a mass percentage based on oxides and is SiO 2 : s 160860.doc -13· 201228951 65 to 75%, Al2 〇3: 〇~3%, CaO: 5~15%, MgO: 0~15%, Na2〇: 10~20%, Κ_2〇: 0~3%, Li2〇: 0~5%, Fe2〇3: 0~3% 'Ti02: 〇~5%, Ce02: 0~3%, BaO: 0~5%, SrO: 〇~5〇/0, B203: 〇~5%, ZnO: 0~5%, Zr02 : 0~5%, Sn02: 〇~3%, S03: 0~〇·5%. In the case of an alkali-free glass used for a substrate for a liquid crystal display or an organic EL (electroluminescence) display, it is preferably represented by a mass percentage based on an oxide and is Si〇2: 39 75 /ό, AI2O3. 3~27%, B2O3: 0~20%, MgO: 〇~133⁄4,

CaO: 〇〜17%、SrO: 0〜20%、BaO: 〇〜30%之組成。 於為電漿顯示器用之基板中使用之混合鹼系玻璃之情形 %,較佳為具有以氧化物基準之質量百分率表示而為Si〇2: 50〜75%、A1203: 〇〜15%、MgO+CaO+SrO+BaO+ZnO: 6〜24〇/〇、CaO: 〇~17%, SrO: 0~20%, BaO: 〇~30%. In the case of the mixed alkali glass used for the substrate for a plasma display, it is preferably expressed by mass percentage based on oxide and is Si〇2: 50 to 75%, A1203: 〇 15%, MgO +CaO+SrO+BaO+ZnO: 6~24〇/〇,

Na2〇+K2〇: 6〜24%之組成。 作為其他用途,於為耐熱容器或理化學用器具等中使用 之硼矽玻璃之情形時,較佳為具有以氧化物基準之質量百 分率表示而為 Si〇2: 60〜85%、A1203: 〇〜5%、b2〇3. 5〜20%、Na20+K2〇: 2〜10%之組成。 上述加熱裝置6包括橫剖面為矩形狀之縱型之爐心管 6A、及3又置於其周圍之省略圖示之複數個電阻式之加熱 器。於該加熱裝置6中,將爐心管6A之一個開口部設為二 口 4 6B且朝上大致垂直地設置於母材供給裝置$之下方, 將另-個開口部設為出口部…且朝下大致垂直地設置於母 材供給裝置5之下方。爐心管从形成為可將自捲筒3朝下捲 160860.doc -14 - 201228951 出之破璃板母材1自入口部6B插入至爐心管内部側、且可 自出口部6C排出之大小。 加熱裝置ό構成為藉由對該等加熱器通電而可對通過爐 〜官6 Α之内部之玻璃帶2 Α加熱。較佳為本實施形態中使 用之加熱器複數個設置於爐心管6A之周圍,藉由個別地控 制對複數個加熱器之通電量,可對通過爐心管6A之玻璃帶 2A之必要部位進行加熱控制而使其為軟化點以上之適當之 溫度。 再者,此處’將自玻璃板母材1進入加熱裝置進行軟化 且板厚開始變薄開始至結束成形且切斷成玻璃板成形品之 前為止之帶狀之玻璃板稱為玻璃帶。又,此處,所謂玻璃 板成形品係指於成形後作為切斷玻璃帶後之狀態之中間製 品或完成品的玻璃板,有時為平板狀之玻璃板,有時為捲 繞成輥狀之親狀玻璃板,亦可為於可朝後續步驛或客戶步 驟搬運之形態下於玻璃板表面貼附塗層或薄膜且進行積層 化而成者。然而,該情形時之延伸率之計算僅根據玻璃板 之玻璃部分之板厚進行計算。 若沿時間序列對再拉成形之原理進行說明,則若施加有 張力之玻璃板母材被加熱、軟化,則板厚逐漸變薄,於冷 卻之過程中板厚之減少停止而成為一定厚度’藉由切出該 疋居度。卩分,可製成玻璃板成形品。於此情形時,由於 始終對玻璃板母材施加有張力,故於軟化之瞬間板厚變 薄。根據上述定義,該部分之玻璃形成為玻璃帶。由此, 於時間序列上係對玻璃板母材加熱使其軟化而成形,但於 160860.doc •15· 201228951 說明穩定成形中之空間之裝置構成之情形時,實際上係加 熱玻璃帶·》 加熱袭置6於對玻璃板母材1施加因拉伸玻璃帶2之拉伸 裝置8之拉伸速度(以下稱為「成形速度」)與將玻璃板母材 1供給至加熱裝置之速度(以下稱為「供給速度」)的差異而 產生之張力之狀態下使玻璃板母材軟化且拉長為大致台形 狀(下邊較上邊短之形狀)而製成玻璃帶(以下將該大致台形 狀之拉成部分稱為玻璃帶延伸區域2A),且確保維持使玻 璃帶延伸區域2A軟化之狀態之溫度環境。 再者,亦可設為如下構成:朝爐心管之内部供給潔淨空 軋、A氣體、Ar氣體、^氣體或該等之混合氣體,於雜質 等不自加熱環境混入之環境下可進行玻璃帶之拉長。 緩冷裝置7設為於橫剖面為矩形狀之縱型之角筒壁了八之 内部内置有省略圖示之電阻式之加熱器或空冷管、水冷管 等冷部裝置等之構成。於緩冷裝置7中,將角筒壁7a之一 開口部設為入口部7B且朝上大致鉛垂地配置於加熱裝置6 之1"方’將另—開口部設為出口部7C且朝下大致錯垂地配 置於加熱裝置6之下方。 配置緩冷裝置7之目的在於 厚度縮小後之玻璃帶2Β以一启 溫度一面不破碎的方式降低3 再者,本實施飛能夕检.人if* « ’使通過加熱裝置6且寬度及Na2〇+K2〇: 6~24% composition. In other cases, in the case of a borosilicate glass used for a heat-resistant container or a physicochemical device, it is preferably represented by a mass percentage based on an oxide and is Si 〇 2: 60 to 85%, A1203: 〇 ~5%, b2〇3. 5~20%, Na20+K2〇: 2~10% composition. The heating device 6 includes a vertical type of core tube 6A having a rectangular cross section and a plurality of resistive heaters (not shown) which are disposed around the core tube 6A. In the heating device 6, one opening of the core tube 6A is two-ported 4 6B, and is disposed substantially vertically below the base material supply device $, and the other opening portion is an outlet portion... The lower side of the base material supply device 5 is disposed substantially vertically downward. The core tube 1 is inserted into the inner side of the core tube from the inlet portion 6B which is formed by the self-reel 3 toward the lower roll 160860.doc -14 - 201228951, and can be discharged from the outlet portion 6C. size. The heating device ό is configured to heat the glass ribbon 2 通过 passing through the inside of the furnace by energizing the heaters. Preferably, a plurality of heaters used in the present embodiment are disposed around the core tube 6A, and by individually controlling the amount of energization of the plurality of heaters, the necessary portions of the glass ribbon 2A passing through the core tube 6A can be used. The heating is controlled so as to be an appropriate temperature above the softening point. Here, the glass plate which is a band-shaped glass plate which is softened from the glass plate base material 1 and softened and the thickness of the glass plate starts to be thinned and is cut into a glass plate molded article is referred to as a glass ribbon. In this case, the glass plate molded article refers to a glass plate which is an intermediate product or a finished product in a state after the glass ribbon is cut, and may be a flat glass plate, and may be wound into a roll shape. The intimate glass plate may be formed by laminating a coating or a film on the surface of the glass plate in the form of a subsequent step or a customer step. However, the calculation of the elongation in this case is calculated only based on the thickness of the glass portion of the glass sheet. If the principle of re-drawing is described in time series, if the glass substrate to which the tension is applied is heated and softened, the thickness of the sheet becomes gradually thinner, and the thickness of the sheet is stopped during cooling to become a certain thickness. By cutting out the hustle and bustle. It can be made into a glass plate molded product. In this case, since the tension is always applied to the glass base material, the thickness becomes thin at the instant of softening. According to the above definition, the glass of this portion is formed as a glass ribbon. Therefore, in the time series, the glass plate base material is heated and softened to be formed, but in the case of the device configuration for stabilizing the space in the forming, the glass ribbon is actually heated. The heating action 6 applies a drawing speed (hereinafter referred to as "forming speed") of the stretching device 8 for stretching the glass ribbon 2 to the glass plate base material 1 and a speed at which the glass plate base material 1 is supplied to the heating device ( In the state of the tension generated by the difference in the "supply speed", the glass sheet base material is softened and elongated into a substantially mesa shape (a shape in which the lower side is shorter than the upper side) to form a glass ribbon (the following table shape is used) The drawn portion is referred to as a glass ribbon extending region 2A), and it is ensured that the temperature environment in which the glass ribbon extending region 2A is softened is maintained. In addition, it is also possible to supply a clean air-rolling, an A gas, an Ar gas, a gas, or a mixed gas to the inside of the furnace core tube, and to perform the glass in an environment in which impurities or the like are not mixed in a heating environment. The belt is stretched. The slow cooling device 7 is configured such that a vertical type of rectangular tube wall having a rectangular cross section is provided with a resistor type heater, an air cooling tube, a water cooling tube or the like, and the like. In the slow cooling device 7, the opening portion of the corner tube wall 7a is the inlet portion 7B, and the upper portion of the heating device 6 is disposed substantially vertically upward, and the other opening portion is the outlet portion 7C. The lower portion is disposed substantially below the heating device 6. The purpose of arranging the slow cooling device 7 is to reduce the thickness of the glass ribbon 2 by a temperature without breaking. 3 Further, this embodiment can perform the energy test. The person if* « ' passes through the heating device 6 and has a width and

6 —體化之結構。 ‘、〜吸々衣罝/係相對於加熱裝置6而另行 F成較為困難,故較佳為設為與加熱裝置 其原因在於加熱區域與緩冷區域實質上 160860.doc •16· s 201228951 、刀離且兩者一體而形成玻璃溫度梯度。 。上述拉伸袈置8設為鄰接配置有2個藉由支樓轴u水平支 撐之輥12之結構’且構成為一面以輥、12夾持自緩冷裝 置7之出口部7<:導出之破璃帶2-面可使各親12旋轉。藉由 面以忒等輥12、12夾持玻璃帶2一面以適當之速度拉伸 璃可自上述母材供給裝置5引出玻璃板母材丨。拉 伸裝置8亦可設置於加熱裝置6内或緩冷裝置7内,亦可設 置複數個。又,輥12、12可接觸於玻璃帶之寬度方向整: 面,亦可僅接觸於寬度方向之一部分。 切斷裝置9中内置有可對通過其内部之玻璃帶2Β沿其寬 度方向形成切割道之切割裝置、及沿該切割道使剪斷力作 用而切斷玻璃帶2之折切裝置。由於該内置於切斷裝置9中 之切割裝置及折切裝置與普通之板玻璃之生產線中所具備 之周知之玻璃切斷裝置同等,故省略詳細說明。再者,切 斷裝置9並不限於切割裝置與折切裝置之組合結構,亦可 為藉由雷射光束且無切割道地進行割斷之方式之割斷裝 置、或以雷射光束直接熔斷之裝置等中之任一結構。 捲繞輥(捲繞裝置)1〇係可將通過拉伸裝置8及切斷裝置9 之玻璃帶2捲繞為所需長度之裝置。 其次,對使用上述構成之玻璃板成形品之製造裝置2〇自 玻璃板母材1經由玻璃帶2而製造玻璃板成形品15之方法進 行說明。 首先,藉由對加熱裝置6之加熱器通電而調整為對供給 至爐心管6Α内部之玻璃板母材(成形開始時間點)或玻璃帶 s 160860.doc _ 17 201228951 加熱使其軟化之環境…設定緩冷裝置7之加熱器及冷 卻裝置之加熱'冷卻條件’從而調整為對玻璃帶(於成形 開始時有時亦為玻璃板母材)進行緩冷之環境。 沿母材供給裝置5之捲筒3捲繞者為包含板厚為〇.3 mm以 下之玻璃板的玻璃板母材丨,將該玻璃板母材丨自捲筒3以 適當之速度供給至加熱裝置6及緩冷裝置7,於輥12、12之 間進行失持且以適當之速度或張力拉伸。 成形開始時之加熱裝置6内之玻璃板母材經加熱而軟 化,同時,玻璃板母材丨形成玻璃帶延伸區域2A,板厚開 始變薄。 其後,對供給速度及成形速度以成為所需之值之方式進 行設定,並且亦將加熱裝置6或緩冷裝置7之設定條件設定 為穩定化條件。於該過程中使玻璃帶延伸區域仏之形狀或 溫度分佈穩定’從而可引出規定寬度及規定厚度之玻 2 ° 再者,因於成形開始之時間點由拉伸裝置8拉伸之玻璃 帶之前端側未經過延伸步驟,故其寬度及板厚未減少。因 此’於至穩定地形成玻璃帶延伸區域2八且延伸步驟穩定為 止m不沿捲繞裝置晴繞玻璃帶,而自拉伸裝置 8朝側方引出,作為生產開始之時間點之無用部分而將其 送入至省略圖不之粉碎裝置等,從而加工成玻璃屬等進 再利用。 繼續進行上述處理,於加熱玻璃帶時之溫度分_定且 自玻璃帶延伸區域2A引出規^厚度及践寬度之玻璃帶2 160860.doc 201228951 後,將玻璃帶2送入至切斷裝置9側,使其通過切斷裝置9 且沿捲繞輥10捲繞。繼續進行上述處理,於沿捲繞輥10捲 繞充分之量之玻璃帶2的時間點使切斷裝置9作動而切斷玻 璃帶2。藉此,可獲得沿捲繞輥1 〇將玻璃帶2捲繞成輥狀之 玻璃板成形品即玻璃輥15。 其後,將捲附有玻璃帶2之捲繞輥1〇交換為其他空閒之 捲繞輥10 ’沿該空閒之捲繞輥1〇捲附並收容新生產之玻璃 帶2,從而可獲得具有捲成輥之狀態之玻璃帶⑼的玻璃輥 15,因此,至玻璃板母材丨向加熱裝置6之供給結束為止可 反覆生產玻璃輥15。 圖1所示之構成之玻璃板成形 再者’於本實施形態中 品之製造裝置20用以將玻璃帶2沿捲繞輥1〇捲成輥而製造 玻璃輥15,但並不約束於僅製造玻璃輥15之形態。例如, 使用玻璃板成形品之製造裝置20如圖1(八)之2點鏈線所示 並非沿捲繞輥1G捲繞玻璃帶2,而藉由將玻璃帶㈣用切斷 裝置9切斷成所需之長度,從而亦可用作製造長方形狀之 平板狀即所謂之單片式之玻璃薄板16之用途。 △將延伸率α設為參數而與先前例對比地進行與本實施形 態中之玻璃板成形品之生產性之材料之觀點(以下稱為 「材料方面之生產性」)相關之考察。 首先’研究圖5所示之先前例中的材料方面之生產性。 二Γ個玻璃板母材可生產多少玻璃板成形品為指標之 材料方面之生產性設為β,β若定義為玻璃板母材之成形前 之面積Α。與所有玻璃成形品之總面積α之比,則可以 160860.doc 201228951 表示。 β=Α/Α〇 ...(1) 此處,AG為玻璃板母材之成形前之面積,Α為所有破璃成 形品之總面積。B之值越大,材料方面之生產性越高。 若將玻璃板母材之厚度設為tQ,將玻璃成形品之厚度設 為t,將玻璃板母材之寬度設為Wq,將玻璃成形品之寬度 設為w,將玻璃板母材之長度設為“,且將所有玻璃成形 品之長度之合計設為L,則〜及八可以下式表示。 A〇=L〇x w〇 ...(2) A=Lxw ...(3) 將穩定成形時之玻璃板母材之供給速度設為Vg,將玻璃 帶之成形速度設為V。由於延伸率&為玻璃板母材與玻璃成 形品之厚度之比,故可以下式表示。 a=t〇/t ...(4) 又,根據再拉成形之原理,下式成立。 a =w〇/w ...(5) 進而,於穩定成形過程中每單位時間供給之玻璃板母材 之體積與每單位時間生產之玻璃板成形品之總體積相等。 由此,下式之條件成立。 t〇xw〇x V0=txwx V ...(6) 如上所述,於成形開始時及成形結束時圖5之L1部分無 法製成作為製品之玻璃成形品。玻璃板母材之前端部側的 於生產初期浪費之部分與玻璃板母材之後端部側的把持裝 置所把持之部分之浪費相當。因此,於成形開始時避免無6 - Structure of the body. ', ~ sucking clothes 罝 / is relatively difficult to F relative to the heating device 6, so it is better to set up with the heating device because the heating zone and the slow cooling zone is substantially 160860.doc •16·s 201228951, The knife is separated and the two are integrated to form a glass temperature gradient. . The stretching device 8 is configured to be adjacent to the structure 12 in which two rollers 12 horizontally supported by the support shaft u are disposed, and is configured to be sandwiched by the roller 12 and the outlet portion 7 of the slow cooling device 7; The two sides of the broken ribbon can rotate each parent 12 . The glass plate base material can be drawn from the base material supply device 5 by holding the glass ribbon 2 with the rolls 12 and 12 on the surface at a suitable speed. The stretching device 8 may also be disposed in the heating device 6 or in the slow cooling device 7, or may be provided in plurality. Further, the rolls 12, 12 may be in contact with the entire width direction of the glass ribbon, or may be in contact with only one of the width directions. The cutting device 9 incorporates a cutting device capable of forming a cutting path in the width direction of the glass ribbon 2 θ passing through the inside thereof, and a folding device for cutting the glass ribbon 2 by cutting the cutting force along the cutting path. Since the cutting device and the folding device incorporated in the cutting device 9 are equivalent to the well-known glass cutting device provided in the ordinary sheet glass production line, detailed description thereof will be omitted. Furthermore, the cutting device 9 is not limited to the combined structure of the cutting device and the folding device, and may be a cutting device in which the laser beam is cut without a cutting path or a device in which the laser beam is directly blown. Any of the structures. The winding roller (winding device) 1 can wind the glass ribbon 2 passing through the stretching device 8 and the cutting device 9 into a desired length. Next, a method of manufacturing the glass sheet molded article 15 from the glass sheet base material 1 via the glass ribbon 2 will be described with reference to the manufacturing apparatus 2 for the glass sheet molded article having the above configuration. First, by energizing the heater of the heating device 6, it is adjusted to heat the softened environment of the glass plate base material (forming start time point) or the glass ribbon s 160860.doc _ 17 201228951 supplied to the inside of the core tube 6Α. ...the heating 'cooling condition' of the heater and the cooling device of the slow cooling device 7 is set to adjust to an environment in which the glass ribbon (which is sometimes a glass plate base material at the start of molding) is slowly cooled. The reel 3 along the base material supply device 5 is a glass plate base material comprising a glass plate having a thickness of 〇.3 mm or less, and the glass plate base material is supplied from the reel 3 at an appropriate speed to The heating device 6 and the slow cooling device 7 are lost between the rolls 12 and 12 and are stretched at an appropriate speed or tension. The glass plate base material in the heating device 6 at the start of forming is softened by heating, and at the same time, the glass plate base material is formed into the glass ribbon extending region 2A, and the thickness becomes thin. Thereafter, the supply speed and the forming speed are set to a desired value, and the setting conditions of the heating device 6 or the slow cooling device 7 are also set as the stabilization conditions. In the process, the shape or temperature distribution of the extended region of the glass ribbon is stabilized, so that a predetermined width and a predetermined thickness of glass can be extracted. Further, the glass ribbon stretched by the stretching device 8 at the time of the start of forming is used. The front end side is not extended, so the width and thickness are not reduced. Therefore, the glass ribbon extending region 2 is stably formed and the stretching step is stabilized. m is not wound around the glass ribbon along the winding device, and is taken out from the stretching device 8 sideways as a useless portion at the time of starting the production. This is sent to a pulverizing apparatus or the like which is omitted from the drawing, and processed into a glass genus for reuse. The glass ribbon 2 is fed to the cutting device 9 after the temperature of the glass ribbon is extended and the glass ribbon 2160860.doc 201228951 is drawn from the glass ribbon extending region 2A. The side is passed through the cutting device 9 and wound along the winding roller 10. The above processing is continued, and the cutting device 9 is actuated to cut the glass ribbon 2 at a time when a sufficient amount of the glass ribbon 2 is wound around the winding roller 10. Thereby, the glass roll 15 which is a glass plate molded product in which the glass ribbon 2 is wound into a roll shape along the winding roll 1 可获得 can be obtained. Thereafter, the winding roller 1 that is attached with the glass ribbon 2 is exchanged for the other idle winding roller 10' to be wound along the idle winding roller 1 and accommodate the newly produced glass ribbon 2, thereby obtaining Since the glass roll 15 of the glass ribbon (9) in the state of a roll is wound up, the glass roll 15 can be produced repeatedly until the supply of the glass plate base material to the heating device 6 is completed. The glass plate of the structure shown in Fig. 1 is further formed. The manufacturing apparatus 20 of the present embodiment is used to manufacture the glass roll 15 by winding the glass ribbon 2 along the winding roll 1 to form a glass roll 15, but it is not limited to only The form of the glass roll 15 is produced. For example, the manufacturing apparatus 20 using the glass sheet molded article does not wind the glass ribbon 2 along the winding roller 1G as shown by the two-dot chain line of Fig. 1 (A), but is cut by the cutting device 9 by the glass ribbon (4). The desired length can also be used for the production of a rectangular flat sheet, a so-called one-piece glass sheet 16. ΔIn view of the fact that the elongation α is a parameter and the material of the glass sheet molded article in the present embodiment is produced in comparison with the prior art (hereinafter referred to as "productivity in terms of material"). First, the productivity of the material in the previous example shown in Fig. 5 was examined. Two glass plate base materials can be produced as a number of glass plate molded products as indicators. The productivity of the material is set to β, and β is defined as the area Α before the forming of the glass plate base material. The ratio of the total area α of all glass molded articles can be expressed as 160860.doc 201228951. β = Α / Α〇 ... (1) Here, AG is the area before the formation of the glass base material, and Α is the total area of all the broken glass products. The greater the value of B, the higher the productivity of the material. When the thickness of the glass plate base material is tQ, the thickness of the glass molded article is t, the width of the glass plate base material is Wq, and the width of the glass molded article is w, and the length of the glass plate base material is When it is set to " and the total length of all glass molded articles is set to L, then ~ and eight can be expressed by the following formula. A〇=L〇xw〇...(2) A=Lxw (3) The supply rate of the glass plate base material at the time of stable molding is Vg, and the forming speed of the glass ribbon is V. Since the elongation ratio is a ratio of the thickness of the glass plate base material to the glass molded article, it can be expressed by the following formula. a=t〇/t (4) Further, according to the principle of re-drawing, the following formula holds. a = w〇/w (5) Further, the glass supplied per unit time during the stable forming process The volume of the base material of the plate is equal to the total volume of the molded glass sheet produced per unit time. Thus, the condition of the following formula is established. t〇xw〇x V0=txwx V (6) as described above, in forming At the beginning and at the end of the forming, the L1 part of Fig. 5 cannot be made into a glass molded product as a product. The part of the front side of the glass plate base material was wasted at the initial stage of production and the glass was After the waste plate matrix gripping means gripping the end side portion of relatively. Thus, at the beginning of the forming avoid no

160860.doc •20- S 201228951 效且可有效地使用之淨餘之玻璃板母材之最大值L〇i可以 下式表示。 L〇 1 ''Lq-L j …(7) 由此,可形成玻璃帶之最大面積八!可以下式表示。 A ] —α X L〇 j ...(8) 又’由於形成玻璃帶之部分中的於成形結束時可形成玻 璃板成形品之部分之長度等於所有玻璃板成形品之長度之 合計之最大值,可以下式進行假定。 L=Aj/w-Li …(9) 根據該式,所有玻璃成形品之總面積A可以下式表示。 A=A,-L!xw ...(1〇) 根據以上關係式,β可以下式表示。 P=a(l-L,/L〇)-L1/(axL〇) ...(11) 由此,提高材料方面之生產性β之方法有使延伸率a增 大、使無法有效地成形之最小長度Ll減小、使玻璃板母材 之長度L〇增大之3種方法。然而,使無法有效地成形之最 小長度L!減小之方法於圖5之實施形態中係使加熱裝置】 或緩冷裝置105儘量沿長度方向減小,且需要急加熱、急 冷卻之裝置,由於再拉成形之成形而使品質亦下降。由 此,該實施有極限。又,另外之使玻璃板母材之長度“增 大之方法係使玻璃板母材供給部分之大小儘量增大,從而 使製造裝置之高度非常高而無效,此種玻璃板母材 之搬送、搬運、操作亦較為困難。實際上有時玻璃板母材 之長度LG為3 m,而無法有效地成形之最小長度匕丨為ι爪。 160860.doc 201228951 提出使玻璃板母材供給部分之大小增大之代替機構的方法 為專利文獻2之方法,但如上所述該玻璃板成形品存在品 質上之問題。 因此,於先前技術中為提高材料方面之生產性β,一直 以使用儘里大之延伸率α為目標進行開發。 另一方面,於本發明中,伴隨寬幅之玻璃電極薄板成形 品之要求而敢於藉由提供延伸率〇1較小之製造方法,而可 實現高品質之寬幅玻璃電極薄板成形品之生產。 若將所需之玻璃板成形品之寬度設為w,則玻璃板母材t 之寬度W〇可以下式表示。 w〇=axw …(12) 即,由於玻璃板母材1之寬度決定製造裝置之寬度方向 之大小,故相對於所要求之玻璃板成形品之寬度w而延伸 率較小意味著可於寬度較小之製造裝置中進行生產。因於 再拉成形中為獲得兩品質之玻璃成形品,寬度方向之溫度 分佈之控制、或者玻璃帶之動態或拉伸力之控制較為重 要’故裝置之寬度不過寬與高品質玻璃之生產相關聯。 又,寬度較小之製造裝置亦可實現低成本化。 於藉由圖1所示之結構之玻璃板成形品之製造裝置2〇成 形玻璃帶2而製造玻璃板成形品之方法中,應用上述考察 時’係與延伸輥狀之玻璃板母材而供給1個平板狀之玻璃 板母材之情形等價,且與延伸輥狀之玻璃板成形品而獲得 1個平板狀之玻璃板成形品之情形等價。 換言之,較小地設定延伸率a意味著材料方面之生產性 I60860.doc -22·160860.doc •20- S 201228951 The maximum value of the glass plate base material that can be effectively used and can be effectively used, L〇i, can be expressed by the following formula. L〇 1 ''Lq-L j (7) Thus, the maximum area of the glass ribbon can be formed eight! It can be expressed by the following formula. A ] —α XL〇j (8) Further, the length of the portion where the glass sheet molded article can be formed at the end of the forming in the portion where the glass ribbon is formed is equal to the total value of the total length of all the glass sheet molded articles. , the assumption can be made by the following formula. L = Aj / w - Li (9) According to this formula, the total area A of all the glass molded articles can be expressed by the following formula. A=A, -L!xw (1〇) According to the above relationship, β can be expressed by the following formula. P=a(lL, /L〇)-L1/(axL〇) (11) Thus, the method of improving the productivity β of the material has the effect of increasing the elongation a and making it impossible to form efficiently. There are three methods in which the length L1 is decreased and the length L〇 of the glass plate base material is increased. However, in the embodiment of FIG. 5, the method of reducing the minimum length L! that cannot be effectively formed is such that the heating device or the slow cooling device 105 is reduced as much as possible in the longitudinal direction, and the device requiring rapid heating and rapid cooling is required. The quality is also reduced due to the forming of the re-drawing. Therefore, this implementation has limits. Further, in addition, the method of increasing the length of the glass plate base material is to increase the size of the glass plate base material supply portion as much as possible, thereby making the height of the manufacturing apparatus extremely high and ineffective, and the glass plate base material is conveyed, Handling and handling are also difficult. In fact, sometimes the length LG of the glass base material is 3 m, and the minimum length that cannot be effectively formed is ι claw. 160860.doc 201228951 proposes the size of the glass plate base material supply part The method of increasing the replacement mechanism is the method of Patent Document 2, but there is a problem in the quality of the glass sheet molded article as described above. Therefore, in the prior art, in order to improve the productivity of the material, β has been used as much as possible. The elongation rate α is developed for the purpose. On the other hand, in the present invention, with the demand for a wide glass electrode sheet molded article, it is possible to achieve high quality by providing a manufacturing method having a small elongation 〇1. Production of a wide-format glass electrode sheet molded article. If the width of the desired glass sheet molded article is set to w, the width W of the glass sheet base material t can be expressed by the following formula: w〇=axw ...( 12) That is, since the width of the glass sheet base material 1 determines the width direction of the manufacturing apparatus, the smaller the elongation ratio with respect to the required width w of the glass sheet molded article means that it can be used in a manufacturing apparatus having a small width. Production is carried out. In order to obtain two-quality glass molded articles in re-drawing, the control of the temperature distribution in the width direction or the control of the dynamic or tensile force of the glass ribbon is important. Therefore, the width of the device is not too wide and the quality of the glass is high. In addition, the production apparatus having a small width can also be reduced in cost. The glass ribbon 2 is molded by the manufacturing apparatus 2 of the glass sheet molded article having the structure shown in Fig. 1 to produce a glass sheet molded article. In the method described above, when the above-mentioned investigation is carried out, it is equivalent to the case where one glass plate base material is supplied in a sheet-shaped base material, and a flat glass-shaped molded article is obtained. In other words, the case of the glass sheet molded article is equivalent. In other words, setting the elongation a small means the productivity of the material I60860.doc -22·

201228951 較小。於本發明中,為獲得最大限度之材料方面之生產 性,亦可提供使玻璃板母材長度1^增長之方法。於本發明 中,由於延伸率α較小,故於製造厚度為〇1 mm以下之玻 璃電極薄板之情形時可將玻璃板母材之厚度設為〇3 下。0.3 mm以下之玻璃板具有可撓性而易於捲成輥狀。因 此,可實施於先前技術中無法實施之利用輥狀之玻璃板母 材的再拉成形法。而且,可使玻璃板母材長度[與先前相 比飛躍性地變長。 又生產性之觀點並非僅為材料方面之觀點。每單位時 間可生產多少玻璃板成形品的時間方面之生產性(以下稱 為「時間方面之生產性」)亦係較大之課題。就利用先前 之方法之再拉成形而言’由於實質上無法實現玻璃板母材 之連續供給,故除純粹之生產時間以外亦產生交換玻璃板 母材之_、至成為玻璃板成形品形成為良品的穩定之成 形條件為止之穩定化所需之時間,從㈣間方面之生產性 降低。於圖5所示之先前之實施形態中,頻繁地產生該交 換時間及穩定化時間’⑼而時間方面之生產性之提高較為 困難。 另—方面,於如本發明般較小地設定延伸率ai製造方 法中’由於可使純狀之玻璃板母材,故時間方面之生產 性亦飛躍性地提高。 輥狀之玻璃板母材之使用即於L〇非常大之製造條件下, 相對於先前所期望之儘量縮短^之構成之製造裝置之開 發’而藉由略使L,變長,可對生產性無較大之影響地實現 160860.doc 23· 201228951 玻璃成形品之高品質化,例如可實規冷始、m 只仏椚仰』貰現虚擬溫度得到降低且 夯實度較小之玻璃板成形品之製造。 根據如以上般之背景’於使用本實施形態之玻璃板成形 品之製造裝置20進行成形之情形時,設定為小於在先前之 再拉成形裝置中設定之延伸率的延伸率進行成形。具體而 言,藉由設為】.5以上且未滿10、較佳為i 5以上且為了以 下、更佳為1.5以上且為5以下、進而較佳41 5以上且為# 以下之延伸率作為延伸率進行成形,&需使裝置大於所需 者便可進行生產。 再者,若使延伸率小於K5,則延伸之比率過低,從而 於實用上失去意義。再者’若延伸率超過5,則雖可獲得 可製造所要求之寬度肖寬之玻璃板成$品的纟發明之效 果,但與延伸率為5以下之情形時減,存在玻璃板母材 之寬度變大而使操作性劣化之情形、及製造設備變大之情 形。因此,延伸率為5以下成為更佳之範圍。 以下之表1中表示將延伸率α設為5以下之情形時之玻璃 板母材1之板厚(mm)與寬度(m)及玻璃板成形品之板厚 (mm)與寬度(m)之關係。 [表1] 玻璃板成型品規格 *" 延伸率 玻璃板母; Η·規格 板厚(mm) 寬度(m) 板厚(mm) 寬度(m) 0· 1U f\ f\C 0.30 3 0.30 0 9 U.UD 0.05 0.20 __ 0.25 1.0 U.60 0.15 1.8 0.03 0.35 " 0.15 1.7 如表1所不,若將延伸率α設為5以下,則即便玻璃板母 160860.doc201228951 is smaller. In the present invention, in order to obtain the maximum productivity in terms of materials, it is also possible to provide a method for increasing the length of the glass substrate base material. In the present invention, since the elongation α is small, the thickness of the glass base material can be set to 〇3 in the case of producing a glass electrode sheet having a thickness of 〇1 mm or less. A glass plate of 0.3 mm or less has flexibility and is easily rolled into a roll shape. Therefore, it is possible to carry out a re-drawing method using a roll-shaped glass plate base material which cannot be carried out in the prior art. Moreover, the length of the base material of the glass sheet can be made to be protractively longer than before. The point of view of productivity is not just a material point of view. The time productivity of the production of a plurality of glass sheet molded articles per unit time (hereinafter referred to as "productivity in terms of time") is also a major problem. In the case of re-drawing by the prior method, since the continuous supply of the glass plate base material is substantially impossible, the glass plate base material is produced in addition to the pure production time, and the glass plate molded article is formed into The time required for the stabilization of the stable molding conditions of the good product is lowered from the (four) aspect. In the previous embodiment shown in Fig. 5, the exchange time and the stabilization time '(9) are frequently generated and the productivity improvement in terms of time is difficult. On the other hand, in the production method of the elongation rate ai as in the case of the present invention, since the glass plate base material in a pure form can be made, the productivity in terms of time is also drastically improved. The use of a roll-shaped glass plate base material is possible under the manufacturing conditions of L〇, which is a manufacturing device that is as short as possible as previously expected, and can be produced by slightly making L longer. Realization of 160860.doc 23· 201228951 The high quality of glass molded products, such as the actual cold start, m only 贳 贳 贳 虚拟 虚拟 虚拟 虚拟 虚拟 虚拟 虚拟 虚拟 虚拟 虚拟 虚拟 虚拟 虚拟 虚拟 虚拟 虚拟 虚拟 虚拟 虚拟 虚拟 虚拟 虚拟 虚拟 虚拟 虚拟 虚拟 虚拟 虚拟 虚拟 虚拟 虚拟 虚拟Manufacturing of products. When the molding is carried out using the manufacturing apparatus 20 of the glass sheet molded article of the present embodiment, the molding is performed at a lower elongation than the elongation set in the conventional re-drawing device. Specifically, it is set to be .5 or more and less than 10, preferably i 5 or more and below, more preferably 1.5 or more and 5 or less, further preferably 41 5 or more and an elongation of #以下 or less Forming as an elongation, & it is necessary to make the device larger than necessary to produce. Further, if the elongation is less than K5, the ratio of elongation is too low, so that the meaning is practically lost. In addition, if the elongation exceeds 5, the effect of producing the glass sheet having the required width and width can be obtained. However, when the elongation is 5 or less, the glass substrate is present. The case where the width becomes large, the operability is deteriorated, and the manufacturing equipment becomes large. Therefore, an elongation of 5 or less is a more preferable range. Table 1 below shows the sheet thickness (mm) and width (m) of the glass sheet base material 1 when the elongation α is 5 or less, and the sheet thickness (mm) and width (m) of the glass sheet molded article. Relationship. [Table 1] Glass plate molded product specifications *" Elongation glass plate mother; Η·Specification plate thickness (mm) Width (m) Plate thickness (mm) Width (m) 0· 1U f\ f\C 0.30 3 0.30 0 9 U.UD 0.05 0.20 __ 0.25 1.0 U.60 0.15 1.8 0.03 0.35 " 0.15 1.7 As shown in Table 1, if the elongation α is set to 5 or less, even the glass plate mother 160860.doc

-24- S 201228951 材1之板寬設定為小於2 m之大小,亦可使所獲得之玻璃板 成形品之寬度較大地於0.2〜0.6 m(200 mm〜600 mm)之範圍 内。進而’藉由使用包含玻璃薄板之玻璃板母材1,可製 造板厚為0.03 mm~0.1 mm之玻璃板成形品。 又’若為藉由本發明之成形方法獲得之玻璃板成形品, 則因可對所謂之再拉成形方法獲得原來所示之優異之平坦 性之玻璃帶的效果不變地進行繼承,故可獲得寬度較寬且 平坦性較高之高品質之玻璃板成形品。 因此’藉由使用本實施形態之玻璃板成形品之製造裝置 20的上述成形方法’無需使玻璃板成形品之製造裝置2〇成 為必要以上之大型化便可製造表面之平坦性較高且寬度較 大之玻璃帶及玻璃板成形品。 再者’圖1所示之實施形態之玻璃板成形品之製造裝置 20係以於切斷裝置9之後設置捲繞輥10、且將玻璃帶2捲繞 成長條之輥狀之方式構成’但亦可一面將玻璃帶2切斷成 所需之長度一面並非沿捲繞輥1 〇捲繞而獲得平板狀之所謂 之單片之玻璃板。 玻璃板成形品之製造裝置20並不限於如圖1所示之 縱型之結構,只要可實現玻璃帶延伸區域2A之維持,亦可 設為傾斜配置或水平配置母材供給裝置5、加熱裝置6、緩 冷裝置7及拉伸装置8之結構。 圖2係表示本發明之玻璃板成形品之製造裝置之第2實施 形態者’於該第2實施形態之玻璃板成形品之製造裝置3〇 中對與先前所說明之第1實施形態之玻璃板成形品之製造 s 160860.doc -25- 201228951 符號 且省略該等要素 裝置20之要素相同之要素附上同 之詳細之說明。 於本實施形態之破璃板成形品之製造裝置辦,與先前 之玻璃板成形品之製造装置2〇不同之方面在於:於拉伸裝 置8與切斷裝置9之間設置有玻璃帶端部切斷裝置(第二切 斷裝置)22、22。 一 玻璃帶端部切斷裝置22包括切割裝置等之切割道之形成 裝置及折切裝置’係,内置有可對通過其内部之玻璃帶2沿 其長度方向於自玻璃帶2之端緣隔開特定距離之位置連續 形成切割道之切割| S、及該沿士刀割道使剪斷力作用而割 斷玻璃帶2之端緣側之滾軸裝置等折切裝置。由於内置= 該切斷裝置9中之切割裝置及折切裝置與普通之玻璃板之 生產線中所具備之周知之玻璃帶端部切裝置同等,故省 詳細之說明。作為折切裝置之一例,可列舉於切割道H 側以夾持玻璃帶2之表内面之方式設置複數個滾軸裝置、 且於該等滾軸裝置中使剪斷力作用於玻璃帶2而沿切割道 折切玻璃帶2之兩端側之裝置。再者,玻璃帶端部切二 置22並不限於切割裝置與折切裝置之組合結構,亦可為 形成切割道而藉由雷射光束進行割斷之方式之割斷装置不 或以雷射光束直接熔斷之裝置等中之任一結構之切~斷裝 置。 、 上述構成之玻璃板成形品之製造裝置3〇與先前之第1 施形態之玻璃板成形品之製造裝置20同樣地自母材供給裝 置5將玻璃板母材1送入至加熱裝置6,伟盆私几α 八秋化且進行拉 160860.doc -26- 201228951 伸而形成玻璃帶延伸區域2A ’從而製造玻璃帶2 ’於沿捲 繞輥10側捲繞玻璃帶2之方面為同等之結構。 於玻璃板成形品之製造裝置30中,於玻璃板母材1被製 成玻璃帶2且通過拉伸裝置8後,藉由玻璃帶端部切斷裝置 22而遍及特定寬度地切斷玻璃帶之兩端側,將切斷之部分 之外側設為端部2D且與中央側之中央玻璃帶2e分離。僅 將該中央側玻璃帶2E沿捲繞輥1〇捲繞,且捲繞成輥狀而收 容於捲繞輥10。於沿捲繞輥1〇捲繞之中央側玻璃帶2E成為 所需量之時間點藉由切斷裝置9沿中央側玻璃帶2E之寬度 方向進行切斷,藉此,可獲得除去端部2〇之捲繞成輥狀之 中央側玻璃帶2E。 由於該中央側玻璃帶2E係將產生凹凸或厚度偏差之可能 性較尚之端部2D分離除去而成,故其寬度方向兩端緣部分 光滑且無凹凸,並且可獲得藉由再拉成形方法獲得之平坦 度較面且表面粗糙度得到提高之高品質之中央側玻璃帶。 又,可獲得沿捲繞輥10將申央側玻璃帶冴捲成輥狀而成之 玻璃板成形品即玻璃輥18。 於本實施形態中,由於存在將要除去之端部2D,故理想 的是使用使拉伸裝置8之輥12、12為了拉伸玻璃帶2而僅接 觸於端部2D之方法。其目的在於避免由輥12、12之接觸引 起之玻璃帶之品質降低。 又,於不介意玻璃帶之端部之品質而要求高強度之玻璃 帶端部之情形時,較佳為不實施玻璃帶之端部之切斷的形 釔之製造方法。其原因在於:於不切斷端部之情形時,端 J 60860.doc •27- 201228951 部成為加熱成形後之火焰拋光面。 圖3係表示本發明之玻璃板成形品之製造裝置之第3實施 形態者’於該第3實施形態之玻璃板成形品之製造農置5〇 中對與先前說明之第2實施形態之玻璃板成形品之製造裝 置30之要素相同之要素附上同一符號,且省略該等要素之 詳細之說明。 於本實施形態之玻璃板成形品之製造裝置5〇中與先前之 玻璃板成形品之製造裝置30不同之處在於以下方面:於母 材供給裝置5與加熱裝置6之間供給裝置5係供給自捲成輥 之輥狀玻璃板母材1抽出之玻璃板母材之裝置,且於供給 裝置5與加熱裝置6之間包含與拉伸裝置8對玻璃帶產生之 張力分開地單獨對捲出之玻璃板母材1之張力進行調整之 機構21;包含將切斷裝置9與捲繞輥1〇之間之玻璃帶捲繞 成輥狀玻璃板成形品之捲繞裝置(捲繞輥i 〇),且於捲繞裝 置之第一切斷裝置9側包含與拉伸裝置8對玻璃帶產生之張 力分開地單獨對玻璃帶2E之張力進行調整之機構23。此 處,將前者之機構21稱為第一張力截斷機構21,將後者之 機構23稱為第二張力截斷機構23。 第1之張力截斷機構21包括相互鄰接配置之成對之第1張 緊親25、25、及相互鄰接配置之成對之第2張緊輥%、 26 » 第1張緊輥25、25分別由支撐軸27水平地支撐,且配置 於母材供給裝置5與加熱裝置ό之間,並且第2張緊輥26、 26由支撐軸28水平地支撐,且配置於第1¾:緊輥25、25與 160860.doc-24- S 201228951 The plate width of material 1 is set to be less than 2 m, and the width of the obtained glass plate molded article can be made larger in the range of 0.2 to 0.6 m (200 mm to 600 mm). Further, by using the glass plate base material 1 containing a glass thin plate, a glass plate molded article having a thickness of 0.03 mm to 0.1 mm can be produced. Further, in the case of the glass sheet molded article obtained by the molding method of the present invention, since the effect of obtaining the glass ribbon having the excellent flatness as shown by the so-called re-drawing method can be invariably inherited, it is obtained. A high-quality glass sheet molded article having a wide width and high flatness. Therefore, the above-described molding method of the manufacturing apparatus 20 for a glass sheet molded article of the present embodiment can produce a flat surface having a high flatness and a width without increasing the size of the manufacturing apparatus 2 of the glass sheet molded article. Larger glass ribbon and glass sheet molded products. In addition, the manufacturing apparatus 20 of the glass plate molded article of the embodiment shown in FIG. 1 is configured such that the winding roller 10 is provided after the cutting device 9, and the glass ribbon 2 is wound into a roll of a long strip. It is also possible to cut the glass ribbon 2 into a desired length, and not to wind the winding roller 1 to obtain a flat plate-shaped so-called single-piece glass plate. The glass plate molded article manufacturing apparatus 20 is not limited to the vertical structure shown in FIG. 1, and the base material supply device 5 and the heating device may be disposed in an inclined arrangement or a horizontal arrangement as long as the glass ribbon extending region 2A can be maintained. 6. Structure of the slow cooling device 7 and the stretching device 8. Fig. 2 is a view showing a second embodiment of the apparatus for manufacturing a glass sheet molded article of the present invention, in the glass sheet molded product manufacturing apparatus 3 according to the second embodiment, the glass of the first embodiment described above Manufacture of sheet-formed articles s 160860.doc -25- 201228951 The same elements as those of the elements device 20 are denoted by the same reference numerals. In the manufacturing apparatus of the glass-slurry molded article of the present embodiment, the glass ribbon end portion is provided between the stretching device 8 and the cutting device 9 in a different aspect from the manufacturing device 2 of the prior glass plate molded article. The cutting devices (second cutting devices) 22, 22 are cut. A glass ribbon end cutting device 22 includes a cutting device for forming a cutting device such as a cutting device and a folding device, and has a built-in glass ribbon 2 that passes through the inside thereof and is separated from the edge of the glass ribbon 2 along its length. The cutting of the cutting path is continuously formed at a position at a certain distance | S, and the folding device such as the roller device that cuts off the edge side of the glass ribbon 2 by the shearing force of the knife cutting path. Since the cutting device and the folding device in the cutting device 9 are the same as those of the conventional glass tape end cutting device provided in the ordinary glass plate production line, the detailed description will be omitted. As an example of the folding device, a plurality of roller devices are provided on the side of the cutting path H so as to sandwich the inner surface of the glass ribbon 2, and a shearing force is applied to the glass ribbon 2 in the roller devices. A device for folding both ends of the glass ribbon 2 along the cutting path. Furthermore, the end of the glass ribbon is not limited to the combination of the cutting device and the folding device, and the cutting device can be cut by the laser beam to form the cutting channel, or the laser beam can be directly A cut-and-break device of any of the blown devices and the like. In the same manner as the manufacturing apparatus 20 of the glass sheet molded article of the first embodiment, the glass sheet base material 1 is fed from the base material supply device 5 to the heating device 6, as in the manufacturing apparatus 20 for the glass sheet molded article of the first embodiment. The wall is privately formed and pulled 160860.doc -26- 201228951 to form the glass ribbon extending region 2A' to manufacture the glass ribbon 2' in the aspect of winding the glass ribbon 2 along the winding roller 10 side. structure. In the manufacturing apparatus 30 of the glass plate molded article, after the glass plate base material 1 is formed into the glass ribbon 2 and passes through the stretching device 8, the glass ribbon end cutting device 22 is used to cut the glass ribbon over a specific width. On both end sides, the outer side of the cut portion is defined as the end portion 2D and separated from the center glass ribbon 2e on the center side. Only the center side glass ribbon 2E is wound around the winding roller 1 and wound into a roll shape to be accommodated in the winding roller 10. The cutting end portion 9 is cut along the width direction of the center side glass ribbon 2E at a time point when the center side glass ribbon 2E wound along the winding roller 1 turns into a desired amount, whereby the removal end portion 2 can be obtained. The crucible is wound into a roll-shaped central side glass ribbon 2E. Since the center side glass ribbon 2E is formed by separating and removing the end portion 2D which is more likely to have irregularities or thickness variations, the both end portions in the width direction are smooth and have no unevenness, and can be obtained by the re-drawing method. A high-quality center side glass ribbon with flatness and surface roughness. Further, a glass roll 18 which is a glass sheet molded product obtained by winding a center-side glass ribbon in a roll shape along the winding roller 10 can be obtained. In the present embodiment, since the end portion 2D to be removed is present, it is preferable to use a method in which the rolls 12 and 12 of the stretching device 8 are only in contact with the end portion 2D in order to stretch the glass ribbon 2. The purpose is to avoid a reduction in the quality of the glass ribbon caused by the contact of the rolls 12, 12. Further, in the case where the end portion of the glass ribbon of high strength is required regardless of the quality of the end portion of the glass ribbon, a method of manufacturing the shape of the end portion of the glass ribbon is preferably not performed. The reason is that when the end portion is not cut, the end portion is a flame-polished surface after heat forming. Fig. 3 is a view showing a third embodiment of the apparatus for manufacturing a glass sheet molded article of the present invention, the glass of the glass sheet molded article according to the third embodiment, and the glass of the second embodiment described above. The same elements as those of the manufacturing apparatus 30 of the sheet-formed product are denoted by the same reference numerals, and the detailed description of the elements will be omitted. The manufacturing apparatus 5 of the glass sheet molded article of the present embodiment differs from the conventional glass sheet molded product manufacturing apparatus 30 in that the supply device 5 is supplied between the base material supply device 5 and the heating device 6 The device for extracting the glass plate base material from the roll-shaped glass plate base material 1 of the roll, and comprising the tension between the supply device 5 and the heating device 6 separately from the tension generated by the stretching device 8 on the glass ribbon A mechanism 21 for adjusting the tension of the glass plate base material 1; and a winding device for winding the glass ribbon between the cutting device 9 and the winding roller 1 into a roll-shaped glass plate molded product (winding roll i 〇 And on the side of the first cutting device 9 of the winding device, the mechanism 23 for individually adjusting the tension of the glass ribbon 2E separately from the tension generated by the stretching device 8 for the glass ribbon is included. Here, the former mechanism 21 is referred to as a first tension shutoff mechanism 21, and the latter mechanism 23 is referred to as a second tension shutoff mechanism 23. The first tension shutoff mechanism 21 includes a pair of first tensioning members 25 and 25 disposed adjacent to each other, and a pair of second tension rollers %, 26 and the first tension rollers 25 and 25 respectively disposed adjacent to each other. Supported by the support shaft 27 horizontally, and disposed between the base material supply device 5 and the heating device ,, and the second tension rollers 26, 26 are horizontally supported by the support shaft 28, and disposed at the 13th: tight roller 25, 25 and 160860.doc

-28· S 201228951 加熱裝置6之間。藉由該等構成,自母材供給裝置$抽出之 玻璃板母材1最初一面由第一張緊輥25、25夾持一面通過 該等之間,其次一面由第2張緊輥26、26夾持一面通過該 等之間,其後,將其供給至加熱裝置6。 第2張力截斷機構23包括相互鄰接配置之成對之第3張緊 輥40、40、及相互鄰接配置之成對之第4張緊輥3ι、。 第3張緊輥30、30分別由支撐軸32水平地支撐,且配置 於切斷裝置9與捲繞輥10之間,並且第4張緊輥31、31由支 撐轴33水平地支撐,且配置於第3張緊輥4〇、4〇與捲繞輥 之間。藉由該等構成,通過切斷裝置9之玻璃帶找最初 一面由第3張緊輥40、40夾持一面通過該等之間,其次_ 面由第4張緊輥31、31夾持一面通過該等之間,其後,以 到達捲繞輥10之方式構成。 於本實施形態之玻璃板成形品之製造裝置50令,於玻璃 板母材1在第1張緊輥25、25與第2張緊輥26、26之間移動 期間即便玻璃板母材i之張力自正常值略有差異,亦可對 通過自第2張緊輥26、26至加熱裂置6之部分的玻璃板母材 1施加正常之張力。 例如,於自母材供給裝置5朝加熱裝置側將玻璃板母材ι 以所需以上之速度送出之情形時,若於加熱裝置6之内部 玻璃帶之張力鬆弛’則於加熱裝置6之内部側會對玻璃帶 延伸區域2A之成形狀態產生影響,從而無法以所需之延伸 率貫施成形。相對於此,若於加熱裝置6之前段設置張力 截斷機構,貝即便自母材供給農置5之玻璃板母材!之供 160860.doc •29· 201228951 給量增加,因於第1張緊輥25與第2張緊輥26之間玻璃板母 材1以鬆弛之狀態存在,故亦可使供給至加熱裝置6之玻璃 板母材1之供給狀態穩定化’從而可實現玻璃帶之加熱狀 態及延伸狀態之穩定化。 於本實施形態之玻璃板成形品之製造裝置5〇中,於玻璃 帶2E在第3張緊輥40、40與第4張緊輥31、31之間移動期 間,即便玻璃帶2E之張力自正常值略有差異,亦可對通過 自第4張緊輥31、31至捲繞輥10之部分的玻璃帶2E施加正 常之張力。 於玻璃板成形品之製造裝置50中,藉由於捲繞輥1〇之前 段設置張力截斷機構23,可使自加熱裝置6側朝捲繞輥! 〇 側拉伸之玻璃帶2E之狀態穩定化,從而可實現玻璃帶2£之 延伸狀態及朝捲繞輥10之捲繞時之穩定化。又,由於可對 捲繞輥1 0以正確之張力捲繞玻璃帶2E,故可沿捲繞輥丨0不 使玻璃帶2E錯位地正確地進行捲繞。 如以上般,於玻璃帶2通過拉伸裝置8後沿捲繞輥1〇將其 捲繞之期間,即便於產生通過拉伸裝置8之玻璃帶2之移動 速度與捲繞輥10捲繞玻璃帶2E之速度之間之差之情形時, 由於張力截斷機構23將該差量吸收,故亦可使於加熱裝置 6之内部生成之玻璃帶延伸區域2A之狀態穩定化,從而可 抑制延伸率變動。如此,即便於本實施形態之玻璃板成形 品之製造裝置50中亦可獲得沿捲繞輥10捲繞輥狀之中央側 玻璃帶2E而形成之玻璃輥51。 又,除上述實施形態以外,亦可為下述形態:使用作為-28· S 201228951 Between heating devices 6. With these configurations, the glass sheet base material 1 taken out from the base material supply device $ is first sandwiched between the first tension rollers 25 and 25, and the second tension roller 26, 26 is next. The gripping side passes between the two, and thereafter, it is supplied to the heating device 6. The second tension shutoff mechanism 23 includes a pair of third tension rollers 40 and 40 disposed adjacent to each other, and a pair of fourth tension rollers 3ι disposed adjacent to each other. The third tension rollers 30, 30 are horizontally supported by the support shaft 32, respectively, and disposed between the cutting device 9 and the winding roller 10, and the fourth tension rollers 31, 31 are horizontally supported by the support shaft 33, and It is disposed between the third tension rollers 4〇, 4〇 and the winding roller. With such a configuration, the glass tape of the cutting device 9 is initially held by the third tension rollers 40, 40 while passing between the two, and the second surface is sandwiched by the fourth tension rollers 31, 31. After passing between these, it is comprised so that it may reach the winding roller 10. In the manufacturing apparatus 50 of the glass sheet molded article of the present embodiment, even when the glass sheet base material 1 moves between the first tension rolls 25 and 25 and the second tension rolls 26 and 26, even the glass plate base material i The tension is slightly different from the normal value, and normal tension can be applied to the glass plate base material 1 passing through the second tension rolls 26, 26 to the portion of the heat cracking 6. For example, when the glass plate base material ι is fed out from the base material supply device 5 toward the heating device side at a speed higher than necessary, if the tension of the inner glass ribbon of the heating device 6 is relaxed, the inside of the heating device 6 is inside. The side affects the forming state of the glass ribbon extending region 2A, so that it cannot be formed at a desired elongation. On the other hand, if a tension cut-off mechanism is provided in the front stage of the heating device 6, the shell material is supplied from the base material to the glass plate base material of the farm material 5! The supply amount of 160860.doc •29·201228951 is increased because the glass plate base material 1 exists between the first tension roller 25 and the second tension roller 26 in a relaxed state, so that it can be supplied to the heating device 6 The supply state of the glass plate base material 1 is stabilized, so that the heating state and the extended state of the glass ribbon can be stabilized. In the manufacturing apparatus 5 of the glass sheet molded article of the present embodiment, the tension of the glass ribbon 2E is maintained even during the movement of the glass ribbon 2E between the third tension rollers 40 and 40 and the fourth tension rollers 31 and 31. The normal value is slightly different, and normal tension can be applied to the glass ribbon 2E passing through the portions from the fourth tension roller 31, 31 to the winding roller 10. In the manufacturing apparatus 50 for a glass sheet molded article, by providing the tension cutting mechanism 23 in the preceding stage of the winding roller 1 ,, the self-heating device 6 side can be made to face the winding roller! The state of the side-stretched glass ribbon 2E is stabilized, so that the stretched state of the glass ribbon 2 and the stabilization of the winding of the winding roller 10 can be achieved. Further, since the glass ribbon 2E can be wound around the winding roller 10 at the correct tension, it can be wound accurately along the winding roller 丨0 without dislocating the glass ribbon 2E. As described above, while the glass ribbon 2 is wound by the winding roller 1 after passing through the stretching device 8, even if the moving speed of the glass ribbon 2 passing through the stretching device 8 is generated and the winding roller 10 is wound around the glass In the case of the difference between the speeds of the belts 2E, since the tension intercepting mechanism 23 absorbs the difference, the state of the glass ribbon extending region 2A generated inside the heating device 6 can be stabilized, thereby suppressing the elongation. change. In the manufacturing apparatus 50 for a glass sheet molded article of the present embodiment, the glass roll 51 formed by winding the roll-shaped center side glass ribbon 2E along the winding roller 10 can be obtained. Further, in addition to the above embodiment, the following form may be used:

160860.doc •30- S 201228951 包括塑膠膜、紙、布等之捲繞捲出之搬送技術的腹板 (WEB)操作技術中使用之各種張力截斷機構,而可分別控 制加熱裝置6内之玻璃帶2A之張力、捲解輥狀之玻璃板母 材1之張力、及將玻璃帶捲繞成輥狀之張力。 圖4係表示本發明之玻璃板成形品之製造裝置之第4實施 形態者,於該第4實施形態之玻璃板成形品之製造裝置6〇 中對與先前所說明之第1實施形態之玻璃板成形品之製造 裝置20之要素相同之要素附上同一符號,且省略該等要素 之詳細之說明。 於本實施形態之玻璃板成形品之製造裝置60中,與先前 之玻璃板成形品之製造裝置20不同之處在於:於母材供給 裝置5與加熱裝置6之間組入有捲板機等搬送輥70之構成; 及於緩冷裝置7與拉伸裝置8之間設置有檢查裝置52及薄膜 供給機53之構成。又’於設置有複數個拉伸裝置8之方面 構成亦不同。 圖4所示之構成之玻璃板成形品之製造裝置6〇與先前之 第1實施形態之玻璃板成形品之製造裝置2〇同樣地自母材 供給裝置5將薄板狀之玻璃板母材1送入至加熱裝置6,藉 由使玻璃帶軟化且進行拉伸,而形成玻璃帶延伸區域並設 為玻璃帶2,可於捲繞輥1 〇側捲繞玻璃帶2,此構成為同等 之結構。 於本實施形態之玻璃板成形品之製造裝置6〇中,以如下 方式構成:藉由檢查裝置52對通過緩冷裝置7之玻璃帶2B 之外觀缺陷、板厚分佈、板寬等檢查後,可自沿轉盤構件 160860.doc -31- 201228951 55捲繞樹脂薄膜56而形成之薄膜供給機53向玻璃帶2之表 面供給薄膜。 自薄膜供給機53向玻璃帶2之兩面供給薄膜56之位置設 定於拉伸裝置8之前。若向玻璃帶2之兩面供給薄膜56,則 其等由拉伸裝置8之輥12、12夾持而被按壓,從而可獲得 於玻璃帶2之兩面貼著有薄膜56之複合玻璃帶57。 於本實施形態之玻璃板成形品之製造裝置6〇中,由於可 將複合玻璃帶57捲成輥而收容於捲繞輥1〇,故可獲得捲成 親之狀態之複合玻璃帶57。又,可獲得作為沿捲繞輥1〇將 複合玻璃帶57捲成報狀之玻璃板成形品的玻璃報μ。 對本發明詳細地且參照特定之實施態樣進行了說明,但 本領域技術人員應明瞭可不脫離本發明之精神及範圍而施 加各種變更或修正。 本申請案係基於20 1〇年12月14日申請之曰本專利申請案 2010-278577者,且其内容以參照之方式併入本文。 產業上之可利用性 本發明之技術可廣泛應用於建築用玻璃、車輛用玻璃、 光學用玻璃、醫療用玻璃、顯示裝置用玻璃、及其他普通 之玻璃製品之製造。 【圖式簡單說明】 圖1係表示本發明之第1實施形態之玻璃板成形品之製造 裝置者’圖1(A)係表示整體構成之概略圖,圖i(B)係將該 玻璃板成形品之製造裝置之一部分設為剖面之側視圖。 圖2係表示本發明之第2實施形態之玻璃板成形品之製造160860.doc •30- S 201228951 Various tension cutting mechanisms used in the web (WEB) operation technology including the winding and unwinding transfer technology of plastic film, paper, cloth, etc., and the glass in the heating device 6 can be separately controlled. The tension with the tension of 2A, the tension of the glass sheet base material 1 in the form of a roll, and the tension of winding the glass ribbon into a roll shape. Fig. 4 is a view showing a fourth embodiment of the apparatus for producing a glass sheet molded article of the present invention, and the glass of the first embodiment of the glass sheet molded article manufacturing apparatus according to the fourth embodiment; The same elements as those of the manufacturing apparatus 20 of the sheet-formed product are denoted by the same reference numerals, and the detailed description of the elements will be omitted. In the manufacturing apparatus 60 of the glass sheet molded article of the present embodiment, the manufacturing apparatus 20 of the glass sheet molded article differs from the prior art in that a transfer machine such as a coiling machine is incorporated between the base material supply device 5 and the heating device 6. The configuration of the roller 70; and the configuration of the inspection device 52 and the film feeder 53 between the slow cooling device 7 and the stretching device 8. Further, the configuration is different in that a plurality of stretching devices 8 are provided. In the same manner as the manufacturing apparatus 2 of the glass plate molded article of the first embodiment, the thin plate-shaped glass plate base material 1 is formed from the base material supply device 5 in the same manner as the manufacturing device 2 of the glass plate molded article of the first embodiment. It is sent to the heating device 6, and the glass ribbon is softened and stretched to form a glass ribbon extending region, and the glass ribbon 2 is formed. The glass ribbon 2 can be wound around the winding roller 1 side. structure. In the manufacturing apparatus 6 of the glass plate molded article of the present embodiment, the inspection device 52 is configured to examine the appearance defects, the thickness distribution, the plate width, and the like of the glass ribbon 2B passing through the slow cooling device 7 by the inspection device 52. The film feeder 53 formed by winding the resin film 56 from the turntable member 160860.doc -31 - 201228951 55 supplies a film to the surface of the glass ribbon 2. The position at which the film 56 is supplied from both the film feeder 53 to both sides of the glass ribbon 2 is set before the stretching device 8. When the film 56 is supplied to both sides of the glass ribbon 2, the film 56 is pressed by the rolls 12 and 12 of the stretching device 8, and the composite glass ribbon 57 to which the film 56 is adhered to both surfaces of the glass ribbon 2 can be obtained. In the manufacturing apparatus 6 of the glass sheet molded article of the present embodiment, the composite glass ribbon 57 can be wound into a roll and stored in the winding roller 1A, so that the composite glass ribbon 57 can be obtained in a state of being wound up. Further, it is possible to obtain a glass sheet μ which is a glass sheet molded article in which the composite glass ribbon 57 is wound up along the winding roll 1〇. The present invention has been described in detail with reference to the specific embodiments of the invention. The present application is based on Japanese Patent Application No. 2010-278577, filed on Dec. Industrial Applicability The technology of the present invention can be widely applied to the production of glass for construction, glass for vehicles, glass for optical use, glass for medical use, glass for display devices, and other common glass products. BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a schematic view showing a manufacturing apparatus of a glass sheet molded article according to a first embodiment of the present invention. FIG. 1(A) is a schematic view showing an overall configuration, and FIG. One part of the manufacturing apparatus of the molded article is a side view of a cross section. Fig. 2 is a view showing the manufacture of a glass sheet molded article according to a second embodiment of the present invention;

160860.doc -32- S 201228951 裝置的整體構成之概略圖。 圖3係將本發明在第3實施形態之玻璃板成形品之製造裝 置之一部分設為剖面之側視圖。 圖4係表示本發明之第4實施形態之玻璃板成形品之製造 裝置之整體構成之概略圖。 圖5係表示先前之再拉成形裝置之整體構成之概略圖 【主要元件符號說明】 1 玻璃板母材 2A 玻璃帶延伸區域 2B 玻璃帶 2D 玻璃帶端部 2E 中央側玻璃帶 3 捲筒 5 母材供給裝置 6 加熱裝置 7 緩冷裝置 8 拉伸裝置 9 切割裝置(第一切 11 支撐軸 10 捲繞輥 12 輥 15 玻璃輥 16 玻璃薄板 18 玻璃輥 160860.doc • 33160860.doc -32- S 201228951 Overview of the overall structure of the device. Fig. 3 is a side view showing a part of a manufacturing apparatus of a glass sheet molded article according to a third embodiment of the present invention. Fig. 4 is a schematic view showing the overall configuration of a manufacturing apparatus for a glass sheet molded article according to a fourth embodiment of the present invention. Fig. 5 is a schematic view showing the overall configuration of a conventional re-drawing forming apparatus. [Main component symbol description] 1 Glass plate base material 2A Glass ribbon extending region 2B Glass ribbon 2D Glass ribbon end portion 2E Center side glass ribbon 3 Reel 5 mother Material supply device 6 Heating device 7 Slow cooling device 8 Stretching device 9 Cutting device (first cut 11 support shaft 10 winding roller 12 roller 15 glass roller 16 glass sheet 18 glass roller 160860.doc • 33

S 玻璃板成形品之製造裝置 第1張力截斷機構 玻璃帶端部切斷裝置(第二切斷裝置) 第2張力截斷機構 第1張緊輥 第2張緊輥 玻璃板成形品之製造裝置 第4張緊輥 第3張緊輥 玻璃板成形品之製造裝置 玻璃親 檢查裝置 薄膜供給機 樹脂薄膜 複合玻璃帶 玻璃輥 玻璃板成形品之製造裝置 搬送輥S glass plate molded product manufacturing apparatus first tension cutting mechanism glass ribbon end cutting device (second cutting device) second tension cutting mechanism first tension roller second tension roller glass plate molded product manufacturing device 4 tension roller 3rd tension roller glass plate molding product manufacturing device glass pro inspection device film feeder resin film composite glass ribbon glass roller glass plate molding product manufacturing device conveying roller

SS

Claims (1)

201228951 七、申請專利範圍: 1. 一種玻璃板成形品之製造方法,其包括:延伸步驟,其 係使玻璃板母材軟化,且與該玻璃板母材相比板寬較狹 且板厚較薄地延伸上述玻璃板母材而成形玻璃帶;及切 斷步驟,其係將上述玻璃帶沿其寬度方向切斷而製成玻 璃板成形品;且 以上述玻璃板母材之板厚與上述玻璃板成形品之板厚 的比率表示之延伸率為1 ·5以上且未滿1 〇。 2. 如請求項1之製造方法,其中上述玻璃板母材之板厚為 0.3 mm以下。 3. 如μ求項1或2之製造方法,其中上述玻璃板成形品之板 寬為200 mm以上。 4.如請求項1至3中任-項之製造方法,其中上述玻璃板母 材之板寬為300 mm以上。 其中上述玻璃板成 其中上述玻璃帶成 5·如請求項1至4中任一項之製造方法 形品之板厚為0.1 mm以下。 ’其中上述玻璃板母 且自該輥狀玻璃板母 6.如請求項1至5中任一項之製造方法 材為捲繞成輥之輥狀玻璃板母材, 材捲出片狀玻璃並使其軟化。 7.如請求項1至6中任一項之製造方法 為捲繞成輥之輥狀玻璃板成形品。 8.如請求項1至7中任一項之製造方法 與上述切斷步驟之間包含將玻璃帶 玻璃▼之長度方向切斷之步驟。 ,其於上述延伸步 之寬度方向端部沿201228951 VII. Patent application scope: 1. A method for manufacturing a glass plate molded article, comprising: an extending step of softening a glass plate base material, and having a narrower plate width and a plate thickness than the glass plate base material; a glass ribbon base material is thinly stretched to form a glass ribbon; and a cutting step of cutting the glass ribbon in a width direction thereof to form a glass sheet molded article; and the thickness of the glass sheet base material and the glass The ratio of the sheet thickness of the sheet molded article indicates an elongation of 1 · 5 or more and less than 1 〇. 2. The manufacturing method according to claim 1, wherein the glass plate base material has a plate thickness of 0.3 mm or less. 3. The method of producing the item 1 or 2, wherein the glass sheet molded article has a sheet width of 200 mm or more. 4. The manufacturing method according to any one of claims 1 to 3, wherein the glass plate base material has a plate width of 300 mm or more. The above-mentioned glass sheet is formed into the above-mentioned glass ribbon. The manufacturing method of any one of claims 1 to 4 has a sheet thickness of 0.1 mm or less. The above-mentioned glass plate mother and the roll-shaped glass plate mother. The manufacturing method according to any one of claims 1 to 5 is a roll-shaped glass plate base material wound into a roll, and the material is rolled out of the sheet glass and Make it soft. The manufacturing method according to any one of claims 1 to 6, which is a roll-shaped glass sheet molded article wound into a roll. 8. The step of cutting the length direction of the glass ribbon glass ▼ between the manufacturing method according to any one of claims 1 to 7 and the cutting step. , in the width direction end of the above extending step 該 160860.doc S 201228951 9·如請求項1至7中任一項之制ι + Μ ± Η'in 1铯方法,其於上述延伸步驟 與上述切斷步驟之間不包 哪 ^ τ^ 予玻螭帶之寬度方向端部沿 該玻璃帶之長度方向切斷之步驟。 10. 一種玻璃板成形品之製造裝置,发 、係用以實施如凊求項 1至9中任-項之破璃板成形品之製造 置包括: /表k裒 破璃板母材之供給袭置; 加熱裝置’其對自上述供办梦 y_ α裝置供給之玻璃板母材進 行加熱軟化而製成玻璃帶; 拉伸裝置,其拉伸上述玻璃帶;及 第-切斷裝置’其切斷上述拉伸後之玻璃帶而製成玻 璃板成形品。 η.如請求項Η)之製料置,其中上述供給裝置為供給自捲 成輥之輥狀玻璃板母材捲出之上述玻璃板母材之裝置。 12.如請求㈣之製造裝置,其中於上述供給裝置與上述加 熱裝置之間設置有與上述拉伸裝置對玻璃帶產生之張力 分開地單獨對上述捲出之玻璃板母材之張力進行調整之 機構。 13.如請求項1〇至12中任一項之製造裝置,其具有第二切斷 裝置,該第二切斷裝置係設置於上述拉伸裝置與上述第 一切斷裝置之間,且除去玻璃帶之寬度方向兩端部。 14·如請求項10至13中任一項之製造裝置,其具有捲繞裝 置,該捲繞裝置將上述玻璃帶捲繞成輥狀玻璃板成形 品;且於上述捲繞裝置之上述第一切斷裝置侧設置有與 160860.doc 201228951 上述拉伸裝置對玻璃帶產生之張力分開地單獨對玻璃帶 之張力進行調整之機構。 15.如請求項1〇至μ中任一項之徵造梦番 : T 裒置,其具有緩冷裝 置,該,緩冷裝置係設置於上述加熱裝置與上述拉伸裝置 之間,且對經加熱軟化之玻璃帶進行緩冷。 160860.docThe method of ι + Μ ± Η 'in 1铯 according to any one of claims 1 to 7, which does not include any of the above-mentioned extension steps and the above-described cutting step. The step of cutting the end portion in the width direction of the glass ribbon along the length direction of the glass ribbon. 10. A manufacturing apparatus for a glass sheet molded article, which is used for the manufacture of a glass sheet molded article according to any one of the items 1 to 9, comprising: / a sheet of a glass material a heating device that heats and softens a glass plate base material supplied from the above-mentioned device y_α device to form a glass ribbon; a stretching device that stretches the glass ribbon; and a first-cutting device The glass ribbon after the above stretching was cut to prepare a glass plate molded article. η. The material set of claim Η), wherein said supply means is a device for feeding said glass plate base material which is taken up from a roll-shaped glass plate base material of a roll. 12. The manufacturing apparatus according to claim 4, wherein between the supply means and the heating means, the tension of the rolled glass base material is separately adjusted separately from the tension generated by the stretching means for the glass ribbon. mechanism. The manufacturing apparatus according to any one of claims 1 to 12, further comprising a second cutting device disposed between the stretching device and the first cutting device, and removing Both ends of the glass ribbon in the width direction. The manufacturing apparatus according to any one of claims 10 to 13, comprising a winding device that winds the glass ribbon into a roll-shaped glass sheet molded article; and the first of the winding device The cutting device side is provided with a mechanism for individually adjusting the tension of the glass ribbon separately from the tension generated by the above-mentioned stretching device for the glass ribbon. 15. The claim of any one of claims 1 to 51: a T-spot having a slow cooling device, wherein the slow cooling device is disposed between the heating device and the stretching device, and The glass ribbon which is softened by heating is slowly cooled. 160860.doc
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