201211373 六、發明說明： 【發明所屬之技術領域】 特別是指一種 脫紗式遮陽簾 本發明是有關於一種遮陽簾製造方法， 安裝在車窗上且能防止簾布脫離軌條之防 製造方法》 【先前技術】 遮陽簾的種類繁多，就安裝在汽車内之天窗式遮陽簾 春而a，其大致上是在兩個左右平行之軌條一側，安裝有— 個捲簾裝置，該捲簾裝置具有一片可被彈性捲收的簾布， 及一個安裝在該簾布之一展開端的邊條。使用時，該簾布 之左、右兩側邊可被帶動而沿著軌條展開或收合。而如何 . 製造出讓簾布平順滑移，並能防止簾布脫離軌條之遮陽 簾，目前已成為業界研發的重要課題之一。 【發明内容】 因此’本發明之目的，即在提供一種預拉簾布兩側之 φ 拉線以防止該簾布脫離軌條之防脫紗式遮陽簾製造方法。 於是，本發明防脫紗式遮陽簾製造方法，包含下列步 驟：：組立簾布單元步驟、一組立邊條單元步驟、一組: 捲收單元步驟’及一樓張簾布單元步驟。 ㈣立簾布單元步驟：備製-片簾布，將兩條拉線分 另安裝在該簾布之左、右兩側邊，並令每—拉線之前、後 兩段分別凸伸出該簾布。 該組立邊條單元步驟：將-個邊條套置在該簾布之前 側邊，並將兩個端塞分別嵌入該邊條之兩端。 3 201211373 〆、且立捲收單元步驟：將所述拉線之後段分別固定在 個尖珠組與個彈簧組上，再將該尖珠組與該彈菁組嵌 入一支捲管之兩端。 β撐張簾布單％步驟·’ ^位該邊條且夾I該簾布之後 側邊/7別將所述拉線往前拉出該簾布，讓該捲管靠近該 簾布之後側邊’並將所述拉線之前段分別爽壓在兩個拉線 /、上啟動拉線治具使所述拉線承受拉力而彈性應變， 之後將所述拉線之前段分別固定在所述端塞上，再將該捲 管固定在該簾布上。 本發明之功效在於：透過該撐張簾布單元步驟的設 。十藉由所述拉線治具拉伸所述拉線而使拉線具有恢復彈 力，故該簾布能受到所述拉線的拉撐而可避免鬆垮，亦能 防止該簾布於使用時脫離軌條，所以能具有較佳之使用功 能。 【實施方式】 有關本發明之前述及其他技術内容、特點與功效，在 以下配合參考圖式之一個較佳實施例的詳細說明中，將可 清楚的呈現。 參閱圖1，本發明防脫紗式遮陽簾製造方法之較佳實 施例包含：一組立簾布單元步驟、一組立邊條單元步驟、 一組立捲收單元步驟、一撐張簾布單元步驟、一裁切簾布 單元步驟，及一捲收簾布單元步驟。 該組立簾布單元步驟：參閱圖2,如狀態（1)所示備製 一片簾布1 ’並如狀態（2)所示將兩條強韌性的拉線2，如 201211373 不銹鋼材質（SUS304)的鋼索，分別放在該簾布1之左 '右 兩侧邊，並將所述側邊指邊車縫，使所述侧邊分別形成一 個中空的邊袋11，且拉線2被包覆在邊袋丨丨内，每一拉 線2之前、後兩段21、22分別凸伸出邊袋u，另將該簾 布1之剛側邊摺邊車縫成一個中空的端套12，再如狀態（3) 所示將一根支條13穿伸入該簾布i之端套12内。201211373 VI. Description of the invention: [Technical field to which the invention pertains] In particular, the invention relates to a method for manufacturing a sunshade. The invention relates to a method for manufacturing a sunshade, which is mounted on a window and can prevent the curtain from being detached from the rail. [Prior Art] There are many types of sunshades, and a sunroof sunshade installed in a car is spring, which is roughly on the side of two left and right parallel rails, and is provided with a roller blind device. The device has a piece of cord that can be elastically retracted, and a side strip that is mounted to one of the unfolded ends of the cord. When in use, the left and right sides of the curtain can be driven to unfold or collapse along the rail. And how to make a sunshade that smoothes the curtain and prevents the curtain from coming off the rail, has become one of the important topics in the industry. SUMMARY OF THE INVENTION Accordingly, it is an object of the present invention to provide a method of manufacturing a yoke-proof sunshade that pre-drawing a φ pull wire on both sides of a curtain to prevent the curtain from coming off the rail. Accordingly, the method of manufacturing the anti-skid type sunshade according to the present invention comprises the steps of: assembling a ply unit step, a set of side bar unit steps, a set: a retracting unit step 'and a first floor ply unit step. (4) Step of the vertical fabric unit: Prepare the fabric-drawing fabric, and install the two pull wires on the left and right sides of the curtain, and respectively protrude the curtain before and after the two-wire cable. The group of side strip unit steps: the side strips are placed on the side of the front side of the cord, and the two end plugs are respectively embedded at the ends of the side strips. 3 201211373 〆, 立 收 收 unit step: the rear section of the cable is fixed on a set of pointed beads and a spring group, and then the pointed bead group and the elastic group are embedded at both ends of a coiled tube .撑 张 帘 % % % % % % % % % % % % % % % % % % % % % % % % % % % % % % % % % % % % % % % % % % % % % % % % % % % % % % % % % % % % % % % % % % % % % % % % % % % % % % % % % % % % % % % % % % % % % % % % The front section of the pull wire is respectively pressed on the two pull wires/, and the pull wire jig is actuated to elastically strain the pull wire, and then the front part of the pull wire is respectively fixed on the end plug. The coiled tubing is then secured to the cord. The effect of the invention lies in the provision of the step of passing through the tensioning ply unit. Tenth, the pulling wire is stretched by the wire drawing device to restore the elastic force of the wire, so that the wire can be pulled by the wire to avoid looseness, and the curtain can be prevented from being detached during use. Rails, so they have better use. The above and other technical contents, features, and advantages of the present invention will be apparent from the following detailed description of the preferred embodiments. Referring to FIG. 1, a preferred embodiment of a method for manufacturing a yarn-proof sunshade according to the present invention comprises: a set of vertical fabric unit steps, a set of vertical edge unit steps, a set of vertical take-up unit steps, a stretcher unit step, and a cut The step of cutting the fabric unit and the step of winding the cord unit. Step of the group of the cord unit: Referring to Fig. 2, a piece of the cord 1 is prepared as shown in the state (1) and two strong tough wires 2 are drawn as shown in the state (2), such as a steel wire of 201211373 stainless steel (SUS304). , respectively placed on the left side of the right side of the cord 1 and sewn the side edges, so that the side edges respectively form a hollow side pocket 11, and the cable 2 is wrapped around the side pocket In the crucible, the front and rear sections 21 and 22 of each of the pull wires 2 respectively protrude from the side pocket u, and the front side of the cord 1 is folded into a hollow end sleeve 12, and then the state is as follows ( 3) A strip 13 is inserted into the end sleeve 12 of the curtain i as shown.
該組立邊條單元步驟：參閱圖3，接著如狀態⑷所示 將-個左右連通之邊條3套置在該· 12外再如狀態⑸ 所示將該邊條3擺放固定在一個邊條組立治具（圖未示） 上，藉由該邊條組立治具將兩個端塞31分別嵌入固定在 該邊條3之左、右兩端内，再將該邊條3取_邊條組立 治具’使端塞31凸伸出該邊條3之—後侧部（圖未示）夹抵 在所對應邊袋il之前端ηι，而後如狀態⑹所示將所述拉 線2之前段21纏繞於端塞31後再往前拉出。 該組立捲收單元步驟：參閱圖4，如狀態⑺所示取兩 個後端子23分別套置在所述拉線2之後段22，藉由一個 後端子壓合治具（圖未示）將所述後端子23壓合固定於拉 線2上，修f凸伸出所述後端？ 23後方的拉線（圖中已剪 除），再如狀態⑻所示取-支捲管4，該捲管4底側黏貼一 片覆有離形紙（圖未示）之雙面膠44(見圖6、7)，將該捲管 4擺放固^在-個捲管組立治具（圖未示）上，並將—個尖 珠組41放在該捲管4左端，把位於左側拉線2之後段^ 上的後端子23卡掣入該尖珠組41之一端槽（圖未示）中， 並將該拉線2之後段22嵌人定位於該尖珠組41之一線槽 201211373 (圖未示）内，另取一個彈簧組42將其左側部位由該捲管4 右端置入該捲管4内，並將位於右側拉線2之後段22上 的後端子23卡掣入該彈簧組42之一端槽（圖未示）中，將 該拉線2之後段22嵌入定位於該彈簧組42之一線槽（圖未 示）内’再如狀態（9)所示藉由該捲管組立治具將該尖珠組 41嵌入固定在該捲管4左端，並將該彈簧組42整個塞入 固定在該捲管4右端，而後將該捲管4取離該捲管組立治 具。 該標張威布單元步驟.在該組立邊條單元步驟與該組 立捲收單元步驟之後，參閱圖5，如狀態（1〇)所示將該邊 條3擺放固定在一個邊條固定座32上，並將該簾布1之 後側邊14夾壓在一個拉布治具15上，分別拉扯所述拉線 2之前段21，令拉線2之冗餘部份如狀態（11)所示往前拉 出該簾布1，讓該捲管4靠近所述邊袋u之後端112，將 該捲管4底側之雙面膠44(見圖6、7)上之離形紙撕離後， 藉由一個結合治具43懸空定位在該簾布丨上方，同時如 狀態（12)所示，取兩個前端子24分別套在所述拉線2之前 段21 ’且往前推移至鄰近端塞31處定位。 參閱圖6與圖7之狀態（13)所示，接著將所述拉線2 之前段21分別夾齡兩個拉線治具25上，啟動該拉布治 具15使該簾布】承受往後拉力’同時啟動所述拉線治具 25，以分別利用一個垂㈣站碼251使拉線2承受向^拉 力’此時再驅動-個位於該簾布！下方的頂托治具Μ，使 其向上升高頂托該簾布】，使該簾布】成為由前、後兩側 201211373Steps of the set of side strip units: Referring to FIG. 3, then, as shown in the state (4), a pair of left and right side strips 3 are placed on the side of the 12th side, and the side strips 3 are placed on one side as shown in the state (5). On the strip assembly fixture (not shown), the two end plugs 31 are respectively embedded in the left and right ends of the side strip 3 by the side strip assembly fixture, and the side strip 3 is taken as the side edge The strip forming fixture 'move the end plug 31 protrudingly from the side strip 3 - the rear side portion (not shown) is clamped against the front end η of the corresponding side pocket il, and then the pull wire 2 is as shown in state (6) The previous section 21 is wound around the end plug 31 and then pulled forward. Step of the stacking unit: Referring to FIG. 4, as shown in the state (7), two rear terminals 23 are respectively placed on the rear section 22 of the pull wire 2, and a rear terminal pressing fixture (not shown) The rear terminal 23 is press-fitted to the pull wire 2, and the trimming projection protrudes from the rear end. Pull the cable at the rear of the 23 (cleared in the figure), and take the roll tube 4 as shown in the state (8). The bottom side of the roll tube 4 is adhered to a double-sided tape 44 covered with a release paper (not shown) (see Figure 6, 7), the coiled tube 4 is placed on a coiled tube set fixture (not shown), and a pointed bead set 41 is placed at the left end of the coiled tube 4, and is placed on the left side. The rear terminal 23 on the rear portion of the wire 2 is snapped into one end groove (not shown) of the bead group 41, and the rear portion 22 of the wire 2 is embedded in a wire groove of the bead group 41 201211373 (not shown), another spring group 42 is taken to place the left side portion into the coil tube 4 from the right end of the coil tube 4, and the rear terminal 23 located on the rear section 22 of the right cable 2 is snapped into the tube. In one end slot (not shown) of the spring set 42, the rear section 22 of the pull wire 2 is embedded in a slot (not shown) of the spring set 42', as shown by state (9). The tube set fixture 41 is embedded in the left end of the coil tube 4, and the spring group 42 is completely inserted and fixed at the right end of the coil tube 4, and then the coil tube 4 is taken away from the coil tube assembly fixture. . The step of the weibu unit step. After the step of the set of edging unit and the step of arranging the unit, referring to FIG. 5, the side strip 3 is fixed and fixed to a side strip holder as shown in the state (1 〇). 32, and the rear side 14 of the cord 1 is clamped on a fabric fixture 15, respectively pulling the front section 21 of the cable 2, so that the redundant portion of the cable 2 is as shown in the state (11) Pulling the cord 1 forward, the coiled tube 4 is brought close to the rear end 112 of the side pocket u, and the release paper on the double-sided adhesive 44 (see Figs. 6, 7) on the bottom side of the rolled tube 4 is peeled off. Positioned above the cord by a bonding fixture 43 while, as shown in the state (12), the two front terminals 24 are respectively placed over the front section 21' of the cable 2 and pushed forward to the adjacent end. Positioned at the plug 31. Referring to the state (13) of FIG. 6 and FIG. 7, the front section 21 of the cable 2 is then aged on the two cable fixtures 25, and the fabric fixture 15 is activated to subject the fabric to the rear. The pulling force 'starts the wire drawing fixture 25 at the same time to respectively use the vertical (four) station code 251 to make the pulling wire 2 bear the pulling force 'at this time and drive again - one is located in the curtain! The top of the lower fixture is Μ, so that it rises up to the top of the cord], so that the cord becomes the front and back sides 201211373
往中間逐漸向上彎拱的撐張狀態，同時令所述拉線2亦隨 之被拉伸’以藉此來量測拉線2的張力，且於拉伸的同時， 操作者亦調整所述拉線治具25使所述拉線2承受的拉力 相專而後啟動s亥結合治具43帶動該捲管4下壓以藉由 雙面膠44黏合在該簾布1上，再藉由一個前端子壓合治 具（圖未示）將所述前端子24壓合固定於拉線2上待該頂 托治具26、該拉線治具25與該拉布治具15之壓力解除 後，參閱圖8，如狀態（14)所示，將所述前端子24取離前 端子壓合治具，修剪凸伸出所述前端子24前方的拉線2(圖 中已剪除）’將該邊條3取離該邊條固定座32(見圖6)，並 如狀態（15)所示把所述前端子24分別卡掣入所述端塞μ 之一端槽（圖未示）中，同時將該簾布丨之後側邊14取離該 拉布治具15，並將該捲管4取離該結合治具43。 Λ 該裁切簾布單元步驟：參閱圖9,如狀態（16)所示將 該捲管4固定在-個簾布裁切治具（圖未㈤上，利用該薇 布裁切治具將位於該捲管4後方之簾布1的後側邊14 ^ 離，再將該捲管4取離該簾布裁切治具，手持該邊條3及 該捲管4並反向施力’使所述拉線2緊繞在端塞31之一 線槽（圖未示）内。 孩捲收廉帀單 琅後如狀態（17)所示藉由 簾布捲收機16自動捲收該遮陽簾 須說明的是，上述組立邊條單元步驟與組立捲收單元 步驟之組裝順序亦可以調換，亦即先進行組立捲收單元步 驟’之後再進行Μ立邊條單元步驟，當然亦可以同時進 201211373 行而且上述各步驟中，左側部位及右側部位的組立順序 亦不必然是先左後右，亦可以是先右後左，例如在組立捲 收單元步驟中，可以先進行右侧彈簣組42之組立製程， 再進行左側尖珠組41之組立製程。 上述前、後端子24、23亦可以在該備製簾布步驟中， ❹線2穿伸人邊袋11後，預先穿套在拉線2之前、後兩 段21、22上’並在該拉線2之前、後段21、22端緣處打 、。乂防止掉出此在該組立捲收單元步驟與該樓張簾布 單元步驟中Ί分別將後端子23肖前端子Μ定位即 可。此外，在該組立捲收單元步驟之前，亦可以將該尖珠 組41與該彈簧組42預先輕塞在該捲管4之左、右兩端， 而後在該組立捲收單元步驟中，只要在後端子23卡入後 再利用該捲管組立治具塞入該捲管4内即可。至於在該撐 張簾布單元步驟中，將所述前端子24分別卡擎入所述端 塞31之製程，亦可以改在該裁切簾布單元步驟中，在該 捲管4取離該簾布裁切治具之後進行。 本發明透過該樓張簾布單元步驟，除了利用該拉布治 具15平拉該簾布丨之外，更藉由所述拉線治具25拉伸所 述拉線2,使所述拉線2彈性應變而具有恢復原來長度的 彈力，當該遮陽簾使用時，該邊條3被驅動而帶動該簾布 1之左、右兩側邊於兩軌條（圖未示）内滑移，因受到所述 拉線2的拉撐，所以能避免該簾布丨鬆垮，且當使用者不 小心頂托碰觸簾布1時，亦能藉由拉線2的拉力，使簾布 1之左、右兩側邊自動被拉回執條内，故可防止該簾布1 201211373 脫離執條，以具有較佳之使用功能，故確實能達成本發明 之目的。 惟以上所述者，僅為本發明之較佳實施例而已，當不 能以此限定本發明實施之範圍，即大凡依本發明申請專利 範圍及發明說明内容所作之簡單的等效變化與修飾，皆仍 屬本發明專利涵蓋之範圍内。 【圖式簡單說明】 圖1疋本發明防脫紗式遮陽簾製造方法的一較佳實施 例的一流程方塊圖； 圖2是該較佳實施例的—部份流程示意圖，說明一組 立簾布單元步驟； 圖3是該較佳實施例的一部份流程示意圖，說明一組 立邊條單元步驟； 圖4是該較佳實施例的一部份流程示意圖，說明一組 立捲收單元步驟； 圖5是该較佳實施例的一部份流程示意圖，說明一組 立撐張簾布步驟中於撐拉一簾布與二拉線之前的狀態； 圖6是該較佳實施例的一部份正視示意圖，說明在該 組立撐張簾布步驟中撐拉該簾布與所述拉線的狀態； 圖7疋该較佳實施例的—部份側剖示意圖，說明在該 組立撐張簾布步財神該簾布與所述減的狀態； 圖8疋s玄較佳實施例的一部份流程示意圖，說明在該 組立樓張簾布步驟中於撑拉該簾布與所述拉線之後的狀 態；及 201211373 圖9是該較佳實施例的一部份流程示意圖，說明一裁 切簾布單元步驟，及一捲收簾布單元步驟。Extending the strutting state of the arch upwards in the middle, and simultaneously pulling the pull wire 2 to thereby measure the tension of the pull wire 2, and while stretching, the operator also adjusts the The pulling fixture 25 causes the pulling force of the pulling wire 2 to be exclusively engaged, and then the starting fixture 43 is driven to drive the winding tube 4 to be pressed to be adhered to the fabric 1 by the double-sided adhesive 44, and then by a front a terminal pressing fixture (not shown) presses and fixes the front terminal 24 to the cable 2, and after the pressure of the top fixture 26, the cable fixture 25 and the fabric fixture 15 is released, Referring to FIG. 8, as shown in the state (14), the front terminal 24 is taken away from the front terminal pressing fixture, and the cable 2 protruding from the front of the front terminal 24 is trimmed (the figure is cut off). The side strip 3 is taken away from the side strip fixing seat 32 (see FIG. 6), and the front terminal 24 is respectively clamped into one end groove (not shown) of the end plug μ as shown in the state (15). At the same time, the side edge 14 of the fabric is taken away from the fabric fixture 15, and the coiled tube 4 is taken away from the bonding fixture 43. Λ The step of cutting the cord unit: Referring to FIG. 9, the coiled tube 4 is fixed on a ply cutting fixture as shown in the state (16) (Fig. 5 (five)), and the cutting fixture is located The rear side 14 of the cord 1 behind the coiled tube 4 is separated, and the coiled tube 4 is taken away from the cord cutting jig, and the side strip 3 and the reel 4 are held and the force is applied in the opposite direction to make the pull The wire 2 is wound tightly in a wire groove (not shown) of the end plug 31. After the child is collected and sold, the sunshade is automatically retracted by the cord retractor 16 as shown in the state (17). The assembly sequence of the step of arranging the side slats and the step of arranging the retracting units may also be reversed, that is, the step of arranging the retracting units is performed first, and then the steps of erecting the side slats are performed, and of course, the rows of 201211373 may be simultaneously entered and the above In the step, the order of the left side portion and the right side portion is not necessarily first left and right, or may be first right rear left. For example, in the step of assembling the retracting unit, the assembly process of the right magazine group 42 may be performed first. Then, the assembly process of the left bead group 41 is performed. The front and rear terminals 24 and 23 may also be used. In the step of preparing the cord, after the twisting line 2 is passed through the side pocket 11, it is pre-sleeved on the front and rear sections 21, 22 of the pull cord 2 and is at the end of the pull cord 2 and the rear section 21, 22 At the step of the group of retracting units and the step of the unit of the ply, respectively, the rear terminal 23 can be positioned at the front end of the second reel unit. In addition, before the step of the unit retracting unit, The bead set 41 and the spring set 42 may be pre-plugged on the left and right ends of the reel 4, and then in the set of retracting unit steps, the reel is used only after the rear terminal 23 is engaged The assembly jig is inserted into the roll tube 4. As in the step of the support ply unit, the front terminal 24 is separately slid into the process of the end plug 31, and the cutting ply unit can also be changed. In the step, after the coiled tubing 4 is taken away from the cord cutting fixture, the present invention passes through the floor panel unit step, in addition to using the fabric fixture 15 to pull the cord, The wire jig 25 stretches the wire 2 to elastically strain the wire 2 to restore the original length When the sunshade is used, the side strip 3 is driven to drive the left and right sides of the curtain 1 to slide in the two rails (not shown) due to the pulling of the cable 2 Therefore, the cord can be prevented from being loose, and when the user accidentally touches the cord 1, the left and right sides of the cord 1 can be automatically pulled back by the pulling force of the pulling wire 2. Therefore, the cord 1 201211373 can be prevented from being separated from the strip to have a better function of use, so that the object of the present invention can be achieved. However, the above is only a preferred embodiment of the present invention. The scope of the present invention is defined by the scope of the invention, and the equivalent equivalents and modifications of the present invention are still within the scope of the invention. BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a flow block diagram of a preferred embodiment of a method for manufacturing a yarn-proof sunshade according to the present invention; FIG. 2 is a partial flow diagram of the preferred embodiment, illustrating a set of vertical curtains Figure 3 is a partial flow diagram of the preferred embodiment illustrating a set of vertical edge unit steps; Figure 4 is a partial flow diagram of the preferred embodiment illustrating a set of vertical take-up unit steps; 5 is a partial flow chart of the preferred embodiment, illustrating a state in which a set of upright stretcher curtains is before pulling a cord and a second pull wire; FIG. 6 is a partial front elevational view of the preferred embodiment. The state in which the cord and the pull wire are stretched in the step of the set of standing curtains; FIG. 7 is a partial side cross-sectional view of the preferred embodiment, illustrating the curtain and the curtain in the set of standing curtains The state of the reduction; FIG. 8 is a partial flow chart of the preferred embodiment of the present invention, illustrating the state after the curtain and the pull wire are pulled in the set of the first floor curtain; and 201211373 FIG. Preferred embodiment Partial schematic flow diagram, indicating a step of cutting means cut ply and ply roll receiving unit step.
10 201211373 【主要元件符號說明】 1…… …·簾布 24··.·. •…前端子 11 ·.··· …·邊袋 25… •…拉線治具 111… …·前端 251… ----姑碼 112… •…後端 26·...· •…頂托治具 12•…- …·端套 3…… —邊條 13···.· …·支條 31 ···.· …·端塞 14···.· •…後側邊 32·.... …·邊條固定座 15….· •…拉布治具 4…… …·捲管 16… …·簾布捲收機 41 •…尖珠組 2…… …·拉線 42·...· •…彈簣組 21 ··.·· …·前段 43•.… •…結合治具 22····. •…後段 44 •…雙面膠 23…… •…後端子 (1M17)·狀態 1110 201211373 [Description of main component symbols] 1...... ...·cord 24··.·.•...front terminal 11 ·······side pocket 25... •...drawing jig 111...··front end 251... --- 姑码112... •...Back end 26·...· •...Top fixture 12•...- ...·End sleeve 3...——Edge strip 13········条条 31 ·· ··· ...·End plug 14·····•...Back side 32·....·Side strip mount 15....·•...Rab fixture 4... ...·Roller 16... · Cord Retractor 41 •...Bead set 2.........· Pull line 42·...· •...The magazine group 21 ·······The front section 43•.... •...Combined fixture 22·· ··. •... Rear section 44 •... Double-sided tape 23... •... Rear terminal (1M17)·State 11