201030199 六、發明說明： 【發明所屬之技術領域】 本發明大體上係有關於襪子及毛衣（其特別被稱爲編 織物’譬如像是襪子）的領域，及製造該等物品的方法。 【先前技術】 具有雙層嚙合的編織層（一層外編織層及一層內編織 φ 層）的織物物品，特別是襪子，是已知的，這兩層編織層 因爲它們的編織種類不一樣而不同且具有不同的物理特性 ’內編織層是用來接觸皮膚而外編織層是露在外面。 在已知的例子中，用雙層織物製成的襪子是在單織針 筒（monocylinder)編織機上根據紡織技術實施的，該紡 織技術從襪子的第一層的腳趾部開始，然後持續前進至第 一層的邊緣或襪口，然後連續地進行襪子的第二層的編織 ’從第二層的邊緣或襪口編織到第二層的腳趾部。當從該 # 編織機上離開時，該物品藉由將裡面的編織層翻到另一編 織層及腳趾部處對應的接合處外而被最後成形。然而，此 操作實施上很困難，因爲需要將一織物插入到另一織物內 ，且在這兩層的腳趾開口處要特別小地在縫合之前適當地 彼此對合。再者，該方法的缺點在於，在編織機上的這些 操作所需的時間約等於製造兩隻不同的襪子所需的時間， 即其所需時間約爲製造一隻襪子的兩倍。 在另一種已知的技術中，一種前述的物品是在襪子的 雙織針筒圓編機上製造，其使用機器配置中的所有織針從 -5- 201030199 邊緣開始編織，然後同步地編織兩個不同的管狀織物，其 中一個管狀織物係使用一半的織針在上織針筒上編織，另 一管狀織物使用另一半的織針在下織針筒上編織。這兩個 部同的織物部件在對應的腳跟及腳趾處藉由操作所有在下 織針筒上的織針而被結合在一起。相對於上面描述的第一 種方法，此方法具有在三個地方（襪口，腳跟及腳趾）連 接以形成雙層襪子及可如一般的單織物套筒加以縫合的優 點。然而，它的缺點在於編織的緊密度較小，因爲每一織 物都只使用一半的織針來編織。再者，此方法只適用於雙 織針筒的編織機上，此方法並不能使用在單織針筒的機器 上。 另一種已知的方法爲用來在編織襪子的單織針筒圓邊 機上製造雙層襪的方法，該圓編機具有多根在該織針筒上 的織針及多根在該織針筒上方的針盤上的織針。該方法包 含同時用針盤上的織針來編織該襪子的內層及用該織針筒 上的織針來編之襪子的外層及在預定的間隔處藉由所使用 的紗線中的一條被限制而延伸在兩層不同的編織層之間的 紗線逐漸地將內及外層結合起來。所得到的結果爲一個由 兩層織物所界定的物品，這兩層織物係沿著它們的全部長 度被實質地結合’及其中這兩個織物係交替地使用該織針 筒的所有織針來建構該外層的一或多個針步緯圈（stitch course )及該織針筒之被選取的一半織針來維持紗線沒有 實施針步’同時在針盤上的織針配合沒有操作的織針來操 作用以將內層與外層相結合來加以製造的。 -6 - 201030199 【發明內容】 本發明的目的是要提供用一外織物層及一內織物層製 成的編織物品，特別是襪子，這兩層織物只有在邊緣或最 初的襪口 ’腳跟的高度且經由在腳趾高度的縫合而被結合 〇 本發明的另一目的是要提供一種由一內層織物及—外 Φ 層織物形成的編織物，該內及外層織物係係透過不同的紗 線及針步規畫被獲得且能夠呈現圖案區域於外織物上，這 是藉由將通常被切斷但其末端會被藏在兩層織物之間的紗 線插入而獲得的。 本發明的另一個目的是提供一種用一用於襪子的圓形 單織針筒機器來製造一具有兩層編織層的物品的方法，該 二層編織層係以最容易且最簡單的方式彼此平行地被製造 ，其由邊緣或襪口開始且該外層可用數根相同或不同的織 Φ 針來製造用以獲得相同或不同的針織密度。 這些目的及潛在優點係透過依據申請專利範圍第1項 之一具有內層及外層的雙層織物的襪子爲一物品的具體例 及透過一依據申請專利範圍第9項之製造該物品的方法爲 具體例來獲得。 【實施方式】 在附圖中，一襪子10形式的編織物被示範性地示出 ，其具有一邊緣或襪口 11，其後接著一腿部12，一腳跟 201030199 13，一足部14及一腳趾15(圖1)。腿部12的一部分或 全部及足部13是用雙織物製成的，更明確地是用外管狀 織物層16及內管狀織物層17所製成的（圖2)。 這兩層織物層16，17可藉由使用不同的啓始材料來 製造，例如用於內織物層的紗線具有排汗，抗菌，防臭或 類此者的特性及用於外層織物的紗線具有不同於內層織物 的特性。又，該外層織物可用不同的實施及針步（stitch )方式來達成且亦可用彩色紗線（thread )來呈現圖案， 這些紗線通常被切斷在該襪子的內部中，但將被隱藏在兩 層織物層之間，讓襪子在美觀上更加令人喜歡。 該內織物層17可具有一中斷用以界定一接近該凹袋 的開口 18(圖3)，用來插入一額外的元件，例如在足球 球員使用的運動襪的例子中可插入護脛。該物品亦可被賦 予加強區 19，其係經由一俗稱海綿操作（sponge operation )及一位在內織物層與外織物層之間的鏈結（ link )來獲得，以在一些被特別要求的地方產生護墊效果 (padding effect ) ° 依據本發明，上文描述的物品是在一用於襪子的單織 針筒圓編機（未示出）上製造的，其包含一織針筒及針盤 且具有多根在該織針筒上的垂直織針及多根在該針盤上的 水平織針及至少兩個進給站以提供將被編織的紗線。應注 意的是，在針盤上的織針數可以等於在該織針筒上的織針 數或是該織針筒上的織針數的一半，且該第一進給站被用 來進給將被該織針筒的織針編織的紗線，而第二進給站被 -8 - 201030199 用來進給將被該針盤的織針編織的紗線。該圓編機亦必需 被賦予一用於織針筒的織針的織針開布器（opener)，一 用於針盤的織針的織針開布器及用於針步保護機構（其爲 • 用於織針筒的織針及針盤的織針的針步保護機構）的開布 ' 器。 實際上，該外織物層16係透過該織針筒的織針編織 由第一紗線進給站提供的至少一第一紗線所製造，且該內 φ 織物層17係透過該針盤上的織針編織由第二紗線進給站 提供的至少一第二紗線而與該外編織層16被同時地但分 閧地製造。 該二織物層16，17係根據習知技術操作該織針筒在 針盤織針進給站內的織針，然後在織針的末端透過將針步 從針盤上的織針轉移至織針筒的織針上而在開始區被結合 〇 詳言之，物品10的製造係從它的邊緣或襪口 11開始 Φ ，其可以是單一或雙重，典型地，肋係使用一部分織針筒 的織針加上該針盤的織針而以1: 1被編織。然後，藉由 依據上文所述的方式在腿部的開始區將兩個織物結合。然 後，該操作藉由編織由外織物層16及內織物層17(它們 被平行地製造）所界定的管狀腿部12而繼續下去，該外 織物層16只用到織針筒的織針及內織物層只用到針盤的 織針。在腿部12上的操作的終了，與用來編織該腳跟部 的織針筒上的織針相對應之針盤上的織針根據上述的技術 ，將它們的針步轉移至各織針筒的織針上，以此方式將兩 -9- 201030199 個織物結合在一起。之後，腳跟13以一般的方式只使用 織針筒的織針來完成。然後，透過半針步緯圈（semi-stitchcourse ) ’兩個織物根據上述的方式在足部的開始區 被結合。之後’接著的是兩個分開的織物層之另一管狀部 分的編織以界定出該足部14，此編織係以將所有針步從針 盤上的織針轉移至織針筒的織針上來作爲結束，以此方式 可將兩個織物部件結合在一起。接下來，進行的腳趾區段 1 5的編織，其係以一後續的縫合作業來加以閉合。 用織針筒的織針來編織的外織物層可根據一般操作來 實施，例如，爲了外觀更美及/或根據該物品原本用途之功 能性的態樣而使用具塑膠線插入之錯誤的螺紋針法（false rib stitch)，圖案式針法，脫針或其它，或可以有海綿區 被插入，或彈性化的區域20。 【圖式簡單說明】 本發明的進一步細節從下面參考附圖的詳細說明中將 會更加清楚，這些附圖是示範性而非限制性的，其中 圖1顯示一襪子的外觀； 圖2顯示依據本發明的方法所獲得之襪子的縱剖面圖 :及 圖3顯示與圖2相同的剖面圖，但有一凹袋介於該內 層織物與該外層織物之間。 【主要元件符號說明】 -10- 201030199201030199 VI. Description of the Invention: TECHNICAL FIELD OF THE INVENTION The present invention generally relates to the field of socks and sweaters (which are particularly referred to as knitted fabrics, such as, for example, socks), and methods of making such articles. [Prior Art] Fabric articles, in particular socks, having a double-layered woven layer (one outer woven layer and one inner woven φ layer) are known, and the two woven layers are different because of their different kinds of weaving. And have different physical properties 'the inner braid is used to contact the skin and the outer braid is exposed. In the known example, a sock made of a double layer fabric is implemented on a single knitting machine according to a weaving technique starting from the toe of the first layer of the sock and then continuing To the edge or sock of the first layer, then the weaving of the second layer of the sock is continuously performed 'weave from the edge or sock of the second layer to the toe of the second layer. When exiting from the # knitting machine, the article is finally formed by turning the inner braid to the other joint and the corresponding joint at the toe. However, this operation is difficult to implement because it is necessary to insert a fabric into another fabric, and at the toe opening of the two layers, it is particularly small to fit each other before stitching. Moreover, the disadvantage of this method is that the time required for these operations on the braiding machine is approximately equal to the time required to manufacture two different socks, i.e., the time required to produce about twice that of a single sock. In another known technique, one of the foregoing items is manufactured on a double-knit circular knitting machine for a sock, which uses all the knitting needles in the machine configuration to start knitting from the edge of -5 - 201030199, and then weaves two simultaneously. A different tubular fabric in which one tubular fabric is woven on the upper knitting cylinder using half of the knitting needles, and the other tubular fabric is woven on the lower knitting cylinder using the other half of the knitting needles. The two identical fabric members are joined together at the corresponding heel and toe by operating all of the needles on the lower needle barrel. In contrast to the first method described above, this method has the advantage of being joined in three places (socks, heels and toes) to form a double layer of socks and can be sewn as a conventional single fabric sleeve. However, its disadvantage is that the weaving is less tight because each fabric is woven using only half of the needles. Furthermore, this method is only applicable to a knitting machine of a double-woven cylinder, and this method cannot be used on a machine of a single-woven cylinder. Another known method is a method for manufacturing a double-layered sock on a single-knit circular knitting machine for knitting socks, the circular knitting machine having a plurality of knitting needles on the knitting needle and a plurality of knitting Knitting needle on the dial above the syringe. The method comprises simultaneously weaving the inner layer of the sock with a knitting needle on the dial and the outer layer of the sock knitted with the knitting needle on the knitting needle and one of the yarns used at a predetermined interval The yarn, which is constrained to extend between two different layers of weave, gradually joins the inner and outer layers. The result obtained is an article defined by two layers of fabric that are substantially bonded along their entire length 'and the two fabrics alternately use all the needles of the needle cylinder Constructing one or more stitch course of the outer layer and the selected half of the knitting needle to maintain the yarn without performing the stitching' while the knitting needle on the dial is not woven The needle is operated to manufacture the inner layer and the outer layer. -6 - 201030199 SUMMARY OF THE INVENTION It is an object of the present invention to provide a woven article, in particular a sock, made of an outer fabric layer and an inner fabric layer, only the edges or the initial sock 'heel' Height and in combination by stitching at the height of the toe 另一 Another object of the present invention is to provide a woven fabric formed from an inner layer of fabric and an outer Φ layer of fabric that is woven through different yarns. And the stitch plan is obtained and can present the pattern area on the outer fabric by inserting the yarn which is usually cut but whose ends are hidden between the two layers of fabric. Another object of the present invention is to provide a method of manufacturing an article having two layers of woven layers in a single easy knitting machine for a sock, which is the easiest and simplest way to each other. Parallel is made starting from the edge or sock and the outer layer can be made with several identical or different woven Φ needles to achieve the same or different knitting densities. These objects and potential advantages are as follows: a specific example of an article having a double layer fabric having an inner layer and an outer layer according to item 1 of the patent application scope, and a method for manufacturing the article according to claim 9 of the patent application scope. Specific examples are obtained. [Embodiment] In the drawings, a woven fabric in the form of a sock 10 is exemplarily shown, having an edge or a sock 11 followed by a leg portion 12, a heel 201030199 13, a foot portion 14 and a Toe 15 (Figure 1). A portion or all of the leg portion 12 and the foot portion 13 are formed from a double fabric, more specifically an outer tubular fabric layer 16 and an inner tubular fabric layer 17 (Fig. 2). The two fabric layers 16, 17 can be manufactured by using different starting materials, such as yarns for the inner fabric layer having perspiration, antibacterial, deodorant or the like and the yarn used for the outer fabric. It has characteristics different from those of the inner layer fabric. Moreover, the outer layer fabric can be achieved in different implementations and stitches and can also be patterned with colored threads which are usually cut in the interior of the sock but will be hidden in Between the two layers of fabric, the socks are more aesthetically pleasing. The inner fabric layer 17 can have an interruption to define an opening 18 (Fig. 3) adjacent the pocket for inserting an additional component, such as an ankle guard that can be inserted in the example of a sports boot used by a soccer player. The article may also be given a reinforcement zone 19 which is obtained via a so-called sponge operation and a link between the inner fabric layer and the outer fabric layer, in order to be specifically required. Placed a padding effect. According to the present invention, the article described above is manufactured on a single knitting circular knitting machine (not shown) for socks, which comprises a knitting cylinder and a needle. The disc has a plurality of vertical knitting needles on the knitting cylinder and a plurality of horizontal knitting needles on the dial and at least two feeding stations to provide the yarn to be woven. It should be noted that the number of knitting needles on the dial may be equal to the number of knitting needles on the knitting cylinder or the number of knitting needles on the knitting cylinder, and the first feeding station is used to enter The yarn to be woven by the knitting needle of the knitting cylinder, and the second feeding station is used by -8 - 201030199 to feed the yarn to be woven by the knitting needle of the dial. The circular knitting machine must also be provided with a needle opener for knitting the needle of the needle cylinder, a needle opener for the needle of the dial and a needle protection mechanism (which It is a cloth opening device for the knitting needles of the knitting needles and the knitting needles of the needle discs. In effect, the outer fabric layer 16 is woven by the knitting needles of the knitting needle cylinder from at least one first yarn provided by the first yarn feeding station, and the inner φ fabric layer 17 is passed through the needle disc. The knitting of the knitting needle is produced simultaneously with the outer braid 16 by at least one second yarn provided by the second yarn feeding station. The two fabric layers 16, 17 operate the knitting needle of the knitting needle in the needle knitting station feeding station according to the prior art, and then transfer the needle step from the knitting needle on the needle disc to the knitting needle at the end of the knitting needle. The needles of the cartridge are joined in the beginning zone. In detail, the article 10 is manufactured from its edge or sock 11 Φ, which may be single or double, typically the ribs are partially woven with a needle cylinder. The knitting needle is woven with a needle of the dial and woven by 1:1. The two fabrics are then joined at the beginning of the leg in the manner described above. This operation is then continued by weaving the tubular leg portion 12 defined by the outer fabric layer 16 and the inner fabric layer 17 (which are manufactured in parallel) which uses only the knitting needles of the knitting needle and The inner fabric layer only uses the needles of the dial. At the end of the operation on the leg portion 12, the knitting needles on the dial corresponding to the knitting needles on the knitting needles used to knit the heel portion transfer their stitches to the respective knitting needles according to the above technique. In this way, two-9-201030199 fabrics are combined together. Thereafter, the heel 13 is completed in a general manner using only the knitting needles of the knitting cylinder. Then, the two fabrics are joined at the beginning of the foot by the above-described manner through a semi-stitch course. Then 'following is the weaving of the other tubular portion of the two separate fabric layers to define the foot 14 which transfers all the stitches from the needles on the dial to the needles of the needle cylinder. As a result, the two fabric parts can be joined together in this way. Next, the weaving of the toe section 15 is performed, which is closed by a subsequent stitching operation. The outer fabric layer woven with the knitting needles of the knitting needle can be implemented according to general operations, for example, for the appearance of a more beautiful appearance and/or using the wrong thread with a plastic thread insertion depending on the functional aspect of the original use of the article. False rib stitch, pattern stitching, needle removal or other, or there may be a region where the sponge region is inserted, or elasticized. BRIEF DESCRIPTION OF THE DRAWINGS [0009] Further details of the present invention will be apparent from the following detailed description of the accompanying drawings in which <RTIgt; A longitudinal section of the sock obtained by the method of the present invention: and Figure 3 shows the same cross-sectional view as Figure 2, but with a pocket between the inner fabric and the outer fabric. [Main component symbol description] -10- 201030199
10 11 12 13 14 15 16 18 19 20 襪子 邊緣或襪口 腿部 腳跟 足部 腳趾 外管狀織物層 內管狀織物層 開口 強化區域 彈性化區域 -11 -10 11 12 13 14 15 16 18 19 20 Socks Edge or sock Legs Heel Foot Toe Outer tubular fabric layer Inner tubular fabric layer Opening Strengthening area Elasticized area -11 -