TW201024346A - Hydrophilic porous polymer blend membrane - Google Patents

Hydrophilic porous polymer blend membrane Download PDF

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TW201024346A
TW201024346A TW97150420A TW97150420A TW201024346A TW 201024346 A TW201024346 A TW 201024346A TW 97150420 A TW97150420 A TW 97150420A TW 97150420 A TW97150420 A TW 97150420A TW 201024346 A TW201024346 A TW 201024346A
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film
hydrophilic
polymer
membrane
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TW97150420A
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Chinese (zh)
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Gijsbertus Hendrikus Maria Calis
Hendrik Derk Hoving
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Dsm Ip Assets Bv
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    • Y02E60/522

Abstract

The invention relates to a hydrophilic porous polymer membrane comprising a polyolefin polymer and a hydrophilic component, optionally with a surfactant. The membrane being obtainable by blending the components with a solvent and extruding the blend. The invention further relates to a process of manufacturing the membrane and various uses of the membrane.

Description

201024346 六、發明說明: I[發明所屬技術領域;j 本發明有關於親水性多孔聚合物膜。詳言之,本發明 有關於一聚烯烴膜,其藉由摻合一聚烯烴聚合物及一親水 5 性成份與一溶劑並接著掺合物擠壓而獲得。此外,本發明 有關於製造及使用此膜的方法。 L 4椅 3 聚合物膜可廣泛的用於溶液、懸浮液與氣體的分離、 過濾及濃縮。其具廣泛的應用範圍且可用於數種應用中如 ίο 氣體過濾及液體過濾如微過濾、超過濾、奈米過濾,以及 用於逆滲透、電透析、電去離子、薄膜萃取、及滲透蒸發。 應用的範例包括廢水純化、燃料電池、藥用組份的控制釋 出、電池、過濾器及濕化器。 大部份的聚合物膜由疏水性材料如聚乙烯(ΡΕ)、聚丙 15 烯(ΡΡ)、聚(二氟亞乙烯)(PVDF)、及聚四氟乙烯(PTFE)製 成。此些膜並不適於用於水過濾,因聚合物為疏水性且因 此需要一相對高壓力梯度以迫使水通過膜,此係因在疏水 性膜孔洞中的高毛細力。此外,疏水性表面比親水性表面 更易於積垢。某些膜本質為親水性,如纖維素-乙酸酯及耐 20 綸系材料的膜。然而,此纖維素-乙酸酯膜更易由酶降解, 且耐綸本身具有的缺點為其難以製備高孔隙度膜。相反 地,許多疏水性聚合物為本身即安定的。因此,長期以來, 已開發製造較親水性的疏水性膜之方法,因此維持安定性 及改良通量。 201024346 目前已使用數種方法藉由表面改質以達成疏水性膜的 親水性。範例為藉由氧化還原起始劑、化學處理、化學接 枝、電弧處理、光化學處理、齒化、電漿處理、及共聚合 物的表面接枝。 5 其中之一為使用電漿處理(即,氣體電漿處理)以改質膜 的表面。電漿處理可破壞或改變原本結構。在另一方法中, 一基於親水性丙烯酸酯單體的塗層施用或接枝於一表面 上。此外,使用聚合物摻合物,其中混合親水性及疏水性 聚合物並加工為一膜。 _ 10 亦建議親水性及疏水性聚合物的摻合。然而,此結果 疏水性膜的本身的孔隙度及結構與僅基於疏水性聚合物的 膜相比為完全改變。此外,疏水性(如高度結晶UHMWPE) 及親水性聚合物之天然不相容性可能導致一相分離,且其 , 難以得到期待之水運送性質。 15 在W02005/069927中,建議一電傳導微多洞及巨多洞 薄膜。此薄膜包含超高分子量聚烯烴、一碳電化學活化粉 末、一傳導劑及可選擇之親水性添加劑。建議一廣範圍之 ® 親水性添加劑包括無機粉末及二級聚合物。此薄膜之製備 係藉由製備超高分子量聚乙烯、含碳電化學活化粉末、傳 2〇 導劑與增塑劑的混合物,及在藉由軋光、吹膜或澆鑄膜方 法以減少薄膜厚度前擠壓混合物。W02005/069927的揭露 t 並未以實驗操作支持。 · JP 2002-194133 (公開號)揭露一用於鋰電池或電容器 的分隔器之多孔薄膜。此薄膜由聚烯烴樹脂及一選自一範 4 201024346 圍的親水性聚合物與巨分子之第二聚合物組成。呈現之實 施例以聚乙二醇二甲基丙稀酸醋描述超高分子量聚乙烯。 此薄膜藉由熱壓聚乙烯、聚乙二醇二甲基丙稀酸醋及石蠘 的混合物’接著拉伸及在除去石蠛前退火而製備。並未揭 5 露其他第二聚合物的範圍。 在此技術領域t已知如醇及/或介面活㈣的小分子 可使不同的疏水性PE膜可f時親水化以獲得—水通量。然 而’基本此親水性僅維持數小時且明顯地並示適於長效使 用(1-4年)。另一使水通過疏水性膜的方式為使用高壓,即 0 —咼於水通過壓力之壓力。一基本上商用聚乙烯膜 (Solupor®級7P03A呈現基本的水通過壓力為約2 2巴且在 低於2巴的壓力下無水通量)。可藉由一醇或介面活性劑濕 潤以獲得約3300 l/m2h巴的起始水通量,但此僅為一短效作 用。 因此,此膜及其製程二者皆期待進一步的改良。 【發明内容】 本發明之目的為提供一改良的親水性膜。 本發明之另一目的為提供一製造改良親水性膜的方 法。 本發明之又另一目的為提供一使用此膜的優點。 本發明的改良可例如為下列之一或一以上:使膜預處 理的需求較不重要或防止冗長預處理的需要,增加此膜的 長效親水性、減少膜或製造膜的成本、安全生產製程、增 加膜的強度或重製性並增加親水性膜可獲得的水通量。 5 201024346 前述之一或更多的優點可經由一多孔聚合物膜而瞭 解’其包含(a)聚烯烴聚合物’及(b)—親水性成份,其中該 親水性成份包含(bl) —親水性聚合物及可選擇之(b2)介面 活性劑。聚烯烴聚合物(a)的含量為少於或等於膜總乾重(參 5 閱下列定義)的98 wt%及該親水性成份(b)的含量為大於或 等於膜總乾重的2 wt%,且多孔聚合物膜為親水性。不可預 期地,此膜可藉由一摻合技術獲得,其中該聚烯烴聚合物 (a)、親水性成伤(b)及可選擇添加劑與一溶劑混合在一起以 形成一凝膠、一溶液或均質混合物形式的摻合物,並接著 參 10 擠壓該摻合物。 本文中膜為親水性係指一在2〇°c於〇.5巴(參見實驗章 節)測量去礦物質水通過該膜的水通量為至少〇5 1/(m2h巴) , 的膜。201024346 VI. Description of the Invention: I [Technical Field of the Invention] j The present invention relates to a hydrophilic porous polymer film. More specifically, the present invention relates to a polyolefin film obtained by blending a polyolefin polymer and a hydrophilic component with a solvent and then a blend. Furthermore, the invention relates to a method of making and using the film. L 4 Chair 3 Polymer film can be widely used for separation, filtration and concentration of solutions, suspensions and gases. It has a wide range of applications and can be used in several applications such as gas filtration and liquid filtration such as microfiltration, ultrafiltration, nanofiltration, and for reverse osmosis, electrodialysis, electrodeionization, membrane extraction, and pervaporation. . Examples of applications include wastewater purification, fuel cells, controlled release of pharmaceutical components, batteries, filters, and humidifiers. Most of the polymer film is made of a hydrophobic material such as polyethylene (poly), polypropylene (fluorene), poly(difluoroethylene) (PVDF), and polytetrafluoroethylene (PTFE). These membranes are not suitable for use in water filtration because the polymer is hydrophobic and therefore requires a relatively high pressure gradient to force water through the membrane due to the high capillary forces in the hydrophobic membrane pores. In addition, hydrophobic surfaces are more prone to fouling than hydrophilic surfaces. Some membranes are inherently hydrophilic, such as membranes of cellulose-acetate and urethane-resistant materials. However, this cellulose-acetate film is more easily degraded by an enzyme, and nylon itself has a drawback in that it is difficult to prepare a high-porosity film. Conversely, many hydrophobic polymers are inherently stable. Therefore, methods for producing a more hydrophilic hydrophobic film have been developed for a long time, thereby maintaining stability and improving flux. 201024346 Several methods have been used to achieve hydrophilicity of hydrophobic membranes by surface modification. Examples are surface grafting by redox initiators, chemical treatments, chemical grafting, arc treatment, photochemical treatment, toothing, plasma treatment, and copolymerization. 5 One of them is to use plasma treatment (ie, gas plasma treatment) to modify the surface of the membrane. Plasma treatment can destroy or alter the original structure. In another method, a coating based on a hydrophilic acrylate monomer is applied or grafted onto a surface. Further, a polymer blend in which a hydrophilic and hydrophobic polymer is mixed and processed into a film is used. _ 10 It is also recommended to blend hydrophilic and hydrophobic polymers. However, as a result, the porosity and structure of the hydrophobic film itself are completely changed as compared with the film based only on the hydrophobic polymer. In addition, the natural incompatibility of hydrophobic (e.g., highly crystalline UHMWPE) and hydrophilic polymers may result in a phase separation, and it is difficult to obtain the desired water transport properties. 15 In WO2005/069927, it is proposed to electrically conduct micro-multi-hole and giant multi-hole films. The film comprises an ultra high molecular weight polyolefin, a carbon electrochemically activated powder, a conductive agent, and optionally a hydrophilic additive. It is recommended that a wide range of ® hydrophilic additives include inorganic powders and secondary polymers. The film is prepared by preparing a mixture of ultrahigh molecular weight polyethylene, a carbon-containing electrochemically activated powder, a passivating agent and a plasticizer, and reducing the film thickness by calendering, blown film or cast film. Squeeze the mixture before. The disclosure of W02005/069927 is not supported by experimental operations. JP 2002-194133 (Publication No.) discloses a porous film for a separator of a lithium battery or a capacitor. The film consists of a polyolefin resin and a second polymer selected from the group consisting of a hydrophilic polymer and a macromolecule. Presenting the example The embodiment describes the ultrahigh molecular weight polyethylene as polyethylene glycol dimethyl acrylate. The film was prepared by subjecting a mixture of hot pressed polyethylene, polyethylene glycol dimethyl acrylate vinegar and sarcophagus to stretching and annealing before removing the sarcophagus. The scope of other second polymers is not disclosed. It is known in the art that small molecules such as alcohols and/or interfaces (4) can hydrophilize different hydrophobic PE membranes to obtain a water flux. However, this basic hydrophilicity is only maintained for several hours and is clearly indicated to be suitable for long-term use (1-4 years). Another way to pass water through the hydrophobic membrane is to use a high pressure, i.e., the pressure at which the water passes through the pressure. A substantially commercial polyethylene film (Solupor® grade 7P03A exhibits a basic water passing pressure of about 22 bar and no water flux at a pressure below 2 bar). It can be wetted with a monol or an surfactant to obtain an initial water flux of about 3300 l/m2h, but this is only a short-acting effect. Therefore, both the film and its process are expected to be further improved. SUMMARY OF THE INVENTION It is an object of the present invention to provide an improved hydrophilic membrane. Another object of the present invention is to provide a method of making a modified hydrophilic film. Still another object of the present invention is to provide an advantage of using the film. The improvement of the present invention may be, for example, one or more of the following: the need to pretreat the membrane is less important or to prevent the need for lengthy pretreatment, increase the long-term hydrophilicity of the membrane, reduce the cost of the membrane or membrane, and safely produce The process increases the strength or reproducibility of the film and increases the water flux available to the hydrophilic film. 5 201024346 One or more of the foregoing advantages can be understood from a porous polymer film that it comprises (a) a polyolefin polymer' and (b) a hydrophilic component, wherein the hydrophilic component comprises (bl) - Hydrophilic polymer and optional (b2) surfactant. The content of the polyolefin polymer (a) is less than or equal to 98 wt% of the total dry weight of the film (see the following definition) and the content of the hydrophilic component (b) is greater than or equal to 2 wt of the total dry weight of the film. %, and the porous polymer film is hydrophilic. Unexpectedly, the film can be obtained by a blending technique in which the polyolefin polymer (a), the hydrophilic wound (b) and the optional additive are mixed with a solvent to form a gel, a solution. Or a blend in the form of a homogeneous mixture, and then press 10 to extrude the blend. Herein, the membrane is hydrophilic and refers to a membrane having a water flux of at least 15 1/(m2h bar) measured by demineralized water passing through the membrane at 2 ° C in 〇.5 bar (see experimental section).

I:實施方式;J 15 本文中多孔一詞為意指膜具有多數個開放微孔洞。平 均孔洞尺寸較佳為至少〇.〇5 μιη。若平均孔洞尺寸遠低於 〇.〇5 μιη ’則經膜的水通量對於微過渡作用而言成為過低。 & 本文之孔洞〖寸及平均孔洞尺寸意指(除非特別指明)以空 氣流動技術直接或間接測量平均流通孔洞尺寸,如下列於 20實施例部份中說明。具有至少陶之平均孔洞尺寸顯示 為有利的且當平均孔洞尺寸為至少〇4 μηι時更為有利,0 為此傾向導致多孔親水性膜更高的水通I。平均孔洞尺彳 / 較佳應少於約5 μηι以防止在水中的不純物經由膜流動。特 別地’一少於約2 μιη之平均孔洞尺寸或甚至少於i陴的平 6 201024346 均孔洞尺寸為較佳的,因為較小的孔洞傾向於較不易孔洞 的積垢或不可逆阻塞。對於較大的孔洞,當使用回沖洗時, 可逆的穿透性較可能成功。應觀察到在使用期間於膜内的 粒子之結合或屯積在某些應用中為期待的,在此些應用中 5此特構及最初的㈣度係重要的且孔洞尺寸應不能太 低。 最佳的孔洞尺寸在-廣範圍内為依臈的特殊應用而 定。因此,因膜的孔洞尺寸在某範圍内可藉由調整加工參 數及/或膜組成物而調節而未破壞膜透水性,此一令人驚訝 1〇的事實可容許在孔洞尺寸的各自範圍内用於多種有利的使 用。例如,親水性多孔聚合物摻合臈可具有約〇5 nm或更 高的平均孔洞尺寸以用於逆滲透或奈米過濾應用。在一較 佳實施例中,孔洞尺寸為約10 nm或更高,以用於超過濾。 在另一較佳實施例中,孔洞尺寸為約1〇〇 nm或更高,故可 15用於適當的微過遽作用。較佳的孔洞尺寸為約1〇μηι或更低 以可獲得高水通量及良好分離作用的粒子過濾。在特別較 佳實施例中-容許在微及超過濾範圍中良好的過滤作用_孔 洞尺寸將為約1 μιη或較低。 此膜孔洞應較佳的配置為可使氣體通透性當以Gurley 2〇 數表示時為低於50 s/50 ml。此Gurley數為一體積的空氣通 過一區域的膜所需的時間且其的量測為述於實施例部份。 Gurley數(即最高及最低的Gurley數之最佳組合)的最期待 辜巳圍依實際應用而疋。一般而3,發現若Gurley數為低於 20 s/50 ml且較佳地低於1〇 ml為有利的,其傾向對某此 7 201024346 過攄作用為非常有用的。另一方面,發現太開放的結構< 導致流體經膜的未㈣傳送,簡此Gurley數較佳為至少 〇 ml且更佳地大於s/5〇⑹,及Guriey數更佳為大 於約1 s/50 mi。Gurley數最佳為大於2 s/5〇瓜卜 5 本文所指的總乾重為指膜除了水及溶劑之外的重量。 因此此總重量包括聚合物、親水性成份、介面活性劑以 及其他處述及的可選擇添加劑。本文所用的重量百分率 (wt%)除非特別指明為基於膜的總乾重。 聚烯烴聚合物可為任何在聚合物膜領域中已知的任何 1〇聚合物以及新近開發的膜。聚烯烴聚合物較佳為選自聚乙 烯、聚丙烯、高級聚烯或含有此些聚合物之至少一者的組 合,以及此些之物理或化學處理的聚合物,例如電漿處理 或共聚合之聚合物。 在本發明之一實施例中,主要聚烯烴聚合物包含至少 15 90 wt%的聚乙烯及/或聚丙烯,因為此些聚合物可在合適的 等級取得且提供合適的性質,特別是高分子量等級。此聚 缔烴聚合物包含超-高分子量聚乙稀(後文稱之為UJJMWPE) 為非常佳的,因為UHMWPE在經膜拉伸允許非常高強度。 UHMWPE為具有重量平均分子量大於約5〇〇,〇〇〇 g/莫耳的 20 聚乙烯,如500,000 - 20,000,000 g/莫耳。下限值為對應膜 要求的(較低)抗拉強度,同時上限值對應一材料變的過度剛 性而不易處理之大約限值。此UHMWPE可為雙型態或一多 型態混合物,因其增加加工性。一基於UHMWPE的膜具有 的優點為即使於應力下係高度尺寸安定性,且可製得高孔 201024346 隙度之薄微-多孔膜。特別地,已發現高含量之UHMWPE 為有利的,因為UHMWPE可藉由擠壓加工,且之後可拉伸 以形成一非常強且可負載的膜以及即使當與另一聚烯烴或 親水性成份的一分量摻合時為一化學及機械安定的膜(如 5 有關熱循環及膨脹性質)。非常有用的膜例示包括其中至少 40 wt%之聚烯烴聚合物⑷為UHMWPE者。若需要抗高溫 膜,使用具有至少70 wt%之聚烯烴聚合物⑷為UHMWPE的 膜為有利,或甚至具至少80 wt%之聚烯烴為UHMWPE。在 一實施例中,聚烯烴聚合物實質上是UHMWPE。此材料的 1〇 剩餘部份較佳為另一聚烯烴,如高分子量聚乙烤 (HMWPE)、LLDPE、LDPE、PP及類似物。較佳地,使用 HMWPE及UHMWPE的混合物。一較佳的聚稀烴聚合物包 含40-80 wt%的UHMWPE及60-20 wt%的HMWPE。本文之 HMWPE係指分子量為100,000至500,000 g/莫耳的聚乙烯。 15 在依據本發明之另一實施例中,至少5 wt%的聚烯烴聚 合物是HMWPE。至少20 wt%之聚稀烴聚合物⑻較佳為 HMWPE,如至少30 wt%之聚稀烴為HMWPE,因為實質量 的HMWPE (特別與UHMWPE組合)傾向改良膜的加工性。不 可預期的發現,導入HMWPE允許調整膜的孔洞尺寸,故調 20 整UHMWPE及HMWPE的量因此可提供一控制膜的平均孔 洞尺寸的方法’此為南度期待。進一步發現對於大部份的 應用,聚稀經聚合物較佳地包含至少60 wt%的HMWPE,且 聚烯烴聚合物更佳包含少於25 wt% HMWPE以防止膜性質 的破瓌,如膜之機械強度及微結構。 201024346 在本發明之一較佳實施例中,主要的聚烯烴聚合物為 一可做為自體支撐膜之UHMWPE的疏水性聚合物。包含 UHMWPE的親水性聚合物摻合膜具有膜呈現高強度及高 孔隙度之額外優點。 5 此溶劑為至少部份一有機溶劑,因為促進摻合物的形 成。數種溶劑為可用的,但發現使用十氫萘可在擠壓後促 進達到一適合的膜性質組合,如加工性、孔洞尺寸、摻合 物之均質性及溶劑萃取性。可使用之溶劑的其他例示為極 性或低極性溶劑或溶劑混合物,其包含十氫萘及/或其他脂 10 族或芳香族溶劑、石臘(油)及/或其他油或長鏈醇或醚。 膜之透水性(亦稱為通過膜的水通量)為本發明膜的一 非常重要性質,如許多分離應用(如濕化器及水過濾器)需要 一顯著水通量。已發現對於大部份的應用,水通量基本上 應少於至少l〇〇l/(m2h巴)。當在0.5巴測量時,水通量較佳 15 地為至少400 l/(m2 h巴),且至少800 l/(m2 h巴)之水通量為 更佳。在大部份的例子中,至少1000 l/(m2h巴)之水通量為 高度有利的,因為其足以用於基本的商業成本之親水性 膜。藉由適當選擇結構、組成物及/或組成物,水通量可相 對較高如至少1200 l/(m2h巴)且在某些例子中,通量可能高 20 於10000 l/(m2 h巴)或甚至50000 l/(m2 h巴)。各自的膜可具 有非常高通量,但基本上通量需保持低於2〇〇,〇〇〇 l/(m2h 巴),如少於20000 l/(m2h巴)以實現此膜之合理過濾效果。 此外,一非常高的水通量傾向導致一嚴重阻塞或積垢該 膜,造成不欲的流量降低及過濾容量。然而’此可藉由使 201024346 用逆向流動系統如反沖或反拉而避免。 在本發明之一實施例中,本發明有關於一親水性多孔 聚合物膜,其具有約500 nm或更少的孔洞尺寸,同時若在 0.5巴壓力測量時顯示一 500 l/(m2h巴)之通量。較佳地,此 5 通量為約1000 1/(m2h巴)或更多。 較佳地,此通量以一具有約100 nm或更少的孔洞尺寸 之膜而達成,因為較低的孔洞尺寸,可進一步排除生物積 垢。 在本發明之另一較佳實施例中,主要的摻合聚合物包 10 含UHMWPE及一親水性多孔聚合物摻合膜,該親水性多孔 聚合物膜,其具有約200 nm或更少的孔洞尺寸及若在〇.5巴 壓力測量時顯示一 250 l/(m2 h巴)之通量,較佳地約500 l/(m2 h巴)或更多,且更佳地,親水性多孔聚合物摻合膜具有約 200 nm或更少的孔洞尺寸及若在0.5巴壓力測量時顯示一 15 800 l/(m2 h 巴)之通量。 發現膜的孔隙度應相對的高。孔隙度定義為(l-BW/(rho xd))*100%,其中BW為膜的基礎重量[g/m2],rho為膜的密 度[g/m3]及d為膜的厚度[m]。在某些限制對水流之需求的應 用中,約至少40 vol.%的孔隙度為有利的。在某些例子中, 20 具有至少80 vol%或甚至至少90 vol%的孔隙度為非常有用 的,因為其提供一非常開放結構且高的總孔隙度。 孔隙度不是均勻的分佈為較佳的。膜的最有利結構為 具有一實質平行於膜之主要外表面而配置之纖絲網層狀結 構,本文所指的似千層麵結構因為纖絲網的配置在視覺上 11 201024346 相似於千層麵的麵皮,其中纖絲網某些區域接觸相鄰的纖 絲網且由另一物質(例如空氣、溶劑或水相)在其他區域分 離。膜結構之檢視係藉由將膜在液態氮中冷來並接著以一 刀衝擊而破裂所製備之橫切面的掃瞄式電子顯微鏡圖。由 5 刀葉的尖·端延伸之裂縫(未接觸刀)形成一適合檢視的試樣。 纖絲網由聚烯烴聚合物及親水性成份的非編織之聚合 物纖絲形成。此網本身為多孔但具有遠低於膜之整體孔隙 度的孔隙度。聚烯烴聚合物及親水性成份基本上在各自的 纖絲網摻雜。提出此似千層麵結構係歸因膜的製備方法, 參 10 其係因有關於膜係藉由換合後接著擠壓與拉伸而製備。此 似千層麵結構非常利於一廣範圍的分離應用,且非常令人 意外的,此似千層麵結構可由具有高達至少35加%之親水 性聚合物的聚合物摻合物製得之膜獲得。例如,已發現如 Λ 本文所述之具有似千層麵結構的膜提供優異的過濾性質。 15此可推論但未文限於此推論’其係因為高度迂迴的孔洞結 構,此將迫使流體(氣體、水或另一流體)沿著一相對長路徑 通過此膜。因!tb ’非常令人驚許地儘管高度的層化結構且 _ 因此之问度迂迴的孔洞結構,可如其他處所述之實現非常 高水通量,此導致一獨特的高水流流速及高過濾品質的組 20 合。 此似千層麵結構之纖絲網的密度可變化且依各別網的 厚度與膜的總孔隙度而定。在一實施例中,此膜具有3至15 纖絲網/30 μηι膜橫切面,此纖絲網可實質平行於膜的外表 面而配置。然而,膜的橫切面較佳為具有4至12纖絲網/3〇 12 201024346 μιη,且發現當膜的橫切面為具有6至ι〇纖絲網/3〇 μηι膜橫切 面時將導致最期待的性質組合。 此似千層麵結構之各別纖絲網的厚度亦可變化且依網 的密度與膜的總孔隙度而定。在一本發明膜之實施例中, 5 至少70%之纖絲網具有平行於膜的外表面的0.02至2.5 μιη 之厚度。發現當至少90%之纖絲網具有0·02至2 5 μιη之厚度 時將導致最期待的性質組合。 即使介面活性劑(b2)的存在為可選擇的,除了在與食物 接觸、醫療問題或相似對剩餘可萃取物的可接受量限制 1〇外,基本上較佳為具有該介面活性劑存在,此係因為介面 活性劑在某些例子中會隨時間而滲出。在可接受介面活性 劑存在的例子中,介面活性劑在摻合物中的量於擠壓前, 基本上為膜總乾重的至少1 wt%。其較佳地具有至少3 wt% 的介面活性劑,且更佳係膜總乾重之至少4祕的換合物為 15 -介面活性劑。另-方面,過高量的介面活性劑傾向破壞 膜的機械性質且可導致其在使用時介面活性劑的淋洗出, 其基本由性能及/或污染觀點而言基本上為不可接受的。因 此,發現在大部份的例子中介面活性劑_的含量應少於膜 總乾重的15 Wt% ’且較佳為少於1〇讓。實施例的實施操 作已顯示介面活性劑在換合物中的最佳含量為少於5糾%。 應可觀察到部份介面活性劑在摻合物加工為最終膜期 間將由膜損失’例如在驟冷基間(基本上在_溶劑浴中進行) 或即使在膜使用期間。介面活性劑損失的量依介面活性劑 的性質而定,如介面活性劑之分子量、熔點/彿點及域玻璃 13 201024346 轉化溫度以及溶劑的極性與選用。然而,介面活性劑的損 失基本上為有限的,且因此測量在最終膜中介面活性劑的 含量可提供一在擠壓前於摻合物中大約介面活性劑的最初 含量。另言之,此具有在主張範圍内的組成物(包括(可選擇) 5 介面活性劑的含量)之最終膜為基於本發明的相同技術思 想,如同本發明之其他膜皆屬於本發明主張之申請專利範 圍中。I: Embodiment; J 15 The term porous in this context means that the membrane has a plurality of open micropores. The average pore size is preferably at least 〇.〇5 μιη. If the average pore size is much lower than 〇.〇5 μιη ', the water flux through the membrane becomes too low for micro-transition. & Holes in this document 〖Inch and average hole size means that the average flow hole size is measured directly or indirectly by air flow technique (unless otherwise specified), as described below in the section on Example 20. It is advantageous to have an average pore size of at least the pottery and it is more advantageous when the average pore size is at least μ4 μηι, 0 which tends to result in a higher water permeability I of the porous hydrophilic membrane. The average pore size / preferably should be less than about 5 μηι to prevent impurities in the water from flowing through the membrane. In particular, an average pore size of less than about 2 μηη or even a flat hole of 201024346 is preferred because the smaller pores tend to be less prone to fouling or irreversible obstruction. For larger holes, reversible penetration is more likely to be successful when using back flushing. It should be observed that the bonding or accumulation of particles within the film during use is desirable in certain applications where the conformation and the initial (four) degree are important and the pore size should not be too low. The optimum hole size is determined by the specific application of the wide range. Therefore, since the pore size of the membrane can be adjusted within a certain range by adjusting the processing parameters and/or the membrane composition without damaging the membrane water permeability, this surprising fact can be tolerated within the respective ranges of the pore size. Used for a variety of advantageous uses. For example, a hydrophilic porous polymer blended ruthenium can have an average pore size of about nm5 nm or higher for reverse osmosis or nanofiltration applications. In a preferred embodiment, the pore size is about 10 nm or higher for ultrafiltration. In another preferred embodiment, the hole size is about 1 〇〇 nm or higher, so that 15 can be used for proper micro-passing action. Preferred pore sizes are about 1 〇μηι or less for particle filtration with high water flux and good separation. In a particularly preferred embodiment - good filtration is allowed in the micro and ultrafiltration ranges - the pore size will be about 1 μηη or lower. The membrane pores should preferably be configured to provide a gas permeability of less than 50 s/50 ml when expressed as Gurley 2 turns. This Gurley number is the time required for a volume of air to pass through a film of a zone and is measured as described in the Examples section. The most anticipated range of Gurley numbers (the best combination of the highest and lowest Gurley numbers) is based on practical applications. In general, it has been found that it is advantageous if the Gurley number is less than 20 s/50 ml and preferably less than 1 〇 ml, which tends to be very useful for some of the effects of 7 201024346. On the other hand, structures that are found to be too open < result in untransferred transport of fluid through the membrane, preferably a Gurley number of at least 〇ml and more preferably greater than s/5〇(6), and a Guriey number of preferably greater than about 1 s/50 mi. The Gurley number is preferably greater than 2 s/5. The total dry weight referred to herein refers to the weight of the membrane other than water and solvent. Thus the total weight includes the polymer, the hydrophilic component, the surfactant, and other optional additives described herein. The weight percentage (wt%) used herein is unless otherwise specified as the total dry weight of the film. The polyolefin polymer can be any of the 1 〇 polymers known in the art of polymer films and newly developed films. The polyolefin polymer is preferably selected from the group consisting of polyethylene, polypropylene, higher polyene or a combination comprising at least one of such polymers, and such physically or chemically treated polymers, such as plasma treatment or copolymerization. The polymer. In one embodiment of the invention, the primary polyolefin polymer comprises at least 15 90 wt% of polyethylene and/or polypropylene, as such polymers are available at suitable grades and provide suitable properties, particularly high molecular weight. grade. This polyalkylene polymer contains ultra-high molecular weight polyethylene (hereinafter referred to as UJJMWPE) which is very good because UHMWPE allows very high strength in film stretching. UHMWPE is a 20 polyethylene having a weight average molecular weight greater than about 5 Å, 〇〇〇 g/mole, such as 500,000 - 20,000,000 g/mole. The lower limit is the (lower) tensile strength required for the film, and the upper limit corresponds to the approximate limit of a material that is too rigid and not easy to handle. This UHMWPE can be a double or a multimodal mixture due to its increased processability. A UHMWPE-based film has the advantage of being highly dimensionally stable under stress and producing a thin micro-porous film with a high porosity of 201024346. In particular, high levels of UHMWPE have been found to be advantageous because UHMWPE can be processed by extrusion and then stretched to form a very strong and loadable film and even when combined with another polyolefin or hydrophilic component A component is a chemically and mechanically stable film (eg, 5 related to thermal cycling and expansion properties). A very useful film exemplified includes those in which at least 40% by weight of the polyolefin polymer (4) is UHMWPE. If a high temperature resistant film is desired, it is advantageous to use a film having at least 70 wt% of the polyolefin polymer (4) as UHMWPE, or even at least 80 wt% of the polyolefin is UHMWPE. In one embodiment, the polyolefin polymer is substantially UHMWPE. The remaining portion of this material is preferably another polyolefin such as high molecular weight polyethylene bake (HMWPE), LLDPE, LDPE, PP and the like. Preferably, a mixture of HMWPE and UHMWPE is used. A preferred polymeric polymer comprises 40-80 wt% UHMWPE and 60-20 wt% HMWPE. HMWPE herein refers to a polyethylene having a molecular weight of from 100,000 to 500,000 g/mole. In another embodiment in accordance with the invention, at least 5 wt% of the polyolefin polymer is HMWPE. At least 20 wt% of the polyolefin polymer (8) is preferably HMWPE, e.g., at least 30 wt% of the polythene is HMWPE because the substantial amount of HMWPE (particularly in combination with UHMWPE) tends to improve the processability of the membrane. Unexpectedly, the introduction of HMWPE allows the pore size of the membrane to be adjusted, so adjusting the amount of UHMWPE and HMWPE thus provides a means of controlling the average pore size of the membrane. It has further been found that for most applications, the polymeric polymer preferably comprises at least 60 wt% HMWPE, and the polyolefin polymer more preferably comprises less than 25 wt% HMWPE to prevent breakage of film properties, such as film Mechanical strength and microstructure. 201024346 In a preferred embodiment of the invention, the primary polyolefin polymer is a hydrophobic polymer of UHMWPE which acts as an autosupporting film. The hydrophilic polymer blend film comprising UHMWPE has the additional advantage that the film exhibits high strength and high porosity. 5 This solvent is at least a part of an organic solvent because it promotes the formation of the blend. Several solvents are available, but it has been found that the use of decalin promotes a suitable combination of film properties, such as processability, pore size, blend homogeneity, and solvent extraction, after extrusion. Other examples of solvents that may be employed are polar or low polarity solvents or solvent mixtures comprising decalin and/or other lipids of Group 10 or aromatic solvents, paraffin (oil) and/or other oils or long chain alcohols or ethers. . The water permeability of the membrane (also known as the water flux through the membrane) is a very important property of the membrane of the present invention, as many separation applications (e.g., humidifiers and water filters) require a significant water flux. It has been found that for most applications, the water flux should be substantially less than at least l〇〇l/(m2h bar). When measured at 0.5 bar, the water flux is preferably at least 400 l/(m2 h bar) and the water flux of at least 800 l/(m2 h bar) is more preferred. In most cases, a water flux of at least 1000 l/(m2h bar) is highly advantageous because it is sufficient for a basic commercial cost hydrophilic membrane. By appropriately selecting the structure, composition and/or composition, the water flux can be relatively high, such as at least 1200 l/(m2h bar) and in some cases, the flux can be as high as 20 10000 l/(m2 h bar) ) or even 50,000 l / (m2 h bar). The respective membranes can have very high throughput, but the basic flux needs to be kept below 2 〇〇, 〇〇〇l / (m2h bar), such as less than 20,000 l / (m2h bar) to achieve reasonable filtration of the membrane effect. In addition, a very high water flux tends to cause a severe blockage or fouling of the membrane, resulting in undesirable flow reduction and filtration capacity. However, this can be avoided by using 201024346 with a reverse flow system such as recoil or pullback. In one embodiment of the invention, the invention relates to a hydrophilic porous polymer membrane having a pore size of about 500 nm or less, while exhibiting a 500 l/(m2h bar) when measured at a pressure of 0.5 bar. The flux. Preferably, this 5 flux is about 1000 1 / (m 2 h bar) or more. Preferably, this flux is achieved with a membrane having a pore size of about 100 nm or less, as the lower pore size further eliminates biofouling. In another preferred embodiment of the present invention, the primary blended polymer package 10 comprises UHMWPE and a hydrophilic porous polymer blend film having a hydrophilic porous polymer film having a thickness of about 200 nm or less. The pore size and a flux of 250 l/(m2 h bar) if measured at a pressure of 〇5 bar, preferably about 500 l/(m2 h bar) or more, and more preferably, hydrophilic porous The polymer blend film has a pore size of about 200 nm or less and a flux of 15 800 l/(m2 h bar) if measured at a pressure of 0.5 bar. The porosity of the film was found to be relatively high. Porosity is defined as (l-BW/(rho xd))*100%, where BW is the basis weight of the film [g/m2], rho is the density of the film [g/m3] and d is the thickness of the film [m] . Apertures of at least 40 vol.% are advantageous in certain applications that limit the demand for water flow. In some instances, 20 having a porosity of at least 80 vol% or even at least 90 vol% is very useful because it provides a very open structure and a high total porosity. A distribution in which the porosity is not uniform is preferred. The most advantageous structure of the membrane is a fibrous layered structure having a substantially parallel outer surface of the membrane. The slate-like structure referred to herein is visually similar to the configuration of the fibrous web 11 201024346. A dough in which certain areas of the web are in contact with adjacent webs and separated by another substance (such as air, solvent or aqueous phase) in other areas. The inspection of the membrane structure is by scanning the electron micrograph of the cross section prepared by cooling the membrane in liquid nitrogen and then impacting it with a knife. A crack (not contacted with a knife) extending from the tip end of the 5 blade forms a sample suitable for inspection. The fiber web is formed from a polyolefin polymer and a non-woven polymeric filament of a hydrophilic component. The web itself is porous but has a porosity that is much lower than the overall porosity of the membrane. The polyolefin polymer and the hydrophilic component are substantially doped in the respective fiber mesh. A method for preparing such a lasagna structure-derived film is proposed, which is prepared by subjecting the film system to subsequent extrusion and stretching. This slate-like structure is highly advantageous for a wide range of separation applications, and it is very surprising that this slate-like structure can be obtained from a film made from a polymer blend having up to at least 35 % by weight of a hydrophilic polymer. For example, it has been found that a film having a lasagna structure as described herein provides excellent filtration properties. 15 This can be inferred but not limited to this inference' because of the highly rounded pore structure, which forces a fluid (gas, water or another fluid) to pass through the membrane along a relatively long path. because! Tb 'very surprisingly despite the highly stratified structure and the entangled pore structure, the very high water flux can be achieved as described elsewhere, which results in a unique high water flow rate and high filtration. The quality of the group is 20. The density of the lamellae-like fiber web can vary and depends on the thickness of the individual webs and the total porosity of the film. In one embodiment, the film has a cross-section of 3 to 15 fiber mesh/30 μηι film which may be disposed substantially parallel to the outer surface of the film. However, the cross-section of the film preferably has a 4 to 12 fiber mesh / 3 〇 12 201024346 μηη, and it is found that when the cross-section of the film has a cross-section of 6 to ι〇/3〇μηι film, it will result in the most Expect a combination of properties. The thickness of the individual fiber webs of this squall-like structure can also vary depending on the density of the web and the total porosity of the film. In an embodiment of the film of the invention, 5 at least 70% of the fiber web has a thickness of from 0.02 to 2.5 μηη parallel to the outer surface of the film. It has been found that when at least 90% of the web has a thickness of from 0. 02 to 25 μηη, it will result in the most desirable combination of properties. Even though the presence of the surfactant (b2) is optional, it is substantially preferred to have the surfactant present in addition to being in contact with food, medical problems or similar acceptable amounts of remaining extractables. This is because the surfactant will bleed out over time in some instances. In the case where an acceptable interface active agent is present, the amount of the surfactant in the blend is substantially at least 1 wt% of the total dry weight of the film prior to extrusion. Preferably, it has at least 3 wt% of the surfactant, and more preferably at least 4 of the total dry weight of the membrane is a 15-interface surfactant. In another aspect, an excessively high amount of surfactant tends to disrupt the mechanical properties of the film and can result in the elution of the surfactant during use, which is substantially unacceptable from a performance and/or contamination standpoint. Therefore, it has been found that in most of the examples, the amount of the surfactant _ should be less than 15 Wt%' and preferably less than 1% of the total dry weight of the film. The practice of the examples has shown that the optimum level of surfactant in the compound is less than 5%. It will be observed that some of the surfactant will be lost by the membrane during processing of the blend to the final film, e.g., between quenching bases (essentially in a solvent bath) or even during film use. The amount of surfactant loss depends on the nature of the surfactant, such as the molecular weight of the surfactant, the melting point/foam point and the domain glass, and the polarity and selectivity of the solvent. However, the loss of the surfactant is substantially limited, and thus measuring the amount of surfactant in the final film can provide an initial level of approximate surfactant in the blend prior to extrusion. In addition, the final film having the composition within the scope of the claim (including the content of the (optional) 5 surfactant) is based on the same technical idea of the present invention, and other films as in the present invention are claimed in the present invention. Apply for a patent.

在本發明的膜中可使用一廣範圍的介面活性劑,但發 現使用一非離子介面活性劑為高度有利的,其具有一親水 Q 10 性端基及具有一親水性-親油性平衡數(HLB數)約2至1〇,故 此介面活性劑傾向在聚烯烴膜中安定親水性聚合物而未導 致在最佳溶劑如十氫萘中的沉殿。本文使用之非離子介面 活性劑依基本定義為一含有在水溶液具有不同溶解度的二 — 結構上不相同基團之分子。參閱Kirk-Othmer Enclycopedia 15 〇f Chemical Technology,線上版第 5版,Volume 10,A wide range of interfacial surfactants can be used in the films of the present invention, but it has been found to be highly advantageous to use a nonionic surfactant having a hydrophilic Q 10 end group and a hydrophilic-lipophilic balance ( The HLB number is about 2 to 1 Å, so the surfactant tends to stabilize the hydrophilic polymer in the polyolefin film without causing a sink in an optimum solvent such as decalin. As used herein, a nonionic surfactant is defined essentially as a molecule containing two structurally different groups having different solubilities in aqueous solution. See Kirk-Othmer Enclycopedia 15 〇f Chemical Technology, online version 5, Volume 10,

Emulsions ’第126頁,美國紐約州紐約市j〇hn Wiley & Sons 公司,2001. Edward Kostanek,Published online 18 July 2003 _ (在本文中併入參考)。傳統之HLB等級在〇至2〇,且親脂性 介面活性劑具有HLB低於約9及親水性介面活性劑具有 20 HLB高於約11。具有HLB為約4-6的介面活性劑基本上w/〇 乳化劑’且在8-18範圍的介面活性劑基本上為〇/w介面活性 劑。較佳地,此介面活性劑為一具有HLB數在3 6之非離子 親水性介面活性劑。更佳地,介面活性劑為選自山梨糖醇 酐單油酸酯、山梨糖醇酐單月桂酸酯、山梨糖醇酐三硬脂 14 201024346 酸醋、山梨糖醇軒掠櫚酸醋、山梨糖醇針三油酸醋、山梨 糖酵針早硬脂酸自旨、聚氧乙_硬脂酸醚、聚氧乙烯⑵油 基醚、聚氧乙稀/聚氧两稀嵌段共聚物 、其等之混合物及包 3此^至乂者的藏合物。最佳的介面活性劑為山梨糖醇 5針單油酸s曰或此’丨面活性劑包含山梨糖醇肝單油酸醋因 為此介面活性劑當與十氫萘組合為⑻溶劑時提供優良的 性質。Emulsions ‘p. 126, j〇hn Wiley & Sons, Inc., New York, NY, 2001. Edward Kostanek, Published online 18 July 2003 _ (incorporated herein by reference). Conventional HLB grades range from 2 to 2, and lipophilic surfactants have an HLB of less than about 9 and hydrophilic surfactants have a HLB of greater than about 11. The surfactant having an HLB of about 4-6 is substantially w/〇 emulsifier' and the surfactant in the range of 8-18 is substantially a 〇/w surfactant. Preferably, the surfactant is a nonionic hydrophilic surfactant having an HLB number of 36. More preferably, the surfactant is selected from the group consisting of sorbitan monooleate, sorbitan monolaurate, sorbitan tristearyl 14 201024346 vinegar, sorbitol ginseng vinegar, sorbus Sugar alcohol needle oleic acid vinegar, sorbic acid needle pre-stearic acid self-purpose, polyoxyethylene _ stearic acid ether, polyoxyethylene (2) oleyl ether, polyoxyethylene / polyoxygen dilute block copolymer, A mixture of such a mixture and a package of the same. The best surfactant is sorbitol 5 needles monooleic acid s 曰 or this 'face active agent contains sorbitol liver oleic acid vinegar because this surfactant provides excellent combination when combined with decalin to (8) solvent The nature.

在非常佳的實施例中,親水性成份⑻的含量為膜總 乾重之至夕10 wt%,因為此容許膜具有更多的親水性質。 10親水性成伤的含I可為—化合物(在此例中其應為一親水 性聚合物如氧化聚⑽)或親水性絲的含量可由二或更 ^親水!·生聚口物及可選擇之其他至少部份親水組份的組合 而達成豸其他至少部份親水組份如介面活性劑。亦觀察 到親水性成份⑻的總含量較佳應低於膜總乾重之4〇 15 Wt% ’如低於3G wt%,因為親水性成份的高含#將導致膜 的機械性質以及膜的處理性的嚴重降低。 親水性聚合物基本上為選自氧化之聚乙烯(〇χ_ρΕ)(包 括其專之街生物如ox_UHMWPE、οχ-HMWPE)、聚環氧乙 烧(ΡΕΟ)或聚乙二醇衍生物、PEjt、聚丙稀酸、《甲基丙稀 20酸、聚環丙院、聚乙稀醇、乙稀乙酸乙醋、纖維素及其等 之衍生物1亞酿胺、聚謎亞醯胺、聚乙稀比略烧酮|、聚 乙稀亞胺、聚酿胺、其之共聚物、其等之組合及及包含此 些之至少—者的組合。更佳地,親水性聚合物(bl)為OX-PE 及/或PEO。對於含有〇χ_ΡΕ的膜,可不預期的發現平均酸數 15 201024346 (以mg KOH/g ox-PE表示)傾向更顯著於ox-PE全含量者。在 實驗操作中,已發現οχ-ΡΕ具有至少10mg/g〇x-PE的平均酸 數為有利的,但更高的值如至少30mg KOH/g ox-PE及更尤 其是至少40mgKOH/gox-PE為非常有利的,因為對ox-PE 5 之較低含量,較高酸數傾向導致具有比較低酸數者為較明 顯的親水性及較高水流通的膜。 含人驚訝地,ox-PE與PEO組合的膜呈現非常良好。特 別地,此些膜傾向具有一非常高的最初水流速率及傾向非 常耐用的水流速率,即在時間延長的期間亦保持高。可推 ❹ 10 論(但未受限於此推論)此高最初水流速率可來自於PEO含 量的貢獻,因此在一較大擴展的長效效用來自於PEO含量 的貢獻。此外,PEO亦導入一已知且高度期待的抗積垢效 果。同樣地,介面活性劑的使用亦傾向主要為增加最初水 流動速率。在一較佳實施例中’膜包含至少2 wt% 〇χ_ΡΕ 15 (bla)及至少2 wt% PEO(blb)。在本發明此態樣膜的一較佳 實施例為有關一膜,其中ox-PE及/或PEO的含量為至少1〇 wt%且ox_pE及/或PEO的含量較佳為至少i 5飢%。此允許一 鬱 具有非常南最初水流動速率且優良对用性與非常的抗積垢 性的膜。 2〇 財性聚合物f要的分子量在非常大㈣上為依親水 性聚合物型式而定。對於PEO,發現重量平均分子量應相 對高如至少100,000 g/莫耳且較佳地至少2〇〇 〇〇〇 g/莫耳應 觀察到PEO的加入在促進最終膜的抗積垢性上亦為有利 的。對於ox-PE,-廣範圍分子量似乎為可接受的。當〇χ_ρΕ 16 201024346 的重量平均分子量為約1000- 100,000 g/莫耳時,對於含有 ox-PE的膜可得最佳結果。 一特別有利組群的膜為含有氧化之PE為親水性聚合物 的膜。在此例子中’ 0X-PE較佳具有一平均酸數為至少1〇 5 mg/gox-PE,但較高值如至少3〇mg/g氧化之pE及特別是至 少40mg/gox-PE為非常有利的,因為因為對〇χ_ΡΕ之較低 含量,較高酸數傾向導致具有比較低酸數者為較明顯的親 水性及較高水流通的膜。0Χ_ΡΕ及UHMWPE的組合允許具 ® - 有非常高強度及高親水性之膜,其非常適於做為自體支撐 10 膜。 因為介面活性劑基本上不適於剩餘可萃取物為不可接 - 受之應用,如食物接觸或其他容許介面活性劑移動至η翁乳 • 動物身體之應用,其需要一親水性但不含有介面活性劑的 膜。不可預期地,本發明當親水性聚合物為〇χ_ρΕ僅需要有 15 限量的介面活性劑可實現此膜。特別地,已發埤介面活性 劑的含量為可少於1 wt%介面活性劑,如少於〇5 wt%介面 • 活性劑。然而,更佳為膜不含有任何介面活性劑,即無任 何介面活性劑。 在大多為親水性成份中,於聚烯烴多孔膜中加入添加 20劑為有利的。例如,對於水純化作用,當過濾水時異味或 不純物可同時去除。在親水性膜中的電傳導材料可例如在 水性環境中可增進電荷分子或離子的分離。在親水性成份 的抗積垢效用外,其他抗積垢添加劑可延長膜的使用壽命 且使化學清潔的需求降至最低。用於增加親水性膜的漏潤 17 201024346 陳之添加劑的範例包括有機粉末如氧化物、氧化碎、黏土、 f 奉 4" JQ > ^夂鋁。且附加之碳纖維、奈米碳管、玻璃纖維或其 他纖維可利於親水性多孔聚合物膜之補強,容許較高的設 °十自由性及/或增加此材料的壽命時間,且因此使最終丟棄 5時對環境衝擊降至最低。 最終膜可為任何已知的膜形狀。特別地,較佳的形狀 為低片材元件。此元件可例如用於實質平坦形狀或摺成具 有或更多層膜之管形或為具有皺摺(似口風琴)表面的元 件。在另一實施例中,此膜為一中空元件,即可藉由經具 1〇 有一插入物之衝模擠壓而獲得的形狀,如中空管、中空盒 或中空纖維。此些較佳形狀容許含有此膜的最終元件的非 常多變設計。 此元件較佳為獨立的,亦可稱之為自體支撐,即本身 能提供足夠的支撐強度以負載膜的重量以及使用時在膜上 15 產生的力。對於含有UIiMWPE的膜,此實施例為最佳實施 例,因為高強度及剛性,儘管獨立膜的更嚴格的機械需求, UHMWPE可用於相對薄膜的設計。在一較佳實施例中,配 置此膜的至少部份於一支撐元件上,故此膜形成一平坦主 表面、一管狀主表面及/或敵摺主表面。一管狀主表面可藉 2〇 由螺旋捲繞本發明之一或更多膜或藉由擠壓一管並可選擇 接著例如經加壓空氣或液體拉伸而獲得。 在很多應用中,依據本發明之膜為配置於一模組中, 如一包含膜本身的過遽模組(通常經此技術領域中已知應 用之特硃需求而成形為二元或三元)。過濾模組已知的範例 18 201024346 為嫘旋捲繞膜模組或皺摺膜模組。膜的較佳配置在本發明 的其他處討論。此模組更包含一支撐元件及/或框架以保護 濾器或增進過濾、器的處理。此支樓元件基本上為述於用於 支撐膜的型式。此支撐元件亦可用於其他的獨立膜,如用 於進一步在使用期間預防機械破壞。此框架基本上具有一 外塑,其可增進處理以及適合利用此模組的系統。在此一 模組中’此膜為提供利用此膜之分離作用的裝置的基本元 件。 在大多數應用中,此膜形成一較大系統的部份,如用 於水之滲透潔淨的系統、一潔淨室(或潔淨室的通風/空氣過 濾系統)、燃料電池、醫療裝置如植入物或藥片例如適於用 於控制釋出等。在某些例子中,此膜如本文其他處說明但 在所有例子中為配置於一模組中,此膜藉由提供系統性質 或功能而為整個系統的一主要特徵,該特徵本質上為整個 系統之功能。例如一無適當空氣過濾之潔淨室可因為污染 物而為完全無用,且一含有逆滲透膜之滲透水生產工廠, 若水由海或表面水獲得,則無預過濾器將為無用的。 較佳的膜具有約0.5 mm或更薄的厚度,較佳地約0.2 mm或更薄’如1〇-1〇〇 。一較薄膜具有一潛在之較高水 通量的優點。 在本發明之—實施例中(有關自體承載膜),膜厚度將為 約10 μιη或更多,較佳地約2〇 μιη或更多,以達到更高的強 度。厚度一般將為約500 μιη或更少,較佳地約200 μηι或更 少。合宜的膜例如可具有約5〇 μιη、約1〇〇 μηι或約120 μηι 19 201024346 之厚度。雖然此膜可自體支撐,可使用數種型式的本發明 膜於一支撐物上以確保足夠的強度。 在本發明之另一實施例中,最終膜可在膜製造期間或 膜製備之後置於一支撐層上,且膜厚度可約5 μιη或更厚, 5 較佳地約10 或更厚如約20 μπι或更多。通常,此膜具有 一約ΙΟΟμηι或更少的厚度,較佳地為5〇μπι或更少。合宜的 範例包括一含有至少一支撐層的層合物,該支撐層係選自 非織物、織物、枯紡網、網及/或栅如PET、pp、pTFE、 UHMWPE、对綸、無機材料如金屬(如紹或不錄鋼)或陶究 參 10 或玻璃。合宜的陶瓷及玻璃撐層之範例為ai2o3及矽酸鹽, 較佳為燒結、多孔Α1ζ〇3及矽酸鹽。在層合物中的層可為例 如彼此結合’其可藉由超音波焊接、膠合、熱結合或藉由 ‘ 雷射焊接。 在一較佳實施例中,依據本發明之親水性多孔聚合物 15 膜係藉由混合基於膜與一溶劑(及可選擇之添加劑)的總乾 重之少於90 wt%聚烯烴聚合物(a)及至少1〇 wt%親水性成 份以形成一摻合物。應觀察到的膜的總乾重相當於摻合物 Φ 之非-溶劑組份的重量。接著’擠壓摻合物並除去溶劑《較 佳地,在拉伸基礎元件前以蒸發除去溶劑。在此方式中, 20 產生一具獨特多孔結構的基礎元件,其在最終拉伸操作中 促進高度有利纖絲網的層結構之形成。有關於例示的組份 及範圍之較佳實施例相同於本發明第一態樣的此實施例, 且因此可見於本說明的其他處描述。有關製造進一步態樣 為此技術領域已知且述於例如仍5,376,445、US 5,370,889 20 201024346 及US 5’507’993(併入本案參考)。注意到並未在摻合物中進 行早期的相分離,即在擠壓前。 本文所指之摻合物係指膜組份與溶劑的混合物。混合 物基本上可為一為凝膠或乳狀液形式的高黏性液體。本文 5 所用的擠壓涵蓋此技術領域中已知的擠壓技術,如凝膠技 術、溶劑擠壓等。在一實施例中,此摻合物在一擠壓機中 形成,如具有一或一以上螺桿之擠壓機,以處理該摻合物 為一黏性團塊,如一凝膠或乳狀液,該團塊經一衝模拉引, ® - 造成一厚元件,例如一厚平坦帶或厚管狀帶。由帶中除去 10 溶劑以形成一基礎元件。 如前述製備之基礎元可直接用於做為本發明的膜,且 • 因此其本身為本發明的膜。然而,為了增加特定強度、孔 . 隙度、孔洞尺寸及減少膜單位面積的成本,基礎膜較佳由 面積之至少10倍的因數拉伸以形成膜。此拉伸可批料式或 15 連續進行。發現以一在機製方向為2-10因數及在橫切方向 為3-10因數的雙轴拉伸為有利的,因為此傾向導致一膜性 W 質的組合。基本上,雙軸拉伸本發明包含UHMWPE的膜在 機製方向呈現約7 MPa或更高的抗拉強度,較佳為約1〇 MPa 或更高。在需要一非常高強度的例子中,此膜基本上可藉 20 由膜或基礎材料的軋光而實現具有一約40 MPa或更高的抗 拉強度。此高強度允許更薄的膜及/或在使用時不需要剛性 支撑物的膜。此外,此聚乙稀膜在斷裂的延長基本上於機 製方向為10-30%量。此允許在使用時的實質變形(彈性)而 未破壞膜的性質。 21 201024346 在擠壓前摻合物的固體含量對於膜的加工性以及最終 膜之f生質為重要的。當在摻合物(即聚稀烴聚合物、親水性 成份及可選擇添加劑的總和)中的乾含量為之乾含量及溶 U篁之約5至3〇 wt%時’可得一良好的性質組合。然 5而,虽在摻合物中的乾含量為之乾含量及溶劑總重量之約 10至25 wt%時’可得一最佳的性質組合。添加劑為功能性 化。物例如流變改質劑(如油)、著色劑及填充劑(即加入被 動組份例如以減少膜的重量或成本)。可例如在捧合物中加 入添加劑以增加加工性或影響最終膜性質。 0 10 加工的方法(擠壓/拉伸)比傳統溶劑澆鑄方法更利於生 產親水杜膜,谷劑洗鑄膜需要高成本及非常良好限定之用 於製k在整個表面上均勻⑽的平坦支撑物以獲得—㈣ . 薄膜厚度。在本發明實施例中描述的方料需要一用於冑 造親水性棋的支撐物,或若需要可使用一低成本支樓物如 l5 一非織物之支撑物。 本發明之親水性多孔聚合物摻合膜可用於多種需要水 或水系介質之過濾作用的應用中。 參 在本發明之一較佳實施例中,親水性多孔聚合物膜為 用於分子應用,如粒子過濾(於液體或氣體中)、微過濾、超 2〇 過濾、奈米過濾、逆滲透。在本發明之一實施例中,此親 水性多孔聚合物膜用於膜生物反應器(MBR)中及/或水純化 的製程中。本發明之獏尤其適於在此方法中,因為在低壓 之相對高水流通速率及積垢的傾向性。 在本發明之另一實施例中’親水性多孔聚合物膜使用 22 201024346 於電化學應用,包括電透析、電去離子及燃料電池。 5 ❹ 10 15 20 在本發明之再另一實施例中,親水性多孔聚合物摻合 膜為用於控制釋出應用,此包括藥用及營養食品組份。此 應用可用於内部使用,如移;或外部使用,如在一繃帶中 或另一在身體表面上配置的另一元件如在皮膚上或在身體 孔洞中如在耳朵、眼睛或鼻子中。此與身體的接觸可為直 接或經由一載體材料(固體、液體或氣體)。親水性多孔聚合 物摻合膜也可用於做為官能基的支架。 在本發明的又一實施例中,親水性多孔聚合物摻合膜 使用於薄膜萃取、滲透蒸發及電流接觸器應用。 如將於實施例中呈現,藉由改變摻合物配方而調整親 水性多孔聚合物膜的孔洞尺寸為可能的。非常不預期的, 對於藉由摻合技術而製備的親水性多孔聚合物膜,其具有 由微米至奈米間可調整的平均孔洞尺寸同時在低壓梯度下 維持相對高的水通量為可能的。 測試方法: 透水性: 透水性在室温(20X:)於壓力梯度為500 m巴以4 cm膜直 徑的圓片下測量。在壓力下,250 ml水通過瞑。在穿透側 記錄每50 ml流過的時間。接著,水通量依方程式丨計算: J = Q / AtP (方程式 1) 其中J為通量h巴)],Q為在時間⑴期間⑻流經膜 的水量(公升),4膜的有效面積(m2),及p為臈的壓力差。 平均五個測量值且提出平均值。 23 201024346 孔洞尺寸 平均流通孔洞尺寸藉由使用在平均流通孔洞尺寸間經 驗法則而獲得,以微米呈現,測量PMI及Gurley數。Gurley 數及空氣穿透性的關係為述於IS0 5636_5第1〇丨部份。在 5 Gurley數及以PMI裝置測定的平均流通孔洞尺寸(參閱下文) 間的校正係由經驗實證主義而得,其係平均流通孔洞尺寸 [μπι]以依ISO 5635-5測得的Gurley數(秒/5〇 ml)除i 77而獲 得《所有在下列實施例的表中列示的數值為基於Gurley數 測量。 φ 1〇 平均流通孔洞尺寸係以PMI裝置測量亦基於空氣穿透 性,但使用濕流體,Galwick型式。一般以pmi裝置的平均 流通孔洞尺寸方法為基於ASTM F316_〇3。為25 mm直徑的 試樣在以一低表面張力流體濕潤,Galwick型式,並置於一 夾具中。一空氣壓差由試樣移除濕潤流體。在濕測試組後, 15 進行一乾測試組(乾流通)。PMI軟體計算使用壓差計算平均 流通’其中濕流通等於乾流通的一半。 空氣穿透性: 粵In a very preferred embodiment, the hydrophilic component (8) is present in an amount of 10% by weight of the total dry weight of the film, since this allows the film to have more hydrophilic properties. 10 Hydrophilic wounds containing I can be - compounds (in this case it should be a hydrophilic polymer such as oxidized poly (10)) or hydrophilic silk can be composed of two or more hydrophilic! A combination of at least a portion of the other hydrophilic components is selected to achieve at least a portion of other hydrophilic components such as an surfactant. It has also been observed that the total content of the hydrophilic component (8) should preferably be less than 4 〇 15 Wt% of the total dry weight of the film, such as less than 3 G wt%, because the high content of the hydrophilic component will result in the mechanical properties of the film as well as the film. The handling is severely reduced. The hydrophilic polymer is basically selected from the group consisting of oxidized polyethylene (〇χ_ρΕ) (including its specialized street organisms such as ox_UHMWPE, οχ-HMWPE), polyethylene oxide (ΡΕΟ) or polyethylene glycol derivatives, PEjt, Polyacrylic acid, "methyl propylene 20 acid, polycyclopropene, polyethylene glycol, ethyl acetate, vinegar, cellulose and its derivatives 1 sub-amine, polymyramine, polyethylene A combination of benzopyrone, polyethylenimine, polyamine, copolymers thereof, and the like, and combinations comprising at least one of these. More preferably, the hydrophilic polymer (bl) is OX-PE and/or PEO. For films containing 〇χ_ΡΕ, it was unexpectedly found that the average number of acids 15 201024346 (expressed in mg KOH/g ox-PE) tends to be more pronounced in the full ox-PE content. In experimental procedures, it has been found that οχ-ΡΕ has an average acid number of at least 10 mg/g 〇x-PE which is advantageous, but higher values such as at least 30 mg KOH/g ox-PE and more particularly at least 40 mg KOH/gox- PE is very advantageous because of the lower content of ox-PE 5, the higher acid number tends to result in a film having a relatively lower hydrophilicity and a higher water flow than a lower acid number. Surprisingly, the film of ox-PE combined with PEO exhibited very good results. In particular, such membranes tend to have a very high initial water flow rate and a tendency to be very durable water flow rates, i.e., remain high during extended periods of time. It can be deduced (but not limited to this inference) that this high initial water flow rate can be derived from the contribution of PEO content, so the long-term utility of a larger expansion comes from the contribution of PEO content. In addition, PEO also introduces a known and highly anticipated anti-fouling effect. Similarly, the use of surfactants also tends to primarily increase the initial water flow rate. In a preferred embodiment the film comprises at least 2 wt% 〇χ_ΡΕ 15 (bla) and at least 2 wt% PEO (blb). A preferred embodiment of the film of the present invention is a film wherein the content of ox-PE and/or PEO is at least 1% by weight and the content of ox_pE and/or PEO is preferably at least i 5 %. . This allows for a film having a very south initial water flow rate with excellent compatibility and very resistance to fouling. 2〇 The molecular weight of the polymer f is very large (four) depending on the type of hydrophilic polymer. For PEO, it has been found that the weight average molecular weight should be relatively high, such as at least 100,000 g/mole and preferably at least 2 g/mole. The addition of PEO should be observed to promote the anti-fouling properties of the final film. advantageous. For ox-PE, a wide range of molecular weights appears to be acceptable. When 重量_ρΕ 16 201024346 has a weight average molecular weight of about 1000-100,000 g/mole, the best results are obtained for films containing ox-PE. A particularly advantageous group of membranes is a membrane containing oxidized PE as a hydrophilic polymer. In this example, '0X-PE preferably has an average acid number of at least 1〇5 mg/gox-PE, but a higher value such as at least 3〇mg/g of oxidized pE and especially at least 40mg/gox-PE is Very advantageous because, due to the lower content of 〇χ_ΡΕ, a higher acid number tends to result in a film having a relatively lower hydrophilicity and a higher water flow than a lower acid number. The combination of 0Χ_ΡΕ and UHMWPE allows for the use of a film with very high strength and high hydrophilicity, which is very suitable for self-supporting 10 membranes. Since the surfactant is substantially unsuitable for the use of the remaining extractables, such as food contact or other applications that allow the surfactant to move to the body of the animal, it requires a hydrophilic but no interface activity. Membrane of the agent. Unexpectedly, the present invention achieves this film when the hydrophilic polymer is 〇χ_ρΕ requiring only a limited amount of surfactant. In particular, the amount of the surfactant is from less than 1% by weight of the surfactant, such as less than 5% by weight of the interface. More preferably, however, the film does not contain any interfacing agent, i.e., without any interfacing agent. Among the hydrophilic components, it is advantageous to add 20 agents to the polyolefin porous film. For example, for water purification, odor or impurities can be removed simultaneously when filtering water. The electrically conductive material in the hydrophilic membrane can enhance the separation of charge molecules or ions, for example, in an aqueous environment. In addition to the anti-fouling effect of hydrophilic ingredients, other anti-fouling additives extend the life of the film and minimize the need for chemical cleaning. Used to increase the leakage of hydrophilic membranes 17 201024346 Examples of Chen's additives include organic powders such as oxides, oxidized granules, clay, f feng 4" JQ > 夂 aluminum. And the addition of carbon fiber, carbon nanotube, glass fiber or other fiber can facilitate the reinforcement of the hydrophilic porous polymer film, allowing higher ten degrees of freedom and / or increasing the life time of the material, and thus the final disposal At 5 o'clock, the impact on the environment is minimized. The final film can be of any known film shape. In particular, the preferred shape is a low sheet member. This element can be used, for example, in a substantially flat shape or in the form of a tube having a film or layers or a member having a wrinkled (like tone) surface. In another embodiment, the film is a hollow member, i.e., a shape obtained by extrusion through a die having an insert, such as a hollow tube, a hollow box, or a hollow fiber. These preferred shapes allow for a very variable design of the final component containing the film. This element is preferably self-contained and may also be referred to as an autogenous support, i.e., itself provides sufficient support strength to support the weight of the film and the forces generated on the film 15 during use. For the film containing UIiMWPE, this embodiment is the preferred embodiment because of the high strength and rigidity, UHMWPE can be used for relative film design despite the more stringent mechanical requirements of the stand-alone film. In a preferred embodiment, at least a portion of the film is disposed on a support member such that the film forms a flat major surface, a tubular major surface, and/or an enemy major surface. A tubular major surface may be obtained by spirally winding one or more membranes of the present invention or by extruding a tube and optionally, for example, by drawing with pressurized air or liquid. In many applications, the film according to the present invention is disposed in a module, such as an over-twist module comprising the film itself (usually formed into a binary or ternary element by the need of the application of the art known in the art) . Known examples of filter modules 18 201024346 is a convoluted film module or a wrinkle film module. A preferred configuration of the membrane is discussed elsewhere in the present invention. The module further includes a support member and/or frame to protect the filter or to enhance the handling of the filter. This branch building element is basically described in the form for supporting the membrane. This support element can also be used in other separate membranes, such as for further prevention of mechanical damage during use. The frame basically has an outer shape that enhances handling and systems suitable for utilizing the module. In this module, the membrane is the basic component of a device that provides for the separation of the membrane. In most applications, the membrane forms part of a larger system, such as a system for water osmosis cleanliness, a clean room (or a clean room air/air filtration system), a fuel cell, a medical device such as an implant The tablets or tablets are for example suitable for controlling the release and the like. In some instances, the film is as described elsewhere herein but in all instances is disposed in a module that provides a system feature or functionality as a major feature of the overall system, which is essentially the entire The function of the system. For example, a clean room without proper air filtration can be completely useless due to contaminants, and a permeate production plant containing a reverse osmosis membrane. If the water is obtained from sea or surface water, no pre-filter will be useless. The preferred film has a thickness of about 0.5 mm or less, preferably about 0.2 mm or less, such as 1 〇 -1 Torr. A thinner film has the advantage of a potentially higher water flux. In the embodiment of the invention (with respect to the self-supporting film), the film thickness will be about 10 μηη or more, preferably about 2 μm μη or more, to achieve a higher strength. The thickness will generally be about 500 μηη or less, preferably about 200 μηη or less. A suitable film may, for example, have a thickness of about 5 μm, about 1 μm, or about 120 μm 19 201024346. While the film can be self-supporting, several types of the inventive film can be used on a support to ensure sufficient strength. In another embodiment of the invention, the final film may be placed on a support layer during film fabrication or after film preparation, and the film thickness may be about 5 μηη or thicker, 5 preferably about 10 or thicker. 20 μπι or more. Usually, the film has a thickness of about ημηι or less, preferably 5 〇μπι or less. Suitable examples include a laminate comprising at least one support layer selected from the group consisting of non-woven fabrics, woven fabrics, woven mesh, mesh and/or grids such as PET, pp, pTFE, UHMWPE, rayon, inorganic materials such as Metal (such as Shao or not recorded steel) or ceramics 10 or glass. Examples of suitable ceramic and glass layers are ai2o3 and silicates, preferably sintered, porous Α1ζ〇3 and citrate. The layers in the laminate may be, for example, bonded to one another' which may be by ultrasonic welding, gluing, thermal bonding or by 'laser welding. In a preferred embodiment, the hydrophilic porous polymer 15 film according to the present invention is made by mixing less than 90 wt% of the polyolefin polymer based on the total dry weight of the film and a solvent (and optional additives). a) and at least 1% by weight of the hydrophilic component to form a blend. The total dry weight of the film to be observed corresponds to the weight of the non-solvent component of the blend Φ. Next, the blend is extruded and the solvent is removed. Preferably, the solvent is removed by evaporation prior to stretching the base member. In this manner, 20 produces a base member of a unique porous structure that promotes the formation of a layer structure that is highly advantageous in the final drawing operation. The preferred embodiment with respect to the illustrated components and ranges is identical to this embodiment of the first aspect of the invention, and thus can be seen elsewhere in the description. Further aspects of the manufacture are known to the art and are described, for example, in still U.S. Patent No. 5,376,445, U.S. Patent No. 5,370,889, issued to A. It was noted that no early phase separation was performed in the blend, i.e., prior to extrusion. A blend as referred to herein means a mixture of a membrane component and a solvent. The mixture can be essentially a highly viscous liquid in the form of a gel or emulsion. The extrusion used herein 5 encompasses extrusion techniques known in the art, such as gel techniques, solvent extrusion, and the like. In one embodiment, the blend is formed in an extruder, such as an extruder having one or more screws, to treat the blend as a viscous mass, such as a gel or emulsion. The mass is pulled through a die, ® - resulting in a thick component, such as a thick flat strip or a thick tubular strip. The solvent is removed from the belt to form a base member. The base element prepared as described above can be directly used as the film of the present invention, and is therefore itself a film of the present invention. However, in order to increase the specific strength, pore size, pore size, and cost per unit area of the membrane, the base film is preferably stretched by a factor of at least 10 times the area to form a film. This stretching can be carried out batchwise or continuously. It has been found to be advantageous to have a biaxial stretching of 2-10 factors in the direction of the mechanism and a factor of 3-10 in the transverse direction, since this tendency results in a combination of membranous properties. Basically, biaxial stretching The film comprising UHMWPE of the present invention exhibits a tensile strength of about 7 MPa or more in the machine direction, preferably about 1 MPa or more. In the case where a very high strength is required, the film can be substantially made to have a tensile strength of about 40 MPa or more by calendering of the film or base material. This high strength allows for thinner films and/or films that do not require a rigid support when in use. Further, the elongation of the polyethylene film in the elongation is substantially 10-30% in the machine direction. This allows substantial deformation (elasticity) in use without damaging the properties of the film. 21 201024346 The solids content of the blend prior to extrusion is important for the processability of the film and the final film quality. When the dry content in the blend (ie, the sum of the polyolefin polymer, the hydrophilic component, and the optional additive) is about 5 to 3 wt% of the dry content and the dissolved U?, a good Combination of properties. However, an optimum combination of properties is obtained when the dry content of the blend is about 10 to 25 wt% of the dry content and the total weight of the solvent. The additive is functional. For example, rheology modifiers (e.g., oils), colorants, and fillers (i.e., added to the passive component, for example, to reduce the weight or cost of the film). Additives may be added, for example, to the handle to increase processability or affect final film properties. 0 10 The processing method (extrusion/stretching) is more conducive to the production of hydrophilic du film than the traditional solvent casting method. The high-cost and very well-defined coating for the uniform support of the k on the entire surface (10) Obtain the material - (4). Film thickness. The recipe described in the examples of the present invention requires a support for the production of hydrophilic chess, or a low cost support such as a non-woven support if desired. The hydrophilic porous polymer blend film of the present invention can be used in a variety of applications requiring filtration of water or aqueous media. In a preferred embodiment of the invention, the hydrophilic porous polymeric membrane is used in molecular applications such as particle filtration (in liquid or gas), microfiltration, ultrafiltration, nanofiltration, reverse osmosis. In one embodiment of the invention, the hydrophilic porous polymer membrane is used in a membrane bioreactor (MBR) and/or water purification process. The crucible of the present invention is particularly suitable for use in this process because of the relatively high water flow rate at low pressure and the propensity for fouling. In another embodiment of the invention, the 'hydrophilic porous polymer membrane uses 22 201024346 for electrochemical applications, including electrodialysis, electrodeionization, and fuel cells. 5 ❹ 10 15 20 In still another embodiment of the invention, the hydrophilic porous polymer blend film is for controlled release applications, including medicinal and nutraceutical ingredients. This application can be used for internal use, such as removal; or external use, such as in a bandage or another component placed on the body surface, such as on the skin or in a body cavity such as in the ear, eyes or nose. This contact with the body can be direct or via a carrier material (solid, liquid or gas). A hydrophilic porous polymer blend film can also be used as a support for the functional group. In yet another embodiment of the invention, the hydrophilic porous polymer blend film is used in thin film extraction, pervaporation, and current contactor applications. As will be presented in the examples, it is possible to adjust the pore size of the hydrophilic porous polymer membrane by changing the blend formulation. Very unexpected, for hydrophilic porous polymer membranes prepared by blending techniques, it is possible to have an average pore size that is adjustable from micron to nanometer while maintaining a relatively high water flux at low pressure gradients. . Test Method: Water Permeability: Water permeability was measured at room temperature (20X:) at a pressure gradient of 500 m bar with a 4 cm film diameter disc. Under pressure, 250 ml of water passed through the crucible. Record the time per 50 ml flow on the penetration side. Next, the water flux is calculated according to the equation: J = Q / AtP (Equation 1) where J is the flux h bar)], Q is the amount of water (liters) flowing through the membrane during time (1) (8), the effective area of 4 membranes (m2), and p is the pressure difference of 臈. The average of five measurements is averaged and an average is presented. 23 201024346 Hole Dimensions The average flow hole size is obtained by using the rule of thumb between average flow hole sizes, presented in microns, and measures PMI and Gurley numbers. The relationship between Gurley numbers and air permeability is described in section 1 of IS0 5636_5. The correction between the 5 Gurley number and the average flow hole size measured by the PMI device (see below) is derived from empirical positivism, which is the average flow hole size [μπι] to the Gurley number measured according to ISO 5635-5 ( Seconds / 5 〇 ml) Obtained in addition to i 77 "All values listed in the tables of the following examples are based on Gurley number measurements. φ 1〇 The average flow hole size is measured by the PMI device and is also based on air permeability, but using a wet fluid, Galwick type. The average flow hole size method of the pmi device is generally based on ASTM F316_〇3. The 25 mm diameter sample was wetted with a low surface tension fluid, Galwick type, and placed in a fixture. An air pressure differential removes the wetting fluid from the sample. After the wet test group, 15 a dry test group (dry flow) was performed. The PMI software calculation uses the differential pressure to calculate the average flow 'where wet flow equals half of the dry flow. Air permeability: Guangdong

Gurley測試方法(依據ISO 5636-5)涵蓋膜對空氣穿過的 抗性測定。此方法用於可允許在1秒或更多中高至时空 2〇 氣穿過的膜。在此測試中’使用一 Toyoseiki公司之型式b 的Gurley Densometer,記錄時間為〇. 1秒;以一 5〇 mi量筒容 量,量筒重量為567 gram且測量表面為6.45平方公分(1平方 英吋)。在校正後,由捲軸的寬度橫切一長條膜。將一平滑、 未受損的測試試樣放置於夾持平板孔上並夾持。在空氣穿 24 201024346 透性測試方法中, 空氣通過測試樣本 厚度 不使用濕潤液體。開始測量,且以50 ml 所需的時間’其以0.1秒單位計算。 5 ahr Millitrom;gi】量,以 12 mm直程接口(footh) 使用0.5 N張力。 實施例 本發明以下列非限制之實施例說明。 實施例1 : 依下列通用方法製備試樣。 10 一在十氫萘中之16至24 wt%的UHMWPE及親水性成 伤/谷液(對應在申請專利範圍中的組份&及的在約18〇〇c的溫 度擠壓。擠壓機頭裝有一具lmm開口之衝模。此擠壓薄膜 在一驟冷浴中冷卻。藉由在烘箱中的蒸發作用由凝膠薄膜 中移出溶劑。溶劑已被移除的薄膜在溫度約120°C下如下表 15 顯示連續或批料化之雙軸拉伸。 在實施例中用於製備膜的材料: • UH 210,UHMWPE[MW 4,600,000]由 DSM Stamylan 公司獲得The Gurley test method (according to ISO 5636-5) covers the determination of the resistance of the membrane to air passage. This method is used for membranes that can allow 2 helium gas to pass through in 1 second or more. In this test, 'using a Gurley Densometer of the type b of Toyoseiki Company, the recording time was 〇. 1 sec; with a 5 〇mi cylinder capacity, the cylinder weight was 567 gram and the measuring surface was 6.45 cm ^ 2 (1 ft 2 ) . After the correction, a long film is cut across the width of the reel. A smooth, undamaged test specimen is placed on the clamping plate hole and clamped. In the air penetration 24 201024346 permeability test method, air passes through the test sample thickness without using a wetting liquid. The measurement was started and was calculated in 0.1 second units at the required time of 50 ml. 5 ahr Millitrom; gi] volume, using a 0.5 mm tension with a 12 mm straight interface (footh). EXAMPLES The invention is illustrated by the following non-limiting examples. Example 1: A sample was prepared in accordance with the following general procedure. 10 a 16 to 24 wt% UHMWPE and a hydrophilic wound/valley solution in decalin (corresponding to the components in the patent application & and extrusion at a temperature of about 18 ° C. Extrusion The machine head is equipped with a die of 1 mm opening. The extruded film is cooled in a quench bath. The solvent is removed from the gel film by evaporation in an oven. The film which has been removed by the solvent is at a temperature of about 120°. C. The continuous or batch biaxial stretching is shown in Table 15. The materials used to prepare the film in the examples: • UH 210, UHMWPE [MW 4,600,000] obtained by DSM Stamylan

·PE0 200K,聚(環氧乙烷)[MW 200,000]粉末,為 20 Scientific Polymer Products公司型錄 #136B • PEO 300K,聚(環氧乙烷)[MW 300,000]粉末,為陶 氏化學公司之Polyox WSR N-750· PE0 200K, poly(ethylene oxide) [MW 200,000] powder, 20 Scientific Polymer Products Company Catalog #136B • PEO 300K, poly(ethylene oxide) [MW 300,000] powder, which is owned by The Dow Chemical Company. Polyox WSR N-750

• PEO 400K,聚(環氧乙烷)[MW 400,000]粉末,為 Scientific Polymer Products公司型錄#136E 25 201024346 • PE0 4000K,聚(環氧乙烷)[MW4,〇〇〇,〇〇〇]粉末,為 Scientific Polymer Products公司型錄#344 • SMO :液體介面活性劑山梨糖醇酐單油酸酯,為 Rhodia公司之 Alkamuls S/80 from 5 · Ox-PE (7 KOH),A-C 307A,為具有5-9 mg KOH/g 酸數的氧化聚乙稀,由Honeywell公司取得 • Ox-PE (16 KOH),A-C 316A,為具有 15-18 mg KOH/g酸數的氧化聚乙稀,由Honeywell公司取得 • Ox-PE (28 KOH),為具有28 mg KOH/g酸數的氧化 _ 10 聚乙烯,Scientific Polymer Products公司型錄 #406 • Ox-PE (43 KOH),A-C 395A,為具有 40-45 mg KOH/g酸數的氧化聚乙稀,由Honeywell公司取得 • PE-AA (40 KOH),A-C 540A,為具有 37-44 mg KOH/g酸數的乙稀丙稀酸共聚物’由Honeywell公司取得。 15 26 201024346• PEO 400K, poly(ethylene oxide) [MW 400,000] powder, Scientific Polymer Products catalogue #136E 25 201024346 • PE0 4000K, poly (ethylene oxide) [MW4, 〇〇〇, 〇〇〇] Powder, Scientific Polymer Products Catalog #344 • SMO: Liquid interface surfactant sorbitan monooleate, Rhodia's Alkamuls S/80 from 5 · Ox-PE (7 KOH), AC 307A, Oxidized polyethylene with 5-9 mg KOH/g acid number, obtained by Honeywell • Ox-PE (16 KOH), AC 316A, oxidized polyethylene with 15-18 mg KOH/g acid number, Honeywell obtained • Ox-PE (28 KOH), an oxidation _ 10 polyethylene with 28 mg KOH/g acid number, Scientific Polymer Products Catalog #406 • Ox-PE (43 KOH), AC 395A, with 40-45 mg KOH/g acid number of oxidized polyethylene, obtained by Honeywell Company • PE-AA (40 KOH), AC 540A, an ethylene succinic acid copolymer having an acid number of 37-44 mg KOH/g 'Acquired by Honeywell. 15 26 201024346

表:試樣的配方,皆含有UHMWPETable: Formulation of samples, all containing UHMWPE

試樣 Ox-PE PEO SMO 摻合物 +乾重 拉伸 批料或 連續 AN1 量[wt%] 型式 量[Wt%] [wt%] [wt%] [MxT] B/C 1 0 0 0 20 5x6 B 2 0 0 5 21 5x6 B 3 0 200K 5 0 21 5x6 B 4 0 200K 9 0 22 5x6 B 5 0 300K 15 0 16 5x6 B 6 0 300K 14 6 17 5x6 B 7 0 400K 28 6 17 5x6 B 8 0 4000K 14 6 17 5x6 B 9 0 300K 24 6 17 5x6 B 10 28 5 0 0 21 5x6 B 11 28 9 0 0 22 5x6 B 12 7 50 0 0 20 5x6 B 13 7 48 0 5 21 5x6 B 14 16 29 0 5 21 5x6 B 15 16 48 0 5 21 5x6 B 16 43 5 0 6 17 6x9 C 17 43 15 0 0 16 5x6 B 18 43 14 0 6 17 5x6 B 19 40 14 PE-AA2 0 4 23 5x6 B 20 43 15 300K 15 0 16 5x6 B 21 43 5 300K 5 6 17 6x9 C 22 43 9 300K 9 6 17 6x9 C 23 43 14 300K 14 6 17 6x9 CSample Ox-PE PEO SMO Blend + Dry Weight Stretch Batch or Continuous AN1 Amount [wt%] Type Amount [Wt%] [wt%] [wt%] [MxT] B/C 1 0 0 0 20 5x6 B 2 0 0 5 21 5x6 B 3 0 200K 5 0 21 5x6 B 4 0 200K 9 0 22 5x6 B 5 0 300K 15 0 16 5x6 B 6 0 300K 14 6 17 5x6 B 7 0 400K 28 6 17 5x6 B 8 0 4000K 14 6 17 5x6 B 9 0 300K 24 6 17 5x6 B 10 28 5 0 0 21 5x6 B 11 28 9 0 0 22 5x6 B 12 7 50 0 0 20 5x6 B 13 7 48 0 5 21 5x6 B 14 16 29 0 5 21 5x6 B 15 16 48 0 5 21 5x6 B 16 43 5 0 6 17 6x9 C 17 43 15 0 0 16 5x6 B 18 43 14 0 6 17 5x6 B 19 40 14 PE-AA2 0 4 23 5x6 B 20 43 15 300K 15 0 16 5x6 B 21 43 5 300K 5 6 17 6x9 C 22 43 9 300K 9 6 17 6x9 C 23 43 14 300K 14 6 17 6x9 C

AN=酸數 mgKOH/gOx-PE 乙烯-丙烯酸共聚物(i.e.非PEO) 27 201024346 對連續拉伸之試樣的厚度為3〇 ± 1〇 μιη,及對批料拉伸 試樣為90 ± 20 μηι。 基於此些膜的實驗結果如下表所示。 表1 : ΡΕΟ及/或SMO的加入 試樣 組成物3 Mfp4 [μιη] 水掉量 [l/(m2h 巴)] Gurley [s/50ml] 1 100%UH210 0.2 0 12.2 2 5% SMO 0.5 0 3.4 3 5% PEO 200K 0.2 0 8.9 4 9% PEO 200K 0.2 0 11.2 5 15% PEO 300K 0.3 113 5.8 6 14% PEO 300K + 6% SMO 0.2 835 11.2 7 28% PEO 400K + 6% SMO 0.1 920 17.0 8 14% PEO 4000K + 6% SMO 0.1 540 12.7 9 24% PEO 300K + 6% SMO 0.1 809 22.3 基於wt%乾重。組成物由UHMWPE(UH210)加至lOOwt%. 4由Gurley數計算之平均孔洞尺寸。 在表1,可觀察到純PE膜以及僅具介面活性劑的PE膜 不為親水性。親水性膜可藉由加入約PEO而實現,但要實 10 現面水通量,如>500 l/(m2 h巴),則需要加入介面活性劑。 然而’當PEO及SMO組合時,對一廣範圍的SMO及PEO濃 度及廣範圍的PEO級可實現一另人驚訝之高且安定的水通 量。 28 201024346 表2 : οχ-ΡΕ及/或SMO的加入 試樣 組成物5 Mfp6 [μιη] 水填量 [l/(m2h 巴)] Gurley [s/50ml] 1 100% UH210 0.1 0 12.2 10 5% Οχ-PE (28 ΚΟΗ) 0.4 0 4.1 11 9% Οχ-ΡΕ (28 ΚΟΗ) 0.3 0 5.2 12 50% Οχ-ΡΕ (7 ΚΟΗ) 0.4 <100 4.1 13 48% Οχ-ΡΕ (7 ΚΟΗ) + 5% SMO 0.4 <100 4.0 14 29% Οχ-ΡΕ (16 ΚΟΗ) + 5% SMO 0.3 <100 6.3 15 48% Οχ-ΡΕ (16 ΚΟΗ) + 5% SMO 0.6 <100 3.1 16 5% οχ-ΡΕ (43ΚΟΗ) + 6% SMO 1.0 1146 1.8 2 5% SMO 0.5 0 3.4 17 15% οχ-ΡΕ (43 ΚΟΗ) 4.4 16064 0.4 18 14% οχ-ΡΕ (43 ΚΟΗ) + 6% SMO 3.3 18635 0.5AN=acid number mgKOH/gOx-PE ethylene-acrylic acid copolymer (ie non-PEO) 27 201024346 The thickness of the sample for continuous stretching is 3〇± 1〇μιη, and the tensile specimen for the batch is 90 ± 20 Ηηι. The experimental results based on these membranes are shown in the following table. Table 1: Addition of bismuth and / or SMO sample composition 3 Mfp4 [μιη] water drop [l / (m2h bar)] Gurley [s / 50ml] 1 100% UH210 0.2 0 12.2 2 5% SMO 0.5 0 3.4 3 5% PEO 200K 0.2 0 8.9 4 9% PEO 200K 0.2 0 11.2 5 15% PEO 300K 0.3 113 5.8 6 14% PEO 300K + 6% SMO 0.2 835 11.2 7 28% PEO 400K + 6% SMO 0.1 920 17.0 8 14 % PEO 4000K + 6% SMO 0.1 540 12.7 9 24% PEO 300K + 6% SMO 0.1 809 22.3 Based on wt% dry weight. The composition was added from UHMWPE (UH210) to 100 wt%. 4 The average pore size calculated from the Gurley number. In Table 1, it can be observed that the pure PE film and the PE film having only the surfactant are not hydrophilic. Hydrophilic membranes can be achieved by the addition of about PEO, but to achieve a water flux of, for example, > 500 l/(m2 h bar), an interfacial surfactant is required. However, when PEO and SMO are combined, a surprisingly high and stable water flux can be achieved for a wide range of SMO and PEO concentrations and a wide range of PEO levels. 28 201024346 Table 2: Adding sample composition of οχ-ΡΕ and/or SMO 5 Mfp6 [μιη] Water filling [l/(m2h bar)] Gurley [s/50ml] 1 100% UH210 0.1 0 12.2 10 5% Οχ-PE (28 ΚΟΗ) 0.4 0 4.1 11 9% Οχ-ΡΕ (28 ΚΟΗ) 0.3 0 5.2 12 50% Οχ-ΡΕ (7 ΚΟΗ) 0.4 <100 4.1 13 48% Οχ-ΡΕ (7 ΚΟΗ) + 5 % SMO 0.4 <100 4.0 14 29% Οχ-ΡΕ (16 ΚΟΗ) + 5% SMO 0.3 <100 6.3 15 48% Οχ-ΡΕ (16 ΚΟΗ) + 5% SMO 0.6 <100 3.1 16 5% οχ- ΡΕ (43ΚΟΗ) + 6% SMO 1.0 1146 1.8 2 5% SMO 0.5 0 3.4 17 15% οχ-ΡΕ (43 ΚΟΗ) 4.4 16064 0.4 18 14% οχ-ΡΕ (43 ΚΟΗ) + 6% SMO 3.3 18635 0.5

5基於wt%乾重。組成物由UHMWPE(UH210)加至lOOwt%。 6由Gurley數計算之平均孔洞尺寸。5 based on wt% dry weight. The composition was added to 100 wt% by UHMWPE (UH210). 6 The average hole size calculated from the Gurley number.

5 在表2中,其高度不預期地觀察到對於含有UHMWPE 及οχ-ΡΕ的摻合物,οχ-ΡΕ的酸數對於生成之親水性遠比 # οχ-ΡΕ的含量顯著。若觀察全部,對於具有低酸數之οχ-ΡΕ 的試樣(即使與介面活性劑組合),其水流通速率為非常有 限。另一方面,對於每克οχ-ΡΕ具有酸數大於30 mg ΚΟΗ之 10 〇x-PE的試樣,即使5 wt% οχ-ΡΕ造成一非常高及耐用的水 通量。當該膜包含具有一高酸數的οχ-ΡΕ,不需要一介面活 性劑以實現具有南水通量的親水性膜,但介面活性劑似乎 降低孔洞尺寸,此在許多應用中為期待的,例如歸因於具 有較低孔洞尺寸之膜的積垢降低。 29 15 2010243465 In Table 2, the height is unexpectedly observed for the blend containing UHMWPE and οχ-ΡΕ, the acid number of οχ-ΡΕ is much more significant for the hydrophilicity generated than that of #οχ-ΡΕ. If all are observed, the water flow rate of the sample having a low acid number of οχ-ΡΕ (even if combined with an surfactant) is very limited. On the other hand, even a 5 wt% οχ-ΡΕ results in a very high and durable water flux for a sample of 10 〇x-PE having an acid number greater than 30 mg 每 per gram. When the film comprises οχ-ΡΕ having a high acid number, an interfacing agent is not required to achieve a hydrophilic film with a south water flux, but the surfactant appears to reduce the pore size, which is desirable in many applications, For example, fouling due to membranes having lower pore sizes is reduced. 29 15 201024346

表3 :摻合UH與ox-PE與SMO及PE-AA&SMO 試樣 組成物7 Mfp8 [μιη] 水禪量 [l/(m2h 巴)] Gurley [s/50ml] 2 5% SMO 0.5 0 3.4 18 14% ox-PE (43 KOH) + 6% SMO 3.3 18635 0.5 19 14% PE-AA (40 KOH) + 4% SMO 0.05 <100 37.2 基於wt%乾重。組成物由UHMWPE(UH210)加至lOOwt%。 8由Gurley數計算之平均孔洞尺寸。 基於表2的觀察,〇χ-ΡΕ的高酸數傾向造成高水通量, 5 調查僅存在具一高酸數的親水性成份是否足以獲得一高水 通量。在表3中,一無親水性聚合物的試樣與具有ox-PE或 乙烯-丙烯酸共聚物(PE-AA)的試樣相比;其中ox-PE或乙烯 -丙烯酸共聚物二者皆具有高酸數。觀察到僅存在一高酸數 組份不足以實現高水通量。另言之,存在具高酸數之ox-PE 10 的效果似乎造成具一非常獨特性質之膜,特別是當考量由 非常簡單及低成本之摻合技術獲得的膜。Table 3: Blending UH with ox-PE and SMO and PE-AA & SMO sample composition 7 Mfp8 [μιη] water zen amount [l/(m2h bar)] Gurley [s/50ml] 2 5% SMO 0.5 0 3.4 18 14% ox-PE (43 KOH) + 6% SMO 3.3 18635 0.5 19 14% PE-AA (40 KOH) + 4% SMO 0.05 < 100 37.2 Based on wt% dry weight. The composition was added to 100 wt% by UHMWPE (UH210). 8 The average hole size calculated from the Gurley number. Based on the observations in Table 2, the high acid number of 〇χ-ΡΕ tends to cause high water flux, 5 and it is investigated whether only a hydrophilic component having a high acid number is sufficient to obtain a high water flux. In Table 3, a sample without a hydrophilic polymer is compared to a sample having ox-PE or an ethylene-acrylic acid copolymer (PE-AA); wherein both ox-PE or ethylene-acrylic copolymer have High acid number. It was observed that the presence of only one high acid number component was not sufficient to achieve high water flux. In other words, the presence of ox-PE 10 with a high acid number appears to result in a film with a very unique nature, especially when considering films obtained by very simple and low cost blending techniques.

表4 :摻合物UH與PEO及/或ox-PE 試樣 組成物9 Mfp10 [μιη] 水捧量 [l/(m2h 巴)] Gurley [s/50ml] 1 100%UH210 0.1 0 12.2 5 15% PEO 300K 0.3 113 5.8 20 15% PEO 300K + 15% ox-PE (43 KOH) 1.2 7327 1.5 21 5% PEO 300K + 5% ox-PE (43 KOH) + 6% SMO 0.4 2292 4.5 22 9% PEO 300K + 9% ox-PE (43 KOH) + 6% SMO 0.3 1771 7.0 23 14% PEO 300K + 14% ox-PE (43 KOH) + 6% SMO 0.2 1334 8.3 9基於wt%乾重。組成物由UHMWPE(UH210)加至l〇〇wt%。 1Q由Gurley數計算之平均孔洞尺寸。 201024346 在表4中,觀察到SMO與PEO組合增加透水性因數5或 更多。此外,PEO及ox-PE的組合造成具有相對低孔洞尺寸 之特別高且安定水通量的膜。 I:圖式簡單說明3 5 (無) 【主要元件符號說明】 (無) •. 31Table 4: Blend UH and PEO and / or ox-PE sample composition 9 Mfp10 [μιη] water volume [l / (m2h bar)] Gurley [s / 50ml] 1 100% UH210 0.1 0 12.2 5 15 % PEO 300K 0.3 113 5.8 20 15% PEO 300K + 15% ox-PE (43 KOH) 1.2 7327 1.5 21 5% PEO 300K + 5% ox-PE (43 KOH) + 6% SMO 0.4 2292 4.5 22 9% PEO 300K + 9% ox-PE (43 KOH) + 6% SMO 0.3 1771 7.0 23 14% PEO 300K + 14% ox-PE (43 KOH) + 6% SMO 0.2 1334 8.3 9 based on wt% dry weight. The composition was added to 1% by weight from UHMWPE (UH210). 1Q The average hole size calculated from the Gurley number. 201024346 In Table 4, it was observed that the combination of SMO and PEO increased the water permeability factor by 5 or more. In addition, the combination of PEO and ox-PE results in a particularly high and stable water flux film with relatively low pore size. I: Simple description of the diagram 3 5 (none) [Explanation of main component symbols] (none) • 31

Claims (1)

201024346 七、申請專利範圍: L 一種多孔聚合物膜,其包含(a)聚烯烴聚合物,及(b) — 親水性成份,其中該親水性成份包含(bl)一親水性聚合 物及可選擇之(b2)介面活性劑, 5 其中(a)的含量為膜總乾重(參閱下列定義K98 wt% 及該親水性成份(b)的含量為膜總乾重22 wt%,摻合該 組份(a)、(b)及可選擇添加劑與一溶劑混合在一起以形 成一摻合物,並接著擠壓該摻合物,其中該多孔聚合物 膜在20°C於〇.5巴測量去礦物質水通過該膜的水通量為 -參 10 至少 〇.5 l/(m2h 巴)。 2. 如申請專利範圍第1項之膜,其中該聚烯烴聚合物包含 至少90 wt%之聚乙烯及/或聚丙烯,較佳該聚烯烴聚合 . 物為聚乙烯。 3. 如申請專利範圍第1或2項之膜,其中該聚烯烴聚合物(a) 15 之至少4〇 wt%為UHMWPE,較佳為該聚烯烴聚合物(a) 之至少70 wt%為UHMWPE,更較佳為該聚烯烴聚合物(a) 之至少80 wt%為UHMWPE且最佳為該聚烯烴聚合物(a) ® 實質由UHMWPE組成。 4. 如申請專利範圍第1至3項任一項之膜,其中該聚烯烴聚 20 合物(a)之至少5wt%為HMWPE,較佳為該聚烯烴聚合物 (a)之至少20 wt%為HMWPE,如該聚烯烴聚合物⑷之至 少 30 wt%, 且該聚烯烴聚合物(a)之少於60 wt%為HMWPE,如 聚埽烴之少於25 wt%。 32 201024346 5.如申叫專利範圍第1至5項任一項之膜,其中係依ISO 5636-5部份丨0.1測量之Gurley數為低於50 s/50 m卜較佳 該Gurley數為低於2〇 s/5〇 m卜該Gurley數更佳為低於ι〇 s/50ml,及 5 該(5111'1#數為至少〇.3 s/50 ml且較佳為大於〇.5 s/50 m卜该Gurley數更佳為大於約1 s/5〇 ml及最佳為大於2 s/50 ml。 6·如申請專利範圍第1至5項任一項之膜,其中該孔洞尺寸 為至少〇.05 μιη,較佳該孔洞尺寸為至少0.1 μηι,更較佳 10 該孔洞尽寸為至少0.4 μιη,及 該孔洞尺寸為少於5 μιη,較佳該孔洞尺寸為少於2 μιη且更較佳該孔洞尺寸為少於】。 7·如申咕專利範圍第丨至6項任一項之膜,其中該膜具有在 20C及壓力梯度為5〇〇 m巴通過直徑為4 cm膜之碟片下 15 測量的水通量為至少1〇〇 l/(m2 h巴),該水通量較佳為 至400 1/(m2h巴),該水通量更佳為至少8〇〇1/(m2h巴), 該水通量更佳為至少1〇〇〇 1/(m2 h巴),該水通量最佳為 至少1200 l/(m2 h巴),及 較佳該水通量為少於2〇〇,〇〇0 1/(m2 h巴),如少於 20 20,000 1/(m2h 巴)。 8.如申請專利範圍第1至7項任一項之膜,其中該膜厚度為 少於約500 μηι,較佳該膜厚度為少於約2〇(¥〇1,如介於 10-100μιη間;及 較佳該膜厚度為至少1〇 μπι,更較佳該臈厚度為至 33 201024346 少 20 μιη。 9.如申請專利範圍第1至8項任一項之膜,其中該膜孔隙度 為至少40 ν〇1% ’較佳該孔隙度為至少8〇 ν〇ι%及更較佳 為至少90 vol%。 5 10.如申請專利範圍第1至9項任一項之膜,其中該膜具有纖 絲網的層狀結構,其中該膜的橫切面具有3至15纖絲網 /30μπι ’較佳該膜的橫切面為具有4至12纖絲網/3〇μηι, 且更佳為膜的橫切面具有6至1〇纖絲網/3〇μιη。 U·如申請專利範圍第1至10項任一項之膜,其中該膜具有 0 纖絲網的層狀結構,其中至少7〇%之纖絲網具有〇 〇2至 2·5 μιη之厚度,較佳為至少90%之纖絲網具有〇.〇2至2.5 μιη之厚度。 34 201024346 及包含此些至少一者的混合物,及最佳的介面活性劑為 山梨糖醇酐單油酸酯或此介面活性劑包含山梨糖酵酐 單油酸S旨。 5 )· .10 15 20 14. 如申請專利範圍第1至13項任一項之膜,其中該親水性 聚合物(bl)為選自氧化之聚乙烯(οχ-PE)(包括其等之衍 生物如ox-UHMWPE、ox-HMWPE)、聚環氧乙烷(PEO) 或聚乙二醇衍生物、PE蠟、聚丙烯酸、聚曱基丙烯酸、 聚環丙烷、聚乙烯醇、乙烯乙酸乙酯、纖維素及其等之 衍生物、聚亞醯胺、聚醚亞醯胺、聚乙烯吡咯烷酮、聚 乙烯亞胺、聚醯胺、其之共聚物、其等之組合及及包含 此些之至少一者的組合;該親水性聚合物較佳為ox-PE (bla)及/或PEO(blb),該ox-PE(bla)較佳具有至少1〇 mg/g ox-PE的平均酸數,較佳為至少30 mg/g 〇χ-ΡΕ且更 佳為至少40 mg/g ox-PE。 15. 如申請專利範圍第1至14項任一項之膜,其中該親水性 成份(b)的含量為膜總乾重之2 10 wt%。 16. 如申請專利範圍第1至15項任一項之膜,其中該親水性 聚合物(bl)包含ox-PE (bla)及PEO (bib),及〇χ-ΡΕ的含 量為之2 wt%且PEO (bib)的含量為2 2 wt%,較佳0X_PE (bla) > 10 wt%及/或PEO (bib) 2 10 wt%,更佳為0X-PE (bla) 2 15 wt%及/或PEO (bib) 2 15 wt%。 17. 如申請專利範圍第1至16項任一項之膜,其中該親水性 聚合物(bl)包含PEO (bib)且PEO (bib)之重量平均分子 量為至少100,000 g/莫耳,PEO (bib)之重量平均分子量 35 4 201024346 為較佳為至少200,000 g/莫耳。 18.如申請專利範圍第1至15項任一項之膜,其中該親水性 聚合物(bl)包含0X-PE且οχ-PE (bla)的重量平均分子量 為 1000- 1〇〇,〇〇〇 g/莫耳。 5 19.如申請專利範圍第1至17項任一項之膜,其中該親水性 成份(b)為〇χ-ΡΕ,〇χ-ΡΕ較佳具有一至少1〇 mg KOH/g ox-PE的平均酸數,更佳為至少3〇 mg KOH/g氧化之PE 及更較佳為至少40 mg KOH/g οχ-ΡΕ。 20. 如申請專利範圍第19項之膜,其中該膜包含少於1糾% · 10 介面活性劑,較佳該膜包含少於0.5 wt%介面活性劑, * 及較佳該膜不包含任何介面活性劑。 21. 如申請專利範圍第120項任一項之膜,其中該膜為似 . 片材狀元件或中空元件。 22. 如申請專利範圍第!至21項任一項之膜其更包含一添 15 加劑’其係選自抗異味添加劑、P且燃劑、填充劑、導電 材料及抗積垢添加劑如活性碳、碳黑、石墨、高表面積 金屬粉末、奴奈米碳管、合成氧化物、天然產生之氧化 G # ^氧化物及纖維材料例如玻璃纖維、石纖維、陶瓷 纖維、有機纖維及金屬纖維。 20 23. 一種包含申請專利範圍第1至21項任-項之膜的元件, 其中該膜為獨立至少部份在_支撑元件上以形成—平 坦主表面、—管狀主表面及/或-Μ主表面。 24·如申請專利範圍第23項之元件其中該支樓元為一層合 物其包3非織物、織物、枯纺網、網及/或桃元件, 36 201024346 該支撲元件較佳包含一選自由聚合物如PET、PP、 PTFE、UHMWPE、耐綸、與包含此些之任一者的共聚 物;無機材料如金屬(如鋁或不銹鋼)或陶瓷或玻璃(例如 Al2〇3及矽酸鹽)組成之組群中的材料;及至少此組群中 5 之至少二組份的組合’該支撐元件及膜較佳由超音波焊 接、膠合、熱結合或藉由雷射焊接而彼此接合地。 25. —種模組,其包含如申請專利範圍第丨至21項任一項之 膜或如申請專利範圍第23或24項之元件,以及更包含一 * 支撐體及/或框。 ,10 26.—種包含如申請專利範圍第〗至21項任一項之膜、如申 請專利範圍第23或24項之元件、或如申請專利範圍第25 項之模組的系統。 27. —種製造親水性多孔聚合物膜的方法,其包含步驟 -少於90 wt%之非溶劑組份的聚烯烴聚合物(…及 15 至少丨〇 wt%之非溶劑組份的親水性成份與一溶 劑以形成一摻合物, -擠壓該摻合物以形成一厚元件,及 -除去該溶劑以形成基礎元件。 28. 如申請專利範圍第27項任一項之方法,其更包含以面積 2〇 之至少10倍的因數拉伸基礎膜以形成膜的步驟,此拉伸 較佳係在機製方向為2-10因數及在橫切方向為3-10因數 之雙軸拉伸。 29. 如申請專利範圍第27或28項之方法,其中在該摻合物中 的乾含量為該乾含量與該溶劑之總重的約5至30 wt% , 37 201024346 該掺合物的乾含量較佳為該乾含量與該溶劑之總重的 約 10 至 25wt%。 30.如申請專利範圍第27至29項任一項之方法,其中該溶劑 在拉伸該基礎元件前經由蒸發去除。 5 31.如申請專利範圍第1至21項任一項之膜的用途,其做為 一獨立膜或一支撐膜。 32.—種申請專利範圍第1至21項任一項之膜的用途,其係 用於分離作用(特別是在粒子過濾、氣體過濾或液體過 濾);用於一膜生物反應器;一濕化膜;用於逆滲透; 10 用於控制的釋放應用(包括用於内服用之藥用及營養食 品組份(植入物或藥片)或外用(如在一繃帶中));如做為 官能基團的支架;用於薄膜萃取應用;用於滲透蒸發應 用;用於接觸器應用;或用於電化學應用(包括電透析、 電去離子及燃料電池)。 201024346 四、指定代表圖: (一) 本案指定代表圖為:第( )圖。(無) (二) 本代表圖之元件符號簡單說明: 五、本案若有化學式時,請揭示最能顯示發明特徵的化學式:201024346 VII. Patent Application Range: L A porous polymer film comprising (a) a polyolefin polymer, and (b) a hydrophilic component, wherein the hydrophilic component comprises (bl) a hydrophilic polymer and optionally (b2) interfacial surfactant, 5 wherein (a) is the total dry weight of the film (refer to the following definition K98 wt% and the content of the hydrophilic component (b) is 22 wt% of the total dry weight of the film, blending the group Parts (a), (b) and optional additives are mixed together with a solvent to form a blend, and then the blend is extruded, wherein the porous polymer film is measured at 20 ° C at 〇.5 bar The water flux of the demineralized water passing through the membrane is - 1010 〇.5 l / (m2h bar). 2. The membrane of claim 1, wherein the polyolefin polymer comprises at least 90 wt% Polyethylene and/or polypropylene, preferably the polyolefin is polymerized. The film is a polyethylene according to claim 1 or 2, wherein at least 4% by weight of the polyolefin polymer (a) 15 It is preferably UHMWPE, preferably at least 70 wt% of the polyolefin polymer (a) is UHMWPE, more preferably the polyolefin polymer (a) 80 wt% is UHMWPE and preferably the polyolefin polymer (a) ® is substantially composed of UHMWPE. 4. The film according to any one of claims 1 to 3, wherein the polyolefin poly 20 (a) At least 5 wt% of the HMWPE, preferably at least 20 wt% of the polyolefin polymer (a) is HMWPE, such as at least 30 wt% of the polyolefin polymer (4), and the polyolefin polymer (a) Less than 60 wt% is HMWPE, such as less than 25 wt% of polyfluorene. 32 201024346 5. The film of any one of claims 1 to 5, which is based on ISO 5636-5 丨 0.1 The measured Gurley number is less than 50 s/50 m. Preferably, the Gurley number is less than 2 〇 s/5 〇 m. The Gurley number is better than ι〇s/50 ml, and 5 (5111'1 The number of # is at least 33 s/50 ml and preferably greater than 〇.5 s/50 m. The Gurley number is preferably greater than about 1 s/5 〇 ml and most preferably greater than 2 s/50 ml. The film of any one of claims 1 to 5, wherein the pore size is at least 〇.05 μιη, preferably the pore size is at least 0.1 μηι, more preferably 10, the pore is at least 0.4 μιη, And the hole size is less than 5 μm Preferably, the pore size is less than 2 μηη and more preferably the pore size is less than 7. The membrane of any one of the above-mentioned items, wherein the membrane has a pressure gradient of 20 C and a pressure gradient. The water flux measured for 5 〇〇m bar through a disc of 4 cm diameter is at least 1 〇〇 l / (m 2 h bar), and the water flux is preferably up to 400 1 / (m 2 h bar) Preferably, the water flux is at least 8〇〇1/(m2h bar), and the water flux is preferably at least 1〇〇〇1/(m2h bar), and the water flux is preferably at least 1200 l/ (m2 h bar), and preferably the water flux is less than 2 〇〇, 〇〇 0 1 / (m2 h bar), such as less than 20 20,000 1 / (m2h bar). 8. The film of any one of claims 1 to 7 wherein the film thickness is less than about 500 μηι, preferably the film thickness is less than about 2 〇 (¥ 〇 1, such as between 10 and 100 μm And preferably, the film has a thickness of at least 1 μm, and more preferably the thickness of the crucible is from 30 to 201024346, which is less than 20 μm. 9. The film according to any one of claims 1 to 8, wherein the film porosity Preferably, the porosity is at least 8 ν 〇 1%, and the porosity is at least 8 〇 〇 % % and more preferably at least 90 vol %. 5 10. The film of any one of claims 1 to 9, wherein The film has a layered structure of a fiber mesh, wherein the cross section of the film has 3 to 15 fiber mesh / 30 μπι '. Preferably, the cross section of the film has 4 to 12 fiber mesh / 3 〇 μηι, and more preferably The film has a cross-section of the film having a 6 to 1 〇 fiber mesh / 3 〇 μιη. U. The film of any one of claims 1 to 10, wherein the film has a layered structure of 0 fiber mesh, at least The 7% by weight fiber mesh has a thickness of 〇〇2 to 2·5 μηη, preferably at least 90% of the fiber mesh has a thickness of 〇.〇2 to 2.5 μηη. 34 201024346 And a mixture comprising at least one of these, and the preferred surfactant is sorbitan monooleate or the surfactant comprises sorbitan monooleate S. 5)· .10 15 20 14 The film of any one of claims 1 to 13, wherein the hydrophilic polymer (bl) is selected from the group consisting of oxidized polyethylene (οχ-PE) (including derivatives thereof such as ox-UHMWPE, ox -HMWPE), polyethylene oxide (PEO) or polyethylene glycol derivatives, PE wax, polyacrylic acid, polyacrylic acid, polycyclopropane, polyvinyl alcohol, ethyl acetate, cellulose, etc. a derivative, polymethyleneamine, polyetherimide, polyvinylpyrrolidone, polyethyleneimine, polyamine, a copolymer thereof, combinations thereof, and combinations comprising at least one of these; The polymer is preferably ox-PE (bla) and/or PEO (blb), and the ox-PE (bla) preferably has an average acid number of at least 1 mg/g ox-PE, preferably at least 30 mg. /g 〇χ-ΡΕ and more preferably at least 40 mg/g ox-PE. 15. The film of any one of claims 1 to 14, wherein the hydrophilic component (b) is present in an amount of 2 10 wt% of the total dry weight of the film. 16. The film of any one of claims 1 to 15, wherein the hydrophilic polymer (bl) comprises ox-PE (bla) and PEO (bib), and the content of strontium-strontium is 2 wt. % and the content of PEO (bib) is 22% by weight, preferably 0X_PE (bla) > 10 wt% and/or PEO (bib) 2 10 wt%, more preferably 0X-PE (bla) 2 15 wt% And / or PEO (bib) 2 15 wt%. 17. The film of any one of claims 1 to 16, wherein the hydrophilic polymer (bl) comprises PEO (bib) and the weight average molecular weight of the PEO (bib) is at least 100,000 g/mole, PEO ( The weight average molecular weight of the bib) 35 4 201024346 is preferably at least 200,000 g/mole. The film according to any one of claims 1 to 15, wherein the hydrophilic polymer (bl) comprises OX-PE and the weight average molecular weight of οχ-PE (bla) is 1000-1 〇〇, 〇〇 〇g/莫耳. The membrane of any one of claims 1 to 17, wherein the hydrophilic component (b) is lanthanum-strontium, and the cerium-lanthanum preferably has at least 1 〇mg KOH/g ox-PE The average number of acids is more preferably at least 3 mg KOH/g oxidized PE and more preferably at least 40 mg KOH/g οχ-ΡΕ. 20. The film of claim 19, wherein the film comprises less than 1% by weight of the 10 surfactant, preferably the film comprises less than 0.5% by weight of the surfactant, and preferably the film does not comprise any Interface active agent. 21. The film of any one of claims 120, wherein the film is a sheet-like element or a hollow element. 22. If you apply for a patent scope! The film of any one of the 21 items further comprises a 15 additive which is selected from the group consisting of anti-odor additives, P and a fuel, a filler, a conductive material and an anti-fouling additive such as activated carbon, carbon black, graphite, and high. Surface area metal powder, nana carbon tube, synthetic oxide, naturally occurring oxidized G #^ oxide and fibrous materials such as glass fiber, stone fiber, ceramic fiber, organic fiber and metal fiber. An element comprising a film according to any one of claims 1 to 21, wherein the film is independently at least partially on the support member to form a flat main surface, a tubular main surface and/or a crucible Main surface. 24. The component of claim 23, wherein the building element is a laminate comprising 3 non-woven fabrics, fabrics, woven mesh, mesh and/or peach components, 36 201024346. Free polymers such as PET, PP, PTFE, UHMWPE, nylon, and copolymers comprising any of these; inorganic materials such as metals (such as aluminum or stainless steel) or ceramics or glass (such as Al2〇3 and citrate) a combination of materials in the group; and at least a combination of at least two components of 5 of the group 'the support member and film are preferably joined to each other by ultrasonic welding, gluing, thermal bonding or by laser welding . 25. A module comprising a film according to any one of claims 2 to 21 or an element as claimed in claim 23 or 24, and further comprising a * support and/or frame. And a system comprising a film according to any one of claims 1-6 to 21, a component of claim 23 or 24, or a module of claim 25 of the patent application. 27. A method of making a hydrophilic porous polymer film comprising the step of - less than 90 wt% of a non-solvent component of a polyolefin polymer (... and 15 at least 丨〇 wt% of a non-solvent component of hydrophilicity And a solvent to form a blend, - extruding the blend to form a thick component, and - removing the solvent to form a base component. 28. The method of any one of claim 27, Further comprising the step of stretching the base film by a factor of at least 10 times the area to form a film, the stretching preferably being a biaxial pull in the direction of the mechanism of 2-10 factors and a cross direction of 3-10 factors. 29. The method of claim 27 or 28, wherein the dry content in the blend is from about 5 to 30 wt% of the dry content and the total weight of the solvent, 37 201024346 the blend The dry content is preferably from about 10 to 25 wt% of the dry content and the total weight of the solvent. The method of any one of claims 27 to 29, wherein the solvent is passed before stretching the base member Evaporation removal. 5 31. The use of a film according to any one of claims 1 to 21, As a separate film or a support film. 32. The use of a film according to any one of claims 1 to 21 for separation (especially in particle filtration, gas filtration or liquid filtration); For membrane bioreactor; a humidified membrane; for reverse osmosis; 10 for controlled release applications (including medicinal and nutraceutical components (implants or tablets) for internal use or for external use (eg In a bandage)); as a scaffold for functional groups; for thin film extraction applications; for pervaporation applications; for contactor applications; or for electrochemical applications (including electrodialysis, electrodeionization and fuel Battery) 201024346 IV. Designated representative map: (1) The representative representative of the case is: () (No) (2) The symbol of the symbol of this representative is simple: 5. If there is a chemical formula in this case, please reveal the most A chemical formula that shows the characteristics of the invention:
TW97150420A 2008-12-24 2008-12-24 Hydrophilic porous polymer blend membrane TW201024346A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103947024A (en) * 2011-11-22 2014-07-23 住友电气工业株式会社 Diaphragm for redox flow batteries
US9429366B2 (en) 2010-09-29 2016-08-30 Kraton Polymers U.S. Llc Energy recovery ventilation sulfonated block copolymer laminate membrane
TWI554554B (en) * 2012-03-28 2016-10-21 迪愛生股份有限公司 Method for manufacturing cellulose nanofiber, cellulose nanofiber, masterbatch and resin composition

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US9429366B2 (en) 2010-09-29 2016-08-30 Kraton Polymers U.S. Llc Energy recovery ventilation sulfonated block copolymer laminate membrane
TWI564156B (en) * 2010-09-29 2017-01-01 科騰聚合物美國有限責任公司 Energy recovery ventilation sulfonated block copolymer laminate membrane
CN103947024A (en) * 2011-11-22 2014-07-23 住友电气工业株式会社 Diaphragm for redox flow batteries
CN103947024B (en) * 2011-11-22 2016-11-30 住友电气工业株式会社 Redox flow batteries barrier film
CN103947024B9 (en) * 2011-11-22 2017-06-20 住友电气工业株式会社 Redox flow batteries barrier film
US10096855B2 (en) 2011-11-22 2018-10-09 Sumitomo Electric Industries, Ltd. Redox flow cell membrane
TWI554554B (en) * 2012-03-28 2016-10-21 迪愛生股份有限公司 Method for manufacturing cellulose nanofiber, cellulose nanofiber, masterbatch and resin composition

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