.201001349 九、發明說明： 【發明所屬之技術領域】 本發明是關於一種軟性發光條及其製造方法，尤指一 種屬於LED構成發光條之技術領域，可藉由可撓性軟板上 。又矣光一極體，並將其接續成長條狀及施予連續性的透光 防護層之包覆，而能不拘長度的製造出具防水性之軟性發 光條結構及其製造方法。 【先前技術】 利用LED發光二極體作為光源，並將其製成光條結構， 而可以配合控制器設置，使其能進行發光控制之設計，已 泛見於今日各種應用領域當中，如證書號數M296728「具 發光條的遊戲裝置」，其包括有一裝置本體，且於該裝置 本體上具有一方向盤，並且具有一控制晶片設置於該方向 盤上，以及具有複數個LED燈，設置於該方向盤的上方， 其透過該控制晶片的控制，而形成—發光條結構，然而， 其係固定形式之發光條，所能製造出來的長度有所限制， 且其本身不具有任意彎曲之可撓性，無密緻封閉的防護 層，而無法阻絕塵埃、油、水侵襲，容易因此而造成發光 條損壞。 如公告編號4 8 819 7「發光條及其製造方法」，其發光 條具有多核心導體條，該導體條裝有前、後排成一列的發 光二極體LED元件，該導體條由複數個導體段所構成，該 專導體段沿長度被切割’並沿軸向排成一列，以及一印刷 201001349 電路板設置在二軸向相鄰的導體段之間，並與該等相鄰導 體&電性連接，且各該印刷電路板裝有—發光二極體元 件，’各該導體條之各核心係以絕緣方式進行包I，且 -導體段之端部去除絕緣’及用—捲繞接頭設置於該等 觸兀件及該導體段之核心之間。 上述發光條結構，是在數片印刷電路板上各設置—發 光二極體元件’並於印刷電路板二端電性連接導體條而形 成串列接續，其另一形式之私伞总&士操 办式之么先條結構，則是以銅條為導 體條’且於鋼條上設置發光二極體元件、電阻器，且由一 可撓性套件所包覆，該套件突出’而由透明的塑膠材料所 製造，此二種形式之發光條結構，在定位組裝上，是在導 體條底端設置雙面膠之貼設黏結。 又，上述發光條的製造方法中，對於設置數個印刷電 路板’及其二端電性連接導體條之串列接續，i以間歇性 重複步驟，先拉出有限長度的導體條送入切割站切割成既 定長度的導體段’以及將該導體條及該導體段相鄰端剝去 絕緣端’#以印刷電路板電性連接該剝去絕緣端的導線， 再送入模造站將連接印刷電路板之導體端以塑膠材料過模 造，使發光二極體元件的出光口側外露，再由供應捲中將 了可撓性蓋條供給該導體條，然後將可撓性蓋條連接於該 導體條及該印刷電路板，其製造過程中，、經由間歇性的切 割、電性連接、過模造封裝印刷電路板、接觸元件及導體 端部’造成製程複雜、時間消耗及產能偏低等缺點。 另一形式之發光條結構，使用銅條為導體條，且於銅 201001349 條上設置發光二極體元件、電阻器，…可透明塑膠材 料的撓性套件所包覆’亦僅能經由間歇性製程，逐一填充 塑膠材料於有限具择& .曾舰 勹 & X的導體條及發光二極體元件表面加以 」再奴1又的加以接續，而無法在·'次連續製程中 元成不拘長度之連續包覆。 % pg容】 本發明設計主I θ & 士 ^ , 发# 的在於，提供一種「軟性發光條」， 體，並於長條接續電源線形成長條 防護；，'= 押出機連續性的封裳可撓性的透光 θ 軟性發光條的成型無長度拘束問題，可更f @ 離的連續延伸。 不门蟪了更長距 本發明設計又—目的在 續快速成型的义 種不拘長度及能連 成㈠軟性發光條的製造 程、縮短萝葙眭Μ ”， ·）逹到間化製 衣程4間’及提高產能之功效。 為達成上述主要目的之結 曰 發光條」，其包括： 知'徵，疋提供一種「軟性 多數個發井置；^ H光單元段包括一呈右结改 的可撓性if故B r* ， 〇 ^ 具有綠路 設於該可#枓鈐 體所述的發光二極體 Γ撓性軟板上電性連接其 性軟板兩側端各# A t 且該線路於該可撓 风麵各形成有二接點，該4 形成一長條肤，j _ 二x 早π 4又依序串接 焚徐肽，相鄰接的發光單 電性連接； 又4且以其側端的接點 —電源線，其一端接續電 連接於該些發光單元段之 201001349 一最外側發光單元段的接點上；以及 一可撓性的透光防護層’係、連續性的包覆於該些接續 連結的發光單元段與電源線接續形成的長條物件外表面。 以為達成上述又一目的之技術内纟，本發明是提供— 種軟性發光條的製造方法」，其包括： :多數個具有發光二極體的可撓性發光單元段 性連接成長條狀； ％ 將一電源線接續電性連接於嗲 -„^ 吃使％ °亥些串接成長條的發光單 几奴中之最外側發光單元段之外端部，· 以押出成形手段令該此菸氺 二么先早兀段及電源線接續連結 長條體外表面連續性的封ρ μ『的封衣—可撓性透光防護層。 :此設計’可不拘長度的製造出具 的軟性發光條，且A t 〜 边騎邊層 歛起带ω ι方法精間，只要先將數片可撓性 電性接續串接成長條體， 性的透光防護層之包覆封裝 ”機中進订連續 幅提高整體產能。 業，而能縮短製程時間，大 【實施方式】 配合參看第三圖、第 光條（1 )包括： 面不，其中，本發明軟性發 多數個發光單元段，每一 的可撓性軟板（！〇) / 心 又匕括-具有線路 戶斤、+、& J及至'—個發光二極體（i j ) 所述的發光二極 1 1 1 } 5 電性連接1線路曰 可撓性軟板（10)上 … 錢路於該可撓性軟板兩側端各形成 201001349 有二接點（1 2 ) ’該些發光單元段依序串接形成一長條 狀，相鄰接的發光單元段間且以其側端的接點（1 2 )電 性連接； 一電源線（1 4 )，其一端接續電性連接於該些發光 單元段之一最外侧發光單元段的接點（1 2 )上；以及 一可撓性的透光防護層（1 δ )，係連續性的包覆於 該些接Μ連結的發光單元段與電源線（丄4 )㈣形成的 長條物件外表面。 上述可撓性軟板（Ί ΡI Α Q 1 ο)表面设置數個可撓性的軟性 磁鐵（1 5 )。 所述之可挽性的透来j P" ^ 处元丨万瘦層（1 6 )係塑膠材料或其 他高分子材料熱溶押出而白辛 出而包覆於發光單元段與電源線（1 4 )周圍。 内部的導線前端可接至變壓器或 外部輸入電源，而能開啟發光二 上述電源線（1 4 ) 電源供應器，使其能接續 極體（1 1 )發光。 示，在數片長條形可撓性軟板（ A . ^ —认门贫俅肜 U )表面亦可設置數個 1挽性的軟性磁鐵（1 7 ) ，Τ 撓性的透光防護層（丄6 、， ）使可 鐵（.1 7 )，而在使用 < % —併密封包覆該軟性磁 上夺而少糾地； 則可藉由可挽性軟板（1 〇 ) 上表面之軟性磁鐵（1 ^ ^ 1 υ ^ 吸附於導磁物件表面 $下表面之軟性磁鐵（1 7 ) 襴杆、牆面.·等“ σ吸附在車_外表面、岸邊扶手 為景觀設計' it景裴飾.’生：光條（1 )能提供光源及作 等用返，並且，利用其軟性磁 201001349 7 )的設置，而能任意且方便的變換其吸 鐵（1 5 )( 附貼設位置。 配合參看第一圖、第二圖及第三圖所示， 光條（1 )的製造方法，包括： 發 將多數個具有發光二極體（11)的可撓性發光單元 段接續電性連接成長條狀； 將一電源線（i 4 )接續電性連接於該 的發光單元段中之最外侧發光單元段之外端部；成長條 以押出成形手段令該些發光單元段及電源線（工 長條體外表面連續性的設置一可撓性的 護層（1 6 )。 上述夕數個發光單元段接續電性 驟，是令該些接續連接多數發光 “ '之步 戸、逆按夕要文^先早几段中相 元段以其可撓性軟板（ * ]知光早 攸、_L U )鳊邊上下搭接， 對應的接點（1 2 )重疊，再透…n 彼此相BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a flexible light-emitting strip and a method of manufacturing the same, and more particularly to a technical field of LEDs constituting a light-emitting strip, which can be formed by a flexible flexible board. In addition, the light-emitting body is coated with a light-transmissive protective layer, and the waterproof light-emitting strip structure and the manufacturing method thereof can be manufactured without any length. [Prior Art] The LED light-emitting diode is used as a light source, and it is made into a light strip structure, which can be matched with the controller to enable it to design the light-emitting control. It has been widely used in various application fields today, such as the certificate number. No. M296728, "game device with a light strip", comprising a device body, and having a steering wheel on the device body, and having a control chip disposed on the steering wheel, and having a plurality of LED lights disposed on the steering wheel Above, through the control of the control wafer, the light-emitting strip structure is formed. However, the fixed-length light-emitting strip has a limitation in the length that can be manufactured, and does not have any bending flexibility itself. The densely sealed protective layer can not block the attack of dust, oil and water, which may cause damage to the light-emitting strip. For example, in the publication No. 4 8 819 7 "Light-emitting strip and its manufacturing method", the light-emitting strip has a multi-core conductor strip, and the conductor strip is provided with a light-emitting diode LED element arranged in a row in front and rear, and the conductor strip is composed of a plurality of The conductor segments are formed, the conductor segments are cut along the length and arranged in a row along the axial direction, and a printed 201001349 circuit board is disposed between the two axially adjacent conductor segments and with the adjacent conductors & Electrically connected, and each of the printed circuit boards is provided with a light-emitting diode element, and each core of the conductor strip is packaged in an insulated manner, and the ends of the conductor segments are insulated and wound A joint is disposed between the contact members and a core of the conductor segment. The light-emitting strip structure is provided on each of the plurality of printed circuit boards - the light-emitting diode element 'and electrically connected to the conductor strips at the two ends of the printed circuit board to form a series connection, and another form of the private umbrella total & The first strip structure is a copper strip as a conductor strip' and a light-emitting diode element and a resistor are arranged on the steel strip, and are covered by a flexible kit, and the kit protrudes from Made of transparent plastic material, the two types of light-emitting strip structure, in positioning and assembly, are provided with double-sided adhesive on the bottom end of the conductor strip. Moreover, in the method for manufacturing the above-mentioned light-emitting strip, in order to connect a plurality of printed circuit boards 'and their two-terminal electrical connecting conductor strips in series, i repeats the steps in an intermittent manner, first pulling out a finite length of conductor strips for feeding and cutting. The station cuts into a conductor segment of a predetermined length and strips the conductor strip and the adjacent end of the conductor segment from the insulated end. ## The printed circuit board is electrically connected to the wire stripped off the insulated end, and then sent to the molding station to connect the conductor of the printed circuit board. The end is overmolded with a plastic material to expose the light exit side of the light emitting diode element, and then the flexible cover strip is supplied to the conductor strip from the supply roll, and then the flexible cover strip is attached to the conductor strip and the strip Printed circuit boards, in the manufacturing process, through intermittent cutting, electrical connection, overmolding and packaging of printed circuit boards, contact components and conductor ends, result in complex process, time consumption and low productivity. Another form of illuminating strip structure uses a copper strip as a conductor strip, and a light-emitting diode element, a resistor, a flexible plastic material coated with a transparent plastic material on the copper 201001349 is also capable of intermittently The process is to fill the plastic material one by one with the finite choice & the conductor strip of the Zeng 勹 & X and the surface of the illuminating diode element to be spliced again, and cannot be completed in the 'continuous process' Continuous coating without length. % pg容] The design of the main I θ & 士 ^ , hair # is to provide a "soft illuminating strip", body, and form a long strip of protection on the strip of continuous power line;, '= extrusion machine continuity seal The flexible light-transmitting θ soft light-emitting strip has no length constraint, and can be extended continuously. The design of the invention is long-distance, and the purpose is to continue the rapid prototyping of the type and the length of the can be integrated into (a) the manufacturing process of the soft light-emitting strip, shortening the radish, ") 4 'and the effect of increasing production capacity. To achieve the above-mentioned main purpose of the knot light strips," including: Know the 'sign, provide a "soft majority of the wells; ^ H light unit segment includes a right-handed change Flexibility if B B*, 〇^ has a green road set on the illuminating soft plate of the 枓钤 所述 电 电 电 电 电 电 电 电 电 电 Γ # # # # # # # # # # # # # And the line is formed with two contacts on the flexible wind surface, the 4 forms a long skin, j _ 2 x early π 4 and sequentially connected to the incineration peptide, and the adjacent light-emitting single electrical connection; 4, and a contact of the side end thereof - a power line, one end of which is electrically connected to the contact point of the 201001349 one outermost light emitting unit segment of the light emitting unit segments; and a flexible transparent protective layer Continually covering the outer surface of the elongated object formed by the successively connected light-emitting unit segments and the power line The present invention provides a method for manufacturing a flexible light-emitting strip, which comprises: a plurality of flexible light-emitting units having light-emitting diodes connected in a strip shape; % Connect a power cord to the 嗲-„^ 吃 吃 % % % % % % % % % % % % % % % % % % % % % % % % % % % % % % % % % % % % % % % % % 吃 吃氺 么 先 先 先 及 及 及 及 及 及 及 及 及 及 及 及 及 及 及 及 及 及 及 及 及 及 及 及 及 及 及 及 及 及 及 及 及 及 及 及 及 及 及 及 及 及 及 及 及 及 体外 体外And A t ~ edge riding layer with the ω ι method fine, as long as a number of flexible electrical connections are connected in series to the strip, the transparent transparent protective layer of the package is in the machine continuous ordering The increase in overall production capacity. Industry, and can shorten the processing time, large [Embodiment] With reference to the third figure, the light bar (1) includes: No, wherein the present invention softly emits a plurality of light-emitting unit segments, each of which is flexible flexible board (!〇) / Heart is also included - with the line, Jin, +, & J and to the light-emitting diode (ij) 1 1 1 } 5 Electrical connection 1 line 曰 flexible On the soft board (10)... Qianlu forms 201001349 on both sides of the flexible board. There are two contacts (1 2 ). The light-emitting unit sections are connected in series to form a long strip, adjacent to each other. The light-emitting unit segments are electrically connected by the junctions (1 2 ) of the side ends thereof; a power supply line (14) whose one end is electrically connected to the contacts of the outermost light-emitting unit segments of one of the light-emitting unit segments (1 2 ); and a flexible light-transmitting protective layer (1 δ ), which is a continuous strip of the light-emitting unit segment and the power line (丄4) (4) which are continuously covered by the joints The outer surface. A plurality of flexible flexible magnets (15) are provided on the surface of the flexible flexible board (Ί ΡI Α Q 1 ο). The plutable permeability of the above-mentioned j P" ^ 丨 丨 丨 瘦 瘦 瘦 ( 1 1 1 1 1 1 塑胶 塑胶 塑胶 塑胶 塑胶 塑胶 塑胶 塑胶 塑胶 塑胶 塑胶 塑胶 塑胶 塑胶 塑胶 塑胶 塑胶 塑胶 塑胶 塑胶 塑胶 塑胶 塑胶 塑胶 塑胶 塑胶 塑胶 塑胶 塑胶 塑胶4) Around. The internal lead end can be connected to a transformer or an external input power supply, and the power supply (1 4 ) power supply can be turned on to enable the connection of the pole body (1 1 ). It can be shown that a plurality of 1-lead flexible magnets (17) can be disposed on the surface of a plurality of strip-shaped flexible flexible sheets (A. ^ - the door is poor), and the flexible transparent protective layer (丄6 , , ) makes iron (.1 7 ), and uses < % - and seals the soft magnetic to compensate for less entanglement; then it can be made by a flexible soft board (1 〇) upper surface Soft magnet (1 ^ ^ 1 υ ^ soft magnet (1 7 ) adsorbed on the surface of the magnetically permeable object surface (1 7 ) mast, wall surface, etc. "σ adsorption on the outer surface of the car, the handrail on the shore is landscape design" It Jingjing decoration. 'Life: Light strip (1) can provide light source and the like, and, with its soft magnetic 201001349 7 ) setting, can change its iron (1 5 ) arbitrarily and conveniently (attached) The manufacturing method of the light strip (1) includes: transmitting a plurality of flexible light-emitting unit segments having the light-emitting diodes (11) as shown in the first, second and third figures. Connecting the electrical connection to the strip; electrically connecting a power line (i 4 ) to the outer end of the outermost light-emitting unit segment of the light-emitting unit segment; The flexible light-emitting layer (1 6 ) is disposed by the extrusion forming means for the light-emitting unit segments and the power supply line (the outer surface of the length of the foreman strip is continuous). Some of the connections are connected to the majority of the light-emitting steps, and the first phase of the phase is in the middle of the phase. The joints (1 2 ) overlap, and then pass through
上述可撓性軟板（：L 0 ),而*币 U''O 甘主 表面在電性連接之初，即在 其表面設置軟性磁鐵（i 5 ) 在 、 使其經由押出機（q η、 之塑膠押出包覆時，該軟性磁 π1 1 5 )能同時密封於呤 可撓性的透光防護層（1 6 )中。 于於s亥 又，電源線（1 4 )内部與發光單元段之 發光單元段之接點（1 2 ) 側的 係透過銲接手段予以銲接固 多數個發光單元段及其雷 舍丨生連接於最外側之 4 )導入押出機（3 〇 ) 電源線 〈狎出碩（3 1 )處，使其 201001349 能持續受到塑艘_ + 而在多數鄉： 材料押出之完全密封包覆， 性的透光電源線周面形成-連續性之可挽 (1 :::::光單元段及其電性連接於最外側之電源線 押出包^ ?出機（3G)之塑膠或其他高分子材料的 統"二即=:二3。）後側所設置之冷卻系 後導入收納系统：二=卻系統（4〇)冷卻，再向 捲收存放。、Q)及導人捲㈣統（60)中加以 =，經由上述結構特徵及技術内容之 β楚看出本發明設計特點在於： Τ 提供一種「軟性發光條及盆 將多數個發光單元ρ" /」，，、組成結構 ..^ 又及其取外側接續電源線形成長條體， ::π體周_性的_撓性的透光防=軟 伸，其製造方法，可不：二 更長距離的連續延 成精簡的軟性發光^=長度的進行連續性的封裝，其形 善習用⑽發光條大高整體產能，故能改 於製造業界加以採用〜、耗時費事之缺點，而更適 【圖式簡單說明】The above flexible flexible board (: L 0 ), and the main surface of the * coin U''O is placed at the beginning of the electrical connection, that is, a soft magnet (i 5 ) is placed on the surface thereof, and is passed through the extruder (q η When the plastic is extruded, the soft magnetic π1 15 can be simultaneously sealed in the flexible transparent protective layer (16). In shai, the contact point (1 2 ) on the inner side of the power line (1 4 ) and the light-emitting unit section of the light-emitting unit section is welded by welding means that a plurality of light-emitting unit sections and their Lei Shi twin connection are connected The outermost 4) is introduced into the extruder (3 〇) power cord <狎出硕(3 1), so that 201001349 can continue to be plasticized _ + and in most townships: the material is completely sealed and coated, sexually transparent The surface of the optical power line is formed - the continuity of the pull-up (1 ::::: the optical unit and its electrical connection to the outermost power line, the plastic or other polymer material of the outlet (3G) The system " two is =: two 3.) The cooling system installed on the back side is introduced into the storage system: two = but the system (4 〇) is cooled, and then stored in the volume. , Q) and the guide volume (4) in the system (60) =, through the above structural features and technical content of the Chu Chu see the design features of the present invention are: Τ provide a "soft light strip and basin will be a plurality of light-emitting units ρ " /",,, the structure of the structure..^ and its outer connecting power line to form a long strip, :: π body circumference _ flexible _ flexible light transmission anti-soft extension, its manufacturing method, no: two longer The continuous extension of the distance is simplified and the soft illuminating ^= length of the continuous package, its shape and good use (10) illuminating strips have a high overall capacity, so it can be changed to the manufacturing industry to use ~, time-consuming and troublesome, and more Appropriate [simplified description]
第一圖：本發明數JtJ 意圖。 月長條形可撓性軟板接續聯結的示 第二圖：本發明對於 、繞性軟板進行透光防護層連續 10 201001349 封裝包覆之示意圖。 第二圖：本發明所p v衣成的軟性發光條 第四圖：本發明斛制I ” ％、圖。 々 所衣成的軟性發光條剖視圖。 第五圖：纟發明在可挽性軟板底端肖設軟性磁鐵進、 封裝之成品剖視圖。 订 【主要元件符號說明】 (1 )軟性發光條 (1 0 )可撓性軟板 （1 1 )發光二極體 (1 2 )接點 （1 3 )銲料 (1 4 )電源線 （1 5 )軟性磁鐵 (1 6 )可撓性的透光防護層 （1 7 )軟性磁鐵 (20)捲盤 （30)押出機 (3 1 )押出頭 （4 0 )冷卻系統 (5 0 )收納系統 （6 0 )捲收系統 11First Figure: The JtJ intent of the present invention. The illustration of the monthly long strip flexible flexible board joint connection is shown in the second figure: the present invention is a schematic diagram of the light-transmissive protective layer continuous for the flexible flexible board 10 201001349 package coating. Fig. 2 is a view showing a soft light-emitting strip of the pv of the present invention. Fig. 4 is a cross-sectional view of a soft light-emitting strip made of the present invention. The fifth figure: the invention is in a flexible soft board. The bottom end of the flexible magnet into the package, the finished product cross-sectional view. Order [main symbol description] (1) soft light strip (1 0) flexible soft board (1 1) light-emitting diode (1 2) contact ( 1 3 ) Solder (1 4 ) Power cord (1 5 ) Soft magnet (1 6 ) Flexible light-transmitting protective layer (17) Soft magnet (20) Reel (30) Extruder (3 1) (4 0 ) Cooling system (5 0 ) storage system (60) retraction system 11