200848180 九、發明說明： 【發明所屬之技術領域】 本發明係關於一種具有複數個在一組模具中形成之饩 的壓鑄用模具。 果八 【先前技術】 如（例如）專利文獻1中所揭示，在應用中常見之習知壓 、鑄機具有用於一組固定模具及可移動模具的單一模穴。為 使用該類壓鑄機提高生產率，可預想在一組如圖12中所示 "% 之模具内提供複數個模穴。 圖12為具有兩個成型模穴之習知壓鑄用模具的剖視圖。 在圖中展示：模具101、第一及第二模穴1〇2及1〇3、針對 各模穴所形成之流道104及105及澆道106。 第一及第二模穴102及103彼此以相同形狀自然成型以便 產品（鑄件）之形狀彼此一致。該等模穴102及1〇3以相等距 離位置形成於以澆道106為中心之模具1 0 1之一側與另一側 上。 J 該等模穴102及103分別與流道104及105之下游末端經由 分別在三個位置處提供之澆口 107連接。澆口 1〇7在一模穴 102中之位置與在另一模穴1〇3中之位置相同。 ‘ 形成兩個流道104及105以便使熔融金屬自澆道106分布 • 至三個澆口 107。該等流道1〇4及105經形成以自澆道106延 伸至模具1 〇 1之一側與另一側，以便經由最短距離連接澆 道106與洗口 107。 專利文獻1:曰本特公平7-73783號公報 128366.doc 200848180 【發明内容】 [本發明欲解決之問題] 然而，如上所述構成之習知壓鑄用模具1〇1並不總能夠 以相同品質鑄造兩個產品且生產率並未提高至如所預期之 程度。 由於緣於兩個鑄件在品質上不相等或不幾乎相等之試驗 及誤差，故發明者得出用溶融金屬填充模穴在第一模穴 102與第二模穴103之間不均衡的想法。換言之，將熔融金 (% 屬自圖式之右側注入第一模穴102中且自左側注入第二模 穴103中。結果，不可能於兩個模穴1〇2與1〇3之間均衡熔 融金屬流入兩個模穴102及103之流動條件。流動條件為: 融金屬之流向、流速、流率及其類似因素。 本發明已解決上述問題。因此，本發明之目的在於提供 一種壓鑄用模具，其使得在相等流動條件下均勻分布熔融 金屬至複數個模穴中且以單一鑄造法鑄造複數個具有高及 一致品質之鑄件成為可能。 ^ [解決問題之方法] 為實現上述目的，本發明係關於一種壓鑄用模具，其具 有：複數個模穴，其形成於一組能夠開啟及閉合之固定模 具及可移動模具令以便可同時鑄造複數個具有相同形狀之 產品；及 μ道，其提供於固定模具中以經由與柱塞連接之澆道將 熔融金屬弓I人各模/穴中，其中該流道具備第一分配部，其 自澆道側與開模及合模方向成直角延伸至對應於各模穴之 128366.doc 200848180 分配部之下 模方向延伸 位置；及第二分配部，其具有自各模穴之第一 游末端平行於開似合模方向延伸㈣模及合 部分。 如請求項2之本發明係關於如請求項i之壓禱用模具，其 中第二分配部中之每—者針對各模穴進一步具備自二開模 及：模方向延伸部分之下游末端構成之模穴側洗道延伸至 各杈穴的模穴側流道，該等模穴側流道分別自模穴側澆道 Γ c 以與開模及合模方向成直角之方向延伸，且該等模穴側流 道在形狀上經成型以便熔融金屬在相同流動條件下流入模 穴0 、 如1求項3之本發明係關於如請求項丨之壓鑄用模具，其 中該固^模具由具有與柱塞連接之洗道之基礎模具及置於 基礎模具與可移動模具之間以便在開模及合模方向上移動 至該基礎模具並從該基礎模移開的巾間模具組成該等模 穴經形成於中間模具與可移動模具之間，第一分配部經形 成於基礎模具與中間模具之間且第二分配部之開模及合模 方向延伸部分經形成以穿經中間模具。 如請求項4之本發明係關於如請求項2之壓鑄用模具，其 中該固定模具由具有與柱塞連接之絲之基礎模具及置於 基礎模具與可移動模具之間以便在開模及合模方向上移動 至該基礎模具並從該基礎模移開的中間模具組成，該等模 穴經形成於中間模具與可移動模具之間，第一分配部經形 成於基礎模具與中間模具之間’第二分配部之開模及合模 方向延伸部分經形成以穿經中間模具’且模穴側流道經形 128366.doc 200848180 成於中間模具與可移動模具之間。 士如請求項5之本發明係關於如請求項丨至4中任一項之壓 鑄用模具，其巾流道之第—分配部由與位於柱塞側之洗道 連接之上游部及複數個自上游部分支至各模穴之分支部組 成，且 該等分支部以線對稱形式形成於上游部 Γ太路B曰+ 士 I nte 1 [本發明之效應] 根據本發明，將自柱塞經由澆道流入流道中之熔融金屬 經由第-分配部分布至各模穴中。當溶融金屬流自第一分 : 己部流入第二分配部之開模及合模方向延伸部分中時分 進至各模穴中线融金屬流之方向與開模及合模方向對 第一因此對於所有模穴’炫融金屬在相同流動條件下自 弟一为配部流入該等模穴中。 因此，根據本發明，合 之第_八高、 田熔融金屬以均勻分布狀態自流道 I弟—勿配部》希人久士结；1 + 各杈八中時，對於複數個 係以均衡狀態進行。 、、〜填充 鑄造本° 黍明可能提供一種使以單— k法鑄坆複數個高及一 模具。 口口貝之產口口成為可能的壓鑄用 根據第二發明，當炼 方向延伸部分流77 ^之開模及合模 刀/巩入拉穴側流道中 成與開模及合模方向成 、u向改變 下流入各模穴。因此二料融金屬在均勾流動條件 數個模穴以產生最高品質之轉件且n匕方向注入複 缚用模具。 供b鑄件品質之a 128366.doc -10· 200848180 根據如請求項3及4之本發明’當在鑄造製程之後中門f 具及可移動模具與基礎模具分離時，暴露出藉由在洗= 凝固熔融金屬所形成之澆道内鑄件及藉由在流道之八 配部中凝固熔融金屬所形成的第一分配部中之鑄件。因2 該等鑄件經形成以自中間模具之端面突出，所以其易= 除。移除淹道及第-分配部中之該等禱件使得取出藉由 固溶融金屬在自中間模具朝向模穴之流道之第二分^部中 所形成之鑄件成為可能。因此，有可能藉由開啟中間模且 及可移動模具而自模具移除具有產品部分之整個禱件。”、 因此，根據本發明，有可能易於移除藉由在如上所述之 ^道之洗道及第-分配部中凝_融金屬所形成的淹道内 鑄件及第一分配部中之鑄件。 因此’有可能提供，鑄用模具，即使流道在三" 間上延伸而形成複雜形狀，其亦促成包括移除不 : 之步驟之鑄造方法。 刀 據如請求項5之本發明，有可能將熔融金屬更精確地 各模穴所形成之分支部中以便各模穴之流動條 (屬之流向、流速及流率）相同。因此，有可能使 複數個藉由單一鑄造法所制 【實施方式】 ~件的品質差異最小化。 [執行本發明之最佳形式] (第一實施例）200848180 IX. Description of the Invention: TECHNICAL FIELD OF THE INVENTION The present invention relates to a die for die casting having a plurality of turns formed in a set of molds. [Prior Art] As disclosed in, for example, Patent Document 1, a conventional press and caster which is common in applications has a single cavity for a fixed mold and a movable mold. To increase productivity using this type of die casting machine, it is envisioned to provide a plurality of cavities in a set of "% molds as shown in FIG. Figure 12 is a cross-sectional view of a conventional die-casting mold having two molding cavities. Shown in the figure are a mold 101, first and second cavities 1〇2 and 1〇3, flow paths 104 and 105 and runners 106 formed for the respective cavities. The first and second cavities 102 and 103 are naturally formed in the same shape with each other so that the shapes of the products (castings) coincide with each other. The cavities 102 and 1〇3 are formed at equal distances on one side and the other side of the mold 110 which is centered on the runner 106. The cavities 102 and 103 are connected to the downstream ends of the flow paths 104 and 105 via gates 107 provided at three locations, respectively. The position of the gate 1〇7 in one of the cavities 102 is the same as that in the other cavities 1〇3. ‘Two flow paths 104 and 105 are formed to distribute the molten metal from the runner 106 to three gates 107. The runners 1 4 and 105 are formed to extend from the runner 106 to one side of the mold 1 与 1 and to the other side to connect the runner 106 to the shroud 107 via the shortest distance. Patent Document 1: 曰本特公平7-73783号 128366.doc 200848180 [Description of the Invention] [Problems to be Solved by the Invention] However, the conventional die-casting molds 1〇1 configured as described above are not always capable of the same Quality cast two products and productivity did not increase to the expected level. The inventors have come to the idea of filling the cavity with molten metal between the first cavity 102 and the second cavity 103 due to trials and errors in which the two castings are not equal or nearly equal in quality. In other words, molten gold (% is injected into the first cavity 102 from the right side of the drawing and injected into the second cavity 103 from the left side. As a result, it is impossible to balance between the two cavities 1〇2 and 1〇3. The flow conditions of the molten metal flowing into the two cavities 102 and 103. The flow conditions are: the flow direction of the molten metal, the flow rate, the flow rate, and the like. The present invention has solved the above problems. Therefore, the object of the present invention is to provide a die casting. A mold that makes it possible to uniformly distribute molten metal into a plurality of cavities under equal flow conditions and to cast a plurality of castings having high and consistent quality by a single casting method. ^ [Method for solving the problem] To achieve the above object, The invention relates to a die for die casting, comprising: a plurality of cavity formed in a set of fixed molds capable of opening and closing and a movable mold so that a plurality of products having the same shape can be simultaneously cast; and Provided in a fixed mold for inserting molten metal into each mold/hole through a runner connected to the plunger, wherein the flow passage is provided with a first distribution portion, which is open from the runner side And the mold clamping direction extends at right angles to a position corresponding to the die cavity corresponding to each die cavity 128366.doc 200848180 distribution portion; and a second distribution portion having a first swim end extending from each cavity parallel to the open mold clamping direction The invention of claim 2 relates to the mold for praying as claimed in claim i, wherein each of the second distribution portions further has a self-opening mode and a die direction for each cavity. The cavity side side wash channel formed by the downstream end portion of the portion extends to the cavity side flow channel of each of the cavity points, and the cavity side flow channels are respectively from the cavity side runner Γ c at right angles to the mold opening and closing direction The direction is extended, and the cavity side flow passages are shaped in shape so that the molten metal flows into the cavity 0 under the same flow conditions. The invention of claim 3 relates to a die for die casting as claimed in the claims, wherein The mold is composed of a base mold having a wash tunnel connected to the plunger and a towel placed between the base mold and the movable mold to move to and remove the base mold in the mold opening and closing direction. The molds make up the cavities Formed between the intermediate mold and the movable mold, the first distribution portion is formed between the base mold and the intermediate mold, and the mold opening and mold clamping direction extension portions of the second distribution portion are formed to pass through the intermediate mold. The invention of claim 2 relates to the die for die casting according to claim 2, wherein the fixed mold is composed of a base mold having a wire connected to the plunger and placed between the base mold and the movable mold so as to be in the direction of mold opening and closing Moving to the base mold and consisting of an intermediate mold removed from the base mold, the mold holes are formed between the intermediate mold and the movable mold, and the first distribution portion is formed between the base mold and the intermediate mold. The mold opening and mold clamping direction extension portion is formed to pass through the intermediate mold 'and the cavity side flow passage shape 128366.doc 200848180 is formed between the intermediate mold and the movable mold. The invention of claim 5 is the mold for die casting according to any one of claims 4 to 4, wherein the first distribution portion of the towel flow path is connected to the upstream portion and the plurality of wash channels on the plunger side Forming from the upstream portion to the branch portions of the respective mold cavities, and the branch portions are formed in a line symmetrical form in the upstream portion of the Γ太路 B曰+ 士 I nte 1 [effect of the present invention] According to the present invention, the self-plunging rod The molten metal flowing into the flow path through the runner is discharged to each of the cavities via the first-distribution portion. When the molten metal flows from the first portion: when the self portion flows into the opening portion of the second distribution portion and the extension portion in the mold clamping direction, the direction of the molten metal flow into the mold hole is divided into the direction of the mold opening and the mold clamping direction. For all the cavities, the sleek metal flows into the cavities from the buddy under the same flow conditions. Therefore, according to the present invention, the first _eight high and the field molten metal are uniformly distributed in the state of the self-flow path, the younger brother, the younger one, and the other are in a balanced state. . , , ~ Filling Casting ° ° Ming Ming may provide a kind of high and one mold for casting a single-k method. According to the second invention, when the mouth of the mouth is made, according to the second invention, when the mold is extended in the direction of the extension, the mold opening and the mold-cutting knife/gage-inward side flow passage are formed in the mold opening and closing direction. u flows into each cavity under the change. Therefore, the two molten metal flows in a plurality of cavities under the conditions of the hook flow to produce the highest quality transfer member and the n匕 direction is injected into the mold for the binding. For the quality of b castings, a 128366.doc -10· 200848180 According to the invention as claimed in claims 3 and 4, when the middle door f and the movable mold are separated from the base mold after the casting process, the exposure is revealed by washing A casting in the runner formed by solidifying the molten metal and a casting in the first distribution portion formed by solidifying the molten metal in the eight-part portion of the flow path. Since the castings are formed to protrude from the end faces of the intermediate mold, they are easy to remove. The removal of the prayer elements in the flood passage and the first distribution portion makes it possible to take out the casting formed by the solid molten metal in the second portion of the flow path from the intermediate mold toward the cavity. Therefore, it is possible to remove the entire prayer piece having the product portion from the mold by opening the intermediate mold and moving the mold. Thus, according to the present invention, it is possible to easily remove the casting in the flood passage and the casting in the first distribution portion formed by condensing the molten metal in the washing lane and the first dispensing portion as described above. Therefore, it is possible to provide a mold for casting, even if the flow path extends between the three " to form a complex shape, which also contributes to the casting method including the step of removing the step: the knife according to the invention of claim 5, It is possible to make the molten metal more precisely in the branch portion formed by each cavity so that the flow bars (flow direction, flow velocity, and flow rate) of the respective cavity are the same. Therefore, it is possible to make a plurality of single casting methods. Embodiment] The difference in quality of the pieces is minimized. [Best Mode for Carrying Out the Invention] (First Embodiment)
:在下文參考圖!至9來描述作為本發明之 鑄用模具。 J 128366.doc -11 - 200848180 圖1至5為本發明之壓鑄用模具之剖視圖。圖丨展示模具 在閉合之前之狀態。圖2展示模具當進行鑄造時之狀態。 圖3展示後鑄造狀態（臨時停止狀態），其十可移動模具及中 間模具自基礎模具中移出。圖4展示切除澆道内鑄件及第 一分配部中之鑄件的狀態。圖5展示在圖4之臨時停止位置 處可移動杈具自中間权具中移出同時離開中間模具的狀 態。 圖6為可移動模具之一實例之正視圖：主要模具及具有 成型模穴之插入物。圖7為根據本發明之壓鑄用模具之部 :的構造的正視圖，熔融金屬於其中流動。圖8為相同部 刀之斜視® α圖9為當;tg：融金屬凝固於淹道、流道及模穴 守斤幵/成之鑄件之开> 狀的側視圖；其中產品部分呈截面 形式。此處所說明之實施例為用於鑄造機車引擎之銘合金 曲柄軸箱的壓鑄用模具。 j等圖展示作為本發明之一實施例的麼禱用模具】。此 f禱用模具1為—種進行所謂的高速高錢鑄的模具且安 裝於壓禱機（未展示）之機器底座2上。壓鑄用模具i由以下 成固疋杈具5，其由在圖1中位於最左邊之基礎模具3 及鄰近於前者之中間模具4組成；及可移動模具6，其位於 同一圖中之最右邊。 疋模八5之基礎模具3固定於機器底座〕上且具備四個 用=限疋中間模具4之行進方向及距離的連桿7，其將隨後 °基礎模具3亦具備：柱塞套筒8及用於形成欲隨 “述之流道9之第_分配部1()(參見圖7及8)的流道用插入 128366.doc -12- 200848180 物11。可自由移動柱塞頭12裝配於柱塞套筒8_。柱塞頭 12及柱塞桿13構成如本發明所用之柱塞14。 以與柱塞套筒8連接之澆道丨5及用於形成流道之凹槽i 6 形成流道用插入物11。 如圖1中所示，中間模具4由第一主要模具21及裝配且緊 固於第一主要杈具21中之第一插入物22組成且支揮於機器 底座2上以由連桿7限定之運動方向自由運動。在對應於中 間模具4之四個角的位置處提供連桿7以限定中間模具4之 左右運動方向（在圖丨至5中）。在此壓鑄用模具丨中，以開模 及合模方向進行中間模具4之運動方向。連桿7具有限定中 間模具4自基礎模具3之行進距離的構造以便中間模具4不 自基礎模具3移動至預定距離以外。 中間模具4為固定模具之部分且用複數個壓縮盤簀（未展 不）以遠離基礎模具3之方向不斷推動。在不施加外力之狀 態中，以連桿7將中間模具4固持於與基礎模具3具有所規 定距離之位置處。將壓縮盤簣用複數個呈指向中間模具* 形式安置於連桿7附近之基礎模具3之部分上的柱子固持且 彈性地插人基礎模具3與中間模具4之間。中間模具4具備 註道襯套23、定位銷24及短柱切割機乃。 /、 第一插入物22與第二插入物26及隨後所描述之可移動模 具6之滑動插人物27協同形成兩個模穴3 !(參見圖6)。如圖1 中所示’第-插入物22經裝配且緊固於位於相對基礎模且 3之側的中間模具4之内端钝中。在圖6中順便提及，所提 供以自第二插入物26突出之陽模—之表面經指示為模穴 128366.doc -13- 200848180 31 在第一及第二插入物22及26中在水平方向上並排提供此 ““列之兩個杈穴3卜3 j。圖6描述當自第一插入物η側 檢視時第二插入物26之視圖。以相同方向及相同形狀形成 圖6中所展示之兩個模穴31、仙便在模心中所形成之 產品具有相同形狀。 將熔融金屬經由三個在各模穴31之較低端處開放之洗口 2庄入孩等杈八3 i、3 i中。在一模穴3 !中形成該等澆口 η ，位置亦與另一模穴31中之位置相同。如圖6中所示，該 等心口 32連接至如隨後將描述之流道9之模穴側流道η。 亦士圖6中所不，拉穴3 j分別與滿溢出口 及排氣通道 35連接。此等滿溢出口34及排氣通道城第二插入物对 分別形成為凹槽狀。以第一插入物22之平面(未展示)封閉 該等凹槽之開口。 ί; 形成於一权穴3〗中之滿溢出口 34及排氣通道”之形狀亦 與：另：模穴31中所形成者相同。排氣通道35之前端具備 通常所熟知之冷卻排氣口 36。將冷卻排氣口36提供於可移 動核具6之第一主要模具21與第二主要模具^(欲隨後描述） 中以便當中間模具4與可移動模具6彼此緊密配合時於兩個 冷郃排氣口 36、36之間形成迷宮式結構的風道。該等風道 與大氣經由主要模具21與41之間所形成的微小間隙連接。 中間模具4中所提供之注道襯套23在其内部具備錐形孔 23a，以便平行於中間模具斗之移動方向穿經第一主要模具 η與第一插入物22。如圖i中所示，形成錐形孔23a以^其 128366.doc -14- 200848180 内控朝向可移動模具6逐漸增加。 定位銷24係用於欲隨後描述之於中間模具4與可移動模 具6之間的相對定位且將其以裝配於凹陷於可移動模具6中 之定位孔37(圖1)中之形式提供。儘管在圖1至5中僅描述中 間模具4及可移動模具6之下半部中的一定位銷24及一定位 孔37 ’但實際上其亦提供於中間模具4及可移動模具6之上 半部中。在此實施例中，四個定位銷24及四個定位孔37提 供於第一插入物22與第二插入物26之四角附近。The casting mold as the present invention is described below with reference to Figs. J 128366.doc -11 - 200848180 Figs. 1 to 5 are cross-sectional views of a die for die casting of the present invention. Figure 丨 shows the state of the mold before it is closed. Figure 2 shows the state of the mold as it is being cast. Fig. 3 shows the post-casting state (temporary stop state) in which ten movable molds and intermediate molds are removed from the base mold. Figure 4 shows the state in which the casting in the runner and the casting in the first dispensing portion are removed. Figure 5 shows the state in which the movable cooker is removed from the intermediate implement while leaving the intermediate mold at the temporary stop position of Figure 4. Figure 6 is a front elevational view of one example of a movable mold: a main mold and an insert having a molding cavity. Fig. 7 is a front elevational view showing the structure of the die for die casting according to the present invention, in which molten metal flows. Figure 8 is the squint of the same knife. α Figure 9 is the side view of the tg: molten metal solidified in the flooding channel, the flow channel and the cavity of the mold hole; the product part is in the form of a section . The embodiment described herein is a die-casting mold for casting an alloy crankcase of a locomotive engine. Fig. 1 and the like show a mold for prayer as an embodiment of the present invention. This f-pray mold 1 is a mold for performing so-called high-speed high-money casting and is mounted on a machine base 2 of a press machine (not shown). The die casting die i is composed of the following solidified cookware 5, which is composed of the base mold 3 located at the leftmost side in Fig. 1 and the intermediate mold 4 adjacent to the former; and the movable mold 6, which is located at the rightmost side in the same figure . The base mold 3 of the die 8 is fixed to the machine base and has four links 7 for limiting the traveling direction and distance of the intermediate die 4, which will be provided with the following basic mold 3: plunger sleeve 8 And for inserting a flow passage for inserting 128366.doc -12-200848180 with the first passage portion 1 () of the flow passage 9 (see Figs. 7 and 8). The freely movable plunger head 12 is assembled. The plunger sleeve 8 and the plunger rod 13 constitute a plunger 14 as used in the present invention. The runner 丨 5 connected to the plunger sleeve 8 and the groove i 6 for forming a flow path The flow channel insert 11 is formed. As shown in Fig. 1, the intermediate mold 4 is composed of a first main mold 21 and a first insert 22 assembled and fastened in the first main cookware 21 and supported on the machine base. 2 is free to move in the direction of movement defined by the link 7. The link 7 is provided at a position corresponding to the four corners of the intermediate mold 4 to define the left and right direction of movement of the intermediate mold 4 (in Figures 5 to 5). In the die-casting die, the moving direction of the intermediate die 4 is performed in the mold opening and closing directions. The connecting rod 7 has the intermediate die 4 defined from the basic die. The configuration has a travel distance of 3 so that the intermediate mold 4 does not move from the base mold 3 to a predetermined distance. The intermediate mold 4 is a part of the fixed mold and is continuously moved away from the base mold 3 by a plurality of compression discs (not shown). In a state where no external force is applied, the intermediate mold 4 is held by the link 7 at a position having a predetermined distance from the base mold 3. The compression disc is placed in the form of the intermediate mold* in the plurality of rods. The column on the portion of the nearby base mold 3 is held and elastically inserted between the base mold 3 and the intermediate mold 4. The intermediate mold 4 is provided with a sprue bushing 23, a positioning pin 24, and a short-column cutter. The insert 22 cooperates with the second insert 26 and the sliding inserts 27 of the movable mold 6 described later to form two cavities 3! (see Fig. 6). As shown in Fig. 1, the 'insert-insert 22 Assembled and fastened in the inner end of the intermediate mold 4 located on the side of the opposing base mold and 3. Incidentally, in Fig. 6, the surface provided with the male mold protruding from the second insert 26 is indicated as Cavity 128366.doc -13- 200848180 31 in the first The "two columns" 3b 3j are provided side by side in the horizontal direction in the first and second inserts 22 and 26. Figure 6 depicts a view of the second insert 26 when viewed from the side of the first insert n. The two cavities 31 shown in Fig. 6 are formed in the same direction and in the same shape, and the products formed in the core have the same shape. The molten metal is opened at the lower end of each cavity 31 via three. The rinsing 2 is placed in the child 杈8 3 i, 3 i. The gate η is formed in a cavity 3!, and the position is also the same as that in the other cavity 31. As shown in FIG. These core ports 32 are connected to the cavity side flow path η of the flow path 9 as will be described later. Also in Figure 6, the pull holes 3 j are connected to the overflow port and the exhaust passage 35, respectively. The full overflow port 34 and the second pair of exhaust passages are formed in a groove shape. The openings of the grooves are closed by a plane (not shown) of the first insert 22. The shape of the overflow port 34 and the exhaust passage formed in a weight hole 3 is also the same as that formed in the cavity 31. The front end of the exhaust passage 35 has a commonly known cooling exhaust gas. Port 36. A cooling exhaust port 36 is provided in the first main mold 21 and the second main mold (which will be described later) of the movable fixture 6 so that when the intermediate mold 4 and the movable mold 6 are closely fitted to each other A duct of a labyrinth structure is formed between the cold heading vents 36, 36. The air ducts are connected to the atmosphere via a small gap formed between the main dies 21 and 41. The lining provided in the intermediate mold 4 The sleeve 23 is provided with a tapered hole 23a therein so as to pass through the first main mold η and the first insert 22 in parallel with the moving direction of the intermediate mold hopper. As shown in Fig. i, a tapered hole 23a is formed to be 128366 .doc -14- 200848180 The internal control is gradually increased toward the movable mold 6. The positioning pin 24 is used for the relative positioning between the intermediate mold 4 and the movable mold 6 to be described later and fitted to the recessed movable mold The form in the positioning hole 37 (Fig. 1) of 6 is provided. In the figures 1 to 5, only one of the intermediate mold 4 and the lower half of the movable mold 6 and a positioning hole 37' are described. However, in fact, it is also provided on the intermediate mold 4 and the movable mold 6. In this embodiment, four positioning pins 24 and four positioning holes 37 are provided near the four corners of the first insert 22 and the second insert 26.
C> 紐柱切割機25使用以下構造··其中與中間模具4之相對 基礎模具3之外端面仆（圖1}接觸置放的刀片25a在垂直方向 上平行移動。如圖3中所示，短柱切割機25切除自中間模 ’、犬出之鎊件。上述鑄件由當溶融金屬凝固於洗口 1 5中 時所形成之澆口内鑄件38及當熔融金屬凝固於流道9之第 一分配部10(凹槽16)中時所形成的第一分配部中之鑄件Μ 、、且成。當閉合模具時，短柱切割機25插入基礎模具3之切 割機裝載凹座3a中。 如圖1中所示之可移動模具6由第二主要模具41、裝配且 緊固於第二主要模具41中之第二插入物26及滑動模具42組 成，且支撐於機器底座2上以平行於中間模具4之移動方向 奸由運動▼移動模具6與致使可移動模具6開啟及閉合之 換具閉合裝置（未展示）連接。可移動模具6接近中間模具* 盘Φ =為如本文中所用之模具閉合方向，且可移動模具6 ^ 3¼具4分離之方向為模具開啟方向。 可能當閉合可移動模具6時 杈具閉合裝置經構造以便有 128366.doc 15 200848180 移動可移動模具6至圖1至5中之左側且使其與中間模具4接 觸，*且克服施加彈力至中間模具4之壓、縮盤菁之回彈力而 使模具4與6以一體形式朝基礎模具3移動。 模具閉合裝置亦使用在鑄造製程後移動可移動模具6至 圖1至5之右側且使其停止於中間模具4與基礎模具3分離規 定距離之狀態（圖3)的構造。規定距離為所產生之以下間 隔：中間模具4之外端面朴上所暴露的洗口内禱㈣及第 Γ 一分配部中之鑄件39可經由該間隔落下，且中間模具4在 移動上不受連桿7限制。 ，當中間模具4與基礎模具3分離規定距離且停止時中間 核具4之位置在以下描述中簡稱為臨時停止位置。模具閉 合裝置亦經構造以將可移動模具6進一步自臨時停止：置 移動至右側，遠離中間模具4。 如圖6中所示之第二插入物26之外形當自中間模具*側檢 視時為矩形。第二插入物26以其較長側在水平方向上與第 二主要模具連接。製造在外形上與第二插入物^相同之 弟—插入物22且使其以其較長側在水平方向上與第一主要 模具21連接。 在第二插入物26之四角附近於第二主要模具“中鑽孔定 位孔3 7。 針對各模穴31提供滑動模具❹其由自上方面向模⑽ :内部的滑動插入物27及用於提昇及降下滑動 Α紅43組成。 如圖6至8中所示形成用於將熔融金屬引入模穴31中之流 128366.doc 16 200848180 道9。圖7及8描述藉由在不中途切斷之情況下自模具中取 出之狀態中在自^15至模穴31之整個範圍上凝固溶融金 屬所形成的單，件。因為在模以中所形成之流道9及模 穴31之形狀對應於此鑄件之形狀，所以此鑄件具備欲隨後 描述之流道9之各部位的參考數字以及模穴之參考數字 。順便提及，因為圖6展示可移動模具6之一般構造所 以展示於圖7及8中之模穴31 '模幻則流道33、滿溢出口 34 及排氣通道3 5之形狀不同於圖6中所示者。C> The column cutter 25 uses the following configuration: in which the blade 25a placed in contact with the outer surface of the intermediate mold 4 in contact with the outer surface of the base mold 3 is vertically moved in the vertical direction. As shown in Fig. 3, The short-column cutter 25 is cut from the intermediate mold', the dog's pound piece. The casting is formed by the gate casting 38 formed when the molten metal is solidified in the washing port 15 and when the molten metal is solidified in the flow path 9 The casting member Μ in the first dispensing portion formed in the dispensing portion 10 (groove 16). When the mold is closed, the short-column cutter 25 is inserted into the cutter loading recess 3a of the base mold 3. The movable mold 6 shown in Fig. 1 is composed of a second main mold 41, a second insert 26 assembled and fastened in the second main mold 41, and a sliding mold 42, and supported on the machine base 2 to be parallel to The moving direction of the intermediate mold 4 is connected by a motion ▼ moving mold 6 to a shifting closing device (not shown) that causes the movable mold 6 to open and close. The movable mold 6 is close to the intermediate mold * The disk Φ = is used herein. The mold is closed and the mold can be moved 6 ^ 31⁄4 The direction in which the separation is 4 is the mold opening direction. It is possible that when the movable mold 6 is closed, the cookware closing device is constructed so as to have 128366.doc 15 200848180 Move the movable mold 6 to the left side of FIGS. 1 to 5 and make it with the intermediate mold 4 contacting, * and overcoming the elastic force of applying the elastic force to the intermediate mold 4, and resilience of the shrinking disc, the molds 4 and 6 are moved in an integrated form toward the base mold 3. The mold closing device also uses the movable mold 6 after the casting process. The right side of FIGS. 1 to 5 is stopped and stopped at a state in which the intermediate mold 4 is separated from the base mold 3 by a predetermined distance (FIG. 3). The prescribed distance is the following interval: the outer surface of the intermediate mold 4 is exposed. The inside of the mouthwash (4) and the casting 39 in the first dispensing portion can be dropped through the interval, and the intermediate mold 4 is not restricted by the link 7 in movement. When the intermediate mold 4 is separated from the base mold 3 by a predetermined distance and stopped The position of the intermediate fixture 4 is referred to as a temporary stop position in the following description. The mold closing device is also configured to further temporarily stop the movable mold 6 from being moved to the right side, away from the intermediate mold. 4. The outer shape of the second insert 26 as shown in Fig. 6 is rectangular when viewed from the side of the intermediate mold *. The second insert 26 is connected with the second main mold in the horizontal direction with its longer side. The insert 22 is identical in shape to the second insert and is connected in its horizontal direction to the first main mold 21 with its longer side. In the second main mold near the four corners of the second insert 26 The middle hole drilling hole 3 7. The sliding mold is provided for each cavity 31, which is composed of the mold (10) from above: the inner sliding insert 27 and the sliding blush 43 for lifting and lowering. As shown in Figs. The flow for introducing molten metal into the cavity 31 is shown as 128366.doc 16 200848180 lane 9. Figs. 7 and 8 describe the single piece formed by solidifying the molten metal from the entire range from the 15 to the cavity 31 in a state of being taken out from the mold without being cut in the middle. Since the shape of the flow path 9 and the cavity 31 formed in the mold corresponds to the shape of the casting, the casting has the reference numerals of the respective portions of the flow path 9 to be described later and the reference numerals of the cavities. Incidentally, since FIG. 6 shows the general configuration of the movable mold 6, the shape of the cavity 31', the overflow passage 33, the overflow port 34, and the exhaust passage 35, which are shown in FIGS. 7 and 8, are different from the figure. The one shown in 6.
流道9由以下組成1 一分配部1〇、1〇，其在與中間模 具4及可移動模具6之開模及合模方向成直角的方向上(平 行於圖6及7之圖示表面）自洗心延伸至對應於各模穴η 之位置；及針對各模幻i之第二分配部51，其用於互連針 對各模穴31之第-分配㈣、1Q之下游末端⑽與模穴η 之洗口 32。第二分配部51由以下組成：開模及合模方向延 伸部分51a，#在平行於開模及合模方向之方向上自第一 分配部1〇之下游侧端1〇a延伸；及模穴側流道Μ，其自以 開模及合模方向延伸部分51a之下游末端形成之模穴側洗 道51b(圖8)延伸至模穴31(澆口分支32)。 第一分配部1〇以凹槽16形式形成於基礎模具3中所提供 之流道—用插入_(圖1}中。在如圖6至8中所示之此實施例 中，第一分配部10由自澆口 15向上延伸之單個上游部 52(為兩個模穴31所共有）及兩個自上游部^分支至各模穴 31之：支部53、53組成。如圖6及7中所示以線對稱形式： 上游°卩52之中心線c兩側形成該等分支部53、53。在此實 128366.doc -17- 200848180 施例中如圖6及7中所示以在開模及合模方向上所見之贾形 狀形成分支部53、53。 第二分配部51之開模及合模方向延伸部分5la上形成有 注道襯套23之錐形孔23a且如圖9中所示自兩個第—分配部 ίο中之每一者之下游末端部（前端部）1〇a平行於開模及合模 方向（在圖9中之橫向）延伸。以彼此相@之形狀形成兩個開 模及合模方向延伸部分仏、51a。短柱切割機⑽構造以 切除部分與第一分配部10連接之開模及合模方向延伸部分 51a 〇 如圖1及6中所*，將第二分配部51之模穴側流道33以凹 槽形式形成於第二插入物26中。如圖6及7中所示之模穴側 流道33經形成以在與開模及合模方向成直角之方向上延伸 且互連第二分配部51之下游末端與各模穴31之三個洗口 32 °亦製造彼此具有相同形狀之兩個模穴側流道η、η或 以便㈣金屬流人—模穴31之流動條件與流人另—模穴之 流動條件相同。 “接著，將芩考圖丨至5描述使用如上所述般構造之壓鑄用 模具1的鑄造製程。 首先在展示於圖1中之模具開啟狀態中，壓模閉合裝置 叙動可移動挺具6至同—圖之左側。當可移動模具6開始移 "其接觸中間模具4。料，模具閉合裝置進-步克服 細加回彈力至中間模具4之麼縮盤菁之回彈力將圖1中之可 2核具6自該等兩個模具之相互接觸狀態推動至左側以 可移動模具6與中間模具4至圖1之左側。在中間模具4 128366.doc -18- 200848180 以規定模具緊固力緊固至基礎模具3之狀態下及在可移動 模具6以規定模具緊固力緊固至中間模具4之狀態下中間模 具4與基礎模具3接觸之後，模具閉合裝置停止驅動可移動 模具6。 在如上所述完成模具閉合之後，如圖2中所示注入熔融 金屬Μ。如圖3中所示，在熔融金屬以凝固之後，用模具閉 合裝置移動可移動模具6至圖之右側。當以此方式驅動可 移動模具6時，因為可移動模具6及中間模具4與經凝固金 屬Μ接合在一起，所以模具4與6 一起移動且中間模具*與 基礎模具3藉由壓縮盤簧之回彈力與模具閉合裝置之驅動 力分離。在此步驟中，模具閉合裝置致使中間模具*停止 在臨時停止位置處。由於模具4與6如上所述般移動，故以 所凝固金屬Μ在洗口】5 Φ %犯# >、毛 , 15中所形成之澆口内鑄件38及以所凝 固金屬Μ在流道9之笛_八;xVrr , λ i 、之弟一刀配部10中所形成之鑄件39盥美 礎模具3分離。 〃土 (/ 如圖4中所不，用短柱切割機25切除第一分配部中之禱 件39。此時切割位置為以所凝固金屬形成之第二分酉" 5U開模及合模方向延伸部分5U)中之鑄㈣與第一 =每件39之間的邊界。當切割邊界時，第-分配部令之 ‘件3 9以及洗口内鑄件3 8與中間模具4分離。 此後如圖5中所示，用模 果具閉合裝置將可移動模具6進一 步移至圖之右側。此時，中 ^ # ^ . 中間杈八4在其運動受連桿7限制 之後不能以與可務私抬θ γ 1 r移動枳具6相同之方向移動。因此， 移動模具6相對於巾門# θ 田可 對於令間挺具4以持續狀態移動至圖之右側 128366.doc 19 200848180 時，中間模具4與可移動模具6相距變遠。此後，滑動插入 物27經縮回以自第二插入物26分離出由以下組成之鑄件 54 :第二分配部中之鑄件4〇、在模穴31中以所凝固金屬形 成之產品部分及在滿溢出口 3 4及排氣通道3 5中U凝固金屬 形成之產品周邊部分。隨後藉由自鑄件54中移除在流道 9、滿溢出口 34及排氣通道35中以所凝固金屬則彡成之不 必要部分，同時保留產品部分而獲得曲柄軸箱。 對於如上所述般構成之壓鑄用模具i，有可能當溶融金 屬自第一分配部10流入第二分配部51時使經由流道9之第 一分配部10分配於各模穴31中之熔融金屬以同一方向（開 啟及閉合中間模具4及可移動模具6之方向）流動。因此， 有可能在兩個模穴3i、31之間均衡熔融金屬自第二分配部 51之開模及合模方向延伸部分51a中經由模穴側流道33流 入模穴3 1之條件。 因此，對於以上壓鑄用模具1，當熔融金屬自流道9以均 句分配狀態流人各模穴31中時，炼融金屬均自填充各模穴 31。結果，此實施例使以單一鑄造法鑄造兩個具有高及一 致品質之曲柄軸箱成為可能。 根據此實施例之流道9之第二分配部5丨於開模及合模方 向延伸部分5 1 a與模穴3丨之間具備在與模具開啟方向成直 角之方向上延伸的模穴側流道33。因此，當熔融金屬自開 杈及合杈方向延伸部分5丨a流入模穴側流道33中時，熔融 金屬流向改變成與開模及合模方向成直角之方向，以便熔 融金屬在相同流動條件下流入各模穴中。因此，此實施例 128366.doc -20- 200848180 使將熔融金屬以導致產品品質改良之最佳方向注入模穴31 中以便進一步提高產品品質成為可能。 亦根據此實施例，當中間模具4與基礎模具3在鑄造之後 分離時，暴露出在澆口丨5中以所凝固金屬形成之澆口内鑄 件38及在流道9之第一分配部1〇中以所凝固金屬形成之鑄 件39。當該等鑄件38及39經形成以自中間模具々之外端面 4b突出時，其易於移除。The flow path 9 is composed of the following: a distribution portion 1 〇, 1 〇 in a direction at right angles to the mold opening and mold clamping directions of the intermediate mold 4 and the movable mold 6 (parallel to the illustrated surfaces of FIGS. 6 and 7) Self-washing extends to a position corresponding to each cavity η; and a second distribution portion 51 for each phantom i for interconnecting the first-distribution (4), the downstream end (10) and the mode of the 1Q for each cavity 31 The wash point 32 of the hole η. The second distribution portion 51 is composed of: an open mold and a mold clamping direction extending portion 51a, # extending from the downstream side end 1〇a of the first distribution portion 1〇 in a direction parallel to the mold opening and the mold clamping direction; The hole side flow path 延伸 extends from the cavity side wash channel 51b (Fig. 8) formed at the downstream end of the mold opening and mold clamping direction extending portion 51a to the cavity 31 (gate branch 32). The first distribution portion 1 is formed in the form of a groove 16 in the flow path provided in the base mold 3 - in the insertion_ (Fig. 1). In this embodiment as shown in Figs. 6 to 8, the first distribution The portion 10 is composed of a single upstream portion 52 extending upward from the gate 15 (shared by the two cavities 31) and two branches from the upstream portion to the respective cavities 31: the branches 53, 53. See Figures 6 and 7. The line symmetry is shown in the form: the two sides of the center line c of the upstream point 卩52 form the branch portions 53, 53. Here, in the example of Fig. 6 and Fig. 7 The branch shape 53 and 53 are formed in the mold opening and the mold clamping direction. The taper hole 23a of the sprue bushing 23 is formed in the mold opening and mold closing direction extension portion 5a of the second distribution portion 51 and is as shown in FIG. The downstream end portion (front end portion) 1a of each of the two first-distribution portions ίο is shown to extend parallel to the mold opening and mold clamping direction (lateral direction in FIG. 9). The shape forms two mold opening and mold clamping direction extending portions 仏, 51a. The short column cutter (10) is configured to open the mold and the mold clamping direction with the cut portion connected to the first distribution portion 10. The portion 51a is formed in the second insert 26 in the form of a groove by the cavity side flow passage 33 of the second distributing portion 51 as shown in Figs. 1 and 6. The cavity side as shown in Figs. The flow path 33 is formed to extend in a direction at right angles to the mold opening and closing direction and interconnects the downstream end of the second distribution portion 51 and the three wash ports 32 of each cavity 31 to have the same shape as each other. The flow conditions of the two cavity side flow passages η, η or so that the (iv) metal flow person-cavity 31 are the same as those of the flow of the other mold cavity. "Next, the description will be described as described above. The casting process of the mold 1 for die casting is first constructed. First, in the mold open state shown in Fig. 1, the die closing device slid the movable stalk 6 to the left side of the same figure. When the movable mold 6 starts moving " It contacts the intermediate mold 4. The material, the mold closing device advances to overcome the resilience to the intermediate mold 4, and the resilience of the shrinking disc is the same as that of the two molds in Fig. 1 The contact state is pushed to the left to move the mold 6 and the intermediate mold 4 to the left side of Fig. 1. In the intermediate mold 4 128366.doc -18- 200848180 The intermediate mold 4 and the base mold 3 in a state where the mold fastening force is fastened to the base mold 3 and the movable mold 6 is fastened to the intermediate mold 4 with a prescribed mold fastening force. After the contact, the mold closing device stops driving the movable mold 6. After the mold closing is completed as described above, the molten metal crucible is injected as shown in Fig. 2. As shown in Fig. 3, after the molten metal is solidified, it is closed by the mold. The device moves the movable mold 6 to the right side of the drawing. When the movable mold 6 is driven in this manner, since the movable mold 6 and the intermediate mold 4 are joined together with the solidified metal crucible, the molds 4 and 6 move together and the intermediate mold * Separated from the base mold 3 by the resilience of the compression coil spring and the driving force of the mold closing device. In this step, the mold closing device causes the intermediate mold * to stop at the temporary stop position. Since the molds 4 and 6 are moved as described above, the in-sand casting 38 formed by the solidified metal crucible in the washing machine, and the solidified metal crucible in the flow path 9 The flute _ eight; xVrr, λ i, the brother formed in the knives 10 formed in the casting 39 盥 础 模具 模具 模具 。 。. Alumina (/ as shown in Fig. 4, the prayer piece 39 in the first dispensing portion is cut by the short column cutter 25. The cutting position is the second branch formed by the solidified metal " 5U opening and closing The boundary between the casting (four) in the mold direction extending portion 5U) and the first = each member 39. When the boundary is cut, the first-distribution portion causes the 'piece 39 and the in-wash casting 38 to be separated from the intermediate mold 4. Thereafter, as shown in Fig. 5, the movable mold 6 is further moved to the right side of the figure by means of a mold closing device. At this time, the middle ^ # ^ . The middle 杈 8 4 cannot move in the same direction as the movable θ γ 1 r moving the cooker 6 after its movement is restricted by the link 7. Therefore, the movable mold 6 can be moved away from the movable mold 6 with respect to the towel door #θθ when the intermediate lifter 4 is moved to the right side of the figure 128366.doc 19 200848180. Thereafter, the sliding insert 27 is retracted to separate the casting 54 consisting of the following: a casting 4 in the second dispensing portion, a product portion formed in the cavity 31 with the solidified metal, and The peripheral portion of the product formed by the U-solidified metal in the overflow port 34 and the exhaust passage 35. Then, the crankcase is obtained by removing the unnecessary portion of the solidified metal in the flow path 9, the overflow port 34, and the exhaust passage 35 from the casting member 54, while retaining the product portion. In the die-casting mold i configured as described above, it is possible to distribute the molten metal in the respective mold holes 31 through the first distribution portion 10 of the flow path 9 when the molten metal flows into the second distribution portion 51 from the first distribution portion 10. The metal flows in the same direction (the direction in which the intermediate mold 4 and the movable mold 6 are opened and closed). Therefore, it is possible to equalize the condition in which the molten metal flows into the cavity 31 through the cavity side flow path 33 from the mold opening and the mold clamping direction extending portion 51a of the second distributing portion 51 between the two cavity portions 3i, 31. Therefore, with respect to the above die-casting die 1, when the molten metal flows into the respective cavity 31 in a state of uniform distribution from the flow path 9, the molten metal is self-filled with the respective cavity 31. As a result, this embodiment makes it possible to cast two crankcases of high and consistent quality by a single casting method. The second distributing portion 5 of the flow path 9 according to this embodiment has a cavity side extending in a direction perpendicular to the opening direction of the mold between the mold opening and clamping direction extending portion 51a and the cavity 3丨. Flow path 33. Therefore, when the molten metal flows into the cavity side flow passage 33 from the opening and closing direction extension portion 5丨a, the flow direction of the molten metal is changed to a direction at right angles to the mold opening and closing direction so that the molten metal flows in the same direction. Under the conditions, it flows into each cavity. Therefore, this embodiment 128366.doc -20-200848180 makes it possible to inject molten metal into the cavity 31 in an optimum direction leading to improvement in product quality to further improve product quality. Also according to this embodiment, when the intermediate mold 4 and the base mold 3 are separated after casting, the gate casting 38 formed of the solidified metal in the gate 5 and the first distribution portion 1 in the flow path 9 are exposed. A casting 39 formed of a solidified metal. When the castings 38 and 39 are formed to protrude from the end face 4b of the intermediate die, they are easily removed.
因此，對於此實施例，當澆口内鑄件38及第一分配部ι〇 中之鑄件39易於移除時，有可能製造儘管複雜形狀之流道 9在一維空間上延伸，亦促進包括移除不必要部分之步驟 之鑄造製程的壓鑄用模具。 此外對於此實施例，因為流道9之各模穴31之模穴側流 道53以線對稱形式形成於上游部52之中心線c兩側，所以 有可能將熔融金屬更精確地分布至各模穴31中以便一模穴 之抓動條件（熔融金屬之流向、流速及流率）與另一模六之 =動條件-致。因&，此實施例使兩個以單—鑄造法所製 造之曲柄軸箱之間的品質差異最小化成為可能。 根據此實施例之流道9之第二分配部51使用以下構造： ”中將溶d金屬自—開模及合模方向延伸部分5 1 &引導至 以三個方向分支之模穴側流道33。^，可適當改變—模 穴31之開模及合模方向延伸部分5U的數目及經分支模穴 側流道33之數目。舉例而言，有可能使用以下構造·其中 將兩個開模及合描；f ]棋及。«方向延伸部分51a用於—模穴3ι且將兩 個開模及合模方向延伸部分51a、5la與模穴η經由獨立模 128366.doc -21 - 200848180 穴側流道33、33遠接。大#必：,主 ^ 接在該種h況下，有可能形成兩個模 八側抓道33、33 ’除其中兩者皆於其下游側分支成複數個 之幵y狀外，在形狀上其中一模穴側流道33於其下游側分支 成複數個而另—模穴側流道33並不分支或兩者皆不分支。 (第二實施例） 可如圖10及11中所示形成流道。Therefore, with this embodiment, when the casting 38 in the gate and the casting 39 in the first dispensing portion are easily removed, it is possible to manufacture the flow passage 9 which is complicated in shape to extend in one dimension, and also facilitates removal including Die casting die for the casting process of the unnecessary part of the steps. Further, with this embodiment, since the cavity side flow passages 53 of the respective cavities 31 of the flow path 9 are formed in line symmetry on both sides of the center line c of the upstream portion 52, it is possible to more accurately distribute the molten metal to each The cavity 31 is used for the gripping condition of a cavity (flow direction of molten metal, flow rate and flow rate) and the condition of another die. This <this embodiment makes it possible to minimize the difference in quality between the two crankcases made by the single-casting method. The second distribution portion 51 of the flow path 9 according to this embodiment uses the following configuration: "Medium-dissolving d-opening and clamping direction extending portions 5 1 & leading to the cavity side flow branched in three directions The path 33. can be appropriately changed - the number of the mold opening 31 and the mold clamping direction extending portion 5U and the number of the branch cavity side flow paths 33. For example, it is possible to use the following configuration. Opening and closing; f] chess and. «The direction extending portion 51a is used for the cavity 3 and the two mold opening and clamping direction extending portions 51a, 5la and the cavity η are passed through the independent die 128366.doc -21 - 200848180 The side flow passages 33, 33 are remotely connected. The big #必:, the main ^ is connected under this kind of h condition, it is possible to form two mold eight side grab roads 33, 33 ' except that both of them are on the downstream side branch In the shape of a plurality of y-shaped shapes, one of the cavity-side flow passages 33 branches into a plurality of ones on the downstream side thereof, and the other-cavity-side flow passages 33 are not branched or both are not branched. Embodiment) A flow path can be formed as shown in Figs.
Ο 圖10為机道之另—實施例之正視圖。圖11為具有圖10中 之流道之模具的構造的剖視圖。在該等圖中，與參考圖^ 至9所說明之彼等組件相同或相似之組件在不提供進一步 說明之情況下具備相同參考數字。此實施例為—鑄造氣冷 式引擎之汽缸體的實例。 圖搖述藉由以在不中途切斷鑄件之情況下自模具取出 之方式，自堯口 15至模穴31之整個範圍上凝固炼融金屬所 y成的單轉件。因為在模具i中所形成之流道9及模穴^工 、…子應於此鎢件之形狀，所以此鑄件具備欲隨後描述 之流道9之各部位的參考數字以及模穴之參考數字η。 兩個展7F於圖1G中之模穴31係用於鑄造引擎之汽缸體。 、圖巾所不’该等模穴31由中間模具4及可移動模具6組 成:其中四個滑動插入物27包圍兩個模具之間的間隙。中 1杈二4形成/飞缸體之汽缸蓋侧端。可移動模具6具有用於 形成几缸體之汽缸内徑的孔銷(b⑽pin)61且形成汽缸體之 曲柄軸箱側端。 四個'月動插入物27形成汽缸體之周壁部分。孔銷61具有 圓形前端類似紡錘末端之圓柱形狀且連接至可移動模具 128366.doc -22- 200848180 6,以便當閉合模具時前端位於中間模具4之開模及合模方 向延伸部分仏中°於孔銷61與開模及合模方向延伸部分 …之間形成洗口 32。;堯口 32具有如汽缸軸方向所見之環 形形狀。 換言之’形成展示於㈣中之模具】以便經由澆口 Μ注 入溶融金屬使得在汽缸體之末端於汽缸蓋側開啟。 兩㈣示於圖H)中之模穴31、31以線對稱形式形成於流 道9之上游部52之中心線c兩側。 展：於圖10中之流道9由以下組成：針對各模穴31所提 供之第一分配部10，其由上游部52及分支部53組成；及針 對各模穴31所提供之第二分配部51，其用於連接模穴叫 第一分配部1〇之下游末端10a。根據此實施例之第二分配 部51僅以針對各帛穴31所提供之開模及合模方向延伸部分 5 la構成，開模及合模方向延伸部分51&平行於中間模具4 及可移動模具6之開模及合模方向自下游末端1〇a之每一者 延伸。如圖11中所示，開模及合模方向延伸部分5ia之下 游末端經由澆口 32與模穴31連接。換言之，儘管第一實施 例使用其中將熔融金屬自第二分配部5丨之開模及合模方向 延伸部分51a經由模穴側流道33引入澆口 32中的構造，但 此實施例使用其中不提供模穴側流道3 3且溶融金屬自開模 及合模方向延伸部分5 1 a之下游末端直接流入澆口 32中的 構造。 製造如此實施例中所示之流道9亦提供與使用第一實施 例相同之效應。 128366.doc -23- 200848180 提供兩個如此實施例中所示相對於中心線c呈線對稱形 式之模穴31、31之原因在於將提供於一模穴31四周之四個 滑動插入物27中具有最短運動行程之滑動插入物27定位成 接近另一模穴31。換言之，原因為使用其中當並排提供兩 個模穴3 1時最短行程之滑動插入物27並排到達的構造導致 兩個模穴3 1之間距離較短，從而使得可能縮小模具丨之尺 寸。 【圖式簡單說明】Ο Figure 10 is a front elevational view of another embodiment of the machine path. Figure 11 is a cross-sectional view showing the configuration of a mold having the flow path of Figure 10. In the figures, components that are the same as or similar to those illustrated with reference to Figures 2 through 9 have the same reference numerals without further explanation. This embodiment is an example of a cylinder block for a cast air-cooled engine. The figure is a single-turn member in which the molten metal is solidified from the mouth 15 to the cavity 31 by means of taking out the mold without cutting the casting in the middle. Since the flow path 9 and the cavity formed in the mold i should be in the shape of the tungsten member, the casting has the reference numerals of the portions of the flow path 9 to be described later and the reference numerals of the cavity. η. The two holes 7F in Figure 1G are used in the cylinder block of the casting engine. The cavities 31 are composed of the intermediate mold 4 and the movable mold 6: four sliding inserts 27 surround the gap between the two molds. Medium 1杈2 4 forms the side end of the cylinder head of the flying cylinder. The movable mold 6 has a hole pin (b) for forming the inner diameter of the cylinder of several cylinders and forms a crankcase side end of the cylinder block. Four 'moon moving inserts 27" form the peripheral wall portion of the cylinder block. The hole pin 61 has a circular front end similar to the cylindrical shape of the spindle end and is connected to the movable mold 128366.doc -22- 200848180 6, so that the front end is located in the mold opening and the mold clamping direction extension portion of the intermediate mold 4 when the mold is closed. A wash port 32 is formed between the hole pin 61 and the mold opening and the mold clamping direction extending portion. The cornice 32 has a ring shape as seen in the direction of the cylinder axis. In other words, the mold shown in (4) is formed so as to be injected into the molten metal via the gate so as to open on the cylinder head side at the end of the cylinder block. The two (four) mold holes 31, 31 shown in Fig. H) are formed in line symmetry on both sides of the center line c of the upstream portion 52 of the flow path 9. The flow passage 9 in FIG. 10 is composed of a first distribution portion 10 provided for each cavity 31, which is composed of an upstream portion 52 and a branch portion 53; and a second portion provided for each cavity 31 A dispensing portion 51 for connecting the cavity is called the downstream end 10a of the first dispensing portion 1〇. The second distribution portion 51 according to this embodiment is constituted only by the mold opening and clamping direction extending portions 5 la provided for the respective cavities 31, and the mold opening and clamping direction extending portions 51 & parallel to the intermediate mold 4 and movable The mold opening and mold clamping directions of the mold 6 extend from each of the downstream ends 1A. As shown in Fig. 11, the lower end of the mold opening and the mold clamping direction extending portion 5ia is connected to the cavity 31 via the gate 32. In other words, although the first embodiment uses a configuration in which the molten metal is introduced into the gate 32 from the mold opening-side extending portion 51a of the second distributing portion 5, via the cavity-side flow passage 33, this embodiment uses The cavity side flow passage 33 is not provided and the molten metal is directly introduced into the gate 32 from the downstream end of the mold opening and the mold clamping direction extension portion 51 a. The manufacture of the flow path 9 shown in this embodiment also provides the same effect as the use of the first embodiment. 128366.doc -23- 200848180 The reason for providing two mold cavities 31, 31 in a line symmetrical form with respect to the centerline c as shown in this embodiment is that it will be provided in four sliding inserts 27 around a cavity 31. The sliding insert 27 having the shortest motion stroke is positioned close to the other cavity 31. In other words, the reason is that the configuration in which the shortest stroke sliding insert 27 is reached side by side when the two cavities 31 are provided side by side results in a short distance between the two cavities 31, thereby making it possible to reduce the size of the mold. [Simple description of the map]
圖1為本發明之壓鑄用模具在閉合模具之前的剖視圖。 圖2為本發明之壓每用模具當進行鑄造時之剖視圖。 圖3為其中本發明之壓鑄用模具之中間模具及可移動模 具與基礎模具在鑄造製程之後分離的剖視圖。 圖4為其中根據本發明切除澆口内鑄件及第一分配部中 之鑄件之狀態的剖視圖。 圖5為其中可移動模具與壓鑄用中間模具分離同時保留 中間模具在展示於圖4中之臨時停止位置處的剖視圖。 圖6為其中形成可移動模具之模穴之插人及主要模 實例的正視圖。 ^ 圖7為熔融金屬流經的本發明之壓鑄用模具之 的正視圖。 稱k 圖8為熔融金屬流經的本發明之壓鑄用模具之 的斜視圖。 丨刀稱k 回為田熔岫金屬凝固於流道及模穴中 形狀的側視圖。 ^珉之輪件 128366.doc -24- 200848180 圖ίο為在另一實施例令之流道之正視圖。 圖 圖11為具有圖H)中所展示之流道之模具的構造的剖视 圖12為具有兩個成型模穴之習知壓鑄用模具 【主要元件符號說明】 °圖。 1 壓鑄用模具 2 機器底座 3 基礎模具 3a 切割機裝載凹座 4 中間模具 4a 内端 4b 外端面 5 固定模具 6 可移動模具 7 連桿 8 柱塞套筒 9 流道 10 第一分配部 10a 下游末端 11 流道用插入物 12 柱塞頭 13 柱塞桿 14 柱塞 15 澆口 128366.doc -25- 200848180 Γ u 16 凹槽 21 第一主要模具 22 第一插入物 23 注道襯套 23a 錐形孔 24 定位銷 25 短柱切割機 25a 刀片 26 第二插入物 26a 陽模 27 滑動插入物 31 模穴 32 澆口 33 模穴側流道 34 滿溢出口 35 排氣通道 36 冷卻排氣口 37 定位孔 38 澆口内鑄件 39 第一分配部中之鑄件 40 第二分配部中之鑄件 41 第二主要模具 42 滑動模具 43 汽缸 128366.doc -26- 200848180 51 第二分配部 51a 開模及合模方向延伸部分 51b 模穴側澆道 52 上游部 53 分支部 54 鑄件 61 孔銷 101 模具 102 第一模穴 103 第二模穴 104 流道 105 流道 106 澆道 107 澆口 Μ 溶融金屬 128366.doc -27-BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 is a cross-sectional view of a die for die casting of the present invention before a mold is closed. Figure 2 is a cross-sectional view showing the die for use in the present invention when it is cast. Fig. 3 is a cross-sectional view showing the intermediate mold of the die-casting mold of the present invention and the movable mold and the base mold separated after the casting process. Fig. 4 is a cross-sectional view showing a state in which the casting in the gate and the casting in the first dispensing portion are cut in accordance with the present invention. Fig. 5 is a cross-sectional view showing the movable mold separated from the intermediate mold for die casting while leaving the intermediate mold at the temporary stop position shown in Fig. 4. Fig. 6 is a front elevational view showing an example of insertion and main mode of a cavity in which a movable mold is formed. Figure 7 is a front elevational view of the mold for die casting of the present invention through which molten metal flows. k is a perspective view of the mold for die casting of the present invention through which molten metal flows. The sickle is called the k-back view of the shape in which the metal melts in the flow path and the cavity. ^珉之轮件 128366.doc -24- 200848180 Figure ίο is a front view of the flow path in another embodiment. Figure 11 is a cross-sectional view showing the configuration of a mold having a flow path shown in Figure H). Figure 12 is a conventional mold for die-casting having two molding cavities. 1 Die for die casting 2 Machine base 3 Base mold 3a Cutting machine loading recess 4 Intermediate mold 4a Inner end 4b Outer end face 5 Fixed mold 6 Movable mold 7 Connecting rod 8 Plunger sleeve 9 Flow path 10 First distribution part 10a Downstream End 11 Flow channel insert 12 Plunger head 13 Plunger rod 14 Plunger 15 Gate 128366.doc -25- 200848180 Γ u 16 Groove 21 First main mold 22 First insert 23 Feed bushing 23a Cone Shape hole 24 Locating pin 25 Short column cutter 25a Blade 26 Second insert 26a Male mold 27 Sliding insert 31 Cavity 32 Gate 33 Cavity side flow passage 34 Overfill 35 Exhaust passage 36 Cooling vent 37 Positioning hole 38 In-gate casting 39 Casting in the first distribution part 40 Casting part 41 in the second distribution part Second main mold 42 Sliding mold 43 Cylinder 128366.doc -26- 200848180 51 Second distribution part 51a Opening and closing Direction extension portion 51b Cavity side runner 52 upstream portion 53 Branch portion 54 Casting 61 Hole pin 101 Mold 102 First cavity 103 Second cavity 104 Flow path 105 Flow path 106 Sprue 107 Gate Μ Molten metal 128366.doc -27-