TW200838637A - Helical cage forming device and the method for forming the same - Google Patents

Helical cage forming device and the method for forming the same Download PDF

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Publication number
TW200838637A
TW200838637A TW96109740A TW96109740A TW200838637A TW 200838637 A TW200838637 A TW 200838637A TW 96109740 A TW96109740 A TW 96109740A TW 96109740 A TW96109740 A TW 96109740A TW 200838637 A TW200838637 A TW 200838637A
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Taiwan
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wheel
spiral
welding
angle
rib
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TW96109740A
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Chinese (zh)
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TWI306047B (en
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Samuel Yin
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Young Juh Ind Co Ltd
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Abstract

A helical cage forming device and the method for forming the same. The helical cage forming device comprises a revolving device, an advancing device, and a soldering device. The revolving device includes an input end, a first rotation portion and a revolving wheel portion. The revolving wheel portion includes a plurality of orifice disposed around the circumference circularly, provided for a plurality of bar passing through and contacting the first rotation portion, so that a welding unit is formed. The advancing device is connected to a first rotation portion and capable of moving forwardly along the axis, the soldering device is disposed corresponding to the orifice and located in a lateral side of the revolving wheel portion. Wherein, when a steel enters the revolving device, the revolving wheel portion rounds the steel to become a helical steel surrounding the welding unit, then the soldering device coupled with the advancing device moving forwardly along the axis, weld the helical steel and the bar to form a helical cage.

Description

200838637 九、發明說明: 【發明所屬之技術領域】 本發明係關於一種螺旋鋼筋輪焊成形裝置及其成形方 法,具體而言’本發明係關於一種鋼筋蘢自動生產機械,供 有效率地形成螺旋狀鋼筋籠。 【先前技術】 隨著各式建築物對結構強度要求的提高,由螺旋鋼筋組 成之骨架所能提供之設計強度已為現今工程界結構設計所 重視。所謂螺旋狀箍筋係指以彎成連續螺旋體之螺旋鋼筋做 為與主筋搭配之箍筋,具有固定主筋位置及提供剪力強度之 功效。螺旋鋼筋之斷面形狀可視實際設計而調整,較常見的 有圓形及矩形。除了廣泛的被使用作為樑柱等結構的箍筋 外’在某些大型或特殊設計的樑柱結構中,亦會將螺旋鋼筋 作為骨架主體或與鋼骨配合使用;特別是在預鑄結構中,螺 旋鋼筋更是被大量的應用。 傳統上螺彡疋鋼筋之製造方式多為使用彎筋II,將直線鋼 筋漸次彎成沒有間距之鋼筋螺圈,再由鋼筋螺圈之頭尾以機 具拉開以產㈣距。此-生產方式之效率與間距控制均有改 唇之空間。在使用職鋼筋作騎架域職計結構中,則 會進-步使用人力綁紮或妓焊之方式設置點筋於螺旋麵 筋之侧邊,以形成螺旋狀鋼筋籠,除耗費較多的人力與時 間,在螺旋鋼筋使用需求日雜加之情況下,亦較不符;^ 200838637 益。 【發明内容】 本發批料目的在於提供—麵旋賴輪焊成形裝 置,供有效率地製成螺旋狀鋼筋籠。 树目的在於提供—麵麵筋輪烊成形裝 # i ’可取代以往使用人工將點筋與螺旋鋼筋以鐵線綁紫或點 焊之施工方式、 '、-’、、、 本制之3 —目的在純供—麵翻錄焊成形裝 置’具有節省日守間、人力、成本費用之優點,可提高生產 並降低成本。 本發明之螺旋鋼筋輪焊成形裝置包含置料旋轉裝置,推 進裝置以及輪焊裝置。置料旋轉裝置包含人筋侧,第一旋動 4以及輪狀自轉部。輪狀自轉部係相對於人筋侧設置,具有 參 _翻^複數個_孔,供關?過後與f -旋動部相抵 I成輪焊單元,推進I置以可沿—軸向位移之方式與第一旋 動部相連,輪焊裝置則對應點筋孔設置於輪狀自轉部之侧 邊。t中當鋼筋自入筋側伸入》f旋轉裝置,輪狀自轉部滚 I鋼肋喊㈣繞輪焊單元並無筋祕,輪焊I置則配 合推進裝置連_—躺部沿轴向絲之動作,漸次焊接箍 筋與點筋,形成螺旋狀鋼筋籠。 本發明同時提供—麵旋狀鋼減之方法,包含以 ,200838637 y步驟:首先裝置至少一點筋於螺旋鋼筋輪焊成形裝置,螺 彡确筋輪焊顧錄置包含置機繼置具有雜排列之複 ,個點筋孔設置於輪狀自轉部,供每一點筋穿過後形成輪焊 單J;接著自螺旋鋼筋輪焊成形裝置之入筋侧伸入鋼筋並將 之弓曲以形成箍筋環繞輪焊單元;隨後沿一間距產生方向推 進輪焊單7〇以產生螺距;最後輪焊箍酸每—關,形成螺 旋狀鋼筋籠結構。 【實施方式】 、本發明提供―__筋輪焊成職置,财效率地| 成螺旋狀鋼則i。本發明之微賴輪糾職置較佳係月 於取代以雜肢項,賴與職_輯線綁紮或點碎 之施工方式。本發__ 焊成職賊形成之螺旋形 鋼筋蘢,較佳伽於營造業、建築f、交通道路卫程、_ =呈等叙鋼筋水泥·。細在刊實施射,成形之轉 =鋼筋籠亦可作為賴物之難結構或建築物之其侧 構早元之用。 於开H i所示,本發明之螺旋鋼筋輪焊成形裝置較佳係用 =成具有複數螺謂及至少_點筋53〇之螺旋狀鋼筋籠 气5^^TrT、魏錄焊絲枝卿奴職狀鋼筋 11,細在Μ實補中,亦可形成 方累姬或具其他斷面形狀之螺旋狀鋼筋籠·。如圖i之較 200838637 佳實施例所示’本發明之螺旋鋼筋輪烊成形裝置包含置料旋 轉裝置200,推進裝置300以及輪焊裝置400。如圖1所示, 置料旋轉裝置200較佳係包含輪狀自轉部23〇以及第一旋動 部220 ’並具有入筋侧210。在如圖1所示之較佳實施例中, 輪狀自轉部230係相對於入筋侧210,設置於入筋侧210之 下方’並具有環狀排列之複數個點筋孔231,供點筋530穿 過後與第一旋動部220相抵形成輪焊單元25〇。然而在不同 實施例中,入筋侧210與輪狀自轉部230之相對位置關係亦 可對調’即入筋侧210可相對於輪狀自轉部23〇,設置於輪 狀自轉部230之下方。 如圖1所示,置料旋轉裝置2〇〇較佳係進一步包含第二 旋動部240。如圖1之較佳實施例所示,第二旋動部24〇係 设置於輪狀自轉部230相對於第一旋動部22〇之反侧,並與 每一點筋530抵接以形成輪焊單元25〇。在此較佳實施例中, 輪狀自轉部230係設置於第_旋動部22〇與第二旋動部24〇 之間’且第一旋動部220與第二旋動部24〇及輪狀自轉部23〇 較佳係位於同一水平面81〇。如圖丨所示,輪狀自轉部23〇 進-步包含動力裝置26G,供提供動力讀動輪狀自轉部 230,藉由動力裝置26G輸出之動力,輪狀自轉部23〇可帶 動第-旋動部22〇、第二旋動部及夾置於其間之輪焊單 元25〇同步轉。如圖i之較佳實施例所示,當鋼筋训自 入肋側210伸入輪狀自轉部23〇,輪狀自轉部23〇滚圓鋼筋 510 %繞輪焊單凡25〇。如圖i所示,動力裝置26〇較佳係 200838637 狀自轉部23G之—側。然而在不同實施例中,動力 衣3亦可裝载於第一旋動部220或第二旋動部24〇之一 侧’並提供動力以同時轉動輪狀自轉部230與輪焊單元250。 如圖2及圖3之較佳實施例所示,第-旋動部220及第二旋 動部_輯之同—水平面議上另包含設置有導軌座 8〇2其中第_旋動部22〇與第二旋動部施係分別具有滑 動^ 270,與導執座_可滑移地相連。然而在不同實施例 中^亦可於水平面81〇設置履帶或其他傳動裝置,以帶動第 方疋動220及第二旋動部24q沿轴向移動。如圖q所示, 當文輪狀自轉部23G滾圓之鋼筋51〇逐漸環繞輪焊單元 25〇 ’第一旋動部220與第二旋動部24〇則夾置輪焊單元25〇 依等速向前推進,此時鋼筋51〇受第一旋動部22〇與第二旋 動部240夾置輪焊單元25〇同步向前旋轉推進之帶動,而沿 一螺旋狀軌跡逐漸纏繞輪焊單元250。 如圖2及圖3所示,本發明之螺旋鋼筋輪焊成形裴置較 佳係包含推進裝置300以及輪焊裝置4〇〇。如圖2及圖3之 較佳實施例所示,推進裝置3〇〇係以可沿一軸向位移之方式 與第一旋動部220相連。在此較佳實施例中,推進裝置3㈨ 包含連接有推進板310,推進板310係垂直於推進裝置3⑻ 並與弟一旋動部220相接。如圖3所示,推進裝置3⑽ 係連動第一旋動部220與第二旋動部240及夹置於其間之^ 焊單元250沿軸向同步移動。然而在不同實施例中,推進事 置300亦可設置於第二旋動部240,並推動第—旋動部22^ 200838637 及夾置於其間之輪焊單元,沿軸向同步移動。此外,在不 同=施辦,亦可透黻工作衫之鶴裝設履帶或其他傳 動裝置之方式替代推進裝置3〇〇,以帶動第-旋動部220及 弟旋動4 240沿軸向同步移動。如爵2及圖3之較佳實施 例2示,本發明之螺旋鋼筋輪焊成形裝置較佳另包含鋼筋輸 出裝置600,係供推進鋼筋510進入置料旋轉裝置2〇〇之入 筋侧210。如圖2及圖3所示,鋼筋輸出裝置6〇〇較佳係包 • 含有驅動輪盤610,供推進鋼筋510。然而在不同實施例中, 亦了於鋼|纟輸丨裝置_設置I峰馬達以推進鋼筋51〇。 如圖2及圖3所示’輪焊裝置4〇〇較佳係設置於輪狀自 轉部230之侧邊並對應點筋孔231。在此較佳實施例中,當 鋼筋510自入筋側·伸入置料旋轉裝置2〇〇,輪狀自轉; 230滾圓鋼筋510形成箍筋52〇環繞輪焊單元25〇並與點筋 53〇相接,輪焊裝置400則配合推進裝置3〇〇連動第一旋動 7^20沿軸向同步旋轉推進所形成之螺旋狀執跡,漸次焊接 瞻 掘筋520與點筋530,形成螺旋狀鋼筋蘢5〇〇。如圖3及圖 4a所示’輪狀自轉部230包含電極合金輪盤232,供與輪焊 裝置400配合使用,當箍筋接觸至每一點筋53〇,電極合金 輪盤232即瞬間放電將之輪焊。 如圖4b及圖4c所示,輪狀自轉部23〇較佳係包含有活 動轉臂233,活動轉臂233之-端部具有點筋爽置部π*, 供失置點筋530。如® 4b及圖4c之較佳實施例所示,活動 轉臂233係可相對於入筋側210旋轉於第一角度235與第二 11 200838637 角度236之間。在此較佳實施例中,點筋530係可透過點筋 夾置部234於第一角度235與第二角度236間旋轉而與箍筋 520相接。如圖4b及圖4c所示,活動轉臂233較佳係進一 步包含刻度盤2332成於活動轉臂233之中線部分,供調校 第一角度235與第二角度236。在如圖4b及圖4c所示之較 佳實施例中,第一角度235與第二角度236係分別介於10 度至80度之間,可因應不同之設計需求而調教、置放點筋 530與箍筋520之接合位置。 如圖5之較佳實施例所示,本發明之螺旋鋼筋輪焊成形 衣置車乂it另包含鋼筋整直器7〇〇設置於鋼筋輸出裝置6〇〇與 置料旋轉裝置2GO之間。如圖5所示,鋼筋整直器徽較佳 係具有複數水平整直部彻及垂直整直部⑽彼此間隔排列 夾置鋼筋M0於水平校直面73〇,並分別就垂直及水平兩個 方向以滾軸將經過之鋼筋·校直。如w 6a及_你所示, 鋼筋整直器較佳進—步包含有出筋m鮮置有螺距微 雌置741以進-步縮減螺旋狀鋼筋籠之螺距。如圖如及圖 你之較佳實施例所示’螺距微調裝置741具有推動桿搬及 滑塊部743,滑塊部州設置有第一水平整直部π,推動 則抵接滑塊部743於第三角度(未標示)與第四角度(未 仏不)間滑移。在此較佳實施例中,第三角度及第四角度係分 別介於0度至20度之間,玎旛丁㈢ a 了口應不同之設計需求及結構強 度調校角度以形成較密之螺距。 7所示 本發明同時提供-種螺餘鋼成形方法。圖 12 200838637 為本發明螺旋_紐_方法之步喊糊。所 不,f先進行麵91G,裝: 形裝€,4!心…,…點螺%鋼筋輪焊成 /銅肋輪焊成形裝置包含置料旋轉裝置具 排列之稷數個‘點筋孔設置於輪狀自轉部,供每一點筋穿二 螺_肋輪焊成形裝置之第邱匕3於 於捏罝★ ^ 卩弟—%動部間夾置 ,輪科元可鮮—旋動部及第二麵部同步轉 之活:ί輪焊㈣成步驟另包含裝設點筋於輪狀自轉部 轉於第-角度^轉部,可相對於入筋侧旋 、弟一角度間,供於弟一角度及第二角度間置 放點肋與箍筋相接。 ^進行步驟920及步驟930,自螺旋鋼筋輪焊成形裝置 之入肋侧伸’筋,並f曲鋼筋形纏筋環繞輪焊單元。前 述之彎曲步驟進一步包含籍由旋轉輪狀自轉部之轉動以彎 曲鋼筋,輪狀自轉部包含動力裝置,可提供動力以轉動輪狀 自轉部及輪焊單元。酿進行步驟94〇,沿-間距產生方向 推進輪焊單元以產生螺距。前述之推進步驟94〇進一步包含 配合鋼筋之推進,同步推進輪焊單元;而前述之螺距產生步 驟則進一步包含輸出鋼筋至鋼筋整直器,鋼筋整直器具有螺 距级调裝置’可調整鋼筋於入筋侧之輸入位置及螺距之間距 大小。 最後則進行步驟950,輪焊箍筋與每一點筋,以形成螺旋 狀鋼筋籠。當鋼筋自入筋側伸入置料旋轉裝置,輪狀自轉部 13 200838637 滚圓鋼筋形成箍筋環繞輪烊單元並與點筋相接,輪焊裝置配 合推進裝置連動第一旋動部沿軸向位移之動作,漸次焊接箍 筋與點筋,形成螺旋狀鋼筋籠。前述之輪焊步驟進一步包含 於輪狀自轉部設置電極合金輪盤,供與輪焊裝置配合使用, 當箍筋接觸至每一點筋,電極合金輪盤即瞬間放電將之輪 焊。 本發明已由上述相關實施例加以描述,然而上述實施例 僅為實施本發明之範例。必需指出的是,已揭露之實施例並 未限制本發明之範圍。相反地,包含於申請專利範圍之精神 及fe圍之修改及均等設置均包含於本發明之範圍内。 【圖式簡單說明】 圖1所不為本發明職娜輪焊成形裝置之組合立體圖; 圖2所不為本發卿旋鋼筋輪焊成形裝置之側觸·, 圖3所示為本發明螺旋鋼筋輪焊成形裝置之俯視圖; =:示以月輪焊成職置輪狀自轉部之組合立體圖; 發焊成形錢輪狀自轉部之側視圖; 口 c所不為本發明輪焊成形裝 圖6a 圖 14 200838637 ‘圖6b所示為本發明輪焊成形裝置螺距微調裝置之作動圖; 圖7所示為本發明螺旋狀鋼筋籠成形方法之步驟流程圖。 【主要元件符號說明】 100螺旋鋼筋輪焊成形裝置 200置料旋轉裝置 210入筋侧 220第一旋動部 230輪狀自轉部 231點筋孔 232電極合金輪盤 233活動轉臂 2331端部 2332刻度盤 234點筋夾置部 235第一角度 236第二角度 240第二旋動部 250輪焊單元 260動力裝置 270滑動部 300推進裝置 15 200838637 310推進板 400輪焊裝置 500螺旋狀鋼筋籠 510鋼筋 520箍筋 530點筋 540螺距 600鋼筋輸出裝置 700鋼筋整直器 710水平整直部 720垂直整直部 730水平校直面 740出筋侧 741螺距微調裝置 742推動桿 743滑塊部 744第三角度 745第四角度 800導執座 810導軌座水平面200838637 IX. The invention relates to a spiral steel bar wheel welding forming device and a forming method thereof, and in particular, the present invention relates to a reinforced concrete automatic production machine for efficiently forming a spiral Reinforced cage. [Prior Art] With the improvement of structural strength requirements of various buildings, the design strength provided by the skeleton composed of spiral steel bars has been paid attention to the structural design of today's engineering circles. The so-called spiral stirrup refers to the spiral reinforcement which is bent into a continuous spiral as the stirrup with the main tendon, which has the function of fixing the main tendon position and providing shear strength. The cross-sectional shape of the spiral steel bar can be adjusted according to the actual design. The more common ones are round and rectangular. In addition to the extensive use of stirrups for structures such as beams and columns, in some large or specially designed beam-column structures, spiral steel bars are also used as skeleton bodies or in conjunction with steel skeletons; especially in concrete structures. Spiral steel bars are used in a large number of applications. Traditionally, the manufacturing method of the sill-reinforced steel bar is mostly the use of the curved rib II, and the straight steel rib is gradually bent into the ferrule of the steel without the spacing, and then the head of the reinforcing rib is pulled by the machine to produce the (four) distance. This - the efficiency and spacing control of the production method has room to change the lips. In the structure of the use of steel bars for the riding frame field, the side of the spiral gluten is placed in the manner of manual binding or brazing to form a spiral reinforcing cage, which requires more labor and labor. Time, in the case of the use of spiral steel reinforcement, it is also inconsistent; ^ 200838637 benefits. SUMMARY OF THE INVENTION The purpose of the present invention is to provide a surface-rotating wheel-welding forming apparatus for efficiently forming a spiral-shaped reinforcing cage. The purpose of the tree is to provide - gluten rim forming equipment # i 'can replace the construction method of artificially arranging point and spiral steel bars with iron wire or spot welding, ',-',,, and the system. In the pure supply-side reversing welding forming device, it has the advantages of saving daily maintenance, manpower and cost, which can improve production and reduce costs. The spiral rebar wheel welding forming apparatus of the present invention comprises a feeding rotating device, a pushing device and a wheel welding device. The feeding rotation device includes a human rib side, a first rotation 4, and a wheel-shaped rotation portion. The wheel-shaped rotation part is set relative to the side of the human rib, and has a number of _ holes for the _ hole, for the off? Afterwards, the wheel is welded to the f-rotating portion, and the propulsion I is connected to the first rotating portion along the axial displacement. The wheel welding device is disposed on the side of the wheel-shaped rotating portion corresponding to the point rib. side. In the t, when the steel bar extends into the rib side, the "f rotating device, the wheel-shaped rotating part is rolled, the steel rib is shouted. (4) The wheel-welding unit is not ribbed, and the wheel-welding I is matched with the propulsion device. The movement of the wire gradually welds the stirrups and the ribs to form a spiral reinforcement cage. The invention simultaneously provides a method for reducing the surface-spinning steel, comprising the method of 200838637 y: firstly, at least a little rib is used for the spiral steel bar wheel welding forming device, and the snail smashing wheel welding is included in the machine. The ribs are arranged in the wheel-shaped rotating part for forming a wheel-welding single J after each point rib is passed; then the reinforcing bars are inserted into the rib side of the spiral-welded wheel-welding forming device and bent to form a stirrup Surrounding the wheel welding unit; then pushing the wheel welding sheet 7 in a direction to produce a pitch; the last wheel welding acid is turned off to form a spiral reinforcing cage structure. [Embodiment] The present invention provides a __ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ The micro-rear wheel rectification device of the present invention is preferably replaced by a construction method in which a miscellaneous limb item is used, and the line is tied or broken. The hair __ welding thieves formed by the spiral reinforced concrete, better gambling in the construction industry, construction f, traffic roads, _ = 〗 VII steel. Finely in the publication, the formation of the transformation = steel cage can also be used as a difficult structure of the material or the side of the building. As shown in the opening H i, the spiral steel bar wheel welding forming device of the present invention preferably uses a spiral steel cage gas with a plurality of screws and at least _ point ribs 53 5 5^^TrT, Wei Lu welding wire Zhiqing slave The steel bars 11 of the job are finely packed in the tamping, and can also form a spiral reinforcing cage with square or other cross-sectional shapes. The spiral steel rim forming apparatus of the present invention comprises a feed rotating device 200, a propelling device 300 and a wheel welding device 400, as shown in Fig. i. As shown in Fig. 1, the stock rotating device 200 preferably includes a wheel-shaped rotating portion 23A and a first rotating portion 220' and has a rib side 210. In the preferred embodiment shown in FIG. 1, the wheel-shaped rotating portion 230 is disposed below the rib side 210 with respect to the rib side 210 and has a plurality of point rib holes 231 arranged in an annular shape for the point. After the rib 530 passes through, it is opposed to the first rotating portion 220 to form a wheel welding unit 25A. However, in different embodiments, the relative positional relationship between the ribbed side 210 and the wheeled rotating portion 230 may be reversed, i.e., the ribbed side 210 may be disposed opposite the wheeled rotating portion 230, and disposed below the wheeled rotating portion 230. As shown in Fig. 1, the stock rotating device 2 is preferably further provided with a second swirling portion 240. As shown in the preferred embodiment of FIG. 1, the second rotating portion 24 is disposed on the opposite side of the wheel-shaped rotating portion 230 with respect to the first rotating portion 22, and abuts against each of the point ribs 530 to form a wheel welding. Unit 25〇. In the preferred embodiment, the wheel-shaped rotating portion 230 is disposed between the first rotating portion 22 and the second rotating portion 24' and the first rotating portion 220 and the second rotating portion 24 are The wheel-shaped rotating portion 23 is preferably located at the same horizontal plane 81〇. As shown in FIG. ,, the wheel-shaped rotating portion 23 includes a power unit 26G for supplying a power reading wheel-shaped rotating portion 230. The power of the power unit 26G outputs the wheel-shaped rotating portion 23〇 to drive the first- The rotating portion 22, the second rotating portion, and the wheel welding unit 25 interposed therebetween are synchronously rotated. As shown in the preferred embodiment of Fig. i, when the reinforcing bar is inserted into the wheel-shaped rotating portion 23 from the rib side 210, the wheel-shaped rotating portion 23 is rolled and rounded by 510%. As shown in Fig. i, the power unit 26 is preferably a side of the 200838637-shaped rotating portion 23G. However, in various embodiments, the power garment 3 may also be loaded on one side of the first or second rotating portion 24' and provide power to simultaneously rotate the wheeled rotating portion 230 and the wheel welding unit 250. As shown in the preferred embodiment of FIG. 2 and FIG. 3, the first-rotating portion 220 and the second rotating portion-the same as the horizontal plane are further provided with a rail seat 8〇2, wherein the first-rotating portion 22 The 〇 and the second rotating portion respectively have a sliding ^ 270, which is slidably connected to the guiding seat. However, in various embodiments, a track or other transmission may be provided in the horizontal plane 81 to drive the first sway 220 and the second sway 24q to move in the axial direction. As shown in FIG. q, when the track-shaped rotating portion 23G is rounded, the reinforcing bar 51〇 gradually surrounds the wheel welding unit 25〇' the first rotating portion 220 and the second rotating portion 24〇, and the wheel welding unit 25 is placed. When the speed is advanced, the reinforcing bar 51 is driven by the first rotating portion 22〇 and the second rotating portion 240 to sandwich the wheel welding unit 25, and is driven by the forward rotation, and the wheel is gradually wound along a spiral track. Unit 250. As shown in Figs. 2 and 3, the spiral rebar welding forming device of the present invention preferably comprises a propulsion device 300 and a wheel welding device 4A. As shown in the preferred embodiment of Figures 2 and 3, the propulsion device 3 is coupled to the first rotary portion 220 in such a manner as to be displaceable in an axial direction. In the preferred embodiment, the propulsion device 3 (9) includes a propulsion plate 310 coupled to the propulsion device 3 (8) and coupled to the rotor portion 220. As shown in Fig. 3, the propulsion device 3 (10) linearly moves the first rotating portion 220 and the second rotating portion 240 and the welding unit 250 interposed therebetween in the axial direction. However, in various embodiments, the advancement event 300 may be disposed on the second swirling portion 240 and urge the first-rotating portion 22^200838637 and the wheel-welding unit interposed therebetween to move synchronously in the axial direction. In addition, in different = operation, the propeller device 3 can be replaced by a crawler or other transmission device, so as to drive the first-rotating portion 220 and the spin-rotating 4 240 to be axially synchronized. mobile. As shown in the preferred embodiment 2 of FIG. 2 and FIG. 3, the spiral rebar welding forming device of the present invention preferably further includes a rebar output device 600 for the advancing rebar 510 to enter the rib side 210 of the loading rotating device 2 . As shown in Figures 2 and 3, the rebar output device 6 is preferably packaged to include a drive reel 610 for advancing the rebar 510. However, in various embodiments, the I-peak motor is also set up to advance the rebar 51. As shown in Figs. 2 and 3, the wheel welding device 4 is preferably disposed on the side of the wheel-shaped rotating portion 230 and corresponds to the point rib 231. In the preferred embodiment, when the reinforcing bar 510 extends from the rib side to the loading rotating device 2, the wheel rotates automatically; 230 the round bar 510 forms a stirrup 52 〇 around the wheel welding unit 25 〇 and the rib 53 When the 〇 is connected, the wheel welding device 400 cooperates with the propulsion device 3 〇〇 to link the spiral rotation of the first rotation 7^20 along the axial synchronous rotation, and gradually welds the rib 520 and the point 530 to form a spiral. Reinforced reinforced concrete 5 〇〇. As shown in FIG. 3 and FIG. 4a, the wheel-shaped rotating portion 230 includes an electrode alloy wheel 232 for use with the wheel welding device 400. When the stirrup contacts the rib 53 每一, the electrode alloy wheel 232 is instantaneously discharged. Wheel welding. As shown in Fig. 4b and Fig. 4c, the wheel-shaped rotating portion 23 is preferably provided with a movable arm 233, and the end portion of the movable arm 233 has a point-and-sink portion π* for the lost point rib 530. As shown in the preferred embodiment of FIG. 4b and FIG. 4c, the movable arm 233 is rotatable relative to the entry side 210 between the first angle 235 and the second 11 200838637 angle 236. In the preferred embodiment, the point rib 530 is rotatably coupled to the stirrup 520 by the point rib clamping portion 234 between the first angle 235 and the second angle 236. As shown in Figures 4b and 4c, the movable arm 233 preferably further includes a dial 2332 formed in the line portion of the movable arm 233 for adjusting the first angle 235 and the second angle 236. In the preferred embodiment shown in FIG. 4b and FIG. 4c, the first angle 235 and the second angle 236 are respectively between 10 degrees and 80 degrees, and the ribs can be adjusted and placed according to different design requirements. The position of engagement of 530 with stirrup 520. As shown in the preferred embodiment of Fig. 5, the spiral rebar welding forming garment yoke of the present invention further comprises a reinforcing bar straightener 7 disposed between the reinforcing bar output device 6〇〇 and the feeding rotating device 2GO. As shown in FIG. 5, the steel straightener emblem preferably has a plurality of horizontal straight portions and a vertical straight portion (10) spaced apart from each other to sandwich the reinforcing steel M0 on the horizontal straight surface 73〇, and respectively in the vertical and horizontal directions. The steel rod that will pass through the roller will be straightened. As shown by w 6a and _ you, the reinforcing bar straightener preferably includes a rib m freshly placed with a pitch micro female 741 to further reduce the pitch of the helical reinforcing cage. As shown in the preferred embodiment of the present invention, the pitch fine adjustment device 741 has a push rod moving and slider portion 743, and the slider portion is provided with a first horizontal straight portion π, and the push portion abuts the slider portion 743. Slip between the third angle (not labeled) and the fourth angle (not detected). In the preferred embodiment, the third angle and the fourth angle are between 0 and 20 degrees, respectively, and the design requirements and structural strength of the sill should be different to form a tighter Pitch. 7 shows that the present invention simultaneously provides a method for forming a screw steel. Figure 12 200838637 is the step of the spiral_New_ method of the invention. No, f first face 91G, loaded: shape loading, 4! heart..., ... point screw% steel wheel welding / copper rib wheel welding forming device containing a plurality of 'point rib holes arranged by the rotating device Set in the wheel-shaped rotation part, for each point of the ribs to wear the second screw _ rib wheel welding forming device of the third Qiu 于 3 in the pinch ^ ★ ^ 卩 brother -% between the moving parts, the wheel of the department can be fresh - the rotating part And the second face synchronization to live: ί wheel welding (four) into the step further includes installing the point ribs in the wheel-shaped rotation part to the first-angle ^ rotation part, which can be rotated relative to the side of the rib and the angle between the brothers At the angle between the younger brother and the second angle, the ribs are placed in contact with the stirrups. Steps 920 and 930 are performed, and the ribs are extended from the rib side of the spiral rebar welding forming device, and the f-shaped ribs surround the wheel welding unit. The bending step described above further includes bending the reinforcing bar by the rotation of the rotating wheel-shaped rotating portion, and the wheel-shaped rotating portion includes a power unit that can supply power to rotate the wheel-shaped rotating portion and the wheel welding unit. The brewing is carried out in step 94, and the wheel welding unit is advanced in the direction of the pitch to generate the pitch. The foregoing advancement step 94 further includes engaging the advancement of the reinforcing bar to simultaneously advance the wheel welding unit; and the aforementioned pitch generating step further comprises outputting the reinforcing bar to the reinforcing bar straightener, and the reinforcing bar straightener has a pitch level adjusting device 'adjustable reinforcing bar The input position on the rib side and the distance between the pitches. Finally, step 950 is performed to weld the stirrups to each of the ribs to form a spiral cage. When the reinforcing bar extends from the side of the rib into the feeding rotating device, the wheel-shaped rotating part 13 200838637, the rounded reinforcing bar forms a stirrup around the rim unit and is connected with the point rib, and the wheel welding device cooperates with the propulsion device to interlock the first rotating portion along the axis In the action of displacement, the stirrups and the tendons are gradually welded to form a spiral reinforcing cage. The foregoing wheel welding step further comprises providing an electrode alloy wheel in the wheel-shaped rotating portion for use with the wheel welding device. When the stirrup contacts the rib, the electrode alloy disk is instantaneously discharged and welded. The present invention has been described by the above-described related embodiments, but the above embodiments are merely examples for implementing the present invention. It is to be understood that the disclosed embodiments do not limit the scope of the invention. On the contrary, the spirit of the invention and the modifications and equivalents thereof are included in the scope of the invention. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a perspective view of a combination of the work wheel welding apparatus of the present invention; Fig. 2 is not a side touch of the present invention, and Fig. 3 shows the spiral of the present invention. Top view of the steel bar welding forming device; =: a combined perspective view of the wheel-rotating part of the wheel-shaped rotating part; a side view of the welding-molded money-wheel-shaped rotating part; the port c is not the wheel-welding part of the invention 6a Figure 14 200838637 'Figure 6b is an actuating diagram of the pitch fine adjustment device of the wheel welding forming device of the present invention; Fig. 7 is a flow chart showing the steps of the spiral steel cage forming method of the present invention. [Description of main component symbols] 100 spiral rebar welding forming apparatus 200 feeding rotating device 210 into the rib side 220 first rotating part 230 wheel-shaped rotating part 231 point rib hole 232 electrode alloy wheel 233 movable arm 2331 end 2332 Dial 234 point rib clamping portion 235 first angle 236 second angle 240 second rotating portion 250 wheel welding unit 260 power unit 270 sliding portion 300 propulsion device 15 200838637 310 propulsion plate 400 wheel welding device 500 spiral steel cage 510 Reinforced steel 520 stirrup 530 point 540 pitch 600 steel output device 700 steel straightener 710 horizontal straight 720 vertical straight 730 horizontal straight surface 740 out side 741 pitch fine adjustment device 742 push rod 743 slider 744 third Angle 745 fourth angle 800 guide seat 810 rail seat level

Claims (1)

200838637 十、申請專利範圍·· 1. 一__筋輪縣職置,麵献錢_距及至少 一點筋之一螺旋狀鋼筋籠,包含: 一置料旋轉裝置,包含^ 一入筋侧,· 一第一旋動部;以及 -輪狀自轉部,其中該輪狀自轉部係蝴於該入筋側 設置,並具有環狀排列之複數個點筋孔,供每一該點筋穿 過該點筋孔與該第-魏部她形成—輪焊單元,立中當 一鋼筋自該人筋侧伸人該置料旋魏置,該輪狀自轉部滚 圓該鋼筋形成-箍筋環繞該輪焊單元_每—該點筋相 拉· 接, 一推進裝置,係以可沿-軸向位移之方式與該第一旋動 部相連;以及 *-輪焊裝置’設置於該輪狀自轉部之—側邊並對應該點 筋孔,其巾當該箍筋環繞錄焊單元,該推進裝置連動該 旋動躲雜向轉,該鱗裝置漸次焊接賴筋與 每一該點筋,形成該螺旋狀鋼筋籠。 2·如申請專利翻第i酬叙·鋼筋輪焊成職置,另 包含-第二旋動部設置於該輪狀自轉部相對於該第一旋 動部之-反侧’該第二旋動部與每—該關抵接以形成該 輪焊單元。 3.如申請專利範圍第2項所述之螺旋鋼筋輪焊成形裝置,其 200838637200838637 X. The scope of application for patents·· 1. A __ 筋轮县职,面面钱_ A small spiral reinforced cage with at least one gluten, including: a feeding rotation device, including a rib side a first rotating portion; and a wheel-shaped rotating portion, wherein the wheel-shaped rotating portion is disposed on the side of the rib, and has a plurality of rib holes arranged in an annular shape for each of the ribs to pass through The point rib hole and the first-week part form a wheel-welding unit, and when a steel bar is extended from the side of the human rib, the feeding material is swung, and the wheel-shaped rotating part is rounded to form the reinforcing bar. The wheel welding unit _ each of the ribs is pulled and connected, a propulsion device is connected to the first rotating portion in a manner of being axially displaceable; and the *-wheel welding device is disposed on the wheel The side of the rotation part is flanked by the ribs, and the towel surrounds the recording welding unit. The propulsion device interlocks the rotation and the misalignment, and the scale device gradually welds the ribs and each of the ribs. The spiral reinforcing cage is formed. 2. If the patent application is turned over, the reel is welded to the job, and the second rotation portion is disposed at the second rotation of the wheel rotation portion relative to the first rotation portion. The portion abuts each of the levels to form the wheel welding unit. 3. The spiral steel wheel welding forming device according to item 2 of the patent application scope, 200838637 4.4. $輪狀自轉部錢置於該第—旋動部與旋 之間,且該第一旋動部鱼哕筮一 皮靱口1 位於同—水平面。 弟—她秋該輪狀自轉部係 =請^^圍第3項所述之螺旋鋼筋輪焊成職置, 秘座設置於該水平面,其中該第1動部與該第 今:進C 一滑動部’與該導軌座可滑移地相連, 置連瓣—她_肩部沿該轴向 •中範圍第1項所述之螺旋鋼筋_ 連接有—推進板,該推進板係_ 進衣置亚與該弟一旋動部相接。 6.圍第1項所述之螺旋鋼筋輪焊成形裝置,^ 人心轉!"包含—電極合金輪盤’供與該輪焊裝置酿 二币,當該11筋接觸至每—該點筋,該電極合金輪盤_The $round rotation part is placed between the first-rotation part and the rotation, and the first rotation part of the fish-mouth is located at the same level. Brother - her autumn rotation system = please ^ ^ around the third paragraph of the spiral rebar wheel welding into the job, the secret seat is set in the horizontal plane, where the first movement and the first: into the C The sliding portion is slidably connected to the rail seat, and the slat is arranged along the axial direction. The spiral reinforcing bar _ connected to the first item is connected to the propulsion plate, and the propulsion plate is _ Jiaya is connected to the spine of the brother. 6. The spiral steel wheel welding forming device described in the first item, ^人心转!"Including-electrode alloy wheel discs for supplying the two-coin with the wheel welding device, when the 11-ribs are in contact with each of the points , the electrode alloy wheel _ 間放電將之輪焊。 7t申請專利顧第1·述之螺旋鋼筋輪烊成形裝置,其 艾ί㈣轉部包5—活動轉臂,可相對於該人筋側旋轉 二弟角度舆-第二角度之間,該活動轉臂之一端部具 有二點筋夹置部,做置缝筋與賴筋於該[角度與 .第二角度之間相接。 如申請專利範圍第7項所述之螺旋鋼筋輪坪成形裝置,其 中該活動轉臂包含一刻度盤成於該活動轉臂之中線部 分,供調校該第一角度與該第二角度。 18 200838637 ‘ 9.如申請專利範圍第7項所述之螺旋鋼筋輪焊成形裝置,其 中該第一角度與該第二角度係分別介於1〇度至80度之 10. 如申請專利範圍第7項所述之螺旋鋼筋輪焊成形裝置, 其中該輪狀自轉部包含一動力裝置,供提供一動力轉動該 輪狀自轉部。 11. 如申請專利範圍第1項所述之螺旋鋼筋輪焊成形裝置, Φ 另包含一鋼筋輸出裝置,該鋼筋輸出裝置具有一驅動輪 盤,供推進該鋼筋。 12. 如申請專利範圍第11項所述之螺旋鋼筋輪焊成形裝置, 另包含一鋼筋整直器設置於該鋼筋推進裝置與該置料旋 轉裝置之間,該鋼筋整直器具有複數水平整直部及垂直整 直部彼此間隔排列夾置該鋼筋於一水平校直面。 13·如申請專利範圍第12項所述之螺旋鋼筋輪焊成形裝置, 其中該鋼筋整直器包含一出筋侧裝置有一螺距微調裝 _ 置,該螺距微調裝置具有一推動桿及一滑塊部,該滑塊部 設置有一第一水平整直部,該推動桿抵接該滑塊部於一第 三角度與一第四角度間滑移。 14. 如申請專利範圍第13項所述之螺旋鋼筋輪焊成形裝置, 其中該第三角度及該第四角度係分別介於0度至20度之 間。 15. —種螺旋狀鋼筋籠成形方法,供一體形成具有複數螺距 及至少一點筋之一螺旋狀鋼筋籠,該螺旋狀鋼筋籠成形方 19 200838637 法包含以下步驟: 裝置至少一點筋於一螺旋鋼筋輪焊成形裝置,該螺旋鋼 筋輪焊成形裝置包含一置料旋轉裝置具有環狀排列之複 數個點筋孔設置於一輪狀自轉部,供每一該點筋穿過該點 筋孔形成一輪焊單元·, 自該螺旋鋼筋輪焊成形裝置之一入筋側伸入一鋼筋; 彎曲該鋼筋形成一箍筋環繞該輪焊單元; • 沿一間距產生方向推進該輪焊單元以產生一螺距;以及 輪焊該箍筋與每一該點筋,形成該螺旋狀鋼筋籠。 16·如申請專利範圍第15項所述之成形方法,進一步包含配 合該鋼筋之推進,同步推進該輪焊單元。 17·如申睛專利範圍第15項所述之成形方法,其中該彎曲步 驟進一步包含旋轉該輪狀自轉部以彎曲該鋼筋。 18. 如申請專利範圍第15項所述之成形方法,其中該輪焊單 元形成步驟包含夾置每一該點筋於該螺旋鋼筋輪焊成形 ⑩ 裝置之一第一旋動部及一第二旋動部間。 19. 如申請專利範圍第15項所述之成形方法,其中該輪焊單 元形成步驟進一步包含裝設該點筋於該輪狀自轉部之一 活動轉臂’邊活動轉臂具有一點筋炎置部,可相對於該入 筋侧旋轉於一第一角度與一第二角度間,供該點筋於該第 一角度及該第二角度間與該箍筋相接。 20·如申請專利範圍第15項所述之成形方法,其中該螺距產 生步驟進一步包含輸出該鋼筋至一鋼筋整直器,該鋼筋整 20 200838637 ‘ 直器具有一螺距微調裝置,供調整該鋼筋於該入筋侧之一 輸入位置。Inter-discharge will be used for wheel welding. 7t application for patents, the first embodiment of the spiral steel rim forming device, the Ai (four) rotating part package 5 - the movable arm, can be rotated relative to the side of the human ribs - the second angle between the second angle, the activity One end of the arm has a two-point rib clamping portion, and the ribs and the ribs are connected between the [angle and the second angle]. The spiral reel flat forming apparatus according to claim 7, wherein the movable arm includes a dial formed in a middle portion of the movable arm for adjusting the first angle and the second angle. The invention relates to a spiral steel bar wheel welding forming device according to claim 7, wherein the first angle and the second angle are respectively between 1 and 80 degrees. The spiral rebar welding forming device of the seventh aspect, wherein the wheel-shaped rotating portion comprises a power device for providing a power to rotate the wheel-shaped rotating portion. 11. The spiral steel bar wheel welding forming apparatus according to claim 1, wherein the Φ further comprises a reinforcing steel output device having a driving wheel for advancing the reinforcing bar. 12. The spiral rebar welding forming device according to claim 11, further comprising a reinforcing bar straightener disposed between the reinforcing bar propulsion device and the loading rotating device, the reinforcing bar straightener having a plurality of horizontal levels The straight portions and the vertical straight portions are spaced apart from each other to sandwich the reinforcing bars on a horizontal alignment surface. The spiral steel bar wheel welding forming device according to claim 12, wherein the reinforcing bar straightener comprises a rib side device having a pitch fine adjustment device, the pitch fine adjustment device having a push rod and a slider The slider portion is provided with a first horizontal straight portion, and the push rod abuts the slider portion to slide between a third angle and a fourth angle. 14. The spiral rebar welding forming apparatus of claim 13, wherein the third angle and the fourth angle are between 0 and 20 degrees, respectively. 15. A method for forming a helical steel cage for integrally forming a helical steel cage having a plurality of pitches and at least one of the ribs, the spiral reinforcement cage forming section 19 200838637 comprising the following steps: In the wheel welding forming device, the spiral steel bar wheel welding forming device comprises a feeding rotating device, wherein the plurality of point rib holes are arranged in a ring shape and arranged in a wheel-shaped rotating portion, wherein each of the point ribs passes through the point rib hole to form a round Welding unit, extending a reinforcing bar from one side of the spiral reinforcing wheel welding forming device; bending the reinforcing bar to form a stirrup surrounding the wheel welding unit; • advancing the wheel welding unit along a spacing direction to generate a pitch And welding the stirrup to each of the ribs to form the spiral cage. The forming method according to claim 15, further comprising advancing the reinforcing bar and simultaneously advancing the wheel welding unit. The forming method of claim 15, wherein the bending step further comprises rotating the wheel-shaped rotating portion to bend the reinforcing bar. 18. The forming method according to claim 15, wherein the wheel welding unit forming step comprises: arranging each of the ribs on the first rotating part of the spiral rebar forming device 10 and a second Rotate between the parts. 19. The forming method according to claim 15, wherein the wheel welding unit forming step further comprises installing the point rib on the movable arm of the one of the wheel-shaped rotating portions, and the movable arm has a little inflammatory component. And being rotatable relative to the rib side at a first angle and a second angle, wherein the rib is in contact with the stirrup between the first angle and the second angle. The forming method of claim 15, wherein the pitch generating step further comprises outputting the reinforcing bar to a reinforcing bar straightener, the reinforcing bar is 20 200838637 'the straightener has a pitch fine adjustment device for adjusting the reinforcing bar Enter one of the positions on the rib side.
TW96109740A 2007-03-21 2007-03-21 Helical cage forming device and the method for forming the same TWI306047B (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110000460A (en) * 2019-05-10 2019-07-12 建华建材(中国)有限公司 A kind of intermediate frequency power supply Energy Saving Control seam-welding equipment and its welding method
CN111992970A (en) * 2020-07-30 2020-11-27 罗伟权 Full-automatic reinforcing steel bar cage welding machine

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110000460A (en) * 2019-05-10 2019-07-12 建华建材(中国)有限公司 A kind of intermediate frequency power supply Energy Saving Control seam-welding equipment and its welding method
CN110000460B (en) * 2019-05-10 2024-01-26 建华建材(中国)有限公司 Medium-frequency power supply energy-saving control roll welding equipment and welding method thereof
CN111992970A (en) * 2020-07-30 2020-11-27 罗伟权 Full-automatic reinforcing steel bar cage welding machine

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