TR202014499A2 - FOLDABLE, CYLINDRICAL CUTTER, SHAWING MACHINE - Google Patents

Abstract

The invention relates to a stalk shredding machine with a cylindrical cutter used to separate the stems of plants such as sunflower, corn and canola.

Description

DESCRIPTION FOLDABLE, CYLINDRICAL CUTTER, SHAWING MACHINE TECHNICAL FIELD TO WHICH THE INVENTION REFERS TO The invention is a cylindrical tube used to protect the stems of plants such as sunflower, mee and canola. It is related to the cutter stalk shredding machine.

KNOWN STATE OF THE ART RELATED TO THE INVENTION (PREVIOUS ART) In the current technique, sunflower stalks are collected, pushed into suitable spaces and approached.

The time spent depends on the size of the area compared to a general shredding process. is high, soil and living things are damaged by the burning process and there is a risk of fire. is creating. For the process, fuel consumption as high as 2 lt/decare occurs. Ayrßa The stems are not used as fertilizer. E. In case the stems become moist due to the effect of rain, This process becomes much more problematic.

In the known state of the technique, the soil with circular disks is opened with each other by machines. Disintegration of the handles is ensured by performing two operations (disk harrow- disc machines such as goble) In this method, equipment as Diamond with long processing time: and Fuel consumption as high as 4lt/decare occurs.

In another method belonging to the state of the art, a bearing is placed on a shaft. The stems are disintegrated by the movement of the cutting blades attached to the constructive elements. This In this method, the system has a fixed construction and the surface contact is equal on the curved ground. It does not occur. Despite the changing tractor power, machine width continues to increase on highways. It cannot be changed due to the reason it is 2.8 meters. For this reason, processing time and fuel consumption are increased.

The oil value is around 1.61t/decare. due to 90 degree bgak contact angle In an area of 500 decares, the ground is in need of sharpening and sharpening. It could not perform embossing. It can be used in a metal box with an open top for easy adjustment. provided by the weight set by E. Generally, stone and earth are used by the Elui. 113 and this It creates danger in road movement. Constructions of existing machinesEzayEütE and 1000 After acre field operation, the system is often damaged due to vibration.

Design lot on B daks ri shaft Etc. Allows foreign materials to stick to the machine provides. Problems are created at work. The machine cannot operate even in lightly annealed terrain. definitely the ground It must be completely dry. Bßak dTs diameterFl is around 400 mm. rolling resistance is high. This is the general reason for excessive yaki consumption. In moist and tempered soil play Eamamakad î.

TR 2016/0481 regarding the state of the art? invention related to numbered patent document A stalk crusher that shreds the stems of plants such as sunflowers and mlslr and leaves them on the land surface. It's about the machine. It has a sanz meaning and therefore rotating elements. Here are many The passing parts are small particles. This method is economical in terms of fuel consumption. Although it is not accepted in Turkey. in the Thrace region and throughout Türkiye It could not be used. The invention subject to the application is related to the chassis, design and drive mechanism. It shows the difference. Although the dimensions of the invention are fixed, the folding system is also At the same time, the blades are placed vertically on the cylinder in question; There is no open JJI placement, so the blades need to be sharpened at certain intervals.

Invention regarding the state of the art patent document numbered EP 3287001 A1 It is about a straw chopping machine used in the agricultural sector. In this invention, from the ground The process of disintegrating the cut stem along with the product for harvesting at a certain height is happening. The product disintegrates when separated from the stem. However, this invention remained on the ground. It's not about breaking down the department. In the invention, the stems of the muscula were cut and used as fertilizer. use | intendedmStlr. The machine is parallel to the ground in the bushy lichen road position. It does not contain a system that provides location information. The stalk chopping in question The blades used in the process must be sharpened at certain times. stalk chopping during the transaction process; Due to the open EÜÜ placement of the blades, it is as if they are sharpening themselves. There is no feature E.

BRIEF DESCRIPTION AND OBJECTIVES OF THE INVENTION The present invention eliminates the disadvantages mentioned above and brings new ideas to the relevant technical field. It is related to the stalk shredding machine with cylindrical cutter to bring advantages.

In the invention, the cylindrical pipe is parallel to its axis and at an angle of 113 on the outer surface of the pipe. locationEJJE. As the tractor progresses, the parts on the rotating cylinder are removed from the handles on the surface. cuts. By opening the specified plunger, the blades sharpen themselves and at the same time they are grounded. Havaland 11 and thinner. Thus, blade sharpening is not required. horse 1 Sunflower stalks are transformed into organic matter while being chopped and 10 kg of artificial It provides nitrogen equivalent to fertilizer.

This cylinder has both a construction and a closed volume with flanges on both sides. is created. With its legs positioned, the cylinder also serves as a water tank. Allows you to set the desired system network by filling it in.

The machine is made of one piece up to 3 meters wide, 4.2 m and over wide for safe navigation in traffic. It consists of a single foldable fixed section and two folding sections for folding With its feature and additional tolerant bracket connection system, each section can be applied to the curved land surface for maximum It provides penetration ii.

Cylindrical structure reduces rolling resistance.

Fuel saving by reducing fuel consumption by 50% compared to existing systems provides E.

Processing time increased by 3, :12 times, saving time EEEm Et E.

Yaki is around 400 ml/da. The ground was processed to a depth of 8 cm after treatment. 1.

Water retention ability and soil and air permeability are ensured.

Definitions of the Figures Explaining the Invention The cylindrical cutter straw shredding machine developed with this invention can be better explained. The shapes used for are listed below.

Figure 1 Machine Isoinetric View Figure 2 Machine General Detail View Figure 3 Machine Side View Figure 4 Machine Front View Figure 5 Balance View of the Machine Figure 6 Side Wings Movement View Figure 7 As JJE Type View/B @ak Location and Open :CD Figure 8 Straw Shredding Machine JRoad Position Figure 9 Side View of As lln Type (12 inch pipe) Figure 10 Sectional View of As JE Type Model Figure 11 As JJE Type Model Connection: View Figure 12 AS 1111 Type Machine Figure 13 As lln Type Model Isometric Connections View Definitions of the Elements and Parts Constituting the Invention The parts and features of the cylindrical cutter straw shredding machine developed with this invention The elements are listed separately and are listed below. l. Sheet Metal Roller 2. B @ak 3. Bed 4. Traction Mechanism . Chassis 6. Wheel 7. TasSlEJSystem 8. Lower qukarJ-Movement Cylinder 9. Side Section Roller . Stopper 11. Balancing Cylinder 13. Wing Connection JointJ 14. Side Wing Joint 3 . Open Side Wing 35 i Eland EE El 3 16. Flange 17. Context [Lamasü 18. B gak Open sl d 19. Wing (folding section) . Set. axle connection sll l 21. Rubber wedges 22. Wing support plate D 23. Blade support supports 24. Side wing cylinder section . Lama 26. Inner axle tube 27. Chassis bearing connection Vatalarl | 28. Upper suspension system 29. Tractor hydraulic arm connection DETAILED DESCRIPTION OF THE INVENTION In this detailed article, the innovation subject is only for a better understanding of the subject. E.

The sunflower plant consists of two main physical parts. These parts are created by seeds. The circular table is the stem and the skeleton (handle section) that connects this table with the leaves. sunflower tarEnElda There are an average of 5500 sunflower stalks in an area of 1000 m2. Sunflower harvest carried out Destroying sunflower stems in order to carry out agricultural activities again on the land or cut into small pieces [Barak Stiîmas Egerekir against the ground. Otherwise existing sunflower The stems were preventing the soil processing equipment from working. It cannot be prepared for the period. Separately, the sunflower stalks on the surface of the cultivated area are small. homogeneous plant by remaining on dimensional seeds (e.g. canola plant 1-2 mm in diameter) You are also preventing exit. Similar problems occur after the harvest of mldr and canola crops. is also seen. As a result, the stems remaining on the land surface after sunflower harvest are next tar Elsa] is an obstacle to the operation.

The stems and leaves of plants such as sunflower, mgm and canola are connected to the shredding machine. sheet metal roller (1), handles on the ground: cutting blade (2), powder that allows the rollers to rotate bed with protection (3), draw mechanism (4) providing tractor connection, the whole system connection of componentsEgjjsa (5), wheel providing transportation in road position (6), hydraulic The bowl/Eîsystem (7), driven by rollers, provides the downward movement that provides machine movement. roller (8), foldable cutter side section roller (9), which provides machine movement, roller in s|\l'| Adjustable small amount of stopper (10) allows the machine to be adjusted inclination when in the road position. chassis balancing cylinder (1 1), tractor drawbar coupling with adjustable tractor coupling (12), wing connection joint, which allows the wings to rotate 90 degrees in the road position), Side wing joint joint U (14), side wings +/- 8 The angle of the side wing, which allows it to rotate in degrees and be adjusted, is limited to 1 (15), The flange (16) for the bearing of the cylinder and the water tank is placed on the cylinder. originating from and böaklarrl (2) connected with boltsgFconnectionTlamasFU 7) , böak acTsFÜ 8), road wing (19) rotating 90 degrees upwards in its position, adjustable axle connection (20), rubber wedges (21), wing support post (22), wing support supports (23), half wing cylinder (24), bßak contact:(25), inner axle tube (26), 3 meter wide hanger [[upper hanger for E type model The system (28) includes the tractor hydraulic arm connection (129) for the IE type model.

Figure-1 shows the front view of the machine, Figure-2 shows the top general detail view of the machine, Figure-3 shows the machine side view, figure-4 machine isometric view, figure-5 machine rear isometric view, Figure-6 side wing detailEiE Figure-7 wing position and opening Figure-8 of the machine road position, Figure-9 as [[E type (12 inch pipe) side view, Figure-10 as:IE type model Sectional view, Figure-11 connections of the hanging type model; Figure-12 asLllij type machine front and Figure 13 shows the isometric connections of the actual type model.

As an example throughout the invention in question, there is a fall in figure T (blank position and angle view). has been determined. These measurements may vary depending on the design.

The basis of this invention is a pipe (1) (sheet cylinder) with openings on it.

The diameter of the pipe may vary depending on the diameter. Generally, the distance between the legs is average It is 170 mm. The machine can consist of single roller and three rollers. Machine width less than 3 m The machine consists of three cylinders (1). The cylinder in the middle remains fixed and the Eken is on the two side wings. The 9) cylinder (24) is moved 90 degrees upwards. These side wings are cutter side It is driven by section rollers (9) and based on the wing support plate (22). positioned 11 ll ns.

In the stalk chopping machine; cylindrical, 8 mm (5mm ,6mm) thick WWgFrla, 12 inches or at least 8 A metal pipe/sheet cylinder with an external diameter (can be 28cm or more) consisting of two parts (2) It rests on (l), parallel to the pipe axis (or angle EE) and at an angle on the outer surface of the pipe. (2) positionlandEEmStE. kgiEEmas Eida for fertilization of mostly plants in upright placement use JInaktad E. Roll the sheet metal cylinder (1) around a 24 inch pipe of thickness EiIEgES mm. bgaks positionedEBngsltE. Pipe diameter: The width is 12 inches in the machine, which is 3 m wide.

The blades (2) on this sheet metal cylinder (1), which rotates with the progress of the tractor, are attached to the handles on the surface. It cuts and tightens with pressure. Knives (2) with specified blade (plunge) angle They are honing themselves. In the invention, depending on the ground structure, the angle of b min (2) is between 60 and 14°. preferable.

The basis of this invention is the use of sheet metal cylinders. The invention consists of using blades on pipes of different sizes. Contains user. In the optimum design, it is a folding device with a 24-inch sheet metal cylinder (1). The model was created as a JE type model with a 12 inch sheet metal cylinder (1). Pipe diameter for AsElm type to be less: Egilggja is to reduce. Increasing the pipe diameter reduces the required draft force E.

In the system, there are 16,17 cutter blades (2) on a 24 inch diameter sheet metal cylinder (1). The distance between the cutter blades (2) (Figure 9) can be 120 mm-200 mm.

This causes the bEak number on the cylinder to change. Edirne region soil structure For this purpose, a 9-10 degree angle is preferred. Bgak (2) dives into the ground with the machine agEIEgE.

The 11 cm blade (2) on the ground penetrates approximately 8 cm into the ground. Hair Since the blades (2) on the cylinder (1) are angled with the vertical, the blade moves as the cylinder moves forward. It does not exit through the opening it enters from the ground. This process is a movement of loosening the ground. cylinder It is positioned at an angle of approximately 10 degrees with its center (2) and some land. minaktad II left from the ground. Thus, while the blade (2) is being sharpened thanks to the angle, at the same time it is on the ground. is relaxed.

B Eaklar hungry mlonumlandmüdlgß especially from the harvest of plants such as sunflower, mßm, canola. Then, while cutting the stems, it sharpens itself and loosens the ground to a height of 8 cm.

If his knowledge is not open, he cannot sharpen himself. Post harvest: and green plant shredding Open for Jiîb @ak oyunînE gained many advantages Elamakd E.

In the invention, the circular cylinder is closed with two rings (16). Plug (10) on flanges (16) There are n. The bottom of the 24 inch (12 inch) diameter sheet metal cylinder (1) is covered with two metal plates. and water is filled and the machine printed sheets are made. Safe in terms of weight, It is an ergonomic and environmentally friendly method.

The straw shredding machine is one piece, 3.2 cm wide, up to 2-32 meters wide, for safe navigation in traffic. It must be foldable for widths of m and above. The single fixed section must be 2m wide and two It consists of folding sections (19). The folding sections can be adjusted according to desired width of the machine. quantity increasedtEJJIL This design Eida is 2 m.

Folding feature of side wings, wing connection joints D (l3) and additional tolerance joint connection:((side wing connectionunafsalE(14) and side wing anglediiislîûß) system The section provides maximum penetration to the curved land surface. Make it cylindrical Lçamurj leak It does not stick to floor structures or other materials. Thus, the system is in wet ground. It can be worked.

By completely immersing the blades (2) into the surface, the net is applied to the objects on the ground by applying pressure force. It Bdak (2) is connected to the fibers, l clVatalarln grass etc. foreign objects Sheet metal protection sheets are covered with mesh to prevent it from collecting. These sheet metal sheets protect against objects on the ground. It becomes yardEncD when crushed by the cylinder. 11 cm wide steel plates (l) However, it is possible to use blades of different widths when necessary. This The value may vary by not less than 6 cm. 11 cm wide blades (2) It is mounted on the flats (17) welded on the pipe, connected to the lacquer. This is a herb Protection sheets for collection massage are mounted on the system. This design on the cylinder It has a diameter of approximately 822 mm (1&) including parts.

There are two up-down and up-down movement cylinders (8) in the conveyor system (7). This The wheels of the up-down movement rollers (8) are pressed to the ground and the chassis moves upwards. It does. There is a hydraulic cylinder on each wing. Additionally machine balancing cylinder In the road position with (1 1) the machine is positioned parallel to the ground II.

Tractor draw link: (12) can be fixed draw link or hydraulic arm link.

Machine bearings (3) dustproof felt double sealed E roller bearings St m.

Bearing (3) cylinder flanges are made by welded shafts.

In the machine hydraulic cylinders ((at least Eyukarjmovement cylinder (8), side section cylinder (9) and balancing cylinder (l 1)) has a hydraulic lock E.

In order to reduce agEIEgE in JJE type models and folding models, axle shafts are preferred in tubular form. has been made (26). Original type tractor connection lines have been created. This connection is for narrow upper hanger system. (28) and tractor hydraulic arm connection dm (29).

The straw shredding machine has two wheels (6). Also foldable in this road position The model that is directly connected to the Tida tractor on the side of the machine also has the same features. Meanwhile the pipe diameter is D12 inch. Pipe diameter can be chosen differently. If desired, Ernesafe 16 between mountains Smaller diameter and larger diameter pipes are preferred, not larger than cm can be done. The optimum value is 12 inches for a 3m wide machine, foldable 6m 24 inch pipe was preferred for the wide machine.

In the invention in question, the blades (2) can be arranged vertically or angled on the pipe. But open LlLdizilim It is recommended. Because the angled blades (2) automatically come into contact with the ground material. It is being sharpened. The knife angle can be seen in Figure 3 and Figure 10.

The separate parts (2) can also be arranged in such a way that they can open with the horizontal axis. foldable In the model, the wings (19) are in full contact with the land surface in areas where the ground is not flat. It is positioned in the middle section (20) 10 cm lower than the cylinder, which is positioned in the middle section (20) for supplies. up Sia also has the feature of moving freely.

Cylindrical structure reduces rolling resistance. E. Separately reduces fuel consumption to existing systems. It provides fuel savings by reducing fuel consumption by 50% compared to Emakad î won! It is around 400 ml/da. The ground is 8 cm deep after treatment it becomes processed. Water retention ability and soil aeration Esaglan E.

Blade sharpening is not required.

Sunflower stems, which are seen as waste, are converted into organic matter while being disposed of and 10 kg Equivalent nitrogen is provided by artificial fertilizer at levels.

With the invention, the following advantages are provided: J Sunflower stems are shattered into soil.

J 31 11 adjustments can be made with water.

J It can be folded for road position so that the width is no more than 3m when in road position. is lower.

J Grips are self-sharpening and can contact the ground at a 90 degree angle. It does not.

It does not require maintenance up to 5000 decares.

J It consumes 50% less fuel than existing systems.

J Can be worked on wet, dry and annealed surfaces, rolling resistance is 50% less J Parts of the machine that are susceptible to damage with a computer-developed design 0 ;tatal Jaaglant &lemanlar positioned on LnLlm Lst Ji / Warranty conditions and duration have been determined.

J As the cut sunflower stems turn into organic matter, approximately 10 kg of chemical fertilizer was obtained. Thus, by turning the head Ela 20 TL profit was achieved. According to the burning process, it has the ability to pay off in 1250 decares.

The standard widths of the machine of the invention are 2.8 m, 4.2 m, 5.6 m and 6 m and these dimensions are subject to demand. bagljcan be designed. Machine width ranges from 2 m to 20 m and has an editable design. Moreover, the dimensions may vary depending on the tractor power and demand. Proportional to traction power intended to provide width 3.

Claims (5)

1. It is a straw shredding machine and its features are; o At least one self-sharpening cylinder (1) is positioned on the cylinder (1), which allows cutting the stems on the ground. 0 A bed (3) that allows the sheet metal cylinder (1) to rotate and has dust protection. ), 0 At least one hydraulic cylinder that enables the system to be driven, - Downward movement cylinder (8), which allows the chassis to move upwards by ensuring that the wheels press on the ground, 0 Stone star system that enables the downward movement cylinder to be triggered by being driven by the hydraulic cylinder (7) , 0 Foldable cutter side section cylinder (9), which provides machine movement, o Tractor drawbar connection, which provides adjustable tractor connection, - Bearing of the cylinders (l) Notice (l6) for the home water tank, 0 Up for safe navigation of the tractor in road position It contains at least one folding section (wing) (19) that can be opened to a correct 90 degrees. 2. It is a straw shredding machine as in claim 1 and its feature is; For safe navigation in traffic, its width should not be one piece between 2 m and 3.2 m. 3. It is a straw shredding machine as in claim 1 and its feature is; For safe navigation in traffic, it must be foldable for a width over 3.2 m. Ela 4. It is a straw shredding machine as in the claim and its feature is; The sheet metal cylinder (1) is covered with a metal plate on both sides and contains a plug (10) that allows adjusting the amount of water by filling it with water. 5. It is a straw shredding machine as in claim 1 and its feature is; It contains a balancing cylinder (l 1) that controls the tilt adjustment of the machine when the machine is in road position and ensures that the machine is positioned parallel to the ground. It is a straw shredding machine as stated in the claim and its features are; The purpose of providing security is to include a hydraulic lock on the movement cylinder (8), side section cylinder (9) and balancing cylinder (1 1). It is a straw shredding machine as in claim 1 and its feature is; It contains an adjustable side wing angle limiter (15) that allows the side wings to rotate at an angle. It is a straw shredding machine as in claim 1 and its feature is; The positioning angle of the blades (2) on the sheet cylinder (l) must be between 6° and 14°, depending on the structure of the ground. It is a straw shredding machine as in Claim 1 and its feature is; In order to ensure full contact with the land surface in areas where the ground is not flat, the foldable section (wings) (19) can move up and down by 10 cm, relative to the cylinder positioned in the middle section. It is a straw shredding machine as in claim 1 and its feature is; to the blades (2) attached to the sheet metal cylinder (1) with lacquer; It is a sheet metal protection plate that prevents the metal from collecting foreign objects such as grass. It is a straw shredding machine as in claim 1 and its feature is; fixed drawbar connection of the tractor drawbar (12) ii. It is a straw shredding machine as in claim 1 and its feature is; tractor drawbar connection (12) hydraulic arm connection Jlîblmasüii.