TR201611014A2

TR201611014A2 - Epaulette sewing machine

Info

Publication number: TR201611014A2
Application number: TR2016/11014A
Authority: TR
Inventors: Yatmaz Ceyhun; Kan Mustafa; Kan Ni̇hat
Original assignee: Yatmaz Ceyhun; Kan Mustafa; Nihat Kan
Priority date: 2016-08-05
Filing date: 2016-08-05
Publication date: 2016-11-21
Also published as: EP3464700A1; WO2018026338A1; EP3464700B1

Abstract

Buluş, vakum yuvaları (2), vakum havuzu (7), vakum vanası (10) ve kompresör (14) sayesinde kumaşın emilerek sabitlenmesini sağlayan, nokta lazer (6) ile dikiş noktasının belirlendiği, duraklama ve çift dikiş yapmadan, tek seferde apolet dikimi yapan bir apolet dikme sistemi ile ilgilidir.The invention provides vacuum suture (2), vacuum pool (7), vacuum valve (10) and compressor (14) which allows the fabric to be sucked and fixed, spot laser (6) stitching point is determined, without stopping and double stitching, sewing epaulettes in one go It relates to an epaulette sewing system.

Description

TARIFNAME Apolet dikme makinesi Teknik Alan Bulus, üst üste dikim yapmadan ve kaydirmadan, gömlek kol apoleti diken bir sistem ile Teknigin Bilinen Durumu Kol apoleti, uzun kollu gömleklerin kol kisminin katlanarak kisaltilmasi için kol içlerine dikilen parçadir. Bu yolla, katlanan kolu apolet yardimiyla dügmeleyerek, gömlegi kisa kola çevrilebilir. Ayrica apolet, kisa kollu gömleklerde süs ve dekor olarak kullanilmaktadir. Bu apoletlerin mevcut uygulamalardaki dikiminde asagidaki sorunlarla karsilasilmaktadir: Tek bir apoletin dikim esnasinda sekiz defa makine durmaktadir. Dikis ayagi kaldirilip dikis yapilan kol çevrilerek apolet dikimi (zarf dikisi) yapilir. Haliyle, bu süreçler dikisin uzun süre almasina neden olmakta ve birim zamanda is kaybi yasanmaktadir. Ortalama deneyimli bir çalisanin günlük apolet dikme sayisi 650 ile 800 araligindadir. DESCRIPTION Epaulette sewing machine Technical Area The invention is made with a system that sews shirt sleeve epaulettes without over-stitching or shifting. State of the Art Sleeve epaulettes can be inserted into the sleeves to shorten the sleeves of long-sleeved shirts by folding them. sewn piece. In this way, by buttoning the folded arm with the help of the epaulette, the shirt becomes short. can be converted to lever. In addition, epaulettes are used as decorations and decorations on short-sleeved shirts. is used. The sewing of these epaulettes in current applications is faced with the following problems. are compared: The machine stops eight times while sewing a single epaulette. sewing foot The epaulette sewing (envelope stitch) is done by lifting the stitched arm and turning it. As it stands, this processes cause the sewing to take a long time and loss of work per unit time. is being made. The number of epaulettes sewn per day by an average experienced worker It is in the range of 650 to 800.

Kalite açisindan, mevcut yöntemle yapilan apolet takma dikisi, hiçbir milimetrik ölçü olmadan tamamen çalisan kisinin kabiliyetine bagli yapilmakta ve hataya açik bir olmaktadir. En sik yapilan hatalar, dikisin apoletin üzerinden gömlek koluna kaymasi, zarf dikisi yapilirken çift dikis izi birakmasidir. Apoletin üzerinden kola dikis gerçeklestigi için önlenemeyen bir diger sorunda, gömlegin görünen yüzündeki iplik kesme islemi (zikzak izi) görünen tarafta kalmasi ve kötü bir görüntüye neden olmasidir. In terms of quality, the epaulette attachment stitch made with the current method, no millimetric It is done completely depending on the ability of the person working without measure and it is not possible to make mistakes. becomes an open one. The most common mistakes, sewing over the epaulette shirt slip on the sleeve, leaving a double stitch mark while the envelope is being sewn. Epaulet Another unavoidable problem is that the shirt is stitched on the arm. the thread cutting process (zigzag trace) on the visible side remains on the visible side and It causes a bad image.

Yikamali kumaslarda çalisan, dikis ayagina mecburen gömlek kolunun üzerine düsürmek zorundadir. Bu esnada yikamali kumas, dikis ayaginin baskisiyla zedelenmektedir. Bu da yikamali kumaslarda ciddi firelere neden olmakta ve ürün defoluya çikmaktadir. Those who work in washed fabrics, have to put their sewing feet on the shirt sleeves. has to drop. Meanwhile, the washable fabric is folded under the pressure of the presser foot. is damaged. This causes serious wastage in washable fabrics and the product is faulty.

Apolet dügmesi daha önceden açik dikilmemis halde bulunan gömlek kolunun üzerinde isaretlenmis noktaya yapilir. Apolet, bu noktanin üzerine konularak dikise baslanir. Fakat her defasinda bu nokta apoletin altinda kaldigindan dolayi, dikisi yapan operatör, bu durumu fark etmez, dolayisiyla standart kalite çikmaz. Apolet dikildikten sonra isaretlenen noktaya dügme dikildiginde dogru açi yakalanamaz, apolet dikimi kaymis olur ve iliklendiginde apolet yan durur. The sleeve of the shirt with the epaulette button not sewn open before made at the marked point. The epaulette is placed on this point. sewing is started. But every time this point is under the epaulette. therefore, the sewing operator does not notice this, therefore the standard quality impasse. It is correct when the button is sewn to the marked point after the epaulette is sewn. the angle cannot be caught, the epaulette sewing is slipped and the epaulette stands on its side when buttoned.

Sonuç olarak, yukarida anlatilan olumsuzluklardan dolayi ve mevcut çözümlerin konu hakkindaki yetersizligi nedeniyle ilgili teknik alanda bir gelistirme yapilmasi gerekli kilinmistir. As a result, due to the above-mentioned disadvantages and current solutions It is necessary to make an improvement in the relevant technical field due to the inadequacy of the is locked.

Bulusun Amaci Bulus, mevcut durumlardan esinlenerek olusturulup yukarida belirtilen olumsuzluklari çözmeyi amaçlamaktadir. Purpose of the Invention The invention was created by being inspired by the current situations, and the above-mentioned negativities aims to solve.

Bulusun amaçlari su sekilde siralanabilir: - Seri bir sekilde apolet dikim gerçeklestirilir ve apolet dikimi esnasinda, dikis makinesi hiç bir dikis kösesinde duraklama yapmadan operasyonu tek seferde tamamlar. Dikis ayagi kalkmadan tek seferde apolet dikimini tamamlandigi için zaman tasarrufu saglanir. - Çalisanin kalifiye olmasina gerek kalmaz ve dikis makinesine verilen elektronik Ölçüler sayesinde, makina hiç bir dikis ölçüsünü kaçirmaksizin tek seferde - Mevcut uygulamada bulunan ayak ve disli birlesimi, bulusa konu olan makinede bulunmadigi için gömlek kolunda zedelenme olmaz. The objectives of the invention can be listed as follows: - Epaulette sewing is performed in a serial manner and during the epaulette sewing, sewing is performed. machine in one go without stopping at any sewing corner. completes. Since epaulette sewing is completed in one go without lifting the sewing foot. time savings. - The worker does not need to be qualified and the electronics supplied to the sewing machine Thanks to the measurements, the machine does not miss any stitch measurements in one go. - Foot and gear combination found in the present application, in the machine of the invention There is no damage to the shirt sleeve because it is not present.

- Apolet yuvasinda ki dayama duvarlari sayesinde, apoletin dogru noktaya dikilmesi esnasinda yerinden oynamamasi saglanmaktadir. - Thanks to the support walls in the epaulette slot, the epaulette is placed on the right spot. It is ensured that it does not move during sewing.

- Gömlek kolunun düzgün hizalanabilmesi için, beden tablasi kullanilmaktadir. - The size table is used to align the shirt sleeve properly.

Böylece çalisma alani genisletilmis olup, dogru hizalamaya saglanmaktadir. Thus, the working area is expanded and correct alignment is ensured.

Mevcut uygulamalarda en sik yapilan hatalara karsi, gelistirilen dikis makinesinin ürettigi çözümler su sekildedir: - Dikis makinesi üzerindeki apolet yuvasi sayesinde, dikis islemi esnasinda apolet, yuvada, sabit kaldigindan dolayi dikis gömlegin koluna düsmez. Against the most common mistakes in current applications, the developed sewing machine The solutions it produces are as follows: - Thanks to the epaulette slot on the sewing machine, during the sewing process Since the epaulette remains fixed in the slot, the seam does not fall on the sleeve of the shirt.

- Makine belirlenen bir alanda dikim yapar. Yani apoletin eni ve boyu kadar belirlenen ölçü makineye yüklendiginden, dikisin apoletin disina çikmasini engellemis olup, çift dikis hatasi da ortadan kaldirilmaktadir. - The machine sews in a designated area. That is, as much as the width and length of the epaulette. Since the specified size is loaded on the machine, it is important to ensure that the seam does not protrude beyond the epaulette. prevented and double stitching error is also eliminated.

- Apolet yuvasinin içine, apolet, vakum yoluyla sabitlendiginden dikis istenilen formda olmaktadir. - Since the epaulette is fixed inside the epaulette slot by vacuum, the desired sewing is in shape.

Yukarida anlatilan amaçlari yerine getirmek üzere bulus duraklama ve çift dikis yapmadan, tek seferde apolet dikimi yapan bir apolet dikme sistemi Olup, apoletin sabitlendigi en az bir apolet yuvasi, apoletin, bahsedilen apolet yuvasina sabitlenmesini saglayan en az bir vakum yuvasi, apoletin hizalanmasini saglayan en az bir beden tablasi, apolet hizalandiktan sonra, istenilen noktaya dikim saglanmasina yardimci olan en az bir dayama duvari, dikisin dogru yere yapilmasini saglayan en az bir nokta lazer, vakumlu çalisma alanini belirleyen en az bir vakum havuzu, bahsedilen vakum havuzunun ve bahsedilen sistem tablasinin içine gömüldügü ve rahat çalisma alani saglayan en az bir gömme tabla, vakum gücünün, kumas kalinligina ve türüne göre ayarlanmasini saglayan en az bir vakum vanasi, kumasin ve apoletin üstüne basarak, dikisin gerçeklesmesi esnasinda, kumasin kaymasini engelleyen en az bir baski ayagi, ignenin kumasin üzerinde gezerek dikisin tamamlanmasini saglayan en az bir islem ayagi, bahsedilen gömme tabla ile birlikte bahsedilen sistemin, kullanici tarafindan, yükseltilip alçaltilmasini saglayan en az bir ayar vidasi, - vakum ve bahsedilen sisteme baslama ve durma komutu saglayan en az bir anahtarli pedal, - bahsedilen vakum havuzuna vakum saglayan kompresör içermektedir. Invention pause and double stitching to fulfill the above-described purposes It is an epaulette sewing system that sews epaulettes in one go. at least one epaulette slot where the epaulette is fixed, at least one epaulette that secures the epaulette to the said epaulette slot. vacuum slot, at least one size plate that ensures the alignment of the epaulette, After the epaulette is aligned, it helps to provide sewing to the desired point. at least one retaining wall, at least one point laser that ensures the sewing is done in the right place, at least one vacuum pool defining the vacuum working area, inside said vacuum pool and said system tray at least one built-in table that is buried and provides a comfortable working area, which allows the vacuum power to be adjusted according to the fabric thickness and type. at least one vacuum valve, by pressing on the fabric and the epaulette, during the sewing, at least one presser foot that prevents the fabric from slipping, at least one that allows the needle to travel over the fabric to complete the stitching. a working leg, said system together with said built-in table, by the user, at least one adjusting screw that allows it to be raised and lowered, - vacuum and at least one command to start and stop said system key pedal, - compressor providing vacuum to said vacuum pool contains.

Bulusun yapisal ve karakteristik özellikleri ve tüm avantajlari asagida verilen sekiller ve bu sekillere atiflar yapilmak suretiyle yazilan detayli açiklama sayesinde daha net olarak anlasilacaktir ve bu nedenle degerlendirmenin de bu sekiller ve detayli açiklama göz önüne alinarak yapilmasi gerekmektedir. The structural and characteristic features and all advantages of the invention are given in the following figures and It is clearer thanks to the detailed explanation written by making references to these figures. will be understood as such, and therefore the assessment will also include these figures and should be taken into account.

Bulusun Anlasilmasina Yardimci Olacak Sekiller Sekil 1, bulusa konu olan apolet dikme makinesinin tercih edilen yapilanmasinin yandan görünümüdür. Figures to Help Understand the Invention Figure 1 shows the preferred configuration of the epaulet sewing machine of the invention. side view.

Sekil 2, bulusa konu olan apolet dikme makinesinin tercih edilen yapilanmasinin alttan görünümüdür. Figure 2 shows the preferred embodiment of the inventive epaulette sewing machine from below. is the view.

Sekil 3, bulusa konu olan apolet dikme makinesine ait gömme tablanin tercih edilen yapilanmasinin görünümüd'ür. Figure 3 shows the preferred choice of the built-in table of the epaulet sewing machine, which is the subject of the invention. is the view of its structuring.

Sekil 4, bulusa konu olan apolet dikme makinesine ait kompresörL'in tercih edilen yapilanmasinin görünümüd'ür. Figure 4 shows the preferred compressorL of the epaulet sewing machine, which is the subject of the invention. is the view of its structuring.

Parça Referanslarinin Açiklamasi 1. Apolet yuvasi 2. Vakum yuvasi 3. Beden tablasi 4. Dayama duvari . Gövde 6. Nokta lazer 7. Vakum havuzu 8. Anahtarli pedal 9. Gömme tabla . Vakum vanasi 11. Baski ayagi 12. Islem ayagi 13. Ayar vidasi 14. Kompresör Çizimlerin mutlaka ölçeklendirilmesi gerekmemektedir ve mevcut bulusu anlamak için gerekli olmayan detaylar ihmal edilmis olabilmektedir. Bundan baska, en azindan büyük ölçüde özdes olan veya en azindan büyük ölçüde özdes islevleri olan elemanlar, ayni numara ile gösterilmektedir. Description of Part References 1. Epaulette slot 2. Vacuum slot 3. Size chart 4. Retaining wall . Body 6. Spot laser 7. Vacuum pool 8. Pedal with switch 9. Built-in tray . vacuum valve 11. Presser foot 12. Processing leg 13. Set screw 14. Compressor Drawings do not necessarily need to be scaled and to understand the present invention Unnecessary details may be omitted. Other than that, at least elements that are substantially identical, or at least with substantially identical functions, indicated by the same number.

Bulusun Detayli Açiklamasi Bu detayli açiklamada, bulusa konu olan apolet dikme makinesinin tercih edilen yapilanmalari, sadece konunun daha iyi anlasilmasina yönelik olarak açiklanmaktadir. Detailed Description of the Invention In this detailed description, the preferred choice of the epaulette sewing machine, which is the subject of the invention, is explained. their configuration is explained only for a better understanding of the subject.

Apolet yuvasi (1), apoletin sabitlendigi kisimdir. The epaulette holder (1) is the part where the epaulette is fixed.

Vakum yuvasi (2), apoletini apolet yuvasina (1) sabitlenmesini saglayan kisimdir. The vacuum seat (2) is the part that allows the epaulette to be fixed to the epaulette holder (1).

Beden tablasi (3). apoletin hizalanmasini saglayan kisimdir. Size chart (3). It is the part that ensures the alignment of the epaulette.

Dayama duvari (4), apolet hizalandiktan sonra istenilen noktaya dikim saglayan kisimdir. The support wall (4), after aligning the epaulette, provides sewing to the desired point. is my person.

Nokta lazer (6), dikisin dogru yere yapilmasini saglayan parçadir. The point laser (6) is the part that ensures the sewing is done in the right place.

Vakum havuzu (7), vakumlu çalisma alanini belirleyen kisimdir. The vacuum pool (7) is the part that determines the vacuum working area.

Anahtarli pedal (8), vakum ve makine için start/stop saglayan kisimdir. The keyed pedal (8) is the part that provides the start/stop for the vacuum and the machine.

Gömme tabla (9), vakum sisteminin makine tablasinin içine gömüldügü, rahat çalisma alani saglayan kisimdir. The recessed table (9) is a comfortable working place where the vacuum system is embedded in the machine table. He is the one who provides the area.

Vakum vanasi (10), vakum gücünü, kumas kalinligina ve türüne göre, istenilen seviyeye ayarlamayi saglayan kisimdir. The vacuum valve (10) adjusts the vacuum power to the desired fabric thickness and type. It is the part that allows setting the level.

Baski ayagi (11), kumasin ve apoletin üstüne basarak, dikisin gerçeklesmesi esnasinda, kumasin kaymasini engelleyen kisimdir. The presser foot (11) presses on the fabric and the epaulette so that the sewing takes place. It is the part that prevents the fabric from slipping during

Islem ayagi (12), ignenin kumasin üzerinde istenilen ölçüde gezerek dikisin tamamlanmasini saglayan kisimdir. Sew the working foot (12) by running the needle over the fabric to the desired extent. He is the one who makes it complete.

Ayar vidasi (13), makinenin kullanici tarafindan yükseltilip alçaltilmasini saglayan parçadir ve ergonomik çalisma saglar. The adjusting screw (13) is used to raise and lower the machine by the user. part and provides ergonomic operation.

Kompresör (14), vakum ile kumasin emilimi için gereken vakumu saglayan parçadir. The compressor (14) is the part that provides the vacuum required for the absorption of the fabric by vacuum.

Bulusa konu olan apolet dikme makinesi bir gömme tabla (9) üzerinde konumlandirilmaktadir. Bu yapi içerisinde, ayar vidalari (13) yer alir. Gömme tabla (9) ve ayar vidasinin (13) temel amaci, yeterince çalisma alanini saglamak ve kisinin boyuna uygun olan sekilde yükseklik ayarlamasinin yapilmasina imkan vermektedir. The epaulette sewing machine, which is the subject of the invention, is placed on a built-in table (9). is positioned. In this structure, adjustment screws (13) are located. Built-in table (9) and adjusting screw (13) main purpose is to provide enough working space and It allows height adjustment to be made in accordance with the height.

Kullanici, dikilecek apoleti, apolet yuvasina (1) yerlestirir. Ardindan üzerine kol kumasi görünen dis yüzünden yerlestirilir. Dnceden tabaka halinde üst üste yerlestirilen gömlek kol kumaslari, tam orta yerinden bir sis aparatiyla delinmektedir. Bu delik dügmenin dikilecegi isaret deligidir. Ayni zamanda nokta lazerle (6) dikisin baslama yeridir. Kullanici, anahtarli pedala (8) dokundugu anda, vakum havuzundaki (7) vakum yuvalarindan (2) apolet emilir ve sabitlenir. Eger kullanici isterse, vakum vanasindan (10) hava emis gücünü belirleyebilir. The user places the epaulette to be sewn into the epaulette slot (1). Then arm fabric on it It is placed because of the visible tooth. already layered on top of each other Shirt sleeve fabrics are pierced right in the middle with a fog apparatus. this hole is the mark hole where the button will be sewn. At the same time, start sewing with a spot laser (6) is the place. As soon as the user touches the switch pedal (8), the vacuum in the vacuum pool (7) the epaulettes are sucked in from their slots (2) and fixed. If the user wants, from the vacuum valve (10) can determine the air suction power.

Apolet, istenilen sekilde, makineye konulduktan sonra, kol kumasi apoletin üstüne yerlestirilir. Baski ayagi (11), kumas ve apoletin üzerine anahtarli pedala (8) dokunularak indirilir. Baski ayagi (11) dikis alanini belirler. Ayni zamanda baski ayagi (11), yikamali kumaslarda zayiati ve kumas yipranmasini engeller. After the epaulette is placed in the machine as desired, the arm fabric is placed on the epaulette. is placed. Presser foot (11) onto fabric and epaulette with keyed pedal (8) downloaded by tapping. The presser foot (11) determines the sewing area. Also presser foot (11) prevents wastage and wear of fabrics in washable fabrics.

Bu islemler yapildiktan sonra son asamaya geçilir. Nokta lazerle (6), kol kumasinin üzerindeki dügme isareti deligi, ayni hizaya geldiginde, anahtarli pedala son bir kez daha basilir. Dikis ignesi komut alip islem ayaginin (12) içinden geçerek, kumasin üstünde, dikis bitene kadar kalkmaksizin harekete devam edip dikisi tamamlar. Bu sayede tüm hatalari minimize eden bir sistem olusturulur. Ayni zamanda temiz bir görüntünün saglanabilmesi için kumasin düz yüzünde çalistigimiz yöntem dikis bitimindeki zikzak ve dügümün kumasin iç kisminda(görünmeyen kisminda) kalmasini After these processes are done, the last step is passed. Dot laser (6), arm fabric When the button mark hole on the top aligns, press the keyed pedal one last time. more pressing. The sewing needle takes command and passes through the working foot (12), on it, it continues without getting up until the seam is finished and completes the seam. This In this way, a system that minimizes all errors is created. It is also a clean The method we work on the flat side of the fabric in order to provide the image is sewing. zigzag and knot at the end of the fabric to remain in the inner (invisible part)

Claims

REQUIREMENTS It is an epaulette sewing system that sews epaulettes in one go without pauses and double stitching, the feature of which is at least one epaulette slot (1) where the epaulette is fixed, at least one vacuum slot that enables the epaulette to be fixed to the said epaulette slot (1) (2 ), at least one body plate (3) that ensures the alignment of the epaulette, at least one support wall (4) that helps the sewing to the desired point after the epaulette is aligned, at least one point laser (6) that ensures the sewing is done in the right place, vacuum working area at least one vacuum pool (7), at least one built-in tray (9) in which said vacuum pool (7) and said system table are embedded and providing a comfortable working area, at least one vacuum that enables the vacuum power to be adjusted according to the fabric thickness and type. By pressing the valve (10), the fabric and the epaulette, at least one presser foot (11), which prevents the fabric from slipping during the sewing, ensures that the needle travels on the fabric to complete the sewing. at least one operating foot (12) that drains, said recessed table (9) together with at least one adjustment screw (13) that enables the said system to be raised and lowered by the user, vacuum, and at least one keyed pedal providing a start and stop command to the said system (8) includes a compressor (14) that provides vacuum to the said vacuum pool (7).