RU2616017C1 - Furnace-charge for porous aggregate manufacturing - Google Patents

Furnace-charge for porous aggregate manufacturing Download PDF

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RU2616017C1
RU2616017C1 RU2016124050A RU2016124050A RU2616017C1 RU 2616017 C1 RU2616017 C1 RU 2616017C1 RU 2016124050 A RU2016124050 A RU 2016124050A RU 2016124050 A RU2016124050 A RU 2016124050A RU 2616017 C1 RU2616017 C1 RU 2616017C1
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sieve
porous aggregate
charge
furnace
sifted
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RU2016124050A
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Russian (ru)
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Юлия Алексеевна Щепочкина
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Юлия Алексеевна Щепочкина
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    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B14/00—Use of inorganic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of inorganic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B14/02—Granular materials, e.g. microballoons
    • C04B14/04—Silica-rich materials; Silicates
    • C04B14/06—Quartz; Sand
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B14/00—Use of inorganic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of inorganic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B14/02—Granular materials, e.g. microballoons
    • C04B14/04—Silica-rich materials; Silicates
    • C04B14/10—Clay
    • C04B14/12—Expanded clay
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B16/00—Use of organic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of organic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B16/02—Cellulosic materials
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B18/00—Use of agglomerated or waste materials or refuse as fillers for mortars, concrete or artificial stone; Treatment of agglomerated or waste materials or refuse, specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B18/04—Waste materials; Refuse
    • C04B18/12—Waste materials; Refuse from quarries, mining or the like
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B18/00—Use of agglomerated or waste materials or refuse as fillers for mortars, concrete or artificial stone; Treatment of agglomerated or waste materials or refuse, specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B18/04—Waste materials; Refuse
    • C04B18/18—Waste materials; Refuse organic
    • C04B18/24—Vegetable refuse, e.g. rice husks, maize-ear refuse; Cellulosic materials, e.g. paper, cork
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B33/00—Clay-wares
    • C04B33/02—Preparing or treating the raw materials individually or as batches
    • C04B33/04—Clay; Kaolin
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B33/00—Clay-wares
    • C04B33/02—Preparing or treating the raw materials individually or as batches
    • C04B33/13—Compounding ingredients
    • C04B33/16—Lean materials, e.g. grog, quartz
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B38/00—Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof
    • C04B38/06—Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof by burning-out added substances by burning natural expanding materials or by sublimating or melting out added substances
    • C04B38/063—Preparing or treating the raw materials individually or as batches
    • C04B38/0635—Compounding ingredients
    • C04B38/064—Natural expanding materials, e.g. clay
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B38/00—Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof
    • C04B38/06—Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof by burning-out added substances by burning natural expanding materials or by sublimating or melting out added substances
    • C04B38/063—Preparing or treating the raw materials individually or as batches
    • C04B38/0635—Compounding ingredients
    • C04B38/0645—Burnable, meltable, sublimable materials
    • C04B38/0675—Vegetable refuse; Cellulosic materials, e.g. wood chips, cork, peat, paper
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B38/00—Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof
    • C04B38/06—Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof by burning-out added substances by burning natural expanding materials or by sublimating or melting out added substances
    • C04B38/063—Preparing or treating the raw materials individually or as batches
    • C04B38/0635—Compounding ingredients
    • C04B38/0645—Burnable, meltable, sublimable materials
    • C04B38/068—Carbonaceous materials, e.g. coal, carbon, graphite, hydrocarbons
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B20/00—Use of materials as fillers for mortars, concrete or artificial stone according to more than one of groups C04B14/00 - C04B18/00 and characterised by shape or grain distribution; Treatment of materials according to more than one of the groups C04B14/00 - C04B18/00 specially adapted to enhance their filling properties in mortars, concrete or artificial stone; Expanding or defibrillating materials
    • C04B20/02—Treatment
    • C04B20/04—Heat treatment
    • C04B20/06—Expanding clay, perlite, vermiculite or like granular materials
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B33/00—Clay-wares
    • C04B33/02—Preparing or treating the raw materials individually or as batches
    • C04B33/13—Compounding ingredients
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00—Technologies for solid waste management
    • Y02W30/50—Reuse, recycling or recovery technologies
    • Y02W30/91—Use of waste materials as fillers for mortars or concrete

Abstract

FIELD: metallurgy.
SUBSTANCE: furnace-charge for the porous aggregate production contains, wt %: montmorillonite clay 89.5-90.8, coal 1.5-2.0 milled and sieved through a No. 014 sieve, quartz sand 5.0-6.0 milled and sieved through a No.014 sieve, flax shover 2.0-2.5 crushed and sifted through a No. 5 sieve, naphthenate soap of 0.2-0.5.
EFFECT: intensification of the firing process, increased strength of the porous aggregate obtained from the charge.
1 tbl

Description

Изобретение относится к производству пористых заполнителей для бетонов.The invention relates to the production of porous aggregates for concrete.

Известна шихта для производства пористого заполнителя, содержащая, мас.%: глина монтмориллонитовая 35,0-38,0; уголь 5,0-6,0; доломит 36,0-50,0 [1].A known mixture for the production of porous aggregate, containing, wt.%: Clay montmorillonite 35,0-38,0; coal 5.0-6.0; dolomite 36.0-50.0 [1].

Задачей изобретения является интенсификация процесса обжига, повышение прочности пористого заполнителя, полученного из шихты.The objective of the invention is to intensify the firing process, increasing the strength of the porous aggregate obtained from the mixture.

Технический результат достигается тем, что шихта для производства пористого заполнителя, содержащая глину монтмориллонитовую, уголь, дополнительно содержит кварцевый песок, костру льна и мылонафт при следующем соотношении компонентов, мас.%: глина монтмориллонитовая 89,5-90,8; молотый и просеянный через сито №014 уголь 1,5-2,0; молотый и просеянный через сито №014 кварцевый песок 5,0-6,0; измельченная и просеянная через сито №5 костра льна 2,0-2,5; мылонафт 0,2-0,5.The technical result is achieved in that the mixture for the production of porous aggregate containing montmorillonite clay, coal, additionally contains silica sand, flax bonfire and soap-oil in the following ratio of components, wt.%: Montmorillonite clay 89.5-90.8; coal 1.5–2.0 milled and sifted through sieve No. 014; ground and sieved through sieve No. 014 quartz sand 5.0-6.0; crushed and sifted through a sieve No. 5 of flax bonfire 2.0-2.5; soap-soap 0.2-0.5.

В таблице приведены составы шихты для производства пористого заполнителя.The table shows the composition of the mixture for the production of porous aggregate.

Figure 00000001
Figure 00000001

В составе шихты для производства пористого заполнителя используют глины монтмориллонитовые, включающие Al-монтмориллонит и Fe-монтмориллонит (нонтронит).Montmorillonite clays, including Al-montmorillonite and Fe-montmorillonite (nontronite) are used in the mixture for the production of porous aggregate.

Компоненты сырьевой смеси дозируют в требуемых количествах и смешивают. Полученную шихту увлажняют до 18-26% и формуют из нее гранулы размером 20-40 мм, которые сушат до влажности не более 6% и обжигают при температуре 1050-1100°С.The components of the raw mix are metered in the required quantities and mixed. The resulting mixture is moistened to 18-26% and granules of 20-40 mm in size are formed from it, which are dried to a moisture content of not more than 6% and fired at a temperature of 1050-1100 ° C.

Источник информацииThe source of information

1. SU 1161500, С04В 31/00, 1985.1. SU 1161500, C04B 31/00, 1985.

Claims (2)

Шихта для производства пористого заполнителя, содержащая глину монтмориллонитовую, уголь, отличающаяся тем, что дополнительно содержит кварцевый песок, костру льна и мылонафт при следующем соотношении компонентов, мас.%:A mixture for the production of porous aggregate containing montmorillonite clay, coal, characterized in that it further comprises quartz sand, flax bonfire and soap-oil in the following ratio of components, wt.%: глина монтмориллонитоваяmontmorillonite clay 89,5-90,889.5-90.8 молотый и просеянный через сито №014 угольground and sifted through sieve No. 014 coal 1,5-2,01.5-2.0 молотый и просеянный через сито №014 кварцевый песокground and sifted through sieve No. 014 quartz sand 5,0-6,05.0-6.0 измельченная и просеянная через сито №5 костра льнаcrushed and sifted through a sieve No. 5 of flax bonfire 2,0-2,52.0-2.5 мылонафтsoap-oil 0,2-0,50.2-0.5
RU2016124050A 2016-06-16 2016-06-16 Furnace-charge for porous aggregate manufacturing RU2616017C1 (en)

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
SU620453A1 (en) * 1976-07-12 1978-08-25 Научно-исследовательский и проектно-конструкторский институт строительных материалов им.С.А.Дадашева Raw mix for making porous aggregate
SU1161500A1 (en) * 1982-02-08 1985-06-15 Ташкентский Ордена Дружбы Народов Политехнический Институт Им.А.Р.Бируни Charge for producing porous aggregate
US5015606A (en) * 1984-04-19 1991-05-14 Effem Gmbh Lightweight ceramic material for building purposes
RU2400450C1 (en) * 2009-09-21 2010-09-27 Юлия Алексеевна Щепочкина Charge for porous aggregate manufacture
RU2496730C1 (en) * 2012-06-14 2013-10-27 Юлия Алексеевна Щепочкина Mixture for making porous aggregate
RU2561385C1 (en) * 2014-10-21 2015-08-27 Юлия Алексеевна Щепочкина Charge for porous filler production
RU2561384C1 (en) * 2014-10-21 2015-08-27 Юлия Алексеевна Щепочкина Charge for porous filler production

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
SU620453A1 (en) * 1976-07-12 1978-08-25 Научно-исследовательский и проектно-конструкторский институт строительных материалов им.С.А.Дадашева Raw mix for making porous aggregate
SU1161500A1 (en) * 1982-02-08 1985-06-15 Ташкентский Ордена Дружбы Народов Политехнический Институт Им.А.Р.Бируни Charge for producing porous aggregate
US5015606A (en) * 1984-04-19 1991-05-14 Effem Gmbh Lightweight ceramic material for building purposes
RU2400450C1 (en) * 2009-09-21 2010-09-27 Юлия Алексеевна Щепочкина Charge for porous aggregate manufacture
RU2496730C1 (en) * 2012-06-14 2013-10-27 Юлия Алексеевна Щепочкина Mixture for making porous aggregate
RU2561385C1 (en) * 2014-10-21 2015-08-27 Юлия Алексеевна Щепочкина Charge for porous filler production
RU2561384C1 (en) * 2014-10-21 2015-08-27 Юлия Алексеевна Щепочкина Charge for porous filler production

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