RU217992U1 - Self-supporting modular panel - Google Patents

Abstract

The utility model relates to the field of construction and can be used for finishing the exterior surfaces of buildings and interior - walls and ceilings. A self-supporting modular panel consists of a spatial supporting frame, which is a structure of at least two horizontal profiles and at least two vertical profiles located crosswise to them, fastened together, while the spatial supporting frame includes transition elements, providing mutual orientation of adjacent panels in space, their fixing and redistribution of perceived loads, and each is a part consisting of two parts - external and internal, which are interconnected according to the "protrusion - nest" principle and provide accurate installation of adjacent panels, as well as uniform distribution of the load on them, while the minimum number of transition elements is at least one external at the horizontal edge of the specified frame and at the vertical edge of this frame and one internal at the opposite places to the external elements on the horizontal edge of the specified frame, and also on the vertical edge of the specified frame, also consists of an outer decorative layer connected to a spatial bearing frame, while the outer decorative layer is fixed to the frame of the panel and is its integral part, while the panel also contains supports, which are fastening elements to the supporting base, connected to spatial supporting frame mechanically, with the possibility of adjusting the movement of such elements after they are fixed on the supporting base, according to the distance from the supporting base to the connection point with the spatial supporting frame, and with the possibility of adjusting the movement of such elements vertically and horizontally in the plane of the panel. The technical result achieved by the claimed utility model consists in solving the above tasks by means of a combination of its features, including the presence of transitional elements of the spatial frame, ensuring the mutual orientation of adjacent panels and the features of their relative position, fixing the outer decorative layer on the spatial frame of the panel, which is an integral part of this frame, as well as the ability to adjust the movement of the panel support elements after they are fixed on the supporting base (from the supporting base to the connection point with the spatial frame, as well as vertically and horizontally in the plane of the panel).

Description

The utility model relates to the field of construction and can be used for finishing the exterior surfaces of buildings and interior - walls and ceilings.

The above utility model has not been identified from the prior art.

From the prior art, the closest in terms of essential features are the known technical solutions listed below:

invention "SELF-SUPPORTING, MODULAR, ASSEMBLED RADIANT PANEL". RF patent No. 2230994, priority 11/22/1999, patent termination date: 11/23/2010, copyright holder PLAN HOLDING GmbH (AT) (Austria);

invention "Prefabricated Modular Structural Panels". US patent No. 3932976, application priority dated 09/03/1968, patent issue date - 01/20/1976, copyright holder - STEEL JOHN F (USA);

invention "PANEL AND SELF-SUPPORTING MODULAR FACADE CLADDING SYSTEM, INCLUDING THE SPECIFIED PANEL", application to the European Patent Office No. 21382329, application priority 19.04.2021, applicant - "LIGNUM TECH S L U" (Germany);

invention "FACING PANEL, METHOD FOR ITS PRODUCTION AND APPLICATION OF FIRE-PROOF COMPOSITION FOR THE PANEL", German patent application No. 69607375, application priority 12/14/1995, applicant "KAEFER ISOLIERTECHNIK" (Germany).

The objective of the proposed technical solution is to simplify and reduce the time and cost of construction, while increasing the quality indicators of fine finishing and increasing the level of control over construction, with a multiple reduction in the number of building elements required to create a fine finishing surface, while excluding finishing, processing, finishing, adjustment operations to obtain a single surface of a fine finish or its parts, by designing the entire surface of the finish according to a high-precision digital model of a real building, as well as achieving:

accurate mutual orientation of the panels, provided with transition elements and a rigid frame; reducing labor costs at the construction site through the use of large prefabricated modules; minimizing the negative aspects of the "human factor" in the performance of work at the construction site.

The tasks are solved by a utility model - a self-supporting modular panel, consisting of a spatial supporting frame (2), which is a structure of at least two horizontal profiles and located crosswise to them, at least two vertical profiles fastened together, with In this case, the spatial supporting frame includes transition elements (3, 4) that provide mutual orientation of adjacent panels in space, their fastening and redistribution of perceived loads, and each is a part consisting of two parts - external (3) and internal (4) , which are connected to each other according to the “protrusion - nest” principle and provide accurate installation of adjacent panels, as well as uniform distribution of the load on them, while the minimum number of transition elements is at least one external (3) on the horizontal edge of the specified frame (2) and on the vertical edge of this frame (2) and one inner (4) each on the places opposite to the outer elements on the horizontal edge of the specified frame (2), and also on the vertical edge of the specified frame (2); also consisting of an outer decorative layer (5) connected to a spatial supporting frame (2), while the outer decorative layer is fixed to the panel frame (2) and is its integral part; at the same time, the panel also contains supports, which are fastening elements (1) to the supporting base, connected to the spatial supporting frame (2) mechanically, with the possibility of adjusting the movement of such elements (1) after they are fixed on the supporting base, according to the distance from the supporting base to the point of connection with the spatial supporting frame (2), and with the possibility of adjusting the movement of such elements (1) vertically and horizontally in the plane of the panel.

The fastening of the profiles of the spatial supporting frame (2) with each other occurs by means of metal products (rivets / self-tapping screws), or special adhesive compositions, or a combination. The task of the spatial supporting frame (2) is to provide the panels with the necessary rigidity and load-bearing capacity. The shape, sections and materials of the profiles are selected depending on the loads that the panel must take. Frame profiles are located along the perimeter of the panel.

A distinctive feature of the frame of a self-supporting modular panel compared to the solutions known from the prior art is a much larger panel format (compared to traditional cladding methods), which can significantly speed up work on the site, reduce installation costs and significantly reduce the risk of errors and poor-quality installation . Another distinguishing feature is the presence of transition elements (3, 4), which ensure the accuracy of positioning (placement and strengthening) of the panel relative to adjacent panels, provide a uniform distribution of perceived loads between the panels, and at the same time allow to compensate for thermal expansion.

The finishing material is an outer decorative layer (5) made of various facade and interior materials. In some cases, it can give additional rigidity to the panel. In general, the task of the decorative layer is to give the desired appearance to the product, to protect the structure of the building from climatic and operational influences.

A distinctive feature of the finishing material is that it is attached to the frame (2) of the panel and is its integral part. This eliminates errors during installation on site and speeds up installation work.

The materials and configuration of the supports are selected based on the perceived loads. The connection of the support and the self-supporting panel is carried out mechanically. The ability to adjust the supports after they are fixed on the bearing base can significantly reduce the requirements for the accuracy of fixing the supports (1) on the bearing base and the straightness of the bearing base itself, and, consequently, increase the speed of installation and reduce construction costs.

Self-supporting modular panels are mainly made in such a way that the weight of one panel does not exceed 50-60 kg for installation with minimal mechanization, such as a hoist or winch, without involving heavy equipment.

Brief description of schemes

Fig. 1

In FIG. 1 shows a self-supporting modular panel in a conditional vertical section. The numbers on it are:

1 - support elements

2 - spatial supporting frame

3 - external transition elements of the spatial supporting frame

4 - internal transition elements of the spatial supporting frame

5 - outer decorative layer (cladding)

Fig. 2

In FIG. 2 shows a self-supporting modular panel in a conditional frontal section without a facing layer. The numbers on it are:

1 - support elements

2 - spatial supporting frame

3 - external transition elements of the spatial supporting frame

4 - internal transition elements of the spatial supporting frame.

The technical result achieved by the claimed utility model consists in solving the above tasks by means of a combination of its features, including the presence of transitional elements of the spatial frame, ensuring the mutual orientation of adjacent panels and the features of their relative position, fixing the outer decorative layer on the spatial frame of the panel, which is an integral part of this frame, as well as the ability to adjust the movement of the panel support elements after they are fixed on the supporting base (from the supporting base to the connection point with the spatial frame, as well as vertically and horizontally in the plane of the panel).

Claims (1)

Self-supporting modular panel, consisting of a spatial supporting frame, which is a structure of at least two horizontal profiles and located crosswise to them, at least two vertical profiles fastened together, while the spatial supporting frame includes transition elements , providing mutual orientation of adjacent panels in space, their fastening and redistribution of perceived loads, and each is a part consisting of two parts - external and internal, which are interconnected according to the "protrusion - nest" principle and provide accurate installation of adjacent panels, and also uniform distribution of the load on them, while the minimum number of transition elements is at least one external at the horizontal edge of the specified frame and at the vertical edge of this frame and one internal at the opposite places to the external elements on the horizontal edge of the specified frame, and also on the vertical edge of the specified frame, which also consists of an outer decorative layer connected to a spatial supporting frame, while the outer decorative layer is fixed to the panel frame and is its integral part, while the panel also contains supports, which are fastening elements to the supporting base, connected with a spatial supporting frame mechanically, with the possibility of adjusting the movement of such elements after they are fixed on the supporting base, according to the distance from the supporting base to the connection point with the spatial supporting frame, and with the possibility of adjusting the movement of such elements vertically and horizontally in the plane of the panel.

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