NL2004789C2

NL2004789C2 - Wind turbine.

Info

Publication number: NL2004789C2
Application number: NL2004789A
Authority: NL
Inventors: Sander Mertens; Eline Maria Mertens
Original assignee: Windchallenge B V
Priority date: 2010-05-31
Filing date: 2010-05-31
Publication date: 2011-12-01

Description

P29968NL00

Wind Turbine 5 The invention relates to a wind turbine

Traditionally wind turbines have been placed in rural areas where they can take advantage of strong winds with a low turbulence level. The realization of the need for generating energy from sustainable sources expands, there is more interest 10 in smaller wind turbines for use in areas not conventionally considered as suitable, such as urban and peri-urban zones.

The urban environment has unique challenges to the wind turbines. First of all, the overall wind speed is lower than the wind speed in open rural areas. A wind turbine for use in an urban area should therefore have a low cut in speed, i.e. the 15 lowest wind speed at which the wind turbine begins producing usable power, and a low rated wind speed, i.e. the speed at nominal operating conditions. Furthermore, the presence of buildings and other structures increases the turbulence level of the flow. Considering that the wind energy capture of a wind turbine varies with the cube of the velocity of the wind, a machine designed to operate under certain conditions 20 may, within seconds, undergo stresses much greater than those for which it was designed.

Also, since free space in urban areas is limited, turbines are commonly mounted on buildings. But most buildings are not specifically designed for supporting wind turbines, and are not suited for supporting heavy constructions or absorbing 25 vibrations.

Manufacturing machines robust enough to withstand turbulent wind flows and maximum wind flows during storms makes wind turbines costly. Furthermore, the robust type machines tend to get very heavy and are therefore less suitable for mounting on buildings.

30 It is also known, for example from US 1 793 321, to provide wind turbines with a system which feathers the blades of the wind turbine, i.e. pitches the blades so as to reduce their lift capacity to reduce the speed of the turbine or to even shut down the turbine during high wind speeds. The known systems are complicated and elaborate, and are therefore unsuited for cost efficient small wind turbines. However, 35 small wind turbines without a feathering system suffer from severe wind loads during storms, which asks for heavy support structures of the rotor. Such small wind turbines are therefore also costly.

2

It is an object of the invention to provide an alternative wind turbine for use in urban areas which preferably alleviates one or more of the above mentioned problems. It is a further object of the invention to provide light, compact wind turbine, equipped with a cost effective system that feathers the blades and preferably 5 minimize the transfer of vibrations to the building.

According to the present invention this object is achieved by a wind turbine according to claim 1. A wind turbine according to claim 1 includes an electrical 10 generator for generating electrical energy. The wind turbine comprises a nacelle, a mast, for pivotably supporting the nacelle, and a rotor which is pivotably mounted in the nacelle such that the rotor can be driven by the wind in a rotational direction about a rotational axis of the wind turbine rotor.

The rotor of a wind turbine according to the invention comprises a rotor axle, 15 a gondola, two or more rotor blades, pitch adjustment means, centrifugal positioning means and torsion positioning means.

The rotor axle, for driving the generator, is pivotably supported in the nacelle. Thus, the rotor is pivotably supported in the nacelle by the rotor axle. The rotor axle coincides with the rotational axis of the rotor, i.e. the rotor axle has a central 20 longitudinal axis about which it rotates in mounted condition, and which coincides with the rotational axis of the rotor. During use, the rotational axis of the rotor is essentially parallel to the wind flow.

The gondola of a wind turbine according to the invention is coaxially and pivotably connected to the rotor axle, such that the gondola is pivotable about the 25 rotational axis of the rotor. The gondola supports two or more rotor blades such that they extend in a radial direction relative to the rotational axis of the rotor.

The rotor blades are pivotably mounted in the gondola such that the pitch of the rotor blades is adjustable. To alter the pitch of a rotor blade, the blade is pivoted about its longitudinal axis. Adjusting the pitch of a blade, or its orientation, alters the 30 aerodynamics and the efficiency of the blade, and thus allows for controlling the speed of the rotor and the transformation of wind energy into mechanical energy. The pivotably mounted rotor blades cooperate with the pitch adjustment means of the rotor which control the pitch of the blades.

The pitch adjustment means of a wind turbine according to the invention are 35 mounted coaxially and pivotably on the rotor axle such that the pitch adjustment means are rotatable about the rotational axis of the rotor. The pitch adjustment means interact with the pivotable mounted rotor blades. The pitch of the rotor blades 3 is adjusted by rotating the pitch adjustment means and the gondola relative to each other about the rotational axis of the rotor.

The position of the pitch adjustment means relative to the rotational axis of the rotor is controlled by the centrifugal positioning means. The centrifugal 5 positioning means are provided for rotating the pitch adjustment means about the rotor axis. The centrifugal positioning means comprise at least two centrifugal bodies and resilient means. The two or more centrifugal bodies are each movably connected to the rotor, preferably to the rotor axle, for movement between a first position near the rotational axis of the rotor and a second position at a distance from the rotational 10 axis of the rotor. The resilient means force the centrifugal bodies in the position near the rotational axis, such that when the rotor is driven by the wind and the rotational speed of the rotor axle surpasses a threshold value, a centrifugal force acts on the centrifugal bodies which forces the centrifugal bodies against the resilient force and from their first position towards their second position. The centrifugal bodies are 15 evenly distributed about the rotational axis, such that they do not influence the stability of the rotor when the rotor is driven by the wind.

The two or more centrifugal bodies are connected to the pitch adjustment means such that when the centrifugal bodies move from their first position to their second position, they rotate the pitch adjustment means about the rotational axis in a 20 direction contrary to the rotational direction of the rotor. The centrifugal bodies for example comprise one or more pivotably mounted arms, or bodies which are supported via a cam in a camshaft or on a support axle extending in the radial direction. Preferably, the centrifugal bodies are each connected to the pitch adjustment means via a cam and camshaft connection which transfer the radial 25 movement of the centrifugal bodies in a rotational movement of the pitch adjustment means.

The position of the gondola relative to the rotational axis of the rotor is controlled by the torsion positioning means. The torsion positioning means of the rotor connect the gondola to the rotor axle such that when the rotor is driven by the 30 wind and a torque is generated in the rotor axle, and which is transferred via the torsion means from the gondola to the rotor axle, the gondola rotates about the rotational axis of the rotor and relative to the pitch adjustment means in the rotational direction of the rotor.

35 With a wind turbine according to claim 1, the pitch adjustment means allow for adjusting the pitch of the rotor blades via centrifugal positioning means, which are 4 linked to the rotational speed of the rotor, and via torsional positioning means, which are linked to the torque transferred from the rotor tot the generator.

The pitch adjustment means enable a small wind load during storms and also provide an overload protection. Thus, the pitch adjustment means enable the use of 5 a small and light generator, which in turn enables a low cut in speed and a compact and light nacelle. This, in combination with the small wind load during storms, further enables a light and flexible mast that prevents transmission of vibrations from the rotor to the foundation of the mast and attached (building) structures.

By linking both the centrifugal positioning means and the torsion positioning 10 means via the pitch adjustment means to each rotor blades, instead of coupling both positioning means via separate pitch adjustment means to each rotor blade, the invention provides a compact, light and cost efficient system for adjusting the pitch of the rotor blades, and thus a compact, light and cost efficient wind turbine.

Furthermore, the pitch adjustment means, the gondola and the blades are 15 designed such that the pitch adjustment means pitch all the blades simultaneously and over the same angle. Thus, the wind load on the rotor remains balanced.

The torsion positioning means regulate the pitch of the blades at a low rotational speed and the centrifugal positioning means regulate the pitch of the 20 blades at a higher rotational speed. When the speed of the rotor is zero, the rotor blades are positioned in what is called their initial position. When a rotor blade is pitched, it is pivoted about its longitudinal axis over an angle such that the blade in the pitched position is at an angle relative to the same blade when in its initial position. Preferably the maximum pitch positions the blades at an angle of about 90 25 degrees with the initial position of the blades, such that the faces of the blades are positioned parallel to the wind flow. In this position the blades are feathered, i.e. positioned to minimize their lift capacity and generate minimal or none rotational power. The blades are pitched in this position to prevent heavy winds from overloading the wind turbine.

30

In a preferred embodiment according to the invention, the torsion positioning means enable a pitch adjustment of the rotor blades over a first angle, preferably over an angle of 0-30 degrees relative to the blade in its initial position, and the centrifugal positioning means enable a pitch adjustment of the rotor blades over a 35 second angle, preferably over an angle of 30-90 degrees relative to the blade in its initial position.

5

Because a wind turbine according to the invention enables the rotor blades to be pitched, the maximum torque provided by the rotor ca be limited. A low maximum torque allows for a small and light electrical generator. This in turn allows for a small and light nacelle. Furthermore, a small generator has a low cut in speed and thus the 5 turbine is able to deliver electrical energy at low wind speeds.

In a further embodiment, the torsion positioning means control the load during normal operating conditions, while the centrifugal positioning system only takes control when the rotational speed comes close to a speed which might damage the wind turbine, for example due to sudden gust of heavy side winds or extreme wind 10 speeds. In this embodiment the torsion positioning means are able to pitch the blades over an angle of 0 up to about 90 degrees or close thereto, relative to the blade in its initial position. When the blades are pitched over the full angle, they are positioned in the so called feather position. In a preferred embodiment, the torsional means comprise a gear rack extending in a circumferential direction about the 15 rotational axis of the rotor, and the rotor blades each comprise a bevelled gear for cooperation with the rack. When the gondola is rotated about the rotational axis relative to the pitch adjustment means, the bevelled gear runs along the gear rack and the pitch of the rotor blade is adjusted. The combination of a gear rack and bevelled gear allows for compact pitch adjustment means and in addition enable 20 pitching over a great angle.

In a preferred embodiment, the gondola has a central opening in which it receives the rotor axle. The torsion positioning means furthermore comprise resilient means, for example a rubber ring, which are mounted inbetween the rotor axle and 25 the gondola to connect the gondola to the axle. This allows for a secure and stable support of the gondola by the rotor axle. Furthermore, by connecting the gondola via flexible means to the rotor axle, vibrations in the gondola due to its rotation are dampened.

30 In a preferred embodiment, the torsion positioning means comprise resilient means which have a stiffness which decrease when the torque acting on the resilient means increases, i.e. digressive resilient. Such torsion positioning means allow for minimal movement of the gondola relative to the pitch adjustment means, and thus minimal pitching, of the blades at low wind speed, and increased movement of the 35 gondola relative to the pitch adjustment means, and thus increased pitching, at higher wind speeds. This is advantageous since at low wind speeds the maximum surface of the wind blades is desired to generate a rotational speed close to the 6 optimum for driving the generator, while at higher wind speeds increased pitching is needed to keep the rotor speed close to the optimal speed for driving the generator.

In a further embodiment, the torsion positioning means comprise resilient 5 means which are pre-stressed such that they force the gondola against a stop in a direction opposite the rotational direction of the rotor when driven by the wind. Thus a threshold torque value is created below which the gondola does not rotate about the rotational axis. The pitching of the blades due to the rotation of the gondola will only commence when the rotor rotates at a speed which is high enough to create a torque 10 in the rotor axle which overcomes the pre-stress value of the resilient means. This is advantageous because at low wind speeds, and thus low rotor speeds, the pitch of the blades preferably is minimal to provide an optimal blade surface for engaging the wind.

In a further preferred embodiment, a stop is provided which limits the rotation 15 of the gondola relative to the rotor axle to a maximum. Thus a threshold value is created above which no pitching due to torsion occurs.

In a further embodiment, a stop for limiting the maximum torque is provided which allows for pitching the rotor blades by the torsion positioning means over an angle of close to 90 degrees or even up to or over 90 degrees. Such as to enable 20 controlling the blade pitch and thus the load during normal operating conditions solely by torque. In this embodiment the centrifugal positioning means only pitch the blades in emergency situations, in which the rotor rotates close to or at speeds which might damage the wind turbine.

In a further embodiment, no a stop for limiting the maximum torque is 25 provided.

In a preferred embodiment, the centrifugal positioning means comprise a centrifugal bodies in the form of two or more centrifugal arms of which one end is pivotably connected to the rotor, preferably to the rotational axle of the rotor, such 30 that another end of the centrifugal arm is movable between the first position near the rotational axis and the second position at a distance from the rotational axis.

In this embodiment, the resilient means of the centrifugal positioning means force the movable end of each centrifugal arm in the position near the rotational axis, such that when the rotor is driven by the wind and the rotational speed of the rotor 35 axle surpasses a threshold value, a centrifugal force acts on the centrifugal bodies and forces the movable end of the centrifugal arms against the resilient force from the first position towards the second position.

7

Each centrifugal arm is connected to the pitch adjustment means such that when the movable ends of the centrifugal arms move from the first position to the second position, they rotate the pitch adjustment means about the rotational axis in a direction contrary to the rotational direction of the rotor.

5 Providing pivotable arms as the centrifugal bodies allows for a compact, simple and reliable design.

Preferably, the electrical generator is at least partially mounted in the nacelle. The generator comprises a rotor which is driven by the rotor of the wind turbine, more 10 in particular by the rotor axle of the wind turbine.

In one embodiment, the rotor axle is connected to the rotor of the electrical generator via gears.

In a preferred embodiment a rotor of the electrical generator is mounted on the rotor axle for cooperating with a stator of the generator which is provided in the 15 nacelle. In this embodiment the rotor of the electrical generator is directly driven by the rotor axle of the rotor of the wind turbine, which allows for a compact wind turbine.

A wind turbine according to the invention is preferably of the down wind type. 20 A wind turbine of the down wind type is provided with a rotor mounted on the lee side, i.e. down wind, of the mast or tower supporting the nacelle. Thus, the rotor can be provided with flexible rotor blades, without the risk of the blades being blown against the mast. This is an advantage both in regard to weight, and the structural dynamics of the machine, i.e., the blades will bend at high wind speeds, thus taking 25 part of the load off the mast. A downwind wind turbine can thus be built lighter than an upwind wind turbine.

Furthermore, a wind turbine of the down wind type does not need a rudder to position its rotor blades relative to the wind flow. Thus, the surface of the down wind wind turbine, seen in a direction perpendicular to the wind flow, is limited and 30 therefore the turbine is less susceptible to sudden, short changes in wind direction which are typical for urban areas

In a further preferred embodiment, the wind turbine is of the down wind type and the mast has a first end and a second end. At the first end the mast is mountable in a holder for mounting the wind turbine, for example to a building, such that the 35 mast is pivotable about a vertical axis. At the second end the mast supports the nacelle. The second end is located at a radial distance relative to the vertical pivot axis.

8

Preferably the mast is made from a flexible material such that sudden changes in wind speed are at least partially absorbed by bending of the mast. Furthermore, a flexible mast limits the transfer of vibrations from the nacelle to for example the building the wind turbine is mounted to. Preferably the wind turbine 5 according to the invention is mounted on a down wind mast which in the mounted state extends in a horizontal direction as well as in a vertical direction. Such a mast is highly suited for damping horizontal and vertical vibrations generated by the rotor.

A wind turbine according to the invention is compact and light and therefore highly suited for mounting on buildings mounted in urban areas.

10

Particular embodiments of the invention are set forth in the dependent claims.

Further aspects, effects and details of the invention are set forth in the detailed description with reference to examples of which some are shown in the schematic drawings.

15

BRIEF DESCRIPTION OF THE DRAWINGS

In the drawings:

Fig. 1 shows a perspective view of a wind turbine according to the invention;

Fig. 2 shows a side view of the nacelle and rotor of the wind turbine of fig. 1; 20 Fig. 3 shows an exploded view of the rotor of the wind turbine of figure 1;

Fig. 4 shows an enlarged view of the centrifugal positioning means of the wind turbine of fig. 1 with the centrifugal bodies in a first position;

Fig. 5 shows an enlarged view of the centrifugal positioning means of the wind turbine of fig. 1 with the centrifugal bodies in a second position; and 25 Fig. 6 shows a cross sectional side view in close up of the rotor of the wind turbine of fig. 1.

Fig. 1 shows an embodiment of a wind turbine 1 according to the invention. The wind turbine 1 comprises a mast 2 which pivotably supports a nacelle 3, and a 30 rotor 4 which is pivotably mounted in the nacelle such that it can be driven by the wind in a rotational direction indicated with arrow 6.

The wind turbine is of the down wind type. In the embodiment shown, the mast is, at a first end, pivotably mounted in a holder which is located on the flat roof of a building. The holder supports the mast such that it is pivotable about a vertical 35 axis. In an alternative embodiment, the mast is for example mounted to a wall or the turbine is supported by a free standing mast or structure instead of on a building.

9

At a second end the mast supports the nacelle. The second end is located at a radial distance relative to the vertical pivot axis of the mast in the holder. Thus, when the wind turbine, more in particular the nacelle, is subjected to a wind flow, the mast pivots until the nacelle is positioned in a down wind position relative to the 5 vertical pivot axis of the mast. In this down wind position, the rotor of the wind turbine is positioned to engage the wind flow.

Preferably the mast is made from a flexible material such that sudden changes in wind speed are at least partially absorbed by bending of the mast. Furthermore, a flexible mast limits the transfer of vibrations from the nacelle to for 10 example the building the wind turbine is mounted to.

The rotor of the particular embodiment shown is provided with three rotor blades 8. Via the blades, the rotor is driven by a wind flow, indicated with arrow 5, such that the rotor is driven in a rotational direction, indicated with arrow 6, about a rotor rotational axis of the rotor, indicated with line 7 in fig. 2.

15 Fig. 3 shows an exploded view of the rotor of the wind turbine shown in Figs.

1 and 2. The exploded view shows the main parts of the rotor 4, i.e. a rotor axle 9, gondola 10, pitch adjustment means 11, centrifugal positioning means 12 and torsion positioning means 13. Under normal operating conditions these parts are enclosed in a cone shaped housing part 14 and the nacelle.

20 The rotor axle 9 of the rotor 4 coincides with the rotational axis of the rotor 7, i.e. the rotor axle has a central longitudinal axis about which it rotates in mounted condition, and which coincides with the rotational axis of the rotor. During use, the rotational axis of the rotor is positioned essentially parallel to the wind flow.

The wind turbine further comprises an electrical generator 15 for generating 25 electrical energy. The electrical generator comprises a stator and a rotor, which are not shown in the exploded view. In the embodiment shown, the rotor is provided with a mounting disc 16 which amongst others supports the pitch adjustment means. In a preferred embodiment the stator of the electrical generator is mounted in the nacelle, and the rotor of the electrical generator is mounted on the rotor axle 9 of the wind 30 turbine. In such an embodiment the rotor preferably replaces the mounting disc 16 as a support means. For example the pitch adjustment means can than be mounted to the rotor. Thus the overall number of components and the weight of the wind turbine are reduced.

35 The rotor axle 9 of the wind turbine shown is pivotably supported in the nacelle. In the particular embodiment shown, the rotor axle 9 is hollow. The hollow rotor axle is mounted over a supporting axle 17 extending form the generator 15, and 10 connected to the rotor part of the generator, which generator is stationary mounted in the nacelle 3. Thus, the rotor 4 of the wind turbine is pivotably supported in the nacelle 3 by the rotor axle 9 and directly drives the electrical generator, more in particular the rotor part of the electrical generator.

5 The gondola 10 of the wind turbine 1 is coaxially and pivotably connected to the rotor axle 9. The gondola 10 supports three rotor blades such that they extend in an essential radial direction relative to the rotational axis of the rotor. The gondola is pivotably connected because it is rotatable about the rotor axle. The gondola is coaxially connected because it is rotatable about its centre axis, i.e. the axis which is 10 located central to the three rotor blades mounted in the gondola. Thus, the gondola is pivotable about the rotational axis 7 of the turbine rotor 7, and thus able to move the blades about the rotational axis, relative to the rotor axle.

In the embodiment shown the gondola is a ring shaped body. The gondola functions also as a frame to which for example the cone 14 is mounted. In alternative 15 embodiment the gondola body is for example rectangular shaped or star shaped frame part which is preferably partially or entirely enclosed within a housing such as for example the cone shaped part 14.

The rotor blades 8 are pivotably mounted in the gondola 10 such that the pitch of the rotor blades is adjustable. To alter the pitch of a rotor blade, the blade is 20 pivoted about its longitudinal axis. Adjusting the pitch of a blade, i.e. the orientation of the blade, alters the aerodynamics and the efficiency of the blade. Pitching the blade thus influences the efficiency at which wind energy is transformed into mechanical energy.

In the particular embodiment shown, the pitch adjustment means comprise a 25 ring shaped body 18 provided with three gear racks 19, one for each rotor blade. The gear racks extending in a circumferential direction about the rotational axis of the rotor. In an alternative embodiment, instead of a ring shaped body the pitch adjustment means comprise for example a rectangular or star shaped frame for supporting the pitch adjustment means which interact with the rotor blades.

30 The rotor blades each comprise a bevelled gear 20 for cooperation with a gear rack 19. In the assembled state of the rotor, the bevelled gears engage the gear racks of the pitch adjustment means. Thus, when the gondola is rotated about the rotational axis relative to the pitch adjustment means, the bevelled gear runs along the gear rack and the pitch of the rotor blade is adjusted. The combination of a gear 35 rack with a bevelled gear allows for compact pitch adjustment means which enables pitching over a great angle, for example over a 90 degree angle. It is noted that in the embodiment shown the combinations of gear racks and gears are located at similar 11 radial distances to the rotational axis of the gondola. Alternative embodiments are possible wherein for example the gear racks and bevelled gears are for each blade located at a different distance.

5 With a wind turbine according to the invention, the pitch of the rotor blades is adjusted by rotating the pitch adjustment means and the gondola relative to each other about the rotational axis of the rotor. The gondola and the pitch adjustment means are rotated relative to each other by the torsion positioning means and the centrifugal positioning means. Both interact with the blades via the pitch adjustment 10 means, which allows for a compact design of the rotor.

To allow for pitching of the blades, the pitch adjustment means of a wind turbine according to the invention are mounted coaxially and pivotably on the rotor axis such that the pitch adjustment means are rotatable about the rotational axis of 15 the rotor and relative to the gondola and the rotor axle.

Fig. 4 shows a close up of the centrifugal positioning means 12 of the wind turbine supporting the ring shaped pitch adjustment means 11. In the preferred embodiment shown, the centrifugal positioning means comprise centrifugal bodies in the form two centrifugal arms 21, which are located on opposite sides of the rotor 20 axle 9.

Both arms 21 are at one end 22 pivotably connected to the rotor of the wind turbine. In the embodiment shown the arms are pivotably connected to mounting plate 16, which is mounted on the rotor axle 9. The opposite second end 23 of each arm 21 is connected to the pitch adjustment means via a cam/cam shaft connection. 25 Since the first end 22 of each centrifugal arm is pivotably connected, the other end 23 of each arm is movable between a first position near the rotational axis and the second position at a distance from the rotational axis. Fig. 4 shows both arms in the first position. Fig. 5 shows both arms in the second position. When the pivotable arms move from the first position to the second position, the pitch adjustment means 30 are rotated about the rotational axis of the rotor in a direction contrary to the rotational direction of the rotor.

In the preferred embodiment shown the pitch adjustment means are pivotably mounted on the mounting plate 16, i.e. can move about the rotational axis of the rotor, which mounting plate is mounted on the rotor axle 9. In an alternative 35 embodiment, the pitch adjustment means are for example pivotably supported by the centrifugal positioning means or are pivotably mounted on the rotor axle or in the housing of the rotor. In a further alternative embodiment, the arms are provided such 12 that they extend at an angle to the rotational axis of the rotor or in the longitudinal direction of the rotational axis of the rotor.

Resilient means in the form of spring elements force the movable end of the 5 centrifugal arm in the position near the rotational axis. When the rotor is driven by the wind a centrifugal force acts on the centrifugal bodies, i.e. the arms. When the rotational speed of the rotor axle surpasses a threshold value, the centrifugal force is high enough to overcome the resilient force of the spring elements, and the movable ends of the centrifugal arms move out of the first position towards, and ultimately 10 into, the second position.

The spring means are pre stressed, such that only when the speed of the rotor surpasses a threshold value, the arms move from the first to the second position and the pitch adjustment means are rotated about the rotational axis relative to the gondola supporting the rotor blades. By rotating the pitch adjustment means 15 relative to the gondola, the tooth racks are moved along the bevelled sprockets of the rotor blades and the pitch of the rotor blades is adjusted to reduce the efficiency of the rotor and limit the increase in rotational speed of the rotor.

In the particular embodiment shown, the pitch adjustment means are designed to pivot the blades such that the faces of the blades are positioned 20 essentially parallel to the wind flow when the arms are in the second position. In this so called feather position, the efficiency of the rotor blades is near zero. The pitch adjustment means in combination with the centrifugal position means thus form an efficient device for topping off the maximum speed of the rotor.

25 Fig. 6 shows a side view in cross section which depicts the gondola 10 which is mounted via torsion positioning means 13 on the rotor axle 9. The figure furthermore shows a blade 8 which has an axle 26 which is pivotably supported in the gondola 9, such that the bevelled gear 20 which is mounted on the blade axle 26 interacts with the gear rack 19 mounted on the mounting disc 16.

30 The position of the gondola 10 relative to the rotational axis of the rotor is controlled by the torsion positioning means. In the preferred embodiment shown, the gondola 10 has a central opening in which it receives the rotor axle 9. The torsion positioning means shown comprise resilient means in the form of a rubber ring or cylinder 13. The rubber cylinder 13 is mounted on the section of the rotor axle 9 35 received in the opening of the gondola 10. The gondola is in turn mounted on the rubber cylinder. The torsion positioning means of the rotor thus connect the gondola 10 to the rotor axle 9.

13

During use, the rotor drives the generator. Thus, the rotor axle, which at one end is driven by the rotor and at its opposite end drives the electrical generator, is subjected to a torque. Due to the torque, the torsion means are stretched and the gondola rotates in the rotational direction of the rotor about the rotational axis of the 5 rotor and relative to the pitch adjustment means and the rotor axle. When the wind speed increases more electrical energy is generated, the torque in the axle increases, the gondola rotates further about the rotor axle relative to the pitch adjustment means and the angle over which the blades are pitched increases.

In a preferred embodiment, the torsion positioning means comprise non linear 10 spring elements, such that the stretching more than linear increases with an increment of the torque to which the spring element is subjected. Thus the rotation of the gondola relative to the rotor axle is less at low wind speeds and increases with higher wind speeds. Such torsion positioning means provide minimal pitching of the blades at low wind speed and increased pitching when at higher wind speeds.

15 In an alternative embodiment, the linear resilient means are combined with pitch adjustment means, preferably the rack and sprockets, which are shaped such that the pitch progressively increases with the wind speed. Thus a reduced pitching effect at low wind speeds and an increased pitching effect at high wind speeds can be achieved with simple linear spring means.

20 Preferably, the rotor is provided with a stop which blocks rotation of the gondola due to the torsion positioning means in a direction contrary to the rotational direction of the rotor. Preferably, the torsion positioning means comprise resilient means which are pre stressed such that they force the gondola against the stop.

Thus a threshold value is created and a minimum torque is required to enable 25 rotation of the gondola relative to the pitch adjustment means by the torsion positioning means.

Furthermore, preferably a stop is provided which limits rotation of the gondola due to the torsion positioning means in the rotational direction of the rotor to a maximum.

30 In a further embodiment, no stop for limiting the maximum torque is provided.

Such as to enable controlling the blade pitch and thus the load during normal operating conditions solely by torque and thus the torsion positioning means. During emergency situations, when the rotor rotates at too high a rotational speed, the centrifugal positioning means, in addition to the torsion positioning means, control the 35 blade pitch.

14

The torsion positioning means regulate the pitch of the blades at a low rotational speed and the centrifugal positioning means regulate the pitch of the blades at a high rotational speed. When the speed of the rotor is zero, the rotor blades are positioned in what is called there initial position. When a rotor blade is 5 pitched, it is pivoted about its longitudinal axis over an angle such that the blade in the pitched position is at an angle relative to the same blade when in its initial position.

In a preferred embodiment according to the invention, the torsion positioning means enable a pitch adjustment of the rotor blades over a first angle, preferably 10 over an angle of 0-30 degrees relative to the blade in its initial position, and the centrifugal positioning means enable a further pitch adjustment of the rotor blades over a second angle, preferably over an angle of 30-90 degrees relative to the blade in its initial position.

In a further preferred embodiment, the torsion positioning means comprise 15 pre-stressed resilient means, such that the rotor has three pitching zones.

In the first pitching zone the rotor rotates at low wind speeds, for example 0 to 9 m/s. In this zone the rotor blades are not pitched and remain in their initial position. In the second pitching zone the rotor rotates at optimal, or nominal, speed for driving the electrical generator, for example at wind speeds of 9 to 22 m/s. In this zone the 20 pitch of the rotor blades is controlled by the torsion positioning means. In the third pitching zone, for example at wind speeds higher than 22 m/s, the rotor speed is topped off to prevent damage to the rotor and/or electrical generator. In this zone the pitch is controlled by the centrifugal positioning means which are preferably able to pitch the blades in a position in which the sides of the blades are positioned parallel 25 to the wind flow.

The first pitching zone preferably stretches from the rotor starting to pick up speed, up to the rotor rotating at a speed preferably optimal for driving the generator. In this first zone, the speed of the rotor increases when the wind speed increases. Furthermore, the power generated by the electrical generator, which is driven by the 30 rotor, increases when the rotor speed increases. Thus, the speed increase of the rotor in the first zone leads to an increase in power generated by the electrical generator, which leads to an increase in the torque in the rotor axle driving the generator.

The torsion means controlling the position of the gondola are pre stressed.

35 Therefore only when the rotational speed reaches a threshold value, the torque transferred from the gondola to the rotor axle is high enough to stretch the torsion means. Due to the stretching, i.e. torsion, of the torsion means, the gondola pivots 15 relative to the pitch adjustment means, which causes the blades to pitch. This is the starting point of the second pitching zone. In this zone, an increased loading of the generator will operate through the torsion positioning means to pivot the blades of the rotor to reduce the speed thereof.

5 Due to the pitching of the blades, the efficiency of the rotor in picking up wind energy is decreased, and the increase of rotational speed is reduced. Preferably the rotor blades are pitched such that an increase in wind speed leads to none or only a little increase of rotational speed of the rotor. Thus an increase in wind speed only leads to a comparatively small increase in rotor speed, and thus allows for driving 10 generator at, or close to, its optimal speed over a wide range in wind speeds.

Preferably, the torsion positioning means are designed to pitch the blades over an angle of 0 to 30 degrees relative to the initial position of the blades in the first pitching zone.

When the wind speed even further increases, the rotational speed of the rotor, 15 more in particular of the rotor axle, reaches a second threshold value and the rotor enters the third pitching zone. In this zone, the centrifugal force acting on the centrifugal bodies is high enough to overcome the resilient force with which the centrifugal bodies are pressed into their firs opposition near to the rotational axis. The centrifugal force thus forces the centrifugal bodies in a radial direction away form the 20 rotational axis. The centrifugal bodies are coupled to the pitch adjustment means such that their movement in the radial direction rotates the pitch adjustment means about the rotational axis and relative to the gondola and the rotor axle. Thus the blades are further pitched. When the rotor speed is high enough, the centrifugal bodies are moved into their second position. When the centrifugal bodies are in the 25 second position the pitch adjustment means are positioned such that the pitch of the blades is at maximum, preferably at an angle of 90 degrees compared to the position of the blades when in the first pitching zone.

The pitching zones are defined by the pitching of the blades and the means which control the pitching. Preferably, the different pitching zones do not overlap.

30 However, it is noted that when for example digressive resilient means are used as torsion positioning means, and which are not pre-stressed, minimal pitching may already occur at low wind speeds even though pitching which significantly influences the speed of the rotor will only occur at higher rotational speeds. It is the significant pitching which is relevant for defining the pitching zones.

35 When linear spring means are used which are not pre-stressed, the rotor has two speed zones instead of three. The first pitching zone stretches from the rotor 16 starting to pick up speed, up to the rotor rotating close to its maximum speed. This zone thus covers the first two zones of the above example.

In the first speed zone the pitching of the blades starts when the rotor picks up speed, and increases when the wind speed increases. When the speed of the 5 rotor reaches a threshold value, which is preferably close to the maximum advisable speed of the rotor, the centrifugal adjustment means start pitching the blades. The centrifugal adjustment means ultimately pivot the blades in their feather position to prevent damage to the turbine by high wind speeds.

10

In a further embodiment, the torsion positioning means control the pitching of the blades up to and into their feather position. Such as to enable controlling the blade pitch and thus the load solely by torque under normal operating conditions. In emergency situations, in which the rotational speed of the rotor gets too high and the 15 wind turbine might get damaged, the centrifugal positioning means further control the pitching of the blades. This control thus consists of two zones. A single normal operating zone, in which the pitching is controlled by the torque positioning means and a failure zone, in which the pitching is furthermore controlled by the centrifugal positioning means.

20 It is noted that in this embodiment in the torsion positioning means preferably comprise a spring with a digressive stiffness, such that the angle over which the blades are pitched is not linear related to the speed of the turbine, but more than linear related to the speed of the turbine. Thus, when the rotor speed increases, and thus the torque in the axle increases, the stiffness of the spring reduces. For 25 example, at higher speeds an increase in speed of the rotor of for example 1 rotation a second, leads to further pitching the blades over an angle of 3 degrees, while the same speed increment at low speeds only leads to a further pitching of the blades over an angle of 1 degree.

Providing the above described embodiment with digressive torsion positioning 30 means is advantageous since the rotor blades require little pitching at lower speeds, and more pitching as the rotor runs near its optimal speed. The latter to keep the rotational speed of the rotor close to its optimal speed over wide range of wind speeds. Thus, when the torsion positioning means pitch the blades under normal operating conditions, they preferably provide more pitching with increased wind 35 speed. It is observed that in this effect can also be achieved by providing the turbine with pitching means with enable progressive pitching. In a further embodiment, such 17 pitching means can be combined with digressive spring means and/or digressive spring means which are pre stressed.

A wind turbine according to the invention is especially suited for use with 5 small wind turbines with a rotor diameter below approximately 10 m, in particular for use with wind turbines with a wind rotor diameter of 3-6 m.

It is noted that the pitch adjustment means and the gondola are mounted such that they are rotated about, and relative to, the rotor axle in a direction perpendicular 10 to the longitudinal axis of the rotor axle.

When seen in the longitudinal direction of the axle, the pitch adjustment means and the gondola can thus each be rotated over an angle between a first position in which they do not pitch the blades, and a second position. When moved from the first position to the second position, the gondola moves in a first direction 15 similar to the rotational direction of the rotor, and the pitch adjustment means move in a second direction, opposite to the rotational direction of the rotor.

When both the pitch adjustment means and the gondola are in their respective second positions the pitch of the blades is at a maximum.

Preferably, stops are provided to physically limit the movement of the pitch 20 adjustment means and the gondola from movement beyond their second position.

In the embodiment shown, the pitch adjustment means interact with a bevelled sprocket mounted on a rotor blade axle. In an alternative embodiment, multiple gears may be provided on the gondola such that the rack gear of the pitch 25 adjustment means engages a first sprocket which in turn engages a second sprocket, etc. which engages a sprocket mounted on the blade axle. Also, the blade and the sprocket mounted on the gondola may be connected for example via a chain. Other mechanical connections are possible.

30 It is observed that a wind turbine according to the invention can be mounted on a free standing mast. However, the light and compact design makes a wind turbine according to the invention highly suited for mounting on buildings. The wind turbine can for example be placed on a roof a building or can be hung under a balcony or can be mounted to a wall. The wind turbine can be mounted such that, 35 during use, the rotational axis of the rotor is essentially parallel to the wind flow and the ground. In an alternative position the wind turbine is mounted in a position with its 18 rotational axis at an angle to the ground and for example parallel to a slanted roof surface to optimally engage a wind flow running along the roof or wall surface.

In a preferred embodiment, the turbine is supported by a flexible mast such that, at zero wind conditions, the rotational axis of the rotor extends at an angle with 5 the horizontal. When seen from the side at zero wind conditions, the wind turbine seems to lean forward. During use, the turbine is subjected to a wind load and the flexible mast bends. Due to the bending of the mast, the nacelle is pivoted backward. Preferably, the nacelle is supported such that when the nacelle is pivoted backward at nominal wind conditions, the angle of the rotational axis with the flow is reduced to 10 about zero.

In a preferred embodiment according to the invention, the pitch adjustment means comprise one or more gear racks for interacting with bevelled gears of the pivotably mounted rotor blades. By moving the gondola and the pitch adjustment means relative to each other the gears of the rotor blades run along the gear racks 15 and thus the blades are pivoted about their longitudinal axis.

Both the centrifugal positioning means and the torsion positioning means enable rotating the pitch adjustment means and the gondola relative to each other. Since both the centrifugal positioning means and the torsion positioning means interact via the one or more gear racks with the bevelled gears of the rotor blades the 20 pitch adjustment system is of a compact design.

Thus a compact pitch adjustment system is provided which allows for pitching of the blades in relation to the torque transferred by the rotor axle and the speed of the rotor. The pitch adjustment system thus enables pitching of the blades via the torsion means at normal wind speeds, for driving the generator at its optimal speed, 25 as well as pitching of the blades at high wind speeds via the centrifugal means, to prevent rotor speeds which might damage the rotor and or the electrical generator.

In the field of wind turbines, the optimal rotational speed of a rotor is normally expressed as the ration between speed of the rotor blade tip and the wind speed. A 30 wind turbine according to the invention, in particular a wind turbine with a pitching device according to the invention, has an optimal speed of between 3 and 6, preferably between 4 and 5, preferably is about 4,5.

A wind turbine according to the invention is provided with pitch adjustment 35 means which allows for driving a small and compact wind turbine having a nominal speed at wind speeds between 9 and 11 m/s, preferably of about 9 m/s. Most small and compact wind turbines known are provided with a generator which requires wind 19 speeds of 12 m/s or higher to attain their nominal speed. Since the average wind speed in urban areas is low, a wind turbine according to the invention will over a year run more often at its nominal speed than wind turbines known, and thus allows for a higher yearly yield.

5

It should be appreciated that the figures are not drawn to scale. Also, it should be appreciated that selected elements of each figure may not be represented in proportion to other elements in that figure. In addition, the embodiments discussed herein are merely presented as examples, and should in no way limit the specific 10 composition of the wind turbine according to the invention.

Claims

A wind turbine, preferably of the downwind type, with an electric generator, comprising a nacelle, a mast for rotating bar supporting the nacelle, A rotor for driving the generator, which is rotatably connected to the nacelle such that the rotor can be driven by the wind in a direction of rotation about a rotor axis of rotation of the rotor, which rotor comprises:

A rotor shaft which coincides with the rotational axis of the rotor and which is rotatably mounted in the nacelle; A gondola; two or more rotor blades which extend in radial direction with respect to the axis of rotation of the rotor, and which are rotatably suspended in the gondola, such that the pitch of the rotor blades is adjustable; Pitch adjusting means for cooperating with the rotatably suspended rotor blades, which pitch adjusting means are coaxially and rotatably connected to the rotor axis such that the pitch adjusting means can rotate about the axis of rotation of the rotor and relative to the rotor axis, about the pitch of the rotor blades in by rotating the pitch adjusting means relative to the gondola and about the rotor axis, centrifugal positioning means for rotating the pitch adjusting means about the axis of rotation of the rotor, which centrifugal positioning means comprise: two or more centrifugal bodies each of which is movable are connected to the rotor, preferably to the rotor shaft of the rotor, for movement between a position near the axis of rotation of the rotor and a position at a distance from the axis of rotation of the rotor; spring means forcing the two or more centrifugal bodies into the position near the axis of rotation, such that when the rotor is driven by the wind and the rotational speed of the rotor axis exceeds a threshold value, a centrifugal force engages the two or more centrifugal bodies forcing the centrifugal bodies against the spring force from the first position to the second position; Wherein the two or more centrifugal bodies are connected to the pitch adjusting means such that when the two or more centrifugal bodies move from their first to their second position, they rotate the pitch adjusting means about the axis of rotation in a direction opposite to the direction of rotation of the rotor; characterized in that the gondola is coaxially and rotatably connected to the rotor shaft by means of torsion positioning means, such that the gondola is rotatable about the axis of rotation of the rotor and about the rotor axis, and such that - when the rotor is driven by the wind and the rotor shaft are subjected to a torsional load during driving of the generator, which torque is transmitted from the gondola to the rotor shaft via the torsion means - the torsion means rotate as a result of the torsional load and the gondola rotates relative to the rotor shaft 10 in the direction of rotation of the rotor and with respect to the pitch adjusting means, for adjusting the pitch of the rotor blades.

2. Wind turbine according to claim 1, wherein the torsion positioning means make it possible to adjust the pitch of the blades through a first angle, preferably through an angle of 0-30 degrees relative to the blades in their starting position, and the centrifugal positioning means make it possible to adjust the pitch of the blades through a second angle, preferably through an angle of 0-90 degrees with respect to the blades in their starting position.

3. Wind turbine as claimed in claim 1 or 2, wherein the torsion positioning means comprise spring means which are biased so that they force the gondola against a stop in a direction opposite to the rotation direction of the rotor when it is driven by the wind.

Wind turbine according to one or more of the preceding claims, wherein the torsion positioning means comprise degressive spring means.

5. Wind turbine as claimed in one or more of the foregoing claims, wherein the gondola has a central opening in which it receives the rotor shaft, and wherein the torsion positioning means comprise spring means, for example a rubber ring, arranged between the rotor shaft and the gondola around connect the gondola to the shaft.

6. Wind turbine as claimed in one or more of the foregoing claims, wherein the pitch adjusting means comprise at least one rack that extends in a circumferential direction about the axis of rotation of the rotor, and the rotor blades are provided with a conical gear for cooperating with the at least some rack.

7. Wind turbine as claimed in one or more of the foregoing claims, wherein the centrifugal positioning means comprise: centrifugal bodies in the form of centrifugal arms, one end of which is pivotally connected to the rotor, preferably to the rotation axis of the rotor, such that another end of the rotation arm is movable between the first position near the axis of rotation and the second position away from the axis of rotation; the spring means of the centrifugal positioning means force the movable end of each centrifugal arm into the first position near the axis of rotation, such that when the rotor is driven by the wind and the rotational speed of the rotor shaft 10 exceeds a threshold value, a centrifugal force on the centrifugal operating bodies that urges the movable end of the centrifugal arms against the spring force from the first position to the second position, and wherein the centrifugal arms are connected to the pitch adjusting means such that when the movable ends move from the first to the second position, They rotate the pitch adjusting means about the axis of rotation in a direction opposite to the direction of rotation of the rotor.

8. Wind turbine according to one or more of the preceding claims, wherein a rotor of the electric generator is arranged on the rotor shaft for cooperation with a stator of the electric generator that is accommodated in the nacelle.

9. Wind turbine according to one or more of the preceding claims, wherein the wind turbine is of the downwind type and the mast has a first end, with which it can be rotatably connected to a holder for attaching the wind turbine to an object, for example on a building such that the mast is rotatable about a vertical axis, and a second end where the axis supports the nacelle, and that is located at a radial distance from the vertical axis of rotation.

10. Method for pitching rotor blades of a wind turbine. 30