MXPA06002445A - Water resistant ink jet printable sheet. - Google Patents

Water resistant ink jet printable sheet.

Info

Publication number
MXPA06002445A
MXPA06002445A MXPA06002445A MXPA06002445A MXPA06002445A MX PA06002445 A MXPA06002445 A MX PA06002445A MX PA06002445 A MXPA06002445 A MX PA06002445A MX PA06002445 A MXPA06002445 A MX PA06002445A MX PA06002445 A MXPA06002445 A MX PA06002445A
Authority
MX
Mexico
Prior art keywords
substrate
coating composition
ink
jettable
nitrogen
Prior art date
Application number
MXPA06002445A
Other languages
Spanish (es)
Inventor
Charles F Ii Kahle
Original Assignee
Ppg Ind Ohio Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from US10/654,433 external-priority patent/US7166156B2/en
Priority claimed from US10/654,119 external-priority patent/US20040105971A1/en
Priority claimed from US10/654,377 external-priority patent/US20040105940A1/en
Application filed by Ppg Ind Ohio Inc filed Critical Ppg Ind Ohio Inc
Publication of MXPA06002445A publication Critical patent/MXPA06002445A/en

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41MPRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
    • B41M5/00Duplicating or marking methods; Sheet materials for use therein
    • B41M5/50Recording sheets characterised by the coating used to improve ink, dye or pigment receptivity, e.g. for ink-jet or thermal dye transfer recording
    • B41M5/52Macromolecular coatings
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/08Processes
    • C08G18/0804Manufacture of polymers containing ionic or ionogenic groups
    • C08G18/0819Manufacture of polymers containing ionic or ionogenic groups containing anionic or anionogenic groups
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D175/00Coating compositions based on polyureas or polyurethanes; Coating compositions based on derivatives of such polymers
    • C09D175/04Polyurethanes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41MPRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
    • B41M5/00Duplicating or marking methods; Sheet materials for use therein
    • B41M5/50Recording sheets characterised by the coating used to improve ink, dye or pigment receptivity, e.g. for ink-jet or thermal dye transfer recording
    • B41M5/502Recording sheets characterised by the coating used to improve ink, dye or pigment receptivity, e.g. for ink-jet or thermal dye transfer recording characterised by structural details, e.g. multilayer materials
    • B41M5/508Supports
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41MPRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
    • B41M5/00Duplicating or marking methods; Sheet materials for use therein
    • B41M5/50Recording sheets characterised by the coating used to improve ink, dye or pigment receptivity, e.g. for ink-jet or thermal dye transfer recording
    • B41M5/52Macromolecular coatings
    • B41M5/5236Macromolecular coatings characterised by the use of natural gums, of proteins, e.g. gelatins, or of macromolecular carbohydrates, e.g. cellulose
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41MPRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
    • B41M5/00Duplicating or marking methods; Sheet materials for use therein
    • B41M5/50Recording sheets characterised by the coating used to improve ink, dye or pigment receptivity, e.g. for ink-jet or thermal dye transfer recording
    • B41M5/52Macromolecular coatings
    • B41M5/5245Macromolecular coatings characterised by the use of polymers containing cationic or anionic groups, e.g. mordants
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41MPRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
    • B41M5/00Duplicating or marking methods; Sheet materials for use therein
    • B41M5/50Recording sheets characterised by the coating used to improve ink, dye or pigment receptivity, e.g. for ink-jet or thermal dye transfer recording
    • B41M5/52Macromolecular coatings
    • B41M5/5254Macromolecular coatings characterised by the use of polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds, e.g. vinyl polymers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41MPRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
    • B41M5/00Duplicating or marking methods; Sheet materials for use therein
    • B41M5/50Recording sheets characterised by the coating used to improve ink, dye or pigment receptivity, e.g. for ink-jet or thermal dye transfer recording
    • B41M5/52Macromolecular coatings
    • B41M5/5263Macromolecular coatings characterised by the use of polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • B41M5/5272Polyesters; Polycarbonates
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41MPRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
    • B41M5/00Duplicating or marking methods; Sheet materials for use therein
    • B41M5/50Recording sheets characterised by the coating used to improve ink, dye or pigment receptivity, e.g. for ink-jet or thermal dye transfer recording
    • B41M5/52Macromolecular coatings
    • B41M5/5263Macromolecular coatings characterised by the use of polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • B41M5/5281Polyurethanes or polyureas
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L79/00Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen with or without oxygen or carbon only, not provided for in groups C08L61/00 - C08L77/00
    • C08L79/02Polyamines
    • GPHYSICS
    • G11INFORMATION STORAGE
    • G11BINFORMATION STORAGE BASED ON RELATIVE MOVEMENT BETWEEN RECORD CARRIER AND TRANSDUCER
    • G11B5/00Recording by magnetisation or demagnetisation of a record carrier; Reproducing by magnetic means; Record carriers therefor
    • G11B5/62Record carriers characterised by the selection of the material
    • G11B5/68Record carriers characterised by the selection of the material comprising one or more layers of magnetisable material homogeneously mixed with a bonding agent
    • G11B5/70Record carriers characterised by the selection of the material comprising one or more layers of magnetisable material homogeneously mixed with a bonding agent on a base layer

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Organic Chemistry (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Health & Medical Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Wood Science & Technology (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)
  • Ink Jet (AREA)
  • Ink Jet Recording Methods And Recording Media Thereof (AREA)
  • Paints Or Removers (AREA)
  • Laminated Bodies (AREA)

Abstract

A water resistant coating composition for ink jet recordable substrates having a pH of less than 7, which includes: (a) an aqueous polyurethane dispersion; and (b) an aqueous solution of a nitrogen-containing polymeric dye fixative compound. When applied to a suitable substrate, the coating composition allows for the recording of sharp, water-fast images. A coated ink jet recordable substrate is also disclosed, which includes a substrate having at least one side and at least one side of the substrate has a coating layer derived from the above described coating composition.

Description

PRINTABLE SHEET FOR WATER-RESISTANT INK JET BACKGROUND OF THE INVENTION The present invention is directed to an ink jet recording substrate. In particular, the present invention relates to a substrate which is at least partly water-repellable and substantially water-resistant. The present invention is further directed to a multi-layer article consisting of the ink-jettable substrate at least partially connected to a substantially non-porous material. Moreover, the present invention is directed to a method for producing the multilayer article. This application claims priority for 10 / 654,377, filed on September 3, 2003; 10 / 654,119, filed September 3, 2003, and 10 / 654,433, deposited on September 3, 2003. It is known in the art to size paper with various appressing components in order to retard or prevent the penetration of liquids into the structure. For example, him "Internal sizing" consists of introducing appressing materials in the pulp during the papermaking operation. The sizing materials are precipitated on the fibers primarily in order to control the penetration of liquids into the final dry paper. In addition, "surface sizing" involves the application of dispersions of film-forming substances, such as converted starches, gums and modified polymers, to pre-formed paper. Surface sizing imparts resistance to paper. The use of paper ready for printing with an inkjet printer that predominantly contains water-based inks can give image papers that tend to curve in the form of tubes. The use of unprimed paper may result in migration of the image through the sheet and interference with the image on the other side, if one side of the imaged sheet comes in contact with water. Various attempts have been made in the art to solve the above problems. For example, U.S. Patent 5,709,976 describes a paper substrate coated with a hydrophobic barrier material and an image receiving layer. US Pat. No. 6,140,412 shows a process for coating paper with an aqueous solution of cationic polyurethane resin. Japanese Patent (JP) 11216945 describes a process for coating paper with a composition including polyvinylpyrrolidone, an emulsion of polyurethane resin, polyvinyl alcohol and a cationic resin. In addition, U.S. Patent 6,020,058 discloses an acrylic composition and U.S. Patent 6,025,068 discloses a urethane-acrylic copolymer. US Patents 4,861,644 and 5,196,262 disclose a sheet of microporous material that includes a linear ultra-high molecular weight polyolefin matrix, a large proportion of finely divided water insoluble siliceous filler and interconnecting pores. U.S. Patent No. 6,025,068 teaches a method of coating a microporous polyolefin substrate with a coating composition that includes a binder dissolved or dispersed in a volatile aqueous liquid medium. Another coating composition for ink-jet recording materials is described in Japanese Patent (2001) JP-A-0484881. This reference describes a coating composition which includes a nonionic or anionic polyurethane and the reaction product of a mono-methyl secondary amine and epichlorohydrin. Japanese Patents (JP) 11268406 and (JP) 2000153667 describe cationic polyurethanes useful in water-tight coatings for substrates for inkjet printing.
An ink-jet recording medium that is durable, water-resistant and capable of recording accurate images when an ink-jet printing ink is applied to it is still needed.
SUMMARY OF THE INVENTION The present invention is directed to a substantially water resistant coating composition for an ink-jettable substrate. The dressing composition has a pH of less than 7 and includes: (a) an aqueous dispersion of polyurethane and (b) an aqueous solution of a polymeric dye fixing compound containing nitrogen. In a non-limiting embodiment, the dressing composition of the present invention may further include an acrylic polymer. The present invention is also directed to an at least partial coating method of an ink-jettable substrate in which the above-described coating composition is applied to the substrate. The present invention is further directed to an ink-jettable substrate wherein at least one side of the substrate has at least one partial coating layer of the coating composition described above. The present invention is also directed to a multilayer article consisting of a microporous substrate at least partially connected to a substantially non-porous material, said microporous substrate being at least partially coated with the coating composition described above.
DETAILED DESCRIPTION OF THE INVENTION Unless otherwise indicated, all numbers or expressions that refer to quantities of ingredients, reaction conditions, etc. here used are to be understood as modified in all cases by the term "approximately" '. Unless otherwise indicated, all references to (meth) acrylic, (meth) acrylate and (meth) acrylamide monomers are intended to include both methacrylic and acrylic species. Various numerical ranges are described in this patent application. Since these ranges are continuous, they include any value between the minimum and maximum values. Unless expressly indicated otherwise, the various numerical ranges specified in this application are approximations.
The coating composition of the present invention includes an aqueous dispersion of polyurethane and an aqueous solution of a cationic polymeric dye fixing compound containing nitrogen. As aqueous polyurethane dispersions suitable for use in the present invention, any polyurethane that is substantially dispersible in water may be included. As non-limiting examples of aqueous polyurethane dispersions for use in the present invention, any non-ionic polyurethane, anionic polyurethane or water-dispersible cationic polyurethane and mixtures thereof may be included. The mixing of an anionic polymer and a cationic polymer typically gives rise to a polysal that is often insoluble in water and other solvents. In the present invention, it has surprisingly been found that the addition of an aqueous solution of a cationic polymer containing ni-trógeno to an aqueous anionic polyurethane dispersion results in a stable dispersion which is useful as a coating composition for a substrate recordable by ink-jet. However, an inversion of the order of addition in such a way that the anionic polyurethane dispersion is added to the aqueous solution of a cationic nitrogen-containing polymer can result in the formation and precipitation of a polysal from the aqueous solution. In a non-limiting embodiment of the present invention, an aqueous dispersion of polyurethane resin consisting of particles of a polyurethane polymer not dispersed in an aqueous medium in the present invention can be used. The polyurethane for use in the present invention can be prepared by a variety of methods known in the art. For example, a polyisocyanate can react with a polyol to form a prepolymer, such as an isocyanate-terminated prepolymer. As used herein and in the claims, the term "polyisocyanate" refers to a compound having more than one isocyanate group, such as, but not limited to, a diisocyanate. Non-limiting examples of suitable diisocyanates for use in the present invention include, but are not limited to, toluene diisocyanate, hexamethylene diisocyanate, isophorone diisocyanate and dicyclohexylmethane diisocyanate. Non-limiting examples of three or more suitable functional isocyanates may include, but are not limited to, the reaction products of diisocyanates with polyols, such as trimethylolpropane, glycerol, and pentaerythritol. In a non-limiting embodiment, the polyisocyanate for use in the present invention may include Desmodur, which is marketed by Bayer Corporation. As used herein and in the claims, the term "polyol" refers to a compound with more than one hydroxyl group. As non-limiting examples of polyols suitable for use in the present invention, polyols may be included, such as, but not limited to, those from which the polyisocyanate, polyester polyols and polyether polyols may be prepared. The reaction of the polyisocyanate and the polyol can be carried out in the presence of an organic solvent. As suitable organic solvents, N-methylpyrrolidone, tetrahydrofuran and glycol ether may be included, but not limited to. In a non-limiting embodiment, the prepolymer can be reacted with a dihydroxy compound having an acidic group, such as dimethylolpropionic acid, to produce a polyurethane with at least one pending acid group. The acid group can include a carboxylic acid group or a sulfonic acid group. The polyurethane having an acidic pendant group can then react with a base to produce an anionic polyurethane. An aqueous dispersion of an anionic polyurethane resin for use in the invention may include particles of an anionic polyurethane polymer dispersed in an aqueous medium. The polyurethane polymer can have at least one pendant acid group, which can be neutralized in the presence of a base to form an anionic group (s), which can (n) stabilize the dispersion. The base can be selected from the group consisting of an inorganic base, ammonia, amine and mixtures thereof. The anionic polyurethane for use in the invention can be prepared by methods known in the art. In a non-limiting embodiment, can react (i) a polyisocyanate, (ii) a polyol, (iii) a compound having an acid group and optionally (iv) a chain extending compound, such as a polyamine or a hydrazine , to produce an anionic polyurethane. In a non-limiting embodiment, the isocyanate-terminated prepolymer can be dispersed in water in the presence of a base and then be extended in its chain by adding the polyamine. In another non-limiting embodiment, the prepolymer chain is prolonged in an organic solvent solution and the polyurethane polymer is then dispersed in water in the presence of the base. Suitable anionic polyurethanes for use in the present invention may include anionic polyurethanes based on aromatic polyether polyurethanes, aliphatic polyether polyurethanes, aromatic polyester polyurethanes, aliphatic polyether polyethers, aromatic polycaprolactam polyurethanes and aliphatic polycaprolactam polyurethanes. In a non-limiting embodiment, an anionic polyurethane dispersion may be obtained commercially for use in the present invention of Crompton Corporation under the trade designation itcoBond®. In alternative non-limiting embodiments, the aqueous anionic polyurethane dispersion of the present invention may contain up to 70% by weight or up to 65% by weight or up to 60% by weight or up to 50% by weight of the anionic polyurethane. In other alternative non-limiting embodiments, the aqueous anionic polyurethane dispersion includes at least 1% by weight or at least 5% by weight or at least 10% by weight or at least 20% by weight of the anionic polyurethane. The amount of anionic polyurethane in the aqueous anionic polyurethane dispersion is not critical. In general, the amount should not be such as to make the dispersion itself or the mixture with the nitrogen-containing polymer unstable, or so low that the coating composition can not provide sufficient resistance to water and rubs, or as to make the dispersion itself unstable. The anionic polyurethane can be present in the aqueous dispersion of anionic polyurethane in any range of values, including those indicated above. The cationic polyurethane dispersion for use in the present invention may include a wide variety of known water-dispersible cationic polyurethanes. Non-limiting examples may include, but are not limited to, the cationic polyurethanes marketed by Crompton Corporation under the trade name Witco-bond, such as the Witcobond W-213 and W-215 formulations.
The cationic polyurethane can be prepared by various methods known in the art. U.S. Patent 3,470,310 describes the preparation of an aqueous polyurethane dispersion containing salt-like groups attached to the polyurethane. US Pat. No. 3,873,484 discloses an aqueous dispersion of polyurethane prepared from the quaternized polyurethane prepolymer prepared by the reaction of alkoxylated diol, N-alkyldialkanolamine and organic diisocyanate and quaternization with a dialkyl sulfate quaternizing agent. U.S. Patent 6,221,954 shows a method for producing polyurethane prepolymer wherein a tertiary N-monoalkanolamine reacts with alkylene oxide in the presence of a strong acid to form a polyol salt, which then reacts with an excess amount of water. -organic loisocyanate and whose chain is prolonged with a compound containing active hydrogen. In alternative non-limiting embodiments, the aqueous cationic polyurethane dispersion for use in the present invention may contain up to 70% by weight, or up to 65% by weight, or up to 60% by weight, or up to 50% by weight by weight of cationic polyurethane. In other alternative non-limiting embodiments, the aqueous cationic polyurethane dispersion may include at least 1% by weight, or at least 5% by weight, or at least 10% by weight, or at least 20% by weight of the cationic polyurethane. The amount of cationic polyurethane in the aqueous cationic polyurethane dispersion is not critical. In general, the amount should not be so high as to make the dispersion itself or the mixture with the nitrogen-containing polymer unstable or so low that the cng composition does not provide sufficient resistance to water and rubbing, or as to make the dispersion itself unstable. The cationic polyurethane may be present in the aqueous cationic polyurethane dispersion in any range of values, including those indicated above. The nonionic polyurethane dispersion for use in the present invention can be selected from a variety of nonionic water dispersible polyurethanes. The nonionic polyurethane can be prepared by various methods known in the art. For example, Szycher (ie, "Szy-cher's Book of Polyurethanes", by Michael Szycher, CRC Press, New York, Y, 1999, pages 14-10 to 14-15) describes the preparation of aqueous dispersions of polyurethanes, which they contain groups of polyether type hydrophilic which either branch out from or terminate in the polyurethane backbones. Polyethylene oxide units (having a molecular weight (MW) of 200 to 4,000) can be used as dispersing sites. In alternative non-limiting embodiments, non-ionic polyurethanes can be prepared using diols or diisocyanate comonomers bearing pendant polyethylene oxide chains. In alternative non-limiting embodiments, the aqueous non-ionic polyurethane dispersion for use in the present invention may contain up to 70% by weight, or up to 65% by weight, or up to 60% by weight, or up to 50% by weight by weight of the nonionic polyurethane. In other alternative non-limiting embodiments, the aqueous dispersion of nonionic polyurethane can include at least 1% by weight, or at least 5% by weight, or at least 10% by weight, or at least 20% by weight of non-ionic polyurethane. The amount of nonionic polyurethane present in the aqueous dispersion of nonionic polyurethane is not critical. In general, the amount should not be so high as to make the dispersion itself or the mixture with the nitrogen-containing polymer unstable, or so low that the cng composition does not provide sufficient resistance to water and rubs, or as to make the dispersion itself unstable. The non-ionic polyurethane can be present in the aqueous dispersion of non-ionic polyurethane in any range of values, including the ones indicated above. In alternative non-limiting embodiments of the present invention, the aqueous solution of a nitrogen-containing polymer for use as a dye fixative in the coating composition may have a pH of less than 7, or less than 6, or less than 5. A pH value within this range allows at least a portion of the nitrogen atoms to carry at least a portion of a charge. In other alternative non-limiting embodiments, the resulting coating composition may have a pH of less than 7, or less than 6, or less than 5. In addition, on selected substrates, the wetting action of the coating composition may improve when the pH is within the ranges mentioned above. In a non-limiting embodiment, a coating composition for use in commercial applications may have a pH greater than 2. As used herein and in the claims, "aqueous solution" means that the nitrogen-containing polymer is at least partially soluble in water. a liquid medium, such as water. Generally, a dye fixative is used to fix dyes to a substrate in order to prevent the dyes from oozing or migrating off the substrate when the substrate contacts the water. A cationic polymer containing known nitrogen can be used wherein at least a portion of the nitrogen atoms carry at least a portion of a cationic charge in the aforementioned range of pH of the coating composition in the present invention as dye fixative. . Suitable cationic nitrogen-containing polymers may include cationic polymers having one or more monomeric residues derived from one or more of the following nitrogen-containing monomers: where R1 independently represents for each case in each structure H or aliphatic Q. to C3; R2 independently represents for each structure a divalent linking group selected from a C2 to C20 aliphatic hydrocarbon, polyethylene glycol and polypropylene glycol; R3 independently represents for each case in each structure H, an aliphatic hydrocarbon CL to C22 or a residue of the reaction of nitrogen with epi-chlorohydrin, and Z is selected from -0- or -NR4-, where R4 is H or CH3 and X is a halide or methylsulfate. As non-limiting examples of monomer-containing monomers or resulting monomeric residues for use in the present invention, di-methylaminoethyl (meth) acrylate, (meth) acryloyloxyethyltrimethylammonium halides, (meth) acryloyl-oxyethyltrimethylammonium methylsulfate can be included. , dimethylaminopropyl (meth) acrylamide, (meth) acrylamidopropyltrimethylammonium halides, aminoal-guil (meth) acrylamides, wherein the amine reacts with epichrohydrin, (meth) acrylamidopropyltrimethylammonium methylsulfate, diallylamine, methyldiallylamine and diallyldimethylammonium halides. In a non-limiting embodiment, the polymers containing nitrogen may contain additional monomeric residues. The additional monomeric residues can be obtained from a variety of polymerizable ethylenically unsaturated monomers which, when polymerized with the nitrogen-containing monomers, allow the resulting polymer to be at least partially soluble in water. As used herein and in the claims, "partially soluble" refers to dissolving at least 0.1 gram of the polymer in water when ten (10) grams of the polymer is added to one (1) liter of water and They mix for 24 hours. Non-limiting examples of monomers that can be co-polymerized with the nitrogen-containing monomers include (meth) acrylamide, n-alkyl (meth) acrylamides, (me) acrylic acid, alkyl esters of (meth) acrylate, glycol esters of (meth) acrylic acid, polyethylene glycol esters of (meth) acrylic acid, hydroxyalkyl (meth) acrylates, itaconic acid, alkyl ethers of itaconic acid, maleic acid, mono- and dialkyl esters of maleic acid, maleic anhydride, maleimide , aconic acid, alkyl esters of aconitic acid, allyl alcohol and alkyl ethers of allyl alcohol. In alternative non-limiting embodiments, the nitrogen-containing polymer can be a homopolymer of a nitrogen-containing mono-mer or a copolymer of one or more nitrogen-containing monomers. In another embodiment, the nitrogen-containing polymer can be a copolymer of one or more polymerizable ethylenically unsaturated monomers and one or more nitrogen-containing monomers. When the nitrogen-containing polymer includes any of the aforementioned additional polymerizable ethylenically unsaturated comonomers, the nitrogen-containing polymer may include not more than 70 mol%, or not more than 50 mol%, or not more than 25 mol%. % molar, or not more than 10 mol% of the monomer that contains, nitrogen. The amount of nitrogen-containing monomer may depend on the polyurethane used in the present coating composition. In general, when the amount of the nitrogen-containing monomer used in the nitrogen-containing polymer is too high, an unstable mixture of the nitrogen-containing polymer and the polyurethane dispersion may result. It may be difficult to properly apply an unstable mixture to an ink-jettable substrate. In alternative non-limiting embodiments, when the nitrogen-containing polymer includes any of the aforementioned additional polymerizable ethylenically unsaturated co-monomers, the nitrogen-containing polymer may include at least 0.1 mol%, or at least 1.0%. molar, or at least one-2.5 mole%, or at least 5.0 mole percent of the nitrogen-containing monomer. In other alternative non-limiting embodiments, when the amount of the nitrogen-containing monomer in the nitrogen-containing polymer is too low, the nitrogen-containing polymer can not provide suitable dye-setting properties and a recorded ink image on the coated substrate may lack sufficient strength properties. water and rubs. The monomers that contain nitrogen may be present in the nitrogen-containing polymer in any range of values, including those indicated above. The additional polymerizable ethylenically unsaturated monomers may be present in an amount such that the total percentage is 100 mol%. In alternative non-limiting embodiments of the present invention, the aqueous solution of nitrogen-containing polymeric dye fixative includes at least 5% by weight, or at least 10% by weight, or at least 15% by weight. weight of the nitrogen-containing polymer and not more than 50% by weight, or not more than 45% by weight, or not more than 40% by weight of the nitrogen-containing polymer. In general, when the concentration of the nitrogen-containing polymer is too small, it may not be economical for commercial applications and may be too dilute to give optimal reasons with the polyurethane. In general, when the concentration is too high, the solution may be too viscous to handle easily in a commercial environment. As non-limiting examples of cationic nitrogen-containing polymers useful in the present invention, solutions of polyamide amines reacted with epichlorohydrin, which can be purchased commercially under the trade name CinFix, from Stockhausen GmbH & amp;; Co., KG, Krefeld, Germany. In alternative non-limiting embodiments, the coating composition of the ink-jettable substrate of the present invention may include from 10% by weight to 70% by weight, or from 20% by weight to 60% by weight, or from 30% by weight to 50% by weight of an aqueous polyurethane dispersion and from 30% by weight to 90% by weight, or from 40% by weight to 80% by weight, or from a 50% by weight to 70% by weight of an aqueous solution of the nitrogen-containing polymer. The percentages by weight are based on the total weight of the coating composition of the ink-jettable substrate. In a non-limiting embodiment of the present invention, the coating composition of the present invention may include an acrylic polymer. The acrylic polymer can be selected from a wide variety of anionic, cationic and nonionic acrylic polymers known to one skilled in the art. Non-limiting examples of suitable acrylic cationic polymers include, but are not limited to, polyacrylates, polymethacrylates, polyacrylonitriles, and polymers having types of monomers selected from the group consisting of acrylonitrile, acrylic acid, acrylamide, and mixtures thereof. The cationic acrylic polymer can be prepared by a variety of methods known in the art. In a non-limiting embodiment, the cationic acrylic polymer can be synthesized by means of solution polymerization of free radicals from monomeric types such as butyl acrylate, methyl methacrylate and 2- (tert-butylamino) ethyl methacrylate. . The molar equivalent of butyl acrylate can be from 0.10 to 0.95, or from 0.15 to 0.75; The molar equivalent of methyl methacrylate may be from 0.10 to 0.85, or from 0.15 to 0.70, and the molar equivalent of 2- (tert-butylamino) ethyl methacrylate may be from 0.10 to 0.10. 0.25, or 0.12 to 0.20. The reaction mixture can be treated with acid, such that the pH is within a range of 4.0 to 7.0. The mixture can then be diluted with water and purified with solvents. As non-limiting examples of acids suitable for use in the treatment step, a wide variety of acids can be included that can function as a solubilizing or dispersing agent to produce a stable dispersion of a cationic polymer. Non-limiting examples of suitable solvents for use in the purification process may include, but are not limited to, isopro-panol and methyl isobutyl ketone ("IBC"). In alternative non-limiting embodiments of the present invention, the molar equivalent of butyl acrylate, methyl methacrylate and 2- (tert-butylamino) ethyl methacrylate can be from 0.200 to 0.250: 0.600 to 0.630: 0.150 to 0.170, respectively, or from 2.19 to 0.661 to 0.160, respectively. In other alternative non-limiting embodiments, the cationic acrylic polymer for use in the present invention may have a number average molecular weight of at least 1,500 or less than 8,000, or 1,500 to 8,150, or 2,900 to 7,125. In alternative non-limiting embodiments of the present invention, the coating composition of the ink-jettable substrate may include from 20 wt% to 75 wt%, or from 25 wt% to 70 wt%, or from 30% by weight to 60% by weight of aqueous polyurethane dispersion; from 5% by weight to 75% by weight, or from 15% by weight to 70% by weight, or from 30% by weight to 65% by weight of aqueous solution of the nitrogen-containing polymer, and from 1% by weight to 75% by weight, or from 20% by weight to S0% by weight, or from 25% by weight to 50% by weight of acrylic polymer. The percentages by weight are based on the total weight of the coating composition of the ink-jettable substrate. In another alternative non-limiting embodiment of the pre-seated invention, there may be presence of water with the nitrogen-containing polymer, the polyurethane and the acrylic polymer. When water is present, the coating composition of the ink-jettable substrate can have a total resin solids of 5% by weight to 35% by weight, or 5% by weight to 20% by weight, or 5% by weight to 15% by weight, based on the total weight of the inkjet recordable substrate coating composition. In general, a too high total resin solids may cause the viscosity of the coating composition to increase such that the resulting penetration of the coating composition into the substrate may be less than desired. In general, a too low total resin solids may cause the viscosity of the coating composition to decrease such that the resulting penetration of the coating on the substrate may be less than desired. In alternative non-limiting embodiments, the viscosity of the coating composition may be less than 500 cps or less than 400 cps and at least 10 cps, or at least 25 cps, when measured using a Brook-field viscometer at 25 °. C. In another non-limiting embodiment, the coating composition of the present invention may include a cosolvent. As suitable cosolvents, an ara-plia variety known to one skilled in the art may be included. Non-limiting examples may include, but are not limited to, lower alkyl alcohols, N-methylpyrrolidone, Dowanol PM, toluene, and glycol ethers. The coating composition of the present invention may also include other additives typically known in the art. Such additives may include, but are not limited to, surfactants, such as nonionic, cationic, anionic, amphoteric and zwitterionic surfactants.; rheology modifiers, such as polyvinyl alcohols, polyvinyl pyrrolidones, polyethylene oxides, polyacrylamides, natural and synthetic gums; biocides, such as a mixture of 5-chloro-2-methyl-4-isothiazolin-3-one and 2-methyl-4-isothiazolin-3-one, marketed under the trade name Kathon, of Rohm and Haas Co., thiosulfonate of 2-hydroxypropylmethane and dithiocarbamates, and coupling agents, such as titanium, of the silane type and trisodium pyrophosphate.
The present invention is also directed to a method of preparing the coating composition of an ink-jettable substratum. In a non-limiting embodiment, the aqueous solution of a nitrogen-containing polymer can be added to an aqueous dispersion of polyurethane. In another non-limiting embodiment, the acrylic polymer can be added. A sufficient mixture can be maintained during the addition so that a homogeneous mixture is obtained.
The present invention is also directed to a coating method of an ink-jettable substrate. The method includes the following steps: (a) having an ink-jettable substrate having an upper surface and a lower surface, (b) disposing of the coating composition described above and (c) applying the coating composition to at least one surface of the substrate which can be registered by an ink jet.
A variety of ink-jettable substrates known in the art can be used in the present invention. In a non-limiting embodiment, the ink-jettable substrate may include a cellulosic-based paper. U.S. Patent Nos. 4,861,644 and 5,196,262 describe microporous substrates suitable for use in the present invention. In another non-limiting embodiment, the ink jet recording substrate can be a microporous substrate. A non-limiting example of a suitable microporous substrate may include an ink-jettable substrate having an upper and a lower surface and including: (a) a matrix consisting of a polyolefin, (b) a particulate siliceous filler distributed by the entire matrix and (c) a network of pores, where the pores constitute at least 35 percent by volume of the microporous substrate. A wide variety of polyolefins known in the art, such as, but not limited to, polyethylene or polypropylene, can be used in the microporous substrate. In a non-limiting embodiment, the polyethylene can be linear high molecular weight polyethylene with an intrinsic viscosity of at least 10 deciliters / gram and the polypropylene can be high molecular weight linear polypropylene with an intrinsic viscosity of at least 5. deciliters / gram. As used herein and in the claims, "high molecular weight" refers to a weight-average molecular weight of 20,000 to 2,000,000. The intrinsic viscosity can be determined using a variety of conventional techniques. As recorded herein and in the claims, the intrinsic viscosity is determined by extrapolating to zero concentration the reduced viscosities or inherent viscosities of various diluted solutions of the polyolefin, where the solvent is distilled decahydronafatnet, to which has been added a 0.2 weight percent of 3,5-di-tert-butyl-4-hydroxyhydrocinnamic acid, neopentanotetraylester [CAS Registry No. 6683-19-. The reduced viscosities or inherent viscosities of the polyolefin are determined from the relative viscosities obtained at 135 ° C using an Ubbelohde viscometer No. 1.
On a free coating base, free of printing ink, free of impregnation and pre-bonding, the pores constitute at least 35 volume percent of the microporous substrate. In alternative non-limiting embodiments, the pores can constitute at least 60 volume percent of the microporous substrate, or from 35 percent to 80 percent, or from 60 percent to 75 percent by volume of the microporous substrate . In alternative non-limiting embodiments, the siliceous particles may be in the form of ultimate particles, aggregates of ultimate particles or a combination of both. As used herein and in the claims, the term "ultimate particles" refers to discrete small particles of colloidal polymerized silicic acid units that constitute the amorphous silica. The term "aggregate", as used herein and in the claims, refers to a structure in which the latter particles condense to produce an open, but essentially continuous, structure of chains or a solid structure of substantially interconnecting pores. In one embodiment, the siliceous particles are finely divided. As used herein and in the claims, "finely divided" refers to a maximum retention of 0.01% by weight in a 40 mesh screen sieve. In another non-limiting embodiment, the siliceous particles can be substantially insoluble. As used herein and in the claims, the term "substantially insoluble" refers to amorphous silica that exhibits a solubility in reproducible equilibrium in water that can vary between 70 ppm and more than 150 ppm in water at a temperature of 25 °. C. It is believed that variations in solubility may be due to differences in particle size, in the state of internal hydration and in the presence of traces of impurities in the silica or absorbed on its surface. The solubility of the silica can also depend on the pH of the water. As the pH increases from neutral (ie, pH of 7) to alkaline (ie pH greater than 9), the solubility of the silica may also increase. (See "The Chemistry of Silica," R.K. Iler, Wiley-Intersciences, NY (1979), pp. 40-58).
In a non-limiting embodiment of the present invention, at least 90 percent by weight of the silicone particles used in the preparation of the microporous substrate can have particle sizes of 5 to 40 microns. The particle size can be determined by a variety of conventional techniques. In the present invention, a Multisizer Particle Size Analyzer (Coulter Electronics, Inc.) was used, where, before analysis by the Coulter Analyzer, the filler was stirred for 10 minutes in Isoton II electrolyte solution (Curtin Matheson Scientific, Inc.) using a four-blade propeller stirrer of 4,445 centimeters in diameter. In a non-limiting embodiment, at least 90 percent by weight of the siliceous particles can have particle sizes of 10 to 30 microns. It is believed that sizes of filler agglomerates can be reduced during the processing of the ingredients to prepare the microporous substrate. As suitable siliceous particles, a wide variety known to one skilled in the art may be included. Non-limiting examples may include, but are not limited to, silica, mica, montmorillonite, kaolinite, asbestos, talc, diatomaceous earth, vermiculite, natural and synthetic zeolites, cement, calcium silicate, silicate aluminum, sodium and aluminum silicate, aluminum polysilicate, alumina and silica gels and glass particles. In a non-limiting embodiment, silica and clay can be used as siliceous particles. In another non-limiting embodiment, precipitated silica, silica gel or fumed silica can be used. In general, silica can be prepared by combining an aqueous solution of a silicate, of soluble metal with an acid. The soluble metal silicate may be an alkali metal silicate, such as sodium or potassium silicate. The acid can be selected from the group consisting of mineral acids, organic acids and carbon dioxide. The silicate / acid suspension can then be aged. An acid or base can be added to the silicate / acid suspension. The resulting silica particles can be separated from the liquid portion of the mixture, the separated silica can be washed with water, the wet silica product can be dried and the dried silica separated from the residues of other reaction products. , using conventional washing, drying and separation methods. In a non-limiting embodiment, the siliceous particles can be coated using the coating compositions described above before incorporation into the micro-porous substrate. A variety of methods known in the art can be used to at least partially coat the particles. The coating method selected is not critical. In other non-limiting embodiments, the coating ingredients can be added to an aqueous suspension of pre-washed silica filter cake with sufficient agitation to allow substantially complete mixing of the ingredients, followed by drying, using known conventional techniques in this field . US Patent Applications having serial numbers 09 / 636,711; 09 / 636,312; 09 / 636,310; 09 / 636,308; 09 / 636,311 and 10 / 041,114 disclose suitable coating compositions and methods for coating silica particles that can be used in the present invention. In alternative non-limiting embodiments, the particulate siliceous filler may be from 50% to 90%, or from 55% to 85%, or from 60% to 80% by weight of the microporous substrate. In a non-limiting embodiment, in addition to the siliceous particles, non-siliceous filler particles substantially insoluble in water can also be used in the microporous substrate. Non-limiting examples of such optional non-silica filler particles include, but are not limited to, titanium oxide particles., iron oxide, copper oxide, zinc oxide, antimony oxide, zirconia, magnesia, alumina, molybdenum disulfide, zinc sulphide, barium sulfate, strontium sulfate, calcium carbonate, magnesium carbonate, magnesium hydroxide and substantially water-insoluble fire retardant filler particles in finely divided water, such as, but not limited to, particles of ethylenebis (tetrabromophthalimide), octabromodiphenyl oxide, decabromodiphenyl oxide and ethylenebisdibromonorbornanedicarboxyimide. In a non-limiting embodiment of the invention, the substrate can be highly porous. The term "highly porous" refers to a substrate having a porosity of no more than 20,000, or no more than 10,000, or no more than 7,500 seconds / 100 cc of air. In another non-limiting embodiment, the porosity can be at least 50 seconds / 100 cc of air. These porosity values are determined according to the method described in ASTM D726, with the following exceptions in relation to Section 8 of the ASTM Method. In the present invention, the sheet samples are studied without conditioning according to ASTM D685 and only three (3) specimens are studied for a given sample type for a total of six (6) measurements (three measurements per two surfaces) for a given type of specimen, more than a minimum of ten specimens for a given sample, as stated in ASTM D726. In general, the lower the value in seconds / cc of air, the more porous the substrate. Highly porous substrates can be produced by various methods known in the art, such as thermal treatment of a substrate, orientation, compositionally increasing filler content, film microvacuating or corrosion. Non-limiting examples of highly porous substrates include, but are not limited to, thermally treated microporous substrates, such as Teslin® TS-1000, which is commercialized by PPG Industries, Inc., Pittsburgh, PA. In alternative non-limiting embodiments of the present invention, the coated microporous substrate may have a thickness of at least 0.1 mils, or from 0.5 to 100 milli-inches, or from 1 to 50 mils, or from 4 to 14 mils . In general, when the coated microporous substrate has a thickness that exceeds the aforementioned ranges, it can not be properly fed through an ink jet printer. In general, when the thickness of the coated microporous substrate is less than the indicated ranges, it may not have sufficient strength for its intended use. A wide variety of methods known in the art can be used to at least partially apply the coating composition of the present invention to the ink jet recording substrate. Non-limiting examples of suitable methods may include, but are not limited to, flexography, spraying, air knife coating, curtain coating, dipping, rod coating, vane coating, gravure, inverted roller, roller application. , imbibition, sizing press, printing, brushing, drawing, coating with slot nozzle and extrusion. In a non-limiting embodiment of the present invention, the coating composition can be at least partially applied to the substrate using an air knife coating technique, where at least a portion of the excess coating can be "removed" by a Powerful air knife jet. In another non-limiting embodiment, an in-pour roller coating method can be used. In this method, the coating composition can be dosed on an applicator roll by precisely adjusting the gap between an upper metering roller and the application roller below it. The coating can be at least partially wiped from the application roller by the substrate as it passes around the support roller at the bottom. In another non-limiting embodiment of the present invention, gravure coating can be used to at least partially apply the coating composition. In the gravure coating method, a burr roll is displaced in a coating bath, which at least partially fills the points or lines, which are cut out of the roll with the coating composition. At least a portion of the excess coating on the roller can be at least partially abraded by a doctor blade and the coating can be deposited on the substrate as it passes between the platen roller and a pressure roller. Inverse rotogravure coating methods can also be used. In this method, the coating composition can be dosed by spinning on a roll before being at least partially wiped as in a conventional inverted roll coating process. In another non-limiting embodiment, a dosing rod can be used to at least partially apply the coating composition. When a metering rod is used, at least a portion of the excess coating can be deposited on the substrate when it passes over a bath roll. The enroled wire metering rod, sometimes known as the Meyer Rod, allows the desired amount of the coating to remain on the substrate. The amount is determined by the diameter of the wire used on the rod. The amount of the substantially dry coating applied on the substrate, or "layer weight", can be measured as coating weight per coated area. The weight of the layer can vary widely. In alternative non-limiting embodiments, the weight of the layer may be at least 0.001 g / m2, or at least 0.01 g / m2, or at least 0.1 g / m2, or not more than 50 g / m2, or no more than 40 g / m2, or no more than 35 g / m2. The weight of the layer can vary between any of the indicated quantities. After the application of the coating composition to the substrate, the solvent of the applied coating can be removed by any conventional drying technique. In a non-limiting embodiment, the coating can be dried by exposing the coated substrate. at a temperature that goes from the environment to 350 ° F. The coating composition can be at least partially applied at least once to at least one surface of the substrate. In a non-limiting embodiment, the coating composition can be applied more than once. In this embodiment, the applied coating may be at least partially dried between coating applications. When the coating composition is applied to a microporous substrate, the coating composition can penetrate at least partially into the substrate. The penetration of the coating into the microporous substrate can improve the quality of ink jet printing on the coated substrate. In alternative non-limiting embodiments, the coating may penetrate at least the first (1) miera, or at least the first ten (10) micras, or at the tne-us the first twenty (20) micras or at least the first thirty ( 30) microns of the microporous substrate. The present invention is also directed to a coated microporous substrate. The coated microporous substrate may include at least one coated surface. The surface may be coated with the aforementioned coating compositions using the coating techniques described above. In alternative non-limiting embodiments, the substantially dry coating layer may include polyurethane in an amount of 10 to 70 percent, or 20 to 60 percent, or 30 to 55 percent by weight of the coating layer, and polymer containing nitrogen in an amount of 30 to 90 percent, or 40 to 80 percent, or 45 to 70 percent by weight of the coating layer. The amount of each component in the substantially dry coating layer can be determined by the amount of each used to prepare the coating composition. As used herein and in the claims, "substantially dry" is used to refer to the coating layer that feels dry to the touch. The inkjet recordable substrate can be printed with a wide variety of printing inks "using a wide variety of printing processes." Both printing inks and printing processes are conventional in themselves and known in the art. In a non-limiting embodiment, the substrate of the present invention can be used as an inkjet recordable substrate for ink jet printing.In alternative non-limiting embodiments, printing can be performed prior to assembly of the jettable substrate. of ink in multi-layered articles of the present invention or after assembly of said multilayer articles In the present invention, the at least partially water-resistant ink-jettable substrate can be connected to at least one material substantially not porous, as used herein and in the claims, the term not "connected to" means joining together with, or placing directly or indirectly through, one or more intermediate materials. As used herein and in the claims, the term "substantially non-porous material" refers to a material that is generally impervious to the passage of liquid, gas and bacteria. On a macroscopic scale, a substantially non-porous material exhibits pores, if any. As used herein and in the claims, the term "pore (s)" refers to a minute opening (s) through which material can pass. Substantially non-porous materials for use in the present invention may vary widely and may consist of the materials usually recognized and employed for their known barrier properties. Non-limiting examples of such suitable materials may include substantially non-porous thermoplastic polymers, substantially non-porous metallized thermoplastic polymers, substantially non-porous thermoset polymers, substantially non-porous elastomers and substantially non-porous metals. The substantially non-porous material may be in the form of a sheet, film or sheet, or other shapes may be used when desired, such as, for example, plates, rods, rods, tubes and more complex shapes. In other alternative non-limiting embodiments, the substantially non-porous material for use in the present invention may be in the form of a sheet, film or sheet. As used herein and in the claims, the term "thermoplastic polymer" refers to a polymer that can be softened by heat and then recover its original properties upon cooling. The term "thermoendu-recirculating polymer", as used herein and in the claims, refers to a polymer that solidifies or sets with heating and can not be melted again. Non-limiting examples of suitable thermoplastic polymeric materials include, but are not limited to, polyethylene, high density polyethylene, low density polyethylene, polypropylene, polyvinyl chloride, satan, polystyrene, high polystyrene. impact, nylons, polyesters such as poly (ethylene terephthalate), ethylene co-liming and acrylic acid, copolymers of ethylene and methacrylic acid and mixtures thereof. In other alternative non-limiting embodiments, all or a portion of carboxyl-containing carboxyl-containing copolymer groups can be neutralized with sodium, zinc or the like. A non-limiting example of a metallized thermoplastic polymeric material may be aluminate poly (ethylene terephthalate). Non-limiting examples of suitable thermoset polymeric materials include, but are not limited to, thermoset phenol-formaldehyde resin, thermoset melamine-formaldehyde resin and mixtures thereof.
Non-limiting examples of suitable elastomeric materials include, but are not limited to, rubber, neoprene, styrene-butadiene rubber, acrylonitrile-trile-butadiene-styrene rubber, elastomeric polyurethanes, and elastomeric copolymers of ethylene and propylene. Non-limiting examples of suitable metals include, but are not limited to, iron, steel, copper, brass, bronze, chromium, zinc, die-cutting metal, aluminum and cadmium. The multilayer article of the present invention can be constructed using a wide variety of known methods for at least partially connecting at least one layer of an ink-jettable substrate with at least one layer of a substantially non-porous material. In a non-limiting embodiment, at least one layer of an at least partially water-repellable, substantially water-resistant inkjet substrate can be melt bonded to at least one layer of a substantially non-porous material. The ink-jettable substrate generally has facing major surfaces which are characteristic of sheets, films, sheets and plates. The resulting multilayer article may have a layer or more of an inkjet recordable substrate layer and a layer or more of a layer of the substantially non-porous material. In a non-limiting embodiment, at least one outer layer may be the substrate which is recordable by ink jet. In an alternative non-limiting embodiment, the ink-jettable substrate can be a microporous substrate. In a non-limiting embodiment, the multilayer article of the present invention can be produced by fusion bonding in the absence of an adhesive. The fusion bond can be achieved using conventional techniques, such as sealing by the use of hot rolls, hot bars, hot plates, hot bands, hot wires, flame bonding, radio frequency (RF) sealing and ultrasonic sealing. Bonding with solvents may be used when the substantially non-porous material may be at least partially soluble in the applied solvent to the extent that the surface becomes tacky. The ink-jettable substrate can contact the sticky surface and the solvent can then be removed to form the melt bond. In a non-limiting embodiment, foamable compositions can be foamed in at least partial contact with the ink-jettable substrate to form a fusion bond between the foam and the substrate. Films or sheets of non-porous substrate can be extruded and, while still hot and sticky, can contact the ink-jettable substrate to form a fusion bond. The fusion bond may be permanent or debarrable, depending on the known bonding technique and / or the nature of the substantially non-porous material employed. In a non-limiting embodiment, heat sealing can be used to fuse the ink-jettable substrate to the substantially non-porous material. In general, the thermal seal may include the insertion of the ink-jettable substrate into standard thermal set-up equipment known in the art. In a non-limiting embodiment, the ink-jettable substrate may be inserted together with a substantially non-porous material, which may be a thermoplastic and / or thermoset polymer. Heat and / or pressure can be applied to the substrate / polymer construction and the amount of time can vary widely. In general, the temperature, pressure and time are selected in such a way that the substrate and the polymer can at least partially connect to each other to form a multi-layer article. In a non-limiting embodiment, the temperature may be within the range of 100 ° F to 400 ° F. In another non-limiting embodiment, the pressure may be within the range of 5 psi to 250 psi. In another non-limiting embodiment, the time period may vary from one (1) second to thirty (30) minutes. The multilayer article can then be cooled while under pressure for a period of time, such as, but not limited to, thirty (30) minutes. Although the strength of the bond formed between the substrate and the polymer can vary, the force is generally such that it can exceed the tensile properties of the substrate alone. In a non-limiting embodiment, the substantially non-porous material may be polyvinyl chloride. In a non-limiting embodiment, the ink-jet recording substrate employed in the present invention can be connected at least partially to a non-porous substrate, such as polyethylene and polypropylene, by heat sealing in the absence of an extrinsic adhesive. The resulting melt bond can be strong enough to be surprising, in that the lamination of the materials to polyolefins is typically difficult, unless special adhesives are used. In alternative non-limiting embodiments, the ink-jettable substrate can be substantially continuously connected at least partially to the substantially non-porous material, or it can be discontinuously connected at least partially to the substantially non-porous material. As non-limiting examples of discontine joints, bonding areas in the form of one or more spots, patches, strips, bands, chevrons, undulating bands, zigzag bands, open curved bands, closed curved bands, irregular areas and Similar. In alternative non-limiting embodiments, when there are presence of joint patterns, they may be random, repetitive or a combination of both. In another non-limiting embodiment, a ink-jet recording substrate can be connected at least partially to a substantially non-porous material in the presence of an adhesive. The adhesive for use in the present invention can be selected from a wide variety of adhesives known in the art. Suitable adhesives may include those having a sufficient molecular weight and viscosity so that the adhesive does not substantially migrate to, or substantially penetrate, the ink-jettable substrate. Migration or penetration of the adhesive into the substrate can reduce the tack and bond strength of the adhesive. As non-limiting examples of adhesives suitable for use in the present invention, polyvinyl acetate, starches, gums, polyvinyl alcohol, animal glues, acrylics, epoxies, polyethylene-containing adhesives and adhesives containing polyvinyl acetate may be included, but not limited to. rubber. In alternative non-limiting embodiments, the adhesive may be applied to the substrate, or to the substantially non-porous material, or both to the substrate and to the substantially non-porous material. In another non-limiting embodiment, the adhesive can be introduced using a bond support coating. The process of bonding the substrate and the substantially non-porous material in the presence of an adhesive can be performed using a variety of conventional techniques known in the art. In a non-limiting embodiment, the substrate / adhesive / material construction can be inserted into a standard processing equipment. Heat and / or pressure can be applied to the substrate / adhesive / material construction for a period of time. The amount of heat and / or pressure and the amount of time can vary widely. In general, the temperature, pressure and time are selected such that the substrate and the substantially non-porous material can be connected together at least partially to form a multi-layer article. In a non-limiting embodiment, the temperature may be within the range of 100 ° F to 400 ° F. In another non-limiting embodiment, the pressure may be within the range of 5 psi to 250 psi. In yet another non-limiting embodiment, the time period may be within the range of one (1) second to thirty (30) minutes. The multilayer article can then be cooled under pressure for a period of time, such as thirty (30) minutes. Although the strength of the bond formed between the ink-jettable substrate and the substantially non-porous material may vary, the bond is generally such that it exceeds the tensile properties of the substrate alone. The recordable inkjet substrate of the present invention can be molded using conventional molding techniques known in the art. In alternative non-limiting embodiments, the substrate may be molded in the presence or absence of a substantially non-porous material, such as, but not limited to, a thermoplastic and / or thermoset polymer. In general, the ink-jettable substrate can be inserted into standard molding equipment. In a non-limiting embodiment, a thermoplastic and / or thermoset polymer can be introduced into the substrate and the substrate / polymer construction can then be inserted into the mold cavity. In another non-limiting embodiment, the substrate can be placed in the mold cavity and the thermoplastic and / or thermoset polymer can then be introduced onto the substrate. Heat and / or pressure can be applied to the substrate / polymer construction for a period of time. The amount of heat and / or pressure and the amount of time can vary widely. In general, temperature, pressure and time can be selected so that the substrate and polymer can be connected at least partially to each other to form a multi-layer article. A typical temperature can be 100 ° F to 400 ° F. In a non-limiting embodiment, where the polymer consists of a thermoplastic polymer, the substrate / polymer construction can be heated to a temperature equal to or higher than the melting temperature of the thermoplastic polymer. In another non-limiting embodiment, where the thermoplastic polymer can be amorphous, the substrate / polymer construction can be heated to a temperature equal to or higher than the Vicat temperature. In yet another non-limiting embodiment, where the polymer consists of a thermoset polymer, the temperature may be lower than the curing or crosslinking temperature of the polymer. A typical pressure can be from 5 psi to 250 psi and a typical time period can be from one (1) second to fifteen (15) minutes. A typical result of a molding process may be a reshaping of the original article. The reshaping is defined, in general, by the design of the molding cavity. Thus, in a standard molding process, a two-dimensional flat sheet can be re-shaped into a three-dimensional article. In a non-limiting embodiment of the present invention, the substrate, recordable by ink jet may consist of Teslin®, which is marketed by PPG Industries, In-corporation, of Pittsburgh, A. The thickness of the jet-curable substrate of The ink of the present invention can vary widely depending on the application or use. In a non-limiting embodiment, the ink-jettable substrate may be 5 to 20 mils thick. In general, the multilayer article of the present invention can be produced employing a variety of molding and lamination processes known in the art, including, but not limited to, compression molding, rotational model, injection molding, calendering, lamination by roll / pressure, thermoforming, vacuum forming, extrusion coating, continuous strip lamination and extrusion lamination. In a non-limiting embodiment, other bond coatings known in the art may be used together with the substrate and the substantially non-porous material. In another non-limiting embodimentAt least one friction-reducing coating composition can be applied to at least one of the ink-jettable substratum and substantially non-porous material. In another non-limiting embodiment, the friction-reducing coating composition may consist of at least one lubricant and at least one resin. There is a wide variety of lubricants and resins known to the person skilled in the art that can be used. Non-limiting examples of such suitable lubricants include, but are not limited to, natural and synthetic waxes, natural and synthetic oils, polypropylene waxes, polyethylene waxes, silicone oils and waxes, polyesters, polysiloxanes, hydrocarbon waxes, carnauba waxes, microcrystalline waxes and fatty acids and their mixtures. In a non-limiting embodiment, the lubricant for use in the present invention may include polysiloxanes, such as, but not limited to, silicone. Non-limiting examples of suitable resins include, but are not limited to, polyurethanes, polyesters, polyvinyl acetates, polyvinyl alcohols, epoxies, polyamides, polyamines, polyalkylenes, polypropylenes, polyethylenes, polyacrylics, polyacrylates, polyalkylene oxides, polyvinylpyrrolidones. , polyethers, polyketones and copolymers and mixtures thereof. In a non-limiting embodiment, the resin for use in the present invention can include acrylic styrene polymers, such as, but not limited to, polyurethanes containing styrene and acrylics, polyepoxies, polyvinyl alcohols, polyesters, polyethers and copolymers and mixtures of these. In another non-limiting embodiment, the friction reducing coating composition for use in the present invention may include Wikoff SC 4890 and 2295, marketed by Wikoff Industries, Incorporated, as polydrug water layer products. Without wishing to be bound by any particular theory, it is believed that the molecules of the resin component of the friction-reducing coating can be connected or at least partially bound to the ink-jettable substrate and / or the substantially non-porous material. , in such a way that the silicone can be fixed essentially to the surface of said substrate and / or said material. In a non-limiting embodiment, the molecules of a thermoplastic resin component can be at least partially interconnected by melting to the ink-jettable substrate and / or to the substantially non-porous material. In another non-limiting embodiment, the molecules of a thermosetting resin component can at least partially interbreed by crosslinking with the ink-jettable substrate and / or the substantially non-porous material. In another non-limiting embodiment, the friction reducing coating composition may contain water and / or an organic solvent. A wide variety of organic solvents known to the person skilled in the art can be used. Non-limiting examples of such suitable organic solvents include, but are not limited to, N-methylpyrrolidone (NMP), Methylethyl ketone G? "), Acetone, diethyl ether, toluene, Dowanol M, butyl cellosolve, and mixtures thereof. In a non-limiting embodiment, the friction-reducing coating composition can contain water and an organic solvent, wherein said organic solvent is at least partially miscible with water.In a non-limiting embodiment, the friction-reducing coating composition can be less partially applied to at least one of the ink-jettable substrate and the substantially non-porous material of the present invention.The application of said friction-reducing composition to said substrate and / or said material may employ a wide variety of known techniques In alternative non-limiting embodiments, the techniques previously described herein for applying the coating or substantially water-resistant to the ink-jettable substrate can be used for the application of the friction-reducing coating composition to the ink-jettable substrate and / or to the substantially non-porous material. The amount of the friction reducing coating substantially dry applied to the substrate / material, or "layer weight", is typically measured as coating weight per coated area. The layer weight can vary widely. In alternative non-limiting embodiments, the layer weight of the substantially dry friction reducing coating can be at least 0.1 grams per square meter, or more than 0 to 50 grams per square meter, or 1 gram per square meter at 15 grams per square meter.
In a non-limiting embodiment, the multilayer article of the present invention may include a 10 milli-inch thick sheet of Teslin® consisting of an essentially water-resistant coating composition, a 10-mil sheet of polyvinyl chloride, a sheet 10 mil thick polyvinyl chloride and a 2 mil thick polyvinyl chloride sheet consisting of a friction reducing coating composition. In another non-limiting embodiment, the friction-reducing coating composition may consist of a polysiloxane and an acrylic styrene polymer. In a non-limiting embodiment, the multilayer article of the present invention may include a magnetizable material. As used herein and in the claims, the term "magnetizable material" means a material to which magnetic properties can be communicated. A wide variety of magnetizable materials are known to one skilled in the art. Known magnetizable materials are available in various forms, such as, but not limited to, sheet, film, tape or band. The magnetizable materials for use in the present invention can be selected from a variety of materials capable of being magnetized by a magnetic field. Suitable magnetizable materials may include, but are not limited to, oxide materials. As non-limiting examples of suitable oxide materials, ferrous oxide, iron oxide and mixtures thereof may be included. In a non-limiting embodiment, the oxide particles may be present in a suspension formulation. Suitable magnetizable materials for use in the present invention may include those known in the art, which demonstrate performance characteristics such as, but not limited to, the ability to be coded with sufficient ease, the ability to encode a sufficient amount of information and the ability to be erased with enough resistance. In a non-limiting embodiment, reference may be made to the amount of information encoded on the magnetizable material such as the number of phases or tracks. The number of phases or tracks may vary. In alternative non-limiting embodiments, the magnetizable material for use in the present invention may have at least one (1) track, or no more than six (6) tracks, or three (3) to four (4) tracks. In a non-limiting embodiment, reference can be made to the resistance to be erased as "coercivity". In general, the higher the coercivity value, the greater the resistance to be erased. The coercivity value may vary. In alternative non-limiting embodiments, the magnetizable raster for use in the present invention may have a coercivity of at least 200 or no more than 5,000, or 500 to 2,500, or 100 to 1,500. As non-limiting examples of magnetizable materials suitable for use in the present invention, magnetic plates marketed by JCP, Kurz, EMTEC and DuPont can be included, but not limited to. In a non-limiting embodiment, the magnetizable material can be connected at least partially to at least one or more materials selected from a protective material, a support material or an adhesive material. The protective material, the support material and the adhesive material can be selected from a wide variety of materials known in the art as useful for each function. Non-limiting examples of suitable protective materials include, but are not limited to, PET (polyethylene terephthalate), polyester, and combinations thereof. As non-limiting examples of support materials, PET, polyester and combinations thereof may be included, but not limited to. Non-limiting examples of suitable adhesive materials include, but are not limited to, those mentioned herein. In another non-limiting embodiment, the protective material can be at least partially connected to the magnetizable material, the magnetizable material can be at least partially connected to the support material and the support material can be connected at least partially to the adhesive material.
In alternative non-limiting embodiments, the magnetizable material can be connected at least partially with an ink-jettable substrate and / or at least one substantially non-porous material. As non-limiting examples of substrates recordable by ink jet, those previously mentioned may be included, but not limited to. In a non-limiting embodiment, the ink-jettable substrate can be a microporous substrate, such as those previously mentioned herein. In another non-limiting embodiment, the microporous substrate can be a Teslin® printing sheet, marketed by PPG Industries, Incorporated. As non-limiting examples of suitable substantially non-porous materials, those previously mentioned may be included, but not limited to. In a non-limiting embodiment, the substantially non-porous material may be polyvinyl chloride. The multilayer article containing a magnetizable material of the present invention can be prepared by various methods known in the art. In a non-limiting embodiment, the magnetizable material can be at least partially connected to at least one substantially non-porous material. Various application techniques suitable for at least partially connecting the magnetizable material to the substantially non-porous material are known to one skilled in the art. In a non-limiting embodiment, the magnetizable material can be connected at least partially using an adhesive material. As non-limiting examples of suitable adhesive materials, a wide variety of adhesives known to the person skilled in the art may be included, but not limited to, such as, but not limited to, those previously recited herein. In a non-limiting embodiment, the Adhesive material can be selected between adhesives sensitive to heat or pressure. In another non-limiting embodiment, the magnetizable material can be connected at least partially to the adhesive material and the adhesive material can be connected at least partially to a surface of the microporous substrate and / or to at least one substantially non-porous material. In alternative non-limiting embodiments, the magnetizable material can be connected at least partially to a microporous substrate and / or to at least one substantially non-porous material before, during or after a conventional lamination process, such as, but not limited to, the lamination process previously described herein. In another non-limiting embodiment, the magnetizable material can be essentially flush with the surface of the microporous substrate and / or the substantially non-porous material to which it can be connected. In a non-limiting embodiment, a substantially water-resistant coating composition can be applied to the magnetizable material at least partially. In alternative non-limiting embodiments, the coating can be at least partially applied to the magnetizable material before or after at least partially connecting the magnetizable material to a microporous substrate or to a substantially non-porous material. In another non-limiting embodiment, at least partially an adhesive material can be applied to the uncoated surface of the magnetizable material and the adhesive-containing surface can be at least partially connected to the microporous substrate or to the substantially non-porous material. In alternative non-limiting embodiments, the substantially water-resistant coating composition can be at least partially applied to at least one of the magnetizable material, the microporous substrate and the substantially non-porous material. In yet another non-limiting embodiment, the coating composition substantially resistant to water may include what is indicated herein. In a non-limiting embodiment, it can be applied at least partially. a coating composition reducing friction to the magnetizable material. In alternative non-limiting embodiments, the coating can be at least partially applied to the magnetizable material before or after at least partially connecting the magnetizable material to a microporous substrate or to a substantially non-porous material. In another non-limiting embodiment, an adhesive material can be applied at least partially to the uncoated surface of the magnetizable material and the adhesive-containing surface can be connected at least partially to the microporous substrate or to the substantially non-porous material. In alternative non-limiting embodiments, the friction reducing coating composition can be at least partially applied to at least one of the magnetizable material, the microporous substrate and the substantially non-porous material. In yet another non-limiting embodiment, the substantially friction-reducing coating composition may include the aforementioned. The coating compositions can be applied by a variety of methods known in the art. In alternative non-limiting embodiments, the coating compositions may be applied by the methods previously described herein. In another non-limiting embodiment, a multilayer article of the present invention can include a microporous substrate at least partially connected to a substantially non-porous first material the first substantially non-porous material can be at least partially connected to a second material substantially not porous; the second substantially non-porous material can be connected at least partially to a third substantially non-porous material; said third substantially non-porous material may include a magnetizable material. In another non-limiting embodiment, the microporous substrate and / or the substantially non-porous materials can be at least partially connected using an adhesive material that can be at least partially applied to at least one surface of the substrate and / or materials. In another non-limiting embodiment, a release coating can be connected at least partially to at least one surface of the multilayer article of the present invention. The release liner can function as a barrier to prevent or essentially minimize damage to the article during the manufacturing process. In a non-limiting embodiment, a coating residue may be deposited on the stainless steel equipment during the rolling process as a result of the recent printing. The deposition of the coating on the equipment can result in at least partial damage to the coated surface of the multilayer article. In alternative non-limiting embodiments, a release coating can be connected at least partially to a coated or uncoated magnetizable material, a substantially non-porous coated or uncoated material and / or a microporous coated or uncoated substrate. The release coating can be selected from a wide variety of materials known in the art to perform the function indicated above. In general, a material suitable for use as a release coating in the present invention can have at least one of the following characteristics: a melting temperature above the rolling temperature, the ability not to essentially migrate to the material and a resistance to acceptable tear, so that it can be pulled off with sufficient facility. In another non-limiting embodiment, the micro-porous substrate, the substantially non-porous material and the substantially non-porous material with magnetizable content can be aligned in an essentially parallel configuration to form a stacked article. In another non-limiting embodiment, the micro-porous substrate can be connected at least partially to the substantially non-porous material in the absence of an adhesive material. In another non-limiting embodiment, the substantially non-porous material can be at least partially connected to another substantially non-porous material in the absence of an adhesive material. In another non-limiting embodiment, the multilayer article of the present invention may include a transmittance / data storage device. These devices can vary widely. As devices suitable for use in the present invention, those known in the art may be included. In a non-limiting embodiment, the device may include an antenna, an electronic chip and / or other related circuitry. In another embodiment, the device may include a support material. The support material can be selected from a wide variety of materials known in the art. In a non-limiting embodiment, the support material may be a substantially non-porous material. As substantially non-porous materials, those previously mentioned herein may be included. In a non-limiting embodiment, the support material may be polyvinyl chloride. In yet another embodiment, the device may include a barrier material on at least one side of the circuitry. One function of the barrier material may be to encompass the circuitry and provide a substantially flat surface on the outside of the device. The barrier material can be selected from a wide variety of materials known in the art. In a non-limiting embodiment, the barrier material can be a substantially non-porous material. As suitable substantially non-porous materials, those previously listed here can be included. In a non-limiting embodiment, the barrier material can be polyvinyl chloride. In a non-limiting embodiment, the multilayer article of the present invention may include an ink-jettable substrate, a data transfer / storage device and at least one substantially non-porous material. The ink-jettable substrate can be selected from a wide variety of such materials known in the art. As suitable non-limiting examples, those previously described may be included. In a non-limiting embodiment, the ink-jettable substrate can be a micro-porous substrate, such as those previously mentioned herein. In another non-limiting embodiment, the ink-jettable substrate may be a Teslin® printing sheet, marketed by PPG Industries, Incorporated. As previously described, the ink-jettable substrate can be at least partially coated on at least one surface or uncoated. As suitable coating compositions, those previously described herein may be included. In a non-limiting embodiment, a coating composition substantially resistant to water may be at least partially applied to the ink-jettable substrate. The substantially non-porous material can be selected from a wide variety of such materials known in the art. As suitable non-limiting examples of substantially non-porous materials, those previously described herein may be included. In a non-limiting embodiment, the substantially non-porous material may be polyvinyl chloride. As previously described herein, the substantially non-porous material may be at least partially coated on at least one surface or uncoated. As suitable coating compositions, those previously described herein can be included. In a non-limiting embodiment, a friction reducing coating composition can be applied at least partially to the substantially non-porous material. In another non-limiting embodiment, the transmittance / data storage device can be connected at least partially to the barrier material using an adhesive material. A wide variety of adhesive materials and suitable application methods are known in the art. Non-limiting examples include those adhesive materials and methods of application previously described herein.
In another non-limiting embodiment, the barrier material may have at least one surface at least partially coated with a coating composition. As suitable coating compositions, those pre-viously described herein may be included. In a non-limiting embodiment, a friction-reducing coating composition can be applied at least partially to the barrier material.
In a non-limiting embodiment, the multi-layer article with magnetizable material or with a transmittance / storage device may have a thickness that varies widely. In alternative non-limiting embodiments, the thickness of the article may be at least 10 mils, or less than 60 mils, or 30 to 50 mils. The multilayer article with magnetizable material or with a data transfer / storage device can be useful in a wide variety of applications. In alternative non-limiting embodiments, it can be used in applications related to security access, access control, data storage and data transmittance. The multi-layered article of the present invention has many and varied uses, including, but not limited to, gaskets, damping mounts, signs, cards, printing substrates, substrates for pen and ink drawings, maps (particularly sea maps), decks of books, pages of books, coatings and joints of walls, assemblies and seals of breathable packages. The multilayer article of the present invention may be useful for decorating or identifying the substantially non-porous material, or for imparting to the substantially non-porous material of unique properties of the substrate surface. The inkjet recordable substrate can be decorated with a variety of methods, including, but not limited to: off-set / lithographic printing, flexographic printing, painting, gravure printing, inkjet printing, electrophotographic printing, printing by sublimation, thermal transfer printing and screen printing. The decoration may also include the at least partial application of a single or multi-layer coating to the ink-jettable substrate by normal coating methods known in the art. In general, the unique properties that the ink-jettable substrate can impart on a substantially non-porous material include, but are not limited to, one or more of: better surface energy, greater porosity, less porosity, greater bond strength of the post-layer -coating and modification of the texture or pattern of the polymer surface.
Polymer processing techniques are described in US Pat. W ° 4,892,779. The present invention is more particularly described in the following examples, which are intended to be merely illustrative, since numerous modifications and variations thereto will be apparent to those skilled in the art. Unless otherwise specified, all parts and percentages are by weight and all references to water are intended to be deionized water. EXAMPLES Example 1 A coating composition of the present invention was prepared by diluting in a stainless steel mixture tank under high speed mixing with a head mixer an anionic polyurethane dispersion at 61.5% by weight solids sold under the trade name WitcoBond® 234, from Crompton Corporation, Greenwich, Connecticut, at 9.22% by weight solids. In a separate feed tank, a 55% by weight solids solution of an amine polyamide reacted with epichlorohydrin, sold under the trade name CinFix NF by Stockhausen GmbH & Co. KG, Krefeld, Germany, at 5.78% by weight solids and was subsequently added to the diluted anionic polyurethane dispersion and the mixture was mixed for 15 minutes. The pH was adjusted with glacial acetic acid to 5, 0 ± 0.5. The total resin solids of the mixture were 7.5% and the viscosity of the mixture was 46 cps, measured using a Brookfield viscometer, RVT, axis No. 1, at 50 rpm and 25 ° C. Examples 2-5 A coating composition was prepared as described in Example 1 and applied to microporous Teslin® substrates. Two substrates were coated (Examples 2 and 4) using a dosing bar. A dosing bar was placed 1-2 inches above the Teslin® sheet, parallel to the top edge. A quantity of 10-20 ml of coating was introduced into a disposable plastic syringe. The coating was deposited as a strip of beads (approximately 1/8 inch wide) directly to the side of the dosing bar and touching it. The bar was brought completely through the Teslin® sheet, trying a continuous / constant speed. The resulting wet sheet was placed in a forced air oven, secured and dried at 95 ° C for 2 minutes. The dried sheet was removed from the oven and the same coating procedure was repeated on the opposite side of the sheet. The sheet was then printed and studied. For coating compositions having a total resin solids of 7.5%, the viscosity was 46 cps and for 10.0% solids the viscosity was 63 cps. The viscosity values were measured using a Brookfield viscometer, RVT, axis No. 1, at 50 rpm and 25 ° C. The substrates were coated (Examples 3 and 5) using a flexographic or gravure coating method to apply the coating. In this coating method, a line consisting of two coating stations, each with a forced air drying oven, was used. Each coating station consists of a coating feeding chamber, an anilox roller and a rubber application roller. The coating feeding chamber was supplied with a coating maintenance tank and a pump. Both sides of the Teslin® sheet were coated. The apparatus was equipped with an anilox roll of 7"BCM" (billions of cubic microns), the line speed was 180 fpm, the oven temperature was 105 ° C (220 ° F) and 8 passes were made by roller, which translates into four passes per surface. The coating compositions were applied with a layer weight of approximately 0.73 g / m2 (total of the front and the back). The layer weight was determined as follows: the weight of layer of "X" grams of coating (as dry solids) consumed in the coating of "Y" square meters of Teslin® is "X divided by Y" grams per square meter. Table 1 shows the characteristics of the sheets produced. TABLE 1 * BPS = shocks per surface. The resulting coated sheets were printed with a test printing pattern on an HP970 Model Inkjet Printer (Hewlett Packard Company). The color bars of the test print pattern were measured for optical density by immersion in deionized water at room temperature for a period of 15 minutes, removing from the water and leaving to air dry for one hour and measuring each color in terms of optical density. The optical density of cyan (C), magenta (M), yellow, black (K) and composite black (CMY) was measured using a MacBeth A SWER II densitometer Model RD922, manufactured by Kolimorgen Instrument Corporation, before and after soaking with Water. The results are shown in Table 2.
TABLE 2 Example 6 A solution was applied to 9.22% by weight solids of WitcoBond 234 to a Teslin® TS1000 substrate using a dosing bar as described in Examples 2-5. Immediately thereafter, a solution of 5.78% by weight of CinFix NF solids was applied in a similar manner to the substrate. The Teslin® TS1000 was then coated at 95 ° C for 2 minutes. The dried sheet was removed from the oven and the same coating procedure was repeated on the opposite side of the sheet. A test print pattern was printed on the coated Teslin® using an HP970 Ink Jet Printer as described in Examples 2-5. Based on visual inspection, the printed image showed excessive ink bleeding and poor drying properties. Example 7 A coating composition was prepared by diluting in a stainless steel mixing tank with high speed mixing with a head mixer an anionic polyurethane dispersion to 61.5% by weight solids sold under the trade name WitcoBond. ® 234, from Crompton Corporation, Green ich, Connecticut, at 9.22% by weight solids. In a separate feed tank, a 55% by weight solids solution of an amine polyamide reacted with epichlorohydrin sold under the trade name CinFix NF was diluted by Stockhausen GmbH & Co. KG, refeld, Germany, at 5.78% by weight solids. The WitcoBond 234 dispersion was added to the diluted solution of CinFix NF. The resulting suspension demonstrated an unacceptably heavy precipitate which was a Polisal of CinFix NF and WitcoBond 234. Examples 8-10 Coating compositions were prepared as in Example 1 and applied to silk fabric (0.10 Ib / square yard, 5 mils caliber), woven cotton (0.34 lb / square yard, 13.6 mils caliber) and a polypropylene / cellulose nonwoven substrate (0.14 lb / sq. Yard, 9.5 mils caliber) . For each coated material, a sheet (8.5"x 11") was attached to a support sheet of 15"x 20" x 20 mils. A dosing bar was placed 1-2 inches above the top of the sheet, parallel to the top edge. A quantity of 10-20 ml of coating was introduced into a disposable plastic syringe. The coating was deposited as a strip of beads (approximately 1/8 inch wide) directly to the side and touching the dosing bar. The bar was brought completely through the sheet at a continuous / constant speed. The resulting wet sheet was placed in a forced air oven, secured and dried at 95 ° C for 2 minutes. The dried sheet was removed from the oven and the same procedure was repeated on the opposite side of the sheet. The sheet was then attached with a ribbon to a transparency sheet to obtain rigidity and was then ready to be printed and studied. The coating compositions were applied with a layer weight of approximately 0.73 g / m2 (total front and rear). The layer weight was determined as previously described in Examples 2-5.
Examples 8-10 were printed with an inkjet printer, Model HP970 from Hewlett Packard Company, Pa-lo Alto, California, and compared with the same uncoated substrates. After printing, each sheet of the rigid transparency sheet was removed. The types of coated and uncoated printed sheets were soaked in water at room temperature for 5 days. The optical density was measured after 5 days of soaking. The optical density of cyan (C), magenta (M), yellow (Y), black (K) and composite black (CMY) was measured using a Macbeth Densitometer ANSWER II Model RD922, manufactured by Kolimorgen Instrument Corporation, before and after the soaking with water. the images recorded for the coated substrates remained intact after 15 minutes, ie, the ink did not bleed or that the optical density of the image was not significantly reduced for each sample. The uncoated sheets bled immediately and completely washed the printed image in the 15 minute soak time. The printed image on each of the coated substrates did experience bleeding from the ink after exposure to the 5-day water soak, as seen by the values of the optical density. The resulting printed images were discolored, but had good line sharpness and readable text.
Optical density Optical density at 5 days of initial soaking with water CMY C M and K CMY C Y K Example 8 1.23 1, 04 1.24 1, 08 1.24 0.87 0.71 0.S2 0.55 0.80 Silk (without 0.97 0, 84 0, 88 0.72 0.95 Color bars washed / uncoated) measurable Example 9 1.26 1.13 1.31 1.11 1.27 0.81 0, 69 0.76 0.54 0.92 Cotton 0.94 0.81 0.91 0.81 0.95 Color bars washed / no (no measurable) Example 10 1.42 1.19 1.46 1.11 1.46 1.14 0.89 0.67 0.58 1.21 Polipropi1, 26 1.15 1, 43 1, 06 1, 29 Color bars washed / non-light / cell-shaped slab (uncoated) Example 11 A coating composition designated here as "01" was prepared as follows. In a mixing vessel with high speed mixing with a head mixer, an anionic polyurethane dispersion at 61.5% by weight solids sold under the trademark Witcobond W-234, from Crompton Corporation, Greenwich, Connecticut, was diluted. with deionized water to a dispersion at 10.0% by weight of solids. In a separate vessel, a 55% by weight solids solution of an amine polyamide reacted with epichlorohydrin sold under the trade name CinFix NF, Stockhausen GmbH & Co. KG, Krefeld, Germany, with deionized water to a solution at 10.0% by weight solids and was then added to the diluted dispersion of anionic polyurethane. The mixture was mixed for fifteen minutes after completion of the addition. The resulting mixture contained 40 parts by weight of CinFix NF solids and 60 parts by weight of Witcobond W-234 solids. A second coating was prepared as described above, with the exception that the CinFix NF was replaced on an equivalent dry solids base with CinFix DF. Reference is made here to this second coating composition as 01 / KDF. CinFix RDF is an aqueous solution of po-li (diallyldimethylammonium chloride) at 31% solids sold by Stockhausen GmbH & Co. KG, Krefeld, Germany. CinFix RDF was diluted to 10.0% by weight solids before addition to Witcobond W-234. A third coating was prepared as described above for the composition "01", except that the CinFix NF was replaced on an equivalent dry solids base with diallyldimethylammonium chloride. Reference is made here to this third coating composition with "Ol / DADMAC". Diallyldimethylammonium chloride is marketed by Al-drich Chemical Company, of ilwaukee, WI, as a 65% solution in water. It was diluted to 10.0% by weight solids before addition to Witcobond W-234. A fourth coating was prepared as described above for composition "01", except that the CinFix NF was substituted on a dry solids base equivalent with the reaction product of equimolar amounts of di-ethylamine and epichlorohydrin at 30 ° C. % solids in water. Reference is made herein to this fourth coating composition as "01 / DEA-EPI". The reaction product was not completely miscible with water in the mixture of 30/70 parts by weight needed for 30% solids and, therefore, acidified to a pH of 5 with acetic acid to make it soluble in water for use in the coating. It was diluted to 10.0% solids before addition to Witcobond W-234. Teslin® sheets TS1000 and SP1000 were coated on both sides with each of the aforementioned coatings using a # 9 rod. The coating was applied to the front surface, dried for a period of two minutes at a temperature of 95 ° C and then applied to the back surface and dried for two minutes at 95 ° C. The finished sheets were then printed with a pattern on a Hewlett-Packard 960C printer with a setting ???? Premium Photo Paper - Glossy. "The color density of the printed color bar section of the pattern was measured using a X-Rite Model 418 Densitometer calibrated on a white slab pattern. Each sheet was immersed in a beaker with deionized water overnight (ie, 14 hours) .The sections of the water baths were then removed and allowed to air dry for a period of four hours. then measured the color density after soaking.The results are shown in the following table: Substrate coating Soak CMY C-100 M-100 Y-100 K-100"01" XS1000 No 1,31 1,23 1, 24 0,33 1,31 01"Yes. 1,33 1,16 1,20 0,92 1,33"01" SP1000 No 1.32 1.23 1.25 0.93 1.32"01" Yes 1.32 1.16 1.19 0.90 1.33"01 / RDF" TS1000 No 1.52 1.10 1, 20 0.88 1.55"01 / RDF" Yes 1.54 '1, 04 1.10 0, 84 1.55"01 / RDF" SP1000 No 1.16 0.97 1.28 0.99 1.20"01 / RDF" Yes 1,13 0,91 1,21 1,00 1,15"01 / DADMAC" TS1000 No 1, 73 1.13 1, 01 0.82 1, 80"01 / DADMAC" Yes 1.53 0.11 0.17 0.13 1.55"01 / DADMAC" SP1000 No 1.37 0.91 1, 44 1, 06 1.58"01 / DADMAC" Yes 0.26 0.14 0, 20 0.15 0.16"01 / DEA-EPI" TS1000 No 0.81 0.98 0.85 0.57 0.81"01 / DEA-EPI" Yes 0, 60 0, 66 0,36 0, 24 0, 59"01 / DEA-EPI" SP1000 No 0.75 0.92 0, 82 0, 55 0, 76"01 / DEA-EPI" Yes 0.54 0.62 0.35 0.23 0.55 The coating "01" on any of the substrates exhibited an acceptable color density and water resistance and there was no visual evidence of color bleeding. Based on the visual inspection, the printed images were dry and clear. The coating "01 / RDF" also showed acceptable color density and water resistance, showing no visual bleeding. However, based on the visual inspection, there was a slight "blotting" or blurring of the image on the SP1000 substrate. The coating "01 / DADMA.C" had a high color density before soaking, but, based on visual inspection, the inks did not dry completely on the surface and were almost completely removed from the two substrates during the soaking In addition, based on visual inspection, the images were not distinctive, significant color bleeding and the images were not clear. The "Ol / DEA-EPI" coating had a low color density on both substrates and the water resistance was low. Based on the visual inspection, there was no color bleeding and the images were clear, but they appeared pale. Example 12 A coated Teslin® sheet was placed on top of a 20 inch x 25 inch sheet of 0.10 inch polyvinyl chloride ("PVC") supplied by Empire Plastics. The PVC sheet was cut in the long grain direction. Beneath the PVC layer was a second layer of PVC of 20 inches x 25 inches x 10 mils, cut in the short grain direction. Under the short direction layer of the 10 mil PVC grain was a 20 inch x 25 inch x 2 mil sheet of Klockner ZE84 PVC cut in the long grain direction. A 21-inch x 26-inch sheet of transparent 2-mil polyester was placed over the Teslin® sheet to act as a release coating. This construction was placed between two polished stainless steel plates. • 21"x 26" x 30 mil. An identical coated Polyester / Teslin® sheet / PVC / PVC / PVC sheet was placed on top of a stainless steel plate of the existing construction. A polished metal plate was placed on the exposed polyester release coating. The pattern was repeated ten times more, in such a way that there were twelve multilayer folds pre-pressed in the stack. The resulting stack was placed between cushions cushions. The cushion pads are a combination of polyamide fiber and mechanical rubber, manufactured and supplied by Yamauchi Corporation, designed to more evenly distribute temperature and pressure during thermal lamination. The resulting stacking plus cushion pads were placed between two non-polished non-corrosive metal plates of 125 mils slightly larger. All this construction, which is referred to as a book, was put on a TMP lamination press, pre-heated to 300 ° F. The composite construction was laminated by compression at a pressure of 203 psi. The entire book was kept in this condition until the middle folds of the book reached a temperature of 261 ° F. The plates were then cooled, while they were still under the press, long enough to allow the same central folds to reach 100 ° F. After removing them from the press, the twelve composite sheets were all removed from the book. The twelve composite sheets were all topically treated with static protection on the PVC surface. The twelve finished composite sheets all had a good integrity; any attempt at delamination destroyed the Teslin® layer, which showed a good adhesive bond and no seams between the Teslin® and the PVC. ISO7910 ID-1 cards were punched using a PMC high die machine with the Teslin® surface facing the die cutting blade. The finished cards of each composite sheet had good integrity and a good flat "lat". The resulting cards were slightly blocked and did not demonstrate the required sliding performance. Example 13 The Wikoff SCW coating composition was applied 4890, manufactured and supplied by Wikoff Industries, 300 feet from a ZE84 2 mil PVC lockner sheet using a flexographic or gravure coating method. A single coating station was fixed with a 6 cm anilox roller and a non-textured rubber application roller. The coating feeding chamber was supplied from a coating maintenance tank and a pump. The continuous roll stock was spun through the equipment in such a way that the coated sheet was passed through a drying oven, with the coated surface facing the hot air source. The line speed was 200 fpm, the oven temperature was 105 ° C (220 ° F) and a single coating pass was applied. The coating composition was applied with a coating weight of approximately 6.1 mg / square inch. The resulting coated roll was converted to 20"x 25" sheets along the grain. Example 14 The 2 mil coated PVC sheet prepared as described in Example 13 was made into cards using the following procedure. A coated Tes-lin® sheet was placed on top of a 20 inch x 25 inch sheet of 0.10 inch polyvinyl chloride (PVC) supplied by Empire Plastics. The PVC sheet was cut in the long grain direction. Below the PVC layer was a second layer of PVC of 20 inches x 25 inches x 10 mils, cut in the short grain direction. Below the layer in the short direction of the 10-mil PVC grain was the 20-inch x 25-inch x 2-mil PVC sheet coated cut in the long grain direction, placed with the coated surface facing the other side of the grain. 10 mil PVC layer adjacent. A 21-inch x 26-inch sheet of transparent 2-mil polyester was placed over the Teslin® sheet to act as a release coating. This construction was placed between two polished 21"x 26" x 30 mil stainless steel plates. An identical top layer of treated Teslin® polyester / PVC / PVC / PVC sheet was placed on top of a stainless steel plate of the existing construction. A polished metal plate was placed over the exposed polyester release coating. The pattern was repeated ten times more, in such a way that there were twelve multilayer layers pre-pressed in the stack. The resulting stack was placed between cushions cushions. The cushion pads are a combination of polyamide fiber and mechanical rubber, manufactured and supplied by Ya-mauchi Corporation, designed to distribute more evenly temperature and pressure during thermal lamination. The resulting stack plus cushion pads was then placed between two non-polished, non-corrosive metal plates of .125 mils slightly larger. The whole of this construction, which is referred to as a book, was put on a TMP lamination press, preheated to 300 ° F. The composite construction was laminated by compression at a pressure of 203 psi. The entire book was kept in these conditions until the middle layers of the book reached a temperature of 261 ° F. The plates were then cooled, while they were still under the press, long enough to allow the same central layers to reach 100 ° F. After removing them from the press, the twelve composite sheets were all removed from the book. The twelve finished composite sheets all had a good integrity; any attempt at delamination destroyed the layer of Teslin®, which demonstrated a good adhesive bond and seamless between Teslin® and PVC. ISO7910 ID-1 cards were punched out from each of the 20-inch x 25-inch x 30.5-mil laminates. The finished cards of each composite sheet had good integrity and a good flat lat. The resulting cards demonstrated non-blocking behavior and required slip performance Friction force test method A card was fixed to a smooth flat base A second card was placed on top of the base card, with an offset of ½ inch over the longitudinal edge. The second card was attached to a force gauge through a cable and a pulley system. The cali-brador of force was attached to the moving arm of an instrument. A symmetrical weight was placed on the second card with the trailing edge of the weight centered and leveled with the trailing edge of the second card. The pair of cards was placed one (1) minute before the traction. The upper card was slid over the lower card approximately 1.5 inches and the maximum tensile force measured in the force gauge was recorded. The procedure was repeated five (5) times, each time with a different pair of cards. The mean, standard deviation and% coefficient of variation of the six measurements were calculated and given.
Sliding performance of cards Example 15 A coated Teslin® sheet was placed on top of a 20 inch x 25 inch liner of 0.10 inch polyvinyl chloride (PVC) supplied by Empire Plastics. The PVC sheet was cut in the long grain direction. Below the PVC layer was a second layer of PVC of 20 inches x 25 inches x 10 mils, cut in the short grain direction. Below the layer in the short direction of the 10-mil PVC grain was a 20-inch x 25-inch x 2-mil PVC sheet of Klockner ZE84 cut in the long grain direction. A 21-inch x 26-inch sheet of transparent 2-mil polyester was placed over the Teslin® sheet to act as a release liner. This construction was placed between two polished 21"x 26" x 30 mil stainless steel plates. An identical upper layer of polyester / treated Teslin® sheet / PVC / PVC / PVC was placed on top of a stainless steel plate of the existing construction. A polished metal plate was placed over the exposed polyester release coating. The pattern was repeated ten times more, in such a way that there were twelve multilayer layers pre-pressed in the stack. The resulting stack was placed between cushions cushions. The cushion pads are a combination of polyamide fiber and mechanical rubber, manufactured and supplied by Ya-mauchi Corporation, designed to more evenly distribute temperature and pressure during thermal lamination. The resulting stack plus buffer cushions were then placed between two non-polished, non-corrosive metal plates of 125 mils slightly larger. The whole of this construction, which is referred to as a book, was put on a TMP lamination press, preheated to 300 ° F. The composite construction was laminated by compression at a pressure of 203 psi. The entire book was kept in these conditions until the middle layers of the book reached a temperature of 261 ° F. The plates were then cooled, while they were still under the press, during the time sufficient to allow the same central layers to reach 100 ° F. After removing them from the press, the twelve composite sheets were all removed from the book. The twelve composite sheets were all topically treated with static protection on the PVC surface. The twelve finished composite blades all had a good integrity; any delamination attempt destroyed the Tes-lin® layer, which showed a good adhesive bond between the Teslin® and the PVC. ISO7910 ID-1 cards were punched out from each of the 20-inch x 25-inch x 30.5-mil laminates. The finished cards of each composite sheet had good integrity and a good flat lat. The resulting cards demonstrated non-blocking behavior and required slip performance. These cards were blocked, however, when placed in a stack of 100 cards after exposure to 24 hours, 85% RH, 55 ° C, under 1 kg load. Any attempt at delamination destroyed the Teslin® layer, which showed a good adhesive bond and no seams between the Teslin® and the PVC. Accumulation of lamination plates and friction force against PVC surface treatment Teslin® coating method (25 gallon mix) Ingredients Quantities CinFix RDF 13.46 kg Deionized water 24.98 kg PPG WC-71-2134 12.24 kg Deionized water 16.74 kg Witcobond W240 12.17 kg Deionized water 16.65 kg Mixing procedure Add the specified amount of CinFix RFD to the main mixing vessel and stir. Add the specified amount of DI water to the CinFix RFD and stir for 10 minutes before the next premix addition. Continue stirring throughout the mixing process. Add the specified amount of PPG WC-71-2134 to a premix container and shake. Add the specified amount of DI water to PPG WC-71-2134 and stir for 10 minutes. Add the premix of PPG WC-71-2134 to the main mixing vessel. - Add the specified amount of Witcobond W240 to a premix vessel and shake. Add the specified amount of DI water to PPG WC-71-2134 and stir for 10 minutes. Add the premix of Witcobond W240 to the main mixer. Shake the final mixture for 15 minutes. Measure / monitor solids, pH and viscosity and make any necessary adjustments. The coating composition is given in a descriptive format: Description of the coating: 40 active parts of CinFix RDF 30 active parts of PPG WC-71-2134 30 active parts of itcobond W240 · 12.5% total mixing solids. Example 16 A coating of Wikoff SCW 4890, manufactured and supplied by Wikoff Industries, was applied to 3,660 feet of Magne-tic Stripe Master Roll of 2 mils caliber, manufactured and supplied by JCP, using a flexographic / gravure coating method. A single coating station was equipped with a 5 bcm anilox roller and a non-textured rubber application roller. It was supplied to the coating feed chamber from a coating holding tank and a pump. The continuous stock of the roller was spun through the equipment in such a way that the surface containing the magnetic strip tape received the coating. The coated sheet was also passed through a drying oven, with the coated surface facing the hot air source. The speed of the line was 300 feet per minute, the oven temperature was 105 ° C (220 ° F) and a single coating pass was applied. A soft air curtain was directed towards the continuous coated sheet just before the winding station to eliminate creases and wrinkles. The coating was applied with a layer weight of approximately 5 mg / square inch. The resulting coated roll was converted into 25"x 20" sheets in the short grain direction. Example 17 The 2 mil coated Magnetic Strip Master Sheet prepared as described in Example 16 on cards was made using the following procedure. A sheet of coated Teslin® was placed on top of a 20 inch x 25 inch sheet of 0.10 inch polyvinyl chloride (PVC) supplied by Empire Plastics. The PVC sheet was cut in the long grain direction. Below the PVC layer was a second layer of 20 inches x 25 inches x 10 mils of PVC, cut along the grain. Below the layer along the 10-mil PVC grain was the 20-inch x 25-inch x 2-mil Magnetic Strip Master Sheet cut in the short grain direction, placed with the coated surface facing away from the grain. adjacent layer of PVC of 10 mils. A 21-inch x 26-inch sheet of transparent 2-mil polyester was placed on the Teslin® sheet to act as a release coating. This construction was placed between two 21"x 26" x 30 mil polished stainless steel metal plates. An identical coated Polyester / Teslin® sheet / PVC / PVC / Master Magnetic Strip Sheet was placed on top of a stainless steel plate of the existing construction. A polished metal plate was placed on top of the exposed polyester release liner. The pattern was repeated ten times more, in such a way that there were twelve multilayer folds pre-pressed in the stack. The resulting stack was placed between cushions cushions. The cushion pads are a combination of polyamide fiber and mechanical rubber, manufactured and supplied by Yamauchi Corporation, designed to more evenly distribute temperature and pressure during thermal lamination. The resulting stack plus cushion pads was then placed between two slightly polished, non-corroded, non-corrosive metal plates of 125 μl. All this construction, referred to as a book, was put on a TMP lamination press, preheated to a temperature of 300 ° F. The composite construction was laminated by compression at a pressure of 203 psi. The entire book was kept in these conditions until the layers in the middle of the book reached a temperature of 261 ° F. While it was still hot, the pressure of all the books was released for one minute and the pressure was then reintroduced. The plates were then cooled for sufficient time to allow the same central layers to reach 100 ° F. After removing them from the press, the twelve composite sheets were all removed from the book. The Mylar release liner was removed from the Teslin® sheet. The surface of the magnetic strip showed defects resulting from the printing of the Wikoff coating on the lamination plate. The twelve finished composite sheets had good integrity; any attempt at delamination resulted in the destruction of the Teslin® layer, which demonstrated a good adhesive bond and essentially no seams between the Teslin® and the PVC. 1SO7910 ID-1 cards were punched out from each of the composite sheets of 20 inches x 25 inches x 30.5 mils. The finished cards of each composite sheet had good integrity and a good flat lat. The cards proved to demonstrate non-blocking behavior and required slip performance. Example 18 - Thermal Lamination A sheet of TS 1000 (available from PPG Industries, Incorporated, under the trade name Teslin), which measured 8.5 x 11 inches, was cut from a master roll. The Teslin sheet was cut using four (4) passes per side. The coating composition used to coat the Teslin was prepared by first diluting an anionic polyurethane with 31% solids, sold under the trademark WitcoBond 234 (from Crompton Corporation, Greenwich, Connecti-cut), at 12.3% solids in a stainless steel mixing tank under high speed mixing with a head mixer. In a separate feed tank, a solution of 55% solids of a reacted polyamide amine with dimethylamine and epichlorohydrin (available under the trade name CinFix NF, from Stockhausen GmbH &Co., KG, Krefeld, Germany) was diluted. ) at 7.7% solids and was then added to the diluted dispersion of anionic polyurethane at a ratio of 50/50 by volume and the mixture was mixed for 15 minutes. The pH was adjusted to 5.0 +/- 0.5. The total resin solids of the mixture was 10%. The coating composition was applied to the Teslin sheet (10 mils thick) using flexographic re-dressing technology, which included two coating stations containing forced air drying ovens. Each coating station consisted of a coating feeding chamber, anilox roller and rubber roller. It was supplied to the coating feeding chamber from a coating maintenance tank and a pump. Only one coating station was used in the preparation of this material. The apparatus was equipped with an anilox roller of 7 bcm (trillion cubic microns), the line speed was 180 fpm (feet per minute) and the oven temperature was 105 ° C (220 ° F). Eight (8) passes per roll were made, corresponding to four (4) passes per surface. A printing test was then made on the sheet using an HP1220C color ink jet printer. The printed sheet was laminated using the following test method of lamination peel strength. The 8.5 x 11 inch sheet of Teslin was covered with a Sealtran 3/2 laminate film of 8.5 x 11 inches. A 2 x 11 inch strip of 20 Ib strand paper was placed along the center line (in the 11 inch direction) on the Teslin. The film to be studied was cut to 8.5 inches by 11 inches and placed directly on top of the aforementioned structure. The laminated sheet was cut into a piece of 4.25 inches by 11 inches. Strips (1 inch by 4.25 inches) were then cut using a JDC Precision Sample Cutter (Thwing Albert Instruments). Each strip was placed in a "lamination pocket" coated with silicone. The pocket was fed through a pocket laminator large enough to accommodate the pocket. The rolling roll temperature varied between 275 and 300 ° F (120-135 ° C). The laminated samples were then stored at room temperature for at least 24 hours before the debonding test. The lamination film was peeled back from the Teslin and placed in the upper jaw of a tensile meter. The lower portion was placed in the lower jaw of the traction meter. A barking of 180 ° was performed at 0.5 inch / minute with a sample rate of 4.0 pt / second. The results of the test showed that the initial resistance to barking was 9.6 pounds / inch and demonstrated that the resulting substrate retained its integrity after soaking in water for 24 hours.Example 19 In preparing a coating composition of the present invention, a 31% polydimethyldiallylammonium chloride sold under the trade name CinFix RDF, Stockhausen GmbH & Co. KG, Krefeld, Germany, 10% deionized water in a stainless steel or polyethylene mixing vessel with gentle agitation. The gentle agitation was defined by a three-lobed and medium-pitch mixing head, the system being in a ratio of diameters of the mixing head to the mixing vessel 1 to 3 and rotating the mixing head at 600-1,000 rpm and being properly positioned. In a separate mixing vessel, a 29% aqueous cationic acrylic solution sold under the designation WC-71-2143, of PPG Industries, Inc., is diluted with 10% deionized water and added to the main mixing vessel containing CinFix RDF pre-diluted. In a separate mixing vessel, an aqueous 30% cationic polyurethane dispersion sold under the trade name Witcobond W240, from Crompton Corporation, is diluted with 10% deionized water and added to the main mixing vessel containing the CinFix mixture. RDF and PPG WC-71-2143. The resulting coating composition is stirred for 15 minutes. The resulting pH was 5.5 +/- 0.5. The total solids of the composition were 10% and a viscosity of 56 cps was measured using a Brookfield viscometer, RVT, axis No. 1, at 50 rpm and 25 ° C. For comparison, other coating compositions were produced using CinFix additives and alternative polyurethane dispersions with or without WC-71-2143.
Ingredients% Sóli8181- -02 -03 -04 -05 -06 -07 -08 -09 two 67-01 CinFix HF 51 18.5 - - - CinFix 167 10 - 100 100 100 100 - CinFix RDF 10 - - - 100 100 100 100 itcoBond W- 31 49.6 - - - - - - 7 - 234 WitcoBond X- 10 - 150 75 - - 150 75 - - 051 WitcoBond W- 10 - - - 150 75 - - 150 75 240 WC-71- 2143 10 - - 75 - 75 - 75 - 75 All values are in parts by weight (pep). Ingredients ConFix NF - a 50-60% active aqueous solution of poly (quaternary amine) polymer (CAS No. 68583-79-9) from Stockhausen GmbH & Co. KG, Krefeld, Germany. CinFix 167 - a 50-60% active aqueous solution of poly (quaternary amine) (Composition - Market Secret) of Stockhausen GmbH & Co. KG, Krefeld, Germany. CinFix RDF - a 30-35% active aqueous solution of poly (quaternary amine) polymer (CAS No. 26062-79-3) from Stockhausen GmbH & Co. KG, Krefeld, Germany. WitcoBond W-234 - a water-based dispersion with 30-35% solids of an anionic aliphatic urethane from Uniroyal Chemical of iddlebury, CT. WitcoBond X-051 - a water based dispersion with 30-35% solids of one. cationic urethane from Uniroyal Chemical of Middlebury, CT. WitcoBond W-240 - a water-based, self-crosslinking anionic polyurethane dispersion with 30-35% solids from Uniroyal Chemical of Middlebury, CT.
WC-71-2143 - an aqueous dispersion with 25-30% solids of a cationic acrylic polymer from PPG Industries of Pittsburg, PA. The formulation of PPG No. WC-71-2143 is an aqueous acrylic polymer with secondary amine and hydroxyl functionality prepared by solution polymerization. An aqueous dispersion of cationic acrylic polymer is also disclosed. WC-71-2143 was prepared as follows. Ingredients Weight in grams Initial charge Isopropanol 130.0 Feeding 1 Isopropanol 113.0 N-butyl acrylate 69.2 Methyl methacrylate 153.0 2- (tert-butylamino) ethyl methacrylate (CAS 3775-90-4) 73, 0 Styrene 69.2 Initiator VAZO® 671 18.2 Feeding 2 Glacial acetic acid 17.7 Feeding 3 Deionized water 1,085.0 1 2, 2'-azobis (2-methylbutanonitrile) initiator marketed by EI du Pont de Nemours and Company, Wilmington, Delawa-re. The initial charge was heated in a reactor with stirring at reflux temperature (80 ° C). Feed 1 was added continuously over a period of 3 hours. Upon completion of the addition of the Power 1, the reaction mixture was kept under reflux for 3 hours. The resultant acrylic polymer solution had a total solids content of 61.7 percent (determined by the weight difference of a sample before and after heating at 110 ° C for one hour) and a number average molecular weight. of 4,792, determined by gel permeation chromatography using polystyrene as a standard. Next, Feed 2 was added over five minutes at room temperature with stirring. After the addition of Feed 2 was complete, Feed 3 was added over 30 minutes while the reaction mixture was heated for the azeotropic distillation of isopropanol. When the distillation temperature reached 99 ° C, the distillation was continued for about an additional hour and the reaction mixture was then cooled to room temperature. The total distillation collected was 550.6 grams. The product, which was an aqueous solution of cationic acrylic polymer, had a solids content of 32.6 percent by weight (determined by the weight difference of a sample before and after heating at 110 ° C for one hour) and a pH of 5.25. All% solids values are in% by weight. The coatings were applied to a white sheet of Teslin® TS 1000 of 8¾ "x 11". The weight of the coating is measured by the difference using an electronic balance. • Weigh the white sheet. • The coating is applied to the front side using a coiled wire rod # 9. • The sheet is baked at 95 ° C in a textile oven (Model LTF of Werner Mathis AG, Zurich, Switzerland) for 2 minutes. • The sheet is removed from the oven and the coating is applied to the back side using a # 9 rolled wire rod. · Bake the sheet at 95 ° C in the textile oven for 2 minutes. • The sheet is removed, allowed to cool to the touch and reweighed. • The coating weight is determined in milligrams / square inch by dividing the weight difference in milligrams by the coated area. The dynamic viscosity of the mixed coatings was measured using a Zahn # 2 cup and the static viscosity was measured using a Brookfield Model DV-1 + viscometer using a # 2 shaft at 100 rpm. Coating Zahn Cup Weight # 2 Coating Viscosity (seconds) Brookfield mg / ulgada2 (Centipoises at 22 ° C) -01 2.5 16.5 51.6 -02 0.4 23.6 236.4 -03 0, 9- 17, 7 65.6 -04 1.5 15.5 40 -05 0.3 21.1 85.6 -06 0.4 21, 7 125.2 -07 0.9 16.1 40.8 -08 0.6 16.3 48.8 -09 1.1 15.4 41.2 Test impressions were generated from the Teslin sheets coated with an HP960C printer, set to the normal default printing mode. Optical density values were measured using an X-Rite® densitometer, model type 418, normalized to a Macbeth® black / white standard plate. Test impressions were also generated using Teslin TS1000 uncoated for comparison. The values of the optical density are shown in the following table.
RevestimienCMY CMYK to Uncoated, 76 1, 02 0, 81 0, 55 0, 76 tion -01 | 1.30 1, 05 1, 32 1, 04, 1, 13 -02 1, 01 0, 84 1, 05 0, 84 1, 03 -03 1, 08 0, 83 1, 03 0, 83 1, 08 -04 1, 05 0, 95 1, 23 0, 96 1, 04 -05 1.15 0, 87 1, 07 0, 87 1, 15 -06 1,25 1,11 1, 26 0, 97 1,28 -07 1, 23 1,27 1, 21 1, 01 1,39 -08 1,27 1, 07 1 , 28 1, 00 1, 16 -09 1.30 1.24 1.41 1, 13 1.29 The coating 09 was applied to 8¾ "x 11" sheets of Teslin® TS1000 and SP1000 and cured as described above. Impression tests were generated from the Teslin sheets coated by an HP960C printer, set to the normal default printing mode. The values of the optical density were measured using a X-Rite® meter densitometer, model type 418, normalized to a standard Macbeth® black / white standard. In the following table, the values of the optical density are shown.
Example 20 Several 6,600 foot rolls of 10.5 mil Teslin TS1000 were prepared with the coating composition described in Example 19 according to the technique described in Example 19. The resulting rolls were converted into 8.5"x 11 sheets. ", in the long direction of the grain. Print proofs were generated with an HP960C printer, adjusted to the best photographic inkjet matte finish. Both sides of the substrate were printed. The optical density of the color bars representing the five primary color / ink types was measured: composite black, cyan, magenta, yellow and pigment black. The printed color bars were immersed in tap water for 15 minutes and the resulting optical densities were measured. The procedure was then repeated after a total of 24 hours of continuous soaking. The values of the optical density are given in the following tables. Retention of the optical density - Side A 24 hours, tap water CMY Cyan Magenta Yellow Black weather soaking to water Initial 1.31 1, 13 1.26 0.88 1.30 15 minutes 1, 31 1.14 1.25 0.90 1.30 24 hours 1.32 1, 12 1.24 0, 89 1.29 Retention of optical density 24 hours, tap water All color bars remain solid after 24 hours of soaking time in tap water. No bleed of any of the colors was visible. The 10-point font in bold that was part of the samples of the printing test, printed in composite black, maintained good optical clarity. Example 21 26 inch x 38 inch sheets of Teslin TS1000 substrate treated, 10.5 mil thick, were cut from a master roll in the long grain direction. The Teslin had been coated with 3 passes per side (3x3) using the same coating composition as described in Example 19 and 'the same flexographic coating technology described in Example 19. A coated Teslin sheet was placed on top of a 26 inch x 38 inch sheet of 0.21 inch polyvinyl chloride (PVC) supplied by Empire Plastics. The PVC sheet was cut in the long grain direction. A 27-inch x 39-inch sheet of transparent polyester of 2 microliters was placed on top of the Teslin sheet to act as a release coating. This release coating of the composite sheet was removed after lamination and is not an integral part of the final composite sheets. This construction was placed between two 27"x 39" x 30 mil polished stainless steel plates. The resulting stack was then placed between two 27"x 39" x 125 mil non-corrosive metal plates. All this construction was put on a 200 ton Wa-bash lamination press preheated to 220 ° F. The composite construction was laminated by compression at a pressure of 200 psi for 8 minutes at a temperature of 220 ° F. While they were still under pressure, the plates cooled to less than 100 ° F, which took approximately 22 minutes. After removing it from the press, the composite sheet resulting from the construction of the stack was removed. The finished composite sheet had good integrity; any attempt at delamination destroyed the Teslin layer, which showed a good adhesive bond and no seams between the Teslin and the PVC. ISO7910 ID-1 cards were punched out from the resultant 26 inch x 38 inch x 30.5 mil composite sheet. The finished cards had good integrity and a good flat lat. Any attempt at delamination destroyed the Teslin layer, which showed a good adhesive bond and no seams between the Teslin and the PVC. Example 22 20 inch x 25 inch sheets of treated Teslin substrate, 10.5 mil thick, were cut from a master roll in the long grain direction. The Teslin had been coated with 3 passes per side (3x3) using the same coating composition as described in Example 1 and the same flexographic coating technology described in Example 2. A coated Teslin sheet was placed on top of a 20-inch x 25-inch sheet of 0.10-inch polyvinyl chloride (PVC) supplied by Empire Plastics. The PVC sheet was cut in the long grain direction. Below the PVC layer was a second layer of 20 inches x 25 inches x 10 mils of PVC, cut in the short grain direction. Below the 10-mil PVC layer cut in the short grain direction, there was a 20-inch x 25-inch x 2-mil PVC sheet cut in the long grain direction. A 21-inch x 26-inch sheet of 2-mil clear polyester was placed on the Teslin sheet to act as a release liner. This construction was placed between two 21"x 26" x 30 mil polished stainless steel metal plates. An identical coated Polyester / Teslin foil / PVC / PVC / PVC sheet was placed on top of a stainless steel plate of the existing construction. A polished metal plate was placed on top of the exposed polyester release liner. The pattern was repeated ten times in such a way that there were twelve multilayer layers pre-pressed in the stack. The resulting stack was placed between cushions cushions. The cushion pads are a combination of polyamide fiber and mechanical rubber, manufactured and supplied by Yamauchi Corporation, designed to more evenly distribute temperature and pressure during thermal lamination. The resulting stack plus cushion pads were then placed between two 125 mil unpolished non-corrosive metal plates. All this construction, referred to as a book, was put on a TMP lamination press, preheated to 300 ° F. The composite construction was laminated by compression at a pressure of 203 psi for 18 minutes at a temperature of 300 ° F. While they were still under pressure, the plates were cooled to less than 100 ° F, which took approximately 19 minutes. After removing them from the press, all twelve composite sheets of the book were removed. All twelve finished composite sheets had good integrity; any attempt at delamination destroyed the Teslin layer, which showed a good adhesive bond and no seams between the Teslin and the PVC. ISO7910 ID-1 cards were punched out from each of the 20-inch x 25-inch x 30.5-millimeter composite sheets. The finished cards of each composite sheet had good integrity and a good flat lat. Any attempt at delamination destroyed the Teslin layer, which showed a good adhesive bond and no seams between the Teslin and the PVC. This previous example was also carried out using Teslin SP1000, which produced the same results as the Teslin TS1000. Example 23 Composite sheets manufactured according to Example 19 were soaked individually in deionized water for 15 minutes and then allowed to air dry for 24 hours. ISO7910 ID-1 cards were punched out from each of the composite sheets of 20 inches x 25 inches x 30.5 mils. The finished cards of each composite sheet had good integrity and a good flat lat. Any attempt of delamination destroyed the Teslin layer, which shows a good adhesive bond between the Teslin and the PVC. The resulting conditioned cards demonstrated easier separation of a stack and sliding characteristics compared to the non-conditioned version.
The following table compares the retention behavior of the optical density of the new offer (recipe 8181-67-09) to the standard IJ1000WP (2-component recipe). The printing test patterns used in this study were produced with a HP970 color inkjet printer, set for the best quality and photo grade glossy inkjet paper. Optical density after soaking with deionized water Time of Black Cyan Magenta Yellow Black em a composite of igadomiento tado Teslin 0 1,26 1,2 1,18 0,86 1,25 IJ1000WP 24 1,21 1,13 1, 03 0, 74 1.19 Standard 96 1.18 1, 08 1, 03 0, 71 1, 17 New 0 1.39 1, 33 1.22 0.91 1.37 Teslin 24 1.39 1.35 1.29 0.92 1.37 IJ1000WP 96 1.39 1.32 1.31 0.92 1.36 (8181-67-09) The invention has been described in relation to specific embodiments. Modifications and obvious alterations will occur to others when reading and understanding the detailed description. It is understood that it must be considered that the invention includes all those modifications and alterations, to the extent that they are covered by the scope of the invention or its equivalents.

Claims (1)

  1. Claims 1. A coating composition of a substrate is registered by an ink jet having a pH of less than 7, consisting of: (a) an aqueous dispersion of polyurethane and (b) an aqueous solution of a polymeric dye fixing compound containing nitrogen. 2. The coating composition of an ink-jettable substrate of claim 1, wherein the polyurethane is selected from the group consisting of anionic polyurethanes, cationic polyurethanes, non-ionic polyurethanes, and mixtures thereof. 3. The coating composition of an ink-jettable substrate of claim 2, wherein the aqueous anionic polyurethane dispersion consists of one or more anionic polyurethanes selected from the group consisting of aromatic polyether polyurethanes, aliphatic polyether polyurethanes, polyester aromatic polyurethanes, polyester polyurethanes aliphatic, polycaprolactam aromatic polyurethanes and polycaprolactam polyurethanes aliphatic. 4. The coating composition of an ink-jettable substrate of claim 2, the aqueous anionic polyurethane has one or more acid groups selected from the group consisting of carboxylic acid, sulfonic acid and mixtures thereof. 5. The coating composition of an ink-jettable substrate of claim 1, wherein the aqueous solution of a nitrogen-containing polymeric dye fixing compound consists of a polymer having monomeric residues derived from one or more monomers that contain nitrogen selected from the group consisting of: H2C H; where R1 is independently selected for each case in each structure between H and aliphatic C-_ to C3; R2 is independently for each structure a divalent linking group selected from the group consisting of a C2 to C20 aliphatic hydrocarbon, polyethylene glycol and polypropylene glycol; R3 is independently for each case in each structure H, an aliphatic hydrocarbon Ca to C22 or a residue of the reaction of the nitrogen with epichlorohydrin, and Z is selected from the group consisting of -O- or -NR4-, where R4 is selected from The group consisting of H or CH3 and X is selected from the group consisting of halides and methylsulfate. The coating composition of an ink-jettable substrate of claim 1, wherein the aqueous polyurethane dispersion is present in 10 to 70 weight percent of the coating composition of an ink-jettable substrate. and the aqueous solution of a nitrogen-containing polymeric dye fixing compound is present in 30 to 90 weight percent of the coating composition of a substrate ink-repeatable. The coating composition of an ink-jettable substrate of claim 1 prepared by mixing the nitrogen-containing polymeric dye fixing compound (b) in the aqueous polyurethane dispersion (a). 8. A method of coating an ink-jettable substrate consisting of: (a) having an ink-jettable substrate having an upper surface and an inner surface; (b) having a coating composition having a pH of less than 7, consisting of: (i) an aqueous polyurethane dispersion and (ii) an aqueous solution of a nitrogen-containing polymeric dye fixing compound, and (c) applying the coating composition to at least one side of the ink-jettable substrate. The method of claim 8, wherein the ink-jettable substrate consists of a microporous substrate having an upper surface and a lower surface and having: (a) a matrix consisting of a polyolefin, (b) a finely divided particulate siliceous filler distributed throughout the matrix and (c) a network of interconnecting pores communicating throughout the microporous substratesaid pores constituting at least about 35 volume percent of said microporous substrate. The method of claim 9, wherein the polyolefin consists of one or both selected from the group consisting of a high molecular weight linear polyethylene having an intrinsic viscosity of at least 10 deciliters / gram and a high linear polypropylene. molecular weight having an intrinsic viscosity of at least 5 deciliters / gram. The method of claim 9, wherein the siliceous filler constitutes from 50 percent to 90 percent by weight of the microporous substrate. The method of claim 8, wherein the aqueous polyurethane dispersion of (b) (i) consists of a polyurethane selected from the group consisting of anionic polyurethanes, cationic polyurethanes, nonionic polyurethanes and mixtures thereof. 13. The method of claim 12, wherein the anionic polyurethane is selected from the group consisting of aromatic polyether polyurethanes, aliphatic polyether polyurethanes, aromatic polyester polyurethanes, aliphatic polyester polyurethanes, aromatic polycaprolactam polyurethanes, and aliphatic polycaprolactam polyurethanes. The method of claim 12, wherein the aqueous anionic polyurethane has one or more acid groups selected from the group consisting of carboxylic acid, sulfonic acid and mixtures thereof. 15. The method of claim 8, wherein the aqueous solution of a nitrogen-containing polymeric dye fixative compound consists of a polymer containing monomeric residues derived from one or more nitrogen-containing monomers selected from the group consisting of: ^ CR1 RXCT where R1 is independently selected for each case in each structure between H and aliphatic Qx to C3; R2 is independently for each structure a divalent linking group selected from the group consisting of a C2 to C20 aliphatic hydrocarbon, polyethylene glycol and polypropylene glycol; R3 is independently for each case in each structure H, an aliphatic hydrocarbon Cx to C22 or a residue of the reaction of the nitrogen with epichlorohydrin, and Z is selected from the group consisting of -O- or -NR4-, where R4 is selected from the group consisting of H or CH3 and X is selected from the group consisting of halides and methylsulfate. 16. The method of claim 8, wherein the aqueous polyurethane dispersion is present in 10 to 70 weight percent of the coating composition of an ink-jettable substrate and the aqueous solution of a dye fixing compound. polymer containing nitrogen is present in 30 to 90 weight percent of the coating composition. 17. The method of claim 8, wherein the nitrogen-containing polymeric dye fixing compound is a polyamide amine reacted with epichlorohydrin. 18. The method of claim 8, wherein the coating composition has a total resin solids of 1 to 35% by weight based on the total weight of the coating composition. 19. The method of claim 8, wherein the aqueous polyurethane dispersion of (b) (i) consists of an anionic polyurethane and the coating composition is prepared by mixing the nitrogen-containing polymeric dye fixative (b) (ii) in the aqueous polyurethane dispersion (b) (i). The method of claim 8, wherein the coating composition is applied to both sides of the ink-jettable substrate. 21. A substrate recordable by ink jet coated using the method of claim 8. 22. A microporous coated substrate consisting of: (a) a microporous substrate having a top surface and a bottom surface consisting of: (i) a matrix consisting of a polyolefin, (ii) a finely divided particulate siliceous filler distributed throughout the matrix and (iii) a network of intercommunicating pores communicating throughout the microporous substrate, said pores constituting at least about 35 percent in volume of said microporous substrate, and (b) a coating layer on at least one surface of the microporous substrate, said coating layer consisting of: (i) a dye fixing compound containing polymeric nitrogen and (ii) one or more polyurethanes selected from the group consisting of anionic polyurethanes, cationic polyurethanes, non-ionic polyurethanes and mixtures thereof. The coated microporous substrate of claim 22, wherein the polyurethane is an anionic polyurethane and the aqueous anionic polyurethane has one or more acid groups selected from the group consisting of carboxylic acid, sulfonic acid and mixtures thereof. The coated microporous substrate of claim 22, wherein the nitrogen-containing polymeric dye fixing compound consists of a polymer containing monomeric residues derived from one or more nitrogen-containing monomers selected from the group consisting of: H2C 2 where R1 is independently selected for each case in each structure between H and aliphatic Cx to C3; R2 is independently for each structure a divalent linking group selected from the group consisting of a C2 to C20 aliphatic hydrocarbon, polyethylene glycol and polypropylene glycol; R3 is independently for each case in each structure H, an aliphatic hydrocarbon C to C22 or a residue of the reaction of the nitrogen with epichlorohydrin, and Z is selected from the group consisting of -O- or -NR4-, where R4 is selected between the group consisting of H or CH3 and X is selected from the group consisting of halides and methylsulfate. 25. The coated microporous substrate of claim 22, wherein the polyurethane is present in 10 to 70 weight percent of the coating layer and the polymeric dye fixing compound containing nitrogen is present in 30 to 90% by weight. 100% by weight of the coating layer. 26. The coated microporous substrate of claim 22, wherein the nitrogen-containing polymeric dye fixing compound is a polyamide amine reacted with epichlorohydrin. 27. The coated microporous substrate of claim 22, wherein the polyolefin consists of one or both selected from the group consisting of a high molecular weight linear polyethylene having an intrinsic viscosity of at least about 10 deciliters / gram and a polypropylene. high molecular weight linear having an intrinsic viscosity of at least about 5 deciliters / gram. 28. The coated microporous substrate of claim 22, wherein the siliceous filler constitutes from 50 percent to 90 percent by weight of the microporous substrate. 29. The coated microporous substrate of claim 22, wherein the coating layer penetrates at least the first half of the surface of the microporous substrate. 30. The coated microporous substrate of claim 22, wherein the microporous substrate has a thickness of 0.5 to 100 mils. 31. The coated microporous substrate of claim 22, wherein the layer weight is from 0.001 g / m2 to 50 g / m2. 32. A multi-layer article consisting of an ink-jettable substrate at least partially connected to a substantially non-porous material, said inkjet recordable substrate being at least partially coated with a substantially water-resistant coating composition and at least one being of said ink-jettable substrate and said substantially non-porous material at least partially coated with a friction-reducing coating composition. The multi-layer article of claim 32, wherein said substantially water resistant coating composition consists of: (a) an aqueous polyurethane dispersion and (b) a polymeric dye fixing material containing at least partially dissolved nitrogen in the an aqueous medium 34. The multi-layer article of the claim 32, wherein said friction reducing composition consists of a lubricant and a resin. 35. The multilayer article of claim 32, wherein said lubricant consists of polysiloxane. 36. The multi-layered article of the claim 32, wherein said resin consists of an acrylic styrene polymer. 37. A method for producing a multilayer article consisting of the following steps: (a) having an ink-jettable substrate having an upper surface and a lower surface; (b) having a substantially water resistant coating composition consisting of a stable dispersion of: (i) an aqueous polyurethane dispersion and (ii) a polymeric dye fixing material containing at least partially dissolved nitrogen in a medium aqueous; (c) at least partially applying said coating composition to at least one surface of said ink-jettable substrate; (d) connecting at least partially said ink-jettable substrate of (c) to a non-porous substantial-liquid material having an upper surface and a lower surface; (e) having a friction-reducing coating composition, and (f) applying at least partially said friction-reducing coating composition to at least one surface of at least one of said ink-jettable substrate and said material. substantially non-porous 38. A multi-layer article consisting of an ink-jettable substrate, at least one substantially non-porous material and a magnetizable material. 39. The multi-layer article of the claim 38, wherein said magnetizable material is an oxide material. 40. The multi-layered article of claim 39, wherein said oxide material is selected from ferrous oxide, iron oxide and mixtures thereof. 41. The multi-layer article of claim 38, wherein said magnetizable material is a suspension. 42. The multi-layered article of claim 38, wherein said magnetizable material has a coercivity of 200 to 5,000. 43. The multilayer article of claim 38, wherein said magnetizable material is at least partially connected to at least one material selected from a protective material, a support material or an adhesive material. 44. The multilayer article of claim 43, wherein said protective material is selected from polyethylene te-reftalate, polyester and combinations thereof. 45. The multilayer article of claim 43, wherein said support material is selected from polyethylene te-reftalate, polyester and combinations thereof. 46. The multilayer article of claim 43, wherein said adhesive material is selected from polyvinyl acetate, starches, gums, polyvinyl alcohol, animal glues, acrylics, epoxies, polyethylene-containing adhesives, and rubber-containing adhesives. 47. The multilayer article of claim 43, wherein said protective material is at least partially connected to said magnetizable material, said magnetizable material is at least partially connected to said support material and said support material is at least partially connected to said material. said adhesive material. 48. The multilayer article of claim 38, wherein said magnetizable material is at least partially connected to said ink-jettable substrate. 49. The multi-layered article of the claim 38, wherein said magnetizable material is at least partially connected to said substantially non-porous material. 50. The multi-layer article of claim 38, wherein said ink-jettable substrate is a microporous substrate. 51. The multilayer article of claim 38, wherein said substantially non-porous material is polyvinyl chloride. 52. The multilayer article of claim 38, wherein said magnetizable material is at least partially coated with a coating composition substantially resistant to. Water. 53. The multilayer article of claim 52, wherein said substantially water resistant coating composition is the coating composition of claim 1. 5. The multi-layer article of claim 52, wherein at least one surface of said ink-jettable substrate is at least partially offset with a substantially water-resistant coating composition. 55. The multilayer article of claim 52, wherein at least one surface of said substantially non-porous material is at least partially coated with a coating composition substantially resistant to water. 56. The multilayer article of claim 38, wherein at least one surface of said magnetizable material is at least partially coated with a friction reducing coating composition. 57. The multilayer article of claim 56, wherein said friction reducing coating composition further contains at least one lubricant and at least one resin. 58. The multi-layer article of claim 38, wherein said ink-jettable substrate is at least partially coated with a friction-reducing coating composition. 59. The multi-layered article of the claim 38, wherein said substantially non-porous material is at least partially coated with a friction-reducing coating composition. 60. The multilayer article of claim 38, further including a release liner at least partially connected to at least one surface of said multilayer article. 61. A multilayer article consisting of a microporous substrate at least partially connected to a substantially non-porous first material, said first substantially non-porous material being at least partially connected to a second substantially non-porous material, said second material being substantially non-porous at least partially connected to a third substantially non-porous material, said third material being substantially non-porous in a magnetizable material. 62. A multi-layer article consisting of a magnetizable material at least partially connected to an adhesive material and said adhesive material being at least partially connected to a substantially non-porous material. 63. A multilayer article consisting of a magnetizable material at least partially connected to an adhesive material and said adhesive material being at least partially connected to an ink-jettable material. 64. A multi-layer article consisting of a magnetizable material, an ink-jettable substrate and a substantially non-porous material, wherein said ink-jettable substrate is at least partially coated with a substantially water-resistant coating composition. and at least one of said ink-jettable substrate and said substantially non-porous material is at least partially coated with a friction-reducing coating composition. 65. A multi-layer article consisting of an ink-jettable substrate, at least one substantially non-porous material and a data transfer / storage device. 66. The multi-layered article of the claim 65, wherein said transmittance / data storage device includes a support material. 67. The multi-layered article of the claim 66, wherein said support material is polyvinyl chloride. 68. The multi-layered article of the claim 65, wherein said transmittance / data storage device includes a barrier material. 69. The multi-layered article of the claim 68, wherein said transmittance / data storage device can be at least partially connected to said barrier material using an adhesive material. 70. The multilayer article of claim 68, wherein at least one surface of said barrier material is at least partially coated with a coating composition selected from a substantially water resistant coating composition or a reducing coating composition. of friction or a combination of these. 71. The multilayer article of claim 68, wherein said barrier material consists of a substantially non-porous material. 72. A multi-layer article consisting of a microporous substrate at least partially connected to a substantially non-porous material, said microporous substrate being at least partially coated with a coating composition substantially resistant to water and said coating composition consisting of a stable dispersion. of: (a) an aqueous dispersion of polyurethane and (b). a polymeric dye fixing material containing cationic nitrogen at least partially dissolved in an aqueous medium. 73. The multi-layered article of the claim 72, wherein said microporous substrate consists of: (a) a polyolefin, (b) a particulate silica material and (c) a porosity where the pores constitute at least one 35 percent by volume of the microporous substrate. 74. The multi-layered article of the claim 73, wherein said polyolefin is selected from polyethylene, polypropylene and mixtures thereof. 75. The multi-layered article of the claim 74, wherein said polyethylene consists of a substantially linear high molecular weight polyethylene having an intrinsic viscosity of at least 10 deciliters / gram and said polypropylene consists of a substantially linear high molecular weight polypropylene having an intrinsic viscosity of at least 5 deciliters /gram. 76. The multilayer article of claim 73, wherein said particulate silica material consists of precipitated silica. 77. The multilayer article of claim 72, wherein said aqueous polyurethane dispersion is selected from aqueous dispersions of anionic polyurethanes., cationic polyurethanes, non-ionic polyurethanes and their mixtures. 78. The multi-layer article of claim 77, wherein said anionic polyurethane is selected from aromatic polyether polyurethanes, aliphatic polyether polyurethanes, aromatic polyester polyurethanes, aliphatic polyester-alkyl polyesters, polycaprolactam aromatic polyurethanes, polycaprolactam polyurethanes and mixtures thereof . 79. The multilayer article of claim 72, wherein said substantially non-porous material is selected from substantially non-porous thermoplastic polymers, substantially non-porous metallized thermoplastic polymers, substantially non-porous thermoset polymers, substantially non-porous elastomeric polymers, substantially non-porous metals and its mixtures 80. A method for producing a multi-layer article consisting of the following steps: (a) having a microporous substrate having an upper surface and a lower surface; (b) having a substantially water resistant coating composition consisting of a stable dispersion of: a. an aqueous dispersion of polyurethane and b. a polymeric dye fixing material containing cationic nitrogen at least partially dissolved in an aqueous medium; (c) at least partially applying said coating composition to at least one surface of said microporous substrate, and (d) connecting at least partially said microporous substrate of (c) to a substantially non-porous material. 81. A coating composition of a substantially water-resistant ink jet substrate consisting of: a. an aqueous dispersion of polyurethane, b. a polymeric dye fixative containing cationic nitrogen and c. an acrylic polymer, wherein said coating composition has a pH of 7 or less. 82. The coating composition of claim 81, wherein said polyurethane dispersion is selected from anionic polymers, cationic and nonionic polymers dispersible in water. 83. The coating composition of claim 81, wherein said polyurethane dispersion consists of a polyisocyanate and a polyol. 84. The coating composition of claim 81, wherein said polymeric dye fixing compound containing cationic nitrogen consists of polyamine and epichlorohydrin. 85. The coating composition of claim 81, wherein said acrylic polymer consists of a cationic acrylic polymer. 86. The coating composition of claim 85, wherein said cationic acrylic polymer is selected from polyacrylates, polymethacrylates, polyacrylonitriles and polymers having monomeric types selected from acrylonitrile, acrylic acid, acrylamide and mixtures thereof. 87. A method of preparing a coating composition of a substantially water-resistant ink-jettable substrate that includes the step of mixing a polymeric dye-fixing compound containing nitrogen with an aqueous dispersion of polyurethane and an acrylic polymer to produce a substantially homogeneous mixture having a pH of 7 or less. 88. A water-repellable ink-jet substrate substantially water-resistant at least partially coated with a coating composition consisting of: a. an aqueous dispersion of polyurethane, b. an aqueous solution of a polymeric dye fixing compound containing cationic nitrogen and c. an acrylic polymer, wherein said coating composition has a pH of 7 or less. 89. The recordable ink jet substrate of claim 88, further including the attachment of said substrate to at least one layer of a substantially non-porous material.
MXPA06002445A 2003-09-03 2004-08-18 Water resistant ink jet printable sheet. MXPA06002445A (en)

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US10/654,433 US7166156B2 (en) 2001-08-01 2003-09-03 Ink recordable substrate coating composition having a pH less than 7
US10/654,119 US20040105971A1 (en) 2001-09-05 2003-09-03 Polymer processing of a substantially water-resistant microporous substrate
US10/654,377 US20040105940A1 (en) 2002-04-19 2003-09-03 Water resistant ink jet recordable substrate
PCT/US2004/026892 WO2005023543A2 (en) 2003-09-03 2004-08-18 Water resistant ink jet printable sheet

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