KR950006154Y1 - Joining apparatus for piece of synthetic resin articles - Google Patents

Joining apparatus for piece of synthetic resin articles Download PDF

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Publication number
KR950006154Y1
KR950006154Y1 KR92002054U KR920002054U KR950006154Y1 KR 950006154 Y1 KR950006154 Y1 KR 950006154Y1 KR 92002054 U KR92002054 U KR 92002054U KR 920002054 U KR920002054 U KR 920002054U KR 950006154 Y1 KR950006154 Y1 KR 950006154Y1
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South Korea
Prior art keywords
mold
forming
rod
insulating cover
molding
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KR92002054U
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Korean (ko)
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KR930019548U (en
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김성복
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김성복
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Priority to KR92002054U priority Critical patent/KR950006154Y1/en
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Publication of KR950006154Y1 publication Critical patent/KR950006154Y1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/18Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)

Abstract

내용 없음.No content.

Description

관체 보온덮개의 성형장치Forming device of the tube thermal cover

제 1 도는 본 고안의 사시도.1 is a perspective view of the present invention.

제 2 도는 본 고안 성형틀의 좌우 결합부분을 나타낸 분해 사시도.Figure 2 is an exploded perspective view showing the left and right coupling portion of the present invention mold.

제 3 도는 본 고안 성형틀에 의하여 성형되기 전의 보온덮개 원단.3 is a heat insulating cover fabric before molding by the present invention mold.

제 4 도는 본 고안 성형틀에 의하여 성형된 후의 보온덮개.4 is a heat insulating cover after being molded by the present invention mold.

제 5a,b,c 도 본 고안의 작동상태를 단계적으로 나타낸 정면 구성도. (a)는 보온덮개를 성형하기 위하여 성형틀이 개방된 상태도, (b)는 성형틀을 닫아 성형하면서 전열봉으로 양단부를 가열하는 상태도, (c)는 가열후 접착을 위하여 금형을 완전히 닫은 상태도.5a, b, c is also a front configuration diagram showing the operating state of the present invention step by step. (a) is a state in which a mold is opened to form a heat insulating cover, (b) is a state in which both ends are heated with a heating rod while forming a mold by closing the mold, and (c) is a state in which a mold is completely prepared for adhesion after heating. Also closed state.

제 6 도는 본 고안 타 실시예의 작용상태를 나타낸 정면 구성도.6 is a front configuration diagram showing an operating state of another embodiment of the present invention.

제 7 도는 본 고안 타 실시예의 사시도.7 is a perspective view of another embodiment of the present invention.

제 8 도는 종래 고안의 평면 구성도.8 is a plan view of a conventional design.

* 도면의 주요부분에 대한 부호의 설명* Explanation of symbols for main parts of the drawings

2,56 : 작업대 4,60 : 성형틀2,56: Workbench 4,60: Mold

8,10 : 좌우금형 12,14 : 돌출구멍8,10: left and right mold 12,14: protruding hole

16 : 돌출편 20,22,24,26 : 브라켓16: protrusion 20, 22, 24, 26: bracket

28,30,36,38 에어실린더 40 : 전열봉28,30,36,38 Air Cylinder 40: Electric Rod

42,62 : 성형봉 64 : 승강대42,62: forming rod 64: platform

66,68 : 지지간66,68: support

본 고안은 보온덮개의 성형작업시 형태가 변형되지 않도록 하고, 두께가 두꺼운 보온덮개의 성형작업도 한번에 이루어져 인력과 시간이 절감되도록 한 관체 보온덮개의 성형장치에 관한 것이다.The present invention is to prevent the deformation of the shape of the insulation cover during the molding operation, and the molding operation of the thick thermal insulation cover is also made at a time to reduce the manpower and time to the molding apparatus of the tubular insulation cover.

종래에는 평면상태의 보온덮개 원단에 적절히 열을 가한 다음 제 8 도에서와 같이 일측에 열풍관(86)이 형성된 나팔관형 성형틀(88)속으로 통과시키면 보온덮개 원단(90)이 원통형으로 성형되면서 양단부(92)(94)가 가열접착되고, 회전하는 양측 벨트(96)(98)사이에 끼워져 강제로 당겨져 나오게 한 것인데 이러한 성형장치는 가열성형된 보온덮개(90)가 완전히 냉각되기 전에 벨트(96)(98)사이에 끼워져 강제로 당겨지므로 제품의 형태가 변형되어 상품으로서의 가치가 떨어질 뿐 아니라 두께가 두꺼운 보온덮개(90)는 벨트(96)(98)의 압력으로 접착부위가 떨어지고 벌어져 불량이 되는 결점이 있었다.Conventionally, heat is applied appropriately to the heat insulating cover fabric in a planar state, and then the heat insulating cover fabric 90 is formed into a cylindrical shape by passing through a flap tube-shaped forming mold 88 having a hot air pipe 86 formed on one side as shown in FIG. Both ends 92 and 94 are heat-bonded and sandwiched between the two rotating belts 96 and 98 to be pulled out forcibly. Such a molding apparatus is a belt before the heat-molded insulating cover 90 is completely cooled. (96) (98) between the force is pulled, so that the shape of the product is not only deformed to reduce the value as a commodity, but also the thick heat insulating cover 90 is the adhesive area is dropped and opened by the pressure of the belt (96) (98) There was a fault which became a defect.

따라서 두께가 두꺼운 보온덮개를 제작하기 위하여는 두께가 얇은 보온덮개를 1차성형한 뒤 이를 다시 얇은 두께의 다른 보온덮개가 감싸도록 하여 2차성형 작업을 하는 방법으로 제작하여야 하므로 성형작업에 인력과 시간이 맣이 소모되는 등의 문제점이 있는 것이었다.Therefore, in order to manufacture a thick heat insulation cover, the thin heat insulation cover should be first molded and then the other heat insulation cover of thin thickness should be manufactured by a secondary molding operation. There was a problem such as the time wasted.

본 고안은 이러한 문제점을 해결하기 위하여 안출한 것으로서 작업대 위에서 좌우로 벌어져 열리고 닫히는 일정길이의 원통형 성형틀과 이 성형틀 내에 들어가고 성형틀보다 직경이 작은 성형봉에 의하여 보온덮개가 원통형으로 성형되며 성형된 보온덮개는 탈형되기 전에 그 양단부가 전열봉에 의하여 열접착된 후 탈형되도록 한 것이다.The present invention was devised to solve such a problem, and the insulating cover was formed into a cylindrical shape by a cylindrical molding mold having a predetermined length, which is opened and closed on the workbench, opened and closed on the workbench, and a molding rod having a smaller diameter than the molding mold. Insulating cover is to be demolded after both ends are heat-sealed by the heat-seal rod before demolding.

본 고안 실시예를 첨부도면에 다라 상세히 설명하면 다음과 같다.DETAILED DESCRIPTION The present invention will be described in detail with reference to the accompanying drawings.

작업대(2)위에 원통형의 성형틀(4)을 설치하되 성형틀(4)은 제 2 도와 같이 축핀(6)을 중심으로 하여 좌우로 벌어지고 닫히도록 반원형의 좌우금형(8)(10)하단부에 돌출구멍(12)(14)을 일체로 형성하되 돌출구멍(12)(14)이 일정간격으로 여러개 형성되게 하고, 같은 간격으로 작업대(2)위에 한쌍씩 용접고정된 여러개의 돌출편(16)의 구멍(18)을 돌출구멍(12)(14)과 일치시켜 축핀(6)을 헐겁게 끼워 좌우금형(8)(10)이 축핀(6)을 축으로 하여 자유롭게 회전되게 하고, 좌우금형(8)(10)외면에 돌출한 브라켓(20)(22)과 작업대(2)위에 돌출고정된 브라켓(24)(26)사이에 각각 에어실린더(28)(30)를 설치하여 좌우금형(8)(10)이 에어실린더(28)(30)에 의하여 좌우로 열리고 닫히도록 하고, 성형틀(4) 앞뒤에 세워진 지지간(32)(34)에 에어실린더(36)(38)를 부착하고 에어실린더(36)(38)의 작동봉에 전열봉(40)을 고정하여 전열봉(40)이 에어실린더(36)(38)에 의하여 승강되게 한 것이다.A cylindrical molding die 4 is installed on the worktable 2, but the molding die 4 is opened in the left and right sides of the semi-circular left and right molds 8 and 10 so as to be opened and closed about the shaft pin 6 as the second degree. Protruding holes 12, 14 are formed integrally with each other, but a plurality of protruding holes 12, 14 are formed at regular intervals, and a plurality of protruding pieces 16 welded and fixed on the work table 2 at equal intervals. The hole 18 of the hole and the protrusion pin 12 and 14 are loosely fitted to allow the left and right molds 8 and 10 to rotate freely with the shaft pin 6 as the axis. 8) Air cylinders 28 and 30 are installed between the brackets 20 and 22 protruding on the outer surface and the brackets 24 and 26 protruding and fixed on the work table 2, respectively. (10) is opened and closed left and right by the air cylinders (28, 30), attaching the air cylinders (36) (38) to the support bars (32) (34) standing in front and behind the molding die (4) To the operating rods of the air cylinders 36 and 38. Heat conductive rod 40 to secure the heat sealing properties (40) will be the one low elevated by the air cylinder 36, 38.

미설명 부호(42)는 성형틀보다 직경이 작은 성형봉, (44)는 전원공급용 코오드, (46)는 보온덮개 제조용 원단, (48)은 보온덮개이다.Reference numeral 42 is a molding rod having a smaller diameter than the molding die, 44 is a power supply cord, 46 is a heat insulating cover fabric, 48 is a heat insulating cover.

이와 같이 구성된 본 고안은 일정크기로 절단된 합성수지(P.E 등)의 보온덮개 제조용 원단(46)을 가열하여 부드럽게 한 다음 제 3 도와 같이 좌우로 벌어져 있는 성형틀(4)내에 삽입하고, 그 내에 성형봉(42)을 삽입한 다음 에어실린더(28)(30)를 작동시켜 좌우금형(8)(10)을 닫아 제 4 도와 같이 성형틀(4)과 성형봉(42)에 의하여 원단(46)이 원통형의 보온덮개(48)로 가압 성형되게 하며 이때는 성형틀(4)을 완전히 닫지 않고 약간 열린 상태로 하여 전열봉(10)이 하강하여 성형되는 보온덮개(48)의 양단부를 가열하도록 하고, 가열이 완료되면 전열봉(40)이 상승하고 제 5 도와 같이 성형틀(4)을 완전히 닫아 보온덮개(18)의 양단부가 서로 접착되면서 성형이 완료되도록 한다.The present invention configured as described above is made by heating and softening the fabric 46 for manufacturing a heat insulating cover of synthetic resin (PE, etc.) cut to a certain size, and then inserting it into a forming mold 4 which is opened to the left and right as a third degree, and molding therein. Insert the rod 42 and then operate the air cylinders 28 and 30 to close the left and right molds 8 and 10 to form the fabric 46 by the forming mold 4 and the forming rod 42 as shown in the fourth diagram. The cylindrical insulating cover 48 is press-molded, and in this case, the mold 4 is opened without being completely closed, thereby heating both ends of the insulating cover 48 to be formed by lowering the heating rod 10. When the heating is completed, the heat transfer rod 40 rises and closes the mold 4 completely as shown in FIG. 5 so that both ends of the insulating cover 18 are bonded to each other to complete the molding.

성형이 완료되면 성형틀(4)을 개방하고, 성형봉(42)과 함께 보온덮개(48)를 들어내고 성형봉(42)을 뽑아 내어 보온덮개(48)와 분리하고, 보온덮개(48)를 냉각되게 한다.When the molding is completed, the molding die 4 is opened, the insulating cover 48 is lifted together with the forming rod 42, the forming rod 42 is pulled out and separated from the insulating cover 48, and the insulating cover 48 is removed. Allow it to cool.

보온덮개(48)가 완전히 냉각되면 접착부분을 다시 절개하여 보온덮개(48)의 제작을 완료한다.When the heat insulating cover 48 is completely cooled, the adhesive part is cut again to complete the manufacture of the heat insulating cover 48.

이와 같이 본 고안은 성형된 보온덮개(48)가 종래와 같이 회전벨트 등에 의하여 강제로 눌러 당겨지지 않고, 성형후 성형틀(4)을 좌우로 개방시켜 탈형하므로 성형된 보온덮개(48)가 변형되거나 접착부위가 덜어져 냉각과정에서 다시 벌어지는 폐단이 없고, 아무리 두꺼운 원단이라도 2중으로 성형하지 않고 에어실린더(28)(30)의 가압력에 의하여 한번에 성형이 되므로 많은 인력과 시간을 절감하게 되는 효과가 있는 것이다.As such, the present invention does not push the molded insulating cover 48 by force due to a rotating belt or the like, and deforms the molded insulating cover 48 by opening the mold 4 to the left and right after molding, thereby deforming the molded insulating cover 48. There is no closed end in the cooling process due to less adhesion or adhesion, and no matter how thick the fabric is formed by pressing force of the air cylinders 28 and 30 without forming a double, it saves a lot of manpower and time. It is.

본 고안은 또한 제 7 도와 같이 성형이 완료된 후 성형틀(50)을 개방하지 않고 보온덮개(42)와함께 성형틀(50)을 냉각수에 담구어서 보온덮개(52)가 완전히 냉각된 다음 개방하고, 탈형하는 방법으로 하여도 된다.In accordance with the present invention, after the molding is completed as shown in FIG. 7, the mold 50 is immersed in the cooling water together with the insulation cover 42 without opening the mold 50, and the insulation cover 52 is completely cooled and then opened. It may be a method of demolding.

이 경우에는 전열봉으로 보온덮개의 양단부를 가열접착하고, 다시 절개하는 공정을 생략할 수 있다.In this case, the step of heat-bonding the both ends of the heat insulating cover with a heat transfer rod and cutting again can be omitted.

이를 제 6 도 및 제 7 도에 의하여 구체적으로 설명하면 작업대(56)위에 에어실린더(58)(60)에 의하여 좌우로 열리고 닫히는 성형틀(50)을 설치하고, 적절히 가열된 보온덮개 원단이 성형틀(50)내에서 성형틀(50)과 성형봉(62)에 의하여 원통형의 보온덮개(52)로 성형되는 것은 상기 본문에서 설명한 성형장치와 같다.6 and 7, the mold 50 is opened and closed by the air cylinders 58 and 60 on the work table 56, and the appropriately heated insulation cover fabric is formed. The mold 50 is molded into a cylindrical heat insulating cover 52 by the mold 50 and the mold rod 62 in the mold 50 as in the molding apparatus described above.

다만 작업대(56)중앙부에 작업대(56)와 분리되어 승강하는 승강대(64)가 형성되고, 성형틀(50)이 이 승강대(64)위에 설치되어 있으며 승강대(64)는 지지간(66)(68)에 부착된 에어실린더(70)(72)에 의하여 승강되고, 작업대(56) 아래에는 냉각수가 담긴 수조(74)가 형성되어 있고 승강대(64)에 고정된 지지간(76)(78)에 성형봉(62)을 승강시키는 에어실린더(80)(82)가 부착되어 있어 가열된 보온덮개 원단이 성형틀(50)과 성형봉(62)에 의하여 성형되면 에어실린더(70)(72)에 의하여 승강대(64)가 하강하여 제 6 도와 같이 성형틀(50)이 작업대(56)아래의 수조(74)에 들어가고, 수조(74)의 냉각수에 의하여 보온덮개(52)가 완전히 냉각되면 다시 상승하여 복귀한 후 성형틀(50)이 좌우로 열려 개방되고, 성형봉(62)이 에어실린더(80)(82)에 의하여 상승하여 보온덮개(52)와 함께 성형틀(50)을 이탈하고, 양단부가 접착되지 않은 보온덮개(52)를 성형틀(50)로부터 벗겨내므로 성형이 완료되는 것이다.However, the lifting platform 64 is formed to be separated from the working platform 56 at the center of the working table 56, and the forming mold 50 is installed on the lifting platform 64, and the lifting platform 64 is the support section 66 ( Lifting and lowering by the air cylinder (70) 72 attached to the 68, under the work table 56 is formed a water tank 74 containing the coolant and fixed to the lifting platform 64 (76, 78) Air cylinders 80, 82 for raising and lowering the forming rod 62 are attached to the air cylinder 70 and 72 when the heated insulation cover fabric is molded by the forming mold 50 and the forming rod 62. As a result, the lifting platform 64 descends and the molding die 50 enters the water tank 74 under the work table 56 as in the sixth way. When the insulating cover 52 is completely cooled by the cooling water of the water tank 74, After rising and returning, the molding die 50 is opened to the left and right, and the molding rod 62 is lifted by the air cylinders 80 and 82 to move the molding die 50 together with the insulating cover 52. Removal and peeling off from the mold 50, the insulating cover 52 is not bonded to both ends is the molding is completed.

Claims (3)

작업대(2)위에 좌우로 열리고 닫히는 원통형의 성형틀(4)을 설치하고, 작업대(2)위에 고정된 지지간(32)(34)에 에어실린더(36)(38)를 부착하고, 에어실린더(36)(38)에 전열봉(40)을 부착하여 전열봉(40)이 성형틀(4)내로 승강토록 하여서 된 관체 보온덮개의 성형장치.A cylindrical molding frame 4 is opened and closed from side to side on the worktable 2, and the air cylinders 36 and 38 are attached to the support legs 32 and 34 fixed on the worktable 2, and the air cylinder (36) (38) The apparatus for forming a tubular heat insulating cover by attaching the heat transfer rod (40) to the heat transfer rod (40) into the forming mold (4). 제 1 항에 있어서, 성형틀(4)은 좌우금형(8)(10)으로 구성되고, 좌우금형(8)(10)하단에 돌출구멍(12)(14)을 형성하고, 돌출구멍(12)(14)을 작업대(2)위에 고정된 돌출편(16)의 구멍(18)과 일치시켜 축핀(6)을 헐겁게 끼우고 좌우금형(8)(10)외면의 브라켓(20)(22)과 작업대(2)에 돌출한 브라켓(24)(26)사이에 에어실린더(28)(30)를 설치하여서 된 관체 보온덮개의 성형장치.The mold 4 is formed of right and left molds 8 and 10, and protruding holes 12 and 14 are formed at the lower ends of the left and right molds 8 and 10, and the protruding holes 12 are formed. (14) is aligned with the hole (18) of the projecting piece (16) fixed on the worktable (2) to loosen the shaft pin (6) and to the brackets (20, 22) on the outside of the left and right molds (8) and (10). And an air cylinder (28) (30) installed between the bracket (24) and (26) protruding from the worktable (2). 작업대(56) 중앙부에 승강대(64)를 분리구성하고, 승강대(64)는 지지간(66)(68)에 부착된 에어실린더(70)(72)에 의하여 승강되게 하고, 승강대(64)위에 좌우 에러실린더(58)(60)에 의하여 좌우로 열리고 닫히는 원통형 성형틀(60)을 설치하고, 성형틀(60)내에 삽입된 성형봉(62)이 승강대(64)위에 고정된 지지간(76)(78)의 에어실린더(80)(82)에 의하여 승강되게 하고, 작업대(56)아래에 수조(74)를 형성하여서 된 관체 보온덮개의 성형장치.The lifting platform 64 is separated and configured at the center of the working table 56, and the lifting platform 64 is lifted by the air cylinders 70 and 72 attached to the support sections 66 and 68, and on the lifting platform 64. A support rod 76 having a cylindrical molding die 60 which is opened and closed from side to side by left and right error cylinders 58 and 60, and a molding rod 62 inserted into the molding die 60 is fixed on the platform 64. Apparatus for forming a tubular thermal insulation cover by raising and lowering by the air cylinder (80) (82) of the (78), by forming a water tank (74) under the work table (56).
KR92002054U 1992-02-11 1992-02-11 Joining apparatus for piece of synthetic resin articles KR950006154Y1 (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101137190B1 (en) * 2012-01-09 2012-04-20 유인수 Aerosol pipe with a heat insulation

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101137190B1 (en) * 2012-01-09 2012-04-20 유인수 Aerosol pipe with a heat insulation

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