KR20160130060A - Tile panel production method with prevention of edge cracking and the tile panel made by the same - Google Patents

Tile panel production method with prevention of edge cracking and the tile panel made by the same Download PDF

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Publication number
KR20160130060A
KR20160130060A KR1020150062048A KR20150062048A KR20160130060A KR 20160130060 A KR20160130060 A KR 20160130060A KR 1020150062048 A KR1020150062048 A KR 1020150062048A KR 20150062048 A KR20150062048 A KR 20150062048A KR 20160130060 A KR20160130060 A KR 20160130060A
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KR
South Korea
Prior art keywords
tile
panel
liner
tiles
manufacturing
Prior art date
Application number
KR1020150062048A
Other languages
Korean (ko)
Inventor
류지현
지상호
황상원
류호근
Original Assignee
이현배쓰(주)
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Priority to KR1020150062048A priority Critical patent/KR20160130060A/en
Publication of KR20160130060A publication Critical patent/KR20160130060A/en

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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00Coverings or linings, e.g. for walls or ceilings
    • E04F13/07Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/0862Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements composed of a number of elements which are identical or not, e.g. carried by a common web, support plate or grid
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00Coverings or linings, e.g. for walls or ceilings
    • E04F13/07Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/0871Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements having an ornamental or specially shaped visible surface
    • E04F13/0873Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements having an ornamental or specially shaped visible surface the visible surface imitating natural stone, brick work, tiled surface or the like
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00Coverings or linings, e.g. for walls or ceilings
    • E04F13/07Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/0889Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements characterised by the joints between neighbouring elements, e.g. with joint fillings or with tongue and groove connections
    • E04F13/0891Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements characterised by the joints between neighbouring elements, e.g. with joint fillings or with tongue and groove connections with joint fillings

Abstract

The present invention relates to a tile panel and a manufacturing method of the tile panel and, more specifically, relates to a method of manufacturing a tile panel using a form board. The present invention is able to have various designs; is able to deal with various sizes and errors of the sizes when manufacturing tiles; is able to reduce defects caused when tiles are partially damaged during a manufacturing process; and is able to create excellent design on the panel of tiles by minimizing the joints. The tile panel manufacturing method comprises: a tile arranging step of arranging two or more tiles in a form board such that a rear side of the tiles are placed on top; a panel body forming step of forming foam on the rear side of the tiles, attaching the tiles to the panel in a single united body; and a step of completing a panel, to which the tiles are attached, by separating the panel where the tiles are attached from the form board after the foam is solidified. The present invention also comprises a step of arranging a tile separation means between at least two tiles such that the two or more tiles are arranged to be separated at constant intervals wherein the tile separation means is included in the tile panel in a single united body. The present invention is able to manufacture various types of tile panels; is able to properly respond to the errors of the tile sizes; is able to reduce the defect of products generated in a form removal process; and is able to minimize the size of the joints.

Description

TECHNICAL FIELD [0001] The present invention relates to a tile panel manufacturing method and a tile panel manufacturing method using the tile panel,

The present invention relates to a manufacturing method of a tile panel and a tile panel by the manufacturing method. More particularly, the present invention relates to a method of manufacturing a tile panel using a mold, which can be variously designed, and which can reduce defects that a tile is partially broken during a manufacturing process, Method and a tile panel thereof.

As a method for attaching a tile to a wall of a building constructed from concrete in the past, a method of attaching the tile using a cement mortar has been widely used.

However, such a tile attaching method has problems such as a long construction time, a construction defect, and the like, as well as a problem that the tile attachment is completed only after a certain time has elapsed after the construction.

Therefore, recently, a method of attaching a tile panel on a wall by dry-making a tile panel with a tile on the surface of the plate body was developed.

As a manufacturing method of a tile panel, there is known a method of manufacturing a panel with a tile attached thereto in Korean Patent No. 107577 (hereinafter referred to as "Prior Art 1"). FIG. 1 is a cross-sectional view of a panel to which a tile is attached according to the first invention 1, and FIG. 2 shows a lower mold according to the first embodiment of the present invention. The present invention is also the same as the preceding invention 1 in that the tile-attached panel shown in the prior art 1 is produced. As shown in the figure, T denotes a tile, and a back layer P is formed on the back surface of the tile T. The backside layer may be formed of a 'foamable resin layer'. That is, it is the tile panel according to the present invention that two or more tiles T are fixed to the back layer P (for example, a 'foamable resin layer' or the like).

In the above-described first invention 1, a bottom plate, a plurality of cross liners fixedly installed on the bottom plate to guide the position of the tiles, and a pair of horizontal and vertical frames joined to the edges of the bottom plate, and; A tile panel manufacturing apparatus is used which is composed of an upper mold which is located on the upper side of the lower mold and receives a panel material such as foamed resin from the material supply means. In manufacturing the tile panel by such a tile panel manufacturing apparatus, the tile is positioned between the cross liner of the lower mold and the upper mold is placed on the upper side of the tile panel, and the panel material is injected on the inner side thereof When cured, a panel having tiles integrally attached thereto can be obtained.

The bottom plate is provided with a plurality of insertion holes, and the cross liner is composed of an insertion rod inserted into the insertion hole and a cross guide plate integrally formed on the upper end of the insertion rod. When the tile is positioned between the cross liner of the lower mold, the edge or corner of the tile of the cross liner is guided to the guide plate of the cross liner to form a desired tile pattern. In addition, the tiles are arranged at a distance corresponding to the thickness of the guide plate of the cross liner. When the panel material is injected, the gap between the tiles is filled with the panel material to form a grid.

The 'gap' of the above-mentioned first invention is the same as the 'joint' of the present invention. The joint referred to in the present invention is generally referred to as " maji " Generally, bag cement is filled. This configuration is intended to eliminate the possibility of foreign matter getting between the tile and the tile and provide a sense of stability. In the present invention, the term 'joint' refers to the distance between the tile and the tile, and is not limited to the place and the size of the tile, and refers to the interval between all tiles and tiles to which the present invention can be applied.

Such prior art 1 has the following problems.

First, it is impossible to produce various types of tile panels. As shown in Fig. 2, the cross liner of the prior art 1 is fixed to a mold and can not be deformed.

Second, fixing the cross liner to the lower mold can not cope with the difference in the size of the tiles generated during the manufacturing process of the tiles. In the case of the 'minus tile', which is manufactured so as to be smaller than the so-called nominal size, there is a problem that the shape of the joint is not precise, and the so-called 'tile' There is a problem that excessive strain must be applied. (In addition, if a tile size error occurs in the manufacturing process, it can not be handled.)

Third, there is a problem that many products are defective in the demolding process of separating the tile panel manufactured by fixing the cross liner to the lower mold frame from the lower mold frame. More specifically, since the cross liner for forming the joint is fixed to the lower mold, the cross liner is sandwiched between the tile and the tile during the curing of the foamable resin, that is, during the manufacture of the tile panel in a mold So that when the tile panel is separated from the mold frame after the tile panel is manufactured, the cross liner must be forcibly removed from the gap between the inserted tile and the tile. In this process, the side edges of the relatively structurally vulnerable tiles are broken.

Fourth, since the cross liner fixed to the lower mold frame has to be fixed to the lower mold frame and to be inserted into the joint, a certain thickness of the structure can not but be ensured. That is, it is disadvantageous to form a thin joint. In the reality that the level of economy is increased and the importance of design by technological leveling is emphasized, the formation of constant and thin joints not only gives a sense of aesthetics to viewers but also enables to form a beautiful appearance. Formation of a thin joint is a very important technique for a tile panel, but the production method as in the prior art 1 has a very limited form of a thin joint. According to the present invention described later, it is also possible to form joints of 1 to 1.5 millimeters, which can not be practically realized by the prior art.

The present inventor has proceeded with Patent Application No. 2010-0034225 as an improvement measure for the Prior Art 1, and was finally patented. This is because the above-mentioned prior art 1 constitutes a tile pattern by using only a cross liner, and thus can not provide various types of tile patterns since only the tile pattern in the form of a tandem joint arrangement can be formed Hereinafter referred to as "prior invention 2").

Fig. 3 is a view showing the second invention. In the prior art 2, a liner fixing hole is formed in a jig (or a mold) to form a plurality of rows of front and rear liner fixing holes formed on the front and rear side edges of the jig plate and left and right liner fixing holes A plurality of rows and a plurality of rows of inner liner fixing holes are formed inside the front and rear side and right and left liner fixing holes and a liner, a one-piece liner, a cross-shaped liner, a liner and a tongue- A tilted liner and a tongue-shaped liner can be selectively fixed, and a rectangular tile, a square tile, a corner tile, and a point tile can be arranged in various patterns between the liner, thereby making it possible to easily manufacture a tile panel having various patterns In addition, the jig plate is equipped with a liner fixation hole for a regular day and a liner fixing hole for a minus tile W defined tile relates to a positive tile panel and method for selective production of negative tile panel with tiles using negative.

When the invention of the patented method disclosed by the present inventor is carried out, the first and second problems of the prior art 1 can be solved to some extent. However, it is still undeniable that there are still limitations in the production of various patterns of tile panels or the corresponding size of various tiles (and also when there is an error in the tile size). This is because the liner of the prior art 2 can be attached and detached as shown in Fig. 3, but it is consequently fixed to the mold.

Particularly, as in the case of the prior art 1, there is a problem that when the cross liner between the tiles is separated after the manufacture of the tile panel is finished, the corner of the tile is broken. In addition, It is difficult to manufacture a tile panel having a good appearance. Particularly, edge cracking is directly related to economic efficiency and therefore must be solved in order to manufacture a more competitive tile panel.

This is shown in more detail in Figures 4 and 5. FIG. 4 is a view showing a state in which the tile panel according to the prior art 1 and the prior art 2 is sandwiched in a form frame, and FIG. 5 is a view showing a tile weakening part in the case of removing the panel tile in FIG. In the state of FIG. 4, the liner L is inserted into the joint between the tile and the tile. The front of the tile is facing downward. In the drawing, the front part of the tile is marked with a dot. The liner (L) is fixed to the mold base (10). Of course, in the case of the previous invention 2 of the present inventor, the liner L is fixed in a form that can be separated from the mold bottom 10. On the other hand, when the tile panel is separated from the mold frame as shown by the arrows in Fig. 5, the liner L is separated from the joint between the tile and the tile, and the corner portion of the tile is broken by side pressure due to frictional force or shaking of the liner L have. In order to show this in more detail, the circles indicated by dotted lines are enlarged and shown. It can be confirmed that the corner portion T1 of the tile separated from the liner L at the time of demolding is structurally weak and broken, and the broken piece T2 remains in the mold. Even if the broken piece T2 and the broken tile corner portion T1 are fine, the result is that the tile panel becomes defective, resulting in an increase in production cost. In addition, the thickness W of the liner L is inevitably kept at a certain thickness in order to perform the function as described above. As a result, a thin joint can not be formed. According to the present invention, it is practically impossible to form a joint of 1 mm to 1.5 mm as possible.

Patent application title: Patent Publication (B1) Publication No. 1996-0011335 (Aug. 22, 1996) Patent application title: Patent Publication (A) Publication No. 10-2011-0114858 (Oct. 20, 2011)

The present invention is capable of producing various types of tile panels and is capable of coping with various tile sizes (including even when there is an error in the tile size), minimizing the defects of the product occurring in the demolding process, A tile panel manufacturing method that minimizes size is disclosed. Further, it is intended to provide a tile panel excellent in beauty through the above.

The present invention is intended to facilitate uniform spacing between tiles unlike the case of conventional tile panel manufacture.

The present invention is intended to prevent the tile panel manufactured using the conventional cross liner from being broken because the tile is broken when the cross liner is separated after the fabrication.

The present invention aims at ensuring economical efficiency in terms of cost and time by not directly inserting the cross liner into the jig or making a fixing hole in the jig.

The cross liner is not fixed to the jig so that the cross liner can be used for a jig used in the past and is applicable to any jig.

It is intended to disclose a method of manufacturing a tile panel which is capable of adjusting the position of tiles without limitation and complicating the shape of the surface of the tile panel, and is not limited by the standard.

According to an aspect of the present invention, there is provided a method of manufacturing a tile-attached tile panel, the method comprising: a tile-arranging step of arranging two or more tiles so that their backsides are upward; Forming a panel body on the back surface of the tile and having a tile attached to the tile; And separating the panel with the tile from the mold after the foam is solidified to complete the panel with the tile attached thereto, wherein the tile spacing means Wherein the tile spacing means is integrated with the tile panel. ≪ Desc / Clms Page number 14 >

The tile spacing means may be formed with a liner that fits in the gap between the tile and the tile.

The tile spacing means may include a liner that fits in the gap between the tile and the tile, and a support portion that contacts the backside of the tile and allows the liner to be disposed between the tile and the tile.

Wherein the supporting portion is formed to be wider than the liner and has an enlarged surface having an area wider than an interval between the tile and the tile and the extended surface is in contact with the adjacent tile and the back surface of the tile. have.

And the height of the liner is lower than the thickness of the tile.

The planar shape of the liner may be one of 't', 'a' and 'ten' shapes.

One side of the liner is formed with the support portion, and the other end of the liner is gradually narrowed.

The present invention also provides a tile panel manufactured by the manufacturing method according to the above features in order to solve the above-mentioned problems.

The present invention can manufacture various types of tile panels and can cope with various sizes of tiles appropriately. Also, it does not cause a problem even when there is an error in the tile size, reduces the defects of the product occurring in the demolding process, The size can be minimized.

According to the present invention, it is possible to provide a tile panel excellent in aesthetic appearance with a small joint width. Unlike the conventional tile panel manufacturing method, it is easy to uniformly set the interval between the tiles. In the case of the panel manufactured using the conventional cross liner, the tile breakage occurred when the cross liner was separated after the manufacture I can prevent this.

The present invention ensures economical efficiency in terms of cost and time by not directly inserting the cross liner into the jig, or by not forming a fixing hole in the jig.

Since the cross liner is not fixed to the jig, it can be used for a jig used in the past, and can be applied to any jig. According to the present invention, it is possible to adjust the position of a tile without any limitation, to realize a complicated shape, and to manufacture a tile panel without limitation.

FIG. 1 is a cross-sectional view of a panel to which a tile is attached according to the first invention 1, and FIG. 2 shows a lower mold according to the first embodiment of the present invention.
Fig. 3 is a view showing the second invention.
FIG. 4 is a view showing a state in which the tile panel according to the prior art 1 and the prior art 2 is sandwiched in a form frame, and FIG. 5 is a view showing a tile weakening part in the case of removing the panel tile in FIG.
FIG. 6 is a perspective view, FIG. 7 is a plan view, FIG. 8 is a side view, FIG. 9 is a front view, and FIG. 10 is a bottom view.
FIGS. 11 to 16 are views for explaining an embodiment of a method for manufacturing a tile panel according to the present invention, wherein FIG. 11 shows a step of arranging tiles, and FIGS. 12 and 13 show steps of disposing tile spacing means And FIG. 14 is a conceptual view showing a tile panel body forming step. FIG. 15 is a cross-sectional view of a state in which a foam is formed on a back surface of a tile in a mold, and FIG. 16 is a conceptual diagram showing a state of separating a tile panel manufactured in a mold.
18 to 22 show a tile spacing means having the tile shaped liner. Fig. 18 is a perspective view, Fig. 19 is a side view, Fig. 20 is a front view, Fig. 21 is a rear view, 23 shows a tile spacing means having a liner in the shape of a '-' shape, FIG. 23 is a bottom view, FIG. 24 is a side view, FIG. 25 is a plan view, FIG. 26 is a perspective view, Back view.
28 and 29 show a tile panel to which the tile spacing means having the 't', '-', and '10' shaped liners are applied. FIG. 28 is a rear view of the tile panel except for the back layer, to be.

Hereinafter, embodiments of the present invention will be described in detail with reference to the accompanying drawings. It is to be understood that the present invention is not limited to the disclosed embodiments, but may be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, It is provided to inform.

In one embodiment of the present invention, there is provided a method of manufacturing a tile-attached tile panel, the method comprising: a tile-arranging step of arranging two or more tiles so that their backsides are upward; Forming a panel body on the back surface of the tile and having a tile attached to the tile; And separating the panel with the tile from the mold after the foam is solidified to complete the panel with the tile attached thereto. In the present invention, the term "panel" as used herein refers to a flat plate in a certain area such as a hard plate or a concrete flat plate in a building, a wall plate, a plate or an under plate which is placed under a wall, which is inserted into a wall, ceiling, It may mean the board that came out. Although the present invention is generally applied to a bathroom or the like, the present invention can be applied as long as any type of panel can be attached to the tile. Further, the mold frame generally means a jig, and may be any type of frame.

The present invention further relates to a method of manufacturing a tile panel, the method comprising the further step of arranging tile spacing means between the at least two tiles so that two or more tiles can be spaced apart and arranged, As shown in FIG. The tile panel manufacturing method of the present invention is characterized in that, unlike the prior art, the tile spacing means is integrally included in the tile panel.

The tile spacing means corresponds to a conventional 'cross liner' or 'liner', or any type of tile spacing may be included in the tile panel integrally with a tile spaced apart from the tile, Category. Unlike a conventional liner, the so-called 'tile spacing means' means that a liner fixed to a conventional mold or a liner fixed directly to the tile joint without fixing the liner to the liner fixing hole allows the tile panel But also various functions as described later.

Thereby, the pattern (design) of the tile panel is not restricted. It is possible to manufacture various shapes of tile panels by the non-fixed liner.

The tile spacing means is formed with a liner that fits in the gap between the tile and the tile, and a support portion is formed to contact the backside of the tile so that the liner can be disposed between the tile and the tile. 6 is a perspective view, FIG. 7 is a plan view, FIG. 8 is a side view, FIG. 9 is a front view, and FIG. 10 is a side view of a bottom surface . The tile spacing means 20 may include a portion of the liner L and a portion of the support 21 that can be partially embedded in the tile panel, .

The supporting portion 21 is formed to be wider than the liner L and has an enlarged surface 22 having an area wider than the distance between the tile and the tile, And comes into contact with the back surface.

In the present embodiment, the support portion 21 is formed in the form of a circular plate. However, the support portion 21 of this embodiment is not necessarily a circular plate. As described above, the supporting portion has a larger area than the tile (that is, a width wider than the joint) between the tile and the tile.

The supporting portion 21 is formed on one side of the liner L so that the extending surface 22 of the supporting portion 21 toward the liner L is caught on the back surface of the tile T. [ That is, the circular plate supporter 21 of the liner L of the present embodiment has a liner L, a shape of a liner, a 'cross shape' like the present embodiment, a 't' shape or a ' And a portion having a relatively large area as compared with the tile portion and serves to prevent the liner from being separated between the tile and the tile.

The height of the liner is less than the thickness of the tile. Since the height of the liner L is lower than the thickness of the tile T, the liner is placed between the tile and the tile so that the extension surface 22 contacts the backside of the tile, The liner may be spaced apart from the bottom surface of the jig lower panel and spaced apart from the bottom surface of the jig lower panel by a distance between the liner and the jig bottom panel, . That is, the liner stably fixes the gap between the tile and the tile but is not completely exposed to the outside after the tile panel is constructed in the future.

For example, if the height of the tile is 1 centimeter, the height of the liner can be 0.5 centimeters. In this case, the gap between the height of the tile and the liner height is filled with the joint. That is, the 'cross' type (or 't' type or 'single' type) portion of the liner is 0.5 centimeters in height, and is a half of the height of the tile, will be.

Hereinafter, a method of manufacturing a tile panel according to the present invention will be described. FIGS. 11 to 16 are views for explaining an embodiment of a method for manufacturing a tile panel according to the present invention, wherein FIG. 11 shows a step of arranging tiles, and FIGS. 12 and 13 show steps of disposing tile spacing means And FIG. 14 is a conceptual view showing a tile panel body forming step. FIG. 15 is a cross-sectional view of a state in which a foam is formed on a back surface of a tile in a mold, and FIG. 16 is a conceptual diagram showing a state of separating a tile panel manufactured in a mold.

The tiles are arranged in the mold 2 as shown in Fig. The tile T faces the front side with the form bottom 10, and the back side faces upward. 11 to 16 illustrate a relatively large joint in order to illustrate the present invention conceptually, and are illustrated with a small number of tiles. When the present invention is actually applied, a very thin liner (L) can be applied, and the number of tiles can be increased.

The tile spacing means 20 is disposed between the tile and the tile, that is, the joint, after the tile T is partially laid as shown in FIG. The liner L is positioned between the tile and the tile, and the support 21 is placed on the backside of the tile. The expansion surface 22 is brought into contact with the back surface of the tile. In the case where the number of tiles is large, it is necessary to repeatedly carry out this step by placing tiles sequentially, partially arranging the tile spacing means 20, placing the tiles again and partially arranging the tile spacing means 20 . Figure 13 shows the location after the tile spacing means 20 has been placed.

Figure 14 conceptually shows the formation of a foam on the back side of the tile. This forms the back layer (P). The above-mentioned foam belongs to the scope of the present invention as long as it can fix the back surface of the tile such as polyurethane. Actually, after the foam is formed, the press is applied and cured (for example, the foam is flattened and pressurized by press to cure for 3 to 4 minutes), which corresponds to a known technique, To illustrate this, some are formed with the foam being formed and some without the foam being formed.

It is preferable to attach the tape 23 at an interval between the tile and the tile before forming the foam. So that the foam in the flow state is not counted by the joint. More specifically, the type of the tape is not limited, and epoxy, urethane foam, synthetic resin, concrete, etc. are poured through the connection between the tiles by taping, and the epoxy, urethane foam, synthetic resin, So that it does not come out.

As shown in FIGS. 15 and 16, according to the present invention, there is no problem in separating the tile panel from the mold in contrast to the prior art. The supporting portion 21 of the tile spacing means 20 is embedded in the back layer P. [ The liner (L) is detached with the tile panel. That is, as in the prior arts, it is possible to completely eliminate edge breakage due to frictional force between the liner (L) and the tile (T), lateral pressure, and the like.

Meanwhile, the planar shape of the liner may be any of 't', 'ㅡ', and 'ten' shapes, and may be another shape. The features of the present invention are not limited to the form of the liner.

18 to 22 show a tile spacing means having the tile shaped liner. Fig. 18 is a perspective view, Fig. 19 is a side view, Fig. 20 is a front view, Fig. 21 is a rear view, 23 shows a tile spacing means having a liner in the shape of a '-' shape, FIG. 23 is a bottom view, FIG. 24 is a side view, FIG. 25 is a plan view, FIG. 26 is a perspective view, Back view.

28 and 29 show a tile panel to which the tile spacing means having the 't', '-', and '10' shaped liners are applied. Fig. 28 is a rear view of the tile panel except for the back layer, Front view.

One side of the liner (L) is formed with the support portion (21), and the other end of the liner (L) is gradually narrowed. It is preferable that the upper end of the liner L be gradually narrowed in its cross section. This is for allowing the liner L to be inserted more naturally when the liner L is inserted into the joint which is the space between the tile T and the tile. As shown in FIGS. 6 to 10 and 17 to 27, it can be seen that the upper end of the liner is thinned by processing diagonal edges. So that the operator can more conveniently arrange the liner, thereby increasing the work efficiency.

Although the present invention has been described by way of specific embodiments, the present invention is not limited thereto. It is needless to say that modifications and variations are possible within the scope of the technical idea of the present invention.

T: Tile
P: backside layer
1: Tile panel
2: mold
10: Molded floor
L: Liner
W: Thickness of the liner
20: Tile separation means
21: Support
22: Extended surface
23: tape

Claims (8)

A method of making a tile-attached tile panel,
A tile arranging step of arranging two or more tiles in a mold so as to face the back side;
Forming a panel body on the back surface of the tile and having a tile attached to the tile; And
And separating the panel with the tile from the mold after the foam is solidified to complete the panel with the tile attached thereto,
Further comprising arranging tile spacing means between the at least two tiles so that the at least two tiles can be spaced apart and arranged,
Characterized in that the tile spacing means is integrally contained in the tile panel
Tile panel manufacturing method
The method according to claim 1,
Wherein the tile spacing means is formed with a liner that fits in the gap between the tile and the tile
Tile panel manufacturing method
The method according to claim 1,
Wherein the tile spacing means is formed with a liner that fits in the gap between the tile and the tile and a support portion that contacts the backside of the tile so that the liner can be disposed between the tile and the tile.
Tile panel manufacturing method
The method of claim 3,
Wherein the supporting portion is formed in a planar shape wider than the liner,
An extended surface having an area larger than an interval between the tile and the tile is formed,
And the extended surface is brought into contact with the adjacent tile and the back surface of the tile.
Tile panel manufacturing method
3. The method of claim 2,
Wherein the height of the liner is less than the thickness of the tile
Tile panel manufacturing method
3. The method of claim 2,
Wherein the planar shape of the liner is any one of 't', 'a', and 'ten' shapes
Tile panel manufacturing method
The method of claim 3,
The one side of the liner is formed with the support portion,
And the other end of the liner is gradually narrowed
Tile panel manufacturing method
A process for producing a compound according to any one of claims 1 to 6
Tile panel
KR1020150062048A 2015-04-30 2015-04-30 Tile panel production method with prevention of edge cracking and the tile panel made by the same KR20160130060A (en)

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR960011335A (en) 1994-09-26 1996-04-20 기따오까 다까시 Wind direction adjuster
KR20110114858A (en) 2010-04-14 2011-10-20 이현배쓰(주) Jig for manufacturing tile panel having various tile pattern

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR960011335A (en) 1994-09-26 1996-04-20 기따오까 다까시 Wind direction adjuster
KR20110114858A (en) 2010-04-14 2011-10-20 이현배쓰(주) Jig for manufacturing tile panel having various tile pattern

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