KR20160130060A - Tile panel production method with prevention of edge cracking and the tile panel made by the same - Google Patents
Tile panel production method with prevention of edge cracking and the tile panel made by the same Download PDFInfo
- Publication number
- KR20160130060A KR20160130060A KR1020150062048A KR20150062048A KR20160130060A KR 20160130060 A KR20160130060 A KR 20160130060A KR 1020150062048 A KR1020150062048 A KR 1020150062048A KR 20150062048 A KR20150062048 A KR 20150062048A KR 20160130060 A KR20160130060 A KR 20160130060A
- Authority
- KR
- South Korea
- Prior art keywords
- tile
- panel
- liner
- tiles
- manufacturing
- Prior art date
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Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
- E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
- E04F13/0862—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements composed of a number of elements which are identical or not, e.g. carried by a common web, support plate or grid
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
- E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
- E04F13/0871—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements having an ornamental or specially shaped visible surface
- E04F13/0873—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements having an ornamental or specially shaped visible surface the visible surface imitating natural stone, brick work, tiled surface or the like
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
- E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
- E04F13/0889—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements characterised by the joints between neighbouring elements, e.g. with joint fillings or with tongue and groove connections
- E04F13/0891—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements characterised by the joints between neighbouring elements, e.g. with joint fillings or with tongue and groove connections with joint fillings
Abstract
Description
The present invention relates to a manufacturing method of a tile panel and a tile panel by the manufacturing method. More particularly, the present invention relates to a method of manufacturing a tile panel using a mold, which can be variously designed, and which can reduce defects that a tile is partially broken during a manufacturing process, Method and a tile panel thereof.
As a method for attaching a tile to a wall of a building constructed from concrete in the past, a method of attaching the tile using a cement mortar has been widely used.
However, such a tile attaching method has problems such as a long construction time, a construction defect, and the like, as well as a problem that the tile attachment is completed only after a certain time has elapsed after the construction.
Therefore, recently, a method of attaching a tile panel on a wall by dry-making a tile panel with a tile on the surface of the plate body was developed.
As a manufacturing method of a tile panel, there is known a method of manufacturing a panel with a tile attached thereto in Korean Patent No. 107577 (hereinafter referred to as "
In the above-described
The bottom plate is provided with a plurality of insertion holes, and the cross liner is composed of an insertion rod inserted into the insertion hole and a cross guide plate integrally formed on the upper end of the insertion rod. When the tile is positioned between the cross liner of the lower mold, the edge or corner of the tile of the cross liner is guided to the guide plate of the cross liner to form a desired tile pattern. In addition, the tiles are arranged at a distance corresponding to the thickness of the guide plate of the cross liner. When the panel material is injected, the gap between the tiles is filled with the panel material to form a grid.
The 'gap' of the above-mentioned first invention is the same as the 'joint' of the present invention. The joint referred to in the present invention is generally referred to as " maji " Generally, bag cement is filled. This configuration is intended to eliminate the possibility of foreign matter getting between the tile and the tile and provide a sense of stability. In the present invention, the term 'joint' refers to the distance between the tile and the tile, and is not limited to the place and the size of the tile, and refers to the interval between all tiles and tiles to which the present invention can be applied.
Such
First, it is impossible to produce various types of tile panels. As shown in Fig. 2, the cross liner of the
Second, fixing the cross liner to the lower mold can not cope with the difference in the size of the tiles generated during the manufacturing process of the tiles. In the case of the 'minus tile', which is manufactured so as to be smaller than the so-called nominal size, there is a problem that the shape of the joint is not precise, and the so-called 'tile' There is a problem that excessive strain must be applied. (In addition, if a tile size error occurs in the manufacturing process, it can not be handled.)
Third, there is a problem that many products are defective in the demolding process of separating the tile panel manufactured by fixing the cross liner to the lower mold frame from the lower mold frame. More specifically, since the cross liner for forming the joint is fixed to the lower mold, the cross liner is sandwiched between the tile and the tile during the curing of the foamable resin, that is, during the manufacture of the tile panel in a mold So that when the tile panel is separated from the mold frame after the tile panel is manufactured, the cross liner must be forcibly removed from the gap between the inserted tile and the tile. In this process, the side edges of the relatively structurally vulnerable tiles are broken.
Fourth, since the cross liner fixed to the lower mold frame has to be fixed to the lower mold frame and to be inserted into the joint, a certain thickness of the structure can not but be ensured. That is, it is disadvantageous to form a thin joint. In the reality that the level of economy is increased and the importance of design by technological leveling is emphasized, the formation of constant and thin joints not only gives a sense of aesthetics to viewers but also enables to form a beautiful appearance. Formation of a thin joint is a very important technique for a tile panel, but the production method as in the
The present inventor has proceeded with Patent Application No. 2010-0034225 as an improvement measure for the Prior
Fig. 3 is a view showing the second invention. In the
When the invention of the patented method disclosed by the present inventor is carried out, the first and second problems of the
Particularly, as in the case of the
This is shown in more detail in Figures 4 and 5. FIG. 4 is a view showing a state in which the tile panel according to the
The present invention is capable of producing various types of tile panels and is capable of coping with various tile sizes (including even when there is an error in the tile size), minimizing the defects of the product occurring in the demolding process, A tile panel manufacturing method that minimizes size is disclosed. Further, it is intended to provide a tile panel excellent in beauty through the above.
The present invention is intended to facilitate uniform spacing between tiles unlike the case of conventional tile panel manufacture.
The present invention is intended to prevent the tile panel manufactured using the conventional cross liner from being broken because the tile is broken when the cross liner is separated after the fabrication.
The present invention aims at ensuring economical efficiency in terms of cost and time by not directly inserting the cross liner into the jig or making a fixing hole in the jig.
The cross liner is not fixed to the jig so that the cross liner can be used for a jig used in the past and is applicable to any jig.
It is intended to disclose a method of manufacturing a tile panel which is capable of adjusting the position of tiles without limitation and complicating the shape of the surface of the tile panel, and is not limited by the standard.
According to an aspect of the present invention, there is provided a method of manufacturing a tile-attached tile panel, the method comprising: a tile-arranging step of arranging two or more tiles so that their backsides are upward; Forming a panel body on the back surface of the tile and having a tile attached to the tile; And separating the panel with the tile from the mold after the foam is solidified to complete the panel with the tile attached thereto, wherein the tile spacing means Wherein the tile spacing means is integrated with the tile panel. ≪ Desc / Clms Page number 14 >
The tile spacing means may be formed with a liner that fits in the gap between the tile and the tile.
The tile spacing means may include a liner that fits in the gap between the tile and the tile, and a support portion that contacts the backside of the tile and allows the liner to be disposed between the tile and the tile.
Wherein the supporting portion is formed to be wider than the liner and has an enlarged surface having an area wider than an interval between the tile and the tile and the extended surface is in contact with the adjacent tile and the back surface of the tile. have.
And the height of the liner is lower than the thickness of the tile.
The planar shape of the liner may be one of 't', 'a' and 'ten' shapes.
One side of the liner is formed with the support portion, and the other end of the liner is gradually narrowed.
The present invention also provides a tile panel manufactured by the manufacturing method according to the above features in order to solve the above-mentioned problems.
The present invention can manufacture various types of tile panels and can cope with various sizes of tiles appropriately. Also, it does not cause a problem even when there is an error in the tile size, reduces the defects of the product occurring in the demolding process, The size can be minimized.
According to the present invention, it is possible to provide a tile panel excellent in aesthetic appearance with a small joint width. Unlike the conventional tile panel manufacturing method, it is easy to uniformly set the interval between the tiles. In the case of the panel manufactured using the conventional cross liner, the tile breakage occurred when the cross liner was separated after the manufacture I can prevent this.
The present invention ensures economical efficiency in terms of cost and time by not directly inserting the cross liner into the jig, or by not forming a fixing hole in the jig.
Since the cross liner is not fixed to the jig, it can be used for a jig used in the past, and can be applied to any jig. According to the present invention, it is possible to adjust the position of a tile without any limitation, to realize a complicated shape, and to manufacture a tile panel without limitation.
FIG. 1 is a cross-sectional view of a panel to which a tile is attached according to the
Fig. 3 is a view showing the second invention.
FIG. 4 is a view showing a state in which the tile panel according to the
FIG. 6 is a perspective view, FIG. 7 is a plan view, FIG. 8 is a side view, FIG. 9 is a front view, and FIG. 10 is a bottom view.
FIGS. 11 to 16 are views for explaining an embodiment of a method for manufacturing a tile panel according to the present invention, wherein FIG. 11 shows a step of arranging tiles, and FIGS. 12 and 13 show steps of disposing tile spacing means And FIG. 14 is a conceptual view showing a tile panel body forming step. FIG. 15 is a cross-sectional view of a state in which a foam is formed on a back surface of a tile in a mold, and FIG. 16 is a conceptual diagram showing a state of separating a tile panel manufactured in a mold.
18 to 22 show a tile spacing means having the tile shaped liner. Fig. 18 is a perspective view, Fig. 19 is a side view, Fig. 20 is a front view, Fig. 21 is a rear view, 23 shows a tile spacing means having a liner in the shape of a '-' shape, FIG. 23 is a bottom view, FIG. 24 is a side view, FIG. 25 is a plan view, FIG. 26 is a perspective view, Back view.
28 and 29 show a tile panel to which the tile spacing means having the 't', '-', and '10' shaped liners are applied. FIG. 28 is a rear view of the tile panel except for the back layer, to be.
Hereinafter, embodiments of the present invention will be described in detail with reference to the accompanying drawings. It is to be understood that the present invention is not limited to the disclosed embodiments, but may be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, It is provided to inform.
In one embodiment of the present invention, there is provided a method of manufacturing a tile-attached tile panel, the method comprising: a tile-arranging step of arranging two or more tiles so that their backsides are upward; Forming a panel body on the back surface of the tile and having a tile attached to the tile; And separating the panel with the tile from the mold after the foam is solidified to complete the panel with the tile attached thereto. In the present invention, the term "panel" as used herein refers to a flat plate in a certain area such as a hard plate or a concrete flat plate in a building, a wall plate, a plate or an under plate which is placed under a wall, which is inserted into a wall, ceiling, It may mean the board that came out. Although the present invention is generally applied to a bathroom or the like, the present invention can be applied as long as any type of panel can be attached to the tile. Further, the mold frame generally means a jig, and may be any type of frame.
The present invention further relates to a method of manufacturing a tile panel, the method comprising the further step of arranging tile spacing means between the at least two tiles so that two or more tiles can be spaced apart and arranged, As shown in FIG. The tile panel manufacturing method of the present invention is characterized in that, unlike the prior art, the tile spacing means is integrally included in the tile panel.
The tile spacing means corresponds to a conventional 'cross liner' or 'liner', or any type of tile spacing may be included in the tile panel integrally with a tile spaced apart from the tile, Category. Unlike a conventional liner, the so-called 'tile spacing means' means that a liner fixed to a conventional mold or a liner fixed directly to the tile joint without fixing the liner to the liner fixing hole allows the tile panel But also various functions as described later.
Thereby, the pattern (design) of the tile panel is not restricted. It is possible to manufacture various shapes of tile panels by the non-fixed liner.
The tile spacing means is formed with a liner that fits in the gap between the tile and the tile, and a support portion is formed to contact the backside of the tile so that the liner can be disposed between the tile and the tile. 6 is a perspective view, FIG. 7 is a plan view, FIG. 8 is a side view, FIG. 9 is a front view, and FIG. 10 is a side view of a bottom surface . The tile spacing means 20 may include a portion of the liner L and a portion of the
The supporting
In the present embodiment, the
The supporting
The height of the liner is less than the thickness of the tile. Since the height of the liner L is lower than the thickness of the tile T, the liner is placed between the tile and the tile so that the
For example, if the height of the tile is 1 centimeter, the height of the liner can be 0.5 centimeters. In this case, the gap between the height of the tile and the liner height is filled with the joint. That is, the 'cross' type (or 't' type or 'single' type) portion of the liner is 0.5 centimeters in height, and is a half of the height of the tile, will be.
Hereinafter, a method of manufacturing a tile panel according to the present invention will be described. FIGS. 11 to 16 are views for explaining an embodiment of a method for manufacturing a tile panel according to the present invention, wherein FIG. 11 shows a step of arranging tiles, and FIGS. 12 and 13 show steps of disposing tile spacing means And FIG. 14 is a conceptual view showing a tile panel body forming step. FIG. 15 is a cross-sectional view of a state in which a foam is formed on a back surface of a tile in a mold, and FIG. 16 is a conceptual diagram showing a state of separating a tile panel manufactured in a mold.
The tiles are arranged in the
The tile spacing means 20 is disposed between the tile and the tile, that is, the joint, after the tile T is partially laid as shown in FIG. The liner L is positioned between the tile and the tile, and the
Figure 14 conceptually shows the formation of a foam on the back side of the tile. This forms the back layer (P). The above-mentioned foam belongs to the scope of the present invention as long as it can fix the back surface of the tile such as polyurethane. Actually, after the foam is formed, the press is applied and cured (for example, the foam is flattened and pressurized by press to cure for 3 to 4 minutes), which corresponds to a known technique, To illustrate this, some are formed with the foam being formed and some without the foam being formed.
It is preferable to attach the
As shown in FIGS. 15 and 16, according to the present invention, there is no problem in separating the tile panel from the mold in contrast to the prior art. The supporting
Meanwhile, the planar shape of the liner may be any of 't', 'ㅡ', and 'ten' shapes, and may be another shape. The features of the present invention are not limited to the form of the liner.
18 to 22 show a tile spacing means having the tile shaped liner. Fig. 18 is a perspective view, Fig. 19 is a side view, Fig. 20 is a front view, Fig. 21 is a rear view, 23 shows a tile spacing means having a liner in the shape of a '-' shape, FIG. 23 is a bottom view, FIG. 24 is a side view, FIG. 25 is a plan view, FIG. 26 is a perspective view, Back view.
28 and 29 show a tile panel to which the tile spacing means having the 't', '-', and '10' shaped liners are applied. Fig. 28 is a rear view of the tile panel except for the back layer, Front view.
One side of the liner (L) is formed with the support portion (21), and the other end of the liner (L) is gradually narrowed. It is preferable that the upper end of the liner L be gradually narrowed in its cross section. This is for allowing the liner L to be inserted more naturally when the liner L is inserted into the joint which is the space between the tile T and the tile. As shown in FIGS. 6 to 10 and 17 to 27, it can be seen that the upper end of the liner is thinned by processing diagonal edges. So that the operator can more conveniently arrange the liner, thereby increasing the work efficiency.
Although the present invention has been described by way of specific embodiments, the present invention is not limited thereto. It is needless to say that modifications and variations are possible within the scope of the technical idea of the present invention.
T: Tile
P: backside layer
1: Tile panel
2: mold
10: Molded floor
L: Liner
W: Thickness of the liner
20: Tile separation means
21: Support
22: Extended surface
23: tape
Claims (8)
A tile arranging step of arranging two or more tiles in a mold so as to face the back side;
Forming a panel body on the back surface of the tile and having a tile attached to the tile; And
And separating the panel with the tile from the mold after the foam is solidified to complete the panel with the tile attached thereto,
Further comprising arranging tile spacing means between the at least two tiles so that the at least two tiles can be spaced apart and arranged,
Characterized in that the tile spacing means is integrally contained in the tile panel
Tile panel manufacturing method
Wherein the tile spacing means is formed with a liner that fits in the gap between the tile and the tile
Tile panel manufacturing method
Wherein the tile spacing means is formed with a liner that fits in the gap between the tile and the tile and a support portion that contacts the backside of the tile so that the liner can be disposed between the tile and the tile.
Tile panel manufacturing method
Wherein the supporting portion is formed in a planar shape wider than the liner,
An extended surface having an area larger than an interval between the tile and the tile is formed,
And the extended surface is brought into contact with the adjacent tile and the back surface of the tile.
Tile panel manufacturing method
Wherein the height of the liner is less than the thickness of the tile
Tile panel manufacturing method
Wherein the planar shape of the liner is any one of 't', 'a', and 'ten' shapes
Tile panel manufacturing method
The one side of the liner is formed with the support portion,
And the other end of the liner is gradually narrowed
Tile panel manufacturing method
Tile panel
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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KR1020150062048A KR20160130060A (en) | 2015-04-30 | 2015-04-30 | Tile panel production method with prevention of edge cracking and the tile panel made by the same |
Applications Claiming Priority (1)
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KR1020150062048A KR20160130060A (en) | 2015-04-30 | 2015-04-30 | Tile panel production method with prevention of edge cracking and the tile panel made by the same |
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KR20160130060A true KR20160130060A (en) | 2016-11-10 |
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KR1020150062048A KR20160130060A (en) | 2015-04-30 | 2015-04-30 | Tile panel production method with prevention of edge cracking and the tile panel made by the same |
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Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR960011335A (en) | 1994-09-26 | 1996-04-20 | 기따오까 다까시 | Wind direction adjuster |
KR20110114858A (en) | 2010-04-14 | 2011-10-20 | 이현배쓰(주) | Jig for manufacturing tile panel having various tile pattern |
-
2015
- 2015-04-30 KR KR1020150062048A patent/KR20160130060A/en unknown
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR960011335A (en) | 1994-09-26 | 1996-04-20 | 기따오까 다까시 | Wind direction adjuster |
KR20110114858A (en) | 2010-04-14 | 2011-10-20 | 이현배쓰(주) | Jig for manufacturing tile panel having various tile pattern |
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