KR20120138751A - Substrate processing device - Google Patents

Substrate processing device Download PDF

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Publication number
KR20120138751A
KR20120138751A KR1020127021746A KR20127021746A KR20120138751A KR 20120138751 A KR20120138751 A KR 20120138751A KR 1020127021746 A KR1020127021746 A KR 1020127021746A KR 20127021746 A KR20127021746 A KR 20127021746A KR 20120138751 A KR20120138751 A KR 20120138751A
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KR
South Korea
Prior art keywords
substrate
sheet
processing
seat board
stage
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KR1020127021746A
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Korean (ko)
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KR101816327B1 (en
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도모나리 스즈키
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가부시키가이샤 니콘
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    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/70Microphotolithographic exposure; Apparatus therefor
    • G03F7/70691Handling of masks or workpieces
    • G03F7/70791Large workpieces, e.g. glass substrates for flat panel displays or solar panels
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/70Microphotolithographic exposure; Apparatus therefor
    • G03F7/708Construction of apparatus, e.g. environment aspects, hygiene aspects or materials
    • G03F7/70991Connection with other apparatus, e.g. multiple exposure stations, particular arrangement of exposure apparatus and pre-exposure and/or post-exposure apparatus; Shared apparatus, e.g. having shared radiation source, shared mask or workpiece stage, shared base-plate; Utilities, e.g. cable, pipe or wireless arrangements for data, power, fluids or vacuum

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Computer Networks & Wireless Communication (AREA)
  • Health & Medical Sciences (AREA)
  • Environmental & Geological Engineering (AREA)
  • Epidemiology (AREA)
  • Public Health (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Sustainable Development (AREA)
  • Container, Conveyance, Adherence, Positioning, Of Wafer (AREA)
  • Exposure And Positioning Against Photoresist Photosensitive Materials (AREA)

Abstract

The substrate processing apparatus includes a conveying unit for conveying a strip-shaped sheet substrate in a first direction, a plurality of processing units each processing a plurality of sections in a second direction crossing the first direction among the sheet substrates, and a plurality of It is provided corresponding to each processing part of, and the stage apparatus which supports a sheet | seat board | substrate is provided.

Description

[0001] SUBSTRATE PROCESSING DEVICE [0002]

The present invention relates to a substrate processing apparatus.

As a display element which comprises a display apparatus, such as a display apparatus, a liquid crystal display element, an organic electroluminescent (organic EL) element, the electrophoretic element used for an electronic paper, etc. are known, for example. At present, as these display elements, active elements (active devices) that form a switching element called a thin film transistor (TFT) on a substrate surface and form respective display devices thereon have become mainstream. .

In recent years, the technique of forming a display element on a sheet-like board | substrate (for example, a film member etc.) is proposed. As such a technique, for example, a method called a roll-to-roll method (hereinafter, simply referred to as a "roll method") is known (see Patent Document 1, for example). The roll method sends out a sheet-like substrate (for example, a strip-shaped film member) wound around a supply roller on a substrate supply side, and winds up the sent substrate with a recovery roller on the substrate recovery side. To return.

And the gate electrode, gate oxide film, and semiconductor which comprise a TFT using a some processing apparatus, for example, conveying a board | substrate using a some conveyance roller etc. between a board | substrate being sent out and winding up. A film, a source / drain electrode, and the like are formed, and components of the display element are sequentially formed on the target surface of the substrate. For example, when forming an organic EL element, a light emitting layer, an anode, a cathode, an electric circuit, etc. are formed in order on a board | substrate. In recent years, since a large display element is requested | required, the board | substrate of a larger dimension has arisen.

Patent Document 1: International Publication No. 2006/100100868

However, when the dimension of a board | substrate becomes large in the orthogonal direction (direction of a board | substrate) with respect to the conveyance direction of a board | substrate, there exists a possibility that a board | substrate may wheel in the said width direction, for example during conveyance. Such warping of the substrate may cause, for example, a decrease in the alignment accuracy of each component of the display element formed on the surface to be processed of the substrate.

It is an object of the present invention to provide a substrate processing apparatus capable of performing the processing accuracy on the target surface of the substrate with high accuracy regardless of the dimensions of the substrate.

According to the aspect of this invention, the conveyance part which conveys a strip | belt-shaped sheet | seat board | substrate to a 1st direction, the some processing part which performs processing with respect to the some area | region of the 2nd direction which cross | intersects a 1st direction among the sheet substrates, and A substrate processing apparatus is provided corresponding to each of a plurality of processing units and includes a stage device for supporting a sheet substrate.

According to the aspect of this invention, a process can be performed with high precision on the said board | substrate irrespective of the dimension of a board | substrate.

BRIEF DESCRIPTION OF THE DRAWINGS The figure which shows the structure of the substrate processing apparatus which concerns on this embodiment.
2 is a diagram illustrating a configuration of a stage device according to the present embodiment.
3 is a diagram illustrating the configuration of an exposure apparatus and a stage apparatus according to the present embodiment.
4 is a diagram illustrating a configuration of an exposure apparatus and a stage apparatus according to the present embodiment.
5 is a diagram illustrating a configuration of an exposure apparatus and a stage apparatus according to the present embodiment.
6 is a diagram illustrating an exposure operation of an exposure apparatus.
FIG. 7 is a view showing alignment operation of the exposure apparatus and the stage apparatus. FIG.
8 illustrates alignment operation between the stage apparatus and the sheet substrate.
9 illustrates alignment operation between the stage apparatus and the exposure apparatus.
10 is a diagram showing another configuration of the substrate processing apparatus according to the present embodiment.
11 is a diagram showing another configuration of the substrate processing apparatus according to the present embodiment.
12 is a diagram showing another configuration of the substrate processing apparatus according to the present embodiment.
13 is a diagram showing another configuration of the substrate processing apparatus according to the present embodiment.
14 is a diagram showing another configuration of the substrate processing apparatus according to the present embodiment.

Hereinafter, embodiments of the present invention will be described with reference to the drawings.

FIG. 1: is a figure which shows the structure of the substrate processing apparatus FPA which concerns on embodiment.

As shown in FIG. 1, the substrate processing apparatus FPA is a board | substrate supply part SU which supplies a sheet | seat board | substrate (for example, a strip | belt-shaped film member, FB), and the surface (surface to-be-processed) of the sheet | seat board | substrate FB. It has a substrate processing part PR which performs a process with respect to the board | substrate, the board | substrate collection | recovery part CL which collect | recovers the sheet | seat board | substrate FB, and the control part CONT which controls each part of these. The substrate processing apparatus FPA is installed in a factory or the like, for example.

The substrate processing apparatus FPA is a sheet | seat board | substrate FB after the sheet | seat board | substrate FB is sent out from the board | substrate supply part SU, and until the sheet | seat board | substrate FB is collect | recovered by the board | substrate collection | recovery part CL. A roll-to-roll method (hereinafter, simply referred to as a "roll method") that performs various processes on the surface of the device. The substrate processing apparatus FPA can be used when forming display elements (electronic devices), such as an organic electroluminescent element and a liquid crystal display element, on the sheet | seat board | substrate FB. Of course, the processing apparatus FPA can be used also when forming elements other than these elements.

As the sheet | seat board | substrate FB which becomes a process target in the substrate processing apparatus FPA, foil (foil), such as a resin film and stainless steel, can be used, for example. For example, the resin film is polyethylene resin, polypropylene resin, polyester resin, ethylene vinyl copolymer resin, polyvinyl chloride resin, cellulose resin, polyamide resin, polyimide resin, polycarbonate resin, polystyrene resin, vinyl acetate Materials, such as resin, can be used.

The dimension of the Y direction (short direction) of the sheet | seat board | substrate FB is formed in about 1 m-2 m, for example, and the dimension of X direction (long direction) is formed in 10 m or more, for example. Of course, this dimension is merely an example, and the present invention is not limited thereto. For example, the dimension of the Y direction of the sheet | seat board | substrate FB may be 1 m or less or 50 cm or less, and may be 2 m or more. In this embodiment, even if the sheet | seat board | substrate FB in which the dimension of a Y direction exceeds 2 m is used suitably. Moreover, the dimension of the X direction of the sheet | seat board | substrate FB may be 10 m or less.

The sheet substrate FB is formed to have flexibility, for example. The flexibility here means, for example, that the substrate can be bent without breaking or breaking even when a predetermined force of at least self-weight is applied to the substrate. For example, the flexibility to bend by the predetermined force is also included in the flexibility. Moreover, the said flexibility changes with the environment, such as the material, size, thickness, or temperature of the said board | substrate. In addition, as a sheet | seat board | substrate FB, although you may use one strip | belt-shaped board | substrate, you may set it as a structure formed by connecting several unit board | substrates and forming strip | belt-shaped.

It is preferable that the sheet substrate FB has a relatively small coefficient of thermal expansion such that its dimensions do not substantially change (small thermal deformation) even when the sheet substrate FB receives heat at a relatively high temperature (for example, about 200 ° C). For example, an inorganic filler can be mixed with a resin film and a thermal expansion coefficient can be made small. As an example of an inorganic filler, titanium oxide, zinc oxide, alumina, silicon oxide, etc. are mentioned.

The board | substrate supply part SU sends out and supplies the sheet | seat board | substrate FB wound by roll shape, for example to the board | substrate process part PR. The board | substrate supply part SU is provided with the shaft part which winds up the sheet | seat board | substrate FB, the rotation drive source which rotates this shaft part, etc., for example. Alternatively and / or additionally, the substrate supply unit SU may be, for example, a configuration in which a cover portion for covering the sheet substrate FB wound in a roll shape or the like is provided.

The board | substrate collection | recovery part CL winds up the sheet | seat board | substrate FB from board | substrate process part PR, for example in roll shape, and collect | recovers it. Like the substrate supply part SU, the board | substrate collection | recovery part CL is provided with the axial part for winding the sheet | seat board | substrate FB, the rotation drive source which rotates this axial part, the cover part which covers the recovered sheet | seat board | substrate FB, and the like. Substantially and / or additionally, when the sheet substrate FB is cut into a panel shape, for example, in the substrate processing part PR, for example, the sheet substrate FB is recovered in an overlapping state. The part CL may be a structure which collect | recovers the sheet | seat board | substrate FB in a state different from the state wound by roll shape.

The substrate processing part PR conveys the sheet | seat board | substrate FB supplied from the board | substrate supply part SU to the board | substrate collection | recovery part CL, and processes with respect to the to-be-processed surface Fp of the sheet | seat board | substrate FB in a conveyance process. Is done. The substrate processing part PR has the processing apparatus 10, the conveying apparatus 30, the alignment apparatus 50, etc., for example.

The processing apparatus 10 has various processing parts for forming organic electroluminescent element, for example with respect to the to-be-processed surface Fp of the sheet | seat board | substrate FB. As such a processing part, the partition forming apparatus for forming a partition on the to-be-processed surface Fp, the electrode forming apparatus for forming the electrode for driving an organic EL element, the light emitting layer forming apparatus for forming a light emitting layer, etc. are mentioned, for example. Can be mentioned. More specifically, film-forming apparatuses, such as an ink droplet type | mold coating apparatus (for example, an inkjet type | mold coating apparatus, a spin coat type | mold coating apparatus, etc.), a vapor deposition apparatus, a sputtering apparatus, an exposure apparatus, A developing apparatus, a surface modification apparatus, a washing apparatus, etc. are mentioned. Each of these apparatuses is suitably provided, for example on the conveyance path | route of the sheet | seat board | substrate FB. For example, two or more processing apparatuses can be arrange | positioned along a conveyance direction.

The conveying apparatus 30 has the roller apparatus R which conveys the sheet | seat board | substrate FB toward board | substrate collection part CL, for example in substrate processing part PR. The roller apparatus R is provided in multiple numbers along the conveyance path of the sheet | seat board | substrate FB, for example. A drive mechanism (not shown) is attached to at least one roller device R among the plurality of roller devices R. FIG. By rotating such a roller apparatus R, the sheet | seat board | substrate FB is conveyed to an X-axis direction. For example, some roller apparatuses R of some roller apparatus R may be comprised so that a movement to the direction orthogonal to a conveyance direction is possible. In addition, in this embodiment, the pair of roller apparatus R is provided in the downstream of the processing apparatus 10 regarding the conveyance direction of the sheet | seat board | substrate FB. This pair of roller apparatus R is comprised so that it may contact with the surface and back surface of the sheet | seat board | substrate FB, and may pinch at least one part of the sheet | seat board | substrate FB.

The alignment apparatus 50 detects alignment marks (substrate marks) provided at both ends of the sheet substrate FB, and performs the alignment operation of the sheet substrate FB with respect to the processing apparatus 10 based on the detection result. . The alignment apparatus 50 uses the alignment camera 81 which detects the alignment mark provided in the sheet | seat board | substrate FB, and the sheet | seat board | substrate FB based on the detection result of the said alignment camera 81, for example, X direction, The adjustment mechanism 52 fine-adjusts in at least one direction of a Y direction, a Z direction, (theta) X direction, (theta) Y direction, and (theta) Z direction.

In this embodiment, the case where the exposure apparatus 10A and the exposure apparatus 10B are used as an example as the processing apparatus 10 which processes the to-be-processed surface of the sheet | seat board | substrate FB is demonstrated. In this embodiment, the processing apparatus 10 (exposure apparatus 10A and 10B) is arrange | positioned in the space on the surface (to-be-processed surface) side of the sheet | seat board | substrate FB, and a stage is located in the space of the back surface side of the sheet | seat board | substrate FB. The apparatus FST is provided. In this embodiment, the stage apparatus FST supports the back surface of the sheet | seat board | substrate FB, and guides the to-be-processed surface of the sheet | seat board | substrate FB processed by exposure apparatus 10A and 10B.

2 is a perspective view showing the configuration of the stage apparatus FST.

As shown in FIG. 2, the stage apparatus FST has a main body portion 70, a concave roller 71 and 72, a suction roller 73 and 74, and a support table 75. have. The main body part 70 is a pair of columnar parts 70b which are arrange | positioned at intervals on the upper surface of the rectangular lower layer part 70a and the lower layer part 70a fixed to the base (not shown) of the conveying apparatus 30. ), And has an upper layer portion 70c fixed on the columnar portion 70b. A space 70d is formed between the upper surface of the lower layer portion 70a, the upper layer portion 70c, and the pair of columnar portions 70b. Each of the concave rollers 71 and 72, the suction rollers 73 and 74, and the support table 75 is provided on the upper layer portion 70c of the main body portion 70. Moreover, the concave rollers 71 and 72, the adsorption rollers 73 and 74, and the support table 75 are concave rollers 71, the adsorption roller 73, and the support in the conveyance direction of the sheet | seat board | substrate FB. The table 75, the suction roller 74, and the concave roller 72 are arranged in this order. In other words, the support table 75 is disposed between the suction roller 73 and the suction roller 74.

The concave rollers 71 and 72 are disposed at both ends in the X direction on the upper layer portion 70c, for example. The concave rollers 71 and 72 are rotatably provided in the (theta) Y direction, for example with a Y-axis as a center axis. The concave rollers 71 and 72 are formed such that the diameter gradually decreases as they reach the central portion at both ends in the Y direction, for example. Thus, the wrinkles of the sheet | seat board | substrate FB are hard to be formed by forming a distribution of a diameter in a rotation axis direction.

The support table 75 is arrange | positioned in the center part of the X-direction, for example on the upper layer part 70c. The support table 75 is formed in a rectangle when viewed in the -Z direction, for example. This support table 75 is divided into three support surfaces 75a to 75c in the width direction (Y direction) of the sheet substrate FB. Each support surface 75a-75c is formed flat, for example, and is formed parallel to XY plane, for example. The sheet substrate FB is supported by these three support surfaces 75a-75c.

Between the support surface 75a and the support surface 75b, and between the support surface 75b and the support surface 75c, the + Z side surface of the upper layer part 70c is exposed, respectively. On each of the exposed portions 75d of the upper layer portion 70c, a stage reference mark (reference mark, SFM) is provided. These two stage reference marks SFM are arrange | positioned so that the position of X direction may correspond, for example.

In addition, although only two stage reference marks SFM are shown in FIG. 2, a pair of stage references | standards are provided for each support surface 75a, 75b, 75c so that each support surface may be interposed in the Y direction. You may provide a mark SFM. In this case, the stage reference mark SFM provided between the support surface 75a and the support surface 75b is a common mark on the support surface 75a and the support surface 75b, and the support surface 75b. And the stage reference mark SFM provided between the support surface 75c and the support surface 75c may be used as the common mark on the support surface 75b and the support surface 75c.

The detection camera DC which detects the said stage reference mark SFM is provided in the space 70d formed of the upper layer part 70c, the lower layer part 70a, and the columnar part 70b. The detection camera DC is provided in the position which overlaps each stage reference mark SFM, for example, when it sees from a Z direction. An opening is provided at least on the -Z side of the upper layer portion 70c in which the stage reference mark SFM is provided so that detection light by the detection camera DC can pass therethrough. The detection result of each detection camera DC is transmitted to the control part CONT, for example, and is processed.

The adsorption roller 73 is arrange | positioned between the support table 75 and the concave roller 71 on the upper layer part 70c. The adsorption rollers 73 and 74 are provided so that rotation is possible, for example as a center axis, similarly to the concave rollers 71 and 72. FIG.

The suction rollers 73 and 74 each have a divided structure, and are divided into several in the rotation axis direction (Y direction). In this embodiment, the suction roller 73 has the roller parts 73a-73c divided into three. Similarly, the suction roller 74 has the roller parts 74a-74c divided into three. The roller portions 73a to 73c of the suction roller 73 and the roller portions 74a to 74c of the suction roller 74a are detachably connected to each other, and are provided interchangeably for each roller portion.

That is, these roller parts are removed from the upper layer part 70c one by one, and another roller part can be attached. Therefore, for example, it is possible to replace with roller parts having different dimensions in the Y direction, for example, roller parts with different shapes, roller parts with different diameters, and the like. In addition, all the roller parts of the adsorption roller 73 and the adsorption roller 74 may be replaced, and only a part (here, one or two) of roller parts may be replaced.

In this embodiment, as shown in FIG. 3, the groove part 76 and 77 is formed in the circumferential direction in the surface of the roller part 73c arrange | positioned, for example in the center part of the Y direction among the suction rollers 73. As shown in FIG. . The grooves 76 are formed at both ends of the roller portion 73c in the Y direction, respectively. The groove part 77 is formed in multiple numbers between two groove parts 76 among the roller parts 73c.

The groove portion 76 and the groove portion 77 are formed over one circumference of the roller portion 73c, respectively. The width | variety of the groove | channel of the groove part 76 and the groove part 77 is formed in the other dimension. For example, the dimension of the groove direction 76 in the Y direction is formed several mm or more, and the dimension of the groove part 77 in the Y direction is formed about several micrometers. When the back surface of the sheet | seat board | substrate FB contacts the roller part 73c, a part of sheet | seat board | substrate FB deeply enters into the groove part 76, for example, and the bending part Fa is formed. By forming the bent portions Fa at both ends of the sheet substrate FB in the Y direction, the sheet substrate FB is pulled toward the groove portion 76 in the portion between the bent portions Fa. For this reason, the tension | tensile_strength of the sheet | seat board | substrate FB which exists between the part between bending parts Fa, ie, the groove part 76, increases, and the flatness of the sheet | seat board | substrate FB improves, and the sheet | seat board | substrate FB and The adsorption property with the roller part 73c improves. Moreover, the groove part 77 becomes an escape path of the air between the sheet | seat board | substrate FB and the roller part 73c, when the roller part 73c rotates about a Y-axis. For this reason, the sheet | seat board | substrate FB and the roller part 73c will adhere closely and it will become difficult to separate.

4 shows the configuration of the processing apparatus 10, the exposure apparatus 10A and the exposure apparatus 10B, and the stage apparatus FST as viewed from the side (側 防, + Y direction) of the transfer apparatus 30. Drawing. 5 is a view when the configurations of the processing apparatus 10 and the stage apparatus FST are viewed from the upper side (+ Z direction).

As shown in FIG. 4, the exposure apparatus 10A and the exposure apparatus 10B respectively expose the mask stage MST that holds the mask M having a predetermined pattern, and the mask M to expose exposure light. An image of a pattern in a predetermined illumination region of the illumination optical system IL illuminated by light and EL and the mask M illuminated by the exposure light EL is projected onto the target surface of the sheet substrate FB. The projection optical system PL is provided. This projection optical system PL is predetermined to an exposure area in the to-be-processed surface of the sheet | seat board | substrate FB via the telecentric projection optical system PL on both sides (or one side to the sheet | seat board | substrate FB). It is projected by a projection magnification (for example, equal magnification, 1/4 times, 1/5 times, etc.). The operations of the mask stage MST, the illumination optical system IL, and the projection optical system PL are controlled by, for example, the control unit CONT.

As shown in FIG. 4, the exposure apparatus 10A and the exposure apparatus 10B respectively expose the mask stage MST and the mask M which are movable while maintaining the mask M having a predetermined pattern. The illumination optical system IL illuminated by (EL) and the projection optical system PL which project the image of the pattern of the mask M illuminated by exposure light EL on the sheet | seat board | substrate FB. The operations of the mask stage MST, the illumination optical system IL, and the projection optical system PL are controlled by, for example, the control unit CONT.

The illumination optical system IL illuminates the predetermined illumination area | region on the mask M with exposure light EL of uniform illuminance distribution. As exposure light EL emitted from illumination optical system IL, the bright line (g line, g line, h line, i line) etc. which are emitted from a mercury lamp are used, for example. The mask stage MST is moved by the stage driver 11 to the upper surface (surface parallel to the XY plane) of the mask base (not shown) at a constant speed in the X direction, and at least in the Y direction, the Z direction, It is provided so that a movement to (theta) Z direction is possible.

The two-dimensional position of the mask stage MST is measured by a laser interferometer (not shown), and the control unit CONT controls the position and speed of the mask stage MST through the stage driver 11 based on the measurement information. do. The projection optical system PL is disposed between the illumination optical system IL and the support table 75, that is, on the −Z side of the mask stage MST. The projection optical system PL is fixed to the fixing member not shown, for example. The projection optical system PL is arrange | positioned so that the image of the pattern of the mask M may be projected, for example on the to-be-processed surface of the sheet | seat board | substrate FB on the support table 75 among the stage apparatus FST.

The exposure apparatus 10A and 10B show the sheet | seat board | substrate FB which forms the image formed by the projection optical system PL of a part of the pattern of the mask M using exposure light EL emitted from illumination optical system IL. The exposure area in the to-be-processed area Fp of the sheet | seat board | substrate FB by moving the mask stage MST and the sheet | seat board | substrate FB in synchronism with a projection ratio as a speed ratio, projecting onto the X direction. Can be exposed.

In this embodiment, after exposure of the pattern of the mask M with respect to one to-be-processed area | region Fp among the surface (to-be-processed surface) of the sheet | seat board | substrate FB is complete | finished, the next to-be-processed area | region is exposed. Before doing this, the mask stage MST is moved in the -X direction. Then, the mask stage MST and the sheet substrate FB are synchronized again in the X direction to expose the exposure area in the next to-be-processed area.

Thus, with respect to the sheet | seat board | substrate FB conveyed continuously in an X direction, while moving the mask M to X direction and after completion of one to-be-processed area | region, the mask M is moved to -X direction. By repeating the above operation, the image of the pattern of the mask M can be exposed on the plurality of processing areas of the sheet substrate FB.

In addition, as shown in FIG. 5, the exposure apparatus 10A has two projection optical systems PL1 and PL2. Two projection optical systems PL1 and PL2 of the exposure apparatus 10A are arrange | positioned at intervals, for example in the Y direction. The exposure apparatus 10A can project an image of a pattern on two projection regions EA1 and projection regions EA2 that are separated in the width direction (Y direction) of the target surface of the sheet substrate FB. In addition, in this embodiment, the shape of these two projection area | regions EA1 and EA2 is formed in trapezoidal shape. In this embodiment, both ends (two horizontal sections) except the center part (center section) are exposed in the width direction among the to-be-processed surface of the sheet | seat board | substrate FB by the exposure apparatus 10A. In addition, projection optical systems PL1 and PL2 are arrange | positioned so that the position of a X direction may correspond. For this reason, projection optical systems PL1 and PL2 are arrange | positioned along the Y direction.

On the other hand, the exposure apparatus 10B has one projection optical system PL3. The projection optical system PL3 of the exposure apparatus 10B is disposed at a position between the two projection optical systems PL1 and the projection optical system PL2 of the exposure apparatus 10A in the Y direction. For this reason, the projection area | region EA3 of the exposure apparatus 10B is provided between the projection area | region EA1 and the projection area | region EA2 of the said exposure apparatus 10A. In addition, in this embodiment, projection area | region EA3 is formed in trapezoid shape. Moreover, in this embodiment, the center part about the width direction among the to-be-processed surface of the sheet | seat board | substrate FB is exposed by the exposure apparatus 10B.

In addition, as shown in FIG. 5, the roller part of the adsorption roller 73 and 74 in the stage apparatus FST corresponding to 10A of exposure apparatus is the projection area EA1 in the to-be-processed surface of the sheet | seat board | substrate FB. And the sheet | seat board | substrate FB with respect to projection area | region EA2. This structure is different from the structure of the roller part of the adsorption rollers 73 and 74 shown in FIG.

Specifically, the adsorption roller 73 is provided with the roller parts 73d and 73e in which the groove part 76 and 77 were formed similarly to the roller part 73c shown in FIG. And the suction roller 73 is equipped with these two roller parts 73d and 73e in the state connected to each other in the Y direction. As for the roller part 73d, the pair of groove part 76 is provided in the position which interposes projection area | region EA1 in the Y direction. Moreover, the roller part 73e is provided with the pair of groove part 76 in the position which interposes projection area | region EA2 in the Y direction.

Similarly, the adsorption roller 74 is provided with the roller parts 74d and 74e in which the groove parts 76 and 77 were formed similarly to the roller part 73c shown in FIG. And the suction roller 74 is equipped with these two roller parts 74d and 74e in the state connected to each other in the Y direction. As for the roller part 74d, the pair of groove part 76 is provided in the position which interposes projection area | region EA1 in the Y direction. The roller portion 74e is provided with a pair of groove portions 76 at positions that sandwich the projection area EA2 in the Y direction. In addition, as shown in FIG. 5, since the structure of the stage apparatus FST corresponding to the exposure apparatus 10B is the same structure as FIG. 2, description is abbreviate | omitted.

The stage reference marks (stage position detection reference marks, reference marks, SFM) are provided so as to face the projection optical systems PL1 to PL3, respectively. For example, the stage reference mark SFM is provided on the upstream side of the illumination region of the projection optical system PL of the exposure apparatus 10A and 10B with respect to the conveyance direction of the sheet | seat board | substrate FB. Moreover, as shown in FIG. 4, in the stage apparatus FST corresponding to 10A of exposure apparatuses, the detection camera 12 which detects the exposure state of the downstream side of projection area | region EA1 and EA2 among the sheet | seat board | substrates FB. ) Is provided. The detection result by the detection camera 12 is transmitted to the control part CONT, for example.

The substrate processing apparatus FPA comprised as mentioned above manufactures display elements (electronic device), such as an organic electroluminescent element and a liquid crystal display element, by a roll system by control of the control part CONT. Hereinafter, the process of manufacturing a display element using the substrate processing apparatus FPA of the said structure is demonstrated.

First, the strip | belt-shaped sheet | seat board | substrate FB wound by the roller is attached to the board | substrate supply part SU. The control part CONT rotates the roller so that the said sheet | seat board | substrate FB may be sent out from the board | substrate supply part SU in this state. And the sheet | seat board | substrate FB which passed the board | substrate process part PR is wound up by the roller of the board | substrate collection part CL. By controlling this board | substrate supply part SU and the board | substrate collection | recovery part CL, the to-be-processed surface of the sheet | seat board | substrate FB can be conveyed continuously with respect to the board | substrate process part PR.

The control part CONT is a sheet | seat by the conveying apparatus 30 of the board | substrate process part PR between the sheet board | substrate FB is sent out from the board | substrate supply part SU, and is wound up by the board | substrate collection | recovery part CL. While appropriately conveying the board | substrate FB in the said board | substrate processing part PR, the component of a display element is formed in order by the processing apparatus 10 on the sheet | seat board | substrate FB.

During this step, in the case where the processing is performed by the exposure apparatuses 10A and 10B, for example, as shown in FIG. 6, the -Y side end portion of the projection area EA1 by the projection optical system PL1 (trapezoidal illumination). One of the taper parts in the area, and one of the + Y side ends (taper part in the trapezoid-shaped illumination area) of the projection area EA3 by the projection optical system PL3. ) Overlap each other. Moreover, + Y side edge part (one of the taper part in a trapezoid shape illumination area) of projection area | region EA2 by projection optical system PL2, and projection area | region EA3 by projection optical system PL3 Of the -Y side (the other of the taper portions in the trapezoid-shaped illumination region) overlaps with each other.

By using the exposure apparatus 10A and 10B comprised as mentioned above, as shown in FIG. 6, the to-be-processed surface of the sheet | seat board | substrate FB, for example, has several plural to-be-processed areas (multiple sections, exposure area, F1). The processing is performed by dividing into ~ F5). Here, the exposure area F1 is a part (section) exposed by only the image projected on the projection area EA1. The exposure area F2 is a part (section) exposed by a part of the image projected on the projection area EA1 and a part of the image projected on the projection area EA3. The exposure area F3 is a portion (section) exposed due to only the image projected on the projection area EA3. The exposure area F4 is a part (section) exposed by a part of the image projected on the projection area EA2 and a part of the image projected on the projection area EA3. The exposure area F5 is a portion (section) exposed due to only the image projected on the projection area EA2.

In this way, since each pair of grooves 76 are formed in the suction rollers 73 and 74 so as to correspond to the respective projection regions in each stage device FST, for example, at a portion fitted into the grooves 76, An exposure process is performed in the state in which the top view of the sheet | seat board | substrate FB was maintained with high precision. For this reason, in this embodiment, it is not necessary to maintain the flatness of the sheet | seat board | substrate FB over the whole of the Y direction, For example, the part with high flatness is formed in a part of sheet | seat board | substrate FB, and this part The exposure area is exposed and the exposure areas are overlapped with each other. Thereby, the exposure process is performed with high precision to the whole Y direction of the sheet | seat board | substrate FB.

Next, an operation of performing alignment between the exposure apparatus 10A and the exposure apparatus 10B, the respective stage apparatus FST, and the sheet substrate FB will be described.

In this operation, before performing exposure of the sheet | seat board | substrate FB with the exposure apparatus 10A, an alignment operation | movement is performed between the stage apparatus FST and the sheet | seat board | substrate FB, and then the stage apparatus FST is performed. ) And the exposure apparatus 10A are aligned. After the exposure operation by the exposure apparatus 10A is finished, before the exposure of the sheet substrate FB to the exposure apparatus 10B is performed, alignment between the stage apparatus FST and the sheet substrate FB is performed. The operation is performed, and alignment operation is performed between the stage apparatus FST and the exposure apparatus 10B. Hereinafter, the alignment operation will be described taking the case of the exposure apparatus 10B as an example.

In addition, in this embodiment, rough alignment of the sheet | seat board | substrate FB with respect to 10A of exposure apparatuses is performed by the alignment apparatus 50, and 10A of exposure apparatuses are used using stage apparatus FST. Alternatively, the alignment precision between the alignment apparatus 50 and the stage apparatus FST can be different so as to perform fine alignment with respect to the exposure apparatus 10B.

In this embodiment, the alignment operation between the stage apparatus FST, the sheet | seat board | substrate FB, and the exposure apparatus 10B is demonstrated as an example.

FIG. 7: is a perspective view which shows the positional relationship between the stage apparatus FST, the sheet | seat board | substrate FB, and the exposure apparatus 10B. As shown in FIG. 7, the board | substrate reference mark (the board | substrate position detection reference mark, 1st reference mark, board | substrate mark, FFM) is previously formed in the sheet | seat board | substrate FB, for example. This board | substrate reference mark FFM is formed so that it may correspond to the space | interval of the stage reference mark SFM of the stage apparatus FST, for example in the width direction of the sheet | seat board | substrate FB.

Moreover, the image of a pair of mask reference marks (process position detection reference mark, 2nd reference mark, MFM) provided in the mask M of the exposure apparatus 10B is sheet substrate FB via projection optical system PL3. Projected onto. As a pair of reference marks in this embodiment, the projection position of the mask reference mark MMF as the edge part of a Y direction with respect to the mask M is the stage reference mark SFM of the stage apparatus FST, for example. The mask reference mark MMF is formed to be in the vicinity of.

In addition, in the two masks M used in the exposure apparatus 10A, the projection position of the mask reference mark MMF as the end portion in the Y direction is, for example, the stage reference mark SFM of the stage apparatus FST. The mask reference mark MMF may be formed to be in the vicinity of. In this case, as described above, the stage reference mark SFM may be provided on the Y-direction side of the support surface 75a and on the -Y-direction side of the support surface 75c.

8 is a diagram illustrating the alignment operation between the stage apparatus FST and the sheet substrate FB.

As shown in FIG. 8, the sheet | seat board | substrate FB has the to-be-processed area | region Fpa in which the display element is formed, for example in the surface (to-be-processed surface). The substrate reference mark FFM is formed in the area | region Fpb which deviated from the said to-be-processed area | region Fpa among the sheet | seat board | substrate FB, for example. The control part CONT, for example, is the timing at which the exposure process by the exposure apparatus 10B is not performed (for example, the exposure process by the exposure apparatus 10A is complete | finished, and exposure exposure is started by the exposure apparatus 10B. The detection camera DC is operated in the time before the following) to detect the stage reference mark SFM and the substrate reference mark FFM. The control part CONT calculates the shift amount between the stage reference mark SFM and the board | substrate reference mark FFM and its direction (first positional relationship) based on the detection result. The control part CONT moves the sheet | seat board | substrate FB to an X direction or a Y direction based on the 1st positional relationship of the stage reference mark SFM and the board | substrate reference mark FFM. In this case, the adsorption rollers 73 and 74 may be moved using the adjustment mechanism 52, for example, and the stage apparatus FST itself may be moved.

In addition, a constant scale operation can be performed by forming, for example, a reference scale or the like on a portion of the back surface of the sheet substrate FB corresponding to the stage reference mark SFM. In this case, since the position of the sheet | seat board | substrate FB can also be detected continuously, the position and the moving speed of the mask M, or the illumination intensity of illumination optical system IL are matched with the conveyance speed of the sheet | seat board | substrate FB, for example. Etc. can also be adjusted. In addition, the imaging characteristics of the projection optical system PL1 and the projection optical system PL2 included in the exposure apparatus 10A and the projection optical system PL3 included in the exposure apparatus 10B can also be individually adjusted. .

For example, even when the conveyance speed of the sheet substrate FB is not constant, the position and movement speed of the mask M, the illuminance of the illumination optical system IL, and the imaging characteristics of the projection optical system (image position, image plane) Surface shape), etc., and the exposure of high precision is performed, without adjusting the conveyance speed of the sheet | seat board | substrate FB. In addition, as a structure which detects the position of the sheet | seat board | substrate FB, it is not limited to the said structure, You may provide a position detection sensor etc. separately.

9 is a diagram illustrating alignment operation between the stage apparatus FST and the exposure apparatus 10B. As shown in FIG. 9, the control unit CONT operates the detection camera DC to detect the stage reference mark SFM and the mask reference mark MMF. The control part CONT calculates the shift amount between the stage reference mark SFM and the mask reference mark MMF and the direction (second positional relationship) based on the detection result. The control part CONT moves the mask stage MST in the X direction or the Y direction, for example, based on the second positional relationship between the stage reference mark SFM and the mask reference mark MMF.

In addition, when overlapping exposure area | regions F1-F5 in an exposure operation | movement, for example, after performing the exposure process by the exposure apparatus 10A, the control part CONT uses the detection camera 12 and the sheet | seat board | substrate FB. ), The exposure state of the downstream side of projection area | region EA1 and EA2 can be detected, and the exposure process by exposure apparatus 10B can be performed using this detection result. In this case, the detection result by the detection camera 12 may be reflected in the alignment result, and the mask stage MST may be moved.

As mentioned above, according to this embodiment, the conveyance apparatus 30 which conveys the sheet | seat board | substrate FB to an X direction, and the several to-be-processed area | region divided in the Y direction which cross | intersects the X direction among the sheet | seat board | substrates FB ( It is provided corresponding to each of the exposure apparatus 10A and 10B which processes each with respect to each of an exposure area | region, several intervals, and F1-F5, and the said exposure apparatus 10A and 10B, and a sheet | seat board | substrate ( Since the stage apparatus which supports FB is provided, the sheet | seat board | substrate FB does not bend in the said Y direction during the conveyance of the sheet | seat board | substrate FB, and a process can be performed with high precision on this sheet | seat board | substrate FB.

Moreover, according to this embodiment, after performing exposure processing of a to-be-processed area | region by the exposure apparatus 10A, before performing exposure of a to-be-processed area | region by the exposure apparatus 10B, the stage apparatus FST and the sheet | seat board | substrate FB ), And the alignment between the stage apparatus FST and the exposure apparatus 10B can be performed, so that the sheet substrate FB is being transported between the exposure apparatus 10A and the exposure apparatus 10B. Even if the conveyance direction of the sheet | seat board | substrate FB shift | deviates or it bends in the Y direction, exposure process can be performed in the state which reduced such an influence.

The technical scope of this invention is not limited to the said embodiment, A change can be added suitably in the range which does not deviate from the meaning of this invention.

In the said embodiment, although the board | substrate FB was supported by the support table 75 which has the flat surface parallel to the XY plane among the stage apparatus FST, it is not limited to this. For example, as shown in FIG. 10, you may use the roller stage RST as a stage corresponding to exposure apparatus 10A and 10B. This roller stage RST is able to guide, conveying the sheet | seat board | substrate FB.

Moreover, when using rollers, such as the concave rollers 71 and 72 and the adsorption rollers 73 and 74 in the said embodiment, you may make it change the diameter of a part of this roller. For example, as shown in FIG. 11, when the roller RR is divided | segmented into several roller parts Ra-Rc (when it has several division | segmentation circumferential surface), every said roller parts Ra-Rc It is good also as a structure which can be modified. Moreover, it is good also as a structure which can deform so that diameter may become large, so that roller RR reaches a center part as a whole.

As a structure which deform | transforms the roller RR or roller parts Ra-Rc, the roller surface is used, for example as a surface of a roller (guide surface which guides the sheet | seat board | substrate FB), for example using a flexible member. The configuration is deformable. In addition, the roller surface is deformed by adjusting, for example, heat, hydraulic pressure, air pressure, and the like inside the roller. Thereby, the roller RR or roller parts Ra-Rc can be deformed to a desired shape. By deforming the rollers RR and the roller portions Ra to Rc in this manner, for example, wrinkles are formed locally on the sheet substrate FB, or the guide speed of the sheet substrate FB is changed. By advancing, the advancing direction and position shift of the said sheet | seat board | substrate FB can be adjusted.

Moreover, before the back surface of the sheet | seat board | substrate FB is supported by the support surface 75a, 75b, 75c of the stage apparatus FST, the adsorption roller 73 and the adsorption roller ( The space | interval between 74) may be made mutually close, and the sheet | seat board | substrate FB may be loosened. By loosening the sheet | seat board | substrate FB, it can be supported by the support surface 75a, 75b, 75c of the stage apparatus FST in the state in which there is no tension in the sheet | seat board | substrate FB. Moreover, the structure which adsorb | sucks the back surface of the sheet | seat board | substrate FB may be sufficient as the support surface 75a, 75b, 75c.

In addition, in the said embodiment, although the exposure apparatus 10A was equipped with two projection optical systems PL1 and PL2, for example, it is not limited to this, One projection optical system (one projection area | region) for every exposure apparatus. (EA)) may be sufficient. For example, in FIG. 12, the exposure apparatus 10A-10D has one projection optical system PL, respectively, and the structure arrange | positioned so that these projection optical systems PL may shift in the Y direction is shown. In FIG. 12, two adjacent areas among the projection areas EL4 to EL7 by the projection optical system PL are arranged to overlap each other at the end in the Y direction.

For example, as shown in FIG. 13, projection area | region EA11, EA12, EA21, EA22 by exposure apparatus 10A, 10B, and projection area | region EA31, EA32, and exposure apparatus 10C, 10D by exposure apparatus 10A, 10B are shown. EA41 and EA42 overlap each other. Thus, the structure which the projection area | region of the exposure apparatus arrange | positioned on the conveyance direction upstream of the sheet | seat board | substrate FB and the projection area | region of the exposure apparatus arrange | positioned downstream may overlap.

In addition, in the said embodiment, although the groove part 76 of the suction rollers 73 and 74 was set as a structure provided for each projection area | region, for example, it is not limited to this. Alternatively and / or additionally, for example, as shown in FIG. 14, a pair of grooves 76 may be provided so as to sandwich the plurality of projection areas EA.

In addition, in the said description, although the form which shifted the projection area | region by the some exposure apparatus to the X direction was demonstrated as an example, it is not limited to this. Alternatively and / or additionally, for example, a configuration in which the projection areas by the plurality of exposure apparatuses are aligned in the X direction, that is, arranged in a line in the Y direction can be applied.

In addition, in the said description, although the stage apparatus FST arrange | positioned corresponding to the some exposure apparatus was set as the structure provided with the 1st detection mechanism and the 2nd detection mechanism, it is not limited to this. Alternatively and / or additionally, the first detection mechanism and the second detection mechanism may be provided only in part of the stage apparatus FST.

In addition, in the said description, although the exposure apparatus was mentioned as the processing apparatus 10 as an example, it is not limited to this. The processing apparatus 10 may be another apparatus as mentioned in the said embodiment, for example, a partition forming apparatus, an electrode forming apparatus, and a light emitting layer forming apparatus. In addition, in this embodiment, the alignment apparatus 50 detects the alignment mark provided in the both ends of the sheet | seat board | substrate FB. Alternatively and / or additionally, the alignment apparatus 50 may detect the substrate reference mark FFM or may detect both sides (edges of the substrate FB) parallel to the conveying direction in the sheet substrate FB. Alternatively and / or additionally, the alignment mark (substrate mark) can be provided for each of a plurality of processing areas (multiple sections) or can be mounted corresponding to one or two or more of the plurality of sections.

FPA… Substrate processing apparatus FB. Sheet substrate
PR… Substrate processing unit CONT. The control unit
Fp… Surface FST to be processed. Stage device
DC… Detection camera M... Mask
MST… Mask stage IL... Illumination optical system
PL… Projection optical system CA. Detection camera
SFM… Stage reference mark FFM... Board reference mark
MFM… Mask reference marks F1 to F5. Exposure area
PL (PL1 to PL3). Projection optical system EA (EA1 to EA42). Projection area
10 ... Processing apparatus 10A to 10D; Exposure device
11 ... Stage driving unit 30. Conveying device
50 ... Alignment device 52. Fixed mechanism
71, 72... Concave rollers 73, 74. Adsorption roller
73a to 73e, 74a to 74e, Ra to Rc... Roller parts
75... Support table 76... Groove

Claims (18)

A conveying part for conveying a strip-shaped sheet substrate in a first direction,
A plurality of processing units which perform processing on a plurality of sections in the second direction crossing the first direction among the sheet substrates;
A substrate processing apparatus provided corresponding to each of said plurality of processing units and comprising a stage device for supporting the sheet substrate.
The method according to claim 1,
At least one of the said some processing part is arrange | positioned shifting | deviating from the exterior in the said 1st direction.
The method according to claim 1 or 2,
At least two of the said some process part is arrange | positioned shifting | deviating from another process part in the said 2nd direction.
The method according to any one of claims 1 to 3,
Two said processing parts which perform a process with respect to the said section of the both ends of a said 2nd direction among the said some processing parts are arrange | positioned along the said 2nd direction.
The method according to any one of claims 1 to 4,
A first detection mechanism for detecting a first positional relationship between the stage apparatus and the sheet substrate in at least one of the first direction and the second direction;
And a first position adjusting mechanism for adjusting the first positional relationship based on a detection result of the first detecting mechanism.
The method according to claim 5,
The stage apparatus has a reference mark provided in a portion supporting the sheet substrate,
The said 1st detection mechanism measures the said board | substrate mark provided in the said reference mark and the said sheet | seat board | substrate, and detects the said 1st positional relationship based on a measurement result.
The method of claim 6,
The substrate mark is mounted so as to correspond to one or two or more of the plurality of sections.
The method according to any one of claims 5 to 7,
The said 1st detection mechanism is a substrate processing apparatus provided in the said stage apparatus.
The method according to any one of claims 1 to 8,
A second detection mechanism for detecting a second positional relationship between the stage device and the plurality of processing units in at least one of the first direction and the second direction;
And a second position adjusting mechanism for adjusting the second positional relationship based on the detection result of the second detecting mechanism.
The method according to claim 9,
The stage apparatus has a first reference mark provided in a portion supporting the sheet substrate,
The plurality of processing units have a second reference mark provided at a position at which the processing is performed,
The said 2nd detection mechanism measures the said 1st reference mark and the said 2nd reference mark, and detects the said 2nd positional relationship based on a measurement result.
The method of claim 10,
The said 2nd detection mechanism is a substrate processing apparatus provided in the said stage apparatus.
The method according to any one of claims 1 to 11,
A processing state detection mechanism for detecting a processing state of the section in which the processing is performed in the sheet substrate;
And a processing control unit for controlling the processing by the plurality of processing units on the sheet substrate based on the detection result by the processing state detection mechanism.
The method according to any one of claims 1 to 12,
The said stage apparatus is further equipped with the support roller which supports the back surface of the said sheet | seat board | substrate.
The method according to claim 13,
The said support roller has a substrate processing apparatus which has the groove part which opposes at least one of the edge part in the said 2nd direction of the area | region corresponding to the said section among the back surface of the said sheet substrate.
The method according to claim 14,
The groove portion opposes both of the end portions in the second direction of the region.
The method according to any one of claims 13 to 15,
The support roller has a divided structure corresponding to the plurality of sections.
The method according to any one of claims 13 to 15,
At least one part of the said support roller is a substrate processing apparatus in which the magnitude | size of the radial direction is formed so that deformation is possible.
The method according to any one of claims 1 to 17,
An exposure apparatus for exposing the section of the sheet substrate to at least one of the plurality of processing units.
KR1020127021746A 2010-02-12 2011-02-10 Substrate processing device KR101816327B1 (en)

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