KR20120038363A - Polyarylenesulfide, and composition, optical member and optical element containing the same - Google Patents

Polyarylenesulfide, and composition, optical member and optical element containing the same Download PDF

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KR20120038363A
KR20120038363A KR1020110098721A KR20110098721A KR20120038363A KR 20120038363 A KR20120038363 A KR 20120038363A KR 1020110098721 A KR1020110098721 A KR 1020110098721A KR 20110098721 A KR20110098721 A KR 20110098721A KR 20120038363 A KR20120038363 A KR 20120038363A
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polyarylene sulfide
optical member
polyarylenesulfide
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composition
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나오유키 가와시마
슈우이치 스가와라
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    • C08L81/00Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing sulfur with or without nitrogen, oxygen or carbon only; Compositions of polysulfones; Compositions of derivatives of such polymers
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Abstract

PURPOSE: Polyarylenesulfide is provided to have excellent reflectivity, and transparency, and to have high solubility as solvent, thereby having high suitability to solution process like a spin coating process. CONSTITUTION: An optical unit contains polyarylenesulfide having fluorene structure. The polyarylenesulfide has structure in chemical formula 1. In chemical formula 1, Rm is arylene group, Rn is respectively and independently aryl group or C1-4 alkyl group, a is a number from 0-4, * is bonded material. The polyarylenesulfide has fluorine structure. A composition contains the polyarylenesulfide, and contains one or more kinds selected from organic solvent, surface surfactant, and crosslinking agent.

Description

폴리아릴렌술피드 및, 이를 함유하는 조성물, 광학 부재 및 광학 소자 {POLYARYLENESULFIDE, AND COMPOSITION, OPTICAL MEMBER AND OPTICAL ELEMENT CONTAINING THE SAME}POLYARYLENESULFIDE, AND COMPOSITION, OPTICAL MEMBER AND OPTICAL ELEMENT CONTAINING THE SAME

본 발명은, 폴리아릴렌술피드, 조성물 및 광학 소자에 관한 것이다.The present invention relates to polyarylene sulfides, compositions and optical elements.

CCD 또는 CMOS 이미지 센서와 같은 광학 부품에 고(高)굴절 재료가 요구되고 있다. 이러한 용도에 이용하는 재료로서 황 원자를 함유하는 폴리이미드나 티타니아를 함유하는 재료가 제안되고 있다.High refractive materials are required for optical components such as CCD or CMOS image sensors. As a material used for such a use, the material containing the polyimide and titania containing a sulfur atom is proposed.

한편, 황 원자를 높은 함유율로 갖는 폴리머는 고굴절률로 가공이 용이한 것이 기대되며, 예를 들면, 비특허문헌 1에는 황 원자를 고함율로 갖는 비결정성 폴리페닐렌술피드가 나타나 있다.On the other hand, the polymer which has a sulfur atom in a high content rate is expected to be easy to process at high refractive index, For example, Non-patent document 1 shows the amorphous polyphenylene sulfide which has a sulfur atom in high content.

J. Polym. Sci. Part A: Polym. Chem. 2009, 47, 2453. J. Polym. Sci. Part A: Polym. Chem. 2009, 47, 2453.

그러나, 황 원자를 함유하는 폴리이미드나 티타니아를 함유하는 재료에서는, 투명성은 확보할 수 있지만, 황 원자를 함유하는 폴리이미드에서는 굴절률이 1.7(633㎚) 미만이 되기 쉬워, 광학 부품의 재질로서는 불충분했다. 또한, 티타니아를 함유하는 재료는, 애싱이나 에칭과 같은 가공이 곤란하기 때문에, 광학 부품의 재료로서의 사용에는 제한이 있었다.However, in the polyimide containing a sulfur atom and the material containing titania, transparency can be ensured, but in the polyimide containing a sulfur atom, refractive index becomes easy to be less than 1.7 (633 nm), and it is insufficient as a material of an optical component. did. In addition, since the material containing titania is difficult to process, such as ashing and etching, use as a material of an optical component has a limitation.

한편, 비특허문헌 1에 개시되는 폴리페닐렌술피드는, 굴절률은 기대할 수 있지만, 결정성을 갖기 때문에, 당해 결정에 의한 산란 등이 발생하여, 광학 부재로 했을 때에, 투명성이 불충분해지는 경우가 있었다. 또한, 폴리페닐렌술피드는, 특수한 용매에밖에 용해되지 않기 때문에, 스핀 코팅 공정 등의 용액 공정을 필수로 하는 광학 부재의 제조에는, 사용이 곤란하다는 문제도 있었다.On the other hand, the polyphenylene sulfide disclosed in Non-Patent Document 1 can have a refractive index, but since it has crystallinity, scattering due to the crystal occurs and transparency may be insufficient when the optical member is used. . Moreover, since polyphenylene sulfide is melt | dissolved only in a special solvent, there also existed a problem that it was difficult to use for manufacture of the optical member which requires solution processes, such as a spin coating process.

본 발명의 몇몇 태양에 따른 목적의 하나는, 굴절률 및 투명성이 양호하고, 프로세스 적합성이 양호한, 폴리아릴렌술피드를 제공하는 것에 있다.One object of some aspects of the present invention is to provide a polyarylene sulfide having good refractive index and transparency and good process suitability.

본 발명의 몇몇 태양에 따른 목적의 하나는, 굴절률 및 투명성이 높은 광학 소자를 제공하는 것에 있다.One object of some aspects of the present invention is to provide an optical element having high refractive index and high transparency.

본 발명은 전술한 과제의 적어도 일부를 해결하기 위해 이루어진 것으로, 이하의 태양 또는 적용예로서 실현할 수 있다.This invention is made | formed in order to solve at least one part of the above-mentioned subject, and can be implement | achieved as the following aspects or application examples.

[적용예 1][Application Example 1]

본 발명에 따른 폴리아릴렌술피드의 일 태양은,One aspect of the polyarylene sulfide according to the present invention,

플루오렌 골격을 갖는 것을 특징으로 한다.It is characterized by having a fluorene skeleton.

[적용예 2][Application example 2]

적용예 1에 있어서, 하기식 (1)로 나타나는 구조를 가질 수 있다.In Application Example 1, it may have a structure represented by the following formula (1).

Figure pat00001
Figure pat00001

[식 (1) 중, Rm은 아릴렌기를 나타내고, Rn은 각각 독립적으로 아릴기 또는 탄소수 1?4의 알킬기를 나타내며, a는 각각 독립적으로 0?4의 수를 나타내고; *는 결합해 있는 것을 나타냄].[In formula (1), Rm represents an arylene group, Rn represents an aryl group or a C1-C4 alkyl group each independently, and a represents the number of 0-4 each independently; * Indicates combined.

[적용예 3][Application Example 3]

적용예 1 또는 적용예 2에 있어서,In Application Example 1 or Application Example 2,

상기식 (1)로 나타나는 구조를 갖는 반복 단위의 수는, 전체 반복 단위의 수의 10% 이상일 수 있다.The number of repeating units which have a structure represented by said formula (1) may be 10% or more of the number of all repeating units.

[적용예 4][Application example 4]

적용예 1 내지 적용예 3 중 어느 일 예에 있어서,In any one of the application examples 1 to 3,

황 원자를 10질량% 이상 함유할 수 있다.It may contain 10 mass% or more of sulfur atoms.

[적용예 5][Application Example 5]

적용예 1 내지 적용예 4 중 어느 일 예에 있어서,In any one of Application Examples 1 to 4,

파장 633㎚에 있어서의 굴절률이 1.70 이상일 수 있다.The refractive index at the wavelength 633 nm may be 1.70 or more.

[적용예 6][Application Example 6]

적용예 1 내지 적용예 5 중 어느 일 예에 있어서,In any one of the application examples 1-5,

비결정성으로서, 유리 전이 온도가 120℃ 이상일 수 있다.As amorphous, the glass transition temperature may be at least 120 ° C.

[적용예 7][Application Example 7]

적용예 1 내지 적용예 6 중 어느 일 예에 있어서,In any one of the application examples 1 to 6,

티안트렌환을 가질 수 있다.It may have a thianthrene ring.

[적용예 8][Application Example 8]

본 발명에 따른 조성물의 일 태양은,One aspect of the composition according to the present invention,

적용예 1 내지 적용예 7 중 어느 일 예에 기재된 폴리아릴렌술피드를 함유한다.It contains the polyarylene sulfide of any one of the application examples 1-7.

[적용예 9][Application Example 9]

본 발명에 따른 광학 소자의 일 태양은,One aspect of the optical element according to the present invention,

적용예 8에 기재된 수지 조성물을 이용하여 얻어지는 광학 부재를 구비한다.The optical member obtained using the resin composition of application example 8 is provided.

본 발명에 따른 폴리아릴렌술피드는, 굴절률 및 투명성이 양호하다. 또한, 본 발명에 따른 폴리아릴렌술피드는, 용매로의 용해성이 높아, 예를 들면, 스핀 코팅 공정과 같은 용액 프로세스로의 적합성이 높다. 또한, 본 발명에 따른 폴리아릴렌술피드는, 유기물로 구성되기 때문에, 예를 들면, 애싱 공정, 에칭 공정과 같은 프로세스에서의 잔사 등을 발생시키기 어려워, 프로세스 적합성이 높다.The polyarylene sulfide which concerns on this invention has favorable refractive index and transparency. In addition, the polyarylene sulfide according to the present invention has high solubility in a solvent, for example, high suitability in a solution process such as a spin coating process. Moreover, since the polyarylene sulfide which concerns on this invention consists of organic substance, it is hard to generate | occur | produce residue in processes, such as an ashing process and an etching process, for example, and process suitability is high.

도 1은 실시예 1에 따른 화합물의 적외 흡수 스펙트럼이다.
도 2는 실시예 2에 따른 화합물의 적외 흡수 스펙트럼이다.
도 3은 비교예에 따른 화합물의 적외 흡수 스펙트럼이다.
1 is an infrared absorption spectrum of a compound according to Example 1. FIG.
2 is an infrared absorption spectrum of the compound according to Example 2.
3 is an infrared absorption spectrum of the compound according to the comparative example.

이하에 본 발명의 실시 형태에 대해서 설명한다. 이하에 설명하는 실시 형태는, 본 발명의 일 예를 설명하는 것이다. 또한, 본 발명은, 이하의 실시 형태에 한정되지 않으며, 본 발명의 요지를 변경하지 않는 범위에 있어서 실시되는 각종 변형예도 포함한다. 또한, 이하의 실시 형태로 설명되는 구성의 모두가 본 발명의 필수 구성 요건이라고는 할 수 없다.EMBODIMENT OF THE INVENTION Embodiment of this invention is described below. Embodiment described below demonstrates an example of this invention. In addition, this invention is not limited to the following embodiment, Also includes various modified examples implemented in the range which does not change the summary of this invention. In addition, not all of the structures demonstrated by the following embodiment are essential components of this invention.

1. 폴리아릴렌술피드1.Polyarylene sulfide

본 실시 형태에 따른 폴리아릴렌술피드는, 플루오렌 골격을 갖는다. 또한, 본 발명에 있어서, 폴리아릴렌술피드란, 방향족 디티올 화합물과 방향족 디할로겐 화합물이 축합하여 얻어지는 중합체를 말한다.The polyarylene sulfide which concerns on this embodiment has a fluorene skeleton. In addition, in this invention, polyarylene sulfide means the polymer obtained by condensation of an aromatic dithiol compound and an aromatic dihalogen compound.

1.1. 폴리아릴렌술피드의 골격1.1. Skeleton of polyarylene sulfide

본 실시 형태의 폴리아릴렌술피드는, 아릴렌기가 술피드 결합(-S-)(티오에테르 결합)에 의해 연쇄된 구조를 갖는 것이다. 즉, 본 실시 형태의 폴리아릴렌술피드는, 하기식 (1)로 나타나는 구조를 갖고 있다.The polyarylene sulfide of this embodiment has a structure in which an arylene group is linked by a sulfide bond (-S-) (thioether bond). That is, the polyarylene sulfide of this embodiment has a structure represented by following formula (1).

 

Figure pat00002
 
Figure pat00002

[식 (1) 중, Rm은 아릴렌기를 나타내고, Rn은 각각 독립적으로 아릴기 또는 탄소수 1?4의 알킬기를 나타내며, a는 각각 독립적으로 0?4의 수를 나타내고; *는 결합해 있는 것을 나타냄].[In formula (1), Rm represents an arylene group, Rn represents an aryl group or a C1-C4 alkyl group each independently, and a represents the number of 0-4 each independently; * Indicates combined.

아릴렌이란, 영문 표기의 arylene에 상당한다. 또한, 아릴렌기란, 방향환에 결합하는 수소 원자가 2개 이탈하여 발생하는 기를 가리킨다. 이 방향환으로서는, 예를 들면, 벤젠환 등의 단환 탄화 수소, 나프탈렌환, 안트라센환, 인덴환, 비페닐렌환, 플루오렌환, 페난트렌환, 피렌환 등의 축합 다환 탄화 수소 및, 이들 환의 환원이, 황, 질소 등에 의해 단수 또는 복수 치환된 복소환을 들 수 있다. 또한, 본 실시 형태에서는, 상기 방향환은, 당해 방향환의 전체가 공액계를 구성하고 있지 않아도 좋고, 또한, 다환계 환집합을 구성하고 있어도 좋다. 나아가서는, 본 실시 형태에서는, 상기 방향환은, 복수의 상기 방향환이, 단수 또는 복수의 메틸렌 결합, 에테르 결합, 술피드 결합, 술포닐 결합 등에 의해 서로 결합된 구조라도 좋다.Arylene corresponds to arylene in English notation. In addition, an arylene group refers to the group generated by leaving two hydrogen atoms couple | bonded with an aromatic ring. As this aromatic ring, condensed polycyclic hydrocarbons, such as monocyclic hydrocarbon, such as a benzene ring, a naphthalene ring, anthracene ring, an indene ring, a biphenylene ring, a fluorene ring, a phenanthrene ring, a pyrene ring, and these rings, for example Examples of the ring include a heterocyclic ring in which single or plural substitutions are made by sulfur, nitrogen, or the like. In addition, in this embodiment, the said aromatic ring may not comprise the conjugated system as a whole of the said aromatic ring, and may comprise the polycyclic ring set. Further, in the present embodiment, the aromatic ring may have a structure in which a plurality of the aromatic rings are bonded to each other by a single or a plurality of methylene bonds, ether bonds, sulfide bonds, sulfonyl bonds, or the like.

본 실시 형태의 폴리아릴렌술피드의 아릴렌기의 보다 구체적인 예로서는, 티안트렌, 디페닐술폰, 티오비스벤젠, 9,9-비스페닐플루오렌 등의 방향환으로부터, 수소 원자가 2개 이탈하여 발생한 기를 들 수 있다.As a more specific example of the arylene group of the polyarylene sulfide of this embodiment, group which generate | occur | produced by leaving two hydrogen atoms from aromatic rings, such as thianthrene, diphenyl sulfone, thiobisbenzene, 9, 9-bisphenyl fluorene, is mentioned. Can be.

폴리아릴렌술피드의 분자량은, 3,000 이상 10,000 이하 정도가 바람직하다.폴리아릴렌술피드의 분자량이 이 범위에 있으면, 예를 들면, 용매에 대한 용해성이 손상되기 어려워, 기판으로의 도포성이나 기판에 형성된 요철 형상에 대한 추수성(追隨性)을 확보할 수 있기 때문에 취급을 용이화할 수 있다.As for the molecular weight of polyarylene sulfide, about 3,000 or more and about 10,000 or less are preferable. When the molecular weight of polyarylene sulfide exists in this range, the solubility to a solvent is hard to be impaired, for example, in the coating property to a board | substrate, or a board | substrate, Harvesting of the formed irregularities can be ensured, so handling can be facilitated.

1.2. 황 원자의 함유량1.2. Content of sulfur atom

본 실시 형태에 따른 폴리아릴렌술피드는, 황 원자를 10질량% 이상 함유 하는 것이 바람직하다. 폴리아릴렌술피드가, 황 원자를 10질량% 이상 함유한다는 것은, 폴리아릴렌술피드의 전체의 질량에 대한 황 원자의 질량이, 10% 이상인 것을 가리킨다. 폴리아릴렌술피드에 있어서의 황 원자의 함유량은, 예를 들면, 반복 단위의 화학 구조로부터 산출할 수 있다. 또한, 폴리아릴렌술피드에 있어서의 황 원자의 함유량은, 일반적인 원소 분석에 의해서도 측정할 수 있다.It is preferable that the polyarylene sulfide which concerns on this embodiment contains 10 mass% or more of sulfur atoms. That polyarylene sulfide contains 10 mass% or more of sulfur atoms means that the mass of a sulfur atom with respect to the mass of the whole polyarylene sulfide is 10% or more. Content of the sulfur atom in polyarylene sulfide can be computed from the chemical structure of a repeating unit, for example. In addition, content of the sulfur atom in polyarylene sulfide can also be measured by general elemental analysis.

황 원자를 10질량% 이상 함유하는 것에 의한 효과의 하나로서는, 폴리아릴렌술피드의 굴절률을 높이는 것을 들 수 있다. 또한, 폴리아릴렌술피드의 굴절률을 높이는 관점에서는, 폴리아릴렌술피드의 전체의 질량에 대한 황 원자의 질량은, 15% 이상이 보다 바람직하고, 20% 이상이 더욱 바람직하다.As one of the effects by containing 10 mass% or more of sulfur atoms, what raises the refractive index of polyarylene sulfide is mentioned. In addition, from the viewpoint of increasing the refractive index of the polyarylene sulfide, the mass of the sulfur atom with respect to the total mass of the polyarylene sulfide is more preferably 15% or more, and even more preferably 20% or more.

1.3. 반복 단위1.3. Repeat units

본 실시 형태의 폴리아릴렌술피드의 반복 단위란, 주쇄의 술피드 결합(티오에테르 결합)에 의해 반복되는 단위로서, 「-Rh-S-Ri-S-」의 형식으로 표기될 수 있다. 여기에서 Rh 및 Ri는, 각각 전술한 아릴렌기에 상당한다. 나아가서는, Rh는, 방향족 디티올 화합물의 티올기를 제외한 구조에 상당하고, Ri는 방향족 디할로겐 화합물의 할로겐을 제외한 구조에 상당한다. 즉, Rh 및 Ri는 각각, 방향환에 결합하는 수소 원자가 2개 이탈하여 발생하는 기를 가리키며, 방향환으로서는, 예를 들면, 벤젠환 등의 단환 탄화 수소, 나프탈렌환, 안트라센환, 인덴환, 비페닐렌환, 플루오렌환, 페난트렌환, 피렌환 등의 축합 다환 탄화 수소 및, 이들 환의 환원이, 황, 질소 등에 의해 단수 또는 복수 치환된 복소환을 들 수 있다. 또한, 본 실시 형태에서는, 상기 방향환은, 당해 방향환의 전체가 공액계를 구성하고 있지 않아도 좋고, 또한, 다환계 환집합을 구성하고 있어도 좋다. 나아가서는, 본 실시 형태에서는, 상기 방향환은, 복수의 상기 방향환이, 단수 또는 복수의 메틸렌 결합, 에테르 결합, 술피드 결합, 술포닐 결합 등에 의해 서로 결합된 구조라도 좋다.The repeating unit of the polyarylene sulfide of the present embodiment is a unit which is repeated by a sulfide bond (thioether bond) of the main chain and can be expressed in the form of "-R h -SR i -S-". Here, R h and R i correspond to the arylene group described above, respectively. Furthermore, R h corresponds to the structure excluding the thiol group of the aromatic dithiol compound, and R i corresponds to the structure excluding the halogen of the aromatic dihalogen compound. That is, R h and R i each represent a group generated by the separation of two hydrogen atoms bonded to an aromatic ring, and examples of the aromatic ring include monocyclic hydrocarbons such as benzene rings, naphthalene rings, anthracene rings, and indene rings. Condensed polycyclic hydrocarbons, such as a biphenylene ring, a fluorene ring, a phenanthrene ring, a pyrene ring, and the heterocyclic ring of which the reduction of these rings is single or plural substitution by sulfur, nitrogen, etc. are mentioned. In addition, in this embodiment, the said aromatic ring may not comprise the conjugated system as a whole of the said aromatic ring, and may comprise the polycyclic ring set. Further, in the present embodiment, the aromatic ring may have a structure in which a plurality of the aromatic rings are bonded to each other by a single or a plurality of methylene bonds, ether bonds, sulfide bonds, sulfonyl bonds, or the like.

본 실시 형태의 폴리아릴렌술피드는, 반복 단위를, 예를 들면, 5?1000 가질 수 있다.The polyarylene sulfide of this embodiment can have a repeating unit, for example, 5-1000.

따라서, 폴리아릴렌술피드는, 복수의 반복 단위 중, 플루오렌 구조를 갖는 반복 단위와, 필요에 따라서 플루오렌 구조를 갖지 않는 반복 단위를 갖는다.Therefore, polyarylene sulfide has the repeating unit which has a fluorene structure among the some repeating unit, and the repeating unit which does not have a fluorene structure as needed.

본 실시 형태의 폴리아릴렌술피드에 있어서, 상기 일반식 (1)로 나타나는 구조를 갖는 반복 단위의 수는, 전체 반복 단위의 수의 10% 이상인 것이 보다 바람직하다. 이와 같이 하면, 폴리아릴렌술피드의 용매에 대한 용해성을 더욱 향상시킬 수 있다.In the polyarylene sulfide of this embodiment, it is more preferable that the number of repeating units which have a structure represented by the said General formula (1) is 10% or more of the number of all the repeating units. By doing in this way, the solubility to the solvent of polyarylene sulfide can be improved further.

1.4. 폴리아릴렌술피드의 제조 방법1.4. Method for producing polyarylene sulfide

이하에, 본 실시 형태의 폴리아릴렌술피드의 제조 방법의 예를 서술한다.Below, the example of the manufacturing method of the polyarylene sulfide of this embodiment is described.

본 실시 형태의 폴리아릴렌술피드는, 방향족 디할로겐 화합물과 방향족 디티올 화합물과의 중축합 반응에 의해 얻을 수 있다.The polyarylene sulfide of this embodiment can be obtained by the polycondensation reaction of an aromatic dihalogen compound and an aromatic dithiol compound.

방향족 디할로겐 화합물로서는, 예를 들면,As an aromatic dihalogen compound, for example,

2,7-디플루오로티안트렌,2,7-difluorothianthrene,

Figure pat00003
Figure pat00003

2,7-디클로로티안트렌,2,7-dichlorothianthrene,

 

Figure pat00004
 
Figure pat00004

2,7-디브로모티안트렌,2,7-dibromothiantrene,

Figure pat00005
Figure pat00005

및, 4,4'-디플루오로디페닐술폰,And, 4,4'-difluorodiphenylsulfone,

Figure pat00006
Figure pat00006

등의 화합물을 사용할 수 있다.Compounds, such as these, can be used.

방향족 디티올 화합물로서는, 예를 들면, 티오비스벤젠티올,As an aromatic dithiol compound, For example, thiobisbenzene thiol,

Figure pat00007
Figure pat00007

9,9-비스(4-메르캅토페닐)플루오렌,9,9-bis (4-mercaptophenyl) fluorene,

Figure pat00008
Figure pat00008

및, 2,7-디메르캅토티안트렌,And, 2,7-dimercaptothianthrene,

Figure pat00009
Figure pat00009

등의 화합물을 사용할 수 있다.Compounds, such as these, can be used.

중축합 반응은, 통상, 염기 존재하에서 행할 수 있다. 이때 사용할 수 있는 염기로서는, 수산화 나트륨, 수산화 칼륨, 나트륨메톡사이드, 칼륨-t-부톡사이드, 탄산칼륨, 탄산 나트륨, 피리딘, 트리에틸아민 등을 들 수 있다.The polycondensation reaction can usually be carried out in the presence of a base. Examples of the base that can be used at this time include sodium hydroxide, potassium hydroxide, sodium methoxide, potassium-t-butoxide, potassium carbonate, sodium carbonate, pyridine, triethylamine and the like.

중축합 반응의 반응 용매로서는, 반응 후의 폴리머가 용해되면 특별히 제한되지 않으며, 예를 들면, N,N'-디메틸프로필렌우레아(DMPU), N-메틸-2-피롤리돈(NMP), N,N-디메틸포름아미드(DMF), 사이클로헥산온(CHN), N,N-디메틸아세트아미드(DMAc), N,N-디에틸아세트아미드, N,N-디메톡시아세트아미드, 1,3-디메틸-2-이미다졸리디논, N-메틸카프로락탐, 1,2-디메톡시에탄, 1,2-디메톡시에탄, 비스(2-메톡시에틸)에테르, 1,2-비스(2-메톡시에톡시)에탄, 비스〔2-(2-메톡시에톡시)에틸〕에테르, 테트라하이드로푸란, 1,3-디옥산, 1,4-디옥산, 피롤린, 피콜린(picoline), 디메틸술폭사이드, 디메틸술폰, 테트라메틸우레아, 헥사메틸포스포르아미드, 프로필렌글리콜모노메틸에테르(PGME), γ-부티로락톤(GBL), 페놀, ο-크레졸, m-크레졸, p-크레졸, m-크레졸산, p-클로로페놀, 아니솔, 벤젠, 톨루엔, 자일렌 등을 들 수 있다. 이들 유기 용매는 단독으로, 또는 2종류 이상의 혼합물로서 이용될 수 있다.As a reaction solvent of a polycondensation reaction, if a polymer after reaction melt | dissolves, it will not specifically limit, For example, N, N'- dimethyl propylene urea (DMPU), N-methyl- 2-pyrrolidone (NMP), N, N-dimethylformamide (DMF), cyclohexanone (CHN), N, N-dimethylacetamide (DMAc), N, N-diethylacetamide, N, N-dimethoxyacetamide, 1,3-dimethyl 2-imidazolidinone, N-methylcaprolactam, 1,2-dimethoxyethane, 1,2-dimethoxyethane, bis (2-methoxyethyl) ether, 1,2-bis (2-methoxy Ethoxy) ethane, bis [2- (2-methoxyethoxy) ethyl] ether, tetrahydrofuran, 1,3-dioxane, 1,4-dioxane, pyrroline, picoline, dimethylsulfoxide Said, dimethyl sulfone, tetramethylurea, hexamethylphosphoramide, propylene glycol monomethyl ether (PGME), γ-butyrolactone (GBL), phenol, ο-cresol, m-cresol, p-cresol, m-cresol Acid, p-chlorophenol, anisole, benzene, toluene, Xylene and the like. These organic solvents may be used alone or as a mixture of two or more kinds.

또한, 필요에 따라서, 티올과 염기의 반응에 의해 발생하는 물이나 알코올을 제거하기 위한 공비(共沸) 용매를 첨가할 수 있으며, 이러한 공비 용매로서는, 예를 들면, 벤젠이나 톨루엔 등이 바람직하다.If necessary, an azeotropic solvent for removing water or alcohol generated by the reaction of thiol and base can be added. As such an azeotropic solvent, for example, benzene, toluene or the like is preferable. .

중축합 반응에 있어서의 모노머의 농도로서는, 5%?40%가 바람직하고, 더욱 바람직하게는 10%?30%이다. 또한, 중축합 반응에 있어서의 반응 온도로서는, 50℃?250℃가 바람직하고, 더욱 바람직하게는 80℃?200℃이다. 또한, 중축합 반응의 반응 시간으로서는, 1시간?20시간이 바람직하고, 더욱 바람직하게는 2?10시간이다.As a density | concentration of the monomer in a polycondensation reaction, 5%-40% are preferable, More preferably, they are 10%-30%. Moreover, as reaction temperature in a polycondensation reaction, 50 degreeC-250 degreeC is preferable, More preferably, it is 80 degreeC-200 degreeC. Moreover, as reaction time of a polycondensation reaction, 1 hour-20 hours are preferable, More preferably, it is 2-10 hours.

본 실시 형태의 폴리아릴렌술피드는, 예를 들면, 상기 예시한 방법에 의해 합성할 수 있다.The polyarylene sulfide of this embodiment can be synthesized by the method exemplified above, for example.

1.5. 작용 효과 등1.5. Effect

본 실시 형태의 폴리아릴렌술피드는, 황 원자를 함유하고, 플루오렌 골격을 가짐으로써, 고굴절률이고 그리고 투명성이 양호하다. 또한, 본 실시 형태의 폴리아릴렌술피드는, 용매로의 용해성이 높아, 예를 들면, 스핀 코팅 공정과 같은 용액 프로세스로의 적합성이 높다. 또한, 본 실시 형태의 폴리아릴렌술피드는, 유기물로 구성되기 때문에, 예를 들면, 애싱 공정, 에칭 공정과 같은 프로세스에서의 잔사 등을 발생시키기 어려워, 프로세스 적합성이 높다. 또한, 본 실시 형태의 폴리아릴렌술피드의 용해성이 높은 이유는, 현 시점에서는 확실하지 않지만, 플루오렌 골격을 갖는 것이 한 요인이 되고 있다고 추정된다.The polyarylene sulfide of this embodiment contains a sulfur atom and has a fluorene skeleton, and thus has high refractive index and good transparency. Moreover, the polyarylene sulfide of this embodiment has high solubility in a solvent, for example, high suitability to the solution process like a spin coating process. Moreover, since the polyarylene sulfide of this embodiment is comprised from organic substance, it is hard to generate | occur | produce residue in processes, such as an ashing process and an etching process, for example, and process suitability is high. The reason why the solubility of the polyarylene sulfide of this embodiment is high is not certain at this time, but it is estimated that having a fluorene skeleton is one factor.

1.6. 폴리아릴렌술피드의 용도 등1.6. Use of polyarylene sulfide

본 실시 형태의 폴리아릴렌술피드는, 예를 들면, 광학 소자 등에 적용할 수 있다. 즉, 본 실시 형태의 폴리아릴렌술피드는, 고굴절률을 갖기 때문에, 광도파로부(光導波路部) 등의 부재에 적합하다. 또한, 본 실시 형태의 폴리아릴렌술피드는, 전술한 바와 같이, 용매에 용해되기 쉬운 성질을 갖는다. 그 때문에, 본 실시 형태의 폴리아릴렌술피드가 용매에 용해된 상태의 조성물은, 광도파로부 등의 부재를 형성할 때에 스핀 코팅법이나 에칭법 등의 웨트 프로세스에 적합하다.The polyarylene sulfide of this embodiment can be applied to an optical element etc., for example. That is, since the polyarylene sulfide of this embodiment has a high refractive index, it is suitable for members, such as an optical waveguide part. In addition, the polyarylene sulfide of this embodiment has the property which is easy to melt | dissolve in a solvent as mentioned above. Therefore, the composition in the state in which the polyarylene sulfide of this embodiment was melt | dissolved in the solvent is suitable for wet processes, such as a spin coating method and an etching method, when forming members, such as an optical waveguide part.

또한, 본 실시 형태의 폴리아릴렌술피드는, 단독으로 이용하는 것 이외에도, 기타 물질과 혼합 등을 한 조성물로서 이용할 수 있다. 예를 들면, 본 실시 형태의 폴리아릴렌술피드는, 기타 폴리머와 블렌드함으로써, 당해 기타 폴리머에 대하여 고굴절률로 하는 성질을 부여하거나, 폴리아릴렌술피드에, 당해 기타 폴리머가 갖는 성질을 부가하거나 할 수 있다. 또한, 이러한 혼합에 있어서, 본 실시 형태의 폴리아릴렌술피드는, 용매로의 용해성이 양호하기 때문에, 용액 블렌드 등의 방법을 채용할 수 있어, 보다 균일한 조성물을 형성할 수 있다.In addition, the polyarylene sulfide of this embodiment can be used as a composition which mixed with another substance etc. besides using independently. For example, the polyarylene sulfide of the present embodiment may be blended with other polymers to impart high refractive index properties to the other polymers or to add the properties of the other polymers to the polyarylene sulfides. Can be. In addition, in such mixing, since the solubility in a solvent is favorable for the polyarylene sulfide of this embodiment, methods, such as a solution blend, can be employ | adopted and a more uniform composition can be formed.

1.7. 조성물1.7. Composition

본 발명의 폴리아릴렌술피드를 이용하여, 조성물을 제조할 수 있다. 구체적으로는, 본 발명의 폴리아릴렌술피드를, 상기 중축합 반응의 반응 용매로서 예시한 유기 용매로부터 선택되는 1종 이상의 용매에 용해시킴으로써, 조성물이 얻어진다. 또한, 본 실시 형태의 조성물은 각종 기재(基材)에 도포되기 때문에, 도포성을 향상시키기 위해 계면 활성제를 배합해도 좋고, 도막의 강도를 높이기 위해 가교제를 배합시켜도 좋다.The composition can be manufactured using the polyarylene sulfide of this invention. Specifically, the composition is obtained by dissolving the polyarylene sulfide of the present invention in at least one solvent selected from organic solvents exemplified as the reaction solvent of the polycondensation reaction. In addition, since the composition of this embodiment is apply | coated to various base materials, surfactant may be mix | blended in order to improve applicability | paintability, and you may mix | blend a crosslinking agent in order to raise the intensity | strength of a coating film.

2. 실시예 및 비교예2. Examples and Comparative Examples

이하에 실시예 및 비교예를 나타내고, 본 발명을 더욱 구체적으로 설명하지만, 이들에 의해 본 발명의 범위가 한정되는 것은 아니다. 또한, 실시예에 있어서는, 특별히 언급이 없는 한, 「%」, 「부」는 각각, 「질량%」, 「질량부」를 의미한다.Although an Example and a comparative example are shown to the following and this invention is demonstrated further more concretely, the scope of the present invention is not limited by these. In addition, in an Example, unless otherwise indicated, "%" and "part" mean a "mass%" and a "mass part", respectively.

2.1. 모노머의 합성2.1. Synthesis of Monomers

실시예 및 비교예의 폴리아릴렌술피드를 합성하기 위한 각종 모노머를 이하와 같이 합성했다.Various monomers for synthesizing the polyarylene sulfide of Examples and Comparative Examples were synthesized as follows.

2,7-디플루오로티안트렌의 합성 : p-플루오로티오페놀 50g에 발연(發煙) 황산(25%) 290㎖를 더하고, 실온에서 20시간 반응을 행했다. 반응 혼합물을 500㎖의 빙수 중에 넣은 후, 염화 메틸렌으로 추출을 행했다. 염화 메틸렌층을 무수 황산 마그네슘으로 건조한 후 농축하여 목적물을 포함하는 조체(粗體) 40g을 얻었다.이 조체에 아세트산 500㎖ 및 분말 아연 10g을 더하고 환류 조건에서 18시간 반응을 행했다. 분말 아연을 여과분별하고, 여액을 500㎖의 수중에 투입하여 목적물을 석출시켰다. 목적물을 여과에 의해 회수하고 에탄올로 재결정하여 하기식으로 나타나는 2,7-디플루오로티안트렌 30g을 얻었다.Synthesis | combination of 2,7- difluoro thianthrene: 290 ml of fuming sulfuric acid (25%) was added to 50 g of p-fluorothiophenols, and reaction was performed at room temperature for 20 hours. The reaction mixture was poured into 500 ml of ice water, and then extracted with methylene chloride. The methylene chloride layer was dried over anhydrous magnesium sulfate and concentrated to obtain 40 g of crude product containing the desired product. 500 mL of acetic acid and 10 g of powdered zinc were added to the crude product, and the reaction was carried out under reflux for 18 hours. Powdered zinc was filtered off and the filtrate was poured into 500 ml of water to precipitate the desired product. The target product was recovered by filtration and recrystallized from ethanol to obtain 30 g of 2,7-difluorothianthrene represented by the following formula.

Figure pat00010
Figure pat00010

9,9-비스(4-메르캅토페닐)플루오렌의 합성 : 냉각한 메탄올 320g에 수산화 칼륨 21.65g(0.39㏖)을 용해했다. 이 용액에 9,9-비스(4-페녹시)플루오렌 59.47 g(0.17㏖)을 더하고, 계속해서 N,N-디메틸티오카르바모일클로라이드 48g(0.39㏖)을 더하여 60℃로 승온하고 3시간 반응을 행했다. 반응 용액을 냉각한 후, 석출된 고체를 여과에 의해 회수하고 메탄올/물의 혼합 용액(50/50(체적비)) 400㎖로 세정했다. 얻어진 고체를 클로로포름 400㎖에 용해하고, 물 400㎖로 3회 세정을 행했다.클로로포름층을 농축한 후 메탄올 400㎖에 투입하고 석출물을 여과에 의해 분리하여 얻어진 고체를 건조하여 하기식으로 나타나는 9,9-비스[4-(N,N-디메틸티오카르바모일옥시)페닐]플루오렌 77g을 얻었다.Synthesis of 9,9-bis (4-mercaptophenyl) fluorene: 21.65 g (0.39 mol) of potassium hydroxide was dissolved in 320 g of cooled methanol. 59.47 g (0.17 mol) of 9,9-bis (4-phenoxy) fluorene was added to this solution, and then 48 g (0.39 mol) of N, N-dimethylthiocarbamoyl chloride was added thereto, and the temperature was raised to 60 ° C. Time reaction was performed. After cooling the reaction solution, the precipitated solid was collected by filtration and washed with 400 ml of a methanol / water mixed solution (50/50 (volume ratio)). The obtained solid was dissolved in 400 ml of chloroform and washed three times with 400 ml of water. The chloroform layer was concentrated and poured into 400 ml of methanol, and the precipitate was separated by filtration to dry the obtained solid. 77 g of 9-bis [4- (N, N-dimethylthiocarbamoyloxy) phenyl] fluorene was obtained.

Figure pat00011
Figure pat00011

그리고, 비스(N,N-디메틸-O-티오카바메이트) 52g에 디페닐에테르 30g을 더하고 질소 분위기하에서 250℃에서 5시간 반응시켰다. 반응 혼합물을 냉각한 후 메탄올 500㎖에 더하고, 석출물을 여과에 의해 회수하여 건조함으로써 하기식으로 나타나는 9,9-비스[4-(N,N-디메틸카르바모일티오)페닐]플루오렌 48g을 얻었다.Then, 30 g of diphenyl ether was added to 52 g of bis (N, N-dimethyl-O-thiocarbamate), and the mixture was reacted at 250 ° C. for 5 hours under a nitrogen atmosphere. After cooling the reaction mixture, it was added to 500 ml of methanol, and the precipitate was recovered by filtration and dried to obtain 48 g of 9,9-bis [4- (N, N-dimethylcarbamoylthio) phenyl] fluorene represented by the following formula. Got it.

Figure pat00012
Figure pat00012

또한, 냉각한 메탄올 160g에 수산화 칼륨 50g(0.9㏖)을 용해한 후, 비스(N, N-디메틸-S-카바메이트) 47g 및 테트라하이드로푸란 160g을 더하고, 환류 조건에서 10시간 반응시켰다. 반응 혼합물을 냉각한 후, 물 2리터에 투입하고 진한 염산을 pH=5가 될 때까지 첨가했다. 경사분리(decantation)에 의해 수층을 분리하여 점성이 있는 석출물을 얻었다. 이것을 클로로포름 600㎖에 용해하고, 물 600㎖로 3회 세정했다.클로로포름층을 무수 황산 마그네슘으로 건조한 후, 농축했다. 이것을 메탄올 1.5리터에 투입하고 석출물을 여과에 의해 회수하여 건조했다. 얻어진 고체는 하기식에 나타내는 9,9-비스(4-메르캅토페닐)플루오렌이었다. 수량은 28g이었다.Furthermore, after dissolving 50 g (0.9 mol) of potassium hydroxide in 160 g of cooled methanol, 47 g of bis (N, N-dimethyl-S-carbamate) and 160 g of tetrahydrofuran were added and reacted under reflux for 10 hours. After cooling the reaction mixture, 2 liters of water was added and concentrated hydrochloric acid was added until pH = 5. The aqueous layer was separated by decantation to obtain a viscous precipitate. This was dissolved in 600 ml of chloroform and washed three times with 600 ml of water. The chloroform layer was dried over anhydrous magnesium sulfate and concentrated. This was poured into 1.5 liters of methanol, the precipitate was collected by filtration and dried. The obtained solid was 9,9-bis (4-mercaptophenyl) fluorene shown by following formula. The yield was 28 g.

Figure pat00013
Figure pat00013

이상과 같이 실시예 및 비교예의 폴리아릴렌술피드를 합성하기 위한 원료 화합물(모노머)을 얻었다. 또한 전술한, p-플루오로티오페놀, 발연 황산(25%), 염화 메틸렌, 무수 황산 마그네슘, 아세트산, 분말 아연, 에탄올, 메탄올, 수산화 칼륨, N,N-디메틸티오카르바모일클로라이드, 클로로포름, 디페닐에테르 및, 테트라 하이드로푸란은, 모두 시약으로서, 시판품을 입수하여 사용했다. 또한, 전술한 물은 이온 교환수를 이용했다.As mentioned above, the raw material compound (monomer) for synthesizing the polyarylene sulfide of an Example and a comparative example was obtained. P-fluorothiophenol, fuming sulfuric acid (25%), methylene chloride, anhydrous magnesium sulfate, acetic acid, powder zinc, ethanol, methanol, potassium hydroxide, N, N-dimethylthiocarbamoyl chloride, chloroform, Both diphenyl ether and tetrahydrofuran obtained and used the commercial item as a reagent. In addition, the above-mentioned water used ion-exchange water.

2.2. 폴리아릴렌술피드의 합성2.2. Synthesis of Polyarylene Sulfide

<실시예 1><Example 1>

상기에서 합성한 2,7-디플루오로티안트렌 0.706g(2.8m㏖), 티오비스벤젠티올0.526g(2.1m㏖), 상기에서 합성한 9,9-비스(4-메르캅토페닐)플루오렌 0.268g(0.7m㏖), 탄산 칼륨 0.58g(4.2m㏖), N,N'-디메틸프로필렌우레아(이하 DMPU로 약기함) 4.3g, 톨루엔 10g을 측량하여 취하고, Dean-Stark 트랩을 부착한 반응 용기에서 160℃에서 반응을 행했다. 약 2시간 후, Dean-Stark 트랩에 발생한 물 및 톨루엔 약 11㎖가 포집되었다. 그 후, 반응 온도를 180℃로 승온하여 6시간 반응을 계속했다. 반응 혼합물을 DMPU로 희석하고, 아세트산 산성의 메탄올 중에 침전시켜, 여과에 의해 폴리머를 회수했다. 얻어진 폴리머를 물에 넣어 환류 조건에서 1시간 세정하고, 여과에 의해 회수한 후에 건조하여 실시예 1의 폴리아릴렌술피드(이하 PAS-1로 약기함)를 얻었다. 우베로데 점도계를 이용하여 DMPU 중(농도 0.5g/dL), 30℃에서 측정한 대수 점도(inherent viscosity)는 0.3dL/g이었다.0.706 g (2.8 mmol) of 2,7-difluoro thianthrene synthesize | combined above, 0.526 g (2.1 mmol) of thiobisbenzene thiols, 9,9-bis (4-mercaptophenyl) flu synthesize | combined above 0.268 g (0.7 mmol) of orene, 0.58 g (4.2 mmol) of potassium carbonate, 4.3 g of N, N'-dimethylpropylene urea (hereinafter abbreviated as DMPU) and 10 g of toluene were measured and attached to a Dean-Stark trap. The reaction was carried out at 160 ° C. in one reaction vessel. After about 2 hours, about 11 ml of water and toluene generated in the Dean-Stark trap were collected. Then, reaction temperature was heated up at 180 degreeC and reaction was continued for 6 hours. The reaction mixture was diluted with DMPU, precipitated in acetic acid methanol, and the polymer was recovered by filtration. The obtained polymer was poured into water, washed for 1 hour under reflux conditions, recovered by filtration and dried to obtain polyarylene sulfide (hereinafter abbreviated as PAS-1) of Example 1. The inherent viscosity measured at 30 ° C. in DMPU (concentration 0.5 g / dL) using a Uberode viscometer was 0.3 dL / g.

실시예 1의 PAS-1은, 디티올에 상당하는(반복) 단위로서, 25㏖%의 9,9-비스(4-메르캅토페닐)플루오렌을 함유하고 있으며, 상기식 (1)로 나타나는 구조를 갖는 반복 단위의 수는, 전체 반복 단위의 수의 25%이다. 또한, PAS-1의 적외 흡수스펙트럼을 도 1에 나타냈다.PAS-1 of Example 1 contains 25 mol% of 9,9-bis (4-mercaptophenyl) fluorene as a (equivalent) unit corresponding to dithiol, and is represented by the formula (1). The number of repeating units having a structure is 25% of the number of all repeating units. In addition, the infrared absorption spectrum of PAS-1 is shown in FIG.

<실시예 2><Example 2>

모노머로서 2,7-디플루오로티안트렌 0.596g(2.4m㏖)과 9,9-비스(4-메르캅토 페닐)플루오렌 0.904g(2.4m㏖)을 이용하고, 탄산 칼륨을 0.49g(3.5m㏖), N,N-디메틸이미다졸리디논 4.3g, 톨루엔 10g을 측량하고 취하여, Dean-Stark 트랩을 부착한반응 용기에서 160℃에서 반응을 행했다. 약 2시간 후, Dean-Stark 트랩에 발생한 물 및 톨루엔 약 11㎖가 포집되었다. 그 후, 반응 온도를 190℃로 승온하고 4시간 반응을 계속했다. 실시예 1과 동일하게 하여 정제를 행해 실시예 2의 폴리아릴렌술피드(이하 PAS-2로 약기함)를 얻었다. 테트라하이드로푸란을 용리액으로 하는 겔 투과 크로마토그래피로 측정한 표준 폴리스티렌 환산의 중량 평균 분자량은 Mw=6500, 수평균 분자량은 Mn=3300이었다. 우베로데 점도계를 이용하여 DMPU 중(농도 0.5g/dL), 30℃에서 측정한 대수 점도는 0.5dL/g이었다.0.59 g (2.4 mmol) of 2,7-difluoro thianthrene and 0.904 g (2.4 mmol) of 9,9-bis (4-mercapto phenyl) fluorene were used as a monomer, and 0.49 g of potassium carbonate ( 3.5 mmol), 4.3 g of N, N-dimethylimidazolidinone and 10 g of toluene were weighed out, and the reaction was carried out at 160 ° C in a reaction vessel with a Dean-Stark trap. After about 2 hours, about 11 ml of water and toluene generated in the Dean-Stark trap were collected. Then, reaction temperature was heated up to 190 degreeC and reaction was continued for 4 hours. Purification was carried out in the same manner as in Example 1 to obtain polyarylene sulfide (hereinafter abbreviated as PAS-2) in Example 2. The weight average molecular weight of the standard polystyrene conversion measured by gel permeation chromatography using tetrahydrofuran as the eluent was Mw = 6500, and the number average molecular weight was Mn = 3300. The logarithmic viscosity measured at 30 degreeC in DMPU (concentration 0.5 g / dL) using the Uberode viscometer was 0.5 dL / g.

실시예 2의 PAS-2는, 상기식 (1)로 나타나는 구조만으로 구성되어 있으며, 상기식 (1)로 나타나는 구조를 갖는 반복 단위의 수는, 전체 반복 단위의 수의 100%이다. 또한, PAS-2의 적외 흡수 스펙트럼을 도 2에 나타냈다.PAS-2 of Example 2 is comprised only by the structure represented by said formula (1), and the number of repeating units which have a structure represented by said formula (1) is 100% of the number of all repeating units. In addition, the infrared absorption spectrum of PAS-2 is shown in FIG.

<비교예 1><Comparative Example 1>

모노머로서 2,7-디플루오로티안트렌 0.753g(3.0m㏖)과 티오비스벤젠티올 0.747g(3.0m㏖)을 이용하고, 탄산 칼륨을 0.62g(4.5m㏖) 사용한 것 이외에는 실시예 1과 동일하게 하여 비교예 1의 폴리아릴렌술피드(이하 PAS-3으로 약기함)를 얻었다. 우베로데 점도계를 이용하여 DMPU 중(농도 0.5g/dL), 30℃에서 측정한 대수 점도는 0.13dL/g이었다.Example 1 except that 0.753 g (3.0 mmol) of 2,7-difluorothianthrene and 0.747 g (3.0 mmol) of thiobisbenzenethiol were used as the monomer, and 0.62 g (4.5 mmol) of potassium carbonate was used. In the same manner as in the above, polyarylene sulfide (hereinafter abbreviated as PAS-3) of Comparative Example 1 was obtained. The logarithmic viscosity measured at 30 degreeC in DMPU (concentration 0.5 g / dL) using the Uberode viscometer was 0.13 dL / g.

비교예 1의 PAS-3은, 모노머(반복) 단위로서 9,9-비스(4-메르캅토페닐)플루오렌을 함유하고 있지 않으며, 상기식 (1)로 나타나는 구조를 갖는 반복 단위의 수는, 전체 반복 단위의 수의 0%이다. 또한, PAS-3의 적외 흡수스펙트럼을 도 3에 나타냈다.PAS-3 of Comparative Example 1 does not contain 9,9-bis (4-mercaptophenyl) fluorene as the monomer (repeated) unit, and the number of repeating units having the structure represented by Formula (1) is And 0% of the number of all repeating units. In addition, the infrared absorption spectrum of PAS-3 is shown in FIG.

또한 실시예 1, 2 및 비교예 1의 폴리아릴렌술피드의 합성에 이용한 티오비스벤젠티올, 탄산 칼륨, N,N'-디메틸프로필렌우레아(DMPU) 및, 톨루엔은, 모두 시약으로서 시판품을 입수하여 사용했다. 또한, 물은 이온 교환수를 이용했다.In addition, thiobisbenzene thiol, potassium carbonate, N, N'-dimethylpropylene urea (DMPU) and toluene used for the synthesis | combination of the polyarylene sulfide of Example 1, 2 and the comparative example 1 all acquired the commercial item as a reagent, Used. In addition, water used ion-exchange water.

2.3. 평가방법2.3. Assessment Methods

<폴리아릴렌술피드의 평가><Evaluation of polyarylene sulfide>

표 1에는, 각 예의 폴리아릴렌술피드의 황 함유율(질량%) 및 전체 반복 단위의 수에 대한 상기식 (1)로 나타나는 구조를 갖는 반복 단위의 수(%)를 각각 기재했다.In Table 1, the number (%) of the repeating unit which has a structure represented by said Formula (1) with respect to the sulfur content rate (mass%) of the polyarylene sulfide of each case, and the number of all the repeating units was described, respectively.

용해성 시험 : 폴리아릴렌술피드를 20℃에서 표 1에 나타낸 용매에 15% 농도가 되도록 넣고, 용해된 것을 ○, 일부 용해되지 않은 것을 △, 용해되지 않는 것을 ×로 하여 평가했다. 또한, DMPU는 N,N'-디메틸프로필렌우레아를 나타내고, CHN은 시클로헥산온을 나타내고, NMP는 N-메틸-2-피롤리돈을 나타낸다.Solubility test: The polyarylene sulfide was put in the solvent shown in Table 1 at 20 degreeC so that it may be set to 15%, and what was melt | dissolved was evaluated as (circle) and the thing which was not partially dissolved (triangle | delta) and what was not dissolved as x. In addition, DMPU represents N, N'-dimethylpropylene urea, CHN represents cyclohexanone, and NMP represents N-methyl-2-pyrrolidone.

Figure pat00014
Figure pat00014

또한, 유리 전이 온도(Tg)를 DSC를 이용하여 질소하, 승온 속도 10℃/분으로 측정하고, 표 1에 기재했다.In addition, glass transition temperature (Tg) was measured at 10 degree-C / min of the temperature increase rate under nitrogen using DSC, and it showed in Table 1.

<조성물의 평가><Evaluation of composition>

조성물의 조제 : DMPU 또는 CHN에, 각 예의 폴리아릴렌술피드와 각종 첨가제를 합계한 고형분의 농도가 15%가 되도록 각각 용해하고, 폴리아릴렌술피드 100질량부에 대하여, DC-190(토레?다우코닝 가부시키가이샤 제조)을 0.2질량부 첨가한 조성물을 표 2와 같이 조제했다.Preparation of composition: It melt | dissolves in DMPU or CHN so that the density | concentration of solid content which added the polyarylene sulfide and various additives of each case may be 15%, respectively, and DC-190 (Torre Dow) with respect to 100 mass parts of polyarylene sulfides. The composition which added 0.2 mass part of Corning Co., Ltd. products) was prepared like Table 2.

Figure pat00015
Figure pat00015

표 2에 기재된 조성물(폴리아릴렌술피드의 용액)을 이용하여, 도포성의 평가, 굴절률의 평가 및, 투명성의 평가를 행했다.The coating property, the refractive index evaluation, and the transparency evaluation were performed using the composition (solution of polyarylene sulfide) of Table 2.

도포성 평가 : 표 2에 기재된 각 조성물을 각각 실리콘 웨이퍼에 스핀 코팅법에 의해 도포하고, 육안 관찰에 의해 표면 요철이 없으면 ○, 약간 요철이 있으면 △, 명확한 요철이 있으면 ×로 하여, 결과를 표 2에 기재했다.Applicability evaluation: Each composition shown in Table 2 was apply | coated to a silicon wafer by the spin coating method, and when visual observation observed, there was no surface asperity, (circle), if there was a little unevenness, △, and if there was an uneven | corrugated unevenness | corrugation, the result was table | surface. It described in 2.

굴절률 및 막두께의 평가 : 표 2에 기재된 조성물을 각각 실리콘 웨이퍼에 스핀 코팅법에 의해 도포하고, 이것을 120℃에서 1분간, 250℃에서 5분간 순차 가열 건조시켜 평가 시료로 했다. 그리고 프리즘 커플러에 의해 25℃에서의 파장 633㎚의 굴절률과 막두께의 평균값을 구하여, 결과를 표 3에 기재했다.Evaluation of refractive index and film thickness: The composition of Table 2 was apply | coated to a silicon wafer by the spin coating method, respectively, and this was made to heat-dry sequentially at 120 degreeC for 1 minute and 250 degreeC for 5 minutes, and it was set as the evaluation sample. And the average value of the refractive index and film thickness of wavelength 633nm in 25 degreeC was calculated | required by the prism coupler, and the result was shown in Table 3.

투명성 평가 : 표 2에 기재된 각 조성물을 각각 유리 웨이퍼에 스핀 코팅법에 의해 도포하고, 이것을 120℃에서 1분간, 250℃에서 5분간 순차 가열 건조시켜 평가 시료로 했다. 그리고 자외 가시 분광 광도계를 이용하여, 글랜테일러 프리즘에 의해 취출한 P편광을 입사광으로 하고, 입사각을 샘플의 굴절률로부터 구한 브루스터각으로 하여 파장 400㎚의 광선의 투과율을 측정하고, 결과를 표 2에 기재했다. 또한, 비교예 1의 조성물에 대해서는, 평활성(平滑性)이 불량이었기 때문에, 투과율을 측정할 수 없었다.Transparency evaluation: Each composition of Table 2 was apply | coated to a glass wafer by the spin coating method, respectively, and this was sequentially heated and dried at 120 degreeC for 5 minutes at 250 degreeC, and it was set as the evaluation sample. Using an ultraviolet visible spectrophotometer, the transmittance of the light having a wavelength of 400 nm was measured using P polarized light extracted by the glen taylor prism as the incident light, and the incident angle as the Brewster angle obtained from the refractive index of the sample. Listed. Moreover, about the composition of the comparative example 1, since the smoothness was inferior, the transmittance | permeability could not be measured.

이미지 센서의 도광로재로서 사용하는 경우의 실용 물성 평가로서 매입성의 평가 및 약품에 대한 내성 평가를 행했다. 실리콘 웨이퍼 상에 직경 1㎛, 깊이 3㎛의 홀이 2㎛ 피치로 다수 형성된 기판을 이용하여 표 2에 기재된 조성물을 스핀 코팅법에 의해 도포하고, 이것을 120℃에서 1분간, 250℃에서 5분간 순차 가열 건조시켜 평가 시료로 했다. 이 기판을 컷하여 그 단면을 전계방사형 주사 전자 현미경에 의해 관찰하고, 보이드 등의 결함이 없으면 ○, 결함이 있으면 ×로 했다. 또한, 이 기판을 2.38% 테트라메틸암모늄하이드록사이드(TMAH) 또는 프로필렌글리콜모노메틸에테르아세테이트(PGMEA)에 각각 5분간 침지하고 박리의 유무를 관찰하여 박리 및 막 감소가 없으면 ○, 박리 또는 막 감소가 있으면 ×로 했다.Evaluation of embedding properties and resistance to chemicals were performed as practical physical property evaluations when using it as a light guide material of an image sensor. The composition shown in Table 2 was apply | coated by the spin coating method using the board | substrate with which the hole of 1 micrometer diameter and 3 micrometers depth was formed in 2 micrometer pitch on the silicon wafer, and this was spin-coated at 120 degreeC for 1 minute, and 250 degreeC for 5 minutes. It was sequentially dried by heating to obtain an evaluation sample. This board | substrate was cut out, and the cross section was observed with the field emission scanning electron microscope, and when there was no defect, such as a void, (circle) and it was set as x if there was a defect. Further, the substrate was immersed in 2.38% tetramethylammonium hydroxide (TMAH) or propylene glycol monomethyl ether acetate (PGMEA) for 5 minutes, respectively, and the presence or absence of delamination was observed. If there was, it was X.

2.4. 평가 결과2.4. Evaluation results

표 1을 보면, 폴리아릴렌술피드가 플루오렌 구조를 가짐으로써, 용매에 용해되기 쉬운 것이 판명되었다. 또한, 전체 반복 단위의 수에 대한 상기식 (1)로 나타나는 반복 단위의 수가 커지면, 용해될 수 있는 용매의 종류가 증가하는 것이 판명되었다. 또한, 전체 반복 단위의 수에 대한 상기식 (1)로 나타나는 반복 단위의 수가 커지면, Tg가 높아지는 것이 판명되어, 내열성도 향상하는 것을 알 수 있었다.Looking at Table 1, it turned out that polyarylene sulfide is easy to melt | dissolve in a solvent by having a fluorene structure. In addition, it has been found that as the number of repeating units represented by the formula (1) relative to the total number of repeating units increases, the kind of solvent that can be dissolved increases. Moreover, when the number of repeating units represented by said formula (1) with respect to the number of all repeating units becomes large, it turned out that Tg becomes high and it turned out that heat resistance improves.

표 2를 보면, 폴리아릴렌술피드가 플루오렌 구조를 가짐으로써, 1.7 이상으로, 높은 굴절률을 유지한 채, 도포성이 향상되는 것을 알 수 있었다. 또한, 비교예 1의 조성물에서는 도포성이 나쁘기 때문에 평활한 막이 얻어지지 않아 투명성이 나쁜 결과(육안 평가)였지만, 상기식 (1)로 나타나는 구조를 함유하는 폴리아릴렌술피드에서는 비교적 평활한 막이 얻어져 고투과율인 것을 알 수 있었다.From Table 2, it was found that when the polyarylene sulfide has a fluorene structure, the coating property is improved to 1.7 or more while maintaining a high refractive index. Moreover, in the composition of the comparative example 1, since the coating property was bad, the smooth film | membrane was not obtained and the transparency was bad result (visual evaluation), but the relatively smooth film | membrane is obtained from the polyarylene sulfide containing the structure represented by said formula (1). It turned out that it was high transmittance.

이상의 결과로부터 실시예의 폴리아릴렌술피드는 고투명성, 고굴절률, 고내열성, 고용해성과 같은 제(諸)특성을 겸비하는 것이 판명되었다.From the above results, it was found that the polyarylene sulfide of the example had a combination of high transparency, high refractive index, high heat resistance, and high solubility.

또한 본 발명의 조성물은 첨가제의 선택에 의해 이미지 센서의 도광로재에 요구되는 미세한 형상에 대한 추수성이나 내약품성에도 우수한 것이 판명되었다.In addition, the composition of the present invention was found to be excellent in the harvesting and chemical resistance to the fine shape required for the light guide material of the image sensor by the selection of additives.

본 발명의 폴리아릴렌술피드는, 예를 들면, CCD 또는 CMOS 이미지 센서의 도광로재, 마이크로 렌즈재, 평탄화막으로서 이용 가능하다. 또한, 유기 폴리머이기 때문에 애싱이나 에칭 가공 등에 적합하게 사용할 수 있다.The polyarylene sulfide of this invention can be used, for example as a light guide material of a CCD or CMOS image sensor, a micro lens material, and a planarization film. Moreover, since it is an organic polymer, it can be used suitably for ashing, an etching process, etc.

Claims (17)

플루오렌 골격을 갖는 폴리아릴렌술피드를 함유하는 것을 특징으로 하는 광학 부재.An optical member comprising polyarylene sulfide having a fluorene skeleton. 제1항에 있어서,
상기 폴리아릴렌술피드는 하기식 (1)로 나타나는 구조를 갖는 광학 부재:
Figure pat00016

[식 (1) 중, Rm은 아릴렌기를 나타내고, Rn은 각각 독립적으로 아릴기 또는 탄소수 1?4의 알킬기를 나타내며, a는 각각 독립적으로 0?4의 수를 나타내고; *는 결합해 있는 것을 나타냄].
The method of claim 1,
The polyarylene sulfide is an optical member having a structure represented by the following formula (1):
Figure pat00016

[In formula (1), Rm represents an arylene group, Rn represents an aryl group or a C1-C4 alkyl group each independently, and a represents the number of 0-4 each independently; * Indicates combined.
제2항에 있어서,
상기 폴리아릴렌술피드는 티안트렌환을 갖는 광학 부재.
The method of claim 2,
The polyarylene sulfide is an optical member having a thianthrene ring.
제1항 내지 제3항 중 어느 한 항에 있어서,
렌즈인 광학 부재.
4. The method according to any one of claims 1 to 3,
Optical member that is a lens.
제1항 내지 제3항 중 어느 한 항에 있어서,
평탄화막인 광학 부재.
4. The method according to any one of claims 1 to 3,
An optical member which is a planarization film.
제1항 내지 제3항 중 어느 한 항에 있어서,
도광로(導光路)인 광학 부재.
4. The method according to any one of claims 1 to 3,
An optical member that is a light guide path.
제1항 내지 제3항 중 어느 한 항에 기재된 광학 부재를 구비하는 광학 소자.The optical element provided with the optical member of any one of Claims 1-3. 플루오렌 골격을 갖는 것을 특징으로 하는 폴리아릴렌술피드.Polyarylene sulfide which has a fluorene skeleton. 제8항에 있어서,
하기식 (1)로 나타나는 구조를 갖는 폴리아릴렌술피드:
Figure pat00017

[식 (1) 중, Rm은 아릴렌기를 나타내고, Rn은 각각 독립적으로 아릴기 또는 탄소수 1?4의 알킬기를 나타내며, a는 각각 독립적으로 0?4의 수를 나타내고; *는 결합해 있는 것을 나타냄].
The method of claim 8,
Polyarylene sulfide which has a structure represented by following formula (1):
Figure pat00017

[In formula (1), Rm represents an arylene group, Rn represents an aryl group or a C1-C4 alkyl group each independently, and a represents the number of 0-4 each independently; * Indicates combined.
제9항에 있어서,
티안트렌환을 갖는 것을 특징으로 하는 폴리아릴렌술피드.
10. The method of claim 9,
Polyarylene sulfide which has a thianthrene ring.
제9항에 있어서,
상기식 (1)로 나타나는 구조를 갖는 반복 단위의 수는, 전체 반복 단위의 수의 10% 이상인 것을 특징으로 하는 폴리아릴렌술피드.
10. The method of claim 9,
The number of repeating units which have a structure represented by said formula (1) is 10% or more of the number of all repeating units, The polyarylene sulfide characterized by the above-mentioned.
제8항 내지 제11항 중 어느 한 항에 있어서,
황 원자를 10질량% 이상 함유하는 것을 특징으로 하는 폴리아릴렌술피드.
The method according to any one of claims 8 to 11,
A polyarylene sulfide containing 10 mass% or more of sulfur atoms.
제8항 내지 제11항 중 어느 한 항에 있어서,
파장 633㎚에 있어서의 굴절률이 1.70 이상인 것을 특징으로 하는 폴리아릴렌술피드.
The method according to any one of claims 8 to 11,
The refractive index in wavelength 633nm is 1.70 or more, The polyarylene sulfide characterized by the above-mentioned.
제8항 내지 제11항 중 어느 한 항에 있어서,
비결정성으로서, 유리 전이 온도가 120℃ 이상인 것을 특징으로 하는 폴리아릴렌술피드.
The method according to any one of claims 8 to 11,
The polyarylene sulfide as amorphous, whose glass transition temperature is 120 degreeC or more.
제8항 내지 제11항 중 어느 한 항에 기재된 폴리아릴렌술피드를 함유하는 조성물.The composition containing the polyarylene sulfide as described in any one of Claims 8-11. 제15항에 있어서,
유기 용매, 계면 활성제 및 가교제로 이루어지는 군으로부터 선택되는 1종 이상을 함유하는 조성물.
16. The method of claim 15,
A composition containing at least one selected from the group consisting of organic solvents, surfactants and crosslinking agents.
제15항에 기재된 폴리아릴렌술피드를 함유하는 조성물과, 상기 폴리아릴렌술피드 이외의 폴리머를 함유하는 수지 조성물.The resin composition containing the composition containing the polyarylene sulfide of Claim 15, and polymers other than the said polyarylene sulfide.
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